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    Turbine Rolling

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    Praveen Dwivedi
    The document discusses the procedures and considerations for starting up and rolling a steam turbine. It outlines three types of unit startups based on turbine metal temperature: cold, warm, and hot. For each it provides steam parameters and timelines. It describes tasks involved like sealing steam charging and vacuum pulling. Criteria curves X1 to X8 define parameters like steam temperatures and pressures that must be met before opening valves or increasing speed/load. Precautions are outlined like opening drains and ensuring trim devices and safety systems are active before opening stop valves or inlet valves.

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    © All Rights Reserved
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    Turbine Rolling

    Uploaded by

    Praveen Dwivedi
    37 views6 pages
    The document discusses the procedures and considerations for starting up and rolling a steam turbine. It outlines three types of unit startups based on turbine metal temperature: cold, warm, and hot. For each it provides steam parameters and timelines. It describes tasks involved like sealing steam charging and vacuum pulling. Criteria curves X1 to X8 define parameters like steam temperatures and pressures that must be met before opening valves or increasing speed/load. Precautions are outlined like opening drains and ensuring trim devices and safety systems are active before opening stop valves or inlet valves.

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    The document discusses the procedures and considerations for starting up and rolling a steam turbine. It outlines three types of unit startups based on turbine metal temperature: cold, warm, and hot. For each it provides steam parameters and timelines. It describes tasks involved like sealing steam charging and vacuum pulling. Criteria curves X1 to X8 define parameters like steam temperatures and pressures that must be met before opening valves or increasing speed/load. Precautions are outlined like opening drains and ensuring trim devices and safety systems are active before opening stop valves or inlet valves.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    37 views6 pages

    Turbine Rolling

    Uploaded by

    Praveen Dwivedi
    The document discusses the procedures and considerations for starting up and rolling a steam turbine. It outlines three types of unit startups based on turbine metal temperature: cold, warm, and hot. For each it provides steam parameters and timelines. It describes tasks involved like sealing steam charging and vacuum pulling. Criteria curves X1 to X8 define parameters like steam temperatures and pressures that must be met before opening valves or increasing speed/load. Precautions are outlined like opening drains and ensuring trim devices and safety systems are active before opening stop valves or inlet valves.

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    You are on page 1of 6

    TURBINE ROLLING

    - Tuesday, May 05, 2020


    TURBINE ROLLING

    OBJECTIVE OF TURBINE ROLLING:-

    To bring the unit on load and raised on rated output within optimum time but
    also without under stress on the turbine components.

    Warming up and startup of the turbine during various steam condition of or


    turbine metal temperature condition are given by the manufacturer in the form
    of few startup curves.

    TYPE OF UNIT STARTUP:-


    A unit start up described on the basic of  turbine metal temperature as given 

    (1) Cold startup :- 


    HPT metal temperature is less then 150°C.
    Shut down time greater than 5 days
    rolling steam pressure 40 kg/cm²
    rolling steam temperature 350 °C.
    Soaking time 1 to 1.5 hours
    Load gradient 3 mw/min.

    (2) Warm startup:- 


    HPT metal temperature is between 150°C to 350°C.
    Shut down time greater than 48 hours.
    rolling steam pressure 60 kg/cm²
    rolling steam temperature 400 °C.
    Soaking time half hours

    Load gradient 5 mw/min.

    (3) Hot startup:- 


    HPT metal temperature is greater than 350°C.
    Shut down time less than 8 hours.
    rolling steam pressure 85 kg/cm²
    rolling steam temperature 485 °C.
    Soaking time 15 minutes.
    Load gradient 10 mw/min.

    STARTUP CONSIDERATION
    (1) During startup the turbine is subjected to non steady state operation.
    (2) This cover the operating condition where speed, steam pressure &
    temperature changes with time.
    (3) Under this condition turbine components which are exposed to temperature
    changes subjected to thermal stress and expansion.
    (4) For turbine life point of view it is very much necessary to limit the extent of
    these temperature changes.
    (5) To take care of the above factor the operator has to follow the
    recommendation from turbine stress evaluator and start the rolling procedure
    by following criteria curves X-1 to X-7 right from beginning.

    STATING PREPARATION
    After having accomplishing the heating check & note down the following reading
    on a log sheet before rolling of the steam turbine.
    Turbine metal temperature
    Metal temperature of steam supply pipes before MSV &  ESV.
    Metal temperature of steam admission line 
    metal temperature of hot reheat
    metal temperature of IVs
    Metal temperature of IPT & HPT top/bottom.
    Steam parameter before MSV.
    Differential expansion of HP rotor, IP rotor,  & LP rotor.
    Axial shift
    total expansion of HPT\IPT
    condenser vacuum
    eccentricity of rotor.
    Turbine drain valve opening status.

    UNIT STATUS BEFORE TURBINE ROLLING


    1:- TG on barring gear & all turbo supervisory parameters are normal.
    2:- Boiler is light-up condition with one or two oil elevation are in service.
    3:- HPBP & LPBP is in charged condition.
    4:- Boiler load index is 90 to 100 t/hr.
    5:- steam parameters are ready for rolling.
    6:- MS pressure 25 to 30 kg/cm² HRH Pressure 8-12 kg/cm² (for 200/210 to
    350 MW units).
    7:- MS and HRH temperature 320°C to 350°C (for cold rolling). 

    TASKS INVOLVED IN TURBINE ROLLING 


    1:- Seal steam chargine & vacuum pulling.
    2:- MS line warmup & chargine.
    3:- HPBP chargine.
    4:- LPBP charging.

    RESETTING OF STEAM TURBINE


    1:-When turbine is trip due to electrical or mechanical protection resetting of
    turbine is required.
    2:- In this condition trip oil is drained then SV & CV remain closed.
    3:- So trip oil is require for ESV, CV, ISV & IVC in open condition and required 
    secondary oil pressure for opening the HPCV &IPCV.
    4:-Trip oil is generated after resetting of turbine.
    5:- Now reset the turbine we have to:- 
    (a) Reset the unit or master trip relay.
    (b) Bring the starting device to zero.

    Unit or Master Trip Relay can be reset :-


    1:- resetting boiler master fuel trip relay
    2:- all generator trip telay reset.
    3:- turbine electrical protection to be reset.

    The zero position of starting device generates:-


    1:- Startup Oil 
    2:- Auxiliary startup oil 

    (A) Auxiliary startup oil required for reset trip gear


    (B) Startup oil is required for opening ESVs & IVs.
    (C) It is also ensure that the control valve opening are are prevented still ESVs
    and IVs are opened.

    ROLLING CRITERIA        
    For KWU units 
    CRITERIA BEFORE OPENING OF ESV                                                           

    X1 Criterion: TMS > TmCV + X1(T)   
    TMS    = Main Steam temperature ahead of high pressure bypass station
    TmCV  = Midwall temperature of main steam control valve.       

    X2 Criterion: Tss < TmCV + X2(T)      
    Pms   =Main Steam pressure before HP Bypass used for calculating Saturated
    Steam Temperature Tss
     TmCV =Midwall temperature of main steam control valve.       

    X3 Criterion: TMS > TmStrainer + X3(T)     
    TMS     = Main Steam temperature ahead of high pressure bypass station
    TmStrainer =Mean wall temperature of main steam strainer. 

    CRITERIA BEFORE OPENING OF CONTROL VALVES                                    


              
    X4 Criterion: T MS > TSS + X4(T)
    T MS = Main Steam temperature ahead of high pressure bypass station
    P ms = Main Steam pressure before HP Bypass used for calculating Saturated
    Steam Temperature Tss   

    X5 Criterion: T MS > T m HPS + X5 (T)


    T MS = Main Steam temperature ahead of high pressure bypass station
    T m HPS = Mean rotor temperature of HP Shaft (Simulated).      

    X6 Criterion: TRH > Tm IPS + X6 (T)
    TRH = Reheat Steam temperature ahead of intermediate bypass station
    Tm IPS =Mean rotor temperature of IP Shaft (Simulated).  

    CRITERIA BEFORE SPEEDING UP TO RATED SPEED                                  

    X7 Criterion: T MS < Tm HPS + X7(T)
    T MS = Main Steam temperature ahead of high pressure bypass station
    Tm HPS =Mean rotor temperature of HP Shaft (Simulated).       

    CRITERIA BEFORE LOADING THE GENERATOR                                          


    X8 Criterion: T RH < T RH + X8(T)
    T RH = Reheat Steam temperature ahead of intermediate bypass station
    T RH =Mean rotor temperature of IP Shaft (Simulated).

    Opening of ESVs & IVs


    (1) Before opening of stop valve following (a) drain should be open:-
    (b) MS strainer drain.
    (C) HRH strainer drain.
    (d) Seat drain before ESVs.
    (e) Seat drain before IVs.
    (2) TSE selected in admission mode 
    (3)Trim device should be on.
    (4) Following SLCs of following equipment is on.
    (a) Oil pressure &turning gear on
    (b) LP water injection on
    (c) AOP SLC should be on.
    (d) Vacuum pump SLC shoud be on.
    (e) SOP SLC should be on.

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