Defender 5000 Indicators Service Manual

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Defender 5000 Indicators

Service Manual
TD52P
TD52XW
TABLE OF CONTENTS
1. INTRODUCTION .......................................................................................................................................... 1
1.1 DEFINATION OF SIGNAL WARNING AND SYMBOLS ........................................................................... 1
1.1.1 Safety Precautions .............................................................................................................................. 1
1.1.2 Relay Option Safety Precautions ........................................................................................................ 1
1.2 SERVICE FACILITIES ............................................................................................................................... 2
1.3 TOOLS AND TEST EQUIPMENT REQUIRED ......................................................................................... 2
1.3.1 Special Tools and Test Equipment List ............................................................................................... 2
1.3.2 Standard Tools and Test Equipment List ............................................................................................ 3
1.4 OVERVIEW OF PARTS AND CONTROLS ............................................................................................... 3
1.4.1 TD52P ................................................................................................................................................. 3
1.4.2 TD52XW .............................................................................................................................................. 4
1.4.3 MAIN PC BOARD ................................................................................................................................ 5
1.5 CONTROL FUNCTIONS ........................................................................................................................... 6
1.6 EXTERNAL CONNECTIONS .................................................................................................................... 7
1.6.1 Scale Base with Connector ................................................................................................................. 7
1.6.2 RS232 interface Cable to TD52P ........................................................................................................ 7
1.6.3 AC Power to TD52P ............................................................................................................................ 7
1.6.4 AC Power to TD52XW......................................................................................................................... 7
1.6.5 Battery Power ...................................................................................................................................... 7
1.7 Internal Connections .................................................................................................................................. 7
1.7.1 Opening the Housing........................................................................................................................... 7
1.7.2 Scale Base Without Connector ........................................................................................................... 8
1.7.3 RS232 Interface Cable to TD52XW .................................................................................................. 10
1.7.4 MICRO SD Card Installation ............................................................................................................. 10
1.8 TD52XW Rear Housing Orientation ......................................................................................................... 10
1.9 Mounting Bracket ..................................................................................................................................... 10
2 SETTINGS.................................................................................................................................................. 11
2.1 Menu Structure .................................................................................................................................. 11
2.2 Menu Navigation ...................................................................................................................................... 13
2.3 Calibration Menu ...................................................................................................................................... 14
2.3.1 Zero Calibration ................................................................................................................................. 14
2.3.2 Span Calibration ................................................................................................................................ 15
2.3.3 Linearity Calibration........................................................................................................................... 16
2.3.4 GEO Adjustment ............................................................................................................................... 17
2.4 Setup Menu .............................................................................................................................................. 17
i Defender 5000 Indicators Service Manual

2.4.1 Capacity Unit ..................................................................................................................................... 18
2.4.2 Range ................................................................................................................................................ 18
2.4.3 Capacity ............................................................................................................................................ 18
2.4.4 Graduation ......................................................................................................................................... 18
2.4.5 Language .......................................................................................................................................... 19
2.4.6 Power On Zero .................................................................................................................................. 19
2.4.7 Power On Unit ................................................................................................................................... 19
2.4.8 Key Beep ........................................................................................................................................... 19
2.4.9 Transaction Counter .......................................................................................................................... 19
2.4.10 Password ......................................................................................................................................... 20
2.4.11 Reset ............................................................................................................................................... 20
2.5 Readout Menu ......................................................................................................................................... 20
2.5.1 Stability .............................................................................................................................................. 20
2.5.2 Zero Range ....................................................................................................................................... 20
2.5.3 Filter Level ......................................................................................................................................... 20
2.5.4 Auto Zero Tracking ............................................................................................................................ 21
2.5.5 Auto Dim ............................................................................................................................................ 21
2.5.6 ScreenSaver ...................................................................................................................................... 21
2.5.7 Auto Off ............................................................................................................................................. 21
2.5.8 Adjust Contrast .................................................................................................................................. 21
2.5.9 Reset ................................................................................................................................................. 21
2.6 Discrete I/O .............................................................................................................................................. 22
2.7 Weighing Unit ........................................................................................................................................... 23
2.7.1 Gram (g) ............................................................................................................................................ 23
2.7.2 Kilogram (kg) ..................................................................................................................................... 23
2.7.3 Pound (lb) .......................................................................................................................................... 23
2.7.4 Ounce (oz) ......................................................................................................................................... 23
2.7.5 Pound: Ounce (lb: oz) ....................................................................................................................... 23
2.7.6 Tonne (t) ............................................................................................................................................ 23
2.7.7 Ton (ton) ............................................................................................................................................ 23
2.7.8 Custom Unit (c) ................................................................................................................................. 24
2.8 GMP Menu ............................................................................................................................................... 24
2.8.1 Date Format ...................................................................................................................................... 24
2.8.2 Date ................................................................................................................................................... 24
2.8.3 Time Format ...................................................................................................................................... 24
2.8.4 Time................................................................................................................................................... 25
2.8.5 Project ID ........................................................................................................................................... 25
2.8.6 Scale ID ............................................................................................................................................. 25
ii Defender 5000 Indicators Service Manual

2.8.7 Reset ................................................................................................................................................. 25
2.9 Communication ........................................................................................................................................ 25
nd
2.9.1 RS232/2 RS232 Configuration ....................................................................................................... 25
2.9.2 Print Setup of RS232/2nd RS232 ..................................................................................................... 27
2.9.3 RS485 Configuration ......................................................................................................................... 29
2.9.4 Ethernet Configuration ...................................................................................................................... 29
2.9.5 Wifi Configuration .............................................................................................................................. 29
2.9.6 Bluetooth Configuration ..................................................................................................................... 29
2.9.7 Analog ............................................................................................................................................... 29
2.10 Service Menu ......................................................................................................................................... 29
2.10.1 RAMP .............................................................................................................................................. 29
2.10.2 Expand ............................................................................................................................................ 29
2.10.3 Firmware Update ............................................................................................................................. 30
2.10.4 Factory Reset .................................................................................................................................. 30
2.10.5 Board Info ........................................................................................................................................ 30
3 MAINTENANCE ......................................................................................................................................... 30
3.1 Model T52P Cleaning ........................................................................................................................ 30
3.2 Model TD52XW Cleaning .................................................................................................................. 30
3.3 Troubleshooting ................................................................................................................................. 31
3.4 Service Information ............................................................................................................................ 31
4 TECHNICAL DATA.................................................................................................................................... 32
4.1 Specifications ........................................................................................................................................... 32
4.2 Accessories and Options ......................................................................................................................... 33
4.3 Table of Geo Values ................................................................................................................................ 34
5 REPLACING MAJOR COMPONENTS (INDICATOR) .............................................................................. 35
5.1 Printed Circuit Board (PCB) Replacement ............................................................................................... 35
5.2 LCD Replacement ................................................................................................................................... 40
5.3 Cable Set Replacement ........................................................................................................................... 41
5.3 Function Label Replacement ................................................................................................................... 42
5.4 Transformer Replacement ....................................................................................................................... 43
APPENDIX A. CONFIGURING THE MAIN PCBA ........................................................................................... 45
APPENDIX B. SOFTWARE UPDATE VIA SERVICE TOOL ........................................................................... 47
APPENDIX C. SOFTWARE UPDATE VIA MICRO SD CARD ........................................................................ 49
iii Defender 5000 Indicators Service Manual

1. INTRODUCTION
This service manual contains the information needed to perform routine maintenance and service on the
Defender 5000 Series Scales. There will be two parts for the service manual where first part will describe
the service on the Indicator as this manual and second part would describe the service for the bases, please
refer to Defender Series Base Service Manual. Please read this manual completely before repair and
maintenance.
1.1 DEFINATION OF SIGNAL WARNING AND SYMBOLS
Safety notes are marked with signal words and warning symbols. These show safety issues and warnings.
Ignoring the safety notes may lead to personal injury, damage to the instrument, malfunctions and false
results.
1.1.1 Safety Precautions
For safe and dependable operation of this equipment, please comply with the following
safety precautions:
 Verify that the input voltage range printed on the data label matches the local AC power to be used.
 Make sure that the power cord does not pose a potential obstacle or tripping hazard.
 Use only approved accessories and peripherals.
 Operate the equipment only under ambient conditions specified in these instructions.
 Disconnect the equipment from the power supply when cleaning.
 Do not operate the equipment in hazardous or unstable environments.
 Do not immerse the equipment in water or other liquids.
 Service should only be performed by authorized personnel.
 The TD52XW is supplied with a grounded power cable. Use only with a compatible grounded power
outlet.
1.1.2 Relay Option Safety Precautions
This equipment may have an optional AC or DC Relay Option board installed. This option allows external
devices to be controlled by the Indicator.
CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO

THE INDICATOR BEFORE SERVICING OR MAKING INTERNAL CONNECTIONS. THE
HOUSING SHOULD ONLY BE OPENED BY AUTHORIZED AND QUALIFIED PERSONNEL,
SUCH AS AN ELECTRICAL TECHNICIAN.
Before making connections to the Relay terminals, remove power from the system. If the system contains
an optional rechargeable battery system, be sure that the ON/CLR Off button is used to fully turn off the
system after removing the AC power plug.
More detailed installation instructions are included with the Discrete I/O kit at the time of purchase.
1 Defender 5000 Indicators Service Manual

1.2 SERVICE FACILITIES
To service an indicator, the service area should meet the following requirements:
 Must be protected from electrostatic discharge.
 Should be temperature controlled and meet the indicator specifications for temperature
environmental requirements. See specifications for temperature range.
 Must be free of vibrations such as fork lift trucks close by, large motors, etc.
 Must be free of air currents or drafts from air conditioning/heating ducts, open windows,
people walking by, fans, etc.
 Area must be clean and air must not contain excessive dust particles.
 Work surface must be stable and level.
 Work surface must not be exposed to direct sunlight or radiating heat sources.
1.3 TOOLS AND TEST EQUIPMENT REQUIRED
In order to properly service the Indicator, certain special tools and test items are required in addition to
standard electronic tool kits. These items are listed as follows:
1.3.1 Special Tools and Test Equipment List
1. Ohaus Scale Base.
2. Load Cell Simulator optional.
3. Computer with RS232 Interface for testing the RS232 communications.
4. RS232 Interface cable.
5. Data Printer for use with RS232 communications.
6. ESD work station or mat.

1.3.2 Standard Tools and Test Equipment List
1. Standard Electronics Tool Kit
2. Digital Voltmeter (DVM), with clip on probes. Input impedance of at least 10 megohms in
the 1 Volt dc position.
3. Soldering Iron, solder and flux remover.
1.4 OVERVIEW OF PARTS AND CONTROLS
1.4.1 TD52P
1
TABLE 1-1 TD52P PARTS
2 Item Description
1 Data Label
3 2 Front Housing
3 Control Panel
4 Mounting Bracket
5 Screw (4)
6 Adjusting Knob (2)
7 Security Screw
8 Accessory Cover
9 Rear Housing
10 Power Connector
11 RS232 Connector
4 12 Load Cell Connector
7
8
10 11
12
Figure 1-1 TD52P Indicator

1.4.2 TD52XW
TABLE 1-2 TD52XW PARTS
Item Description
1 Control Panel
2 Front Housing
3 Screw (6)
1 4 Adjusting knob (2)
5 Rear Housing
2 6 Mounting Bracket
7 Load Cell Connector
8 Strain Relief for Option
9 Power Cord
10 Strain Relief for Option
7
8 10 9
Figure 1-2 TD52XW Indicator

1.4.3 MAIN PC BOARD
1 2 3
Figure 1-3 Main PC Board
TABLE 1-3 MAIN PC BOARD
Item Description
1 IO/Analog/RS232-RS485-USB Device (J11)
2 SD Card (J8)
3 Rechargeable Battery Pack (J9)
4 USB Host/Ethernet (J4)
5 Security Switch (SW1)
6 Load Cell (J12)
7 RS232 (J5)
8 Load Cell (J3)

1.5 CONTROL FUNCTIONS
Button Action
Short press: If the terminal is Off, power on the terminal; if the terminal is On, clear the
data input.
Long press: Power off the terminal.
Short press: Send the current display value to RS232 port in the case where the
"Communication -> RS232 setup->Assignment->Demand" is "On".
Long press: Change the current weighing unit. Press and hold the key to scroll through
the list of enabled units. Release the key to switch to the unit selected.
Short press: Press the key to enter the Library.
Long press: Press and hold this key to change weighing modes. Press and hold the key
to scroll through all weighing modes. Release the key to switch to the mode selected.
Short press: Press the key to enter user profile.
Long press: Press the key to enter user menu.
The soft keys correspond to several icons at the bottom of the display area. These icons
indicate configuration, ID input, accumulate, exit, etc. (available in certain
circumstances).
To enter ‘2’-‘9’, press the numeric button in the mode of numeric input.
To Enter ‘A’, press 2 times in the mode of uppercase input. To
enter ‘Z’, press 5 times in the mode of lowercase input.

To enter ‘0’, press the button in the mode of numeric input. To enter a
space, press the button in the mode of uppercase or lower case input.
To enter '1', press the button in the mode of numeric input. To enter '#'
or '/', press the button in the mode of uppercase input. To enter '@', '_'
or '&', press the button in the mode of lowercase input.
Switch between three input modes, namely, numeric, lowercase and

uppercase input.
To enter '.', press the button in the mode of numeric input. To enter '+' or
'-', press the button in he mode of uppercase or lowercase input.
Short press: When the load on the pan is within the zero range, press this key to set the
display to zero.
Short press: When a tare has been entered and the load on the pan is within the zero
range, press this key to clear the tare value and set the display to zero.
Short press: When a container is on the pan, press this key to store the weight of the
container as the tare value.
Short press: Enter the known weight of a container using the numeric keypad, and then
press this key to establish the preset tare value.
Short press: When a tare has been entered, empty the pan and press this key to clear
the tare value.
Long press: If a preset tare has been entered, press this key to view the preset tare
value.

1.6 EXTERNAL CONNECTIONS
This section of the manual explains the external connection of the product.
1.6.1 Scale Base with Connector

Ohaus bases with a connector can be attached to the external load cell connector (Figure 1-1, item 12). To
make the connection, plug the base connector onto the external load cell connector. Then rotate the base
connector’s locking ring clockwise. Refer to section 1.7.2 for bases without a connector.
1.6.2 RS232 interface Cable to TD52P

Connect the optional RS232 cable to the RS232 connector (Figure 1-1, item 11).
Pin Connection
1 N/C
2 TXD
3 RXD
4 N/C
5 GND
6 N/C
7 CTS
8 RTS
Figure 1-4 RS232 Pins 9 N/C
1.6.3 AC Power to TD52P

Connect the AC power cord (supplied) to the power receptacle (Figure 1-1, item 10), then connect the AC
plug to an electrical outlet.
1.6.4 AC Power to TD52XW

Connect the AC plug to a properly grounded electrical outlet.
1.6.5 Battery Power

The indicator can be operated on a rechargeable battery pack (not supplied) when AC power is not
available. It will automatically switch to battery operation if there is power
failure or the power cord is removed. The indicator can operate for up to 21
hours on battery power. During battery operation, the battery charge symbol
indicates the battery status. The indicator will automatically turn-off when the
batteries are fully discharged. Find detailed installation information in battery
pack (P/N 30424405) operation manual.
1.7 Internal Connections
Some connections require the housing to be opened.
1.7.1 Opening the Housing
CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO

THE INDICATOR BEFORE SERVICING OR MAKING INTERNAL CONNECTIONS. THE
HOUSING SHOULD ONLY BE OPENED BY AUTHORIZED AND QUALIFIED PERSONNEL,
SUCH AS AN ELECTRICAL TECHNICIAN.
TD52P
Remove the four Phillips head screws from the rear housing.
Remove the front housing being careful not to disturb the internal connections.
Once all connections are made, reattach the front housing.

TD52XW
Remove the four hex head screws from the rear housing.
Open the housing by carefully pulling the front housing forward.
Once all connections are made, reattach the front housing.
The screws should be tightened to 2.5 N•m (20-25 in-lb) torque to ensure a watertight seal.
1.7.2 Scale Base Without Connector

For connecting bases (which do not have the connector) to a TD52P or TD52XW, a cable gland kit (P/N
30379716) is available as an accessory.
Removing the pre-installed Load Cell connector and wiring harness

Before doing the connections, remove the pre-installed Load Cell connector and wiring harness by following
the steps below.
1. Open the housing by carefully pulling the front housing forward.
2. Unplug the white load cell connector from the main PCBA board (red circle).
3. Remove the metal terminal (Figure 1-1, item 12) connector from the rear housing.(green circle)
Installing Cables and Connectors

In order to meet certain electrical noise emission limits and to protect the TD52P and TD52XW from
external influences, it is necessary to install a ferrite core on the load cell cable connected to the terminal.
The ferrite core is included with the terminal.
To install the ferrite, simply route the cable through the center of the core and then take one wrap around
the outside of the core and route the cable through the center again. Either the complete cable or the
individual wires can be wrapped through the ferrite. This should be done as close to the enclosure as
possible. See Figure 1-5.
Figure 1-5
Main Board Wiring Connections
Once the TD52P and TD52XW enclosure is open, connections can be made to the terminal strips on the
main board, as shown in Figure 1-6.

Figure 1-6
Jumper Connections
The TD52P and TD52XW terminals are designed to support both 2mV/V and 3mV/V load cells from the
same circuitry. A load cell output rating selection jumper is not required.
Figure 1-7 shows the terminal definitions for the analog load cell terminal strip. Note that when using four-
wire load cells, jumpers must be placed between the +Excitation and +Sense terminals and between the
Excitation and Sense terminals.
Figure 1-7 Jumper Connections
After wiring is completed, replace the indicator housing screws. Make sure the liquid-tight connector is
properly tightened.

1.7.3 RS232 Interface Cable to TD52XW
Pass the optional RS232 cable through the strain relief (Figure 1-2, item 10) and attach it to terminal block
J5 (Figure 1-3, item 7). Tighten the strain relief to maintain a watertight seal.
1.7.4 MICRO SD Card Installation

The SD memory card can be used for additional storage in the Checkweighing and Counting applications.
Figure 1-8 shows the installation of an SD card into the socket on the edge of the TD52P andTD52XW main
board.
Figure 1-8 Sliding an SD Card into the SD Socket (left); SD Card Installed (right)
1.8 TD52XW Rear Housing Orientation
The TD52XW is delivered in the wall mount orientation with the connections exiting below the display. The
rear housing may be reversed so the connections exit above the display when the TD52XW is placed
horizontally on a bench. To reverse the rear housing, remove the four Phillips head screws, carefully rotate
the housing 180°, and reinstall the screws.
Figure 1-9 Wall Mount Configuration Figure 1-10 Bench Top Configuration
1.9 Mounting Bracket
Attach the bracket to a wall or table using fasteners (not supplied) that are appropriate for the type of
mounting surface. The bracket will accommodate up to 6 mm (1/4”) diameter screws. Locate the mounting
holes as shown in Figure 1-11.

Figure 1-11 Mounting Bracket Dimensions
2 SETTINGS
This section of the manual explains the Menu Structure of the Indicator.
2.1 Menu Structure
TABLE 2-1 MENU STRUCTURE
Calibration Setup Read Out Application Mode

Zero Capacity Unit Stability Weighing
Span Range Zero Range Counting
Linearity >|1|< Capacity Filter Level Check
GEO Capacity & >|1|<Graduation Auto Zero Track Percent
Graduation >|2|< Capacity Auto Dim Dynamic
>|2|<Graduation Brightness Reset
Language Screensaver
Power On Zero Auto Off
Power On Unit Base Auto Off
Key Beep Adjust Contrast
Transaction Counter Reset
Next Transaction
Password
Reset
Unit GMP Communication

Date
Gram(g) Baud Rate
Format
Kilogram(kg) Date Parity
Time
Pound(lb) Stop Bit
Format
Ounce(oz) Time RS232/ Configuration Handshake
nd
Pound:Ounce 2 RS232/USB
Project ID Device* Alt Print CMD
(lb:oz)
Tonne(t) Scale ID Alt Tare CMD
Ton(ton) Reset Alt Zero CMD
Custom Unit Reset
Unit Name Print Setup Assignment
Factor Select Template
Exponent Edit Template
LSD Edit String
Reset Reset
Address
Baud Rate
Parity
Stop Bit
Configuration Handshake
Alt Print CMD
Alt Tare CMD
RS485*
Alt Zero CMD
Reset
Assignment
Select Template
Print Setup Edit Template
Edit String
Reset
Host Name
MAC Address
Port
Version
DHCP
IP Address
Subnet Mask
Configuration
Gateway
Primary DNS
Ethernet* Secondary DNS
Alt Print CMD
Alt Tare CMD
Alt Zero CMD
Reset
Assignment
Select Template
Edit String
Reset
MAC Address
Search
DHCP Client
IP Address
Subnet Mask
Wifi* Configuration Gateway
Port
Alt Print CMD
Alt Tare CMD
Alt Zero CMD
Reset

Assignment
Select Template
Edit String
Reset
Device name OHBT_1
00-11-22-33-44-
MAC Address
55
Search Device
Bluetooth* Device name
MAC Address
BT Base Info
LFT
Battery
None, Displayed
Weight, ABS-
Source Displayed
Weight, Gross
Weight
Output Type 4-20mA, 0-10V
0(any valid value
Analog* Zero Value below the high
limit)
Desired source
Full Scale Value value, scale
capacity
Cal Output Zero
Cal Output Full
SD Card Maintenance
Library Export Menu
Mode Import Menu
Memory
Link to Diagnosis
Mode Service Menu
User
User Profiles
* Sub- menu for options will be active only when the specific board is installed.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by OHAUS
is under license.
2.2 Menu Navigation
To enter the Main Menu, press the button

from any application home screen.

Changing Settings
To change a menu setting, navigate to that setting using the following steps:
1. Enter the Menu

From any Application screen, press the button. The Main Menu List appears on the screen.
2. Select the Sub-menu

Scroll to the desired Sub-menu in the Main Menu List using the soft key corresponding to the icon .
Press the soft key corresponding to the icon to display the Sub-menu items.
3. Select the Sub-Menu Item

Scroll to the desired Sub-menu Item using the soft key corresponding to the icon .
Press the soft key corresponding to the icon to view the Sub-menu item’s settings.
4. Select the Setting

Scroll to the desired Setting using the soft key corresponding to the icon .
Press the soft key corresponding to the icon to select the setting.
Press the soft key corresponding to the icon to return to the previous screen.
Press the soft key corresponding to the icon to exit the menu and return to the last active Application
mode.
2.3 Calibration Menu
The TD52 indicator offers three calibration methods:

Zero Calibration, Span Calibration and Linearity Calibration.
NOTES:
1. Make sure that appropriate calibration masses are available before calibration.
2. Make sure that the scale base is level and stable during the entire calibration process.
3. Calibration is unavailable with LFT set to ON.
4. Allow the Indicator to warm up for approximately 5 minutes after stabilizing to room temperature.
5. To abort calibration, press the soft key corresponding to the icon 'X' anytime during the calibration
process.
6. When any selection within the GMP menu is enabled, calibration results are automatically printed.
2.3.1 Zero Calibration

Zero calibration uses one calibration point. The zero calibration point is established with no weight on the
scale. Use this calibration method to adjust for a different pre-load without affecting the span or linearity
calibration.
Calibration procedures:
Long press the button to enter the Main

Menu. Press the soft key corresponding to the icon
to enter the Calibration sub-menu.
Zero Calibration is on the top of the list of Calibration

by default. Just press the soft key corresponding to
the icon to initiate Zero Calibration.

Clear the pan and then press the soft key
corresponding to the icon .
The message 'Completed' will be displayed on the

screen.
Exit Zero Calibration by pressing the soft key

To return to the Main Menu, press the soft key

2.3.2 Span Calibration

Span Calibration uses one point. The span calibration point is established with a calibration mass placed
on the scale.
Note: Span Calibration should be performed after Zero Calibration.

Menu.
Press the soft key corresponding to the icon to

enter the Calibration sub-menu.
Scroll to Span Calibration using the soft key


initiate Span Calibration.
Place a calibration mass of the specified weight on
the pan and press the soft key corresponding to the
icon . To change to a different calibration point,
input the value desired, and then place the
corresponding weight on the pan for calibration.
A suggestive message shows on the screen.

screen.

Exit Span Calibration by pressing the soft key

Note: Span Calibration should be performed after

Zero Calibration.
2.3.3 Linearity Calibration

Linearity calibration uses 3 calibration points. The full calibration point is established with a weight on the
scale. The mid calibration point is established with a weight equal to half of the full calibration weight on
the scale. The zero calibration point is established with no weight on the scale. The mid calibration points
cannot be altered by the user during the calibration procedure.

Menu.

enter the Calibration sub-menu.
Scroll to Linearity Calibration using the soft key

initiate Linearity Calibration.
Clear the pan and press the soft key corresponding

to the icon .
Put the calibration mass of the specified weight on

the pan, and then press the soft key corresponding
to the icon for confirmation. To change to a
different calibration point, input the value desired,
and then place the corresponding weight on the
pan for calibration.
Put the calibration mass on the pan, and then
press the soft key corresponding to the icon for
confirmation. To change to a different calibration
point, input the value desired, and then place the
corresponding weight on the pan for calibration.

screen.

Exit Linearity Calibration by pressing the soft key

2.3.4 GEO Adjustment

Set the GEO factor that corresponds to your location.
GEO codes are numbered 0-31.

Menu. Select the menu item Calibration by pressing
the soft key corresponding to the icon .
Scroll to GEO Adjustment using the soft key


edit the GEO value. Press the button and
enter the desired value using the alphanumeric
keypad. After editing, press the soft key corresponding
to the icon to exit the menu.
Note: See table 4-3 for GEO values.
2.4 Setup Menu
When the Indicator connects to a scale base for the first time, enter this menu to set the Capacity Unit,
Range, Capacity and Graduation. Default settings are bold.
Setup Options
Capacity Unit g, kg, t, lb, ton
Range Single, Dual
>|1|< Capacity 1-999999
>|1|< Graduation 0.0001~100
>|2|< Capacity 1-999999
>|2|< Graduation 0.0001~100
English, French, German, Italian, Spanish,

Language
Chinese, Japanese, Korean, Russian, Polish

Power On Zero Off, On
Power On Unit Auto, kg, lb, g, oz, lb:oz, t, ton, c
Key Beep Off, On
Beep Volume Low, High
Transaction Counter Off, On

Next Transaction 1-9999999
Password Off, On
Set Password xxxxxx
Confirm Password xxxxxx
Reset
2.4.1 Capacity Unit

Select the unit used for calibration.
Kg
t (Metric Tonne)
lb
ton (Short Ton)
g
2.4.2 Range
Set the number of weighing ranges.
The TD52 terminals can be configured to use single or dual interval. Each interval can be assigned its own
graduation. If dual interval is selected, the graduation will change when the weight reaches the second
interval.
When Single range is selected, the additional parameters available are:
 >|1|< Capacity
 >|1|< Graduation
When Dual range is selected, the terminal functions with two ranges, each with its own capacity and
graduation. In addition to the Range 1 capacity and graduation parameters, the following two parameters
are available:
 >|2|< Capacity
 >|2|< Graduation
2.4.3 Capacity
Set the scale capacity from 1 to 999999.
>|1|< Capacity
Specify the weight capacity for range 1. If Single range is enabled, this will be the scale capacity. If Dual
range is enabled, this will be the first range.
>|2|< Capacity
Specify the weight capacity for range 2. If Dual range is enabled, this will be the scale capacity and it must
be bigger than >|1|< Capacity. If Single range is enabled, this parameter will not be shown.
2.4.4 Graduation
Set the scale readability from 0.0001 to 100.
>|1|<Graduation
Specify the graduation for weighing range 1. If Single range is enabled, this will be the graduation for the
entire weighing range of the scale. If Dual range is enabled, this will be the graduation used in the lower
range.
>|2|<Graduation
Specify the graduation for range 2. If Dual range is enabled, this will be the graduation for the second
weighing range of the scale. If Single range is enabled, this parameter will not be shown.
NOTE: Graduation settings are limited to values from Capacity divided by 600 to Capacity divided by
75000. Therefore, not all settings are available for each capacity.
2.4.5 Language
Set the language displayed for menus and displayed messages.
English
Deutsch
Français
Italiano
Polski
Spanish
한국
中文
日本语
2.4.6 Power On Zero

Zero the balance at Power On.
Off = disabled.
On = enabled.
2.4.7 Power On Unit

Set the unit that will be displayed at Power On.
Automatic
g
kg
lb
oz
lb:oz
t (Metric Tonne)
ton (Short Ton)
2.4.8 Key Beep

Set how the beeper sounds when a key is pressed.
Off = no sound
On = sound
2.4.9 Transaction Counter

The transaction counter is a seven-digit counter that tracks the total transactions. When the value reaches
9,999,999, the next transaction causes a roll-over to 0000001.
Off = the transaction counter will not increase.

On = the transaction counter will increase with the additional menu item Next Transaction available.
2.4.9.1 Next Transaction
The value of the next transaction displays in the Next Transaction field.
2.4.10 Password
Set the password.
Off = the menu is accessed freely without password.

On = the menu is accessed only after entering a password up to 6 digits.
2.4.11 Reset
Reset the Setup menu to the factory defaults (except Range, Capacity and Graduation).
No = not reset.
Yes = reset.
NOTE: If the Security Switch is set to ON, the Capacity Unit, Range, Capacity, Graduation and Power On
Zero settings are not reset.
2.5 Readout Menu
Enter this menu to customize display functionality. Default settings are bold.
Read Out Options
Stability 0.5d, 1d, 2d, 5d
Zero Range +/-2%, +/-100%
Filter Level Low, Medium, High
Auto Zero Track Off, 0.5d, 1d, 3d
Backlight Off, 1min, 2min, 5min,10min, Always On
Screensaver Off, 5min, 10min, 30min
Auto Off Off, 5min, 10min, 30min
Base Auto Off Off, 5min, 10min, 30min
Adjust Contrast 1, 2, 3, 4, 5
Reset
2.5.1 Stability
Set the amount the reading can vary before the stability symbol turns off.
0.5d = 0.5 scale division
1d = 1 scale division
2d = 2 scale divisions
5d = 5 scale divisions
2.5.2 Zero Range

Set the percentage of scale capacity that may be zeroed.
2%
100%
NOTE: The setting is forced and locked to 2% when the Security Switch is set to the locked position.
2.5.3 Filter Level

Set the amount of signal filtering.
Low = faster stabilization time with less stability.
Medium = normal stabilization time with normal stability.
High = slower stabilization time with more stability.
2.5.4 Auto Zero Tracking

Set the automatic zero tracking functionality.
OFF = disabled.
0.5division = the display will maintain zero until a change of 0.5 division per second has been
exceeded.
1d = the display will maintain zero until a change of 1 division per second has been
exceeded.
3d = the display will maintain zero until a change of 3 divisions per second has been
exceeded.
2.5.5 Auto Dim

Set the display backlight functionality.
Settings:
1 min = backlight turns off after 1 minute of no activity.
Always on
Off
2.5.6 ScreenSaver
Set whether the screensaver is enabled after the selected time period.
Off = Disabled.
5 min = the screensaver is enabled after 5 minutes.
2.5.7 Auto Off

Set whether the display enters sleep mode after the selected time period.
Off = Disabled.
5 min = the display enters sleep mode after 5 minutes.
2.5.8 Adjust Contrast

Set the contrast degree of the display.
1
2
3
4
5
2.5.9 Reset
Reset all settings to factory default settings.
Yes = Reset.
No = Do not reset.
NOTE: If the Security Switch is set to ON, Stability, Zero Range, Filter Level and Auto Zero Track settings
are not reset.

2.6 Discrete I/O

Menu.
Select Application Mode by pressing the soft key


enter the sub-menu Application Mode.
Enable
The current selected application mode can't be set Off.
Discrete I/O setup menus allow the configuration of 2 inputs and 4 outputs depending on different
application mode.
Reset
If Reset is selected and confirmed, all the submenu value will be set to default.
For more details, see the table below.

Application Mode
Options (bold is default)
& Discrete I/O
Enable On, Off
Discrete Input1 Off, Zero, Tare, Clear Tare, Print, Unit, Accumulate
Weighing Discrete Output1 Off, Overload, Underload, Zero
Discrete Output2 Off, Overload, Underload, Zero
Enable On, Off
Counting Discrete Output1 Off, Overload, Underload, Zero
Enable On, Off
Off, Under, Over, Accept, Under/Over, Overload,
Discrete Output1
Underload, Zero
Check Off, Under, Over, Accept, Under/Over, Overload,
Discrete Output2
Underload, Zero
Discrete Output3
Underload, Zero
Discrete Output4
Underload, Zero
Percent Enable On, Off
Enable On, Off
Dynamic Discrete Input1 Off, Zero, Tare, Clear Tare, Print, Start, Reset
Discrete Input2 Off, Zero, Tare, Clear Tare, Print, Start, Reset

Application Mode
Options (bold is default)
& Discrete I/O
Reset
2.7 Weighing Unit
Enter this menu to activate the desired units. Default settings are bold.
NOTE: Due to national laws, the indicator may not include some of the units of measure listed. If the
Security Switch is set to ON, the Units are locked at their current setting.
2.7.1 Gram (g)

Set the status.
Off = Disabled
On = Enabled
2.7.2 Kilogram (kg)

Set the status.
Off = Disabled
On = Enabled
2.7.3 Pound (lb)

Set the status.
Off = Disabled
On = Enabled
2.7.4 Ounce (oz)

Set the status.
Off = Disabled
On = Enabled
2.7.5 Pound: Ounce (lb: oz)

Set the status.
Off = Disabled
On = Enabled
2.7.6 Tonne (t)

Set the status.
Off = Disabled
On = Enabled
2.7.7 Ton (ton)

Set the status.
Off = Disabled
On = Enabled

2.7.8 Custom Unit (c)
Use the Custom Unit to display weight in an alternative unit of measure. The custom unit is defined using a
conversion factor, where the conversion factor is the number of custom units per gram expressed in
scientific notation (Factor x 10^Exponent).
Factor
Set the conversion factor using the numeric keypad.
Settings of 0.1000000 to 1.9999999 are available. The default setting is 1.0.
Exponent
Set the factor multiplier.
-3
-3 = divide the Factor by 1000 (1x10 )
-2
-1
0
0 = multiply the Factor by 1 (1x10 )
1
2
Least Significant Digit(LSD)

Set the graduation.
Settings of 0.5, 1, 2, 5, 10, 100 are available.
The Custom Unit’s name can be customized up to 3 characters.
Note: Custom Unit is locked at Off position when the Security Switch is set to the locked position.
Custom Unit is not available when Range is set to Dual interval.
Set the status.
Off = Disabled
On = Enabled
2.8 GMP Menu
Enter this menu to set the Good Manufacturing Practice (GMP) data.
2.8.1 Date Format

Set the date format.
MM/DD/YYYY = Month.Day.Year
DD/MM/YYYY = Day.Month.Year
YYYY/MM/DD = Year.Month.Day
2.8.2 Date
Set the date.
00 to 9999 = year position

01 to 12 = month position
01 to 31 = day position
Refer to Section 3.2 Menu Navigation to enter settings.
2.8.3 Time Format

Set the time format.
24 hr = 24 hour format.
12 hr = 12 hour format.

2.8.4 Time
Set the time.
24 hour format
00 to 23 = hour position
00 to 59 = minute position
2.8.5 Project ID
Set the Project identification.
2.8.6 Scale ID
Set the Project identification.
2.8.7 Reset
If Reset is selected and confirmed, all the submenu value will be set to default.
2.9 Communication
Enter this menu to define external communication methods and to set printing parameters.
Data may be output to either a printer or PC.
Factory default settings are shown in bold.

nd
2.9.1 RS232/2 RS232 Configuration
Communication Options(bold is default)
300, 600, 1200, 2400, 4800, 9600, 19200, 38400,
Baud Rate
57600
Parity 7 Even, 7 Odd, 7 None, 8 None
Stop Bit 1 bit, 2 bit
Handshake None, Xon/Xoff, Hardware
Configuration
Alt Pirnt CMD 'a' ~ 'z', 'A' ~ 'Z', P
Alt Tare CMD 'a' ~ 'z', 'A' ~ 'Z', T
Alt Zero CMD 'a' ~ 'z', 'A' ~ 'Z', Z
Reset No/Yes
nd
Demand
RS232/2
RS232 Stable Only Off, On(LFT Force On)
Auto On Stable
Mode Load, Load and Zero
Auto On Accept
Print Setup Assignment Interval
Time 1~50000
MT-Continuous
OH-Continuous
SICS
Reference Balance

Select Simple, Custom 1, Custom 2, Custom 3, Custom 4,
Template Custom 5
Edit Template Field 1~ field 100
Edit String String 1~ String 10
Reset
2.9.1.1 Baud Rate

Set the baud rate (bits per second).
300
600
1200
2400
4800
9600
19200
2.9.1.2 Parity
Set the data bits and parity.
7 EVEN = 7 data bits, even parity

7 ODD = 7 data bits, odd parity
7 NONE = 7 data bits, no parity
8 NONE = 8 data bits, no parity
2.9.1.3 Stop Bits

Set the stop bits.
1 BIT
2 BIT
2.9.1.4 Handshake
Set the flow control method.
NONE = no handshaking
XON/XOFF = XON/XOFF handshaking
HARDWARE = hardware handshaking (COM1 menu only)
2.9.1.5 Alternate Print Command

Set the alternate command character for Print.
Settings of A(a) to Z(z) are available. The default setting is P.
2.9.1.6 Alternate Tare Command

Set the alternate command character for Tare.
Settings of A(a) to Z(z) are available. The default setting is T.
2.9.1.7 Alternate Zero Command

Set the alternate command character for Zero.
Settings of A(a) to Z(z) are available. The default setting is Z.
2.9.1.8 Reset
Reset the settings to factory default.

2.9.2 Print Setup of RS232/2nd RS232
2.9.2.1 Demand
If Demand is selected, the sub-menu Stable Only will display.
Set the printing criteria.

OFF = values are printed immediately, regardless of stability.
ON = values are printed only when the stability criteria are met.
Note: For more detailed information, please refer to Section 5.3 Printout.
2.9.2.2 Auto On Stable

If Auto On Stable is selected, the sub-menu Mode will display.
Set the printing mode.
Load = Prints when the displayed load is stable.

Load and Zero = Prints when the displayed load and zero reading is stable.
2.9.2.3 Auto On Accept

If Auto On Accept is selected and the weighing mode is Check, values will be printed when the weight is
accepted.
ACCEPT = printing occurs each time the display is within the Checkweigh accept
range and stability criteria are met.
2.9.2.4 Interval
If Interval is selected, the sub-menu Time will display.
INTERVAL = printing occurs at the defined time interval.
The time interval can be set through the numeric keypad.

Settings of 1 to 3600 seconds are available. Default is 0.
Printing occurs at the defined time interval.
2.9.2.5 MT-Continuous
If MT-Continuous is selected, the print output will be in the MT-Continuous format.
CONTINUOUS = printing occurs continuously.
Note: Refer to Appendix A for MT-Continuous format.
2.9.2.6 OH-Continuous
If OH-Continuous is selected, the print output will be in the OH-Continuous format.
Note: Refer to Section 5.1 for OH-Continuous format.
CONTINUOUS = printing occurs continuously.
2.9.2.7 SICS
OFF = disable MT-SICS command
ON = enable MT-SICS command
Note: Refer to Appendix B for SICS commands.
2.9.2.8 Reference Balance

OFF = do not connect to reference balance
ON = connect to reference balance
Note: Use a reference balance to perform sampling with a high resolution balance in Counting Mode.
Please make sure the balance is already switched on before connected to the new Defender 5000.

2.9.2.9 Select Template
This sub-menu is used to define the format of the data output to a printer or computer.
Simple = only prints result and unit
Custom 1 = customized printout format. If not customized, Simple template will be used
Example (Simple Template):

1.000 kg G
N
T
2.9.2.10 Edit Template

This sub-menu is used to edit the current Print template. Each template supports up to 50 data fields to
define the format of the data output.
Select the string number in the first selection box then any existing data for that string will be shown in the
second entry box. Using the alphanumeric keys, enter or edit the characters to be used as the selected
string.
To format a template, first select the field number (from 1 to 50) in the first selection box then select the item
for that field in the second selection box. Using this method, a template of up to 50 fields can be created. To
terminate a template, an End of Template field must be included. All fields after the End of Template field
will be ignored.
Item Length Item Length

3 spaces 3 String 1 Not fixed, up to 40
Date 10 String 4 Not fixed, up to 40
Displayed Weight 23 String 5 Not fixed, up to 40
End of Template 0 String 6 Not fixed, up to 40
Gross Weight 23 String 7 Not fixed, up to 40
User ID Up to 12 String 8 Not fixed, up to 40
User Name Up to 12 String 9 Not fixed, up to 40
Net Weight 23 String 10 Not fixed, up to 40
New Line (<CR><LF>) 2 Weighing ID Up to 12
Information Not fixed Tare Weight 23
Project ID Up to 40 Time 5
Serial number 10 Alibi # 6
Scale ID Up to 40 Total Not fixed
23 or 29(under
Result Library ID 4
check)
Mode Up to 14 Library Name Not fixed, up to 30
PN Up to 30 Display Digit 13
Input status 2(00) Output status 4(1111)
Transaction ID 7 Weighing ID Not fixed, up to 40
2.9.2.11 Edit String

Up to 10 Strings can be edited using the alphanumerical keypad.

Select the string number in the first selection box then any existing data for that string will be shown in the second
entry box. Using the alphanumeric keys, enter or edit the characters to be used as the selected string.
String 1 = OHAUS (Default)
String 2 = T52 (Default)
2.9.2.12 Reset
Reset the settings to factory default.
2.9.3 RS485 Configuration

®
Please refer to RS485 Configuration in the Defender 5000 RS232/RS485/USB Interface Instruction
Manual.
2.9.4 Ethernet Configuration

®
Please refer to Configuration in the Defender 5000 Ethernet Interface Instruction Manual.
2.9.5 Wifi Configuration

®
Please refer to Wifi Configuration in the Defender 5000 USB Host Instruction Manual.
2.9.6 Bluetooth Configuration

®
Please refer to Bluetooth Configuration in the Defender 5000 USB Host Instruction Manual.
2.9.7 Analog
®
Please refer to Analog Configuration in the Defender 5000 Analog Kit Instruction Manual.
2.10 Service Menu
Enter this menu to check the loadcell, software update and factory reset etc., the password (64852) is a
must for this operation.
2.10.1 RAMP
The ramp display shows the percentage of use of the A to D circuit, that is, of the temperature-compensated
duty cycle. The actual value is not as important as how it changes. It should increase as the weight on the
balance is increased. The ramp display should remain constant without fluctuations.
The normal range is within 3% to 97%. If the readings are outside this range the load-cell is likely bad.
Fluctuations in the display may indicate a mechanical interference, a cable connection problem, a damaged
Main PCB or a damaged load-cell.
2.10.2 Expand

Expand reading is the internal calculation result, which should be up and down following with the Ramp
changes.
2.10.3 Firmware Update
Please refer to "APPENDIX C. Software Update via Micro SD card" for the software update.
2.10.4 Factory Reset
Reset the indicator the initial setup.
2.10.5 Board Info
Scroll down the menu to the Board Info, enter this Menu you will find the software version and the PCB
series number
3 MAINTENANCE
CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE CLEANING.
3.1 Model T52P Cleaning
 The housing may be cleaned with a cloth dampened with a mild detergent if necessary.
 Do not use solvents, chemicals, alcohol, ammonia or abrasives to clean the housing or control
panel.
3.2 Model TD52XW Cleaning
 Use approved cleaning solutions for the stainless-steel Indicator housing and rinse with water. Dry
thoroughly.
 Do not use solvents, chemicals, alcohol, ammonia or abrasives to clean the control panel.

3.3 Troubleshooting
TABLE 8-1 TROUBLESHOOTING

SYMPTOM PROBABLE CAUSE (s) REMEDY
EEP Error EEPROM Checksum Error Corrupted EEPROM data
Unit will not turn on. Power cord not plugged in or Check power cord connections.
properly connected. Make sure power cord is plugged
Power outlet not supplying in properly into the power outlet.
electricity. Check power source.
Battery discharged (T52P). Replace batteries (T52P).
Other failure. Service required.
Cannot zero the Scale, or will not Load on Scale exceeds allowable Remove load on Scale.
zero when turned on. limits. Wait for load to become stable.
Load on Scale is not stable. Service required.
Load Cell damage.
Unable to calibrate. Lock Calibration Menu set to On. Set Lock Calibration Menu to Off.
LFT menu set to On. Refer to Section 3.12 Menu Lock.
Incorrect value for calibration Set LFT menu to Off.
mass. Use correct calibration mass.
Cannot display weight in desired Unit not set to On. Enable unit in the Units Menu.
weighing unit. Refer to Section 3.7 in the Unit
Menu.
Cannot change menu settings. Menu has been locked. Set selected menu to Off in the
Lock Menu.
Lockout Switch on the circuit board
may need to be set to the Off
position.
Error 8.1 Weight reading exceeds Power On Remove load from scale.
Zero limit. Recalibrate scale.
Error 8.2 Weight reading below Power On Add load to scale. Recalibrate
Zero limit. scale.
Error 8.3 Weight reading exceeds Overload Reduce load on scale.
limit.
Error 8.4 Weight reading below Underload Add load to scale. Recalibrate
limit. scale.
Error 8.6 Weight exceeds six digits. Display Reduce load on scale.
overflow.
Error 9.5 Calibration data not present. Calibrate scale.
Battery symbol flashing Batteries are discharged. Replace batteries (T52P).
CAL E Calibration value outside allowable Use correct calibration weight.
limits
NO.SW Attempting to exit the menu with Refer to Section 6.1. Set the
the LFT setting ON and the security switch to the ON position.
security switch OFF.
REF WT Err Reference Weight too small. The Use a greater weight for sample.
weight on the platform is too small
to define a valid reference weight.
3.4 Service Information
If the troubleshooting section does not resolve your problem, contact an authorized Ohaus Service Agent.
For Service assistance in the United States, call toll-free 1-800-526-0659 between 8:00 AM and 5:00 PM
Eastern Standard Time. An Ohaus Product Service Specialist will be available to assist you. Outside the
USA, please visit our website www.ohaus.com to locate the Ohaus office nearest you.

4 TECHNICAL DATA
4.1 Specifications
Materials
TD52XW Housing: stainless-steel
TD52P Housing: ABS plastic
Display window: polycarbonate
Keypad: polyester
Ambient conditions
The technical data is valid under the following ambient conditions:
Ambient temperature: -10°C to 40°C / 14°F to 104°F
Relative humidity: Maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50%
relative humidity at 40°C.
Altitude: up to 2000m
Operability is assured at ambient temperatures between -10°C and 40°C.
TABLE 4-1 SPECIFICATIONS

Indicator Model TD52P TD52XW
Maximum displayed resolution 1:75,000
Maximum approved resolution 1:10,000
Maximum counting resolution 1:1,500,000
Kilogram, Gram, Pound, Ounce, Pound: Ounce, Tonne (Metric Tonne), Ton
Weighing units
(Short Ton), Custom
Basic weighing, Percent weighing, Piece Counting with Optimized APW, Animal
Weighing modes
weighing/Dynamic weighing, Check weighing
Display Dot matrix LCD
Backlight White
Controls 23 button membrane switch
Ingress protection --- IP68
Load cell excitation voltage 5 VDC
Load cell drive Up to 8 x 350 ohm load cells
Load cell input sensitivity Up to 3 mV/V
Stabilization time Within 2 seconds
Auto zero tracking Off, 0.5 d, 1 d or 3 d
Zeroing range 2% or 100% of capacity
Span calibration 1 kg or 1 lb to capacity
Housing dimensions 320 X260 X80 mm
(W x D x H) 12.6 x 10.2 x 3.1 inch
1.5 kg 2 kg
Net weight
3.3 lb 4.4 lb
2 kg 2.5 kg
Shipping weight
4.4 lb 5.5 lb
-10 °C to 40 °C
Operating temperature range
14 °F to 104 °F
Mains power 100-240 VAC / 50-60 Hz internal power supply
Overvoltage category II I
Pollution degree 2
Battery power Rechargeable battery pack (option)
Interfaces RS232 (standard)

4.2 Accessories and Options
TABLE 4-2 OPTIONS
P/N Description
30412537 Interface, WiFi/BT Dongle, OHAUS
30424403 Interface, Analog output
30424404 Interface, RS232/RS485/USB
30424405 Rechargeable Li-ion Battery Kit
30424406 Interface, USB Host
30424021 Light Tower Kit, 3 Colors, OHAUS
30424022 In-use-cover Kit, TD52P
30424023 In-use-cover Kit, TD52XW
30424026 Wall Mount Kit, SST
30424027 Wall Mount Kit, CS
30424409 Extension cable, 9m, TD52
30379716 Cable Gland Kit, M16
30303533 Micro SD Card, 8 G
30097591 Discrete I/O Kit, 2-In/4-Out
30429666 Ethernet Kit
The Rechargeable Battery Kit, RS232 Kit, RS422/485 Kit, Discrete I/O Kit and Analog Output Kit
must be installed by a qualified technician.

4.3 Table of Geo Values
TABLE 4-3 GEO CODES

Elevation in meters
0 325 650 975 1300 1625 1950 2275 2600 2925 3250
325 650 975 1300 1625 1950 2275 2600 2925 3250 3575
Elevation in feet
0 1060 2130 3200 4260 5330 6400 7460 8530 9600 10660
1060 2130 3200 4260 5330 6400 7460 8530 9600 10660 11730
Latitude GEO value
0°00' 5°46' 5 4 4 3 3 2 2 1 1 0 0
5°46' 9°52' 5 5 4 4 3 3 2 2 1 1 0
9°52' 12°44' 6 5 5 4 4 3 3 2 2 1 1
12°44' 15°06' 6 6 5 5 4 4 3 3 2 2 1
15°06' 17°10' 7 6 6 5 5 4 4 3 3 2 2
17°10' 19°02' 7 7 6 6 5 5 4 4 3 3 2
19°02' 20°45' 8 7 7 6 6 5 5 4 4 3 3
20°45' 22°22' 8 8 7 7 6 6 5 5 4 4 3
22°22' 23°54' 9 8 8 7 7 6 6 5 5 4 4
23°54' 25°21' 9 9 8 8 7 7 6 6 5 5 4
25°21' 26°45' 10 9 9 8 8 7 7 6 6 5 5
26°45' 28°06' 10 10 9 9 8 8 7 7 6 6 5
28°06' 29°25' 11 10 10 9 9 8 8 7 7 6 6
29°25' 30°41' 11 11 10 10 9 9 8 8 7 7 6
30°41' 31°56' 12 11 11 10 10 9 9 8 8 7 7
31°56' 33°09' 12 12 11 11 10 10 9 9 8 8 7
33°09' 34°21' 13 12 12 11 11 10 10 9 9 8 8
34°21' 35°31' 13 13 12 12 11 11 10 10 9 9 8
35°31' 36°41' 14 13 13 12 12 11 11 10 10 9 9
36°41' 37°50' 14 14 13 13 12 12 11 11 10 10 9
37°50' 38°58' 15 14 14 13 13 12 12 11 11 10 10
38°58' 40°05' 15 15 14 14 13 13 12 12 11 11 10
40°05' 41°12' 16 15 15 14 14 13 13 12 12 11 11
41°12' 42°19' 16 16 15 15 14 14 13 13 12 12 11
42°19' 43°26' 17 16 16 15 15 14 14 13 13 12 12
43°26' 44°32' 17 17 16 16 15 15 14 14 13 13 12
44°32' 45°38' 18 17 17 16 16 15 15 14 14 13 13
45°38' 46°45' 18 18 17 17 16 16 15 15 14 14 13
46°45' 47°51' 19 18 18 17 17 16 16 15 15 14 14
47°51' 48°58' 19 19 18 18 17 17 16 16 15 15 14
48°58' 50°06' 20 19 19 18 18 17 17 16 16 15 15
50°06' 51°13' 20 20 19 19 18 18 17 17 16 16 15
51°13' 52°22' 21 20 20 19 19 18 18 17 17 16 16
52°22' 53°31' 21 21 20 20 19 19 18 18 17 17 16
53°31' 54°41' 22 21 21 20 20 19 19 18 18 17 17
54°41' 55°52' 22 22 21 21 20 20 19 19 18 18 17
55°52' 57°04' 23 22 22 21 21 20 20 19 19 18 18
57°04' 58°17' 23 23 22 22 21 21 20 20 19 19 18
58°17' 59°32' 24 23 23 22 22 21 21 20 20 19 19
59°32' 60°49' 24 24 23 23 22 22 21 21 20 20 19
60°49' 62°90' 25 24 24 23 23 22 22 21 21 20 20
62°90' 63°30' 25 25 24 24 23 23 22 22 21 21 20
63°30' 64°55' 26 25 25 24 24 23 23 22 22 21 21
64°55' 66°24' 26 26 25 25 24 24 23 23 22 22 21
66°24' 67°57' 27 26 26 25 25 24 24 23 23 22 22
67°57' 69°35' 27 27 26 26 25 25 24 24 23 23 22
69°35' 71°21' 28 27 27 26 26 25 25 24 24 23 23
71°21' 73°16' 28 28 27 27 26 26 25 25 24 24 23
73°16' 75°24' 29 28 28 27 27 26 26 25 25 24 24
75°24' 77°52' 29 29 28 28 27 27 26 26 25 25 24
77°52' 80°56' 30 29 29 28 28 27 27 26 26 25 25
80°56' 85°45' 30 30 29 29 28 28 27 27 26 26 25
85°45' 90°00' 31 30 30 29 29 28 28 27 27 26 26

5 REPLACING MAJOR COMPONENTS (INDICATOR)
Ohaus Indicators are precision instruments and should be carefully handled, stored in a clean, dry, dust-free
area, and cleaned periodically. Follow these precautionary steps:
– When an Indicator has had chemicals or liquids spilled on it, all exterior surfaces should be cleaned
as soon as possible with warm water on a damp cloth.
– Allow at least 10 minutes for the Indicator to stabilize after moving it from an area which is at a
different temperature than the area where it is to be operated.
5.1 Printed Circuit Board (PCB) Replacement
WARNING: Electric Shock Hazard. Disconnect the Indicator from power before
servicing.
CAUSION: Observe precautions for handling electrostatic sensitive device.
Repairs are not recommended on the PCB. Replacement is recommended rather than repairing.
Replace the PCB for any of the following reasons:
– Display is defective; characters missing or partial display.

– Indicator fails to calibrate properly.
– Display is erratic or unstable.
– Certain functions are not operational.
– Indicator does not operate at all.
5.1.1 TD52P
1. Unplug the Indicator from the AC power source.

2. * If the indicator comes with the optional RS232 kit kindly remove from the bottom
housing via removing 2 screws and the cable to the PCBA.
3. Remove the four screws from the Bottom Housing and U bracket.

4. Remove the Seal and 3 screws for the LFT
TD52P Wire Seal TD52P Paper Seal
5. Carefully separate the Top Housing and Bottom Housing.

6. Remove the power connector, load cell connector, LCD connect and function label
connector from the main PCBA
7. Remove the 4 screws from the PCB and securely remove the main PCBA from the
bottom housing.
CAUTION
When handling the PCB, grasp it by the edges only!
Do not touch the foil side. Static discharge may damage some components.
8. Carefully re-position the replacement PCB over the screw holes in the Top Cover. Re-
insert and tighten the screws.
9. Reconnect the Cable Sets removed in Step 6.
10. *Reconnect the optional RS232 PCBA.
11. After replacing with a new Main PCBA kindly refer to Appendix A and configure the
main PCBA according to region. Accessory RS232 will need to be installed in order to
complete this process.
5.1.2 TD52XW

2. Remove the 6 screws from the Bottom Housing.

3. Carefully separate the Top Housing and Bottom Housing.
4. * If the indicator comes with the optional RS232 kit kindly remove from the PCB cover
via removing 2 screws and the cable to the PCBA.

5. Remove the screws on the red pad and move the red pad in the direction as picture
shown.
6. Remove the screw in the red circle and the power connectors from main PCBA and
loadcell cable, then separate the cover of main PCBA (pry the side of cover edge
slightly by the slot type screwdriver and lift the cover as picture shown)

7. Remove LCD and Keypad cables and the 3 screws from the PCBA and securely
remove the main PCBA from the bottom housing.
CAUTION
When handling the PCB, grasp it by the edges only!
Do not touch the foil side. Static discharge may damage some components.
8. Carefully re-position the replacement PCB over the screw holes in the Top Cover. Re-
insert and tighten the screws.
9. Reconnect the Cable Sets removed in Step 5.
10. *Reconnect the optional RS232 PCBA.
11. After replacing with a new Main PCBA kindly refer to Appendix A and configure the
main PCBA according to region. Accessory RS232 will need to be installed in order to
complete this process.
servicing.
5.2 LCD Replacement
5.2.1 TD52P
1. Follow the Steps 1~7 of the PCB Replacement 5.1.1.
2. Remove 6 screws on the PCBA Support

3. Take out the LCD replace with the new one
5.2.3 TD52XW
1. Follow the Steps 1~7 of the PCB Replacement 5.1.2.
2. Remove 5 screws on the PCBA Support
3. Take out the LCD and replace with the new one
5.3 Cable Set Replacement
Cables set information:
Part Number Description

30427860 Internal Cable Kit, TD52

Part Number Description
30427858 Loadcell Connector, Short, TD52
30427859 Loadcell Connector, Long, TD52
1. Open the Housing.

2. Disconnect the cables from any of the connectors (Battery, Load Cell, AC outlet) for
which the cable set is to be replaced. In the case of the TD52’s battery, remove the
quick-connect tabs that hold the cables in place.
3. Reconnect the wires to the PCB.
5.3 Function Label Replacement
1. Isolate the top housing follow the step in Section 5.1, and disconnect the Function
Label cable.
2. Carefully remove the old Function Label from the top housing. It is held in place with a
strong adhesive.
3. Clean the Top Cover and remove all traces of adhesive.

4. Remove the protective backing from the back of the new Function Label. Carefully
position it on the Top Housing, starting at the bottom of the cover. Use a rolling motion
to smooth it into position.
5. Reconnect the Function Label cable and reserve step 1 to complete the indicator
assembly.
6. Power on for the function test.
5.4 Transformer Replacement
servicing.
2. Separate the Top Housing and Bottom Housing follow the step in Section 5.1.
3. Remove the cable connector from the Transformer to the Main PCBA.
4. Remove the cable connector from the Transformer to the AC Inlet connector.
5. Remove the four screws that secure the Transformer to the bottom housing, and lift it
off.
TD52P TD52XW
6. Position the replacement Transformer with the screw holes aligned.
7. Attach the two cables from the Main PCBA and AC Inlet.

8. Secure the Transformer with four screws, and reserve step 2 for Housing assembly
9. Connect the Indicator to AC power and test it.
Note: Kindly take note of the cable routing from the Transformer within the bottom
housing.

APPENDIX A. CONFIGURING THE MAIN PCBA
Note: To perform the configuration, the RS232 option (PN: 30101019) needs to be installed on the
indicator. Once installed, connect the cable between indicator and computer.
Once a new Main PCBA is installed one will need to configure the new Main PCBA according to their
region.
1. Down load and install OHAUS Service and Repair Tools (Version 2.2.0.0 and later).
2. Open the software and select 'Repair Tool' and click 'Next'
3. Select 'TD52' under Product Selection and click 'Next'.
4. Select 'Replace Main PCB', click 'Next'
5. Set the same protocol setting between indicator and computer and click 'Next'.
6. Input the 'Serial Number' and 'Model Number' , Select the 'Shipping Country' from the location list
and click 'Next'.
7. You will see the below window screen when the configuration is completed successfully.

8. Turn OFF and ON the indicator and check if the configuration is correct.
9. If the process fail kindly check the below.
* The communication cable pin configuration.
* The Indicator Protocol setting.

APPENDIX B. SOFTWARE UPDATE VIA SERVICE TOOL
Note: To perform the configuration, the RS232 option (PN: 30101019) needs to be installed on the
indicator. Once installed, connect the cable between indicator and computer.
For TD52XW model, need the RS232 cable which in included in the cable set kit 30427860, please connect
the RS232 cable to the socket as the picture below.
1. Down load and install OHAUS Service and Repair Tools (Version 2.2.0.0 and later).
2. Open the software and select 'Repair Tool' and click 'Next'
3. Select 'TD52' under Product Selection and click 'Next'.
4. Select 'Download Software', click 'Next'
5. Set the same protocol setting between indicator and computer and click 'Next'.
6. Select the Mot file and click 'Next'.

7. Cycle the power and press the 'ON' button, follow by the instruction in the picture below
8. You will see the below window screen when it's in the process of the software download.
9. You will see the below window screen when the software download is completed successfully.

APPENDIX C. SOFTWARE UPDATE VIA MICRO SD CARD
Note: Need prepare the Micro SD card for this process.
1, Create the new folder "D5000" under the root folder of the Micro SD, and "Update" under
"D5000"
2, Copy the mot file in the folder "Update" with the name "30427649.mot"
3, Insert the Micro SD card into the SD card Slot (Make sure indicator is powered off for this step)
TD52P TD52XW
4, Power on and long press the button "User/Menu" entry to the Menu, Scroll to the Main Menu
"Maintenance" as the picture below:
5, Scroll to the Sub Menu "Service Menu" and enter the Password 64852
6, Scroll to "Firmware Update", press the Softkey corresponding to the icon for the software
upgrade

7, The indicator will be switched off automatically, when it's done with the software upgrading
8, Switch on the indicator to check the software version, when program startup.

99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
*30479277A*
P/N 30479277A © 2018 OHAUS Corporation, all rights reserved

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99 Washington Street

Defender 5000 Indicators

i Defender 5000 Indicators Service Manual

ii Defender 5000 Indicators Service Manual

iii Defender 5000 Indicators Service Manual

1.1 DEFINATION OF SIGNAL WARNING AND SYMBOLS

1.1.1 Safety Precautions

1.1.2 Relay Option Safety Precautions

CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO

1 Defender 5000 Indicators Service Manual

 Must be protected from electrostatic discharge.

 Work surface must be stable and level.

1.3 TOOLS AND TEST EQUIPMENT REQUIRED

1.3.1 Special Tools and Test Equipment List

1. Ohaus Scale Base.

2. Load Cell Simulator optional.

3. Computer with RS232 Interface for testing the RS232 communications.

4. RS232 Interface cable.

5. Data Printer for use with RS232 communications.

6. ESD work station or mat.

2 Defender 5000 Indicators Service Manual

1. Standard Electronics Tool Kit

3. Soldering Iron, solder and flux remover.

1.4 OVERVIEW OF PARTS AND CONTROLS

Figure 1-1 TD52P Indicator

3 Defender 5000 Indicators Service Manual

Figure 1-2 TD52XW Indicator

4 Defender 5000 Indicators Service Manual

Figure 1-3 Main PC Board

TABLE 1-3 MAIN PC BOARD

5 Defender 5000 Indicators Service Manual

To Enter ‘A’, press 2 times in the mode of uppercase input. To

enter ‘Z’, press 5 times in the mode of lowercase input.

Switch between three input modes, namely, numeric, lowercase and

6 Defender 5000 Indicators Service Manual

1.6.1 Scale Base with Connector

1.6.2 RS232 interface Cable to TD52P

1.6.3 AC Power to TD52P

1.6.4 AC Power to TD52XW

1.6.5 Battery Power

1.7 Internal Connections

Some connections require the housing to be opened.

1.7.1 Opening the Housing

CAUTION: ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER CONNECTIONS TO

7 Defender 5000 Indicators Service Manual

1.7.2 Scale Base Without Connector

Removing the pre-installed Load Cell connector and wiring harness

Installing Cables and Connectors

8 Defender 5000 Indicators Service Manual

Figure 1-7 Jumper Connections

9 Defender 5000 Indicators Service Manual

1.7.4 MICRO SD Card Installation

1.8 TD52XW Rear Housing Orientation

1.9 Mounting Bracket

10 Defender 5000 Indicators Service Manual

2.1 Menu Structure

TABLE 2-1 MENU STRUCTURE

Calibration Setup Read Out Application Mode

Unit GMP Communication