Conveyor components

in Action
Whether light- medium- or heavy- duty applications, Sandvik offers a wide range of conveyor components to suit your needs

Light duty applications

Conveyor components
precision and function combined

Sandvik’s engineering competence is most apparent in the materials handling

business. We create some of the largest machines and conveyor systems
known to mankind, each designed to meet our customers’ objectives. Our high
quality components are specially adapted to suit heavy-duty applications as
well as medium-duty and light-duty applications.

Yet a small component failure can lead to considerable downtime and

financial shortfall. High performing and reliable systems require that there
is optimized quality of engineering in each and every conveyor component
produced. This is what you will get from Sandvik.

BROAD UNDERSTANDING MEANS A COMPLETE RANGE

From rollers to belt cleaners to wear protection, Sandvik has the widest
range of conveyor components available in the market. Our vast experience
and our presence in 130 countries gives us the expertise and capability to
develop new products for existing and new applications in a wide variety
of industries. We have experience over great distances,
and with the smallest detail.

COMPREHENSIVE SUPPLIER
Sandvik is more than a manufacturer and supplier of conveyor components.
Our customers are our productivity partners, supported by an engineering
competency geared towards improved plant reliability as well as reduced
total cost of ownership.
Rollers and frames
versatile, sturdy, lasting
From Europe to America to Australia, Sandvik focuses on developing and
manufacturing the rollers, frames and idlers to suit your particular market
needs. Whether metric or imperial, we offer a range that fits virtually all
applications. We excel in the most demanding challenges conquering inclines
and hills, with loads that can range from heavy lignite to taconite. Because
we manufacture close to you, we can provide quick response and lead times,
while ensuring quality and longevity.

METRIC ROLLERS
Sandvik manufactures rollers and frames to DIN and ISO standards, primarily
for the European and Asian markets and some parts of Africa. Roller diameters
range from 51 mm to 219 mm and bearing sizes from 6204 to 6312, and are
available in various materials.

• HM120 light-duty
• HM130 medium-duty
• HM140 heavy-duty
• HM150 formed roller

IMPERIAL ROLLERS
Manufactured in Australia, Chile and Brazil, Sandvik rollers are available
in CEMA diameters from 102 mm (4”) to 203 mm (7.6”) and bearing sizes
from 6204 to 6312. They are available in various materials.

• HA120/HV120 light-duty
• HA130/HV130 medium-duty
• HA140/HV140 heavy-duty
• HV150 formed roller

IDLERS AND FRAMES

Sandvik idlers and frames are designed to maintain an optimum conveyor
belt profile which in turn promotes low rolling resistance, excellent belt support,
good belt guidance and long belt life. Manufactured with high-grade steel,
all Sandvik frames provide minimal gaps between rollers and are designed to
counteract material build-up. Jig-welded for high precision, they have great
structural integrity and optimal weight to load capacity ratios.
Sandvik frames:

• HM300 metric series

• HA300 imperial series
• HV300 imperial series

BELT TRACKING DEVICES

For a long belt life and more efficient material transportation Sandvik offers
a selection of belt tracking devices that help keep the belt correctly aligned
during operation.
 Return rollers

Belt tracking roller

Garlands Rollers and frames

Sandvik provides high quality pulley lagging
for various applications
Pulleys
reliability guaranteed
When a consistent performance of your conveyor system is paramount,
Sandvik pulleys, with years of engineering experience designed into them,
are totally dependable and perform at the highest levels. Useful for virtually
every conveyor application, Sandvik provides pulleys made to meet your
requirements as well as industry standards.

ENGINEERED PULLEYS
Large, high capacity conveyors require pulleys that are engineered and
manufactured to the most exacting of standards. Sandvik HP130 series of
engineered pulleys is designed with our unique in-house software, ensuring that
consideration is given to all operating conditions. Calculation of fatigue life
ensures our pulleys are built to last. When combined with a comprehensive
maintenance and reconditioning regime, a Sandvik pulley will provide
decades of trouble-free service. The Sandvik HP130 pulleys are available
in all sizes, and we are able to manufacture pulleys with masses up to 30
tonnes (66140 lb).

MEDIUM-DUTY PULLEYS
The Sandvik HP120 series of standard pulleys meets the regular needs
of mid to large scale applications with diameters up to 1 000 mm (40”).
Designed for normal loads, the medium-duty pulleys are readily available.
As catalog items, they eliminate the need for custom calculations.

LIGHT-DUTY PULLEYS
When heavy loads or high speed are not absolutely required, the Sandvik
HP110 series of high-quality, light-duty pulleys operate with maximum
efficiency. They are predesigned to provide an economic solution to a
wide range of industry applications. With pulley diameters up to 400 mm
(15.7”), they are ideally suited to mobile and semi-mobile equipment.
Loading and discharge points
effective transfers
It is widely recognized that the loading and discharge points on any conveyor
demand the most attention to avoid costly, unsightly and unsafe operating
conditions. Dust, noise, carry-back and impact damage are just some of
the problems that can arise. With concern for both efficient operations and
the employee environment, Sandvik has developed a range of products for
these situations. Our application engineers have designed simple and effective
solutions that provide measurable benefits in a conveyor’s performance.
Sandvik can help you evaluate your transfer points to maximize conveyor
efficiency and productivity.

Among our innovative offerings you can find:

• HA200 jackdown or retractable idler systems – easy roller changeout

• HX120 sealingless loading point – reduce dust
• HA500 impact beds – avoid impact damage
• HX130 supporting elements – prevents spilling
• HX410 dust suppression system – dust suppression up to 94%
• HB series of belt cleaners - avoid costly carry-back
HB130 primary belt cleaner

HX410 dust suppression

HA530 impact bed HX120 sealingless loading point

Wear protection
extended life
From rubber to ceramic, from urethane to carbide, Sandvik offers a vast
array of materials and products that add value to your equipment. High
quality wear protection offered by Sandvik features longer wear life resulting
in fewer maintenance stops, reduced operational costs and increased efficiency.

CAST-IN-CARBIDE
High impact and high wear situations such as sliding and crushing material
may require the HX900 cast-in-carbide wear protection. Nothing performs
to the same level, adding years of life in the most arduous applications.
HX900 is available as standard liner plates but can also be customized to
suit specific high wear applications.

CERAMIC
Sandvik composite rubber-ceramic wear plates and sheeting can be bolted
or glued into transfer chutes to provide extended service life where high
abrasion occurs. These products are available from 5mm (0.2”) up to 100
mm (3.9”) thick and provide significant advantages over the traditional epoxy
bonded ceramic tiles by providing cushioning of the ceramic tiles and
thereby reducing the risk of impact damage that may occur.

• WT9200 ceramic wear plates

• WG9200 ceramic sheeting

POLYMER
Sandvik long lasting rubber liners are all-around wear protection that fit
most applications from light- to extra heavy-duty. The polyurethane wear
plates and polyurethane sheeting manufactured by Sandvik are ideal for
use in wet applications. The Sandvik rubber wear protection, can be installed
to the inside of transfer chutes for improved wear life as well as reduced
noise level for personnel comfort and safety.

• WT6000/ WT7000 rubber wear plates

• WT8000 polyurethane wear plates
• WG3500/ WG4000/ WG6000 rubber sheeting
• WG8000 polyurethane sheeting
HX900 cast-in-carbide liners

WT7000 rubber liners HX900 cutting lips of a bucket wheel reclaimer

WT6000 rubber liners

WT9200 ceramic wear plates WT6000 rubber liners

Belt misalignment switch Telescopic chute

Emergency switch

Rip detector Safety net

Belt lifter
The choice of safety and health
for a better environment

Sandvik innovation and creativity extends beyond design and engineering

of functionality in products. Health and safety of your most valued assets –
your workers – depend on products that routinely operate properly.
We offer products that make it possible for you to operate in the highest
of environmental standards.

HEALTH AND SAFETY

Noise reduction, dust suppression, and lighter-weight products combine to
improve conditions for the operator. We not only design products that are
inherently dependable, but also create products whose only purpose is to
add an extra measure of safety and protection.

ENVIRONMENT
Sandvik is committed to ISO 14001 environmental accreditation and to
improving the environmental profile of our customers. Carry-back and
spillage are among the most visually obvious effects of running a conveyor
system.

Among the products that create positive impacts on safety, health and the
environment are:

• Low-noise rollers
• Light-weight rollers
• HX200 safety and control devices
• HB series belt cleaners
• HX410 dust suppression system
• HX100 loading sections
• HX510 belt winders
• WE8000i telescopic chute
• WT6000 rubber wear plates
Sandvik provides service and support globally. Wherever you are, Sandvik is never far away.
Sandvik service
going above and beyond
With global experience in over 130 markets, Sandvik can offer you customized
service and support, adapted to your local needs. From a worldwide spare
parts system to a dedicated, knowledgeable service team, you can have
confidence in high availability and total support throughout our system.
You should expect a lot with Sandvik; starting with commissioning and
continuing through the life of your conveyor system, we will work towards
a superior performance level. Audits and inspections will better ensure
your productivity, and regular evaluations will focus on enhancing your
results. This will include finding ways to extend product life and help your
employees do their jobs safely, properly and easily. Sandvik has a vested
interest in your success; our reputation depends on it. Starting at your first
enquiry throughout the existence of the project, Sandvik will be at your
side.
 Sandvik is a high-technology engineering group with world-leading positions
in selected areas - tools for metal working, advanced materials technology,
and mining and construction. We employ more than 47000 people and are
represented in 130 countries.

Sandvik Mining and Construction represents one third of the overall Sandvik
Group and serves a broad range of customers in construction, mineral
exploration, mining and bulk materials handling. Our construction expertise
covers quarrying, tunneling, demolition, recycling and other civil engineering
applications. Our mining products and services support customers on the
surface and underground including coal, iron, copper and gold mining.

Sandvik is a registered trademark of the Sandvik Group. © 2009 Sandvik. SFM-B-A-CC

S A N DV I K M I N I N G A N D C O N S T R U C T I O N • W W W . S A N DV I K . C O M