ARABIAN INTERNATIONAL COMPANY

PROCEDURE QUALIFICATION RECORD (PQR)

Procedure Qualification No. : AIC-ASF-PQR-0120 Date: 29/Apr/19

WPS No.: 2019-M-005 Rev.00
Welding Process(es): SMAW
Type (Manual, Automatic, ): Manual

Code: ASME IX X API 1104 ASME B31.3 OTHER

JOINTS (QW-402)

a = 60 ⁰
b = 8.0 mm
c = 1.6 mm + 0.8mm
d = 2.5 mm

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Spec. SA 516 Grade 60/70 Temperature N/A
Type / Grade SA 516 Grade 60/70 Time N/A
P-No. 1 Group No. 1, 2 to P-No. 1 Group No. 1, 2 Others N/A
Thickness of Test Coupon (Base metal): 8.0 mm Heating Rate N/A
Diameter of Test Coupon: N/A Cooling Rate N/A
Maximum Pass Thickness: 4 mm
Other: HT# 817554

FILLER METALS (QW-404) GAS (QW-408)

Percent
SMAW Gas(es) Flow Rate
Composition
SFA Specification: A5.1 Shielding: None N/A N/A
AWS Classification: E7018 H4 Trailing: None N/A N/A
Filler Metal F.No.: 4 Backing: None N/A N/A
Weld Metal Analysis A.No.: 1 Other
Size of Filler Metal: Ø 2.5 mm & 3.5 mm
Filler metal Product Form : N/A
Supplemental Filler Metal: N/A

Electrode Flux Classification: N/A ELECTRICAL CHARACTERISTICS (QW-409)

Flux Type : N/A Current : DC

Flux Trade Name: N/A Polarity : EP
Weld Metal Thickness: 8 mm Amps : See table below Volts : see table below
Electrode Brand: GEKA Tungsten Electrode Size NA
Lot / Batch No 18-229155130 / 18-329345130 Mode of Transfer NA
Other : None Heat Input : See table below
Other:
POSITION (QW-405) TECHNIQUE (QW-410)
Position (s) 3G Travel Speed: 55-140 mm /min
Weld Progression (Uphill, Downhill): Uphill String or Weave Bead: Staring & Weave
Other : Orifice/ Gas Cup size: N/A
PREHEAT (QW-406) Multipass or Single Pass: Multiple pass
Single or Multiple Electrode: Single
Preheat Temperature : 21°C Initial and inter pass cleaning N/A
Interpass Temperature: 128 ⁰C Max Max Weave 3x filler wire diameter
Other: N/A Tungsten Electrode Size N/A
Mode of Transfer N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Voltage Travel
Filler Metal Current Heat Input
Weld Layers Process Range Speed Range
(Passes) Type
Amp. Range (mm/min) Max (KJ/mm)
Classification Dia. Polarity Volts
1 (Root) SMAW E7018 H4 2.5mm DCEP 80-100 21-24 55 1.83-2.62
2 (Cap) SMAW E7018 H4 3.2mm DCEP 100-115 21-24 88 1.43-1.88
3 (Cap) SMAW E7018 H4 2.5mm DCEP 120-145 21-26 110 1.37-2.06
4 (BW) SMAW E7018 H4 3.2mm DCEP 125-130 21-24 140 1.12-1.34

FORM-QL-21 Rev.-0 Page 1 of 2

 ARABIAN INTERNATIONAL COMPANY
PQR No.: AIC-ASF-PQR-0120

TENSILE TEST (QW-150)

Width Thickness Area Ultimate Unit Stress
Specimen No. (mm) (mm) (Sq.mm) Ultimate Total Load (KN) Mpa Type of Failure and Location
T-1 7.84 18.97 148.72 84.00 564.82 /81,917 Ductile/Base metal
T-2 7.9 18.95 149.71 83.00 559.75 / 81, 182 Ductile/Base metal

Material : A516 Gr 60/70

Test Result : Satisfactory
Refer Fugro-Suhaimi Report # FSL/T&B/1916-2019
GUIDED BEND TESTS (QW-160)
Type and Figure No. Result
Face Bend Test-1 Fig. QW-462.3 (a) Satisfactory
Face Bend Test-2 Fig. QW-462.3 (a) Satisfactory
Root Bend Test-1 Fig. QW-462.3 (a) Satisfactory
Root Bend Test-2 Fig. QW-462.3 (a) Satisfactory
NOTE: Plunger Size 32 mm , Degree of Bend 180⁰ ( Fig QW-.466.2)
No open discontinuity observed in the weld and HAZ on convex surface of the specimens after bending
Refer Fugro-Suhaimi Report # FSL/T&B/1904-2019
TOUGHNESS TESTS (QW-170)
Impact Values
Specimen No. Notch Location Specimen Size Test Temperature J % Shear mm Drop Weight Break (Y/N)

Refer Fugro-Suhaimi Report # FSL/CIT/1919-2019

FILLET WELD TEST (QW-180) (N/A)

Result-Satisfactory: Yes No. Penetration into Parent Metal: Yes No

Macro Results: Refer Fugro-Suhaimi Report # FSL/MG/2426-2019

OTHER TESTS

Type of Test: N/A

Deposit of Analysis: Impact Test Refer to FSL/CIT/1919-2019
Other: Hardness Test Report Refer to FSL/HT/1917-2019 & 1918-2019
Welder's Name: Jenson R Limpiada Stamp No: 17946
Tests Conducted by: Fugro Suhaimi Ltd Laboratory Test No: FSL/T&B/1916-2019,
FSL/HT/1917-2019 & 1918-2019
FSL/CIT/1919-2019
We certify that the statements in this record are correct and the test welds were prepared, welded and tested in
accordance with the requirements of Sec.IX of ASME Boiler and Pressure Vessel Code -2017

Organization: Arabian International Company

Prepared By: Approved By:

Ahmed Medany Zaki Ramadan
Welding Engineer QC Manager

FORM-QL-21 Rev.-0 Page 2 of 2