Fiq 565
Fiq 565
Fiq 565
Operating Manual
Contents
PREFACE ......................................................................................................................................................................4
I. TRANSPORT, DELIVERY, STORAGE ......................................................................................................................4
II. WARRANTY ..............................................................................................................................................................4
III. SAFETY INFORMATION ..........................................................................................................................................4
1. IDENTIFICATION ......................................................................................................................................................5
2. AREA OF APPLICATION ..........................................................................................................................................5
3. CHARACTERISTIC VALUES ....................................................................................................................................6
3.1 Electrical and thermal safety relevant data ......................................................................................................6
4. OPERATING CONDITIONS ......................................................................................................................................7
4.1 INSTALLATION CONDITIONS ......................................................................................................................................7
4.1.1 General installation instructions ....................................................................................................................7
4.1.2 Installation......................................................................................................................................................7
4.2 AMBIENT CONDITIONS .............................................................................................................................................7
4.2.1. Ambient temperature ....................................................................................................................................7
4.2.2 Storage temperature ......................................................................................................................................7
4.2.3 Degree of protection ......................................................................................................................................7
4.2.4 Electromagnetic compatibility ........................................................................................................................7
5. CONSTRUCTIVE DESIGN ........................................................................................................................................7
5.1 POWER SUPPLY ......................................................................................................................................................7
5.2 SENSOR CONNECTION (ONLY MFE-2 AND MFE-3) .............................................................................................8
6. DISPLAY AND USER INTERFACE...........................................................................................................................8
6.1 DISPLAY .................................................................................................................................................................8
6.2 KEY FUNCTIONS IN NORMAL MODE ...........................................................................................................................9
6.3 OPERATING MENU ...................................................................................................................................................9
6.3.1 Key functions .................................................................................................................................................9
6.3.2 Operating modes (level 1) .............................................................................................................................9
6.3.2.1 Return identification ................................................................................................................................9
6.3.2.2 Total volume measurement ....................................................................................................................9
6.3.2.3 Difference measurement.........................................................................................................................9
6.3.3 Volume units (level 2) ................................................................................................................................. 10
6.3.4 Time units (level 3) ..................................................................................................................................... 10
6.3.5 Digits after the decimal point for flow or volume (level 4 and 5)................................................................. 10
6.3.6 K factors (level 6 and 12)............................................................................................................................ 10
6.3.7 Density calculation (level 13) ...................................................................................................................... 10
6.3.8 Medium temperature (level 14) (only MFE-3)....................................................................................... 11
6.3.9 Pulse outputs (level 24 and 25) (only MFE-2 and MFE-3) .................................................................. 11
6.3.9.1 Original pulses ..................................................................................................................................... 11
6.3.9.2 Scaled pulses (only MFE-2 and MFE-3) ....................................................................................... 11
6.3.10 Gate time flow display (level 34) .............................................................................................................. 12
6.3.11 Attenuation factor (level 35)...................................................................................................................... 12
6.3.12 Total volume meter reset (level 36) .......................................................................................................... 12
6.3.13 Current output (level 123 and 124) (only MFE-3) ................................................................................ 12
6.3.14 Current simulation (level 125) (only MFE-3)........................................................................................ 13
6.3.15 Password (level 146) (only MFE-3) .................................................................................................... 13
6.4 OPEN COLLECTOR PULSE OUTPUT ........................................................................................................................ 13
6.5 CONNECTION EXAMPLES ...................................................................................................................................... 15
6.5.1 Connection MFE-2 ...................................................................................................................................... 15
6.5.1 Non-hazardous area (only MFE-2) .................................................................................................. 15
6.5.1.2 Hazardous area (only MFE-2) ..................................................................................................... 15
6.5.2 Connection MFE-3 ...................................................................................................................................... 16
6.5.2.1 Non-hazardous area (only MFE-3) ............................................................................................... 16
6.5.2.2 Hazardous area (only MFE-3) .................................................................................................... 16
Preface
Delivery inspection
Report any in-transit damage immediately upon delivery. Any damage reported at a later date will not be
recognized.
II. Warranty
Please refer to the contractual terms and conditions relating to delivery for the scope and period of warranty.
Warranty claims shall be conditional to correct installation and commissioning in accordance with the operating
instructions of the device. The necessary installation, start-up and maintenance work should only be carried out by
qualified and authorized personnel.
Warning!
Indicates a situation that, if not avoided, may result in injury or a safety risk.
Caution!
Indicates a situation that, if not avoided, may result in malfunctioning or destruction of the device.
1. Identification
Manufacturer Bopp & Reuther Messtechnik GmbH
Am Neuen Rheinhafen 4
67346 Speyer, Germany
Phone : +49 (0)6232 657-0
Fax : +49 (6232) 657-505
2. Area of Application
The MFE multifunctional electronics revaluates the original pulses of an oval wheel meter in a quantity or flow
display. The values are shown on an LC display.
MFE-2 provides a pulse output for evaluation.
MFE 3 provides a current output 4...20 mA and a pulse output for evaluation.
3. Characteristic Values
3.1 Electrical and thermal safety relevant data
Transducer electric circuit with Ex ib IIC protection for connecting a passive sensor (reed sensor).
Voltage U0 = 3.6 V
Current I0 = < 1mA
Power P0 = < 1mW
Max. outer capacity C0 = 1 µF
Max. outer inductivity L0 = 1 mH
MFE-3:
Voltage U0 = 5.9 V
Current I0 = 7 mA
Power P0 = 10 mW
Max. outer capacity C0 = 1 µF
Max. outer inductivity L0 = 1 mH
Output electric circuit (open collector) in the hazardous area with Ex ib IIC protection for connection to intrinsically
safe electric circuits.
Voltage Ui = 30 V
Current Ii = 100 mA
Power Pi = 0.5 W
Max. outer capacity Ci = -
Max. outer inductivity Li = 50 µH
4. Operating Conditions
4.1.2 Installation
• The cable gland must face downwards or to the side.
(see illustration on the right)
5. Constructive Design
MFE-1 and MFE-2: The power supply occurs via a 3.6 V lithium battery integrated in the UP-GF polyester
housing.
Hazardous area:
Only use batteries from Bopp & Reuther Messtechnik in the hazardous area. (Please state “hazardous area” on
repeat orders.)
Ensure there is an uninterruptible power supply, as meter values are saved in the memory element every
two hours. Risk of data loss during this time period!
Bopp & Reuther A-EN-17208-00Rev.B Details subject to change. Page 7 of 21
Messtechnik GmbH
Multifunctional Electronics MFE-1, MFE-2, MFE-3 Operation Manual
Hazardous area: The power supply in a hazardous area occurs via a transmitter supply unit; see 6.5 Connection
examples.
The MFE-2 and MFE-3 contain two cable bushings for one external sensor and/or pulse output. The terminal
compartment has up to two reed sensors that can be connected via plug-in connectors. The electronics can be
combined with any meter that uses reed sensors.
External sensor:
The external reed sensor can transmit pulses to either pulse input A or B depending on the measuring task and the
operating mode. A sliding switch AB is provided on the connection circuit board for this purpose. An external
sensor with a cable length of up to 30m can always be connected at terminals 1 and 2. Additionally, an internal reed
sensor can be used to transmit pulses to the other pulse input. It is therefore possible to carry out consumption
measurements.
6.1 Display
The display is an 8-digit 7-segment numeric display containing 20 information elements.
The information elements are used to display the unit, operating statuses, sensor signals, programming symbols,
etc.
Use the “” key to select the display: Q V1 V2 Q V1 V2 ….
• “A” or “B” is displayed for approx. 0.5 s when a pulse is generated at the sensor.
• “Prog” indicates that the device is in programming mode.
• “Q” and the respective flow unit are displayed together with the flow rate.
• Volumes are displayed via “V1” total volume meter or “V2” daily volume meter. The volume units are shown
accordingly. The “V2” meter can always be reset via the “R” key. The “V1” meter can only be reset via the
programming menu after entering the correct password. The password prompt is deactivated upon delivery.
• The menu steps and the volume meters V1 or V2 are displayed in the programming mode and the normal
mode respectively via the numbers 1/2/3/4/5/6.
The daily volume meter and total volume meter do not display values below zero.
After reaching the level which needs to be altered, press the “►” key once. “Prog” flashes and the value can be
altered as described in the examples.
Examples:
Level 6 K factor:
The K factor is displayed as 0660.0000. This needs to be changed to 0200.000. The first digit can be altered when
“Prog” flashes. Press the “►” key to move to the second digit. Press the “▲” key to increase the value by “1”. Press
the key until “2” has been set and use the “►” key to move to the next digit. Continue this process until all the
values have been set as desired.
each sensor. The difference “A-B” is displayed at all the meters. A number below zero is impossible; the smallest
value that can be displayed at the volume meter is “0”. Select operating mode “3”.
Mass display
To display the mass, a fixed density in kg/m³ and an alpha value in kg/m³/°C must be entered in the programming
menu. The density and the alpha value are used to convert volumes to mass. When selecting a mass volume unit
(g, kg or t), the calculated or fixed density is accessed automatically depending on whether a temperature sensor is
connected or not.
6.3.5 Digits after the decimal point for flow or volume (level 4 and 5)
The number of digits after the decimal point can be set separately for the flow and volume display.
Select up to 3 digits after the decimal point.
Always observe possible effects on the current output when making changes!
A K factor must be programmed for each meter in the difference measurement and the total volume
measurement mode.
Only MFE-3: After changing the K factor the meter V1 has to be reset in the programming menu (see
section 6.3.12).
Example:
Temperature: 27°C (can be read in level 14)
Density at 20°C: 998.2 kg/m³ (must be entered in level 13)
Alpha values: 0.2 kg/m³/°C (must be entered in level 23)
Calculation:
6.3.9 Pulse outputs (level 24 and 25) (only MFE-2 and MFE-3)
Pulses are not lost. If the max. output frequency is briefly exceeded due to an excessive flow rate, the pulses are
metered in a “pulse buffer”. This buffer outputs the remaining pulses once the flow rate has been reduced.
Example 2:
Setting “4” has been selected in level 24 (= position 4):
Meter reading (V1): 01357.246 m³
If position 4 changes from 7 to 8, the pulse buffer increases by 1.
The pulse buffer increases by 1 every time position 4 changes.
Example 3:
Setting “4” has been selected in level 24 (= position 4):
The pulse buffer increases by 10 pulses if position 5 changes from 5 to 6, since this represents a 10 step change to
position 4. The pulses are output immediately.
Clever selection of the scaling factor (level 24) and the pulse duration (level 25) can help to achieve a high
resolution without reaching the maximum output frequency of the meter.
Caution: Subsequent changes to the number of digits after the decimal point for the volume can affect the output of
the scaled pulses! The setting in level 24 must then be corrected.
For example: With a set gate time of 1.5 seconds, the display shows a current measured value every 1.5 seconds.
For example: A set attenuation value of 2 uses the last 2 displayed values to calculate a variable mean value.
Password function:
MFE-1and MFE-2: The password (4-digit number) is only required to reset the main meter. The password is preset
during production and cannot be changed by the customer. The device comes with a printed
protocol (“Device Configuration MFE Electronics”) containing all the programmed parameters.
The password is specified under point “146 reset code total volume meter”.
MFE-1 and MFE-2: At level 36, the correct password must be entered to reset the total volume meter. (Password –
see protocol “Device Configuration MFE”)
MFE-3: After accessing the programming level, change “0” to “1” in channel 36 in order to reset the main
meter.
Caution!
The number of digits after the decimal point for channels 123 and 124 corresponds to the number of
decimal points selected in level 4.
When changes occur in level 4, always check and correct the measuring ranges in level 123 and 124!
Caution!
Current simulation can affect the running process!
When password protection is activated, the programming level can only be accessed after entering the correct
password. Please do not forget the set password, e.g. make a note of it.
Caution!
In a hazardous area, the open collector output must be supplied in an intrinsically safe manner. Please
observe the connection values specified under 3.1 Electrical and thermal safety relevant data.
Caution!
Generally speaking, the passive open collector output must be connected via an approx. 10 kΩ pull-up
resistor.
MFE-2: The output pulses can be picked up at terminals 4 and 5. Set the open collector at terminal 5 to a
resistance of approx. 10 kΩ for voltages of between 5 and max. 24V. The current carrying capacity of the
output is max. 30 mA. If a voltage is applied to terminal 5 without resistance, the output stage of the
electronics will be destroyed.
MFE-3: The output pulses can be picked up at terminals 7 and 8. Set the open collector at terminal 8 to a
resistance of approx. 10 kΩ for voltages of between 5 and max. 24V. The current carrying capacity of the
output is max. 30 mA. If a voltage is applied to terminal 8 without resistance, the output stage of the
electronics will be destroyed.
5-24V DC
Pull-up resistor
approx. 10 kΩ
1 2 3 4 5 must be installed by the
customer
Pulse output
Not used
Hazardous Non-hazardous
area area
Supply 24V
1 2 3 4 5
14+ 15-
1+ 7+
Output
Not used
3- 8-
Switch amplifier
External reed sensor “A” or “B”
e.g. KFD2-SOT2-Ex1.LB
for total volume/difference mode (optional)
5-24V DC
External pull-up
1 2 3 4 5 6 7 8 resistor
approx. 10 kΩ
Open collector
pulse output
+ -
Supply 15 - 30 V DC
4…20 mA
Supply
24V DC
1 2 3 4 5 6 7 8 14+ 15 -
1+ 7+
3- Output
8-
Supply
24V DC
7+ 8-
1+ 9+
3- Output
10 -
MFE-1
MFE-2
MFE-3
Explosion protection:
The MFE is designed for Zone 1 hazardous areas and is approved in accordance with ATEX and IECEx
regulations. It is identified as II2G Ex ib IIC T4.
CE mark:
The measuring system fulfils the legal requirements of the EC Directives 2004/108/EEC including all published
revisions or amendments to date. Bopp & Reuther Messtechnik GmbH confirms successful device testing and
affixing of the CE mark.
Appendix
A. Troubleshooting
Warning!
Always observe local regulations and all the safety instructions in this operation manual when working
at the electrical connections.
General:
If the fault cannot be detected, please contact the service department of Bopp & Reuther Messtechnik GmbH or
return the device for repair work to Bopp & Reuther Messtechnik GmbH.
4
3
Caution!
Only use original batteries from Bopp & Reuther Messtechnik in the hazardous area.
1. Unscrew the hex socket head cap screw (1) at the front of the housing. The electronics housing is released
from the oval wheel meter.
Caution: MFE-1 electronics is connected to the oval wheel meter. Remove the connector from the
electronics.
2. Place the electronics with the display facing downwards on a suitable surface. Unscrew the 4 crosshead
screws (2) on the underside of the circuit board.
3. Extract the circuit board (3) from the electronics.
4. Remove the battery (4) from the holder and insert a new battery. Only use original batteries from Bopp &
Reuther Messtechnik.
Pay attention to the correct polarity!
5. Assembly is carried out in reverse order to disassembly.
6. Make sure the o-ring is positioned correctly when placing the electronics on the oval wheel meter.
Make sure the display is positioned correctly (check via the film at the front) before installing the 4
crosshead screws.
C. Certificates