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Ferric Chloride Production

This document identifies hazards, assesses risks, and recommends controls for various activities involving ferric chloride at a production location. It lists 8 activities including unloading chemicals, sampling, pumping, lifting, and chlorination. Hazards include overload, chemical exposure, falls, and cuts. Existing controls include PPE, training, procedures, and housekeeping. Risks are analyzed based on likelihood and severity on a scale of 1-6. Recommended additional controls to reduce risks include maintaining current practices, training, and standard operating procedures. An area production in-charge and safety health committee members are responsible for implementing controls.

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0% found this document useful (0 votes)
100 views

Ferric Chloride Production

This document identifies hazards, assesses risks, and recommends controls for various activities involving ferric chloride at a production location. It lists 8 activities including unloading chemicals, sampling, pumping, lifting, and chlorination. Hazards include overload, chemical exposure, falls, and cuts. Existing controls include PPE, training, procedures, and housekeeping. Risks are analyzed based on likelihood and severity on a scale of 1-6. Recommended additional controls to reduce risks include maintaining current practices, training, and standard operating procedures. An area production in-charge and safety health committee members are responsible for implementing controls.

Uploaded by

amalina
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL

Company Date
Location Production Conducted by
Process Ferric Chloride Prepared by
Approved by Notes: L = Likelihood , S = Severity, R = Risk

Hazard Identification Risk Analysis Risk Control


No Activity Recommended
Hazard Effect Existing Control L S R PIC
Control Measures
Body injury & Regular 4 Maintain current Area PIC/SHC
Unmaintained forklift 2 2
Unload IBC SW206 property damage maintenance (Low) practice members
1 from lorry using
forklift 6 .Training Area PIC/SHC
Overload materials Body Injury None 3 2
(Medium) .SOP members
6 .Training Area PIC/SHC
Overload materials Body Injury None 3 2
(Medium) .SOP members
.Safety goggles
.Eye irritation 6 Maintain current Area PIC/SHC
Stacking IBC SW206 Chemical spillage .Wear rubber 2 3
2 .Skin irritation (Medium) practice members
using forklift glove

4 Maintain current Area PIC/SHC


Narrow space Collision Line and Signage 2 2
(Low) practice members

Manually taking .Inhalation of .Wear half face


SW206 sample from chemical .Respiratory problem respirator 5 Maintain current Area PIC/SHC
3 5 1
IBC tank and send to .Chemical contact to .Skin irritation .Wear rubber (Medium) practice members
laboratory skin glove
Hazard Identification Risk Analysis Risk Control
No Activity Recommended
Hazard Effect Existing Control L S R PIC
Control Measures
.Inhalation of .Wear rubber
chemical .Respiratory problem glove 5 .Training Area PIC/SHC
5 1
.Chemical contact to .Skin irritation .Half face piece (Medium) .SOP members
skin respirator
Manually pump
nozzle from IBC Working at height
4 6 Maintain current Area PIC/SHC
tank SW206 to main during check storgae Slip trip & fall Monkey ladder 2 3
(Medium) practice members
storage tank pump (check level)

4 Maintain current Area PIC/SHC


Slippery floor Body Injury Safety Shoes 2 2
(Low) practice members

.Wear rubber 3 Maintain current Area PIC/SHC


Transfer scrap iron to Sharp edge of iron Finger cut 3 1
glove (Low) practice members
5 mixing area using
forklift 4 Maintain current Area PIC/SHC
Scattered scrap iron Body Injury Housekeeping 2 2
(Low) practice members

.Wear rubber 3 Maintain current Area PIC/SHC


Sharp edge of iron Finger cut 3 1
glove (Low) practice members

.Wear helmet
Using head over .Service and
Mulfunctional of head 6 Maintain current Area PIC/SHC
crane told lift scrap Body Injury periodic 2 3
6 over crane (Medium) practice members
iron and mix with inspection of
SW206 head over crane

4 Maintain current Area PIC/SHC


Scattered scrap iron Body Injury Housekeeping 2 2
(Low) practice members
Hazard Identification Risk Analysis Risk Control
No Activity Recommended
Hazard Effect Existing Control L S R PIC
Control Measures

.Half face 6 Maintain current Area PIC/SHC


Chlorine gas leak Respiratory problem 2 3
Do chlorination of respirator (Medium) practice members
7 Ferrous Chloride
(FeCl2) .Safety goggles
.Eye irritation 6 Maintain current Area PIC/SHC
Chemical spillage .Wear rubber 2 3
.Skin irritation (Medium) practice members
glove
4 Maintain current Area PIC/SHC
Slippery floor SlipTrip& Fall Safety Shoes 2 2
Packing the Ferric (Low) practice members
8 Chloride inside IBC .Safety goggles
Tank using nozzle .Eye irritation 6 Maintain current Area PIC/SHC
Chemical spillage .Wear rubber 2 3
.skin irritation (Medium) practice members
glove

Loading to lorry 6 .Training Area PIC/SHC


9 Overload materials Body Injury None 3 2
(send to customer) (Medium) .SOP members

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