Kaisai Service Manual PDF
Kaisai Service Manual PDF
Kaisai Service Manual PDF
Air Conditioner
SERVICE MANUAL
WARNING
Installation MUST conform with local building codes or, in the absence of local codes, with the
National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical
Code Part1 CSA C.22.1.
The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
This service manual is for the use of the service engineer only
CONTENTS
1. Precaution .................................................................................................................................................... 1
1.1 Safety Precaution .......................................................................................................................... 1
1.2 Warning ......................................................................................................................................... 1
2. Part Names and Features............................................................................................................................ 4
2.1 Model Names of Indoor/Outdoor units .......................................................................................... 4
2.2 Part names of Indoor/Outdoor units .............................................................................................. 5
2.3 Features....................................................................................................................................... 11
3. Dimension .................................................................................................................................................. 24
3.1 Indoor Unit ................................................................................................................................... 24
3.2 Outdoor Unit ................................................................................................................................ 32
4. Service Space ............................................................................................................................................. 35
4.1 Indoor Unit ................................................................................................................................... 35
4.2 Outdoor Unit ................................................................................................................................ 37
5. Refrigerant Cycle Diagram........................................................................................................................ 38
6. Wiring Diagram .......................................................................................................................................... 40
6.1 Indoor Unit ................................................................................................................................... 40
6.2 Outdoor Unit ................................................................................................................................ 73
7. Fan Curves ................................................................................................................................................. 82
8 Electric Characteristics .............................................................................................................................. 96
9 Sound Level ................................................................................................................................................ 97
9.1 Indoor unit .................................................................................................................................... 97
9.2 Outdoor unit ............................................................................................................................... 100
10 Accessories ............................................................................................................................................. 101
11. The Specification of Power ................................................................................................................... 103
13.Installation Details .................................................................................................................................. 106
13.1Location selection ..................................................................................................................... 106
13.2 Indoor unit installation ............................................................................................................. 106
13.3 Outdoor unit installation ........................................................................................................... 116
13.4 Refrigerant pipe installation ..................................................................................................... 117
13.5 Drainage pipe installation ........................................................................................................ 121
13.6 Vacuum Drying and Leakage Checking .................................................................................. 124
13.7 Additional refrigerant charge ................................................................................................... 125
13.8 Engineering of insulation ......................................................................................................... 126
13.9 Engineering of electrical wiring ............................................................................................... 127
13.10 Test operation ........................................................................................................................ 127
14. Operation Characteristics ..................................................................................................................... 129
15. Electronic Function ............................................................................................................................... 130
15.1 Abbreviation ............................................................................................................................. 130
15.2 Display function ....................................................................................................................... 130
15.3 Main Protection........................................................................................................................ 130
15.4 Operation Modes and Functions ............................................................................................. 132
16. Troubleshooting ..................................................................................................................................... 138
16.1 Indoor Unit Error Display ......................................................................................................... 139
16.2 Error Display on Two Way Communication Wired Controller ................................................. 140
16.3 Outdoor unit error display ........................................................................................................ 141
16.4 Diagnosis and Solution ............................................................................................................ 145
16.5 Main parts check ..................................................................................................................... 172
17. Disassembly Instructions ..................................................................................................................... 180
17.1 Indoor unit ................................................................................................................................ 180
17.2 Outdoor unit ............................................................................................................................. 202
Be caution when unpacking and
installing the product.
1. Precaution
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the
1.1 Safety Precaution condenser and evaporator.
For installation, always contact the
To prevent injury to the user or other
dealer or an authorized service center.
people and property damage, the following
Do not install the product on a
instructions must be followed.
defective installation stand.
Incorrect operation due to ignoring
Be sure the installation area does not
instruction will cause harm or damage.
deteriorate with age.
Before service the unit, be sure to
If the base collapses, the air conditioner could
read this service manual at first.
fall with it, causing property damage, product
failure, and personal injury.
1.2 Warning Do not let the air conditioner run for a
long time when the humidity is very high
Installation and a door or a window is left open.
Do not use a defective or underrated Take care to ensure that power cable
circuit breaker. Use this appliance on a could not be pulled out or damaged during
dedicated circuit. operation.
There is risk of fire or electric shock. There is risk of fire or electric shock.
For electrical work, contact the dealer, Do not place anything on the power
seller, a qualified electrician, or an cable.
authorized service center. There is risk of fire or electric shock.
Do not disassemble or repair the product, Do not plug or unplug the power
there is risk of fire or electric shock. supply plug during operation.
Always ground the product. There is risk of fire or electric shock.
There is risk of fire or electric shock. Do not touch (operation) the product
Install the panel and the cover of with wet hands.
control box securely. Do not place a heater or other
There is risk of fire of electric shock. appliance near the power cable.
Always install a dedicated circuit and There is risk of fire and electric shock.
breaker. Do not allow water to run into
Improper wiring or installation may cause electrical parts.
electric shock. It may cause fire, failure of the product, or
Use the correctly rated breaker of electric shock.
fuse. Do not store or use flammable gas or
There is risk of fire or electric shock. combustible near the product.
Do not modify or extend the power There is risk of fire or failure of product.
cable. Do not use the product in a tightly
There is risk of fire or electric shock. closed space for a long time.
Do not install, remove, or reinstall the Oxygen deficiency could occur.
unit by yourself (customer). When flammable gas leaks, turn off
There is risk of fire, electric shock, explosion, the gas and open a window for ventilation
or injury. before turn the product on.
1
If strange sounds or smoke comes Install the drain hose to ensure that
from product, turn the breaker off or water is drained away properly.
disconnect the power supply cable. A bad connection may cause water leakage.
There is risk of electric shock or fire. Keep level even when installing the
Stop operation and close the window product.
in storm or hurricane. If possible, remove It can avoid vibration of water leakage.
the product from the window before the Do not install the product where the
hurricane arrives. noise or hot air from the outdoor unit could
There is risk of property damage, failure of damage the neighborhoods.
product, or electric shock. It may cause a problem for your neighbors.
Do not open the inlet grill of the Use two or more people to lift and
product during operation. (Do not touch the transport the product.
electrostatic filter, if the unit is so equipped.) Do not install the product where it will
There is risk of physical injury, electric shock, be exposed to sea wind (salt spray) directly.
or product failure. It may cause corrosion on the product.
When the product is soaked, contact Corrosion, particularly on the condenser and
an authorized service center. evaporator fins, could cause product
There is risk of fire or electric shock. malfunction or inefficient operation.
Be caution that water could not enter
the product. Operational
There is risk of fire, electric shock, or product Do not expose the skin directly to
damage. cool air for long time. (Do not sit in the
Ventilate the product from time to draft).
time when operating it together with a stove Do not use the product for special
etc. purposes, such as preserving foods, works
There is risk of fire or electric shock. of art etc. It is a consumer air conditioner,
Turn the main power off when not a precision refrigerant system.
cleaning or maintaining the product. There is risk of damage or loss of property.
There is risk of electric shock. Do not block the inlet or outlet of air
When the product is not be used for a flow.
long time, disconnect the power supply plug Use a soft cloth to clean. Do not use
or turn off the breaker. harsh detergents, solvents, etc.
There is risk of product damage or failure, or There is risk of fire, electric shock, or damage
unintended operation. to the plastic parts of the product.
Take care to ensure that nobody Do not touch the metal parts of the
could step on or fall onto the outdoor unit. product when removing the air filter. They
This could result in personal injury and are very sharp.
product damage. Do not step on or put anything on the
product. (outdoor units)
CAUTION Always insert the filter securely.
Always check for gas (refrigerant) Clean the filter every two weeks or more
leakage after installation or repair of often if necessary.
product. A dirty filter reduces the efficiency of the air
Low refrigerant levels may cause failure of conditioner and could cause product
product. malfunction or damage.
2
Do not insert hands or other objects
through air inlet or outlet while the product
is operated.
Do not drink the water drained from
the product.
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote of the
batteries have leaked.
3
2. Part Names and Features
2.1 Model Names of Indoor/Outdoor units
Cassette KTIR09-H2
A5 Duct KDIR09-H2
9K
KSIE009-H221-O
A6 Duct KDIP090-H2
Cassette KTIR12-H2
A5 Duct KDIR12-H2
12K KSIE012-H221-O
A6 Duct KDIP012-H2
Cassette KTIR018-H2
A5 Duct KDIR18-H2
18K KSIE018-H220-O
Floor Ceiling KUIR18-H2
A6 Duct KDIP018-H2
A6 Duct KDIP24-H2
Cassette KTIR24-H2
24K KSIE024-H220-O
A5 Duct KDIR24-H2
Cassette KTIR036-H2G1
A5 Duct N/A
36K KSIR036-H218
Floor Ceiling KFUF036-H2G1
A6 Duct KDIR036-H2G1
Cassette KTIR048-H2G1
A5 Duct N/A
48K KSIR048-H218
Floor Ceiling KFUF048-H2G1
A6 Duct KDIR048-H2G1
4
2.2 Part names of Indoor/Outdoor units
Cassette Units
5
KDIR Duct Units
6
KDIP Duct Units
7
Ceiling-floor Units
9
HESP DUCT Units
10
2.3 Features
Air intake from rear (Standard) Air intake from bottom (Optional)
11
Motor
Blower Housing
Ventilated Panel
12
2.3.1.6 Built-in Display Board
The standard indoor unit can be controlled by wired controller.
There is a display board with a receiver in the E-box. Move out the display, and fix it in other place,
even in the distance of 2m. The unit will realized remoter control.
The wired controller and the display board can display the error code or production code when the
chips detect some failure.
Display
13
2.3.2 Cassette Units
2.3.2.1 Lower Noise
Optimize air channel system design to ensure the maximum quietness and comfort.
Noise max down 6dB.
Old New
New Old
14
2.3.2.6 Build-in Drain Pump
The drain pump can lift the condensing water up to 750mm upmost.
It’s convenient to install drainage piping under most space condition.
2.3.2.7Terminals For Alarm Lamp and Long-distance On-off Controller Connection Are
Standard
Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more
human control.
15
2.3.4 Ceiling-floor Units
2.3.4.1 Two-way Installation
The rounded design of the ceiling and floor type air conditioner allows either ceiling or floor-level
installation. Ceiling installation saves room space, while floor installation helps prevent the loss of
warm air.
2.3.4.2 Brief Design
Brief design that is suitable for any interior will not only give you cooling and heating performance
but also upgrade your lifestyle.
2.3.4.3 3D Airflow
Vertical air flow and horizontal airflow can be adjusted by remote controller, the cooperation of the two
airflow ways help to spread air comfortably throughout even a large room. With these functions, the
whole room can be evenly air-conditioned for both floor-level and ceiling installation.
18
2.3.4.7 Outside Water Pump for Optional When Ceiling Installation.
19
2.3.5 KDIP Duct Units
2.3.5.1. Higher Static Pressure
As a ducted air conditioner with medium static pressure, it has the widest static pressure range.
The maximum static pressure reaches 160Pa
2.3.5.6.Easy Clean
With a larger window design, once the motor and the blower wheels have been detached, heat
exchanger and water receiver tray in behind can be seen very clearly. Dust can be easily removed
from the inside by vacuum
Max 750mm
22
2.3.6 HESP DUCT Units
2.3.6.1 High static pressure design
Max static pressure of indoor unit is 200Pa.
The longest distance of air supply is 40m, the max height of air supply is 6.5m.
Specially recommended for spacious and large rooms like large stores and factories.
The air outlet flange is isolated from either top panel or base panel, which makes the maintenance
much easier when connecting duct.
23
3. Dimension
J
I
L B
H2 4-install hanger A Liquid side
H1
W1
D
C
25 Drain connecting pipe
( for pump )
E F
G
H
Size of install
Outline dimension(mm) Air outlet opening size Air return opening size Size of refrigerant pipe
Capacity (KBtu) hanger
A B C D E F G H I J K L M H1 H2 W1 W2
mm 700 210 635 570 65 493 35 119 595 200 80 740 350 120 143 95 150
9
in 27.56 8.27 25 22.44 2.56 19.41 1.38 4.69 23.43 7.87 3.15 29.13 13.78 4.72 5.63 3.74 5.91
mm 700 210 635 570 65 493 35 119 595 200 80 740 350 120 143 95 150
12
in 27.56 8.27 25 22.44 2.56 19.41 1.38 4.69 23.43 7.87 3.15 29.13 13.78 4.72 5.63 3.74 5.91
mm 920 210 635 570 65 713 35 119 815 200 80 960 350 120 143 95 150
18
in 36.22 8.27 25.00 22.44 2.56 28.07 1.38 4.69 32.09 7.87 3.15 37.80 13.78 4.72 5.63 3.74 5.91
mm 920 270 635 570 65 713 35 179 815 260 20 960 350 120 143 95 150
24
in 36.22 10.63 25.00 22.44 2.56 28.07 1.38 7.05 32.09 10.24 0.78 37.80 13.78 4.72 5.63 3.74 5.91
mm 1140 270 775 710 65 933 35 179 1035 260 20 1180 490 120 143 95 150
36
in 44.88 10.63 30.51 27.95 2.56 36.73 1.38 7.05 40.75 10.24 0.78 46.46 19.29 4.72 5.63 3.74 5.91
mm 1200 300 865 800 80 968 40 204 1094 288 45 1240 500 175 198 155 210
48
in 47.24 11.81 34.06 31.50 3.15 38.11 1.57 8.03 43.07 11.34 1.77 48.82 19.69 6.89 7.80 6.10 8.27
24
Cassette Units(9K, 12K, 18K)
E-parts box
523
570
4-Screw hole
(for install panel)
4-install hanger
545
260
570
25 Drain pipe
75
126
157
44
Panel
647
647 50
26
Cassette Units (24K, 36K, 48K)
92 92
D
75 Fresh air intake
80
D
A 80
136
4-install hanger 126
D 680 Body
D 91
Gas side
Liquid side
90
135
Wiring connection port
E-parts box
92 92 92 92
92 92 92 92
A
A
780
780
840
B
A
A
Service hole for
Test mouth & Test cover
draining pump 32 Drain hole
132
D
B 680 D
840 196
C
A A
D
B
D
92 92 92 92
Panel
950
950 55
Capacity (Btu/h) A B C D
mm 160 75 205 50
24K
inch 6.30 2.95 8.07 1.97
mm 160 95 245 60
36K
inch 6.30 3.74 9.65 2.36
mm 160 95 287 60
48K
inch 6.30 3.74 11.30 2.36
27
Ceiling-floor Units (18K-60K)
204
140
120 Fresh air intake 94
Refrigerant pipe hole
120
B
C
D
Hanging arm
220
222
Capacity (Btu/h) A B C D
mm 1068 675 235 983
18K / 24K
inch 42.05 26.57 9.25 38.70
mm 1285 675 235 1200
36K
inch 50.59 26.57 9.25 47.24
mm 1650 675 235 1565
48K/60K
inch 64.96 26.57 9.25 61.61
29
KDIP Duct Units
Model
unit A B C D E F G H I J K L M H1 H2 W1 W2
(KBtu/h)
mm 700 200 506 450 137 537 30 152 599 186 50 741 360 84 140 84 84
9/12
inch 27.6 7.9 19.9 17.7 5.4 21.1 1.2 6.0 23.6 7.3 2.0 29.2 14.2 3.3 5.5 3.3 3.3
mm 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112
18
inch 34.6 8.3 26.5 23.6 5.5 27.8 2.0 5.4 30.8 7.5 1.6 36.2 20.0 3.1 5.8 3.5 4.4
mm 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155
24
inch 43.3 9.8 30.5 27.6 5.5 36.5 2.0 6.9 39.4 9.0 0.2 44.9 23.5 3.1 5.9 5.1 6.1
mm 1360 249 774 700 140 1186 50 175 1261 228 5 1400 598 80 150 130 155
36
inch 53.5 9.8 30.5 27.6 5.5 46.7 2.0 6.9 49.6 9.0 0.2 55.1 23.5 3.1 5.9 5.1 6.1
mm 1200 300 874 800 123 1044 50 227 1101 280 5 1240 697 80 150 185 210
48
inch 47.2 11.8 34.4 31.5 4.8 41.1 2.0 8.9 43.3 11.0 0.2 48.8 27.4 3.1 5.9 7.3 8.3
30
10 10
KDIS060-H2G1
Φ5
2-Φ 3.2
44
31
770
858
700(suspension
44
position)
280 500
20
1436(suspension position)
440
3.2 Outdoor Unit
D B
Note: The above drawing is only for reference. The appearance of your units may be different.
Model unit W D H W1 A B
mm 770 300 555 840 487 298
KSIE009-H221-O
inch 30.3 11.8 21.9 33.1 19.2 11.7
32
KSIE024-H220-O
inch 37.2 16.1 31.9 40.6 26.5 15.9
KSIR036-H218
33
Model W D H W1 A B
KSIR048-H218 mm 952 415 1333 1045 634 404
KSIR060-H218 inch 37.5 16.3 52.5 41.1 25.0 15.9
34
4. Service Space
600mmx600mm/23.62inx23.62in
Check orifice
All the indoor units reserve the hole to connect the fresh air pipe. The hole size as following
Cassette Units
Unit: mm
35
Ceiling-floor Units
36
HESP DUCT
Indoor unit
(Wall or obstacle)
Air outlet
More than 200cm(78.74in)
37
5. Refrigerant Cycle Diagram
KSIE024-H220-O
INDOOR OUTDOOR
Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
3-WAY VALVE
T5 Discharge
temp. sensor
COOLING
Compressor
HEATING
INDOOR OUTDOOR
Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
Accumulator
3-WAY VALVE
T5 Discharge
temp. sensor
COOLING
Compressor
HEATING
38
KSIR036-H218, KSIR048-H218, KSIR060-H218
INDOOR OUTDOOR
Electronic
LIQUID SIDE CAPILIARY TUBE expansion valve
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
39
6. Wiring Diagram
40
KTIR036-H2G1, KTIR048-H2G1
41
KUIR18-H2, KUIR24-H2
43
KFUF036-H2G1
KFUF048-H2G1
44
KFUF060-H2G1
45
KFUF036-H2G1,KFUF048-H2G1
46
KDIP090-H2, KDIP012-H2, KDIP018-H2, KDIP24-H2
47
KDIR036-H2G1 , KDIR048-H2G1, KDIS060-H2G1
A For remote control (ON-OFF) terminal port CN23 and short connector of JR6
1. Remove the short connector of JR6 when you use ON-OFF function;
2. When remote switch off (OPEN), the unit would be off;
3. When remote switch on (CLOSE), the unit would be on;
4. When close/open the remote switch, the unit would be responded the demand within 2 seconds;
5. When the remote switch on. you can use remote controller/ wire controller to select the mode what
you want ;when the remote switch off , the unit would not respond the demand from remote
controller/wire controller.
When the remote switch off, but the remote controller / wire controller are on, CP code would be shown
on the display board.
6.The voltage of the port is 12V DC , design Max. current is 5mA.
48
B For ALARM terminal port CN33
1. Provide the terminal port to connect ALARM ,but no voltage of the terminal port , the power from the
ALARM system (not from the unit )
2. Although design voltage can support higher voltage, but we strongly ask you connect the power less
than 24V, current less than 0.5A
3. When the unit occurs the problem, the relay would be closed, then ALARM works
49
4. The new fresh motor will be worked when the indoor fan motor work ;when the indoor fan motor
stops , the new fresh motor would be stopped ;
5. When the unit enter force cooling mode or capacity testing mode, the fresh motor isn’t work .
50
B For ALARM terminal port CN33
1. Provide the terminal port to connect ALARM, but no voltage of the terminal port , the power from the
ALARM system (not from the unit )
2. Although design voltage can support higher voltage, but we strongly ask you connect the power less
than 24V, current less than 0.5A
3. When the unit occurs the problem, the relay would be closed, then ALARM works
51
1. Connect the fan motor to the port, no need care L/N of the motor;
2. The output voltage is the power supply;
3. The fresh motor cannot excess 200W or 1A, follow the smaller one;
4. The new fresh motor will be worked when the indoor fan motor work ;when the indoor fan motor stops,
the new fresh motor would be stopped;
5. When the unit enter force cooling mode or capacity testing mode, the fresh motor isn’t work.
52
KDIP090-H2, KDIP012-H2, KDIP018-H2, KDIP24-H2, KDIR036-H2G1 , KDIR048-H2G1, KDIS060-H2G1
A
B C
A. For new fresh motor terminal port (also for Anion generator) CN43:
1. Connect the fan motor to the port, no need care L/N of the motor;
2. The output voltage is the power supply;
3. The fresh motor cannot excess 200W or 1A, follow the smaller one;
4. The new fresh motor will be worked when the indoor fan motor work; when the indoor fan motor
stops, the new fresh motor would be stopped;
5. When the unit enter force cooling mode or capacity testing mode, the fresh motor isn’t work.
53
B For ALARM terminal port CN33
1. Provide the terminal port to connect ALARM, but no voltage of the terminal port, the power from the
ALARM system (not from the unit )
2. Although design voltage can support higher voltage, but we strongly ask you connect the power less
than 24V, current less than 0.5A
3. When the unit occurs the problem, the relay would be closed, then ALARM works
C. For remote control (ON-OFF) terminal port CN23 and short connector of J7
1. Remove the short connector of J7 when you use ON-OFF function;
2. When remote switch off (OPEN), the unit would be off;
3. When remote switch on (CLOSE), the unit would be on;
4. When close/open the remote switch, the unit would be responded the demand within 2 seconds;
5. When the remote switch on. You can use remote controller/wire controller to select the mode what
you want; when the remote switch off, the unit would not respond the demand from remote
controller/wire controller.
When the remote switch off, but the remote controller / wire controller are on, CP code would be
shown on the display board.
6. The voltage of the port is 12V DC, design Max. current is 5mA.
54
6.1.2 Micro-Switch Introduce:
KTIR09-H2, KTIR12-H2, KTIR18-H2
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8 oC, according to EEROM setting (reserved for special customizing).
T2
B. Micro-switch SW2 is for selection of indoor FAN ACTION if room temperature reaches the setponit
and the compressor stops.
Range: OFF (in 127s), Keep running.
E.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the height
of installation is lower, smaller value could be chosen.
Range: 6oC, 4oC, 2oC, E function (reserved for special customizing)
F.Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
56
KTIR09-H2, KTIR12-H2, KTIR18-H2, KTIR24-H2
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, Fan motor do not stop, According to EEROM setting (reserved for special
customizing).
T2
B. Micro-switch SW2 is for selection of indoor FAN ACTION if room temperature reaches the setponit
and the compressor stops.
Range: OFF (in 127s), Keep running.
57
D. Micro-switch SW5 is for setting mode priority of multi connection.(Only for KTIR09-H2, KTIR12-
H2, KTIR18-H2, KTIR24-H2)
Range: Heat, cool.
E.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the height
of installation is lower, smaller value could be chosen.
Range: 6oC, 2oC, 4oC, E function (reserved for special customizing)
F. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
G. Dial-switch ENC2 is for adjusting the fan motor to suit different ducts with different pressure drop.
You can set it according to the fan curve.
58
KTIR036-H2G1, KTIR048-H2G1
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8 oC, according to EEROM setting (reserved for special customizing).
T2
B.Micro-switch SW2 is for selection of indoor FAN ACTION if room temperature reaches the setponit
and the compressor stops.
Range: OFF (in 127s), Keep running.
E.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the height
of installation is lower, smaller value could be chosen.
Range: 6oC, 4oC, 2oC, E function (reserved for special customizing)
F.Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
62
G. Dial-switch ENC1: The indoor PCB is universal designed for whole series units from 18K to 55K.
This ENC1 setting will tell the main program what size the unit is.
NOTE: Usually there is glue on it because the switch position cannot be changed at random unless you
want to use this PCB as a spare part to use in another unit. Then you have to select the right position to
match the size of the unit.
KUIR18-H2, KUIR24-H2
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8oC, According to EEROM setting (reserved for special customizing).
For KUIR24-H2:
T2
63
For KUIR18-H2:
T2
B. Micro-switch SW2 is for selection of indoor FAN ACTION if room temperature reaches the setponit
and the compressor stops.
Range: OFF (in 127s), Keep running.
64
E.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the unit is
on-floor installed, 0 should be chosen.
Range: 0oC, 2oC, 4oC, E function (reserved for special customizing)
F. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
KFUF036-H2G1, KFUF048-H2G1
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, Fan motor do not stop, According to EEROM setting (reserved for special
customizing).
65
T2
B. Micro-switch SW2 is for selection of indoor FAN ACTION if room temperature reaches the setponit
and the compressor stops.
Range: OFF (in 127s), Keep running.
D. Micro-switch SW4 is for selection of quantity of fan motors. Same as size selection switch, this switch
is for making the PCB suitable for all series units. DO NOT change it at random unless you want to use
the PCB as a spare part
66
Range: Single Fan, Double Fan
E.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the unit is
on-floor installed, 0 should be chosen.
Range: 0oC, 2oC, 4oC, E function (reserved for special customizing)
F. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
G. Dial-switch ENC1: The indoor PCB is universal designed for whole series units from 18K to 55K. This
ENC1 setting will tell the main program what size the unit is.
NOTE: Usually there is glue on it because the switch position cannot be changed at random unless you
want to use this PCB as a spare part to use in another unit. Then you have to select the right position to
match the size of the unit.
“53” means 5.3kW (18K),“105” means 10.5kW(36K), and so on.
67
KFUF060-H2G1
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8oC , According to EEROM setting (reserved for special customizing).
T2
C. Micro-switch SW4 is for selection of quantity of fan motors. Same as size selection switch, this switch
is for making the PCB suitable for all series units. DO NOT change it at random unless you want to use
the PCB as a spare part
Range: Single fan, double fan
68
D.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the unit is
on-floor installed, 0 should be chosen.
Range: 0oC, 2oC, 4oC, E function (reserved for special customizing)
E. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
F. Dial-switch ENC1: The indoor PCB is universal designed for whole series units from 18K to 55K. This
ENC1 setting will tell the main program what size the unit is.
NOTE: Usually there is glue on it because the switch position cannot be changed at random unless you
want to use this PCB as a spare part to use in another unit. Then you have to select the right position to
match the size of the unit.
“53” means 5.3kW (18K),“105” means 10.5kW(36K), and so on.
69
KDIP090-H2, KDIP012-H2, KDIP018-H2, KDIP24-H2
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8 oC, according to EEROM setting (reserved for special customizing).
T2
C.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the height
70
of installation is lower, smaller value could be chosen.
Range: 6oC, 4oC, 2oC, E function (reserved for special customizing)
D. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
A. Micro-switch SW1 is for selection of indoor fan stop temperature (TEL0) when it is in anti-cold wind
action in heating mode.
Range: 24oC, 15oC, 8 oC, according to EEROM setting (reserved for special customizing).
T2
71
B. Micro-switch SW3 is for selection of auto-restart function.
Range: Active, inactive
C. Micro-switch SW5 is for setting the master or slave unit when the unit is in twin connection.
Range: Master no slave (Normal 1 drive 1 connection), Master (2 positions without difference), Slave
D.Micro-switch SW6 is for selection of temperature compensation in heating mode. This helps to reduce
the real temperature difference between ceiling and floor so that the unit could run properly. If the height
of installation is lower, smaller value could be chosen.
Range: 6oC, 4oC, 2oC, E function (reserved for special customizing)
72
E. Micro-switch S1 and dial-switch S2 are for address setting when you want to control this unit by a
central controller.
Range: 00-63
F. Dial-switch ENC1: The indoor PCB is universal designed for whole series units from 18K to 55K. This
ENC1 setting will tell the main program what size the unit is.
NOTE: Usually there is glue on it because the switch position cannot be changed at random unless you
want to use this PCB as a spare part to use in another unit. Then you have to select the right position to
match the size of the unit.
“53” means 5.3kW (18K),“105” means 10.5kW(36K), and so on.
73
6.2 Outdoor Unit
KSIE018-H220-O, KSIE024-H220-O
74
KSIE009-H221-O, KSIE012-H220-O
75
KSIR036-H218
77
KSIR048-H218, KSIR060-H218
290-330VDC standby
210-300VDC running connect to the DR module
bridge
connect to reactance connect to earth
fuse 250V 30A
DR
[V1.8] 2015-01-16
CN22 CN6
CN3
R141 CN6-1
C5
BR1 C2 PTC1 L1 C3
R154 C6 DSA1
N-IN
-
CN7
ZR2
AC
R155 R153
65T 250V30A
AC
R150 R11
S
R142
4-WAY
CN12 ZR3 RC3
C82 C4
(FRD) R152
E409 IC404
Have NO
connect to 4-way valve
DR
CN60
No YES
CN13
CN21 R127 C105
RipmTemp-Pro
Have YES
+
IN
RC1
D13
C404
IGBT +
E402
RY5
1 low speed
R403
AC FAN mototr
+ C405
K
CN5
T401
P
C401
R18 ZR4 E405
RC2
DZ6
+ 1 10 CN38
2 hign speed
D8 R18A C147
D403
3 ground
R34
+ IC14 1
R89
C12 R39
RC4
C11 R35
D9 D401 CN39
9
EEPROM Programmer Port
E2
HEAT
24LC08
+
R137
IC12
D20
N
IC4 IC11
3 R166
CN16
R36 C403
R164 C7
R24
D12 R37 C38 R107A 4 7
R163
C54
E305
C89
R23
E28
R107
D10 C402
R414
R20
R47 R67
R135
Connect to PC
C84
R408
C110
R19 R88
R412
R162
R167
R413
IC32
D404 R415
C44
R57
PMV
E301 C87
R316A
J1
J3
LED1
C242
J2
R405 22
R16
C14
R52
R136
communication
R104
C31 R2
CN18
J5
J4
C307
C306
R109
C408
C310
C308
IPM1
R59
E401
11
R61
C58 R160 C8
R60
C311
C309
R58
C34
+ + R40
+
R110
Q8
R108
R97 IC10
IC101
+12VDC
R404
R406
R407
R91
IC403
IC406 E410 +
R158 R156 E403 X1 R92
C153
+
C23
1
NW R321 Q2 R322
+ PC851
D14
R169
+12VDC
VNC
C26
5
C83
C85
NV
R21 34
44
IC17 C48
CN23
CIN C30
FO NU + +
D7 E1
C74
R53
C75
R170
R315
R72
R159
R28
C312
Q1
R9
C24
C86
test port
C19 E17 E14 R6 C9
C42
C78
R4
C77
W- R76
R157
C18 E406
C301
R32
W
R5
C43
TestPort
R74
R120
C28
R50 R26
+ 17V 15V R87
U-
3
C516
+
R510
C511
R33
R512
C512
R509
R511
C509
C510
R513
C508
R75
R522
R84
R505
R504
R502
R501
R503
R506
V
C76
VP1
DZ501 R8
R80 C20
BLACK
C517
R523
reserve
W+ R521 R12 C409 E408 R515 R515A
+
IC34 LED3 +
+12V DC pulse wave between( +2)-GND
C79 R83
R101
2
+ +
W
V+ C96 R123 R100
C15
C501
C25
311 TEST
R71
U+ +
R518 R516
C513
E302 R14
C60 + DZ302 C66 R79
C17 R48 LED2
+12V DC pulse wave between( +1)-GND
R519 R517
C94
C314
1
17
CN30
CN29
VWB
33
C506 R508
CN20
C98 E407
+ Suction
+
C93
R507
P
DC-FAN
VVB
connect to DC motor W
DZ503
E303
+
C49
DZ303
C99
E503
U
R126 R117 IC5
+
C316
VRED
IC9
R70
R15
connect to DC motor
+
1
R86
49
C318
R10
C52
V
CN28 R29
C51
0V AC standby
E304 DZ304 E8 C53
U
R148
C62
+
R17
C32
R41
0V AC standby V
DZ2 E504
C37
R42
C35
PC817
C22
DZ504
BLUE
PC817
R66
IC31 IC3
C65
C90
+ + R31
IPM2
R56
D4
C21
R64
R69
R90
R55
R68
R54
+ NTC4
CN27 R121
DZ502
Exhaust CN414
10~200V AC’ running U CN9 1
+ CN1
R176
R49
C505
CN10
R63
R65
R95
E502
+5V DC
RT
RT
RT
drive power voltage: +15VDC
rotate speed feedback signal
0-15V square signal
78
For KSIR036-H218
+12V DC
Connect to the Indoor evap.pipe
out temp. sensor
T2B-A、T2B-B、T2B-C、T2B-D、T2B-E
external drive DC fan
6 5 4 3 2 1 motor connector
Electric Expansion Electric Expansion Electric Expansion Electric Expansion Electric Expansion 485 testPort external drive DC fan external drive DC fan
Value E Value D Value C Value B Value A communication connect to detector motor ouput terminal motor input terminal
connect to exhaust
temp. sensor
CN34
E CN19 D CN18 C CN17 B CN21 A CN20 R60
Q
E
P
CN16
C64 C65
C
C72
R134
R54 R53 C23
R79
R80
CN43-4/CN37 CONNECT TO
FAN_OUT
R133
C6 IC21 D10
C51
R74
AC FAN MOTOR(LOW SPEED) R117
CN30
R122
R114 current loop
S-A
D24
R113
communication A
[1.4]2014.06.26
IC10
CN43-3/CN36
R116
AC fan motor low speed CN3
N FAN-L C25 D9
C50
R1 IC20 C53
CN37 C54
R78
connector RY7 RY6
R107
IC9 IC18
C46
R97
CN43-2/CN35 R2 R132 Q9 R111 CN29 current loop
AV fan motor N phase S-B communication B Signal wire
R112
~ ~
+
Q8 R108
connect to the terminal
CN43-5,CN43-1/CN41,CN42
-
N L current loop 24VDC Pulse wave
R110
D25
R119
C45
IC19
C48 C47 S communication C
connector
R101
R86
C39
IC16 D8
CN13
R87
Q7 R105 CN28 current loop
S-C
CN36
FAN-H
CN4
R100
C103
D26
R121 communication C
R68
R64
R66
R62
R104
N
RY5
CN22 L CN43
N
R120
CN3 N FAN +
E19
+ + + + E12
C42
IC17
R102
D7
CN10
C34
R84
R95
IC14
connect to the 4-WAY
S-D
4-WAYCN41 C
D19
D21
current loop
D18
C70
D16
when 4-way is ON, output 208-230VAC R99
R94
CompTop
communication D
CN33
D17
Q6
R85
CN14
R96
CN44 L
electric RY2 TP R98
D27 D6
C27
R82
R89
R83
Q3 IC12
D15
RY3
CN40 L
CN22
R88
R71 D23 R70
E4
CN4 N
R65
D28
C92 R67 R135 R92
C56 C95
when heater is ON, output 208-230V AC RY8 R170 C30
IC13 C33 C32 power supply
R7
CN44
IC4
R124
R125
C22
C24
E20 C52
C55
208-230V AC
R8
R212
R131
C97
C58
R77
R75
E21
R76
R46
R45
R115
C26
C49
R4
R5
R3
C19
C44
C15
C14
R34
R72
R32
C57
5A/250V FUSE2 R109 IC2 C90
C91
T3 CN8 E9
R103 C41
pipe temp sensor D13 R33 R213
T3
R44
CN1
IC1
C36
(3.3V) IC5
R55
R59 C28 X1 L-IN
N-IN EARTH
C66 R56
(3.3V) connect to D14 C5 R43 R41
R126
R129
R130
E8 R35
R127
R42
C68
C17 P-1
HIGH T4
T4
C21
C29
C13
C12
C31
C62
C96
R211 R49
R48
IC22
R26 D11 R28
R180
R210
IC30
R50
DSA1
E11
high pressure sensor connect to high and low D3
ZR2 connect to earth
R30 D12 R31 CONdebug
CN9
FUSE1
R25
Fuse
LOW
T30A/250V
T30A/250V
E3 R58
C4
C98 IC3
ZR1
C9
R6
C7
CN7
R16
R17
R18
R15
R36 D5
C94
D20
R9
R51 Q1
E2 L2 C2
E5 DSP1 C3
Q5
R22
R52
R21
R11
test report
CN5 connect to detector
N-OUT CN23 R12
R13
R14
R10 Q2
D2 C1
R19
R23
SHOW/SW
L3 R20 Q4
208-230V AC
connect to the terminal ZR4 L1
C10
PTC1
D30
CN38
JP1
C61
C60
C11
202302141206 EU-KFR105W/BP3T5N1-350S.D.13.WP1-1
79
For KSIE009-H221-O, KSIE012-H220-O
power supply
C4 CN10 DR_N 17122000002718 CN1A
C9 DAS1 CN3_1
L4 L3 L2
connect to earth
Earth
L5
C5
CN9 C1 ZR5
CN3
N-IN
BR1 ZR4 power supply
C2
208-230V AC
BR CN1 connect to the terminal
L-IN
ZR2
CN32 ZR1
connect to indoor unit communication
CN2 CN16
CN11
S
R695
DR_L CN17
C696 R696 C3 C11
L1 connect to compressor heater
N
L601 T20A/250VAC
E1 FUSE1R3 when heater is ON, output 208-230V AC
HEAT1
C110 C6
R21
CN17
R129 R23
IC1
D601
C122
R133 RC1
FRD
C695 PTC1 CN60
D2 D1
R189
R2
C7
(+4)-GND
(+3)-GND
(+2)-GND
(+1)-GND
connect to 4-way valve
RY1
4-WAY
N
P when 4-way is ON, output 208-230VAC
R128
R132
IC2
R1
3W-10m1%
ZR3
CN60
R195
RY5
between
between
between
between
Q101
R131
R130
CN25
R606
IGBT E2 N C16 RC2
HEAT2
wave
wave
wave
wave
connect to chassis heater
Q601 ON SW2 RY2 RC3 HEAT2
when is on, 208-230VAC OUTPUT
R191 IC404 R405 RY4 N
R408
+12V DC pulse
+12V DC pulse
+12V DC pulse
03
+12V DC pulse
ON
R410 R401
CN15
58 C4
R1
C408
3 +
+12V DC
C334 E208 E304 C333
IC403
+12V DC
R157
R605
AC fan motor
R603
R604
R404
D406 1 2 LED101 4 C402
DZ303 DZ302 DZ301 R156
H high speed
IC603
L
R620
T401
E105 R154
C120 R407
C405
AC-FAN
L low speed
R175
R617
R176
IC601
C601
C303
E302
E300
R301 R152
R621
C330
C309
C332
R612
C331
R602
C624
R316
C412
R619
C124
R611 E410
R165
C123
R610
R608 IC105
RY3
C119
C125 C8
C305
C127 IC104
C613
C310
IC602 R181
C117
C319
R180
R179
PMV
C312
R306 R187 C513
IC405 TP CN21 T4 CN22
C410
R314 IC101
+
C133 R523
7805
D407
R190
R315
C132 T3
R149
R168
R169
NTC2
R170
R171
E102
E605 R323 C112 R148
C409 C413
TP T4 T3
IPM for
E106 E108
R147
CN21/CN22
R101
C404
D403
R172
R429
R428
R426
R427
R601
D602
R528
C508
C507
C275
C116
6 5 4 3 2 1
C111
DZ204 C274
E602
R103 R108 C106 C135 C113
R173
E107
exhaust temp. sensor& pipe
C504
C503
C505
C506
C101 C618
R317
R318
R102
+5VDC
+5VDC
temp.sensor& room temp.
+5VDC
C320
RT
R125
RT
RT
IPM301
R106 OSC101
compressor
R124
R628 R127
sensor
R321
C102 R126
R319
R320
E407
BLACK
IC102
IPM501
CN28
CN7
C115 R506
W C104
R322
C105
Have NO R504 R508
C323
D101
No YES
R136
R137
R135
R138
R121
R120
R115
R118
R110
R114
C271
RED
DC-FAN
V
C114
R123
DZ201 C272
E103 R196 R144
CN6 TESTPORT
R112
C273
CN50 1
R111
+
External driver motor
R518
R517
1
R522
R520
U R122
+ DZ202 + E282
CN507 CN505 + W
R117
R116
R104
connect to DC Motor
CN30 KFR-35W/BP3N1-(RX62T+41560).D.13.WP2-1 C520 E280 E281
BLUE [1.8] 2015-12-31 V
0VAC (standby)
U
10-200VAC’ (running)
Connect to PC
communication
EEPROM Programmer Port Test Port
0VAC (standby) V
10-200VAC’ (running) U
80
For KSIR048-H218, KSIR060-H218
EU-KFR105W/BP2T3N1-350(767).D.13.MP2-1
202302141237
TO-MAIN
E31 E30
+
R23
OUTFAN(DC)
CN55
R64
IC17 E18
R75
IPM2
E12
C50 D9
C46 C61
J1
6 C24
R111
C66
R66 R22
C47
R46
C10
C71 R92
C40 C7
+
E8 D11
C39 R60
CN57 C38 R58 R174 C103
IC4
R32 C29 R21
R14 R30
R56 R182 C102 R144 R147
C9
R33
R52 R179 C101 C34 C36
+
E14
E24
+
R34 D8
Debug
R104 C2
R49
R54
R50
R183 C104
E21
D3
+
R197
R132
R61 DZ8
R119
C77
C31
R146
LED4
LED3
OSC1
+
R31
E16 E20
+
E28
R63 C22
D10
C70
T1
C21
C69 DZ6
C117
12
+
C72
R185
R181
C76
E25 C32 15
C120
R203
R196
R194
C65 R42 11 10
14 13
W
IC20 E29
C67 C30
17 C60
R202 D7 D12
C124 R48 DZ1 C25
D26 C121 R45 E15 DZ7
C107 R51
0VAC (standby)
R43
R198 C113 E13 C17
C55 C118 R44
V
E22
10-200VAC (running)
R96
+
R205
33 R26
C54
R187
R192
Q2 C20
R40
IC2
R39
R127
R160
R38
U
C94
R206
C78
C79
R130
R140 6 R25
C111 C43 J13 R36
J12
C37
6
W D2
C116
R175
R143
C42
E33 C26
R139 IC10
R53
C97
C109
R55
C18
R170
C99
J9
V
R24
J8 C52
6
J201
R29
D4
C14
C27
R91
C51
JR1
R77
R80
R82
R78
24C08 IC14
R76
R90
R79
E4 6
C16
+
R126 C35 J5
6
C15 J6 6 J7
R135 C11
D15
D5
E1
U
R15 J2
C8
IC15 6
24C256
R124
+
C44
1 CN56
6
R131 C13
CAPACITOR Voltage
D17
D6 C23 J3 J4
IPM1 -
1
+ 290-330VDC (standby)
R2
C45
E9
R17
D16 R28
210-300VDC (Running)
+
R41
E6
R37
R1
R19 CN54
C48
L-IN2
IC1
D14 +
PFC-L2
ZR1
CN51
E26 E11
BR1
R11
44 R9 E17
E10
N-IN2
C4
+
CN53
R12
C6
E3
C5
R7
IC3
R8
E2
R6 R4
C1
+
22 23
E7 E5
+
R16 R3
R65
C49
C56 C57
6
J15 J14
CN52 CN58
CN58
CN53 CN54 EATTH
power supply CN52 CN51
PFC
208-230V AC
connect to the terminal inductance
terminal
81
For KSIR048-H218, KSIR060-H218
7. Fan Curves
Static Pressure
ENC2
Range In. WG (Pa)
Model 0 1 2 3 4
0.02 0.04 0.08 0.12 0.16 0-0.18
Model≤12
(5) (10) (20) (30) (40) (0-45)
0.04 0.10 0.14 0.18 0.22 0-0.28
Model Model=18
(10) (25) (35) (45) (55) (0-70)
(K Btu/h)
0.04 0.10 0.16 0.22 0.28 0-0.40
18<Model≤24
(10) (25) (40) (55) (70) (0-100)
0.08 0.14 0.20 0.26 0.32 0-0.40
24<Model≤60
(20) (35) (50) (65) (80) (0-100)
Factory Setting √
82
KDIR09-H2
Code 0 Code 1
Code 2 Code 3
Code 4
83
KDIR12-H2
Code 0 Code 1
Code 2 Code 3
Code 4
84
KDIR18-H2
Code 0 Code 1
Code 2 Code 3
Code 4
85
KDIR24-H2
Code 0 Code 1
Code 2 Code 3
Code 4
86
KDIP090-H2,
500(294) L
400(235) L
400(235)
Limit
300(176)
300(176)
200(118) Limit
200(118)
100(59)
100(59)
0 10 20 25 30 40 50
(0.04) (0.08) (0.10) (0.12) (0.16) (0.20) 0 10 20 25 30 40 50
(0.04) (0.08) (0.10) (0.12) (0.16) (0.20)
External static pressure pa (in.w.c)
External static pressure pa (in.w.c )
1200(706) 1200(706)
1100(647) 1100(647)
1000(588) 1000(588)
900(529) 900(529)
800(471) 800(471)
H
700(412) H
700(412) M
L
M
600(353) L 600(353) Rated point
Rated point
500(294) 500(294)
400(235) 400(235)
300(176) 300(176)
200(118) 200(118) Limit
Limit
100(59) 100(59)
0 10 20 25 30 40 50 0 10 20 25 30 40 50
(0.04) (0.08) (0.10) (0.12) (0.16) (0.20) (0.04) (0.08) (0.10) (0.12) (0.16) (0.20)
External static pressure pa (in.w.c) External static pressure pa (in.w.c)
89
KDIP012-H2
600(353) 600(353) L
M Limit
500(294) 500(294)
400(235) L 400(235) Limit
300(176) 300(176)
200(118) 200(118)
100(59) 100(59)
0 10 20 25 30 40 50 0 10 20 25 30 40 50
(0.04) (0.08) (0.10) (0.12) (0.16) (0.20) (0.04) (0.08) (0.10) (0.12) (0.16) (0.20)
External static pressure pa (in.w.c ) External static pressure pa (in.w.c)
1200(706) 1200(706)
1100(647) 1100(647)
1000(588) 1000(588)
H
900(529) 900(529)
H
800(471) 800(471) M
700(412) M
700(412)
Rated point L Rated point
L
600(353) 600(353)
500(294) 500(294)
400(235) Limit 400(235)
300(176) 300(176)
200(118) 200(118)
Limit
100(59) 100(59)
0 10 20 25 30 40 50 0 10 20 25 30 40 50
(0.04) (0.08) (0.10) (0.12) (0.16) (0.20) (0.04) (0.08) (0.10) (0.12) (0.16) (0.20)
90
KDIP018-H2
91
KDIP24-H2
92
KDIR036-H2G1
1600(941) 1600(941)
Limit
1400(823) 1400(823)
High Limit
1200(706) 1200(706) High
Low Middle Low Middle
1000(588) 1000(588)
800(471) 800(471)
600(353) 600(353)
400(235) 400(235)
200(118) 200(118)
0 0
10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160 10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64)
93
KDIR048-H2G1
Air volume m3/h(CFM) SP1 Air volume m3/h(CFM) SP2
4200(2471)
4200(2471)
4000(2353)
4000(2353)
3800(2235)
3800(2235)
3600(2118)
3600(2118)
3400(2000)
3400(2000)
3200(1882)
3200(1882) 3100(1824)
3100(1824) 3000(1765)
3000(1765) 2800(1647)
2800(1647)
2600(1529)
2600(1529)
2400(1412) Rated Point
2400(1412) Rated Point 2200(1294) Limit
2200(1294)
2000(1176)
2000(1176)
Limit 1800(1059)
1800(1059) High
High 1600(941)
1600(941)
1400(823) Low Middle
1400(823) Low Middle
1200(706)
1200(706)
1000(588)
1000(588)
800(471)
800(471)
600(353)
600(353)
400(235)
400(235)
200(118)
200(118) 0
0 10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160170 180 190 200
10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160170 180 190 200 (0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40 ) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
4200(2471) 4200(2471)
4000(2353) 4000(2353)
3800(2235) 3800(2235)
3600(2118) 3600(2118)
3400(2000) 3400(2000)
3200(1882) 3200(1882) Low Middle
3100(1824) 3100(1824)
3000(1765) 3000(1765) High
2800(1647) 2800(1647)
2600(1529) 2600(1529)
2400(1412) 2400(1412)
Rated Point Rated Point
2200(1294) 2200(1294)
2000(1176) 2000(1176)
1800(1059) 1800(1059)
High
1600(941) 1600(941)
Middle
1400(823) Low 1400(823)
1200(706) 1200(706) Limit
1000(588) 1000(588)
800(471) Limit 800(471)
600(353) 600(353)
400(235) 400(235)
200(118) 200(118)
0 0
10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160170 180 190 200 10 20 25 30 40 50 60 70 80 90 100 110120130 140 150160170 180 190 200
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44 ) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
94
KDIS060-H2G1
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
External static pressure pa(in.w.c)
External static pressure pa(in.w.c)
SP3 SP4
Air volume m3/h(CFM) Air volume m3/h(CFM)
4600(2706)
4600(2706)
4400(2588)
4400(2588)
4200(2471)
4200(2471)
4000(2353)
4000(2353)
3800(2235)
3800(2235)
3600(2118)
3600(2118)
3400(2000)
3400(2000) High
3200(1882)
3200(1882)
3000(1765)
3000(1765) Rated Point 2800(1647)
2800(1647)
2600(1529)
2600(1529)
2400(1412)
2400(1412)
2200(1294)
2200(1294)
2000(1176)
2000(1176) Limit 1800(1059)
1800(1059) High Middle
1600(941)
1600(941) Middle Low
1400(823)
1400(823) Low
1200(706)
1200(706)
1000(588)
1000(588)
800(471)
800(471) Limit
600(353)
600(353)
400(235)
400(235)
200(118)
200(118) 0
0
10 20 25 30 40 50 60 70 80 90 100110120130140 150160170 180 190 200
10 20 25 30 40 50 60 70 80 90 100 110120130140 150160170 180 190 200 (0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
(0.04) (0.08) (0.10)(0.12)(0.16)(0.20) (0.24)(0.28)(0.32)(0.36) (0.40) (0.44) (0.48) (0.52) (0.56) (0.60) (0.64) (0.68) (0.72) (0.76) (0.80)
95
8 Electric Characteristics
Indoor Unit
Model
Hz Voltage Min. Max.
KTIR09-H2 60 208-230V 187V 253V
KTIR12-H2 60 208-230V 187V 253V
KTIR18-H2 60 208-230V 187V 253V
KTIR24-H2 60 208-230V 187V 253V
KTIR036-H2G1 60 208-230V 187V 253V
KTIR048-H2G1 60 208-230V 187V 253V
KDIR09-H2 60 208-230V 187V 253V
KDIR12-H2 60 208-230V 187V 253V
96
9 Sound Level
Discharge Suction
Duct Duct
1.4m
Microphone
97
1.4m
Microphone
98
Noise level dB(A)
Model
H M L
KUIR24-H2 53 49 45
KFUF036-H2G1 55 48 41
KFUF048-H2G1 57 54 52
KFUF060-H2G1 55 49 46
99
9.2 Outdoor unit
Outdoor Unit
Microphone
1.0m
100
10 Accessories
Duct Units
Name Shape Quantity
Seal sponge 1
Drain joint 1
Drainpipe Fittings
(for cooling & heating)
Seal ring 1
Owner's manual 1
Others
Installation manual 1
Cassette Units
Name Shape Quantity
Seal ring 1
101
Mounting screw(ST2.9×10-C-H) 2
Owner's manual 1
Others
Installation manual 1
Installation accessory
Expansible hook 4
(The product you have
might not be provided the Installation hook 4
following accessories Orifice 1
Console Units
Name Shape Quantity
Remote controller 1
Mounting screw(ST2.9×10-C-H) 2
1. Remote controller 1
5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1
102
11. The Specification of Power
Type 9K-18K 24K
Phase 1-phase 1-phase
Power
Frequency and Voltage 208-230V, 60Hz 208-230V, 60Hz
Circuit Breaker/ Fuse (A) 25/20 25/20
Indoor Unit Power Wiring
3-core cable 3-core cable
Outdoor Unit Power Wiring
(14AWG) (14AWG)
4-core cable 4-core cable
(16AWG) (16AWG)
Weak Electric Signal 2-core shielded cable 24AWG 2-core shielded cable 24AWG
103
12 Field Wiring
9K~24K
36K, 48K
60K
104
105
blockage of the heat exchanger in the
13 Installation Details outdoor unit.
If is built over the unit to prevent direct
13.1Location selection sunlight, rain exposure, direct strong wend,
snow and other scraps accumulation, make
13.1.1 Indoor unit location selection sure that heat radiation from the condenser
The place shall easily support the indoor is not restricted.
unit’s weight.
The place can ensure the indoor unit
installation and inspection.
More than 30cm/11.81in
More than
horizontally installed.
Fe
n
ob ce o
sta r
cle
s
The place shall allow easy water drainage. More than 60cm/23.62in
106
48.82 19.69 them using the washers and nuts provided.
KDIP090-H2/ 741 360
KDIP012-H2 29.2 14.2
920 508
KDIP018-H2
36.22 20
1140 598
KDIP24-H2
44.88 23.54
1400 598
KDIR036-H2G1
55.12 23.54
1240 697
KDIR048-H2G1
48.82 27.44
13.2.1.3 Hang indoor unit 9. Mount the indoor unit onto the hanging
1. Please refer to the upper data to locate the screw bolts with a block. Position the
four positioning screw bolt hole on the ceiling. indoor unit flat using a level indicator to
Be sure to mark the areas where ceiling hook prevent leaks.
holes will be drilled.
2. Install and fit pipes and wires after you have
finished installing the main body. When
choosing where to start, determine the
direction of the pipes to be drawn out.
Especially in cases where there is a ceiling
involved, align the refrigerant pipes, drain
pipes, and indoor and outdoor lines with their
connection points before mounting the unit.
3. Install hanging screw bolts.
• Cut off the roof beam.
• Strengthen the place that has been cut
off, and consolidate the roof beam. Note: Confirm the minimum drain tilt is 1/100 or
4. After you select an installation location, align more.
the refrigerant pipes, drain pipes, as well as 13.2.1.4 Duct and accessories installation
indoor and outdoor wires with their connection 1. Install the filter (optional) according to the
5. Drill 4 holes 10cm (4”) deep at the ceiling 2. Install the canvas tie-in between the body
hold the drill at a 90° angle to the ceiling. 3. Air inlet and air outlet duct should be apart far
6. Secure the bolt using the washers and nuts enough to avoid air passage short-circuit.
107
ENC1 Toggle switch Capacity(kw)
Code
Note: The 5.3
4
5.Please refer to the following static pressure to capacity has 5.6
been set in the 5 7.1
install. factory, anyone 7 9.0
Model Static Pressure(Pa) can’t adjust it 8 10.5
KDIR09-H2 KDIR12- except the 14
0-45 qualified person 9
H2 16
KDIR18-H2 0-70 2. Network address set
KDIR24-H2 0-100
KDIP018-H2 0-100 Every air-conditioner in network has only one
KDIP24-H2 0-160
KDIR036-H2G1 0-160 network address to distinguish each other.
KDIR048-H2G1 0-160 Address code of air-conditioner in LAN is set by
code switches S1 & S2 on the Main Control
Board of the indoor unit, and the set range is
Change the fan motor static pressure 0-63.
corresponding to external duct static pressure.
NOTE: 1.Do not put the connecting duct weight
on the indoor unit.
2.When connecting duct, use inflammable
canvas tie-in to prevent vibrating.
3. Insulation foam must be wrapped outside the
duct to avoid condensate. An internal duct
underlayer can be added to reduce noise, 13.2.1.6 Adjust the air inlet direction (From
if the end-user requires. rear side to under-side)
13.2.1.5 Control (only for inverter KDIR Duct For KDIR Duct units
units) ① Take off ventilation panel and flange, cut
The capacity of the system and the off the staples at side rail
network address of the air-conditioner can
be set by the switches on the indoor Main
Control Board.
Before setting, turn off the power. After
setting, restart the unit.
Setting is not allowed when the unit is
power on. 2. Stick the attached seal sponge as per the
1. Horsepower code setting indicating place in the following fig, and then
The capacity of the indoor unit has been set change the mounting positions of air return
in the factory according to the below table. panel and air return flange.
108
2.Change the mounting positions of ventilation
panel and air return flange .
109
Face the concave side of the installation hooks
toward the expansible hooks. Determine the
length of the installation hooks from the height
of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please
determine the length of the installation hook
depending on the real situation.
110
Locate the air conditioner firmly by wrenching
the nuts after having adjusted the body's
position well.
Tighten the screws under the panel hooks till
the panel closely stick on the ceiling to avoid
condensate water.
111
13.2.3.2 Install the main body
Fix the hook with tapping screw onto the
wall
Capacity (Btu/h) D E
mm 983 220
18K / 24K
inch 38.70 8.66
Hang the indoor unit on the hook. mm 1200 220
(The bottom of body can touch with floor or 36K
inch 47.24 8.66
suspended, but the body must install vertically.) mm 1565 220
48K/60K
inch 61.61 8.66
② Wall-mounted installation
① Ceiling installation
② Wall-mounted installation
Install the tapping screws onto the wall.(Refer
to picture below)
112
13.2.4.4 Install the main body ② Wall-mounted installation
① Ceiling installation (The only installation Hang the indoor unit by insert the tapping
method for the unit with drain pump) screws into the hanging arms on the main unit.
Remove the side board and the grille. (The bottom of body can touch with floor or
suspended, but the body must install vertically.)
Capacity (Btu/h) A H
mm 205 >235
24K
inch 8.07 >9.25
113
mm 245 >275 Adjust the position to ensure the gaps between
36K
inch 9.65 >10.83 the body and the four sides of ceiling are even.
mm 287 >317
48K The body's lower part should sink into the
inch 11.30 >12.48
ceiling for 10~12 mm. In general, L is half of the
screw length of the installation hook.
13.2.5.2 Bolt pitch
114
Note: The panel shall be installed after the
Hang the panel to the hooks on the mainbody. If wiring connected.
the panel is with auto-lift grille, please watch the 13.2.6 HESP duct indoor unit installation
ropes lifing the grille, DO NOT make the ropes 13.2.6.1 Service space for indoor unit
Indoor unit
115
13.3 Outdoor unit installation
D B
o
90 Lean Crude Burr
specifications of the outdoor units.
Fasten the feet of this unit with bolts firmly to
prevent it from collapsing in case of earthquake
or strong wind.
117
For horizontal refrigerant pipe, the distance
between supporters should not be exceed
1m.
For vertical refrigerant pipe, the distance
between supporters should not be exceed
1.5m.
13. Connect the pipe to indoor unit and
outdoor unit by using two spanners.
Be sure to use two spanners and proper
torque to fasten the nut, too large torque
will damage the flare, and too small torque
may cause leakage. Refer the following
table for different pipe connection.
1) Completely tighten the flare nuts on the
indoor and outdoor units. Confirm that both
Pipe Torque Sketch map
the2-way and 3-way valves are set to the
Diameter (kgf.cm) (N.cm) closed position.
1/4" (6.35) 144~176 1420~1720 2) Connect the charge hose with the push pin
of the Handle Lo to the 3-way valve gas
3/8" (9.52) 333~407 3270~3990
service port.
1/2" (12.7) 504~616 4950~6030 3) Connect the charge hose of the Handle Hi
5/8" (15.9) 630~770 6180~7540 to the vacuum pump.
4) Fully open the Handle Lo of the manifold
3/4" (19) 990~1210 9270~11860
valve.
5) Turn on the vacuum pump to begin
13.4.3 First-Time Installation
evacuation.
Air and moisture in the refrigerant system
6) Conduct a 30-minute evacuation. Check
cause the following problems:
whether the compound meter indicates
● Increases in system pressure
-0.1Mpa(14.5Psi). If the meter does not
● Increases in operating current
indicate -0.1Mpa(14.5Psi) after 30 minutes
● Decreases in cooling and heating efficiency
has elapsed, continue evacuation for 20
● Blocks in capillary tubing caused by
more minutes. If the pressure does not
moisture in the refrigerant circuit freezing
reach -0.1Mpa(14.5Psi) after 50 minutes
● Corrosion of parts in the refrigerant system
has elapsed, check if there are any leaks.
caused by water
Fully close the Handle Lo valve of the manifold
The indoor units and the pipes between
valve and turn off the vacuum pump. After 5
indoor and outdoor units must be tested for
minutes, confirm that the gauge needle is not
leakages and evacuated to remove gas and
moving.
moisture from the system.
7) Turn the flare nut on the 3-way valve45°
counterclockwise for 6-7 seconds. Once
Gas leak check with soap water:
gas begins to come out, tighten the flare nut.
Apply soap water or a liquid neutral
Make sure the pressure display on the
detergent on the connections with a soft brush
pressure indicator is higher than
to check for leakage in the pipe connecting
atmospheric pressure. Then remove the
points. If bubbles emerge, the pipes are
charge hose from the 3-way valve.
leaking.
8) Fully open the 2-wayand 3-way valves and
1. Air Purging Using the Vacuum Pump
securely tighten the cap on the 3-way valve.
118
2. Air Purging Using Refrigerant
Procedure
Procedure: 1). Connect the charge hose to the 3-way
1). Confirm that both the 2-way and 3-way service port and open the 2-way and 3-way
valves are set to the closed position. valve.
2). Connect the charge set and a charging Connect the charge hose to the valve at the
cylinder to the service port on the 3-way valve. bottom of the cylinder. If the refrigerant is
3). Air purging: R410A, place the cylinder bottom-up to ensure
Open the valves on the charging cylinder and liquid charge.
the charge set. Loosen the flare nut on the 2). Purge the air from the charge hose.
2-way valve approximately 45° for 3 seconds Open the valve at the bottom of the cylinder
then closing it for 1 minute. Repeat 3 times. and press the check valve on the charge set to
After purging the air, use a torque wrench to purge the air (be careful of the liquid
tighten the flare nut on the 2-way valve. refrigerant).
4). Check for gas leaks. 3) Place the charging cylinder onto the
Check the flare connections for gas leaks. electronic scale and record the weight.
5). Discharge the refrigerant. 4) Turn on the air conditioner in cooling mode.
Close the valve on the charging cylinder and 5) Open the valves (Low side)on the charge set
discharge the refrigerant by loosening the flare and charge the system with liquid refrigerant.
nut on the 2-way valve approximately 45° until 6).When the electronic scale displays the
the gauge displays a value between 0.3 to 0.5 proper weight (refer to the gauge and the
Mpa(43.5 to 72.5Psi) pressure of the low side), disconnect the charge
6). Disconnect the charge set and the charging hose from the 3-way valve’s service port
cylinder. Set the 2-way and 3-way valves to the immediately and turn off the air conditioner
open position. before disconnecting the hose.
Be sure to use a hexagonal wrench to open and 7). Mount the valve stem caps and the service
close the valve stems. port.
7). Mount the valve stems nuts and the service Use torque wrench to tighten the service port
port cap. cap to a torque of 18N.m.
Be sure to use a torque wrench to tighten the Be sure to check for gas leaks.
service port cap to a torque of 18N·m.
Be sure to check for gas leaks. 13.4.5 Re-installation When Indoor Unit
Requires Repairs
13.4.4 Adding Refrigerant after Long-Term 1. Collecting the Refrigerant into the
System Operation Outdoor Unit
119
Procedure Procedure:
1). Confirm that both the 2-way and 3-way 1). Confirm that both the 2-way and 3-way
valves are open. valves are closed.
Remove the valve stem caps and confirm that 2). Connect the charge set and a charging
the valve stems are open. cylinder to the service port of the 3-way valve
Be sure to use a hexagonal wrench to operate Leave the valve on the charging cylinder closed.
the valve stems. 3). Purge the air from the charge hose.
2). Connect the charge hose with the push pin Open the valves on the charging cylinder and
of handle lo to the 3-way valves gas service the charge set. Purge the air by loosening the
port. flare nut on the 2-way valve approximately 45’
3). Purge the air from the charge hose. for 3 seconds and then closing it for 1 minute.
Open the handle Lo valve of the manifold valve Repeat 3 times.
slightly to purge air from the charge hose for 5 After purging the air, use a torque wrench to
seconds and then close it quickly. tighten the flare nut on the 2-way valve.
4). Close the 2-way valve. 4). Check for gas leaks
5). Turn on the air conditioner in cooling mode. Check the flare connections for gas leakage.
Turn it off when the gauge indicates 5). Discharge the refrigerant.
-0.1MPa(14.5Psi). Close the valve on the charging cylinder and
6).Immediately close the 3-way valve discharge the refrigerant by loosening the flare
Do this quickly so that the gauge displays a nut on the 2-way valve approximately 45’ until
value between 0.3 to 0.5 Mpa(43.5 to 72.5Psi). the gauge indicates 0.3 to 0.5 Mpa(43.5 to
Disconnect the charge set, and tighten the 72.5Psi)
2-way and 3-way valves’ stem nuts. 6). Disconnect the charge set and the charging
Use a torque wrench to tighten the 3-way valves cylinder, and open the 2-way and 3-way valves
service port cap to a torque of 18N.m. Be sure to use a hexagonal wrench to operate
Be sure to check for gas leaks. the valve stems.
7). Mount the valve stems nuts and the service
2. Air Purging by the Refrigerant port cap.
Be sure to use a torque wrench to tighten the
service port cap to a torque 18N.m.
Be sure to check for gas leakage.
120
the check valve on the charge set (be careful of
121
intersection with other pipelines and ensure PVC50 40 1440 for confluence
slope is straight. pipe
PVC63 51 2760
2. Drainage pipe selection PVC75 67 5710
The drainage pipe diameter shall not small PVC90 77 8280
than the drain hose of indoor unit
Attention: Adopt PVC40 or bigger pipe to be the
According to the water flowrate and
main pipe.
drainage pipe slope to choose the suitable
3. Individual design of drainage pipe
pipe, the water flowrate is decided by the
system
capacity of indoor unit.
The drainage pipe of air conditioner shall
Relationship between water flowrate and be installed separately with other sewage
capacity of indoor unit pipe, rainwater pipe and drainage pipe in
Capacity (x1000Btu) Water flowrate (l/h) building.
12 2.4 The drainage pipe of the indoor unit with
18 4 water pump should be apart from the one
24 6 without water pump.
4. Supporter gap of drainage pipe
30 7
In general, the supporter gap of the
36 8
drainage pipe horizontal pipe and vertical
42 10
pipe is respectively 1m~1.5m (3.28~4.92ft)
48 12
and 1.5m~2.0m(4.95~6.56ft).
60 14 Each vertical pipe shall be equipped with
According to the above table to calculate the not less than two hangers.
total water flowrate for the confluence pipe Overlarge hanger gap for horizontal pipe
shall create bending, thus leading to air
selection.
block.
For horizontal drainage pipe (The following
table is for reference)
Too long distance
Gas bag
Allowable
Reference
maximum
value of
PVC water flowrate
inner Remark
pipe (l/h)
diameter of
Slope Slope
pipe (mm)
1/50 1/100
5. The horizontal pipe layout should
PVC25 20 39 27 avoid converse flow or bad flow
For branch
PVC32 25 70 50 pipe Drainage pipe Drainage pipe Drainage pipe Drain tee
PVC40 31 125 88 Could be used Water flow Water flow Water flow Water flow Water flow
value of
PVC maximum
inner Remark
Branch pipe
pipe water
diameter of
flowrate (l/h)
pipe (mm) The correct installation will not cause
PVC25 20 220 For branch converse water flow and the slope of the
PVC32 25 410 pipe
branch pipes can be adjusted freely
PVC40 31 730 Could be used
122
The false installation will cause converse Blowhole
water flow and the slope of the branch pipe
Indoor unit Indoor unit
cannot be adjusted.
Plug Plug
6. Water storage pipe setting
If the indoor unit has high extra static
pressure and without water pump to
elevate the condensate water, such as high
extra static pressure duct unit , the water
storage pipe should be set to avoid 9. The end of drainage pipe shall not
converse flow or blow water phenomena. contact with ground directly.
Hanger
8. Blowhole setting
2. Pump drainage mode
For the concentrated drainage pipe system,
there should design a blowhole at the 2.1 Disconnect the plug of water level switch,
highest point of main pipe to ensure the remove the cover of water test hole and slowly
condensate water discharge smoothly. infuse about 2000ml water through the water
The air outlet shall face down to prevent dirt
test hole, be sure that the water will not touch
entering pipe.
Each indoor unit of the system should be the motor of drainage pump.
installed it.
The installation should be considering the
convenience for future cleaning.
123
b. Continuously infusing water until water
level alarmed, check whether the drainage
pump could discharge water at once. If
water level does not decline under warning
water level 3 minutes later, it shall cause
shutdown of unit. When this situation
happens, the normal startup only can be
recovered by turning down power supply
and eliminating accumulated water.
Note: Drain plug at the main water-containing
plate is used for eliminating accumulated water
in water-containing plate when maintaining air
conditioner fault. During normal operation, the
plug shall be filled in to prevent leakage.
Note:
125
Refrigerant may only be charged after The burning performance should over
performed the vacuum drying process. 120℃
Always use gloves and glasses to protect According to the local law to choose
your hands and eyes during the charge insulation materials
work. The thickness of insulation layer shall be
Use electronic scale or fluid infusion above 10mm.If in hot or wet environment
apparatus to weight refrigerant to be place, the layer of insulation should be
recharged. Be sure to avoid extra thicker accordingly.
refrigerant charged, it may cause liquid
hammer of the compressor or protections.
4 Installation highlights of insulation
Use supplementing flexible pipe to connect
construction
refrigerant cylinder, pressure gauge and
Gas pipe and liquid pipe shall be insulated
outdoor unit. And The refrigerant should be
separately, if the gas pipe and liquid pipe
charged in liquid state. Before recharging,
were insulated together; it will decrease the
The air in the flexible pipe and manifold
performance of air conditioner.
gauge should be exhausted.
After finished refrigerant recharge process, Liquid pipe Insulation meterial Gas pipe
126
The temperature of condensate drainage water Do not use metal wire tube at the place with
acid or alkali corrosion, adopt plastic wire
is very low. If insulation is not enough, it shall
tube to replace it.
form dew and cause leakage to damage the There must be not wire connect joint in the
house decoration. wire tube If joint is a must, set a connection
3 Insulation material selection for box at the place.
drainage pipe The wiring with different voltage should not
The insulation material should be flame be in one wire tube.
retardant material, the flame retardancy of Ensure that the color of the wires of outdoor
the material should be selected according and the terminal No. are same as those of
to the local law. indoor unit respectively.
Thickness of insulation layer is usually
above 10mm. 13.10 Test operation
Use specific glue to paste the seam of 1 The test operation must be carried out
insulation material, and then bind with after the entire installation has been
adhesive tape. The width of tape shall not completed.
be less than 5cm. Make sure it is firm and 2 Please confirm the following points
avoid dew. before the test operation.
The indoor unit and outdoor unit are
4 Installation and highlights of insulation installed properly.
construction Tubing and wiring are correctly completed.
The single pipe should be insulated before The refrigerant pipe system is
connecting to another pipe, the joint part leakage-checked.
should be insulated after the drainage test. The drainage is unimpeded.
There should be no insulation gap between The ground wiring is connected correctly.
the insulation material. The length of the tubing and the added
stow capacity of the refrigerant have been
recorded.
13.9 Engineering of electrical wiring The power voltage fits the rated voltage of
the air conditioner.
1 Highlights of electrical wiring There is no obstacle at the outlet and inlet
installation of the outdoor and indoor units.
All field wiring construction should be The gas-side and liquid-side stop values
finished by qualified electrician. are both opened.
Air conditioning equipment should be The air conditioner is pre-heated by turning
grounded according to the local electrical on the power.
regulations. 3 Test operation
Current leakage protection switch should Set the air conditioner under the mode of
be installed. "COOLING" by remote controller, and check
Do not connect the power wire to the the following points.
terminal of signal wire.
Indoor unit
When power wire is parallel with signal wire,
Whether the switch on the remote controller
put wires to their own wire tube and remain
works well.
at least 300mm gap.
Whether the buttons on the remote
According to table in indoor part named
controller works well.
“the specification of the power” to choose
Whether the air flow louver moves
the wiring, make sure the selected wiring
normally.
not small than the date showing in the
Whether the room temperature is adjusted
table.
well.
Select different colors for different wire
Whether the indicator lights normally.
according to relevant regulations.
Whether the temporary buttons works well.
127
Whether the drainage is normal.
Whether there is vibration or abnormal
noise during operation.
Outdoor unit
Whether there is vibration or abnormal
noise during operation.
Whether the generated wind, noise, or
condensed of by the air conditioner have
influenced your neighborhood.
Whether any of the refrigerant is leaked.
128
14. Operation Characteristics
Temperature
Cooling operation Heating operation Drying operation
Mode
0℃~30℃ 10℃~32℃
Room temperature 17℃~32℃(62℉~90℉)
(32℉~86℉) (50℉~90℉)
0℃~50℃
(32℉~122℉)
Outdoor temperature -15℃~30℃
(-15℃~50℃(5℉~122℉):For
(Entry level) (5℉~86℉)
the models with low temperature
cooling system) 0℃~50℃
Outdoor temperature -25℃~30℃ (32℉~122℉)
-25℃~50℃(-13℉~122℉)
(E-Star level) (-13℉~86℉)
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to
its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
129
15. Electronic Function
15.1 Abbreviation
M+(M+=M+Z)
4.5(8.1)
D M(M=M)
M 3.0(5.4)
E
15.4 Operation Modes and Functions 1.5(2.7)
F
M-(M-=M-Z)
L+(L+=L+D)
4.5(8.1)
15.4.1 Fan mode L 3.0(5.4)
G L(L=L)
H
(1) Outdoor fan and compressor stop. 1.5(2.7)
I
L-(L-=L-D)
16℃(60.8°F)
T4
C DC_FAN_MIN_SPD_ADD
15℃(59°F)
A DC_FAN_HI_SPD_ADD
28℃(82.4°F)
13℃(55.4°F)
B DC_FAN_MID_SPD_ADD
26℃(78.8°F)
12℃(53.6°F)
B DC_FAN_MID_SPD_ADD
25℃(77°F)
10℃(50°F)
A DC_FAN_HI_SPD_ADD
23℃(73.4°F)
C DC_FAN_MIN_SPD_ADD
22℃(71.6°F)
15.4.3.2 Indoor fan running rules
20℃(69°F)
D DC_FAN_SLOW_SPD_ADD
When the compressor is on, the indoor fan can
19℃(66.2°F)
be set to high/med/low/auto. And the anti-cold
17℃(62.6°F)
E DC_FAN_SSLOW_SPD_ADD wind function has the priority.
The indoor fan is controlled as below:
Setting fan
15.4.2.2 Indoor fan running rules speed
T1-Td+1.5 ℃(34.7°F) Actual fan speed
In cooling mode, indoor fan runs all the time -1.5(-2.7°F) H-(H-=H-G)
H -3.0(-4.8°F)
H(=H)
and the speed can be selected as high, -4.5(-8.1°F)
H+(H+=H+G)
-1.5(-2.7°F) L-(L-=L-D)
L -3.0(-4.8°F)
L(L=L)
-4.5(-8.1°F) L+(L+=L+D)
-
0.0°C(0°F) L
Off
-1°C(-1.8°F) (H+-L)*0.2+L
TEstop
-2°C(-3.6°F) (H+-L)*0.4+L
Decrease
-3°C(-5.4°F) (H+-L)*0.6+L TEdown
-4°C(-7.2°F) Hold
-5°C(-9°F) (H+-L)*0.8+L TEH2
-6°C(-10.8°F) Resume
-6.5°C(-11.7°F) H+
15.4
.3.3 Defrosting mode Off: Compressor stops.
If any one of the following items is satisfied, AC
will enter the defrosting mode. Decrease: Decrease the running frequency to
After the compressor starts up and keeps the lower level.
running, mark the minimum value of T3 from
the 10th minutes to 15th minutes as T30. Hold: Keep the current frequency.
1)If the compressor cumulate running time is up Resume: No limitation for frequency.
to 29 minutes and T3< TCDI1, T3 +
T30SUBT3ONE≦T30.
15.4.4 Auto-mode
2)If the compressor cumulate running time is up
This mode can be chosen with remote
to 35 minutes and T3< TCDI2, T3 +
controller and the setting temperature can be
T30SUBT3TWO≦T30.
changed between 17~30℃(63~86°F).
3)If the compressor cumulate running time is up
In auto mode, the machine will choose cooling,
to 29 minutes and T3< TCDI3 for 3 minutes.
heating or fan-only mode according to ΔT (ΔT
4)If the compressor cumulate running time is up
=T1-Ts).
to 120 minutes and T3<-15℃(5°F).
ΔT=T1-Ts Running mode
Condition of ending defrosting:
If any one of the following items is satisfied, the ΔT>2℃(3.6°F ) Cooling
defrosting will finish and the machine will turn to -2℃(-3.6°F ) ≤ΔT≤2℃
Fan-only
(3.6°F )
normal heating mode.
ΔT<-2℃(-3.6°F ) Heating
----T3 rises to be higher than TCDE1.
Indoor fan will run at auto fan of the relevant
----T3 keeps to be higher than TCDE2 for 80
mode.
seconds.
The louver operates same as in relevant mode.
----The machine has run for 10 minutes in
If the machine switches mode between heating
defrosting mode.
and cooling, the compressor will keep stopping
Defrosting action:
no longer than 10min
for 15 minutes and then choose mode
Compressor
X1 10S
according to T1-Ts.
X2 10S
If the setting temperature is modified, the
machine will choose running function again.
4-Way valve
135
15.4.12 Point check function
Press the LED DISPLAY or LED or MUTE button of the remote controller three times, and then press
the AIR DIRECTION or SWING button three times in ten seconds, the buzzer will keep ring for two
seconds. The air conditioner will enter into the information enquiry status. You can press the LED
DISPLAY or AIR DIRECTION button to check the next or front item’s information.
When the AC enter the “information enquiry” status, it will display the code name in 2 seconds, the
When the AC enter into the information enquiry status, it will display the code value in the next 25s, the
136
Enquiry Display value Meaning Remark
information
T1,T2,T3,T4, -1F,-1E,-1d,-1c,- -25,-24,-23,-22,-21,-2 1. All the displaying temperature is actual
T2B,TP,TH, 1b,-1A 0 value.
Targeted -19—99 -19—99 2. All the temperature is °C no matter what
Frequency, A0,A1,…A9 100,101,…109 kind of remote controller is used.
Actual b0,b1,…b9 110,111,…119 3. T1,T2,T3,T4,T2B display range:-25~70,
Frequency c0,c1,…c9 120,121,…129 TP display range:-20~130.
d0,d1,…d9 130,131,…139 4. Frequency display range: 0~159HZ.
E0,E1,…E9 140,141,…149 5. If the actual value exceeds the range, it
F0,F1,…F9 150,151,…159 will display the maximum value or minimum
value.
137
16. Troubleshooting
Safety
Electricity is stored in capacitors, even when the power supply is shut off. Do not forget to discharge the electricity in the
capacitors.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, For other models, connect a discharge resistor (approx.100Ω 40W) or a soldering iron plug between
the + and - terminals of the electrolytic capacitor on the opposite side of the outdoor printed circuit board (PCB).
Note: The picture above is for reference purposes only. The design of the devices depicted may vary by model.
138
16.1 Indoor Unit Error Display
Operation
Timer lamp Display LED STATUS
lamp
☆ 1 time X E0 Indoor unit EEPROM parameter error
Communication malfunction between indoor and
☆ 2 times X E1
outdoor units
☆ 4 times X E3 Indoor fan speed malfunction
☆ 5 times X E4 Indoor room temperature sensor (T1 ) malfunction
☆ 6 times X E5 Evaporator coil temperature sensor (T2) malfunction
☆ 7 times X EC Refrigerant leakage detection
☆ 8 times X EE Water-level alarm malfunction
☆ 1 time O F0 Current overload protection
☆ 2 times O F1 Outdoor ambient temperature sensor (T4 ) malfunction
☆ 3 times O F2 Condenser coil temperature sensor (T3) malfunction
Compressor discharge temperature sensor (T5)
☆ 4 times O F3
malfunction
☆ 5 times O F4 Outdoor unit EEPROM parameter error
☆ 6 times O F5 Outdoor fan speed malfunction
Communication malfunction between Cassette optional
☆ 8 times O F7
lift panel and the unit
☆ 9 times O F8 Cassette optional lift panel malfunction
☆ 10 times O F9 Cassette optional lift panel not closed
☆ 1 times ☆ P0 Inverter module (IPM) malfunction
☆ 2 times ☆ P1 Over-voltage or under-voltage protection
Compressor top high temperature protection (OLP)/
☆ 3 times ☆ P2
High temperature protection of IPM board
☆ 4 times ☆ P3 Low ambient temperature cut off in heating
☆ 5 times ☆ P4 Compressor drive malfunction
☆ 6 times ☆ P5 Indoor units mode conflict
☆ 7 times ☆ P6 Low pressure protection
☆ 8 times ☆ P7 Outdoor IPM temperature sensor error
O(light) X(off) ☆(flash)
139
16.2 Error Display on Two Way Communication Wired Controller
140
16.3 Outdoor unit error display
For 9K-24K outdoor unit:
LED2 LED1
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
141
For 36K-60K Outdoor Unit
No Problems Error Code
1 Communication malfunction between indoor and outdoor units E1
2 Current overload protection F0
3 Outdoor ambient temperature sensor (T4 ) malfunction F1
4 Condenser coil temperature sensor (T3) malfunction F2
5 Compressor discharge temperature sensor (T5) malfunction F3
6 Outdoor unit EEPROM parameter error F4
7 Outdoor fan speed malfunction F5
8 Inverter module (IPM) malfunction P0
9 Over-voltage or under-voltage protection P1
10 Compressor top high temperature protection (OLP) P2
11 Low ambient temperature cut off in heating P3
12 Compressor drive malfunction P4
13 High temperature protection of indoor coil in heating J0
14 Outdoor temperature protection of outdoor coil in cooling J1
15 Temperature protection of compressor discharge J2
16 PFC module protection J3
17 Communication malfunction between control board and IPM board J4
18 High pressure protection J5
19 Low pressure protection J6
20 Outdoor IPM module temperature sensor malfunction P7
21 AC voltage protection J8
142
will show “-9”.If the temp. is higher than 70 degree, the
08 Outdoor ambient temp.(T4) digital display tube will show “70”. If the indoor unit is not
connected, the digital display tube will show: “――”
The display value is between 13~129 degree. If the temp. is
lower than 13 degree, the digital display tube will show
“13”.If the temp. is higher than 99 degree, the digital display
tube will show single digit and tens digit. (For example, the
09 Compressor discharge temp.(T5)
digital display tube show “0.5”,it means the compressor
discharge temp. is 105 degree. the digital display tube show
“1.6”,it means the compressor discharge temp. is 116
degree)
10 AD value of current
The display value is hex number.
11 AD value of voltage
12 Indoor unit running mode code Off:0, Fan only 1,Cooling:2, Heating:3
13 Outdoor unit running mode code Off:0, Fan only 1,Cooling:2, Heating:3, Forced cooling:4
Actual data/4.
If the value is higher than 99, the digital display tube will
14 EXV open angle show single digit and tens digit.
For example, the digital display tube show “2.0”,it means the
EXV open angle is 120×4=480p.)
Frequency limit caused by
Bit7
IGBT radiator
The display value is
Frequency limit caused by
Bit6 hex number. For
PFC
example, the digital
Bit5 Frequency limit caused by T4.
display tube show
Bit4 Frequency limit caused by T2.
15 Frequency limit symbol 2A, then Bit5=1,
Bit3 Frequency limit caused by T3.
Bit3=1, Bit1=1.
Bit2 Frequency limit caused by T5.
It means frequency
Frequency limit caused by
Bit1 limit caused by T4,
current
T3 and current.
Frequency limit caused by
Bit0
voltage
16 DC fan motor speed
The display value is between 30~120 degree. If the temp. is
lower than 30 degree, the digital display tube will show
“30”.If the temp. is higher than 99 degree, the digital display
17 IGBT radiator temp. tube will show single digit and tens digit. (For example, the
digital display tube show “0.5”,it means the IGBT radiator
temp. is 105 degree. the digital display tube show “1.6”,it
means the IGBT radiator temp. is 116 degree)
Indoor unit number The indoor unit can communicate with outdoor unit well.
18
General:1, Twins:2
19 Evaporator pipe temp. T2 of 1# indoor unit If the temp. is lower than 0 degree, the digital display tube
will show “0”.If the temp. is higher than 70 degree, the digital
20 Evaporator pipe temp. T2 of 2# indoor unit
display tube will show “70”. If the indoor unit is not
21 Evaporator pipe temp. T2 of 3# indoor unit
143
connected, the digital display tube will show: “――”
Actual data*HP*10
22 1# Indoor unit capacity demand code
If capacity demand code is higher than 99, the digital display
tube will show single digit and tens digit. (For example, the
23 2# Indoor unit capacity demand code digital display tube show “5.0”,it means the capacity demand
is 15. the digital display tube show “60”,it means the
capacity demand is 6.0). If the indoor unit is not connected,
24 3# Indoor unit capacity demand code
the digital display tube will show: “――”
25 Room temp. T1 of 1# indoor unit If the temp. is lower than 0 degree, the digital display tube
will show “0”.If the temp. is higher than 70 degree, the digital
26 Room temp. T1 of 2# indoor unit
display tube will show “70”. If the indoor unit is not
27 Average room temp. T1 connected, the digital display tube will show: “――”
28 Reason of stop
If the temp. is lower than 0 degree, the digital display tube
29 Evaporator pipe temp. T2B of 1# indoor unit
will show “0”.If the temp. is higher than 70 degree, the digital
display tube will show “70”. If the indoor unit is not
30 Evaporator pipe temp. T2B of 2# indoor unit
connected, the digital display tube will show: “――”
144
16.4 Diagnosis and Solution
16.4.1 EEPROM parameter error diagnosis and solution (E0/F4)
Error Code E0/F4
Malfunction conditions Indoor or outdoor PCB main chip does not receive feedback
from EEPROM chip.
Potential causes ● Installation mistake
● Faulty PCB
Trouble shooting:
Power off, then restart the
unit 2 minutes later. Does
a problem still remain?
Yes
EEPROM: a type of read-only memory. The contents can be erased and reprogrammed using a
Note: The two photos above are only for reference purposes only. The design of the devices
depicted may vary by model.
145
16.4.2 Communication malfunction between indoor and outdoor units diagnosis and solution
(E1)
For 9K-24K:
Error Code E1
Malfunction conditions If the indoor unit does not receive feedback from outdoor unit for
110 seconds 4 consecutive times.
Potential causes ● Wiring mistake
● Faulty indoor or outdoor PCB
Trouble shooting:
Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes later
later
Yes
Measure
Measure Vs, Vs, is
is itit positive
positive fluctuation?
fluctuation?
(Vs
(Vs is
is the
the voltage
voltage between
between 33 and
and 22 of
of No
outdoor
outdoor unit.
unit. Red
Red pan-3,
pan-3, Black
Black pan-2)
pan-2)
Yes
Check
Check the
the outdoor
outdoor wiring
wiring connection
connection
Yes Check
Check the
the indoor
indoor wiring
wiring connection
connection
Yes
Check
Check whether
whether reactor
reactor
Replace
Replace the
the reactor
reactor No
is
is normal?
normal? Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
Power
Power on.
on. IsIs the
the error
error
extinguished?
extinguished?
Yes No
Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
Power
Power on.
on. Is
Is the
the error
error Replace
Replace the
the outdoor
outdoor main
main PCB.
PCB.
extinguished?
extinguished?
No
Replace
Replace the
the indoor
indoor main
main PCB.
PCB.
146
Remark:
Use a multimeter to test the DC
voltage between 2 port and 3 port of
outdoor unit. The red pin of
multimeter connects with 2 port while
the black pin is for 3 port.
Remark:
Use a multimeter to test the
resistance of the reactor which does
not connect with capacitor.
The normal value should be around
zero ohm. Otherwise, the reactor
must have malfunction and need to
be replaced.
147
For 36K-48K:
Malfunction Indoor unit does not receive feedback from outdoor unit for 60
conditions seconds OR outdoor unit does not receive feedback from indoor unit
for 120 seconds.
Possible causes ● Wiring mistakes
E1
E1 displayed
displayed
Communication
Communication malfunction
malfunction between
between indoor
indoor
and
and outdoor
outdoor units
units
Power
Power off,
off, then
then restart
restart the
the unit
unit 22
minutes
minutes later.
later. Does
Does aa problem
problem still
still
exist?
exist?
Yes
Is
Is there
there any
any interference
interference such such Remove
Remove interference
interference or
or
as
as too
too many
many lamps,
lamps, power
power Yes add
add magnet
magnet ring
ring on
on power
power
transformers?
transformers? Or Or isis the
the signal
signal wire
wire
wire
wire too
too long?
long?
No
Is
Is the
the signal
signal wire
wire aa shield
shield cable
cable Adopt
Adopt shield
shield cable/shield
cable/shield
and
and is
is the
the shield
shield cable
cable aa No
cable
cable earthing
earthing
earthing?
earthing?
Yes
Is
Is the
the signal
signal wire
wire is
is broken?
broken? Yes Replace
Replace the
the signal
signal wire
wire
No
Are
Are the
the signal
signal wires
wires properly
properly No Pull
Pull out
out and
and insert
insert back
back
inserted
inserted on
on PCB?
PCB?
Yes
Replace
Replace the
the indoor
indoor main
main PCB,
PCB, is
is the
the
error
error resolved?
resolved?
No
Replace
Replace the
the outdoor
outdoor Main
Main PCB.
PCB.
148
16.4.3 Fan speed malfunction diagnosis and solution (E3/F5)
Yes
Yes
Yes
Yes
149
Index 1:
1. Indoor or outdoor DC fan motor (Control Chip is in Fan Motor)
Turn power on and while the unit is on standby, measure the voltage between pin1 and pin3 as well as
between pin4 and pin3 in fan motor connector. If the value of the voltage is not within the range shown
in the following table, the PCB may be experiencing problems and need to be replaced.
150
16.4.4 Open or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3)
Error Code E4/E5/F1/F2/F3
Malfunction conditions If the sampling voltage is lower than 0.06V or higher than 4.94V,
the LED displays a failure.
Potential causes ● Wiring mistake
● Faulty sensor
Trouble shooting: ● Faulty PCB
Yes
Yes
151
16.4.5 Refrigerant Leakage Detection diagnosis and solution (EC)
Error Code EC
Check the T2
Is there cool air blowing
Yes sensor. Is it
out from indoor air outlet?
securely attached?
No Yes
No
Yes
Repair the leakage and
recharge the refrigerant
Check System for blockages
and clear blockages if present
152
16.4.6 Water-level alarm malfunction diagnosis and solution
Error Code EE
Malfunction conditions If the sampling voltage is not 5V, the LED will display the
failure code.
Possible causes ● Wiring mistakes
● Faulty water-level switch
● Faulty water pump
● Faulty indoor PCB
Power
Power off,
off, then
then restart
restart the
the unit
unit 33 minutes
minutes
later.
later. Is it still displaying the error
Is it still displaying the error code?
code?
Yes
IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?
Yes
IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?
No
Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction isis still
still not
not
solved
solved
Yes
Replace
Replace the
the indoor
indoor main
main PCB
PCB
153
16.4.7 IPM malfunction or IGBT over-strong current protection diagnosis and solution (P0)
Error Code P0
Malfunction When the voltage signal the IPM sends to the compressor drive
conditions chip is abnormal, the display LED shows “P0” and the AC turn
Possible causes off.
● Wiring mistake
● IPM malfunction
Faulty outdoor fan assembly
Trouble shooting: ●
● Compressor malfunction
Check the wiring between main
● Faulty outdoor PCB
PCB
Ensure a proper connection or
and compressor. Does an error Yes
replace the wires and connectors
exist?
No
Yes
Check the outdoor fan and the Please refer to the solution to the
outdoor unit ventilation. Is it in No “fan speed is out of control”
working order? malfunction
Yes
Yes
154
P-U
P-V
155
P-W
P-N
156
16.4.8 Over-voltage or under-voltage protection diagnosis and solution (P1)
Error Code P1
Malfunction conditions Abnormal increases or decreases in voltage are detected by
checking the specified voltage detection circuit.
Potential causes ● Power supply issues
● System leakage or blockage
● Faulty PCB
Trouble shooting:
Yes
Yes
Yes
Remark:
Measure the DC voltage
between P and N port.
The normal value should
be around 310V.340V or
380V
157
16.4.9 High temperature protection of compressor top diagnosis and solution (P2)
Error Code P2
Malfunction decision
If the sampling voltage is not 5V, the LED will display the failure.
conditions
● Power supply problems.
Supposed causes ● System leakage or block
● PCB faulty
Trouble shooting:
Check the air flow system
Clear up the air inlet and outlet or the heat
of indoor and outdoor units. Yes
exchanger of the indoor and outdoor units.
Does a problem exist?
No
Yes
Yes
Yes
Yes
158
High temperature protection of IPM board diagnosis and solution (P2)
High
High temperature
temperature protection
protection of
of IPM
IPM
board
board
Check
Check whether
whether thethe radiator
radiator
No Fix
Fix the
the radiator
radiator well
well
is
is fixed
fixed well
well ??
Yes
Check
Check whether
whether electronic
electronic Install
Install the
the electronic
electronic control
control box
box
control
control box
box is
is Installed
Installed No correctly
correctly
good?
good?
Yes
Check
Check whether
whether thermal
thermal
grease
grease is
is no
no coating
coating or
or No Coat
Coat thermal
thermal grease
grease again
again
uneven
uneven coating?
coating?
Yes
Replace
Replace IPM
IPM board
board
159
16.4.10 Inverter compressor drive error diagnosis and solution(P4)
Error Code P4
Malfunction conditions Abnormalities in the inverter compressor drive is detected by a
special detection circuit, which can perform communication
signal detection, voltage detection, and compressor rotation
speed signal detection.
Potential causes ● Wiring mistake
● IPM malfunction
● Faulty outdoor fan assembly
● Compressor malfunction
● Faulty outdoor PCB
Trouble shooting:
No
Yes
Yes
Yes
160
16.4.11 Outdoor IPM module temperature sensor malfunction diagnosis and solution (P7)
Error Code P7
Malfunction conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED
displays a failure.
Yes
Yes
161
16.4.12. J0 Malfunction
Malfunction conditions When evaporator coil temperature is more than 60°C, the unit stops. It starts again
only when the evaporator coil temperature is less than 54°C
Possible causes Faulty evaporator coil temperature sensor
Dirty heat exchanger
Faulty fan
Faulty PCB
J0
J0 displayed
displayed
Evaporator
Evaporator high
high temperature
temperature protection
protection
Is
Is the
the connection
connection
between
between T2 T2 and
and The
The
Is
Is the
the compressor
compressor operating?
operating? No PCB
PCB isis in
in working
working order?
order? No Correct
Correct the
the connection
connection
Have
Have T2
T2 and
and T2B
T2B been
been
reversed?
reversed?
Yes
Yes
IsIs the
the outdoor
outdoor ambient
ambient
temperature
temperature isis higher
higher than
than 30℃?
30℃?
Yes Stop
Stop the
the unit
unit
IsIs the
the resistance
resistance of
of T2
T2
No normal
normal according
according to
to No Replace
Replace the
the temperature
temperature sensor
sensor
Appendix
Appendix 1?
1?
Is
Is the
the air-outlet
air-outlet blocked?
blocked? Yes Clean
Clean the
the air-outlet
air-outlet
No
Refer
Refer toto the
the solution
solution for
for the
the
IsIs the
the indoor
indoor fan
fan running
running malfunction
malfunction of of the
the fan
fan speed
speed being
being out
out
No
normally?
normally? of
of control
control .. Find
Find the
the cause
cause and
and resolve
resolve
the
the problem
problem
Yes
Are
Are the
the heat
heat exchanger
exchanger and
and Yes Clean
Clean the
the heat
heat exchanger
exchanger and
and filter
filter
filter
filter dirty?
dirty?
No
Replace
Replace the
the indoor
indoor main
main Yes
PCB
PCB
162
16.4.13. J1 Malfunction
Malfunction conditions When the outdoor pipe temperature is more than 65°C, the unit stops. It starts
again only when the outdoor pipe temperature is less than 52°C.
Possible causes ● Faulty condenser temperature sensor
● Dirty heat exchanger
● System leakage or blockages
J1
J1 displayed
displayed
IsIs the
the connection
connection between
between
temperature
temperature sensor
sensor and
and No Correct
Correct the
the connection
connection
High
High temperature
temperature protection
protection of
of No PCB
PCB in
in working
working order?
order?
condenser
condenser
Yes
Is
Is the
the condenser
condenser
temperature
temperature isis Higher
Higher than
than Is
Is the
the resistance
resistance of
of
65°C?
65°C? condenser
condenser temp.
temp. sensor
sensor
normal
normal according
according to
to
No Replace
Replace the
the temperature
temperature sensor
sensor
Appendix
Appendix 11
Yes
Is
Is the
the outdoor
outdoor ambient
ambient
temperature
temperature higher
higher than
than Yes Stop
Stop the
the unit
unit
50℃?
50℃?
No
IsIs the
the outdoor
outdoor unit
unit ventilation
ventilation Ensure
Ensure that
that the
the outdoor
outdoor unit
unit
No
functioning
functioning properly?
properly? ventilate
ventilate is
is functioning
functioning properly
properly
Yes
Refer
Refer toto the
the solution
solution to
to the
the
IsIs the
the outdoor
outdoor fan
fan running
running malfunction
malfunction of of fan
fan speed
speed being
being out
out of
of
No control
control .. Find
Find the
the cause
cause and
and resolve
resolve the
the
properly?
properly?
problem.
problem.
Yes
Is
Is the
the heat
heat exchanger
exchanger dirty?
dirty? Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
No
Replace
Replace outdoor
outdoor main
main
board.
board. Has
Has the
the problem
problem
been
been resolved?
resolved?
No
IfIf the
the level
level of
of refrigerant
refrigerant isis not
not
sufficient,
sufficient, does
does the
the system
system work
work after
after
refrigerant
refrigerant isis added?
added?
No
Check
Check whether
whether thethe refrigerant
refrigerant
system
system is
is functioning
functioning normally
normally
163
16.4.14. J2 Malfunction
Malfunction conditions When the compressor discharge temperature (T5) is more
than 115℃ for 10 seconds, the compressor will stop and not
restart until T5 is less than 90℃.
Possible causes ● Refrigerant leakage
● Wiring mistake
● Faulty discharge temperature sensor
● Faulty outdoor PCB
J2
J2 displayed
displayed
Temperature
Temperature protection
protection of
of
compressor discharge
compressor discharge
IsIs the
the compressor
compressor discharge
discharge
temperature
temperature more
more than
than 115°C
115°C Yes IsIs refrigerant
refrigerant leaking?
leaking? Yes Stop
Stop the
the leak
leak and
and add
add refrigerant
refrigerant
??
No
No
Are
Are the
the compressor
compressor
discharge
discharge temperature
temperature
sensor
sensor and
and PCB
PCB connected
connected No Correct
Correct the
the wiring
wiring connection
connection
properly
properly according
according to
to the
the
wiring
wiring diagrams?
diagrams?
Yes
Measure
Measure thethe resistance
resistance value
value
of
of compressor
compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is
No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not
not normal,
normal, refer
refer to
to the
the
Appendix
Appendix 2.2. Does
Does aa problem
problem stil
stil
exist?
exist?
Yes
Replace
Replace outdoor
outdoor main
main PCB.
PCB.
Does
Does aa problem
problem still
still exist?
exist?
No
Replace
Replace high
high pressure
pressure valve
valve assy
assy
164
16.4.15. J3 Malfunction
Malfunction decision conditions When the voltage signal that IPM send to compressor drive chip is abnormal, the
display LED will show “J3” and AC will turn off.
Supposed causes ● Wiring mistake
● Faulty IPM board
● Faulty outdoor fan ass’y
● Compressor malfunction
● Faulty outdoor PCB
At first test the resistance between every two ports of U, V, W of IPM and P, N. If any result of them is 0
or close to 0, the IPM is defective. Otherwise, please follow the procedure below:
J3
J3 display
display
PFC
PFC module
module protection
protection
Check
Check whether
whether the
the
connecting
connecting line
line between
between Connect
Connect itit tightly,
tightly, check
check
No normal
main
main board
board and
and the
the PFC
PFC normal or or not
not
module
module is
is connected
connected tightly
tightly
Yes
No
Measure
Measure whether
whether the
the voltage
voltage
between
between P P and
and N
N is
is normal
normal Yes Replace
Replace the
the outdoor
outdoor main
main board
board
refer
refer to
to the Appendix 3?
the Appendix 3?
Yes
No
Check
Check whether
whether the
the
inductance
inductance of of PFC
PFC module
module
is
is good?
good? IfIf the
the inductance
inductance isis No Replace
Replace the
the inductance
inductance
good,
good, the
the resistance
resistance ofof the
the
two
two ports
ports is
is 00
Yes
Replace
Replace the
the PFC
PFC module
module Trouble
Trouble is
is solved
solved
165
16.4.16. J4 Malfunction
J4
J4 displayed
displayed
Communication
Communication error
error between
between outdoor
outdoor main
main
chip
chip and
and compressor
compressor driven
driven chip
chip
IsIs there
there at
at least
least one
one LED
LED in
in the
the
compressor
compressor driven
driven chip
chip light?
light?
No
Check
Check the
the signal
signal wire
wire between
between the
the
Compressor
Compressor driven
driven chip chip and
and the
the
main
Yes
main board,
board, isis itit connected
connected
properly?
properly?
No
Yes
Reconnect
Reconnect and and retry.
retry. IsIs the
the
error
error still
still displayed?
displayed?
No
No
Replace
Replace Compressor
Compressor driven
driven
Chip.
Chip. Is the system
Is the system running
running Yes
normally?
normally?
No
Replace
Replace outdoor
outdoor main
main board.
board.
IsIs the
the system running
system running Yes
normally?
normally?
No
Replace
Replace the
the electric
electric control
control box
box Problem
Problem isis resolved
resolved
166
16.4.17. J5 Malfunction
Malfunction conditions If the sampling voltage is not 5V, the LED displays a failure code.
Possible causes ● Wiring mistakes
● Faulty overload protector
● System blockages
● Faulty outdoor PCB
J5
J5 displayed
displayed
High
High pressure
pressure protection
protection
Are
Are the
the high
high pressure
pressure Connect
Connect high
high pressure
pressure
switch
switch and
and main
main control
control No switch
switch and
and mian
mian control
control
boar
boar wired
wired correctly?
correctly? board
board
Yes
Is
Is the
the high
high
pressure
pressure protector
protector
broken?
broken?
Method:
Method: Disconnect
Disconnect thethe plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif
the No Replace
Replace high
high pressure
pressure protector
protector
the protector
protector is is normal
normal the
the
value
value is
is o,
o, Does
Does aa problem
problem
still
still exist?
exist?
Yes
Is
Is the
the outdoor
outdoor ambient
ambient
temperature
temperature is is higher
higher than
than Yes Stop
Stop the
the unit
unit
50℃?
50℃?
No
Check
Check ifif the
the outdoor
outdoor unit
unit Ensure
Ensure that
that the
the outdoor
outdoor unit
unit
NO
ventilation
ventilation isis good
good ventilation
ventilation is
is functioning
functioning properly
properly
Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
IsIs the
the outdoor
outdoor fan
fan running
running speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly?
properly?
have
have itit solved.
solved.
Yes
Is
Is the
the heat
heat exchanger
exchanger dirty?
dirty? Yes Clean
Clean the
the heat
heat exchanger
exchanger
No
Replace
Replace outdoor
outdoor main
main
board.
board. Is
Is the
the problem
problem
resolved?
resolved?
No
Check
Check whether
whether thethe refrigerant
refrigerant
system
system is
is functioning
functioning properly
properly
167
16.4.18. J6/P6 Malfunction
Malfunction conditions If the sampling voltage is not 5V, the LED displays a failure code.
Possible causes ● Wiring mistake
● Faulty over load protector
● System blockages
● Faulty outdoor PCB
J6
J6 displayed
displayed
Low
Low pressure
pressure protection
protection
Are
Are the
the low
low pressure
pressure Reconnect
Reconnect the
the low
low pressure
pressure
protector
protector and
and main
main control
control No protector
protector and
and main
main control
control
board
board wired
wired properly?
properly? board
board
Yes
Is
Is the
the low
low
pressure
pressure protector
protector
broken?
broken?
Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure thethe resistance
resistance ofof the
the
low
low pressure
pressure protector.
protector. IfIf the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector isis normal
normal the
the value
value isis
o.
o. Does
Does aa problem
problem still
still exist?
exist?
Yes
Is
Is the
the outdoor
outdoor ambient
ambient
Yes Stop
Stop the
the unit
unit
temperature
temperature too
too low?
low?
No
Is
Is the
the valve
valve core
core of
of the
the
Open
Open the
the valve
valve core
core of
of the
the
high
high pressure
pressure valve
valve fully
fully No
high
high pressure
pressure valve
valve
opened?
opened?
Yes
Refer
Refer toto the
the solution
solution to
to the
the malfunction
malfunction
Is
Is the
the indoor
indoor fan
fan running
running of
No of fan
fan speed
speed being
being out
out of
of control.
control. Find
Find
properly
properly in
in cooling
cooling mode?
mode? the
the cause
cause and
and resolve
resolve the
the problem.
problem.
Yes
Replace
Replace outdoor
outdoor main
main board.
board.
Does
Does aa problem
problem still
still exist?
exist?
No
When
When the
the lvel
lvel of
of refrigerant
refrigerant isis not
not
sufficient,
sufficient, doe
doe the
the system
system function
function
properly
properly after
after more
more refrigerant
refrigerant isis
added?
added?
No
Check
Check whether
whether the the refrigerant
refrigerant
system
system isis functioning
functioning properly.
properly.
169
16.4.19. J8 malfunction
Malfunction decision An abnormal voltage rise or drop is detected by checking the specified
conditions voltage detection circuit.
Supposed causes Abnormal power supply
Wiring mistake
Faulty bridge rectifier
Faulty IPM board
170
J8
J8 display
display
AC
AC power
power input
input voltage
voltage
protection
protection
Check
Check whether
whether the
the power
power Restart
Restart the
the unit
unit when
when the
the power
power
No
voltage
voltage is
is normal.
normal. supply
supply gets
gets normal
normal
Yes
Measure Check
Check the
the wiring
wiring of
of
Measure whether
whether outdoor
outdoor
No power
power wires
wires well
well or
or Reconnect
Reconnect itit well
well
terminal
terminal voltage
voltage is
is normal?
normal?
correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether the
the voltage
voltage
No LL and
and NN well
well or
or Reconnect
Reconnect itit well
well
between
between LL and
and N
N is
is normal?
normal? correctly
correctly
Yes
Check
Check the
the wiring
wiring of
of
Measure
Measure whether
whether input
input voltage
voltage
No bridge
bridge rectifier
rectifier well
well Reconnect
Reconnect itit well
well
of
of bridge
bridge rectifier
rectifier is
is normal?
normal? or
or correctly
correctly
Yes
Measure
Measure whether
whether the
the voltage
voltage Check
Check whether
whether Replace
Replace the
the bridge
bridge
between
between P P and
and N
N is
is normal
normal No bridge
bridge rectifier
rectifier is
is No
rectifier
rectifier
refer
refer to
to the Appendix 3?
the Appendix 3? normal
normal
Yes
Replace
Replace the
the PFC
PFC module(If
module(If has)
has)
No
Yes
Check
Check the
the wiring
wiring of
of Reconnect
Reconnect the
the
No
reactor
reactor or
or inductance
inductance wiring
wiring
Yes
Replace
Replace the
the IPM
IPM board,
board, IfIf the
the IPM
IPM board
board Check
Check whether
whether reactor
reactor Replace
Replace reactor
reactor or
or
and
and main
main board
board is
is in
in aa board,
board, replace
replace the
the Yes No
or
or inductance
inductance is
is normal
normal inductance
inductance
outdoor
outdoor main
main PCB
PCB
171
16.5 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
172
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
173
Appendix 2 Temperature Sensor Resistance Value Table for T5,TH (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
175
Appendix 3:
℃ 10 11 12 13 14 15 16 17 18 19 20 21 22
℉ 48 50 52 54 56 58 60 62 64 66 68 70 72
℃ 23 24 25 26 27 28 29 30 31 32 33 34 35
℉ 74 76 78 80 82 84 86 88 90 92 94 96 98
176
2. Compressor checking
Measure the resistance value of each winding by using the tester.
177
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
Outdoor temp.
178
Heating Chart:
HEATING MODE
Outdoor temp.
℉ Indoor
27 17
(℃) Temp.
57 (13.89) 47 (8.33) 37 (2.78) (-2.78) (-8.33)
BAR 55 30.3 28.5 25.3 22.8 20.8
BAR 65 32.5 30.0 26.6 25.4 23.3
BAR 75 33.8 31.5 27.8 26.3 24.9
Pressure (bar)
Outdoor temp.
179
17. Disassembly Instructions
Note: This part is for reference, the photos may have slight difference with your machine.
KDIRDuct Unit
No. Parts name Procedures Remarks
1 Remove the 1) Screw off the screws to
electronic remove the cover of
control box electronic control box
Four screws
2 screws
2 Remove the 1) Remove the cover of Repeat the operation of step1 of No1
display electronic control box
board 2) Disconnect the display
board wire connected to
PCB
Connector
Sticker
180
3)Move the display board
according to the arrow
direction to disassemble
it.
3 Remove the 1) Remove the cover of Repeat the operation of step1 of No1
PCB electronic control box
1) Pull out all the plugs
or connectors connected
PCB
4 Remove the 1) Remove the cover of Repeat the operation of step1 of No1
fan electronic control box
capacitor 2) Disconnect the fan Repeat the operation of step2 of No1
capacity wire.
3) Screw off the screw to
remover it
1 screw
181
5 Remover 1) Screw off the fixing
the fan screws to remove the
motor rear cover board
3) Remove room
Cut off the fastening
temperature sensor belt to take off the
room temperature
sensor
182
6 Remove the 1) Remove the rear cover Repeat the operation of step1 of No.5
water board
collector 2) Screw off the screws to
assembly remove the water 4 screws
collector assembly
3 screws
3 screws
3 screws
Water
collector
assembly
2 screws
183
4) Remove the evaporator
support board
4 screws
184
Cassette Unit
No. Parts name Procedures Remarks
1 Remove the 3) Open the grille
filter
Grill switch
2 wireropes
3 Remove the 1) Open the grille Repeat the operation of step1 of No.1
display 2) Remove the grille Repeat the operation of step2 of No.2
185
board 3) Disassemble the display
board
Remove the display 4 screws
board cover(4
screws)
Remove the display
board(4 screws)
4 screws
4 Remove the 1) Remove the panel Repeat the operation of step1,2,3 of No.2
swing 2) Screw off 3 screws to
motor remove the swing motor
assy.
3 screws
1 screw
5 Remove the 1) Open the grille Repeat the operation of step1 of No.1(No need
PCB to remove the panel)
2) Disassemble the
electronic control box
cover after remove the 2
screws.
2 screws
186
3) Pull out all the Pump RY2 Indoor fan
connection wires to other Water lever Temp. sensors
parts, then the PCB can
be replaced.
6 Remove the 1) Open the grille Repeat the operation of step1 of No.1(No need
electronic to take down the panel)
control box 2) Remove the electronic Repeat the operation of step 2 of No.5
control box cover
3) Pull out all the plugs or
connectors connected to
the electronic control
box
187
wheel 2) Remove the ventilation
ring
Release the 4 screws to
disassemble it.
4 screws
188
3) Remove the 5 screws to
disassemble the fan
motor 5 screws
189
5) Release 2 screws to
remove the pump
supporter. Be careful of
the connection wires.
3 screws
4 screws
190
4) Remove the evaporator
fixing clamps to
disassemble the
evaporator.
Fixing clamps
1 screw
191
KDIP Duct
No. Unit
Parts name Procedures Remarks
1 Remove the 6) Screw off the screws to
electronic remove the cover of
control box electronic control box Five screws
2 screws
2 Remove the 9) Remove the cover of Repeat the operation of step1 of No1
PCB electronic control box
2) Pull out all the plugs
or connectors connected
198
10) Remove the PCB from
the electronic control
box
3** Remove the 6) Remove the cover of Repeat the operation of step1 of No1
reactance electronic control box
7) Disconnect the reactance
wire
Reactance
wire
1 screw
4** Remove the 1) Remove the cover of Repeat the operation of step1 of No1
drain pump electronic control box
2) Disconnect the drain
pump wire
Drain
pump wire
4 screws
199
5 Remover 9) Screw off the fixing
the fan screws to remove the
motor rear cover board
10 screws
Press
11) Remove the fan motor Refer the operation of step2 of No.1
wire from the electronic
control box
12) Disassemble the fan
The fan motor
motor fixing clamps to
assembly and
remove the fan motor fan wheel
assembly can be
assembly and fan wheel removed after
assembly took off the
2screws used to
fix the fan motor
holder.
6 Remove the 6) Remove the rear cover Repeat the operation of step1 of No.5
water board
collector 7) Screw off the seven
assembly screws to remove the top 7 screws
200
Water
collector
assembly
7 Remove the 10) Remove the water Repeat the operation of No.6
evaporator collector
11) Remove the evaporator
sensor
Evaporator
sensor
2 screws
4 screws
screws)
○4
○3
○3
ass’y.
fan.
4) Disconnect the
board.
220
5) Remove the four fixing
④
○5
221
3 Electrical How to remove the
parts
electrical parts.
compressor .
○1
6) Pull out the two blue
○2
○3
sensor(T3),outdoor
sensor(T5).
222
4) Disconnect the
board
wires .
6) Remove the ○5 ○6
wires(1,2,3).
223
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
the one on your side. ④
1)Perform work of item
1,3. ○
3
224
KSIE012-H220-O
No. Part name Procedures Remarks
Panel plate How to remove the panel
plate.
Screws of top panel (3 screws, 1 screw is under the big handler)
1) Stop operation of
the air conditioner and
3 screws
turn “OFF” the power of the big
breaker. handler
○2
screws).
○3
screws)
225
○1
2 Fan ass’y How to remove the fan
ass’y.
procedure 1, remove
the fan.
○2
4 way valve
Motor Electronic expansion valve
226
3) Disconnect the
board.
compressor.
○
2
227
○3
3) Pull out connectors of
sensor(T3),outdoor
sensor(T5).
4) disconnect the ○4
electronic expansion
valve wire
5) Remove the
grounding screw. ○5 ○6
6) Remove the
control box.
228
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of ○3 ○4
item1,3.
2) Recover refrigerant
refrigerant circuit.
2) Remove the
discharge pipe and
suction pipe with a burner.
3) Remove the hex nuts ○3
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
229
KSIE018-H220-O
No. Part name Procedures Remarks
Panel plate How to remove the panel
plate.
1) Stop operation of 3 screws of top panel
the air conditioner and turn
“OFF” the power breaker. 3 screws of
big handle
screws).
○2
3) Remove the screws of ○4
front panel(9 screws)
screws)
○3
230
2 Fan ass’y How to remove the fan
ass’y. ○1
cover.
4 way valve wire Electric pipe heater and Crankcase electric heater
231
○
3
3) Disconnect the
board.
○
4
motor.
232
○
2
sensor(T5).
4) disconnect the
wire
○4
heaters.
233
○
5
6) Remove the
grounding screw.
7) Remove the
Wires (1,2,3 or
○
7
234
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of ④
○3
item1,3.
2) Recover refrigerant
refrigerant circuit
2) Remove the
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
○3
235
KSIE024-H220-O, KSIR036-H218
No. Part name Procedures Remarks
1 Panel plate How to remove the panel 4 screws of big handle
plate. Screws of top panel(3screws,1screws is under the big handle)
cover (7 screws)
○2
○4
3)Remove the screws of
screws)
236
2 Fan ass’y How to remove the fan
ass’y.
fan Electronic control box
compressor
○2
2) Remove the nut fixing
fan.
○3
3) Unfix the hooks and
box cover.
237
Compressor
T3,T4,T5,sensor Pressure switch wire
○5
4) Disconnect the
from the electronic control Electronic expansion 4 way valve Motor wire
○4
board.
○
5
238
3 Electrical How to remove the
parts ○1
electrical parts.
compressor
○2
sensor(T3),outdoor
sensor(T5).
239
○
4
switch connector.
○
5
5) Disconnect the
○
6
○
7
wires .
7) Remove the
wires(1,2,3 or L1,L2,S).
240
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
the one on your side.
1) Perform work of item
1,3.
2) Recover refrigerant
from the refrigerant circuit.
3) Remove the screw of
the coil and then remove
the coil.
4) Detach the welded parts
of four-way valve and pipe.
5) Then the four-way valve
ass’y can be removed
○
3 ○
4
241
KSIR048-H218, KSIR060-H218
No. Part name Procedures Remarks
1 Fan ass’y
How to remove the fan ass’y.
1) Stop operation of
the fan.
cover. (4 screws)
242
6) Remove the screws of right
screw)
driver board.
⑧
8) Remove the fan motor after
2 Panel plate
How to remove the panel plate.
Screws of
Water collector
Screws of
right-rear panel
243
1) Remove two screws of
panel.
3 Electrical
How to remove the electrical
parts
parts.
IPM board.
CN2(yellow)
CN9(10p,white)
244
4) Remove the screws
Connectors:
CN8: Discharge temperature sensor
CN1/CN3
(2p,white)
CN12:Heatsink temperature
sensor(2p,red)
CN9:T3/T4 temperature sensor
(2p/2p,white)
CN15: Electronic expansion valve
(6p,red)
CN10: High and low pressure switch
(2p/2p, white)
Wires:
CN17/CN18: 4-way valve (blue-blue)
CN17/CN18
CN19/CN20: connected to crankcase
CN19/CN20
heating cable. (black-red)
CN24/CN25
CN24/CN25: Electric heater of
chassis (orange-orange)
CN1:L-IN (red or white)
CN3:N-IN (black)
245
6) Disconnect the grounding
the terminal.
burner.
246
5 The 4-way How to remove the 4-way valve
valve
1) Perform work of item 1 step
from item 3.
247
The Klimaire logo is a registered Trademark of Klimaire Products inc.
Copyright 2019 Klimaire Products Inc.
The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency
or manufacturer for details.