Universitatea Tehnică „Gheorghe Asachi” Iași

Facultatea de Construcții de Mașini și Management

Industrial

Sisteme Flexibile de Fabricație

-Proiect-

An universitar: 2022-2023

Student: Mărtinaș Emanuel

Grupa: 4402
3/12/23, 10:29 PM Machining Document

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
 

 
Created : 3/12/2023

Contents :

Part Operation : Part Operation.1

Manufacturing Program.1

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/.html 1/1
3/12/23, 10:29 PM MACHINE

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1

Machine : 3-axis Machine.1

Type : 3-axis Machine

Numerical control attributes

Axial/Radial movement false

MFG_SPLIT_CIRCLE_STRAT No split

Helical Interpolation false

Rapid feedrate 60000mm_mn

Post Processor words table CENIT_LATHE.pptable

Home point strategy FROM

NC data format Point (X,Y,Z)

NC data type ISO

Max machining feedrate 100000mm_mn

Min interpol. radius 0.01mm

Min discretization step 1e-004mm

Min discretization angle 0.001deg

2D circular interpol. true

3D circular interpol. false

3D Nurbs interpolation false
3D linear interpol. true

Max interpol. radius 5000mm

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3/12/23, 10:29 PM MACHINE

Spindle attributes
Tool change attributes
Home point X 0mm
Home point Y 0mm Tool change point X 0mm

Home point Z 100mm Tool change point Y 0mm

Orientation K 1 Tool change point Z 100mm

Orientation J 0 Radius compensation false

Orientation I 0

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3/12/23, 10:30 PM proiect sff2.CATProcess : Part Operation.1 : Tool List

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1

Tool List

Type : End Mill

Tool 2 : Cilindro frontala R2D8 Diameter : 8

Type : End Mill

Tool 3 : Cilindro frontala D10 Diameter : 10

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/ToolList_1.html 1/1
3/12/23, 10:30 PM Tool 2 : Cilindro frontala R2D8

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1

Tool 2 : Cilindro frontala R2D8

Name Cilindro frontala R2D8

Tool number 2
Ball-end tool false
Length 25mm
Cutting length 25mm
Non cutting diameter 0mm
Body diameter 10mm
Overall length 72mm
Corner radius 2mm
Effective length 25mm
Type : End Mill

Nominal diameter 8mm

Max life time 0s
Max machining length 0mm
Radial tool rake angle 0deg
Axial tool rake angle 0deg
Composition One piece
Machining quality Either
Number of flutes 4
Max plunge angle 120deg
Tooth material High speed steel
Way of rotation Right hand
Radial depth of cut for finish 0mm
Old Attribute Finishing cutting speed 0mm_mn
Roughing cutting speed 0m_mn
Finishing feedrate 0mm_turn
Roughing feedrate per tooth 0mm_turn
Old Attribute Roughing cutting speed 0mm_mn
Finishing cutting speed 0m_mn
Axial depth of cut for finish 0mm

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/Tool2.html 1/2
3/12/23, 10:30 PM Tool 2 : Cilindro frontala R2D8

Axial depth of cut for rough 0mm

Spindle unit false
Roughing spindle speed 0turn_mn
Finishing spindle speed 0turn_mn
Roughing feedrate 0mm_turn
Max machining feedrate 100000mm_mn
Radial depth of cut for rough 0mm
Finishing feedrate per tooth 0mm_turn

Associated operations...

Tool Compensation

Compensation Corrector Length Tool

Type Number Number Diameter
P1 1 1 0

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/Tool2.html 2/2
3/7/23, 1:19 PM HRC45 Corner Radius End Mills 4 Flute - MTS TOOLS

Welcome To MTS Tools - Focus On Cemented Carbide Field Manufacturing  

HOME ABOUT MTS PRODUCTS  NEWS CONTACT  QUICKLY REQUESTS 

HRC45 Corner Radius End Mills 4 Flute

Home / Solid Carbide End Mills / Corner Radius End Mills 4 Flute / HRC45 Corner Radius End Mills 4 Flute

PRODUCT HRC45
CATEGORIES
Raw material: Zigong YG10X, high hardness,
good wear resistance and corrosion resistance.
Solid Carbide End Mills 

Coating: ALTIN, high aluminum content provides

End Mill For Aluminum 
excellent hot hardness and oxi-dation
Roughing End Mills  resistance.

Spotting Drill Tolerance of End Mill Diameter: 1 ＜ D≤6 -0.010 ～

-0.030;6 ＜ D≤10 -0.015 ～ -0.040;10 ＜ D≤20
Longneck Endmill(HRC55)
-0.020 ～ -0.050
Carbide Rod

Twist Drill SEND INQUIRY

Customized Tool

Carbide Milling Insert

Features

 Cutting Edge Design: Corner radius,uneasy to cracking, widly used in high speed cutting

 2,helix angle is 35deg,high adaptability to material and hardness of workpieces,widely used to

mold and product processing and cost efficient.

English

https://www.endmillmts.com/product/hrc45-corner-radius-end-mills-4-flute/ 1/3
3/7/23, 1:19 PM HRC45 Corner Radius End Mills 4 Flute - MTS TOOLS

Suitable for Carbon Steel,Alloy Steel,Cast Iron

HRC: HRC45 HRC55,HRC60,HRC65

Coated: ALTISIN,AlTiN, TiAlN, TiSiN, TiN, DLC,No coating

Place of Origin: Jiangsu, China

Brand Name: MTS TOOLS

Model Number: HRC45/55/65

Material: Carbide

Stock: Rich

Processing Type: Metal Cutting Tools

Packaging & Delivery

1.One plastic pipe pack one piece,10 pcs per group

2.Put goods enclosed with air bubble paper into box

3.Other package is accepted according to customer’s requirement

Shipment: UPS/Fedex/DHL/TNT/EMS/ect

Send Quick Requests

Name *

Email *

Phone

Please let us know your requirements as details as better. Thank You!

Send Requests

Related Products

HRC65 Corner Radius HRC60 Corner Radius HRC55 Corner Radius HRC45
End Mills 4 Flute End Mills 4 Flute End Mills 4 Flute End
English

https://www.endmillmts.com/product/hrc45-corner-radius-end-mills-4-flute/ 2/3
3/12/23, 10:31 PM Tool 3 : Cilindro frontala D10

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1

Tool 3 : Cilindro frontala D10

Name Cilindro frontala D10

Tool number 3
Ball-end tool false
Length 60mm
Cutting length 50mm
Non cutting diameter 0mm
Body diameter 15mm
Overall length 100mm
Corner radius 0mm
Effective length 50mm
Type : End Mill

Nominal diameter 10mm

Max life time 0s
Max machining length 0mm
Radial tool rake angle 0deg
Axial tool rake angle 0deg
Composition One piece
Machining quality Either
Number of flutes 4
Max plunge angle 120deg
Tooth material High speed steel
Way of rotation Right hand
Radial depth of cut for finish 0mm
Old Attribute Finishing cutting speed 0mm_mn
Roughing cutting speed 0m_mn
Finishing feedrate 0mm_turn
Roughing feedrate per tooth 0mm_turn
Old Attribute Roughing cutting speed 0mm_mn
Finishing cutting speed 0m_mn
Axial depth of cut for finish 0mm

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/Tool3.html 1/2
3/12/23, 10:31 PM Tool 3 : Cilindro frontala D10

Axial depth of cut for rough 0mm

Spindle unit false
Roughing spindle speed 0turn_mn
Finishing spindle speed 0turn_mn
Roughing feedrate 0mm_turn
Max machining feedrate 100000mm_mn
Radial depth of cut for rough 0mm
Finishing feedrate per tooth 0mm_turn

Associated operations...

Tool Compensation

Compensation Corrector Length Tool

Type Number Number Diameter
P1 1 1 0

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/Tool3.html 2/2
3/7/23, 1:23 PM HRC45 Square End Mills 4 Flute - MTS TOOLS

Welcome To MTS Tools - Focus On Cemented Carbide Field Manufacturing  

HOME ABOUT MTS PRODUCTS  NEWS CONTACT  QUICKLY REQUESTS 

HRC45 Square End Mills 4 Flute

Home / Solid Carbide End Mills / Square End Mills 4 Flute / HRC45 Square End Mills 4 Flute

PRODUCT HRC45 VSM-Variable helix angle solid

CATEGORIES end mills

Raw material: Zigong YG10X, high hardness,

Solid Carbide End Mills 
good wear resistance and corrosion resistance.
End Mill For Aluminum 
Coating: ALTIN, high aluminum content provides
Roughing End Mills  excellent hot hardness and oxi-dation
resistance.
Spotting Drill

Tolerance of End Mill Diameter: 1 ＜ D≤6 -0.010 ～

Longneck Endmill(HRC55)
-0.030;6 ＜ D≤10 -0.015 ～ -0.040;10 ＜ D≤20
Carbide Rod -0.020 ～ -0.050

Twist Drill
SEND INQUIRY
Customized Tool

Carbide Milling Insert

Features

The unequal pitch spiral angle design greatly improves the seismic performance of the product and
can increase rigidity and surface finish effectively

 4flutes, high rigidity, widely used in shallow slot, profile milling, and finish machining.

 helix angle is 35deg,high adaptability to material and hardness of workpieces,widely used to

mold and product processing and cost efficient.

Suitable for Carbon Steel,Alloy Steel,Cast Iron

HRC: HRC45 HRC55 HRC60 HRC65

Coated: ALTISIN,AlTiN, TiAlN, TiSiN, TiN, DLC,No coating English

https://www.endmillmts.com/product/hrc45-square-end-mills-4-flute/ 1/3
3/7/23, 1:23 PM HRC45 Square End Mills 4 Flute - MTS TOOLS

Place of Origin: Jiangsu, China

Brand Name: MTS TOOLS

Model Number: HRC45/55/65

Material: Carbide

Stock: Rich

Processing Type: Metal Cutting Tools

Packaging & Delivery

1.One plastic pipe pack one piece,10 pcs per group

2.Put goods enclosed with air bubble paper into box

3.Other package is accepted according to customer’s requirement

Shipment: UPS/Fedex/DHL/TNT/EMS/ect

Send Quick Requests

Name *

Email *

Phone

Please let us know your requirements as details as better. Thank You!

Send Requests

Related Products

HRC65 Square End HRC60 Square End HRC55 Square End HRC4
Mills 4 Flute Mills 4 Flute Mills 4 Flute M

English

https://www.endmillmts.com/product/hrc45-square-end-mills-4-flute/ 2/3
3/12/23, 10:32 PM Program : Manufacturing Program.1

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1

Manufacturing Program.1

Tool Change.1 Tool : Cilindro frontala D10

Type : Tool Change type : End Mill

Roughing 1 Tool : Cilindro frontala D10

Type : Roughing type : End Mill

Tool Change.2 Tool : Cilindro frontala R2D8

Type : Tool Change type : End Mill

ZLevel 1 Tool : Cilindro frontala R2D8

Type : ZLevel type : End Mill

Program cutting time : No computed time

Program total time : No computed time

file:///C:/Users/marti/AppData/Local/DassaultSystemes/CATTemp/PartOperation1/Prog_1_1.html 1/1
3/12/23, 10:32 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : Roughing 1

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1
Program : Manufacturing Program.1

Roughing 1

Roughing

No Description

Strategy

IPMGenMode None
Machining quality Rough
Nurbs Output false
Unused 1mm
Pocket filter true
Part contouring true
Drilling tool length 100mm
Unused true
Unused 10deg
Smallest area to machine (%Ø) 12
Unused M3xTrochoidParamModeDist

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3/12/23, 10:32 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : Roughing 1

Tool path style Zig-zag

Direction of cut Conventional
Machining mode By plane
Offset on bottom plane 0mm
Unused 100
Semi finishing thickness on bottom 0mm
Unused false
Unused 1mm
Unused 10deg
Unused true
Engagement mode From outside
Bottom thickness 1mm
Bottom overlap definition Overlap ratio
Unused 0mm
Unused false
Interpolation mode Straight
Machining tolerance 0.1mm
Drilling tool angle 30deg
High speed machining true
Bottom pass overlap (ratio) 50
Unused 45deg
Ramping angle 15deg
Fully engaged tool management None
Rework threshold 0.1mm
Tool path style Helical
Helix diameter (% Ø) 70
Maximum full material cut depth 2.5mm
Machine only ordered areas false
Approach distance 10mm
Maximum depth of cut 1.3mm
Drilling tool diameter 25mm
M3xIgnoreHoleInt 2
Tool path style in pocket Helical
M3xIgnoreHoleLength 10mm
Pass overlap (diameter ratio) 12
Unused 120deg
Drilling safety distance 0mm
Pass overlap (length) 1.2mm
Unused 75

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3/12/23, 10:32 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : Roughing 1

Unused 100
Maximum angle for horizontal areas 0deg
Overshoot true
Unused false
Unused -1mm
Radial safety distance 3mm
M3xIgnoreHole false
Minimum trochoid radius 1mm
Unused true
Unused true
Unused 0mm
Engagement mode Ramping
Unused true
Unused 75
Unused 30mm
Offset on top plane 0mm
Horizontal areas detection true
Unused false
Unused 100
Unused 1mm
Corner radius 1mm
Tolerance 0.3mm
Offset 0mm
Small pass filter true
Unused 0.5deg
Pass overlap mode Overlap length
Unused 0mm
Unused 0mm
Bottom pass overlap (length) 5mm
Helical movement Both
Unused 25
Axial safety distance 50mm
Stay on bottom false
Unused 45deg
Distinct style in pocket false
M3xEngageFromExternalZone true
M3xCircularApproach false
M3xRadiusCircularApproach 2mm
M3xAngleCircularApproach 180mm

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3/12/23, 10:32 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : Roughing 1

M3xHardRampOffset 0mm
Cutting mode Climb
M3xTrochoidSurface 70
M3xTrochoidNonMachiningRadius 100
M3xTrochoidStep 0.5mm
M3xTrochoidMode M3xTrochoidAuto
M3xRadialFirst false
M3xFMTrochoidMaxEngagement 0.5mm
Circular Interpo. false

Feedrate Machining Time

Feedrate unit Linear

Spindle output true
Automatic compute from tooling Feeds and Speeds true
Spindle unit Angular
Automatic compute from tooling Feeds and Speeds true
MFG_FEED_SELECT_TRANSITION false
MFG_FEED_TYPE_TRANSITION Machining
Maximum radius 1mm
Distance after corner 1mm
Minimum angle 45deg
Reduction rate 40
Feedrate reduction in corners true
SlowdownRate 100
Distance before corner 1mm
Machining feedrate 1000mm_mn
Machining spindle 70turn_mn
MFG_LOCAL_FEED_TRANSITION_VALUE 5000mm_mn
Approach feedrate 300mm_mn
Retract feedrate 1000mm_mn

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3/12/23, 10:33 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : ZLevel 1

SHOP FLOOR DOCUMENTATION

proiect sff2.CATProcess
Part operation : Part Operation.1
Program : Manufacturing Program.1

ZLevel 1

ZLevel

No Description

Strategy

IPMGenMode None
Machining quality Rough
Nurbs Output false
Depth of cut by level for Multi-Pass 1mm
Compensation output 3D Contact (G29/CAT3Dxx)
Unused true
Total height for Multi-Pass 0mm
Number of levels for Multi-Pass 1
Remove portions of pass in undercut false
Machining mode Outer part and pockets
Offset on bottom plane 0mm
Safety distance 5mm

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3/12/23, 10:33 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : ZLevel 1

Offset on tool shank 2mm

Transition radius 5mm
High speed milling true
Unused 0mm
Reverse tool path false
Maximum distance 0.1mm
Scallop height 0.1mm
Engagement angle 20deg
Machining tolerance 0.1mm
Slant 20deg
Circular Interpo. true
UpgradeVersion true
High speed machining true
Max. horizontal slope 0deg
Ramping angle 15deg
Approach distance 10mm
Corner radius 1mm
Mode of input for Multi-Pass Number of levels and Maximum cut depth
Linking pass Circular or ramping
Undercut criterion 0mm
Minimum length to remove 0mm
Stepover mode Constant
Minimum step distance 1mm
Multi-pass sequencing mode By Zone
Radial safety distance 3mm
Unused -1
Offset on top plane 0mm
Guide tolerance 0.12mm
Set undercut criterion true
Approach & retract radius 1.2mm
Uses the tool as an End Mill tool false
Tolerance 0.3mm
Offset 0mm
Full safety true
Pass overlap 0.1mm
Length 10mm
Offset on tool path 0mm
Unsued 0mm
Axial safety distance 50mm

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3/12/23, 10:33 PM proiect sff2.CATProcess : Part Operation.1 : Manufacturing Program.1 : ZLevel 1

Cutting mode Conventional

Optimize 3to5x Converter associated operation false
Circular Interpo. false
Approximate passes to optimize circular interpo. false
M3xZlBool3 false
M3xZlBool4 false
M3xZlInt1 0
M3xZlInt2 0
Define discretization step false
Max discretization step 10000mm
M3xZlLength3 0mm
M3xZlLength4 0mm
M3xZlInt3 0
M3xZlInt4 0
M3xZlBool5 false
M3xZlBool6 false
M3xZlBool7 true

Feedrate Machining Time

Feedrate unit Linear

Spindle output true
Automatic compute from tooling Feeds and Speeds true
Spindle unit Angular
Automatic compute from tooling Feeds and Speeds true
MFG_FEED_SELECT_TRANSITION false
MFG_FEED_TYPE_TRANSITION Machining
Machining feedrate 1000mm_mn
Machining spindle 70turn_mn
MFG_LOCAL_FEED_TRANSITION_VALUE 5000mm_mn
Approach feedrate 300mm_mn
Retract feedrate 1000mm_mn

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 Tip Pret Total Material timp prelucrare timp program total
Completare Material KG H(euro/h) Total (euro) H(euro/h)
material Euro/kg (euro) (minute) (min) (euro)
100% 0.394 Al2017 2.40 0.94 43 35 25 39 25 16.25
GT
(euro)

42

Source: https://www.statista.com/statistics/675845/average-prices-aluminum-worldwide/
 salariut net
Taxe+impozite Salariu brut CO+ZL Cost operator
salariu brut (euro)
operator masina 2500 2250 4750 594 5344 1162
inginer CNC 5000 4500 9500 1188 10688 2323
Contabil 500 450 950 119 1069 232

Pret euro
Amortizare ani Schimburi Numar ore cost MU CNC/h
tarif(euro)
euro/luna
MU CNC 170000 10 2 40320 4 1417

Consum kw/h
pret lei/kw/h
Ore Lucrate Nr Zile Total lei Total euro
MU CNC 25 1.2 16 20 9600 2087

Licenta Win+B CAD/CAM

Pret achizitie Total Cost euro/luna
PC 7500 500 10000 11600 483

tarif euro/luna
suprafata Total euro/luna
chirie loc masina 8 12 96
operator masina 1162 1 1162
inginer CNC 2323 1 2323
MU CNC 1417 1 1417
Consum MU-CNC 2087 1 2087
Scule aschietoare1500 1 1500
contabil 232 1 232
PC 483 1 483
Chirie Hala 0 100 0
Profit 2325 1 2325

Cost euro/h 35