NOTES

1.0 ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE

SPECIFIED.
2.0 MATERIAL :
1. TOP PLATE PISTON & POT / BOTTOM PLATE WILL BE MADE UP OF CAST STEEL
OF GRADE 340-570W OF IS : 1030.
2. STAINLESS STEEL WILL CONFIRM TO AISI:304 WITH THE SLIDING SURFACE
FINISHED SMOOTH.
3. CONFINED PTFE WILL BE OF UNFILLED QUALITY & WILL HAVE REQUIRED
PROPERTIES REGARDING TENSILE STRENGTH ETC. AS PER BS:5400 SEC 9.2 &
BS:3784 GRADE A.
4. THE CONFINED ELASTOMER INSIDE POT WILL HAVE THE FOLLOWING
PROPERTIES :
a) HARDNES - IRHD IS:3400 ( PART II ) 50 +/- 5
b) Min. TENSILE STRENGTH - MPa IS:3400 ( PART I ) 15.5
c) Min. ELONGATION AT BREAK , Max. COMPRESSION SET & ACCELERATED
AGEING WILL BE AS PER
TABLE - 1 ' PROPERTIES OF ELASTOMER ' IN IRC : 83
( PART II ).
5. ANCHOR BOLT MATERIAL AS PER GRADE 8.8 OF IS :
1367 & SLEEVE MATERIAL AS PER IS : 2062 & DETAIL OF
THREAD AS PER IS : 1367 & ACCESSORIES
CONFIRMING TO IS : 2062.
6. THE STAINLESS STEEL WILL BE WELDED ON THE
BACKING PLATE. SUITABLE NOS. OF WASHERS ARE
TO BE USED AS A PACKING TO TIGHTEN THE ANCHOR
BOLTS WITH BEARING TOP PLATE & BOTTOM PTATE.
7. INTERNAL SEAL WILL BE PROVEN TYPE POLY OXY
METHYLENE ( POM ) SEALING CHAIN.PROPERTIES AS
SPECIFIED IN THE TABLE 2 OF IRC : 83 ( PART III ) -
2002
8. EXTERNAL SEAL WILL BE GLUED WITH POT BY
SECTIONAL ELEVATION OF BEARING ADHESIVE MATERIAL.
3.0 WELDING :
ALL WELDING WILL BE MANUAL METAL ARC PROCESS CONFIRMING TO IS : 816 & IS :
9595 WITH ELECTRODE AS PER IS : 814 , PRE HEATING AND POST WELD STRESS
RELIEVING TO BE DONE IF REQUIRED.

4.0 TOLERANCES :
GENERALLY AS PER CLAUSES OF BS : 5400 SEC. 9.2 SUBJECT TO THE MODIFICATIONS
:
1. PLAN DIMENSIONS : 0 TO + 5 MM
2. OVERALL HEIGHT : 0 TO + 3 MM
3. HEIGHT OF ELASTOMER : + 5 %
4. HEIGHT OF ANY STEEL COMPONENT
a) MACHINED : 0 TO +1MM
b) UNMACHINED : CLASS 2 OF IS: 4897

5.0 FINISHING :
1. ALL NON WORKING SURFACES WILL BE COATED WITH TWO COATS OF EPOXY
PRIMER AND ONE OR MORE COATS EACH OF HIGH BUILD EPOXY PAINT
DETAIL OF ANCHOR SLEEVE REINFORCED WITH MIO (MICACEOUS IRON OXIDE) & FINISH PAINT AFTER SHOT
BLASTING TO SA 2 1/2 QUALITY AS PER IS : 9954. TOTAL DRY FILM THICKNESS > /
= 160 microns. OVERALL HEIGHT : 0 TO + 3 MM.
2. ANCHOR SLEEVES WILL BE GALVANISED / EPOXY COATED BEFORE DESPATCH.
3. THE MATING SURFACE OF THE CYLINDER OF THE POT AND THAT OF THE

PLAN OF TOP PLATE WITH S.S.PLATE PISTON SHALL BE METALLURGICALLY HARDENED TO A VALUE NOT LESS THAN
300 BHN.
6.0 INSTALLATION :
1. Installation tolerances
a) Location of bearing : +/-3mm
b) Level of bearing (max.) : +/-5mm
c) Horizantality of bearing : 1 in 200 in any direction.
2. MATERIAL IN CONTACT WITH BEARING : SUPERSTRUCTURE : CONCRETE ( M25
GRADE MIN. ) ; PEDESTAL : CONCRETE ( M40 GRADE MIN. )
3. DISMANTLING OF BEARING AT SITE IS NOT RECOMMENDED. IF REQUIRED ,
SPECIAL CARE SHOULD BE TAKEN.
4. CLAMPS ( FOR TRANSPORTATION AND ERECTION ) ARE TO BE REMOVED AFTER
INSTALLATION AT AN APPROPRIATE TIME.
5. THE GROUT OF THE BEDDING MORTAR SHALL BE HIGH STRENGTH FREE FLOW
NON SHRINK GROUT SUCH AS CONBEXTRA - GP2 OR EQUIVALENT.
7.0 GREASING:
SILICON GREASE WILL BE APPLIED AT PTFE STAINLESS STEEL INTERFACE AFTER
TESTING. TESTS
1. RAW MATERIALS : NECESSARY TEST CERTIFICATES FOR ALL RAW MATERIALS
SHALL BE FURNISHED BY MANUFACTURERS.
2. 2. TEST ON CASTING : TEST SPECIFIED IN IS : 1030 WILL BE PERFORMED.
CASTINGS SHALL BE ULTRA-SONICALLY TESTED AND CERTIFICATES
SUBMITTED. QUALITY LEVEL OF CASTING SHALL BE LEVEL 3 AS PER IS : 9565.
3. TEST ON WELDING : ALL WELDING WILL BE TESTED BY DYE PENETRATION
METHOD AS PER Et=19 BW=337.0 B2=18 3mm THK. S.S. PLATE Ll=50

THE MANUFACTURER
4. ACCEPTANCE TESTS ON BEARINGS SHALL BE CARRIED AS PER CL.928.6.2.3 OF
IRC 83 - PART - III OF 2002.
a) PART - III OF 2002. ALL TEST ON BEARING WILL BE CARRIED OUT IN PRESENCE
OF REPRESENTATIVE OF CLIENT / CONSULTANT / CONTRACTOR.
b) BEARINGS WILL BE CHECKED FOR OVERALL DIMENSIONS.
c) BEARINGS WILL BE VERTICAL LOAD TESTED TO 1.25 x DESIGN LOAD.
d) A PAIR OF BEARINGS SELECTED AT RANDOM WILL UNDERGO TESTING IN
ORDER TO DETERMINE THE COEFFICIENT OF FRICTION AT DESIGN LOAD.
e) BEARINGS SELECTED AT RANDOM WILL BE TESTED FOR PERMISSIBLE
ROTATION.
SECTIONAL ELEVATION OF TOP PLATE-AT 'TT' f) THE CERTIFICATES FOR LOAD TESTING AND DIMENSIONS OF ALL BEARINGS
WILL BE SUBMITTED TO THE DEPARTMENT.

POT / PTFE BEARINGS WILL BE DESIGNED , MANUFACTURED & TESTED AS PER IRC :

ENLARGED DETAIL AT-'X' 83 ( PART III ) - 2002 SPECIFICATION.

SECTIONAL ELEVATION OF BOTTOM PLATE WITH CYLINDER.-AT 'TT'

PROJECT TITLE

4-Lane Gwarko Flyover Project

.
.
CLIENT
Detail of Dimpled PTFE
.
ENGINEER
TOP PLAN TOP PLAN

SECTIONAL ELEVATION SECTIONAL ELEVATION

ELEVATION DRAWING TITLE
ELASTOMER PAD BRASS RING ELEVATION OF PISTON WITH P.T.F.E.& SADDLE PLATE-AT 'CC'
Guided (L) Bearing
DATE: DESIGN/DRAWN BY: APPROVED BY:
TECHNICAL DATA
01.12.2022

347 Mt 686 526 22 628 423 400 460 16 398 25 6 9 400 400 27 60 18 42 520 10 113 20 60 8+8 591 621 585 65 16 50 250 250 26 21 468 DRAWING NO. REV. NO.

Capacity Lt Bt Tt Lssp Bssp Dptfe Dsad Tsad Dp Tp h1 h2 S Di/di he Tcw Tc Hc Db h4 HT Dbolt Lbolt No.of A B C Cl Ct D L L1 Gt Gh Gd 00
Bolts