Technical Catalogue: Standard Wire Rope Hoists

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Crane Components

Crane Kits
Electric Wire Rope Hoists
Electric Chain Hoists
Jib Cranes
Spare Parts
Accessories

Technical Catalogue
Standard Wire Rope Hoists

60
years of experience in development
and production of wire rope hoists
1
Contents

4 Why Choose Podem? 68 Double-rail Hoist: M 2/1 KD (8–10 t)


6 Company 70 Double-rail Hoist: M 4/1 KD (16–32 t)
8 History Timeline 72 Foot-mounted Hoist (Stationary): MTL 2/1 F (2.5–5 t)
10 Departments 74 Monorail Hoist (Normal Headroom): MTL 2/1 N (2.5–5 t)
14 Product Range: Wire Rope Hoists & Trolleys 76 Foot-mounted Hoist (True Vertical Lift): MTL 4/2 F (2.5–5 t)
16 Product Range: End Carriages 78 Static Reactions Stationary Hoists: MT 2/1 F
18 Product Range: Motor-reducers 79 Static Reactions Stationary Hoists: MT 4/1 F
20 Product Range: Crane Kits 80 Static Reactions Low Headroom Hoists: MT 2/1 LC
22 Product Range: Chain Hoists 81 Static Reactions Low Headroom Hoists: MT 4/1 LC
24 Wire Rope Hoists 82 Static Reactions Normal Headroom Hoists: MT 2/1 N
25 Electric Hoist Types 83 Static Reactions Normal Headroom Hoists: MT 4/1 N
26 Hoist Module Features: Mechanical Components 84 Static Reactions Double Rail Hoists: MT 2/1 KD N
28 Hoist Module Features: Electrical Components 85 Static Reactions Double Rail Hoists: MT 4/1 KD N
30 Speed Control Options 86 Static Reactions Stationary Hoists: M 2/1 F
31 Hoist Reevings 87 Static Reactions Stationary Hoists: M 4/1 F
33 Wire Rope 88 Static Reactions Low Headroom Hoists: M 2/1 LC
36 Duty Mode Selection (FEM Selection — Not Active from 2020) 89 Static Reactions Low Headroom Hoists: M 4/1 LC
37 Duty Rating (ED%) – Not Active from 2020 90 Static Reactions Normal Headroom Hoists: M 2/1 N
38 Hoists Lifting Height 91 Static Reactions Normal Headroom Hoists: M 4/1 N
39 Wire Rope & Chain Hoists Description 92 Static Reactions Double Rail Hoists: M 2/1 KD
40 Standard Hoists Table 93 Static Reactions Double Rail Hoists: M 4/1 KD
41 Hoist Modifications on Base of Standard Hoist 94 Static Reactions Stationary Hoists: MTL 2/1 F
42 Standard Wire Rope Hoist Features 95 Static Reactions Monorail Hoists: MTL 2/1 N
43 Wire Rope Hoists, Standard Range — Drawings & Dimensions 96 Monorail Cross Travel Wheels & Beam / Beam Flange
44 Foot-mounted Hoist (Stationary): MT 2/1 F (1–5 t) 97 Rope & Roller Elements
46 Foot-mounted Hoist (Stationary): MT 4/1 F (2–10 t) 98 Lifting Electrical Motors for Standard Wire Rope Hoist Range
48 Foot-mounted Hoist (Stationary): M 2/1 F (8–25 t) 99 Travel Electrical Motors for Standard Wire Rope Hoist Range
50 Foot-mounted Hoist (Stationary): M 4/1 F (16–50 t) 100 Electrical Panels for Standard Hoists
52 Monorail Low Headroom Hoist: MT 2/1 LC (1–5 t) 102 Monitoring Systems
54 Monorail Low Headroom Hoist: MT 4/1 LC (2–10 t) 103 Control Devices
56 Monorail Low Headroom Hoist: M 2/1 LC & M 4/1 LC (8–16 t) 104 Monorail Trolleys
58 Monorail Normal Headroom Hoist: MT 2/1 N (1–5 t) 105 Curve Trolley Path
60 Monorail Normal Headroom Hoist: MT 4/1 N (2–10 t) 106 Double-rail Trolleys
62 Monorail Normal Headroom Hoist: M 2/1 N & M 4/1 N (8–16 t) 107 Documentation
64 Double-rail Hoist: MT 2/1 KD (3.2–5 t) 108 Hoist Packing
66 Double-rail Hoist: MT 4/1 KD (3.2–10 t) 109 Reference Projects
2
3
Why Choose Podem?

Podem company in few


sentences:

— Arguably the most reliable rope hoist


— Reputable brand name
— 60 years’ experience in the development and production
of hoisting equipment
— A long-term partnership based on trust and friendship
— Reliable customer support
— Open-to-the-customer management
— An integrated quality management system
— The biggest integrated hoist manufacturing facility
in Europe by number of hoists produced with modern
technology and machines

4
5
Company

Podemcrane is a trusted crane component supplier with


developed worldwide distribution. We provide reliable hoisting
and other crane components for most industries.

Our in-house design capabilities, internally regulated technology, Podemcrane has 60 years of experience in development and production
production and open-to-the-customer management allow us of wire rope hoists. It is the biggest manufacturer of electrical wire rope
to offer the best options for products to meet market demands and hoists in Central and Eastern Europe.
individual needs.

6
7
History Timeline

1961
April, 1961 – the official inauguration of electrical rope hoist manufacturing plant, later named Podem.
In December 1961 the first hoist was produced. The state owned production company was created to supply
the crane industries in all Eastern European countries and former Soviet Union with electrical wire rope hoists.

1968 First Gold medal prize awarding from the International Technical Fair in Plovdiv. In its history the Company
has been awarded more than 10 Gold medal prizes.

1971 Podem starts international sales in 40 countries around the world including Western Europe, Middle East,
Asia, Africa and Latin America through Balkancar-Podem commercial structure.

1975 Podem became the largest hoists manufacturer worldwide. Production capacity reached
100 000 wire rope hoists per year.

1977 Podem started production of new product group – the explosion proof hoists.

1981 The total number of hoists exported to Russia and the former Soviet republics reached 1 000 000.

1991 Production of hoists series T was replaced with the new series MT.

1994 The M type of hoist entered production lines covering the range up to 50 t.

1995 The Bulgarian Ministry of Economy initiated privatization of Podem AD. The state owned company
was partially privatized.

1996 Production of 34 years old hoists series T was stopped. New series MT replaced T.

2000 The former state owned company was privatized. The Company started it’s own distribution and promotion
of its own brand Podem. The foreign trade companies were no longer part of the structure.

2002 The new company Podemcrane AD – the successor of Podem, started operation. The Company continued
to promote the Podem brand along with the new one Podemcrane.

2008
The MTM type was developed, replacing the MT series. The Company started engineering and manufacturing
of industrial cranes for the local market (Bulgaria, Serbia, Macedonia) under the trade mark Podemcrane and
becomes market leader in the region.

2010 Podemcrane’s office in Moscow (Russia) was opened.

2015
Podemcrane starts a joint venture with the German electric motors manufacturer EMGR GmbH
and established its own sales representatives in Serbia and Spain. Podem's product family is enriched
with chain hoists, CLF serie.

2020 As a consequence of a long term relationship Podemcrane–Vietnam has been


registered in Hanoi.

8
2021 The first open barrel winch is produced.
Podemcrane AD – the successor of Podem, runs
the biggest European based production facility
in Europe for electrical wire rope hoists.

In its history the Company has sold more than 1 900 000
units of lifting equipment around the world. We have
become a market leader in many markets around the globe.

9
Departments

Having produced hoists for the last 60 years, Podem brand


stands as one of the most experienced in the world. We have
implemented full expertise in hoist production as almost all parts
and components are produced in-house.

Production Quality Our Suppliers


Having produced hoists for the last 60 Our product is known as one of the most Thorough process of evaluation and selection
years, Podem brand stands out as one of reliable in the lifting industry. The high of our partners of backs smooth operation
the most experienced in the industry. We requirements for materials and quality control and guarantees quality. In the common case
have implemented years of expertise in with modern testing technology play an our suppliers are companies with a history
hoist production, as almost all parts and important role. Podem performs random and relevant certificates. The close monitoring
components are produced in house. Located or 100% tests of the machined details and contact with them keeps our relationship
in Bulgaria, Podemcrane operates the biggest depending of the how important are they. stable and assures better understanding of
integrated hoist manufacturing facility in the technical demands. Reliability, up-to-date
Europe by number of hoists produced. We All products passing variety of internal technology, very competitive pricing and
employ modern technology and machines tests, before packing and shipping to growing with us is our main selection criteria.
that guarantee high quality of produced the customers.
parts and components as per EU regulations. Our reliable design is proven in millions
In-house design supported and integrated of hoists around the world, many of which
production allow for a swift reaction on operating for decades and in different
customer demand. environmental conditions.

Inspired by our corporate values, we


constantly improve our efficiency and
find solutions to achieve competitive
cost, therefore competitive pricing. All our
products bear the CE mark for compliance
with the health and safety regulations
and requirements of the European Union
— the Machinery Directive and European
directives.

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11
Departments

Our reliable design is proven in millions of hoists around


the world, many of which operating for decades in different
environmental conditions.

Engineering Customer Support


The experienced team of design engineers We do approach with care your needs
work to ensure our products correspond for standard and individual solutions.
to the market standards and customer’s A committed sales and engineering team
reliability requirements. We work to ensure stands behind supporting you.
your business gets most reliable crane
components at the best price. In addition, We value and develop long-term partnerships
because of the robust construction, the with our partners and individual customers.
customer gets additional safety, reliability Support is available on product and project
and longer operational life-cycles. level and based on our experience consult
marketing strategies. Our multi-cultural
Our reliable design is proven in millions market presence could help develop your
of hoists around the world, many of which strategy and positioning. In all established
operating for decades and in different relationships we are always present for
environmental conditions. We offer you, no matter if you need faster reaction,
engineering to match the individual planning of your recourses and availabilities
needs of all our customers and variety of or specific product modifications.
products. Our integrated testing facilities Easy access to our top management.
is important part not only for new product
development, but also for all products
departing our facility.

12
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Product Range
Wire Rope Hoists & Trolleys

Wire Rope Hoists


& Trolleys

Standard technical features:


• Monorail or double-rail hoist
• Standard capacity: from 1 to 50 t
• FEM group: 1 Am – 3 m
• Optional up to 100 t

Advantages:
• Highest possible reliability levels offered in
the industry
• Operational safety
• Long life
• Excellent price/performance ratio
• Easy maintenance
• Low service costs

The range provides solutions


for new industrial cranes or
replacement applications.

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15
Product Range
End Carriages

End Carriages

Podemcrane manufactures end carriages


for single or double girder cranes.

Standard technical features:


• Type: Overhead, Gantry
or Underslung cranes
• Standard capacity: from 1 to 50 t
• Span: up to 32 m
• Wheel diameter: up to 500 mm

We can support individual


design for different crane
manufacturers.

16
17
Product Range
Motor-reducers

Motor-reducers

Developed for driving of travel


mechanisms for material handling
equipment (trolleys, cranes, etc.).

Standard technical features:


• From 0.37 to 3 kW
• Wheel diameter from 125 to 500 mm

Developed for driving


of travel mechanisms for
material handling equipment
(trolleys, cranes, etc.).

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Product Range
Crane Kits

Crane Kits

Components can be individually engineered


to suit different requirements. All our
products and components are designed,
engineered and manufactured in Europe,
comply with the European standards and
bear the CE mark. Podemcrane crane
components follow latest innovations in
the field of crane building using 60-years’
experience and know-how of worldwide
partners.

Single Girder Crane Kits


Compact construction allowing maximum
utilization of room height:
• Overhead, Suspended or Gantry Crane kits
• Standard capacity: 1 – 16 t

Double Girder Crane Kits


Applied when greater capacity and heavier
operation required. In equal conditions
double girder cranes offer greater lifting
heights:
• Overhead or Gantry Crane kits
• Standard capacity: 2-50 t
• Standard span: 5 – 32 m

Podemcrane offers wide range


of components for new cranes
as well as for modernization of
existing crane systems: standard
and custom-built cranes.
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Product Range
Chain Hoists

Chain Hoists

Comprehensive range with compact design,


superior quality and high standard of safety.
All components are made in European Union
and confirmed by the CE marks.

Standard technical features:


• Capacity: from 125 to 2 000 kg
• Available with: eye suspension,
top hook or trolley
• Lifting heights: 3, 6, 9 and more.
But also available "0=zero"
(without chain).

The range provides solution


for jib cranes or light crane
systems.

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Wire Rope Hoists

Podem standard wire rope hoist range covers over 90% of the
market demands. The standard capacities are up to 50 t, but with
using of solution "twin hoists" it could reach up to 100 t.
Most popular reevings are 2/1 and 4/1. But Podem offers also 4/2
for true vertical lifting or 8/1 and 6/1 for heavy loads.

The lifting or cross traveling could be double speed or with inverter A range of traveling trolleys are also available in either double
control. For some markets the single speed option is available too. or monorail version, with the option of low or standard headroom.
Normal headroom trolley could be designed for curve beam.
The standard hoists cover a wide range of lifting heights: from 7 m
to 26 m. With special designed series MTL we offer ready solution up Special features are available upon request.
to 56 m. Our engineering team is able to redesign the hoists module
according to project.

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Electric Hoist Types

Low-headroom Monorail Hoist Normal Headroom Monorail Hoist


The Industrial buildings require reduction of height to save cost for For a single girder cranes where space is not an issue. The hoist operates
building, heating or cooling. Low headroom hoist ensures maximum directly under runway beam. The load and hoist weight reaction are
utilisation of the space. The hook reaches nearly under the beam very well balanced. There is no need of counter weight which make
and gives 30% reduction in headroom. This type of hoist could this type of the hoist lighter than low headroom one. Depending of
optimize the height of the building with 0.5-1 m comparing to normal the lifting height the trolleys are one or two and consists of one or
headroom hoist. two electric trolley motors with planetary gearbox. The trolley is also
available as articulated version to run on curves. Two travel motors
are by default.

Stationary / Foot-mounted Hoist Double Rail Hoist


A full range of capacities from 1t to 50 t. Optional up to 100 t. This type is applied when greater capacity is required and also for all
heavy-duty applications. The standard capacities are from 3.2 t to 50 t.
The application could be: Double girder cranes are commissioned for heavier loads, normally 16 t
• Custom-made double-rail hoists and up. Double rail hoist has the benefit of the optimization of the
• Auxiliary hoist hook lifting, allowing the hook to go between the girders.
• Goods-lift

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Hoist Module Features
Mechanical Components

Podem hoists range is a result of 60 years’ experience in hoisting


design and manufacturing. All the modules are matched
to each other optimally. They assure reliable performance, long
service life and easy maintenance.

Reducer
The planetary gear-boxes are developed specially for lifting Reducers for Hoist Series MT are outside the body.
mechanisms. All gears (2 or 3-stages) are made of heat-treated Gear-box series M are inside the drum – for more compact
high-quality steel. Many transmission ratios are available dimension. All the gear-boxes are lubricated for the hoist's
for different lifting speeds. Very reliable, durable, wear-resistant life cycle for easy maintenance.
and maintenance free.

Rope Guide
The function of the rope guide is to prevent the formation of loops rope in position during the uncoiling, preventing it to come-off the
in the wire rope while operating the hoist. The rope guide basically groove and, when the load swings, is guided by a fixed bar and runs
consists of two parts: a guide ring and a pressure spring that properly on rolling bearing. The rope guide actuates an end limit switch for
guides the rope on the drum grooves. The guide ring maintains the upper-end and bottom-end position of the hook.

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Hook Suspension/Trolleys
The hook design has been updated in 2020. The hook covers for MT Monorail normal headroom trolleys are driven or idle. They are made
series are made by aluminium. The series M is with steel plate covers by default for beam flange 130-300 mm, but with option for bigger
with bolted connection. The hooks are according to DIN 15401, class S flanges. The cross travel gear-box is with one ratio and provides the
or T and latest European standards. Both hook block types are durable, most popular nominal travel speed of 20 m/min. The low headroom
shock resistant and with easy maintenance. suspension is always with 2 drive motors which assures a very smooth
and reliable traveling of the hoists with or without load.

Hoist Body Drum & Clutch


The supporting framework is a compact welded structure made The drums are produced from a steel pipe and machined using
of two steel flanges jointed by profiled plates. It provides very precise the latest CNC technology. It is driven centrally by the output shaft
alignment of the main hoist components: planetary reducer, drum of the gearbox.
and lifting motor.

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Hoist Module Features
Electrical Components

— Electrical Panel

Contactor-relay Type VFD (Variable Frequency Drive)


Contactor-relay type is a simple solution for hoist control. The An inverter controls the frequency of power supplied to an AC motor
conventional electrical components are with stable performance in to control the rotation speed of the motor. The use of an inverter to
different weather conditions and ambient temperatures. They are not adjust the speed and acceleration of an AC motor increases the range
sensitive to electromagnetic impact. This type of panel is with very low- of applications of the motor compared with a motor with fixed speed.
cost maintenance and easy service in every part of the world. There are Podem uses standard components which make setting of the inverter
no high requirements for the service team technicians. very familiar for most of the users. Maintenance and technical support
are well organized worldwide. VFD is more sensitive to ambient
temperatures and weather conditions.

Overload Limiter Load Cell Upper/Lower Limit Switch


(Dynamometric Pin) This safety device prevents a hoist from reaching the hook block and
hoist body. The upper/lower limit switch on the Podem’s hoists is
A load cell is used as an overload device. It is a transducer which
rope-guide-activated. There are integrated 3 independent NC contact
converts force into a measurable electrical output which can be read
systems (up/down/ Emergency contact system for cutting the Main
and record. Made by stainless steel they are widely used because
contractor).
of the accuracy with which they can measure the load.

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— Lifting Motor
The three-phase electric motors with built-in brake are designed for
lifting application of wire rope hoists. Thermal protection is by default
for lifting motors.

Cylindrical Motor Conical Motor


The main features are cylindrical rotor and The main features are conical rotor and
a built-in electromagnetic DC brake. integrated mechanical conical brake.

The direct current brakes are powered through a rectifier, usually The brake uses the electromagnetic field of the motor and the opening
connected to the motor terminal board. We use a high-speed rectifier. of the brake sliding of the rotor after switching-on of the power supply.
When the power is turned off, the brake automatically slides back and
These motors, on the nondrive end, are equipped with a electro- stops the motor. The brake itself has no independent supply and it
magnetic spring-pressure brake with negative action. In absence of minimalizes the braking time in a very simple and economic way.
power supply, under the pressure of helical springs the brake anchor
gets pressed to a friction disk and stops its motion. The shafts are made These motors are simple, robust and reliable. The brake is with
by a special steel. DC brakes assure precise load positioning. integrated fan which ensures fast dissipation of the heat energy.

• IEC frames 90, 100, 112, 132, 160 and 180 The start current values are much higher than the cylindrical motors,
• Poles 4 or 12/4 because of mechanical brake start-release moment. Rotor brakes
• Braking torque higher than 1.5 x rated torque are suitable when no high braking torque is needed. Podem doesn't
recommend VFD with them.

— Travel Motor
The motors are only cylindrical type with build-in DC brake.
Poles are 2, 8/2, 4 or 12/4.

Many motor options are available: IP65/66, force cooling ventilation,


insulation class H, tropicalization, encoder, hand-brake release, etc.

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Speed Control Options

The lifting industry follows the technical developments.


The first Podem hoists were only single speed. In last 15 years
2-speed models were preferable for many of the customers.

Nowadays when inverter technology is not expensive and affordable – many requests are for VFD.
Podem company still offers all speed control options for the wire rope hoists for its wide number
of markets.

Inverter Control vs Speed Contactor Control

Inverter controls, called also Variable Frequency Drives (VFD), are an electrical device which
controls the speed of the motor. VFD provides better performance and prolongs the equipment
life. It controls the motor speed to nearly zero before the brake is released, significantly reducing
brake wear. Controlled acceleration and deceleration provide smooth starts and stops and lowers
starting currents, reducing gear and motor wear and structural stress on mechanical components,
and reducing load swing- leading to longer equipment life and better safety.

Inverter controls give the operator the possibility to operate the crane travel smoothly.
They increase crane productivity, due to precise and faster positioning.

Low-sway movement of the load during the acceleration is more means a more safe crane
operation. Cost saving for maintenance work and spare parts and an extended lifetime of the hoist
or cranes and avoiding of inching. Improves the total performance of the systems – reducing the
downtimes and operating cost. The inverter’s high efficiency reduces the energy consumption.

There are many options for programming:


• Micro speed. Usually it is 30% or 10% from the Nominal speed.
• The acceleration or deceleration – for optimal performance of the hoist
• Maximum speed could be up to 25% higher than the Nominal

Two-speed contactor controls do not offer the operator the ability to smoothly accelerate or
decelerate between the defined speeds. The Micro speed and Nominal speed are reached almost
immediately. The result is short-term overloads of the whole structure (shafts, reducer, metal
construction). The brake is used to slow the crane speed – and it generates heat and brake wear in
comparison with a VFD control. The positioning is not difficult when it is done with Micro speed.
There is a sway of the load.

Single-speed contactor control is still available for limited Podem’s markets. There is only one
advantage comparing to other control types – the price. There is no smooth transition between
the speeds. Run from zero to nominal speed has a big impact to all kinematics and structure.
There is a big stress for rope, shafts, clutches, reducer, motor.

The brake wearing is very high. The brake adjustment or replacement is more often required.
High-sway movement of the load during the acceleration make the system less safe.
The positioning is not accurate and provokes a lot of inching – generating a lot of heat and
increase the total consumption of the system.

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Hoist Reevings

It is the path a wire rope follows around the drums of sheaves.


The reeving is a system consisting of rollers, ropes and a hook
for hanging the load.

Different reeving 1/1, 2/1, 4/1, 4/2, etc. is done so the hoist can lift For example: If the reeving is double, the lifting speed and lifting height
additional weight. It allows increasing the carrying capacity by 2, 4, 6 will be decreased 2 times. All relation between tension, power speed
times or more, depending on the multiplicity of the reeving. But it is and lifting height should be considered during the choice of the suitable
related to lifting speed and lifting heights too. electric hoist.

Hoist Reevings

Reeving Type 1/1 2/1 4/1 4/2 6/1 8/1

Q = Tension in each fall Q=W Q = W/2 Q = W/4 Q = W/4 Q = W/6 Q = W/8

P = Power required P=W P=½W P=¼W P=½W P = 1/6 W P = 1/8 W

V = Speed V=S V = S/2 V = S/4 V = S/2 V = S/6 V = S/8

H = Length of the rope H=L H = 2xL H = 4xL H = 4xL H = 6xL H = 8xL

MA = Mechanical advantage 1 2 4 2 6 8

Reeving 4/2 is also called "true vertical lift" or "centre lift". It is a hoist
ability to lift the hook straight up and down, to pick up or put
down a load in an exact position with no any lateral movement.
There are 2 ropes coming out of the wire rope drum – which has left
and right-hand grooves. There is also an option with one rope and
compensating pulley/lever.
31
Hoist Reevings

Each different reeving has a different C-dimension


because the ropes must be at the proper angle at the top
of the lift height

Rope exit angle (Fleet angle)

This is an angle formed by axis of the rope with median axis of the
pulley. When the rope moves away from the median axis of the pulley,
because of its angle of entry, it pushes on side of the groove and is
subjected of rotation torque. When the rope torque reaches the friction
torque (rope/pulley), the rope will rotate in the opposite directions,
causing oscillatory operation.

We recommend ensuring that the rope exit angle doesn’t exceed


the maximum angle for the rope type and matching the rope coiling
direction with the layering direction on the drum to tighten the rope lay.

As a rope is coiled onto a drum with fleet angle, it rotates on its axis
before reaching the bottom of the groove of the drum or sheave.

This action changes the lay length, reducing the rope fatigue strength
and causing the bad coiling, which generates structural damages such
as "bird cage" and distortion.

The fleet angle must be minimized. It should not be bigger than


4° for all ropes.

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Wire Rope

Podem installs only high-tension galvanized ropes with steel


core and wire rope with tensile strength min 2160 N/mm2

Wire Rope Type – Left Wire Rope Type – Right

Rope Formation Rope Types

The rope formation indicates the composition of the wires Regarding the direction of the wires
in the strand and the strands in the rope: and strands the ropes are 2 main
types: Left (S or s) and Right (Z or z).
• Number of strands. The number of wires that make up each strand. The first letter (lowercase) indicates
According to FEM 9.661 minimum 100 individual wires. the direction of the strands and
second letter (uppercase) indicates
• The composition of the central core. For hoist lifting industry the direction of the strands in
it is a Steel core (WC) – core made from steel wires twisted the rope.
to form a strand (WSC – Wire Strand Core) or as an independent
wire rope (IWRC). If the lay direction of the stands
and the outer wires that make up
the stands is the same, the rope is
a parallel type; if it is different the
Type S Type Z rope is a crossed type.

Podem installs rotation-resistant


Podem always recommends using ropes with galvanized wires for ropes for hoist lifting heights above
improved durability since galvanised wires reduce the risk of internal 13 m. They consist of two or more
core damage caused by corrosion. They also slow down external layers of strands twisted in opposite
corrosion, especially during period without use. Podem uses ropes with direction in order to reduce the
Class B galvanized wire according to EN 10244-2. resultant torsional force.

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Wire Rope

Podem’s ropes diameters for standard hoists are from 7 to 24 mm.


The diameter must be measured on a straight position of the rope,
without load and with a force no greater than 5% of the minimum
breaking load in two positions at least one meter apart. The tolerance
for rope with metal core strands with diameter 6-8 mm is +5%
and for d>8mm = +4%.

Practical safety coefficient for the rope Zp according to FEM/ISO


standard.

Hoist Reevings

Zp Zp
FEM ISO Drum Transportation Normal Transportation Dangerous
Material Material

1 Bm M3 14 3.55 –

1 Am M4 16 4 –

2m M5 18 4.5 5.6

3m M6 20 5.6 7.1

4m M7 22.4 7.1 9

The diameters of the pulleys and drums on which the rope is coiled
have a great influence on its behaviour and durability. The ratio
between the diameters is indicated by standards to the mechanical
class by FEM or ISO:

Class K = Dp/dn (Dp>k*dn*t)

Compensating
FEM ISO Drum Sheave Sheave

1 Bm M3 14 16 12.5

1 Am M4 16 18 14

2m M5 18 20 14

3m M6 20 22.4 16

4m M7 22.4 25 16

The contact pressure is the most important indicator for the life duration
of a lifting rope. It effects the wear of the wires and pulley, the imprint
between the wires, the internal friction.

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For maximum durability the rope should be coiled onto the drum in winding. The traction "P" applied to the rope produce a gyratory torque
a single layer. A grooved drum ensures better winding and the rope that, when it exceeds the moment of resistance, tends to untwist the
rubs less than with a smooth drum. The coiling direction on the drum rope. This cause the coil to move on the drum, depending on whether
depends on the rope lay direction and it is important to obtain a tight the rope is right or left.

Correct winding of right Correct winding of left Wrong winding of left


rope guide coiling rope guide coiling rope guide coiling

Coiling onto the drum from right to left use Coiling onto the drum from left to right use
right rope (Z). left rope (S).

Rope starts from the right flange to the left. Rope starts from the left flange to the right.
Right rope coiling. Grooved drums pitch left. Left rope coiling. Grooved drums pitch right.
35
Duty Mode Selection
(FEM Selection — Not Active from 2020)

According to FEM/EN standard the use of hoists is divided to duty The crane and hoist duty groups are determined separately and can
groups: 1 Bm (M3), 1 Am (M4), 2 m (M5), 3 m (M6), 4 m (M7). 1 Bm (M3) be different. Hoists duty group are determined by following factors:
is for lightest use of hoists. 4 m (M7) the heaviest. Generally, when • Load spectrum Q
no other duty requirement is indicated, class FEM 2 m/ISO M5 is • Average operating time per day (t)
frequently quoted. • Other factors

Selection criteria Selection criteria

Load Spectrum Working TimeClass


(Operation Mode) (Average daily Operating Time) – Tm (h)
When choosing the proper hoist take into
account the following considerations: Mechanisms,
0 10 50 100

usually subject
to very light

% max. load
1. The maximum load (capacity) Light loads and in 2-4 4-8 8-16
exceptional 40
2. The maximum hook travel cases only
tomaximum
3. The lifting speed needed (optional loads
10
% operating time 0
micro speed) 0 16,7 33,3 50 100
4. The trolley speed needed Mechanisms,
usually
5. The operating conditions subject to 73
% max. load

light loads
Medium 46 1-2 2-4 4-8
but more
The general hoist model is defined in often to
20
maximum
accordance with the load spectrum, the loads
% operating time 0
average daily operating time, the capacity 0 50 100
Mechanisms,
and the reeving. usually
subject to
% max. load

medium
Heavy 0,5-1 1-2 2-4
loads but 40

Selection example rather often


to maximum
loads
% operating time 0

Capacity – 6300 kg 0 90 100


Mechanisms
Hook travel (H) – 7 m usually 80
% max. load

Lifting speed (V) – 6 m/min subject to


Very maximum 0,25-0,5 0,5-1 1-2
Heavy
Reeving – 4/1 or almost
maximum
Load spectrum – Мedium loads
Cycles per hour (N) – 10 % operating time 0

Daily working time (T) – 8 h FEM 9.511 / DIN 15 020 1 Am 2m 3m

The average daily operating time ISO 4301 M4 M5 M6

is determined by the equation:


Duty
Mode Light/Medium duty Medium/Heavy duty Heavy duty crane,
2.H.N.T 2.7.10.8 work shop crane, work shop crane, 2 shift operation.
Tm = ———— = ———— = 3.1h single shift operation, 1 or 2 shift operation. Nominal load regularly
60.V 60.6 medium average loads. Regular, medium and lifted Traverse or other
Occasional lifting heavy loads. dead loads below
To the "medium" load spectrum and 3,1 of max load. the hook.
average daily operating time the 2 m (M5)
duty mode corresponds as shown in the Load Hoist Group 1 Am (M4) 2 m (M5) 3 m (M6)
Spectrum/Duty Mode Table. Basing on the
given values of capacity – 6 300 kg and Duty Factor 30% ED 40% ED 50% ED

reeving – 4/1, the Type Selection Table Max Starts/Hour <180/h <240/h <300/h
exhibits the MT316 hoist models group.
*Average daily operational time means the time that the hoisting motor is running.

Safe Working Period SWP

(SWP) Hoist Group M3 (1B m), M4 (1 Am), M5 (2 m), M6 (3 m)

Load Spectrum Theoretical service life (D) (hours)


It is calculated according to actual use
of the hoist in hours. The theoretical service Q1-Light (kp = 0.125) 3200 6300 12500 25000 50000
t <=2 2 < t <=4 4 < t <=8 8 < t <=16 16 < t <=24
life is based on 10 years expected SWP
1600 3200 6300 12500 25000
for new hoist. It idepends on Hoist Duty Q2-Medium (kp = 0,25) t <=1 1 < t <=2 2 < t <=4 4 < t <=8 8 < t <=16
Group too. 800 1600 3200 6300 12500
Q3-Heavy (kp = 0,5) T <=0.5 0.5 < t <=1 1 < t <=2 2 < t <=4 4 < t <=8

36
Duty Rating (ED%)
— Not Active from 2020

Hoist duty group also specifies the Intermittent Duty Rating (ED%)
— Maximum allowed starts/h of hoisting motors

This rating relates to the rise in motor temperature that occurs during
operation. It determinates how many % of a certain time (max 10min)
the motor can run (fast + micro speed): 33% slow speed, 67% with
fast speed. The higher of the two speeds can endure longer operation
because when the motor speed is higher, the hoist cools itself more
effectively.

Duty Rating (ED%)

1 Bm (M3) 1 Am (M4) 2 m (M5) 3 m (M6) 4 m (M7)

Duty Factor 25% 30% 40% 50% 60%

Max Starts/h <150/h <180/h <240/h <300/h <360/h


for Dual Speed
(FastSpeed/Micro Speed) 100/50 120/60 160/80 200/100 240/120

Total in 10 min Period, min 2.5 min 3 4 5 6 min

Fast/ Micro Speed, min 1.7/0.8 2/1 2.7/1.3 3.3/1.7 4/2

The cycle consists of lifting/stop/lowing and another stop of duration The cycle consists of a low speed and high-speed periods and stops.
t₄ before the cycle is repeated. The cycle is no greater than 10 min. In the case of Dual Speed ER hoists, the %ED is 40 (high speed) / 20 (Low
When the single speed hoist operates in this conditions the rise in speed). Therefore, its total %ED would be 40%+20% = 60%ED.
motor temperature will not exceed the maximum allowable. One cycle
includes 2 motor starts %ED = (Motor on time (t₁+t₂)/T)*100.

37
Hoists Lifting Height

Lifting Height

Lifting Height C-Value


Lifting Height is the distance from the floor to the saddle of the hook, The C-dimension is a parameter which should be considered when
when the hook is in its upper position. It is an important project determining the lifting height. It is the distance between the running
parameter because it assures there is enough room to lift or position surface of the hoist trolley wheels to the hook saddle.
the load.
The monorail hoists are always underneath the runway beam.
Low headroom type gives better C-Value than Normal Headroom one.
Double girder cranes with bi-rail hoist have the benefit of the space
in-between the two girders, allowing you to get some more lifting
height. The reeving type has an impact to the C-Value too.
C-Value

38
Wire Rope & Chain Hoists
Description
New Description: Old (until 2014):
52 MT 312 H10 V1 2/1 M E K 20/5

2.5 MT312 H10 V4 2/1 M LC 52 20/5 – 1111111182


– 11422312000000

2.5 Capacity Standard value (t)

MT Hoist Series
MT – Up to 10 t
MTL – Standard high lifting height
M – Heavy series up to 50 t

312 Hoist Size


MT/MTL Series – 2xx, 3xx, 5xx
M Series – 6xx, 7xx, 8xx, 9xx, 1xxx
Drum hoisting force in kN
(05, 12, 16, 25, 50, 63, 80, 110, 125, etc.)

H10 Lifting Height Standard lifting height in meters

V4 Lifting Speed The main lifting speed in real value, m/min

2/1 Reeving Standard reevings – 2/1, 4/1, 4/2 (True Vertical lift)

M Lifting Speed Type


M – Double speed
S – Single speed
I – VFD control

LC Suspension Type
F – Foot mounted
LC – Low headroom
N – Normal headroom
NR – Curve path trolley
KD – Double-rail trolley (hoist – parallel to main girder)
KH – Double-rail trolley (hoist – perpendicular to main
girder) – optional

52
52 – Load limiter, emergency stop and thermal protection
Electrical Equipment 53 – Load limiter, emergency stop, thermal protection and latch key
Code 20 – Emergency stop and thermal protection
21 – Emergency stop, thermal protection and latch key

20/5 Cross-Travel Speed Traversing Speed in real value (m/min)

— Optional to Main Description: C (Second Brake); M (Manual Brake Release); F (Special Temp. Execution –40 °C); H (Special Temp. Execution +50 °C).
— Podemcrane’s Internal Coding (1111111182): 1. Power Supply; 2. Control Voltage; 3. Control Unit; 4. Lifting Motor Type; 5. CT Motor Type; 6. CT Rail/Girder;
7. Girder Profile; 8. Counterweight; 9. Suspension, 10. Overload Limiter.
39
Standard Hoists Table

Electric Wire Rope Hoists — Standard Products

Capacity (t) Group Hoist Series Rope Falls Lifting Speed (m/min) Hook travel (m)

FEM ISO V1 V2 H0 H1 H2 H3

1 2m M5 MT305 2/1 8/2.6 12/4 10 14 20 26

1.6 2m M5 MT308 2/1 8/2.6 12/4 10 14 20 26

2m M5 MT305 4/1 4/1.3 6/2 – 7 10 13

2 3m M6 MT310 2/1 8/2.6 12/4 10 14 20 26

3m M6 MTL310 2/1 – 12/4 32 40 48 56

3m M6 MT306 4/1 4/1.3 6/2 – 7 10 13

2.5 2m M5 MT312 2/1 8/2.6 12/4 10 14 20 26

2m M5 MTL312 2/1 – 12/4 32 40 48 56

2m M5 MT308 4/1 4/1.3 6/2 – 7 10 13

3.2 2m M5 MT316 2/1 8/2.6 12/4 10 14 20 26

2m M5 MTL316 2/1 – 12/4 32 40 48 56

3m M6 MT310 4/1 4/1.3 6/2 – 7 10 13


4
3m M6 MT520 2/1 8/2.6 12/4 10 14 20 26

2m M5 MT312 4/1 4/1.3 6/2 – 7 10 13

2m M5 MT525 2/1 8/2.6 12/4 10 14 20 26


5
2m M5 MTL525 2/1 – 12/4 32 40 48 56

3m M6 MT313 4/1 4/1.3 6/2 – 7 10 13

6.3 2m M5 MT316 4/1 4/1.3 6/2 – 7 10 13

3m M6 MT520 4/1 4/1.3 6/2 – 7 10 13


8
2m M5 M640 2/1 8/2.6 – 12 17 24 31

2m M5 MT525 4/1 4/1.3 6/2 – 7 10 13


10
2m M5 M750 2/1 8/2.6 – 13 17 24 31

12.5 3m M6 M632 4/1 4/1 – 6 8.5 12 15.5

2m M5 M640 4/1 4/1 – 6 8.5 12 15.5


16
3m M6 M740 4/1 4/1 – 6 8.5 12 15.5

2m M5 M750 4/1 4/1 – 6 8.5 12 15.5

20 3m M6 M950 4/1 2.5/0.6 4/1.2 – 9.5 15.5 23

2m M5 M1100 2/1 2.6/0.6 4/0.6 22 29 36 32

1 Am M4 M863 4/1 4/1.2 – – 9.5 15.5 23

25 2m M5 M963 4/1 2.5/0.6 4/1.2 – 9.5 15.5 23

1 Am M4 M1125 2/1 2.6/0.6 4/0.6 22 29 36 52

1 Am M4 M980 4/1 2.5/0.6 4/1.2 – 9.5 15.5 23


32
3m M6 M1080 4/1 1.3/0.3 2/0.6 11 14.5 18 26

40 2m M5 M1100 4/1 1.3/0.3 2/0.6 11 14.5 18 26

50 1 Am M4 M1125 4/1 1.3/0.3 2/0.6 11 14.5 18 26

Cross Travel Speed for Standard Wire Rope Hoists, m/min

Monorail hoist Low Headroom 20/5 * (double speed) Double-rail hoist up to 20 t 20/6 (double speed)

Monorail hoist Normal Headroom 20/6 (double speed) Double-rail hoist - 25 t and above 20-2 (VFD)

* Real speed for hoist with Normal Headroom is 20/6,5 m/min. But for product and marketing reasons this speed is shown
as 20/6 in all Podem documents: technical documentation, advertising material, web site etc.
40
Hoist Modifications on Base of Standard Hoist

The group is determined mainly from the operating time and load Example: Hoist MT525 is for 10t, FEM=2 m. The same hoist, but already
spectrum. One hoist could be classified in different duty modes. with another description MT520 is for 8t and FEM=3 m.
Downsizing is the most popular way when one hoist is in higher duty
mode, but with lower capacity.

Table of Standard hoists:


Base hoists and their downsizing modifications

Hoist Modifications on Base of Standard Hoist

Load Spectrum Average operating time per working day/h

1 Light 1–2 2–4 4–8 8–16 >16

2 Medium 0.5–1 1–2 2–4 4–8 8–16

3 Heavy 0.25–0.5 0.5–1 1–2 2–4 4–8

4 Very Heavy 0.25–0.5 0.5–1 1–2 2–4

Group of mechanisms 1 Bm 1 Am 2m 3m 4m

Reeving arrangment

2/1 4/1 6/1 8/1

4/2 8/2 12/2

Load Capacity, t Size

1.0 2.0 – – – – MT 305 MT 306 –

1.6 3.2 – – – – MT 308 – –

2.0 4.0 – – – – – MT 310 –

2.5 5.0 – – – – MT 312 MT 313 –

3.2 6.3 – – – – MT 316 – –

4.0 8.0 – – – – – MT 520 –

5.0 10.0 – – – – MT 525 – –

6.3 12.5 – – – – – M 632 –

8.0 16.0 – – – – M 640 M 740 –

10.0 20.0 – 40* – – M 750 M 950 –

12.5 25.0 – – – M 863 M 963 – –

16.0 32.0 – – – M 980 – M 1080 –

20.0 40.0 – – – – M 1110 – –

25.0 50.0 – – – M 1125 – – –

40* — Only for M 750


41
Standard Wire Rope Hoist Features

Podem standard wire rope hoist range covers over 90% of the
market demands. The standard capacities are up to 50 t, but with
using of solution "twin hoists" it could reach up to 100 t.
Most popular reevings are 2/1 and 4/1. But Podem offers also 4/2
for true vertical lifting or 8/1 and 6/1 for heavy loads.

Standard Features for Podem Wire Rope Hoists: Wire Rope Hoist Documentation:

• Two speed pole changing hoisting motor • CE declaration of conformity


with build-in DC brake • Wire rope certificate
• Travel motors with build-in DC brake. Two speed • Hook certificate
pole-changing motor up to 20 t, VFD above 20 t. • Hoist user manual
• Galvanized steel rope • Set of electrical diagrams
• Rope-guide • Rotated hook with safety latch
• Standard power supply: 380-400 V / 50 Hz • Standard packing
• Control voltage: 48 V
• Motor protection IP55
• Low voltage electrical panel with transformer
and On/Off contactor
• Push button pendant (6 buttons)
• Motor insulation class F
• Up/down hook limit switch
• Rotating hook with safety latch
• Standard packing

42
Wire Rope Hoists, Standard Range
Drawings & Dimensions

43
Foot-mounted Hoist (Stationary)
MT 2/1 F

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 1-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: F (Foot-mounted, Stationary)

Fig. 1A

Fig. 1B

44
Type Dimensions Weight

Hook ø T T
Hoist Capacity ø L L3* L3* kg
Travel B B1 B2 B3 C D1 E H1 M L1 L2 L4 L5 S1 S2 min. max.
Type (t) D2 (V1) (V1) (V2) (V1)
(m) max. UEP DEP

1 10 398 53.5 295 49.5 558 34 15 138 321 M14 976 196 395 385 385 46 45 26 13 308 460 158

1 14 398 53.5 295 49.5 558 34 15 138 321 M14 1101 196 520 385 385 46 48 26 13 308 521 166
MT305
1 20 398 53.5 295 49.5 558 34 15 138 321 M14 1281 196 700 385 385 46 45 26 13 308 613 178

1 26 398 53.5 295 49.5 558 34 15 138 321 M14 1466 196 885 385 385 46 47 26 13 308 704 190

1.6 10 398 53.5 295 49.5 558 34 15 138 321 M14 976 196 395 385 483 46 45 26 13 308 460 158

1.6 14 398 53.5 295 49.5 558 34 15 138 321 M14 1101 196 520 385 483 46 48 26 13 308 521 167
MT308
1.6 20 398 53.5 295 49.5 558 34 15 138 321 M14 1281 196 700 385 483 46 45 26 13 308 613 178

1.6 26 398 53.5 295 49.5 558 34 15 138 321 M14 1466 196 885 385 483 46 47 26 13 308 704 190

2.5 10 398 53.5 295 49.5 654 40 18 151 321 M20 1158 234 440 484 484 52 54 34 13 368 535 237

2.5 14 398 53.5 295 49.5 654 40 18 151 321 M20 1288 234 570 484 484 52 50 34 13 368 602 250
MT312
2.5 20 398 53.5 295 49.5 654 40 18 151 321 M20 1493 234 775 484 484 52 54 34 13 368 702 270

2.5 26 398 53.5 295 49.5 654 40 18 151 321 M20 1693 234 975 484 484 52 54 34 13 368 803 290

3.2 10 398 53.5 295 49.5 654 40 18 151 321 M20 1158 234 440 484 566 52 54 34 13 368 535 237

3.2 14 398 53.5 295 49.5 654 40 18 151 321 M20 1288 234 570 484 566 52 50 34 13 368 602 250
MT316
3.2 20 398 53.5 295 49.5 654 40 18 151 321 M20 1493 234 775 484 566 52 54 34 13 368 702 270

3.2 26 398 53.5 295 49.5 654 40 18 151 321 M20 1693 234 975 484 566 52 54 34 13 368 803 290

5 10 454 56.5 345 52.5 743 41 21 173 378 M24 1302 256 455 591 642 61 58 46 18 398 566 367

5 14 454 56.5 345 52.5 743 41 21 173 378 M24 1437 256 590 591 642 61 58 46 18 398 633 386
MT525
5 20 454 56.5 345 52.5 743 41 21 173 378 M24 1642 256 795 591 642 61 61 46 18 398 734 415

5 26 454 56.5 345 52.5 743 41 21 173 378 M24 1842 256 995 591 642 61 60 46 18 398 835 444

45
Foot-mounted Hoist (Stationary)
MT 4/1 F

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 2-10 t
Reeving: 4/1 (4 Rope Falls)
Suspension: F (Foot-mounted, Stationary)

Fig. 2A

Fig. 2B

46
Type Dimensions Weight

Hook ø T T
Hoist Capacity ø L L3* L3* kg
Travel B2 B3 C D1 E H1 M L1 L2 L4 L5 S1 S2 min. max.
Type (t) D2 (V1) (V1) (V2) (V1)
(m) max. UEP DEP

2 7 295 122.5 489 40 15 164 321 M14 1 101 196 520 385 385 46 48 26 13 361 468 180

MT305 2 10 295 122.5 489 40 15 164 321 M14 1 281 196 700 385 385 46 45 26 13 361 513 188

2 13 295 122.5 489 40 15 164 321 M14 1 466 196 885 385 385 46 47 26 13 361 559 205

3.2 7 295 122.5 489 40 15 164 321 M14 1 101 196 520 385 483 46 48 26 13 372 479 185

MT308 3.2 10 295 122.5 489 40 15 164 321 M14 1 281 196 700 385 483 46 45 26 13 372 524 193

3.2 13 295 122.5 489 40 15 164 321 M14 1 466 196 885 385 483 46 47 26 13 372 570 209

5 7 295 122.5 569 41 18 169 321 M20 1 288 234 570 484 484 52 50 34 13 447 564 282

MT312 5 10 295 122.5 569 41 18 169 321 M20 1 493 234 775 484 484 52 54 34 13 447 614 303

5 13 295 122.5 569 41 18 169 321 M20 1 693 234 975 484 484 52 54 34 13 447 664 330

6.3 7 295 122.5 602 49 18 169 321 M20 1 288 234 570 484 566 52 50 34 13 447 564 284

MT316 6.3 10 295 122.5 602 49 18 169 321 M20 1 493 234 775 484 566 52 54 34 13 447 614 305

6.3 13 295 122.5 602 49 18 169 321 M20 1 693 234 975 484 566 52 54 34 13 447 664 332

10 7 345 124.5 630 49 21 194 378 M24 1 437 256 590 591 642 61 58 46 18 478 596 436

MT525 10 10 345 124.5 630 49 21 194 378 M24 1 642 256 795 591 642 61 61 46 18 478 646 467

10 13 345 124.5 630 49 21 194 378 M24 1 842 256 995 591 642 61 60 46 18 478 697 498

47
Foot-mounted Hoist (Stationary)
M 2/1 F

Series: M (Standard Wire Rope Hoist)


Type: M640 / M750 / M863 / M980 / M1100 / M1125
Capacity: 8-25 t
Reeving: 2/1 (2 Rope Falls)
Suspension: F (Foot-mounted, Stationary)

Fig. 3A

Fig. 3B

48
Type Dimensions Weight

Hook ø T T
Hoist Capacity ø ø Detail L L3* kg
Travel B1 B2 B3 C D1 E H1 M L1 L2 L4 L5 S1 S2 min. max.
Type (t) D2 D5 A (V1) (V1) (V1)
(m) max. UEP DEP

8 12 84.5 475 80.5 890 49 27 – Drw. 1 246 526 27 1 262 44.5 563 655 74 117 40 12 189 375 605

8 17 84.5 475 80.5 890 49 27 – Drw. 1 246 526 27 1 412 44.5 713 655 74 117 40 12 189 450 642
M640
8 24 84.5 475 80.5 890 49 27 – Drw. 1 246 526 27 1 627 44.5 928 655 74 117 40 12 189 557 703

8 31 84.5 475 80.5 890 49 27 – Drw. 1 246 526 27 1 842 44.5 1 143 655 74 117 40 12 189 665 764

10 12 84.5 475 86.5 890 49 27 – Drw. 1 246 526 27 1 266 44.5 563 659 74 117 42 12 189 375 727

10 17 84.5 475 86.5 890 49 27 – Drw. 1 246 526 27 1 416 44.5 713 659 74 117 42 12 189 450 775
M750
10 24 84.5 475 86.5 890 49 27 – Drw. 1 246 526 27 1 631 44.5 928 659 74 117 42 12 189 557 845

10 31 84.5 475 86.5 890 49 27 – Drw. 1 246 526 27 1 846 44.5 1 143 659 74 117 42 12 189 665 915

20 22 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 1 943 147 977 819 102 190 30 19 442 785 2 423

20 29 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 128 147 1 162 819 102 157 30 19 442 894 2 534
M1110
20 36 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 368 147 1 402 819 102 179 30 19 442 1 003 2 678

20 52 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 878 147 1 912 819 102 191 30 19 442 1 252 2 983

25 22 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 1 943 147 977 819 102 190 30 19 442 785 2 423

25 29 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 128 147 1 162 819 102 157 30 19 442 894 2 534
M1125
25 36 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 368 147 1 402 819 102 179 30 19 442 1 003 2 678

25 52 137.5 685 137.5 1 232 76 39 27 Drw. 2 361 804 – 2 878 147 1 912 819 102 191 30 19 442 1 252 2 983

49
Foot-mounted Hoist (Stationary)
M 4/1 F

Series: M (Standard Wire Rope Hoist)


Type: M640 / M750 / M863 / M980 / M1100 / M1125
Capacity: 16-50 t
Reeving: 4/1 (4 Rope Falls)
Suspension: F (Foot-mounted, Stationary)

Fig. 4A

Fig. 4B

50
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel ø ø Detail L L3* kg
B B1 B2 B3 C D1 E H1 M L1 L2 L4 L5 S1 S2 min. max.
Type (t) max. D2 D5 A (V1) (V1) (V1)
(m) UEP DEP

16 6 640 84.5 475 80.5 825 59 27 – drw. 1 278 526 27 656 1 262 563 655 74 88 40 12 297 390 738

16 8.5 640 84.5 475 80.5 825 59 27 – drw. 1 278 526 27 806 1 412 713 655 74 84 40 12 297 427 775
M640
16 12 640 84.5 475 80.5 825 59 27 – drw. 1 278 526 27 1 021 1 627 928 655 74 83 40 12 297 481 837

16 15.5 640 84.5 475 80.5 825 59 27 – drw. 1 278 526 27 1 236 1 842 1 143 655 74 82 40 12 297 535 896

20 6 646 84.5 475 86.5 880 76 27 – drw. 1 278 526 27 656 1 266 563 659 74 88 42 12 297 390 850

20 8.5 646 84.5 475 86.5 880 76 27 – drw. 1 278 526 27 806 1 416 713 659 74 84 42 12 297 427 899
M750
20 12 646 84.5 475 86.5 880 76 27 – drw. 1 278 526 27 1 021 1 631 928 659 74 83 42 12 297 481 969

20 15.5 646 84.5 475 86.5 880 76 27 – drw. 1 278 526 27 1 236 1 846 1 143 659 74 82 42 12 297 535 1 039

25 9.5 724 92 540 92 940 76 39 – drw. 2 309 612 36 975 1 668 840 757 64 109 55 24 382 541 1 274

M863 25 16 724 92 540 92 940 76 39 – drw. 2 309 612 36 1 390 2 083 1 255 757 64 124 55 24 382 644 1 467

25 23 724 92 540 92 940 76 39 – drw. 2 309 612 36 1 890 2 583 1 755 757 64 90 55 24 382 769 1 697

32 9.5 732 92 540 100 1 099 97 39 – drw. 2 309 612 36 975 1 437 840 526 64 109 58 24 382 541 1 292

M980 32 16 732 92 540 100 1 099 97 39 – drw. 2 309 612 36 1 390 1 852 1 255 526 64 124 58 24 382 644 1 506

32 23 732 92 540 100 1 099 97 39 – drw. 2 309 612 36 1 890 2 352 1 755 526 64 90 58 24 382 769 1 759

40 11 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 250 1 943 977 819 102 190 30 19 522 693 2 713

40 14.5 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 435 2 128 1 162 819 102 157 30 19 522 748 2 823
M1110
40 18 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 675 2 368 1 402 819 102 179 30 19 522 802 2 991

40 26 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 2 185 2 878 1 912 819 102 191 30 19 522 927 3 308

50 11 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 250 1 943 977 819 102 190 30 19 522 693 2 713

50 14.5 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 435 2 128 1 162 819 102 157 30 19 522 748 2 823
M1125
50 18 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 1 675 2 368 1 402 819 102 179 30 19 522 802 2 991

50 26 1 135 137.5 685 312.5 1 125 97 39 27 drw. 2 399 804 – 2 185 2 878 1 912 819 102 191 30 19 522 927 3 308

51
Monorail Low Headroom Hoist
MT 2/1 LC

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 1-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: LC (Low Headroom, Counterweight)

Fig. 5

52
Type Dimensions Weight

Hook ø Trolley T T
Hoist Capacity B4 B5* L L3* L3* kg
Travel B8 B9 B10 C D1 Wheel H1 H2 H3 H4 H5 L1 L2 L4 L5 L6 min. max.
Type (t) DS (V1) (V1) (V2) (V1)
(m) max. Diam. UEP DEP

1 10 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 976 196 395 385 385 46 45 600 309 461 305

1 14 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 101 196 520 385 385 46 48 730 309 522 321
MT305
1 20 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 281 196 700 385 385 46 45 920 309 614 345

1 26 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 466 196 885 385 385 46 47 1 100 309 705 369

1.6 10 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 976 196 395 385 483 46 45 600 309 461 305

1.6 14 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 101 196 520 385 483 46 48 730 309 522 321
MT308
1.6 20 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 281 196 700 385 483 46 45 920 309 614 345

1.6 26 474 402 1 150 1 235 24 706 34 125 148 242 32.5 346 288 1 466 196 885 385 483 46 47 1 100 309 705 369

2.5 10 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 158 234 440 484 484 52 54 670 354 521 413

2.5 14 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 288 234 570 484 484 52 50 800 354 588 439
MT312
2.5 20 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 493 234 775 484 484 52 54 1 020 354 688 482

2.5 26 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 693 234 975 484 484 52 54 1 230 354 789 527

3.2 10 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 158 234 440 484 566 52 54 670 354 521 413

3.2 14 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 288 234 570 484 566 52 50 800 354 588 439
MT316
3.2 20 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 493 234 775 484 566 52 54 1 020 354 688 482

3.2 26 474 402 1 138 1 235 40 802 40 125 148 242 32.5 336 288 1 693 234 975 484 566 52 54 1 230 354 789 527

5 10 536 460 1 327 1 202 60 896 41 125 153 288 32.5 326 288 1 302 256 455 591 642 61 58 730 398 566 641

5 14 536 460 1 327 1 202 60 896 41 125 153 288 32.5 326 288 1 437 256 590 591 642 61 58 810 398 633 678
MT525
5 20 536 460 1 327 1 202 60 896 41 125 153 288 32.5 326 288 1 642 256 795 591 642 61 61 1 040 398 734 710

5 26 536 460 1 327 1 202 60 896 41 125 153 288 32.5 326 288 1 842 256 995 591 642 61 60 1 260 398 835 774

* Standard Podem hoists are adjustable for beam flange 130...300 mm

53
Monorail Low Headroom Hoist
MT 4/1 LC

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 2-10 t
Reeving: 4/1 (4 Rope Falls)
Suspension: LC (Low Headroom, Counterweight)

Fig. 6

54
Type Dimensions Weight

Hook ø Trolley T T
Hoist Capacity Travel B5* B5* L L3* L3* kg
B4 B8 B9 B10 C D1 Wheel H1 H2 H3 H4 H5 L1 L2 L4 L5 L6 min. max.
Type (t) DS SS (V1) (V1) (V2) (V1)
(m) max. Diam. UEP DEP

2 7 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 101 196 520 385 385 46 48 730 391 498 339

MT305 2 10 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 281 196 700 385 385 46 45 920 391 543 360

2 13 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 466 196 885 385 385 46 47 1 100 391 589 390

3.2 7 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 101 196 520 385 483 46 48 730 391 498 330

MT308 3.2 10 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 281 196 700 385 483 46 45 920 391 543 361

3.2 13 474 402 162 1 150 1 235 24 637 40 125 148 242 32.5 346 288 1 466 196 885 385 483 46 47 1 100 391 589 391

5 7 474 460 193 1 179 1 270 40 722 41 125 153 247 32.5 336 288 1 288 234 570 484 484 52 50 800 463 580 495

MT312 5 10 474 460 193 1 179 1 270 40 722 41 125 153 247 32.5 336 288 1 493 234 775 484 484 52 54 1 020 463 630 541

5 13 474 460 193 1 179 1 270 40 722 41 125 153 247 32.5 336 288 1 693 234 975 484 484 52 54 1 230 463 680 585

6.3 7 474 460 193 1 179 1 270 40 755 49 125 153 247 32.5 336 288 1 288 234 570 484 566 52 50 800 463 580 497

MT316 6.3 10 474 460 193 1 179 1 270 40 755 49 125 153 247 32.5 336 288 1 493 234 775 484 566 52 54 1 020 463 630 543

6.3 13 474 460 193 1 179 1 270 40 755 49 125 153 247 32.5 336 288 1 693 234 975 484 566 52 54 1 230 463 680 587

10 7 589 481 214 1 421 1 303 60 770 49 160 140 288 30 308 288 1 437 256 590 591 642 61 58 810 500 618 784

MT525 10 10 589 481 214 1 421 1 303 60 770 49 160 140 288 30 308 288 1 642 256 795 591 642 61 61 1 040 500 668 818

10 13 589 481 214 1 421 1 303 60 770 49 160 140 288 30 308 288 1 842 256 995 591 642 61 60 1 260 500 719 884

* Standard Podem hoists are adjustable for beam flange 130...300 mm

55
Monorail Low Headroom Hoist
M 2/1 LC & M 4/1 LC

Series: M (Standard Wire Rope Hoist)


Type: M640
Capacity: 8-16 t
Reeving: 2/1 (2 Rope Falls)
Suspension: LC (Low Headroom, Counterweight)

Fig. 7

56
Type Dimensions — M 2/1 LC Weight

Hook ØD1 Trolley T T


Hoist Capacity Travel B5* L L3* kg
B4 B8 B9 B10 C max. Wheel H1 H2 H3 H4 H5 L1 L2 min. max.
Type (t) DS (V1) (V1) (V1)
(m) Diam. UEP DEP

8 12 736 460 1 578 1 288 230 1 060 49 160 170 444 30.5 400 365 1 262 44.5 563 655 238 424 1 237

8 17 736 460 1 578 1 288 230 1 060 49 160 170 444 30.5 400 365 1 412 44.5 713 655 238 499 1 309
M640
8 24 736 460 1 578 1 288 230 1 060 49 160 170 444 30.5 400 365 1 627 44.5 928 655 238 606 1 429

8 31 736 460 1 578 1 288 230 1 060 49 160 170 444 30.5 400 365 1 842 44.5 1 143 655 238 714 1 558

Type Dimensions — M 4/1 LC Weight

Hook ØD1 Trolley T T


Hoist Capacity Travel B5* L L3*
B4 B8 B9 B10 C max. Wheel H1 H2 H3 H4 H5 L1 L2 min. max. kg
Type (t) DS (V1) (V1)
(m) Diam. UEP DEP

16 8.5 736 630 1773 1483 230 995 59 160 170 444 30.5 395 365 1 412 44.5 713 655 353 483 1 544

M640 16 12 736 630 1773 1483 230 995 59 160 170 444 30.5 395 365 1 627 44.5 928 655 353 537 1 659

16 15.5 736 630 1773 1483 230 995 59 160 170 444 30.5 395 365 1 842 44.5 1143 655 353 591 1 775

* Standard Podem hoists are adjustable for beam flange 130...300 mm

Fig. 8

57
Monorail Normal Headroom Hoist
MT 2/1 N

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 1-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: N (Normal Headroom)

Fig. 9

58
Type Dimensions Weight

Hook Trolley Number T T


Hoist Capacity B4* ø D1 L L3* L3* kg
Travel B5 B6 B7 C Wheel of H1 H2 H3 L1 L2 L4 L5 min max
Type (t) DS max (V1) (V1) (V2) (V1)
(m) Diam. Trolleys UEP DEP

1 10 304 52 192 207 996 34 100 1 438 124 29 976 196 395 385 385 46 45 308 460 210

1 14 304 52 192 207 1 038 34 100 1+1 480 124 29 1 101 196 520 385 385 46 48 308 521 243
MT305
1 20 304 52 192 207 1 038 34 100 1+1 480 124 29 1 281 196 700 385 385 46 45 308 613 250

1 26 304 52 192 207 1 038 34 100 1+1 480 124 29 1 466 196 885 385 385 46 47 308 704 267

1.6 10 304 52 192 207 1 038 34 100 1+1 480 124 29 976 196 395 385 483 46 45 308 460 235

1.6 14 304 52 192 207 1 038 34 100 1+1 480 124 29 1 101 196 520 385 483 46 48 308 521 243
MT308
1.6 20 304 52 192 207 1 038 34 100 1+1 480 124 29 1 281 196 700 385 483 46 45 308 613 250

1.6 26 304 52 192 207 1 038 34 100 1+1 480 124 29 1 466 196 885 385 483 46 47 308 704 267

2.5 10 384 71 205 194 1 150 40 120 1+1 496 141 30 1 158 234 440 484 484 52 54 368 535 367

2.5 14 384 71 205 194 1 150 40 120 1+1 496 141 30 1 288 234 570 484 484 52 50 368 602 380
MT312
2.5 20 384 71 205 194 1 150 40 120 1+1 496 141 30 1 493 234 775 484 484 52 54 368 702 400

2.5 26 384 71 205 194 1 150 40 120 1+1 496 141 30 1 693 234 975 484 484 52 54 368 803 420

3.2 10 384 71 205 194 1 150 40 120 1+1 496 141 30 1 158 234 440 484 566 52 54 368 535 367

3.2 14 384 71 205 194 1 150 40 120 1+1 496 141 30 1 288 234 570 484 566 52 50 368 602 380
MT316
3.2 20 384 71 205 194 1 150 40 120 1+1 496 141 30 1 493 234 775 484 566 52 54 368 702 400

3.2 26 384 71 205 194 1 150 40 120 1+1 496 141 30 1 693 234 975 484 566 52 54 368 803 420

5 10 384 71 230 225 1 296 41 120 1+1 553 141 30 1 302 256 455 591 642 61 58 398 566 505

5 14 384 71 230 225 1 296 41 120 1+1 553 141 30 1 437 256 590 591 642 61 58 398 633 524
MT525
5 20 384 71 230 225 1 296 41 120 1+1 553 141 30 1 642 256 795 591 642 61 61 398 734 553

5 26 384 71 230 225 1 296 41 120 1+1 553 141 30 1 842 256 995 591 642 61 60 398 835 582

* Standard Podem hoists are adjustable for beam flange 130...300 mm

Fig. 10

59
Monorail Normal Headroom Hoist
MT 4/1 N

Series: MT (Standard Wire Rope Hoist)


Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 2-10 t
Reeving: 4/1 (4 Rope Falls)
Suspension: N (Normal Headroom)

Fig. 11

60
Type Dimensions Weight

Hook ø Trolley Number T T


Hoist Capacity Travel B4* B4* L L3* L3* kg
B5 B6 B7 C D1 Wheel of H1 H2 H3 L1 L2 L4 L5 min max
Type (t) DS SS (V1) (V1) (V2) (V1)
(m) max. Diam. Trolleys UEP DEP

2 7 384 348 52 218 254 985 40 120 1+1 496 141 30 1 101 196 520 385 385 46 48 361 468 316

MT305 2 10 384 348 52 218 254 985 40 120 1+1 496 141 30 1 281 196 700 385 385 46 45 361 513 324

2 13 384 348 52 218 254 985 40 120 1+1 496 141 30 1 466 196 885 385 385 46 47 361 559 341

3.2 7 384 348 52 218 254 985 40 120 1+1 496 141 30 1 101 196 520 385 483 46 48 372 479 321

MT308 3.2 10 384 348 52 218 254 985 40 120 1+1 496 141 30 1 281 196 700 385 483 46 45 372 524 329

3.2 13 384 348 52 218 254 985 40 120 1+1 496 141 30 1 466 196 885 385 483 46 47 372 570 345

5 7 384 348 71 223 249 1 065 41 120 1+1 496 141 30 1 288 234 570 484 484 52 50 447 564 418

MT312 5 10 384 348 71 223 249 1 065 41 120 1+1 496 141 30 1 493 234 775 484 484 52 54 447 614 439

5 13 384 348 71 223 249 1 065 41 120 1+1 496 141 30 1 693 234 975 484 484 52 54 447 664 466

6.3 7 384 348 71 223 249 1 098 49 120 1+1 496 141 30 1 288 234 570 484 566 52 50 447 564 433

MT316 6.3 10 384 348 71 223 249 1 098 49 120 1+1 496 141 30 1 493 234 775 484 566 52 54 447 614 454

6.3 13 384 348 71 223 249 1 098 49 120 1+1 496 141 30 1 693 234 975 484 566 52 54 447 664 481

10 7 392 356 71 251 276 1 211 49 140 2 581 163 30 1 437 256 590 591 642 61 58 478 596 660

MT525 10 10 392 356 71 251 276 1 211 49 140 2 581 163 30 1 642 256 795 591 642 61 61 478 646 691

10 13 392 356 71 251 276 1 211 49 140 2 581 163 30 1 842 256 995 591 642 61 60 478 697 722

* Standard Podem hoists are adjustable for beam flange 130...300 mm

61
Monorail Normal Headroom Hoist
M 2/1 N & M 4/1 N

Series: M (Standard Wire Rope Hoist)


Type: M640 / M750
Capacity: 8-16 t
Reeving: 2/1 (2 Rope Falls), 4/1 (4 Rope Falls)
Suspension: N (Normal Headroom)

Fig. 12

62
Type Dimensions — M 2/1 N Weight

Hook ø Trolley Number T T


Hoist Capacity Travel B4* L L3* kg
B5 B6 B7 C D1 Wheel of H1 H2 H3 L1 L2 min. max.
Type (t) DS (V1) (V1) (V1)
(m) max. Diam. Trolleys UEP DEP

8 12 392 71 327.5 312.5 1 637 49 140 2 747 163 30 656 44.5 563 49 189 389 858

8 17 392 71 327.5 312.5 1 637 49 140 2 747 163 30 806 44.5 713 49 189 466 895
M640
8 24 392 71 327.5 312.5 1 637 49 140 2 747 163 30 1 021 44.5 928 49 189 574 956

8 31 392 71 327.5 312.5 1 637 49 140 2 747 163 30 1 236 44.5 1 143 49 189 682 1 017

10 12 392 71 327.5 318.5 1 637 49 140 2 747 163 30 656 44.5 563 49 189 389 980

10 17 392 71 327.5 318.5 1 637 49 140 2 747 163 30 806 44.5 713 49 189 466 1 028
M750
10 24 392 71 327.5 318.5 1 637 49 140 2 747 163 30 1 021 44.5 928 49 189 574 1 098

10 31 392 71 327.5 318.5 1 637 49 140 2 747 163 30 1 236 44.5 1 143 49 189 682 1 168

* Standard Podem hoists are adjustable for beam flange 130...300 mm

Type Dimensions — M 4/1 N Weight

Hook ø Trolley Number T T


Hoist Capacity Travel B4* L L3* kg
B5 B6 B7 C D1 Wheel of H1 H2 H3 L1 L2 min. max.
Type (t) DS (V1) (V1) (V1)
(m) max. Diam. Trolleys UEP DEP

16 6 506 71 363 413 1 572 59 250 2 747 273 50 1 262 45 563 655 297 390 1 182

16 8.5 506 71 363 413 1 572 59 250 2 747 273 50 1 412 45 713 655 297 427 1 219
М640
16 12 506 71 363 413 1 572 59 250 2 747 273 50 1 627 45 928 655 297 481 1 281

16 15.5 506 71 363 413 1 572 59 250 2 747 273 50 1 842 45 1 143 655 297 535 1 340

* Standard Podem hoists are adjustable for beam flange 150...300 mm

Fig. 13

63
Double-rail Hoist
MT 2/1 KD

Series: MT (Standard Wire Rope Hoist)


Type: MT316 / MT525
Capacity: 3.2-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: KD (Double Rail Trolley)

Fig. 14

64
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel ø ø L9* L9* kg
B B4 B5* DS B11 B12 C D1 E H1 L7 L8 L10 Sc min. max.
Type (t) D3 D4 (V1) (V2) (V1)
(m) max. UEP DEP

3.2 10 398 31 490 299 50 634 40 160 185 504 476 134 640 384 466 100 1000 368 535 459

3.2 14 398 31 490 299 50 634 40 160 185 504 476 134 770 384 466 100 1000 368 602 476
MT316
3.2 20 398 31 490 299 50 634 40 160 185 504 476 134 975 384 466 100 1000 368 702 498

3.2 26 398 31 490 299 50 634 40 160 185 504 476 134 1175 384 466 100 1000 368 803 523

5 10 454 31 490 271 50 723 41 160 185 501 533 156 655 491 542 100 1000 398 566 594

5 14 454 31 490 271 50 723 41 160 185 501 533 156 790 491 542 100 1000 398 633 615
MT525
5 20 454 31 490 271 50 723 41 160 185 501 533 156 995 491 542 100 1000 398 734 648

5 26 454 31 490 271 50 723 41 160 185 501 533 156 1195 491 542 100 1000 398 835 682

Position of Cross Travel Motor-reducer


for MT Series

Fig. 15

65
Double-rail Hoist
MT 4/1 KD

Series: MT (Standard Wire Rope Hoist)


Type: MT308 / MT312 / MT316 / MT525
Capacity: 3.2-10 t
Reeving: 4/1 (4 Rope Falls)
Suspension: KD (Double Rail Trolley)

Fig. 16A

66
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel B5* B5* ø ø L9* L9* kg
B B4 B11 B12 C D1 E H1 L7 L8 L10 Sc min. max.
Type (t) DS SS D3 D4 (V1) (V2) (V1)
(m) max. UEP DEP

3.2 7 398 31 490 416 299 50 469 40 160 185 481 476 96 720 285 383 100 1000 372 479 421

MT308 3.2 10 398 31 490 416 299 50 469 40 160 185 481 476 96 900 285 383 100 1000 372 524 433

3.2 13 398 31 490 416 299 50 469 40 160 185 481 476 96 1085 383 383 100 1000 372 570 453

5 7 398 31 490 416 299 50 549 41 160 185 479 476 134 770 384 384 100 1000 447 564 556

MT312 5 10 398 31 490 416 299 50 549 41 160 185 479 476 134 975 384 384 100 1000 447 614 573

5 13 398 31 490 416 299 50 549 41 160 185 479 476 134 1175 384 384 100 1000 447 664 576

6.3 7 398 31 490 416 299 50 582 49 160 185 479 476 134 770 384 466 100 1000 447 564 543

MT316 6.3 10 398 31 490 416 299 50 582 49 160 185 479 476 134 975 384 466 100 1000 447 614 560

6.3 13 398 31 490 416 299 50 582 49 160 185 479 476 134 1175 384 466 100 1000 447 664 563

10 7 454 31 522 463 271 50 620 49 160 185 470 543 156 790 491 542 100 1000 478 596 709

MT525 10 10 454 31 522 463 271 50 620 49 160 185 470 543 156 995 491 542 100 1000 478 646 745

10 13 454 31 522 463 271 50 620 49 160 185 470 543 156 1195 491 542 100 1000 478 697 782

Position of Cross Travel Motor-reducer


for MT Series

Fig. 16B

67
Double-rail Hoist
M 2/1 KD

Series: M (Standard Wire Rope Hoist)


Type: M640 / M750
Capacity: 8-10 t
Reeving: 2/1 (2 Rope Falls)
Suspension: KD (Double Rail Trolley)

Fig. 17A

68
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel B5* ø ø L9*
B B4 B11 B12 C D1 E H1 L7 L8 L10 Sc min. max. kg
Type (t) DS D3 D4 (V1)
(m) max. UEP DEP

8 12 640 31 504 178 50 870 49 160 185 509 691 93 823 525 130 1000 367 553 822

8 17 640 31 504 178 50 870 49 160 185 509 691 93 973 525 130 1000 367 628 865
M640
8 24 640 31 504 178 50 870 49 160 185 509 691 93 1188 525 130 1000 367 735 932

8 31 640 31 504 178 50 870 49 160 185 509 691 93 1403 525 130 1000 367 843 998

10 12 646 31 504 178 50 870 49 160 185 509 691 93 823 529 130 1000 367 553 944

10 17 646 31 504 178 50 870 49 160 185 509 691 93 973 529 130 1000 367 628 998
M750
10 24 646 31 504 178 50 870 49 160 185 509 691 93 1188 529 130 1000 367 735 1074

10 31 646 31 504 178 50 870 49 160 185 509 691 93 1403 529 130 1000 367 843 1149

Position of Cross Travel Motor-reducer


for M Series

Fig. 17B

69
Double-rail Hoist
M 4/1 KD

Series: M (Standard Wire Rope Hoist)


Type: M640 / M750 / M863 / M980 / M1100 / M1125
Capacity: 16-50 t
Reeving: 4/1 (4 Rope Falls)
Suspension: KD (Double Rail Trolley)

Fig. 18

70
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel ø ø L L9*
B B4 B5* B11 B12 C D1 E H1 L7 L8 L10 Sc min. max. kg
Type (t) D3 D4 (V1) (V1)
(m) max. UEP DEP

16 6 640 60 651 278 60 800 59 200 240 641 731 1 122 120 843 515 140 1200 512 605 1 136
16 8,5 640 60 651 278 60 1045 59 200 240 571 731 1 272 120 993 515 140 1200 512 643 1 207
640
16 12 640 60 651 278 60 1045 59 200 240 571 731 1 487 120 1208 515 140 1200 512 696 1 257
16 15,5 640 60 651 278 60 1045 59 200 240 571 731 1 702 120 1423 515 140 1200 512 750 1 328
20 6 646 60 674 376 60 855 76 250 290 739 766 1 116 145 863 509 150 1400 547 640 1 376
20 8,5 646 60 674 376 60 1075 76 250 290 669 766 1 266 145 1013 509 150 1400 547 678 1 439
750
20 12 646 60 674 376 60 1075 76 250 290 669 766 1 481 145 1228 509 150 1400 547 731 1 520
20 15,5 646 60 674 376 60 1075 76 250 290 669 766 1 696 145 1443 509 150 1400 547 785 1 600
25 9,5 1 027 60 596 338 60 1135 76 250 290 665 852 1 508 145 1160 597 160 1400 615 774 1 849
863 25 16 1027 60 596 338 60 1135 76 250 290 665 852 1 923 145 1575 597 160 1400 615 878 2 079
25 23 1027 60 596 338 60 1135 76 250 290 665 852 2 423 145 2075 597 160 1400 615 1003 2 340
32 9,5 1027 67 604 338 70 1259 97 320 370 665 902 1 267 185 1180 356 170 1400 665 824 2 290
980 32 16 1027 67 604 338 70 1259 97 320 370 665 902 1 682 185 1595 356 170 1400 665 928 2 535
32 23 1027 67 604 338 70 1259 97 320 370 665 902 2 182 185 2095 356 170 1400 665 1053 2 822
40 11 1027 77 619 470 90 1285 97 320 370 925 1130 1 711 185 1437 589 230 1900 759 930 4 308
40 14,5 1027 77 619 470 90 1285 97 320 370 925 1134 1 896 185 1622 589 230 1900 759 985 4 432
1100
40 18 0 77 619 470 90 1285 97 320 370 925 1134 2 136 185 1862 589 230 1900 759 1039 4 618
40 26 0 77 619 470 90 1285 97 320 370 925 1134 2 646 185 2372 589 230 1900 759 1164 4 972
50 11 0 77 619 470 90 1285 97 320 370 925 1134 1 711 185 1437 589 230 1900 759 930 4 308
50 14,5 0 77 619 470 90 1285 97 320 370 925 1134 1 896 185 1622 589 230 1900 759 985 4 432
1125
50 18 0 77 619 470 90 1285 97 320 370 925 1134 2 136 185 1862 589 230 1900 759 1039 4 618
50 26 0 77 619 470 90 1285 97 320 370 925 1134 2 646 185 2372 589 230 1900 759 1164 4 972

Position of Cross Travel Motor-reducer


for M Series

Fig. 19A Fig. 19B 32 t hoists and above

71
Foot-mounted Hoist (Stationary)
MTL 2/1 F

Series: MTL (Standard Wire Rope Hoist)


Type: MTL312 / MTL316 / MTL525
Capacity: 2.5-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: F (Foot-mounted, Stationary)

Hight Lifting Heights


Hoist Series

Fig. 20A

72
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel ø L L1* L1*
B B1 B2 B3 C D1 E H1 M L2 L3 L4 L5 S1 S2 min max kg
Type (t) D2 (V2) (V1) (V2)
(m) max. UEP DEP

2.5 32 422 53.5 295 73.5 630 40 18 151 365 M20 1 698 484 484 1 175 40 52 53 60 33 1081 546 389

2.5 40 422 53.5 295 73.5 630 40 18 151 365 M20 1 968 484 484 1 445 40 52 56 60 33 1351 682 432
MTL312
2.5 48 422 53.5 295 73.5 630 40 18 151 365 M20 2 233 484 484 1 710 40 52 53 60 33 1616 813 476

2.5 56 422 53.5 295 73.5 630 40 18 151 365 M20 2 503 484 484 1 980 40 52 56 60 33 1886 949 518

3.2 32 422 53.5 295 73.5 630 40 18 151 365 M20 1 780 484 566 1 175 40 52 53 60 33 1081 546 389

3.2 40 422 53.5 295 73.5 630 40 18 151 365 M20 2 050 484 566 1 445 40 52 56 60 33 1351 682 432
MTL316
3.2 48 422 53.5 295 73.5 630 40 18 151 365 M20 2 315 484 566 1 710 40 52 53 60 33 1616 813 476

3.2 56 422 53.5 295 73.5 630 40 18 151 365 M20 2 585 484 566 1 980 40 52 56 60 33 1886 949 518

5 32 476 56.5 345 74.5 718 41 21 173 428 M24 1 885 591 642 1 200 44 61 63 71 43 1102 563 620

5 40 476 56.5 345 74.5 718 41 21 173 428 M24 2 155 591 642 1 470 44 61 64 71 43 1372 699 668
MTL525
5 48 476 56.5 345 74.5 718 41 21 173 428 M24 2 425 591 642 1 740 44 61 65 71 43 1642 834 716

5 56 476 56.5 345 74.5 718 41 21 173 428 M24 2 695 591 642 2 010 44 61 66 71 43 1912 970 763

Fig. 20B

73
Monorail Hoist (Normal Headroom)
MTL 2/1 N

Series: MTL (Standard Wire Rope Hoist)


Type: MTL312 / MTL316 / MTL525
Capacity: 2.5-5 t
Reeving: 2/1 (2 Rope Falls)
Suspension: N (Normal Headroom, Monorail)

Hight Lifting Heights


Hoist Series

Fig. 21

74
Type Dimensions Weight

Hook ø T T
Hoist Capacity Travel B4* ø L L1* L1*
B5 B6 B7 C D1 E H1 H2 H3 M L2 L3 L4 L5 min max kg
Type (t) DS D2 (V2) (V1) (V2)
(m) max. UEP DEP

2.5 32 384 71 205 218 630 40 18 151 540 141 30 M20 1 856 484 484 1 175 197 52 53 1238 703 536

2.5 40 384 71 205 218 630 40 18 151 540 141 30 M20 2 126 484 484 1 445 197 52 56 1508 839 579
MTL312
2.5 48 384 71 205 218 630 40 18 151 540 141 30 M20 2 391 484 484 1 710 197 52 53 1773 971 623

2.5 56 384 71 205 218 630 40 18 151 540 141 30 M20 2 661 484 484 1 980 197 52 56 2043 1107 665

3.2 32 384 71 205 218 630 40 18 151 540 141 30 M20 1 938 484 566 1 175 197 52 53 1238 703 536

3.2 40 384 71 205 218 630 40 18 151 540 141 30 M20 2 208 484 566 1 445 197 52 56 1508 839 579
MTL316
3.2 48 384 71 205 218 630 40 18 151 540 141 30 M20 2 473 484 566 1 710 197 52 53 1773 971 623

3.2 56 384 71 205 218 630 40 18 151 540 141 30 M20 2 743 484 566 1 980 197 52 56 2043 1107 665

5 32 384 71 230 247 719 41 21 173 603 141 30 M24 2 042 591 645 1 200 197 61 63 1255 717 789

5 40 384 71 230 247 719 41 21 173 603 141 30 M24 2 312 591 645 1 470 197 61 64 1525 852 837
MTL525
5 48 384 71 230 247 719 41 21 173 603 141 30 M24 2 582 591 645 1 740 197 61 65 1795 988 885

5 56 384 71 230 247 719 41 21 173 603 141 30 M24 2 852 591 645 2 010 197 61 66 2065 1123 932

* Standard Podem hoists are adjustable for beam flange 130...300 mm

75
Foot-mounted Hoist (True Vertical Lift)
MT 4/2 F

Series: MT
Type: MT305 / MT308 / MT312 / MT316 / MT525
Capacity: 1-5 t
Reeving: 4/2 (True Vertical Lift)
Suspension: F (Foot-mounted, Stationary)

True Vertical Lifting


Hoist Series

Fig. 22A

76
Type Dimensions Weight

Hook ø L5 L5
Hoist Capacity ø L L3* L3*
Travel B B1 B2 B3 C D1 E H1 M L1* L2 L4 min. max. S1 S2 T kg
Type (t) D2 (V8) (V8) (V12)
(m) max. UEP UEP

1 6 398 53.5 295 49.5 489 40 15 138 321 M14 1 101 196 520 385 385 260 98 418 26 13 456 165

MT305 1 10 398 53.5 295 49.5 489 40 15 138 321 M14 1 281 196 700 385 385 350 98 632 26 13 546 173

1 13 398 53.5 295 49.5 489 40 15 138 321 M14 1 466 196 885 385 385 443 98 792 26 13 639 190

1.6 6 398 53.5 295 49.5 489 40 15 138 321 M14 1 101 196 520 385 483 260 98 418 26 13 456 170

MT308 1.6 10 398 53.5 295 49.5 489 40 15 138 321 M14 1 281 196 700 385 483 350 98 632 26 13 546 178

1.6 13 398 53.5 295 49.5 489 40 15 138 321 M14 1 466 196 885 385 483 443 98 792 26 13 639 194

2.5 7 398 53.5 295 49.5 489 40 18 151 321 M20 1 288 234 570 484 484 285 116 442 34 13 519 267

MT312 2.5 12 398 53.5 295 49.5 489 40 18 151 321 M20 1 493 234 775 484 484 388 116 674 34 13 622 288

2.5 16 398 53.5 295 49.5 489 40 18 151 321 M20 1 693 234 975 484 484 488 116 860 34 13 722 315

3.2 7 398 53.5 295 49.5 489 40 18 151 321 M20 1 288 234 570 484 566 285 116 442 34 13 519 269

MT316 3.2 12 398 53.5 295 49.5 489 40 18 151 321 M20 1 493 234 775 484 566 388 116 674 34 13 622 290

3.2 16 398 53.5 295 49.5 489 40 18 151 321 M20 1 693 234 975 484 566 488 116 860 34 13 722 317

5 6 454 56.5 345 52.5 569 41 21 173 378 M24 1 437 256 590 591 642 295 148 480 46 18 551 421

MT525 5 10 454 56.5 345 52.5 569 41 21 173 378 M24 1 642 256 795 591 642 398 148 701 46 18 654 452

5 14 454 56.5 345 52.5 569 41 21 173 378 M24 1 842 256 995 591 642 498 148 922 46 18 754 483

Fig. 22B

77
Static Reactions Stationary Hoists
MT 2/1 F

Fig. 23

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

1 10 158 375 421 172 191 194 215 353 396

1 14 166 409 459 142 156 217 241 334 375


MT305
1 20 178 438 492 119 130 234 260 323 362

1 26 190 456 512 107 115 247 274 316 353

1.6 10 158 576 650 252 281 287 321 541 610

1.6 14 167 629 710 203 225 322 360 510 575
MT308
1.6 20 178 673 760 164 181 347 389 490 552

1.6 26 190 701 791 142 155 366 410 478 537

2.5 10 237 949 908 449 431 463 444 935 894

2.5 14 250 1 041 996 363 349 516 495 889 850
MT312
2.5 20 270 1 126 1 077 289 278 574 550 841 805

2.5 26 290 1 176 1 125 248 240 606 581 819 784

3.2 10 237 1 198 1 145 558 535 576 552 1 180 1 128

3.2 14 250 1 315 1 257 447 430 643 616 1 120 1 071
MT316
3.2 20 270 1 422 1 359 351 337 716 686 1 057 1 011

3.2 26 290 1 485 1 420 297 287 755 723 1 028 983

5 10 367 1 816 1 806 874 870 890 885 1 801 1 791

5 14 386 2 000 1 989 700 696 1 000 995 1 700 1 691


MT525
5 20 415 2 163 2 151 552 549 1 102 1 097 1 612 1 603

5 26 444 2 260 2 248 469 467 1 159 1 153 1 570 1 562

78
Static Reactions Stationary Hoists
MT 4/1 F

Fig. 24

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

2 7 180 804 651 398 327 576 469 626 509

MT305 2 10 188 897 726 309 256 655 532 551 450

2 13 205 956 774 258 217 707 575 508 416

3.2 7 185 1 223 986 648 527 858 695 1 014 819

MT308 3.2 10 193 1 380 1 112 496 406 992 802 883 715

3.2 13 209 1 477 1 191 406 335 1 079 872 805 653

5 7 282 1 864 1 408 1 141 869 1 277 970 1 729 1 307

MT312 5 10 303 2 153 1 624 863 663 1 535 1 164 1 481 1 123

5 13 330 2 321 1 752 708 549 1 683 1 276 1 347 1 025

6.3 7 284 2 331 1 756 1 420 1 077 1 591 1 204 2 161 1 629

MT316 6.3 10 305 2 693 2 028 1 068 816 1 915 1 447 1 847 1 396

6.3 13 332 2 904 2 186 871 671 2 099 1 586 1 676 1 271

10 7 436 3 616 2 839 2 225 1 756 2 494 1 966 3 347 2 629

MT525 10 10 467 4 170 3 271 1 687 1 339 2 980 2 346 2 876 2 265

10 13 498 4 493 3 525 1 379 1 101 3 258 2 563 2 615 2 063

79
Static Reactions Low Headroom Hoists
MT 2/1 LC

Fig. 25

Type Reactions – UEP Reactions – DEP

R1 R2 R1 R2
Hoist Capacity Hook Travel Hoist Weight (max. Wheel (max. Wheel (max. Wheel (max. Wheel
Type (t) (m) (kg) Load x 2) Load x 2) Load x 2) Load x 2)

1 10 305 433 219 240 412

1 14 321 472 189 266 394


MT305
1 20 345 506 167 288 385

1 26 369 529 156 305 380

1.6 10 305 647 305 339 614

1.6 14 321 706 254 378 583


MT308
1.6 20 345 757 215 409 564

1.6 26 369 790 194 432 553

2.5 10 413 1 012 444 537 919

2.5 14 439 1 096 373 583 886


MT312
2.5 20 482 1 177 314 638 853

2.5 26 527 1 228 285 671 843

3.2 10 413 1 267 539 659 1 147

3.2 14 439 1 373 446 716 1 103


MT316
3.2 20 482 1 473 368 782 1 058

3.2 26 527 1 535 329 822 1 042

5 10 641 1 880 940 956 1 864

5 14 678 2 068 771 1 070 1 769


MT525
5 20 710 2 231 624 1 173 1 682

5 26 774 2 337 550 1 238 1 649

80
Static Reactions Low Headroom Hoists
MT 4/1 LC

Fig. 26

Type Reactions – UEP Reactions – DEP

R1 R2 R1 R2
Hoist Capacity Hook Travel Hoist Weight (max. Wheel (max. Wheel (max. Wheel (max. Wheel
Type (t) (m) (kg) Load x 2) Load x 2) Load x 2) Load x 2)

2 7 339 710 460 504 665

MT305 2 10 360 811 369 594 586

2 13 390 877 318 653 542

3.2 7 330 1 083 683 754 1 011

MT308 3.2 10 361 1 245 536 896 884

3.2 13 391 1 345 450 987 809

5 7 495 1 619 1 128 1 106 1 641

MT312 5 10 541 1 897 874 1 357 1 413

5 13 585 2 059 733 1 502 1 291

6.3 7 497 2 009 1 390 1 362 2 036

MT316 6.3 10 543 2 355 1 066 1 676 1 746

6.3 13 587 2 557 887 1 855 1 589

10 7 784 3 128 2 264 2 131 3 261

MT525 10 10 818 3 670 1 739 2 612 2 797

10 13 884 3 995 1 447 2 896 2 546

81
Static Reactions Normal Headroom Hoists
MT 2/1 N

Fig. 27

Type Reactions – UEP Reactions – DEP

R1* R2* R1* R2*


Hoist Capacity Hook Travel Hoist Weight (max. Wheel (max. Wheel (max. Wheel (max. Wheel
Type (t) (m) (kg) Load x 4) Load x 4) Load x 4) Load x 4)

1 10 210 1 210 – 1 210 –

1 14 243 906 337 496 748


MT305
1 20 250 965 285 530 721

1 26 267 1 007 260 559 708

1.6 10 235 1 264 571 646 1 189

1.6 14 243 1 377 466 720 1 123


MT308
1.6 20 250 1 469 381 772 1 078

1.6 26 267 1 531 336 814 1 053

2.5 10 367 1 922 945 972 1 894

2.5 14 380 2 102 777 1 076 1 804


MT312
2.5 20 400 2 267 632 1 189 1 710

2.5 26 420 2 366 553 1 252 1 668

3.2 10 367 2 409 1 158 1 193 2 373

3.2 14 380 2 637 942 1 324 2 256


MT316
3.2 20 400 2 846 753 1 466 2 133

3.2 26 420 2 970 650 1 544 2 076

5 10 505 3 692 1 813 1 844 3 661

5 14 524 4 058 1 465 2 063 3 460


MT525
5 20 553 4 383 1 169 2 268 3 285

5 26 582 4 577 1 004 2 380 3 202

82
Static Reactions Normal Headroom Hoists
MT 4/1 N

Fig. 28

Type Reactions – UEP Reactions – DEP

R1* R2* R1* R2*


Hoist Capacity Hook Travel Hoist Weight (max. Wheel (max. Wheel (max. Wheel (max. Wheel
Type (t) (m) (kg) Load x 4) Load x 4) Load x 4) Load x 4)

2 7 316 1 523 793 1 113 1 203

MT305 2 10 324 1 690 633 1 255 1 069

2 13 341 1 798 543 1 350 991

3.2 7 321 2 277 1 244 1 621 1 900

MT308 3.2 10 329 2 560 969 1 863 1 666

3.2 13 345 2 736 809 2 019 1 526

5 7 418 3 341 2 077 2 314 3 104

MT312 5 10 439 3 845 1 594 2 767 2 672

5 13 466 4 141 1 325 3 026 2 440

6.3 7 433 4 162 2 571 2 869 3 864

MT316 6.3 10 454 4 795 1 958 3 437 3 317

6.3 13 481 5 164 1 617 3 760 3 021

10 7 660 6 567 4 093 4 572 6 088

MT525 10 10 691 7 553 3 138 5 438 5 253

10 13 722 8 130 2 592 5 933 4 789

83
Static Reactions Double Rail Hoists
MT 2/1 KD N

Fig. 29

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

3.2 10 459 1 137 1 123 704 696 716 708 1 125 1 111

3.2 14 476 1 241 1 225 609 602 751 742 1 098 1 085
MT316
3.2 20 498 1 349 1 332 511 506 797 787 1 064 1 051

3.2 26 523 1 421 1 403 452 447 825 815 1 047 1 035

5 10 594 1 726 1 723 1 073 1 071 1 084 1 082 1 716 1 712

5 14 615 1 890 1 886 920 919 1 144 1 142 1 666 1 663


MT525
5 20 648 2 056 2 052 771 769 1 210 1 208 1 617 1 614

5 26 682 2 166 2 162 677 676 1 251 1 248 1 593 1 590

84
Static Reactions Double Rail Hoists
MT 4/1 KD N

Fig. 30

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

3.2 7 421 1 054 1 129 695 742 826 883 923 988

MT308 3.2 10 433 1 175 1 260 580 618 915 978 841 899

3.2 13 453 1 261 1 352 505 536 980 1 048 786 839

5 7 556 1 560 1 685 1 113 1 198 1 196 1 289 1 476 1 594

MT312 5 10 573 1 769 1 912 912 979 1 359 1 465 1 323 1 426

5 13 576 1 901 2 055 782 838 1 458 1 573 1 225 1 320

6.3 7 543 1 927 2 084 1 362 1 470 1 468 1 585 1 821 1 969

MT316 6.3 10 560 2 189 2 369 1 109 1 194 1 672 1 806 1 626 1 756

6.3 13 563 2 355 2 549 945 1 015 1 796 1 942 1 503 1 622

10 7 709 2 962 3 317 2 093 2 338 2 261 2 527 2 793 3 127

MT525 10 10 745 3 365 3 771 1 707 1 901 2 571 2 875 2 502 2 797

10 13 782 3 629 4 067 1 462 1 624 2 769 3 098 2 322 2 593

85
Static Reactions Stationary Hoists
M 2/1 F

Fig. 31

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

8 12 605 3 235 3 022 1 211 1 138 1 872 1 753 2 573 2 406

8 17 642 3 467 3 238 997 939 1 943 1 820 2 521 2 358


M640
8 24 703 3 676 3 434 819 774 2 023 1 895 2 471 2 313

8 31 764 3 812 3 562 713 677 2 079 1 948 2 446 2 290

10 12 727 4 036 3 770 1 506 1 415 2 333 2 185 3 209 3 000

10 17 775 4 327 4 041 1 240 1 167 2 422 2 268 3 144 2 940


M750
10 24 845 4 586 4 284 1 015 959 2 520 2 361 3 081 2 882

10 31 915 4 755 4 442 881 836 2 588 2 425 3 048 2 853

20 22 2 423 7 963 7 209 3 788 3 462 4 268 3 893 7 483 6 779

20 29 2 534 8 498 7 692 3 309 3 035 4 402 4 016 7 405 6 711


M1110
20 36 2 678 8 992 8 139 2 887 2 660 4 778 4 357 7 101 6 442

20 52 2 983 9 660 8 746 2 372 2 205 5 196 4 740 6 835 6 211

25 22 2 423 9 803 8 860 4 584 4 176 5 184 4 714 9 203 8 322

25 29 2 534 10 464 9 456 3 978 3 635 5 344 4 861 9 098 8 230


M1125
25 36 2 678 11 072 10 006 3 442 3 157 5 805 5 279 8 709 7 885

25 52 2 983 11 888 10 746 2 778 2 570 6 309 5 739 8 357 7 577

86
Static Reactions Stationary Hoists
M 4/1 F

Fig. 32

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

16 6 738 5 357 3 850 4 376 3 155 3 818 2 759 5 915 4 245

16 8.5 775 6 248 4 484 3 503 2 539 4 526 3 264 5 225 3 759
M640
16 12 837 7 030 5 043 2 752 2 011 5 163 3 719 4 620 3 335

16 15.5 896 7 524 5 397 2 288 1 687 5 565 4 009 4 247 3 075

20 6 850 6 678 4 794 5 452 3 925 4 754 3 431 7 376 5 289

20 8.5 899 7 793 5 588 4 362 3 156 5 640 4 062 6 514 4 682
M750
20 12 969 8 769 6 284 3 421 2 495 6 434 4 630 5 755 4 149

20 15.5 1 039 9 384 6 726 2 840 2 088 6 936 4 991 5 289 3 823

25 9.5 1 307 9 353 7 074 5 606 4 273 6 651 5 054 8 300 6 286

M863 25 16 1 485 11 143 8 424 3 905 3 013 8 102 6 150 6 946 5 286

25 23 1 710 12 206 9 233 2 954 2 316 9 081 6 897 6 081 4 654

32 9.5 1 292 11 876 8 960 7 081 5 375 8 480 6 436 10 590 8 013

M980 32 16 1 506 14 164 10 684 4 899 3 758 10 329 7 831 8 849 6 725

32 23 1 759 15 516 11 711 3 674 2 858 11 572 8 776 7 732 5 906

40 11 2 713 15 034 10 969 9 621 7 088 10 950 8 041 13 705 10 016

40 14.5 2 823 16 486 12 017 8 225 6 095 11 959 8 772 12 751 9 340
M1110
40 18 2 991 17 815 12 981 6 980 5 215 13 158 9 643 11 637 8 553

40 26 3 308 19 556 14 252 5 397 4 102 14 624 10 716 10 329 7 638

50 11 2 713 18 624 13 541 11 857 8 691 13 518 9 882 16 962 12 350

50 14.5 2 823 20 431 14 844 10 105 7 443 14 772 10 789 15 763 11 499
M1125
50 18 2 991 22 082 16 040 8 538 6 331 16 260 11 867 14 359 10 504

50 26 3 308 24 239 17 608 6 539 4 921 18 073 13 189 12 705 9 341

87
Static Reactions Low Headroom Hoists
M 2/1 LC

Fig. 33

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1* R2* R1* R2*
Type (t) (m) (kg)

8 12 1 237 5 876 3 361 3 246 5 991

8 17 1 309 6 489 2 820 3 547 5 762


M640
8 24 1 429 7 051 2 378 3 859 5 570

8 31 1 558 7 428 2 130 4 081 5 477

* Max. wheel load x 2

88
Static Reactions Low Headroom Hoists
M 4/1 LC

Fig. 34

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1* R2* R1* R2*
Type (t) (m) (kg)

16 8.5 1544 4 930 3 842 3 459 5 313

M640 16 12 1659 5 760 3 070 4 164 4 666

16 15.5 1775 6 288 2 599 4 615 4 273

* Max. wheel load x 2

89
Static Reactions Normal Headroom Hoists
M 2/1 N

Fig. 35

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1* R2* R1* R2*
Type (t) (m) (kg)

8 12 858 6 383 2 475 3 740 5 118

8 17 895 6 832 2 063 3 903 4 991


M640
8 24 956 7 236 1 719 4 060 4 896

8 31 1 017 7 500 1 516 4 169 4 848

10 12 980 7 932 3 047 4 628 6 351

10 17 1 028 8 494 2 533 4 834 6 194


M750
10 24 1 098 8 997 2 100 5 026 6 071

10 31 1 168 9 324 1 844 5 159 6 008

* Max. wheel load x 2

90
Static Reactions Normal Headroom Hoists
M 4/1 N

Fig. 36

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1* R2* R1* R2*
Type (t) (m) (kg)

16 6 1 182 9 429 7 753 6 786 10 396

16 8.5 1 219 10 955 6 264 8 026 9 193


M640
16 12 1 281 12 296 4 985 9 119 8 162

16 15.5 1 340 13 142 4 198 9 811 7 529

* Max. wheel load x 2

91
Static Reactions Double Rail Hoists
M 2/1 KD

Fig. 37

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

8 12 822 2 467 3 281 1 334 1 740 1 641 2 157 2 160 2 864

8 17 865 2 652 3 528 1 171 1 514 1 684 2 213 2 138 2 830


M640
8 24 932 2 841 3 780 1 015 1 296 1 741 2 283 2 115 2 793

8 31 998 2 977 3 959 912 1 150 1 785 2 337 2 104 2 772

10 12 944 3 063 4 080 1 647 2 154 2 030 2 676 2 679 3 559

10 17 998 3 294 4 389 1 443 1 872 2 085 2 745 2 652 3 517


M750
10 24 1074 3 529 4 702 1 246 1 598 2 153 2 831 2 621 3 468

10 31 1149 3 697 4 924 1 115 1 413 2 206 2 897 2 606 3 440

92
Static Reactions Double Rail Hoists
M 4/1 KD

Fig. 38

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

16 6 1 136 4 853 4 275 4 255 3 753 3 915 3 456 5 193 4 572

16 8.5 1 207 4 905 5 382 3 304 3 615 3 901 4 273 4 309 4 723
M640
16 12 1 257 5 452 5 984 2 783 3 038 4 287 4 698 3 948 4 324

16 15.5 1 328 5 843 6 413 2 427 2 644 4 565 5 003 3 705 4 054

20 6 1 376 5 980 5 392 5 258 4 746 4 848 4 378 6 390 5 759

20 8.5 1 439 6 120 6 663 4 149 4 507 4 884 5 310 5 386 5 859
M750
20 12 1 520 6 804 7 409 3 506 3 801 5 364 5 834 4 946 5 376

20 15.5 1 600 7 289 7 939 3 060 3 311 5 707 6 207 4 643 5 043

25 9.5 1 849 7 526 8 269 5 274 5 780 5 904 6 477 6 895 7 572

M863 25 16 2 079 8 851 9 728 4 063 4 436 6 840 7 505 6 075 6 660

25 23 2 340 9 770 10 737 3 275 3 558 7 576 8 311 5 469 5 984

32 9.5 2 290 9 590 10 539 6 756 7 406 7 549 8 284 8 796 9 662

M980 32 16 2 535 11 259 12 378 5 208 5 689 8 717 9 568 7 750 8 499

32 23 2 822 12 423 13 656 4 188 4 555 9 641 10 581 6 970 7 630

40 11 4 308 12 766 13 410 8 851 9 280 10 446 10 963 11 171 11 728

40 14.5 4 432 13 683 14 377 7 996 8 376 10 974 11 519 10 705 11 234
M1100
40 18 4 618 14 618 15 360 7 154 7 485 11 688 12 269 10 084 10 576

40 26 4 972 15 996 16 810 5 953 6 213 12 675 13 305 9 274 9 717

50 11 4 308 15 688 16 494 10 795 11 331 12 788 13 434 13 694 14 391

50 14.5 4 432 16 827 17 694 9 718 10 192 13 441 14 121 13 104 13 765
M1125
50 18 4 618 17 983 18 912 8 654 9 068 14 322 15 048 12 316 12 932

50 26 4 972 19 684 20 702 7 130 7 455 15 532 16 321 11 282 11 836

93
Static Reactions Stationary Hoists
MTL 2/1 F

Fig. 39

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R3 R4 R1 R2 R3 R4


Type (t) (m) (kg)

2,5 32 389 1 274 1 222 200 193 648 623 826 792

2,5 40 432 1 312 1 258 183 178 677 651 819 786
MT312
2,5 48 476 1 342 1 287 176 171 698 671 820 787

2,5 56 518 1 366 1 310 173 169 718 690 821 789

3,2 32 389 1 592 1 524 241 232 803 770 1 030 986

3,2 40 432 1 637 1 568 217 210 836 802 1 018 976
MT316
3,2 48 476 1 672 1 602 204 198 860 826 1 016 974

3,2 56 518 1 700 1 629 197 192 882 847 1 015 974

5 32 620 2 427 2 414 390 389 1 241 1 235 1 576 1 568

5 40 668 2 493 2 480 348 346 1 285 1 278 1 556 1 548


MT525
5 48 716 2 543 2 530 322 321 1 319 1 312 1 547 1 539

5 56 763 2 582 2 569 307 306 1 346 1 340 1 543 1 535

94
Static Reactions Monorail Hoists
MTL 2/1 N

Fig. 40

Type Reactions – UEP Reactions – DEP

Hoist Capacity Hook Travel Hoist Weight R1 R2 R1 R2


Type (t) (m) (kg)

2,5 32 536 2 569 466 1 431 1 604

2,5 40 579 2 644 435 1 487 1 592


MT312
2,5 48 623 2 702 421 1 529 1 594

2,5 56 665 2 750 415 1 568 1 597

3,2 32 536 3 189 546 1 733 2 003

3,2 40 579 3 279 500 1 799 1 980


MT316
3,2 48 623 3 347 476 1 846 1 977

3,2 56 665 3 402 462 1 890 1 975

5 32 789 4 925 864 2 683 3 106

5 40 837 5 058 779 2 770 3 067


MT525
5 48 885 5 157 728 2 837 3 048

5 56 932 5 235 697 2 893 3 039

95
Monorail Cross Travel Wheels
& Beam / Beam Flange

Fig. 41

Normal Headroom Trolley

Wheel diameter x L g max


(mm) (mm) (mm) (mm)

60 20 40 25

80 20 40 25

100 20 40 25

120 20 40 25

140 20 40 25

Low Headroom Trolley

Wheel diameter x L g max


(mm) (mm) (mm) (mm)

125 20 40 28

155 22 45 28

180 20 40 28

96
Rope & Roller Elements

MT Series

Type Dimensions & Weights

Rope Drum Pulley Bottom Block Bottom Block


Hoist Capacity Hook Number
Reeving Diameter Diameter Diameter Pulley Diameter Weight
Type (t) DIN 15401 – RSN
(mm) (mm) (mm) (mm) (kg)

Reeving 2/1

MT305 2/1 1 7 167 – 157 16 1–S

MT308 2/1 1.6 7 167 – 157 16 1–S

MT312 / MTL312 2/1 2.5 10 219 – 224 30 1.6 – S

MT316 / MTL316 2/1 3.2 10 219 – 224 35 1.6 – S

MT525 / MTL525 2/1 5 12 265 – 269 50 2.5 – S

Reeving 4/1

MT305 4/1 2 7 167 140 157 16 1.6 – S

MT308 4/1 3.2 7 167 202 157 16 1.6 – S

MT312 4/1 5 10 219 243 224 30 2.5 – S

MT316 4/1 6.3 10 219 243 224 35 4–S

MT525 4/1 10 12 265 288 269 50 4–T

M Series

Type Dimensions & Weights

Rope Drum Pulley Bottom Block Bottom Block


Hoist Capacity Hook Number
Reeving Diameter Diameter Diameter Pulley Diameter Weight
Type (t) DIN 15401 – RSN
(mm) (mm) (mm) (mm) (kg)

Reeving 2/1

M640 2/1 8 15 357 – 365 55 4–S

M750 2/1 10 15 357 – 365 90 4–Т

M1110 2/1 20 24 552 – 480 254 10 – S

M1125 2/1 25 24 552 – 480 254 10 – S

Reeving 4/1

M640 4/1 16 15 357 330 365 130 6–T

M750 4/1 20 15 357 330 365 150 10 – S

M863 4/1 25 20 420 450 448 194 10 – S

M980 4/1 32 20 420 450 448 332 16 – S

M1110 4/1 40 24 552 480 480 434 16 – T

M1125 4/1 50 24 552 480 480 434 16 – T

97
Lifting Electrical Motors
for Standard Wire Rope Hoist Range

Hoist Parameter Double Speed Single Speed VFD 2-speed (1:10)* VFD 2-speed (1:3)

Lifting Motor Nominal Motor Lifting Motor Nominal Lifting Motor Nominal Lifting Motor Nominal
Capacity Group Hoist Rope Motor Speed Power Current Speed Power Current Speed Power Current Speed Power Current
(t) FEM Series Reeving Type (m/min) (max KW*) (Amps, A) Type (m/min) (max KW*) (Amps, A) (m/min) (max KW*) (Amps, A) (m/min) (max KW*) (Amps, A)

2m MT305 2/1 CT112M 8/2.6 2.5/0.83 6/6.5 CT100LA 8 2.5 5.4 8–0.8 2.5 5.4 8–2.6 2.5 5.4
1
2m MT305 2/1 CT112M 12/4 2.5/0.83 6/6.5 CT100LA 12 2.5 5.4 12–1.2 2.5 5.4 12–4 2.5 5.4
2m MT308 2/1 CT112M 8/2.6 2.5/0.83 6/6.5 CT100LA 8 2.5 5.4 8–0.8 2.5 5.4 8–2.6 2.5 5.4
1.6
2m MT308 2/1 CT132MA 12/4 4.0/1.33 8.9/7.7 CT112M 12 4.0 9.1 12–1.2 4.0 9.1 12–4 4.0 9.1
2m MT305 4/1 CT112M 4/1.3 2.5/0.83 6/6.5 CT100LA 4 2.5 5.4 4–0.4 2.5 5.4 4–1.3 2.5 5.4
2m MT305 4/1 CT112M 6/2 2.5/0.83 6/6.5 CT100LA 6 2.5 5.4 6–0.6 2.5 5.4 6–2 2.5 5.4
2 3m MT310 2/1 CT132MA 8/2.6 4.0/1.33 8.9/7.7 CT112M 8 4.0 9.1 8–0.8 4.0 9.1 8–2.6 4.0 9.1
3m MT310 2/1 CT132MB 12/4 6.0/2.0 13/10 CT132S 12 6.0 13.8 12–1.2 6.0 13.8 12–4 6.0 13.8
2m MTL312 2/1 CT132MB 12/4 6.0/2.0 13/10 CT132S 12 6.0 13.8 12–1.2 6.0 13.8 12–4 6.0 13.8
2m MT306 4/1 CT112M 4/1.3 2.5/0.83 6/6.5 CT100LA 4 2.5 5.4 4–0.4 2.5 5.4 4–1.3 2.5 5.4
2m MT306 4/1 CT132MA 6/2 4.0/1.33 8.9/7.7 CT112M 6 4.0 9.1 6–0.6 4.0 9.1 6–2 4.0 9.1
2.5 2m MT312 2/1 CT132MA 8/2.6 4.0/1.33 8.9/7.7 CT112M 8 4.0 9.1 8–0.8 4.0 9.1 8–2.6 4.0 9.1
2m MT312 2/1 CT132MB 12/4 6.0/2.0 13/10 CT132S 12 6.0 13.8 12–1.2 6.0 13.8 12–4 6.0 13.8
2m MTL312 2/1 CT132MB 12/4 6.0/2.0 13/10 – – – – – – – – – –
2m MT308 4/1 CT112M 4/1.3 2.5/0.83 6/6.5 CT100LA 4 2.5 5.4 4–0.4 2.5 5.4 4–1.3 2.5 5.4
2m MT308 4/1 CT132MA 6/2 4.0/1.33 8.9/7.7 CT112M 6 4.0 9.1 6–0.6 4.0 5.4 6–2 4.0 5.4
3.2 2m MT316 2/1 CT132MB 8/2.6 5.0/1.66 11/9.1 CT132S 8 5.0 – 8–0.8 5.0 – 8–2.6 5.0 –
2m MT316 2/1 MB132M 12/4 7.0/2.3 17.5/14.7 MT132M 12 7 – 12–1.2 7 – 12–4 7 –
2m MTL316 2/1 CT160M 12/4 8.5/2.7 18/14 – – – – – – – – – –
2m MT310 4/1 CT132MA 4/1.3 4.0/1.33 8.9/7.7 CT112M 4 4.0 9.1 4–0.4 4.0 9.1 4–1.3 4.0 9.1
2m MT310 4/1 CT132MB 6/2 6.0/2.0 11/9.1 CT132S 6 6.0 – 6–0.6 6.0 – 6–2 6.0 –
4
3m MT520 2/1 MB160M 8/2.6 8.0/2.6 17.4/18.7 MT132M 8 8.0 15.8 8–0.8 8.0 15.8 8–2.6 8.0 15.8
3m MT520 2/1 MB160L 12/4 11.8/3.9 25.2/18.6 MT160M 12 12 24 12–1.2 12 24 12–4 12 24
2m MT312 4/1 CT132MA 4/1.3 4.0/1.33 8.9/7.7 CT112M 4 4.0 9.1 4–0.4 4.0 9.1 4–1.3 4.0 9.1
2m MT312 4/1 CT132MB 6/2 6.0/2.0 11/9.1 CT132S 6 6.0 13.8 6–0.6 6.0 13.8 6–2 6.0 13.8
2m MT525 2/1 MB160M 8/2.6 8.0/2.6 17.4/18.7 MT132M 8 8.0 15.8 8–0.8 8.0 15.8 8–2.6 8.0 15.8
5 2m MT525 2/1 MB160L 12/4 11.8/3.9 25.2/18.6 MT160M 12 12 – 12–1.2 12 12–4
2m MTL525 2/1 CT160L 12/4 12/4 29/18 – – – – – – – – – –
3m MT313 4/1 CT132MB 4/1.3 5.0/1.66 8.9/7.7 CT132S 4 5.0 – 4–0.4 5.0 – 4–1.3 – –
3m MT313 4/1 MB132M 6/2 7.0/2.3 17.5/14.7 MT132M 6 7 – 6–0.6 7 – 6–2 – –
2m MT316 4/1 CT132MB 4/1.3 5.0/1.66 8.9/7.7 CT132S 4 5.0 – 4–0.4 5.0 – 4–1.3 – –
6.3
2m MT316 4/1 MB132M 6/2 7.0/2.3 17.5/14.7 MT132M 6 7 – 6–0.6 7 – 6–2 – –
3m MT520 4/1 MB160M 4/1.3 8.0/2.6 17.4/18.7 MT132M 4 8.0 15.8 4–0.4 8.0 15.8 4–1.3 8.0 15.8
8 3m MT520 4/1 MB160L 6/2 11.8/3.9 25.2/18.6 MT160M 6 12 – 6–0.6 12 – 6–2 – –
2m M640 2/1 MB160L 8/2.6 11.8/3.9 25.2/18.6 – – – – – – – – – –
2m MT525 4/1 MB160M 4/1.3 8.0/2.6 17.4/18.7 MT132M 4 8.0 15.8 4–0.4 8.0 15.8 4–1.3 8.0 15.8
10 2m MT525 4/1 MB160L 6/2 11.8/3.9 25.2/18.6 MT160M 6 12 – 6–0.6 12 – 6–2 – –
2m M750 2/1 MB160L 8/2 15/5 30.3/24.1 – – – – – – – – – –
1.2 3m M632 4/1 MB160L 4/1 11.8/3.9 25.2/18.6 MT160L 4 12 24 4–0.4 12 24 4–1 12 24
16 2m M640 4/1 MB160L 4/1 11.8/3.9 25.2/18.6 MT160L 4 12 24 4–0.4 12 24 4–1 12 24
2m M750 4/1 MB160L 4.1/1.3 15/5 30.3/24.1 – – – – – – – – – –
20
2m M1100 2/1 MB180 4/1.2 36.1/30.7 36.1/30.7 – – – – – – – – – –
1 Am M863 4/1 МB180 4/1.22 20/6.5 40.3/32.6 – – – – – – – – – –
25 2m M963 4/1 К3517 2.5/0.6 13/3 30/40 – – – – – – – – – –
1 Am М1125 2/1 МB180 4/1.2 20/6.5 40.3/32.6 – – – – – – – – – –
1 Am M980 4/1 K3518* 2.5/0.6 16/4 36/70 – – – – – – – – – –
32
1 Am M980 4/1 K3518* 4/1.2 24/4 48/71 – – – – – – – – – –
2m M1100 4/1 К3517 1.3/0.3 13/3 30/40 – – – – – – – – – –
40
2m M1100 4/1 MB180 2/0.6 16/5.3 36.1/30.7 – – – – – – – – – –
1 Am M1125 4/1 K3517 1.3/0.3 13/3 30/40 – – – – – – – – – –
50
1 Am M1125 4/1 MB180 2/0.6 20/6.5 40.3/32.6 – – – – – – – – – –

* Force cooling fan recommended


98
Travel Electrical Motors
for Standard Wire Rope Hoist Range

Hoist Parameter Monorail Hoist — Low Headroom Monorail Hoist — Normal Headroom Double Rail Hoist

Motor Motor Motor


Capacity Group Hoist Rope Motor Quantity Motor Quantity Motor Quantity
Power Power Power
(t) FEM Series Reeving Type (pc) Type (pc) Type (pc)
(max KW*) (max KW*) (max KW*)

1 2m MT305 2/1 DAS71K 2 0.24/0.06 KT71A 1 0.15/0.03 n.a. n.a. n.a.

1.6 2m MT308 2/1 DAS71K 2 0.24/0.06 KT71A 1 0.15/0.03 n.a. n.a. n.a.

2m MT305 4/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 n.a. n.a. n.a.

2 3m MT310 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 n.a. n.a. n.a.

2m MTL310 2/1 DAS71K 2 0.24/0.06 DAS80SX 2 0.37/0.12 n.a. n.a. n.a.

2m MT306 4/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 n.a. n.a. n.a.

2.5 2m MT312 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 n.a. n.a. n.a.

2m MTL312 2/1 DAS71K 2 0.24/0.06 DAS80SX 2 0.37/0.12 n.a. n.a. n.a.

2m MT308 4/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12

3.2 2m MT316 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12

2m MTL316 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12

2m MT310 4/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12


4
3m MT520 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12

2m MT312 4/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12

2m MT525 2/1 DAS71K 2 0.24/0.06 DAS80SX 1 0.37/0.12 T80B 1 0.37/0.12


5
2m MTL525 2/1 DAS71K 2 0.24/0.06 DAS80SX 2 0.37/0.12 T80B 1 0.37/0.12

3m MT313 4/1 DAS71K 2 0.24/0.06 DAS80SX 2 0.37/0.12 T80B 1 0.37/0.12

6.3 2m MT316 4/1 DAS71K 2 0.24/0.06 DAS80SX 2 0.37/0.12 T80B 1 0.37/0.12

3m MT520 4/1 DAS71G 2 0.30/0.075 DAS80SX 2 0.37/0.12 T90S 1 0.55/0.18


8
2m M640 2/1 DAS71G 2 0.30/0.075 DAS80SX 2 0.37/0.12 T90S 1 0.55/0.18

2m MT525 4/1 DAS71G 2 0.30/0.075 DAS80SX 2 0.37/0.12 T90S 1 0.55/0.18


10
2m M750 2/1 n.a. n.a. n.a. DAS80SX 2 0.37/0.12 T90S 1 0.55/0.18

12.5 3m M632 4/1 KT80B 2 0.55/0.13 KT80B 2 0.55/0.12 T100LA 1 1.1/0.37

16 2m M640 4/1 KT80B 2 0.55/0.13 KT80B 2 0.55/0.12 T100LA 1 1.1/0.37

20 2m M750 4/1 n.a. n.a. n.a. n.a. n.a. n.a. T100LA 1 1.1/0.37

1 Am M863 4/1 n.a. n.a. n.a. n.a. n.a. n.a. DAS80K 1 1.5
25
2m M963 4/1 n.a. n.a. n.a. n.a. n.a. n.a. DAS80K 1 1.5

32 1 Am M980 4/1 n.a. n.a. n.a. n.a. n.a. n.a. DAS80SX 2 1.1

40 2m M1100 4/1 n.a. n.a. n.a. n.a. n.a. n.a. T100LA 2 2.2

50 1 Am M1125 4/1 n.a. n.a. n.a. n.a. n.a. n.a. T100LA 2 2.2

* More data about the motors is available in brochure "Podem Electrical Motors"
99
Electrical Panels for Standard Hoists

Podem low voltage panels are specially designed with optimized


design to be flexible and universal for a wide range of applications.
The modular technology allows for easy implementation of any
customer request.

The panels are made of steel with colour of the hoist.

Board plate for easy components assembly.

7 type of side plates giving a flexibility for different type


of connections: cable glands, fast connection, etc.

Contactors, Relays, Motor protection MCB, Main switch, Transformers,


Terminals, Invertor (VFD), Phase failure relay, Panel preheat, Cooling Fans,
Radio Remote Control, Monitoring system.

Electrical panel for Standard Hoists

Hoist type Low-voltage panel Fuse box/ Wiring box

Stationary Option By default

Monorail By default Option

Double-rail By default Option

100
Cross Limit Switch

Cross travel limit switches designed for controlling the movement


of overhead travelling cranes, hoists and complex machine tools.
It prevents collisions between the trolley and the fixed end stopper.

Designed to guarantee excellent performance in the most


challenging operating conditions.

• NC contacts for safety functions


• IP65 protection degree
• Long mechanical life of switches: 1 million operations

Industrial connectors marked according


to the electrical diagram.

101
Monitoring Systems

ALP-200 ALM-100N

The electronic load limiter ALP-200 is designed to control overload The electronic load limiter ALM-100N is designed to control overload,
and to provide monitoring information to the service team. the slack cable and other desired points, and to register the spectrum
of loads of elevation devices.

Data Logging: The electronic load limiter Model ALM-100N manufactured according
• Safe Working Period (FEM 9.755) the Norm EN 62061 and EN 14492-2 2010, designed to control overload,
• Number of manoeuvres the slack cable and other desired points, as well as to register the
• Number of overloads spectrum of loads of elevation devices (Hoist) according the Norm
• Number of motor overheating UNE 58919. It can control up to two devices realizing the sum of both.
• Record of the 1000 overloads last date and time It can be connected on any kind of weight sensor placed in: Fixed spur,
retrieving pulley, trolley, rope, etc.

Besides the control of the Safe Working Period (SWP) established


by the Norm, it has several registers for the control of:
• Number of maneuvers of elevation
• Number of maneuvers to impulses
• Time of maneuvers of elevation
• Number of overloads
• Number of bypassed overloads
• Registration from the last 500 overloads, with date, hour, value from
the overload and duration of the overload
• Activation of the revision by number of hour or date

Device designed for compliance of Category 2


and PLC according to ISO 13849-1.

102
Control Devices

Pendant Radio-remote Control

Podem’s pendant controls cover wide field of light and medium duty Podem offers RRC from well-known European RRC producers.
control applications. They are very reliable, with ergonomic compact
design and easy for handling and operation. The models are compact-size, ergonomic handsets for the control
of lifting, automation and material handling applications. The main
advantages of this series include safety functions, and easy installation.

Application: Application:
Cranes, hoists, power lifts of truck, electric lift and other moving The lifting market for radio remote control is a big and diverse market:
equipments. • EOT and Gantry cranes
• Electric hoists
Advantages: • Mobile cranes
• Excellent price-quality level • Tower cranes
• Various push buttons pendant models (from 2 to 6 buttons
plus optional accessories) Advantages:
• Made of the ABS copolymer with an excellent mechanical Using radio equipment, you can control several crane motors
intensity and electrical features independently or at the same time in tandem.
• Light weight Remote controlled use is safer for the operator who can position
his or herself away from moving loads.
Standard Emergency switch for cut OFF the operation power.
Durable contact units, which provides to select frequently and reliably
the controlling load. Two position contact unit has mechanical lock-up
feature for additional safety.

103
Monorail Trolleys

Monorail trolleys have different applications.


The main one is suspension of hoists.
Furthermore, they can be used as modules
of underslung end-carriages, top-sliding
gates, conveyors.

Fig. 42

Trolley Parameters Dimensions Weight

Max. Travel
Wheel Power Travel Beam B1 B2 B3 øD H1 H2 H3 H4 H5 L1 L2
Capacity Designation Speed kg
Profile (kW) Motor (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
(kg) (m/min)

60…200
1 000 KC 0601 8° + 0° – – – 29 – 331* 431** 60 30.0 105.0 60.0 90.0 47.0 128.5 99.0 13.2
60…300*
KM 0601 60…200
1 000 8° + 0° 20/5 0.1/0.03 kW DAS 63G 29 298 331* 431** 60 30.0 105.0 60.0 90.0 47.0 128.5 99.0 24.2
V20/5 60…300*

1 700 KC 1001 Universal – – – 130…300 35 – 415 100 30.0 104.0 64.0 114.0 19.0 91.5 187.0 27.8

1 700 KM 1001 Universal 20/6 0.15/0.03 kW KT71A 130…300 35 301 415 100 30.0 104.0 74.0 124.0 19.0 91.5 187.0 38.0

1 700 KM 1001-01 Universal 20 0.12 kW KT63A 130…300 35 300 415 100 30.0 104.0 74.0 124.0 19.0 91.5 187.0 38.3

65…200
2 000 KC 0801 8° + 0° – – – 40 – 348* 448** 80 34.0 107.5 83.5 123.5 34.5 121.0 124.5 25.6
65…300*
KM 0801 65…200
2 000 8° + 0° 20/5 0.18/0.045 kW DAS 63L 40 303 348* 448** 80 34.0 107.5 83.5 123.5 34.5 121.0 124.5 35.0
V20/5 65…300*

5 400 KC 1201-02 Universal – – – 130…300 69 – 455 120 50.0 130.0 75.0 135.0 30.0 105.0 183.0 50.0

5 400 KM 1201-03 Universal 20 0.37 kW T71B 130…300 69 348 455 120 50.0 130.0 81.0 141.0 30.0 105.0 183.0 62.0

5 400 KM 1201-03 Universal 20 0.37 kW DAS71SX 130…300 69 351 455 120 50.0 130.0 81.0 141.0 30.0 105.0 183.0 61.0

5 400 KM 1201-04 Universal 20/6 0.37/0.12 kW T80B 130…300 69 384 455 120 50.0 130.0 81.0 141.0 30.0 105.0 183.0 68.0

5 400 KM 1201-04 Universal 20/6 0.37/0.12 kW DAS80SX 130…300 69 404 455 120 50.0 130.0 81.0 141.0 30.0 105.0 183.0 65.5

10 000 KC 1401-02 Universal – – – 130…300 77 – 471 140 60.0 150.0 75.0 155.0 30.0 120.5 207.0 76.0

10 000 KM 1401-03 Universal 20 0.37 kW T71B 130…300 77 355 471 140 60.0 150.0 93.0 173.0 30.0 120.5 207.0 90.0

10 000 KM 1401-04 Universal 20/6 0.37/0.12 kW T80B 130…300 77 391 471 140 60.0 150.0 93.0 173.0 30.0 120.5 207.0 95.0

104
Curve Trolley Path

Articulated standard headroom monorail hoist units:


• Lifting capacity up to 4 t (minimum radius 1500 mm).
• Lifting capacity up to 10 t (minimum radius 2500 mm).

Fig. 43

Curve Radius

Ri min,
(mm)

Kx 060x 600

Kx 080x 800

Kx 100x 1 000

Kx 120x 1 500

Kx 140x 2 500

* Beam flange dimension is important.

105
Double-rail Trolleys

Podem offers double-rail hoists. It is an option to be


provided only a double-rail trolley. Tube frame body design.
One motor-reducer (up to 25 t) and an intermediate
shaft for 2 drive wheels.

Advantages:
• Cost-effective simple design
• Good traction with the rail
• Easy maintenance
• The trolley gauge could be modified according
to the project request
• It is possible to order different trolley gauges
on request

Fig. 44A Fig. 44B

106
Documentation

With respect to the International norms


and end-users Podem provides:
• Wire Rope Hoist passport
• Hook certificate
• Rope certificate
• User manual for Wire Rope hoists
• Electrical diagrams
• Spare parts catalogue (available for downloading
from the web site)

Special holder for documentation in the electrical cabinet.


107
Hoist Packing

Standard packing is a wooden case or Euro-pallet.

The options could be packing for:


– Airfreight – completely closed packing
– Sea transport – special anti-rust protection

Standard packing of hoist (monorail or stationery) Standard packing of double-rail hoist

• Wooden Case • Wooden Platform


• Hoist • Hoist
• Hook • Hook
• Documentation (hard copy or USB flash card) • Documentation (hard copy or USB flash card)

108
Reference Projects

109
Reference Projects

110
Notes
Technical Catalogue
Standard Wire Rope Hoists

September 2021

Podemcrane AD Global Market Local Market


1 General Nikolov St. +359 66 801 375 +359 66 816 277
5300 Gabrovo sales@podem.bg sales@podemcrane.com
Bulgaria podem.bg podemcrane.com

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