Enclosure - CR 30-X 2nd CR30-Xm - Input Tray

HEALTHCARE Enclosure
Imaging Services
Document No: DD+DIS119.12E

This number is needed for production line only:
A605438.0 CR 30-X 2nd
Type 5175 / 200 / 205 / 220 / 225
CR 30-Xm
Type 5179 / 100
Replacement Instructions
for the "Input Tray"
► Purpose of this Document
This enclosure is part of the spare part kit "Input Tray",

with following spare part numbers*:
 CM+9 5178 4000 2 for CR 30-X 2nd, Type 5175 / 200 / 205 / 220 / 225
 CM+604210 0 for CR 30-Xm, Type 5179 / 100
It describes all necessary steps for the replacement.
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
► Referenced Documents
Document Title
None
NOTE:
Dispose the enclosure document after finishing your task
(observe the confidentiality note below).
CONFIDENTIALITY NOTE:
Use, dissemination, distribution or reproduction of this document by unauthorized personnel is not permitted and may be unlawful.
DOCUMENT CONTROL NOTE:
The controlled version of this document is available from the Agfa HealthCare Library. Any printed copy of this document is uncontrolled.
Revision 0
08-2012 printed in Germany Document Node ID: 37271571
Enclosure_e_template_v07
Agfa Company Confidential Copyright © 2012 Agfa HealthCare N.V.
DD+DIS119.12E Enclosure
► Manufacturer
Agfa HealthCare N.V.
Publisher
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstraße 161
D - 81539 München
Germany
Copyright  2012 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium,
or its affiliates.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1) Read the "Generic Safety Directions" document
(see Agfa HealthCare Library => General Info => Agfa HealthCare =>
Publications => Service Manual) prior to attempting any operation, repair or
maintenance task on the equipment.
(2) Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
CAUTION:
Static discharge! Electrical components may be destroyed:
For the repair on electrical components, wear a grounding strap
(Order number: CM+9 9999 0830 0) around the wrist and connect the other end of this
strap on a grounded conducting metal piece.

Revision 0 CR 30-X 2nd, Type 5175 / 200 / 205 / 220 / 225 Page 2 of 20
08-2012 CR 30-Xm, Type 5179 / 100 Agfa Company Confidential
LIST OF CONTENTS
1 PERFORMING A SOFTWARE UPDATE AT CR 30-X 2ND IF SOFTWARE IS BELOW

CIR_1203..................................................................................................................................5
2 REMOVING THE DEFECTIVE INPUT TRAY ..........................................................................7
3 PREPARING THE MOUNTING OF THE NEW INPUT TRAY................................................11
4 MOUNTING THE NEW INPUT TRAY ....................................................................................13
5 PERFORMING ADJUSTMENTS FOR PROPER LOCKING OF THE INPUT TRAY .............15
6 COMPLETING THE REPLACEMENT....................................................................................16
7 PERFORMING A STALL CALIBRATION FOR ALL MOTORS ..............................................16
8 PERFORMING A BACKUP ....................................................................................................17
9 VERIFYING THE REPLACEMENT ........................................................................................20

Subject Replacement Instructions for the "Input Tray"
SCOPE OF DELIVERY:
Input Tray Input Tray
Alignment Bar
BOM_Input_Tray.cdr
Figure 1
REQUIRED TOOLS:
7 mm
TX20 cutter
Rubber hammer
REQUIRED SOFTWARE:
For CR 30-X 2nd Software ≥ CIR_1203 is required. See also next page.
IMPORTANT:
Install the Input Tray* CM+604210 0 in CR 30-Xm, CR 30-Xm
Type 5179 / 100 only.
m
Figure 2
Install the Input Tray* CM+9 5178 4000 2 in CR 30-X 2nd, CR 30-X
Type 5175 / 200 / 205 / 220 / 225 only.
Note, that on the cover of the CR 30-X 2nd also a different name
can be printed. In this case use the type label in the rear of the
digitizer to confirm that the proper spare part is used.
Figure 3
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.

REQUIRED TIME:
Approx. 50 minutes
 15 minutes software installation
 20 minutes exchange
 5 minutes stall calibration
 5 minutes backup
 5 minutes verification
1 Performing a Software Update at CR 30-X 2nd if Software is

below CIR_1203
NOTE:
The input tray which is part of Cassette opener
delivery has a cassette opener light sensor
light sensor mounted.
For CR 30-X 2nd: The cassette
opener light sensor is supported as
of software CIR_1203 only.
For CR 30-Xm: The cassette
opener light sensor is supported as
of software CIRM1102 (first
released software version).
Figure 4
(1) On the NX workstation log-off the current user and log-in as "crservice".
(2) Open the browser.
(3) Enter the digitizer IP address in the address window.

NOTE:
If the digitizer IP address is not known, look it up in the NX configuration tool:
 Double-click the icon <Start NX Configurator> on the desktop.
 Select: Load active configuration
 Go to: Devices > Digitizer Configuration
This page shows the digitizer IP address.
 Quit the NX Configurator (Close without saving any changes).
(4) Enter username and password (obtained during the classroom training).
(5) Check the displayed software version: If a higher digitizer software is available,
install this software.
Follow the instructions which are enclosed to the software ZIP file.

2 Removing the defective Input Tray
DISASSEMBLY: A
OFF
(1) Switch off the digitizer (A).
(2) Disconnect the cables (B).
5175_c35_001.cdr
Figure 5
(3) Press both buttons at the A

feed table (A).
(4) Pull out the cassette unit (B).
B
5175_c35_00A.cdr
Figure 6
(5) Open the upper (A) and lower A

screws (B) a few turns.
5175_c35_002.cdr
Figure 7

(6) Press both buttons at the B

feed table and pull out the  5 cm
front cover approximately
5 cm (A).
(7) Disconnect the cable (B).
(8) Remove the front cover.
5175_c35_003.cdr
Figure 8
CAUTION:
Components underneath the top cover can be damaged.
Carefully take off the top cover.
(9) Remove two screws (A). B

(10) Take off the top cover (B, C).
A C
A
5175_c35_004a.cdr
Figure 9

(11) Disconnect the connector at

the E-label of the cassette
fixation unit.
Figure 10
(12) Disconnect two cables (A, B)

at the Erasure Unit.
(13) Open cable holder (C).
(14) Remove the screw for the
erasure unit (D).
(15) Remove the erasure unit.
Figure 11
(16) Disconnect following cables

at the IP handling board:
P14, P11, P6, P5, P3, P1
(17) Open the corresponding
cable holders.
(18) Put the cables in the rear
inside the device.
remove_cables_at_IPH.cdr
Figure 12

(19) Close the input tray.

(20) Remove two guide rail
brackets.
remove_brackets.cdr
Figure 13
NOTE:
The two rails are still fastened in the Left side view
with left cover
rear. The rear brackets are not and scan unit removed
removed:
guides_fastened_in_the_rear.cdr
Figure 14

WARNING:
The digitizer may fall off the table. Injury or device damage possible.
Take care when pulling at the input tray.
(21) Pull out the input tray until

the stop.
(22) By turning the input tray left
and right a few times (A), A
and pressing with the
thumbs (B), remove the
input tray.
pull_out_tray.cdr
Figure 15
Result The input tray is removed.
3 Preparing the Mounting of the new Input Tray
(1) Open the screws at the

L-brackets one to two turns.
(2) Shift the L-brackets to the
inner side.
shift_L-brackets.cdr
Figure 16

CAUTION:
IP jams possible if IP guide plate is deformed.
Do not bend IP guide plate at removal.
(3) Remove the IP Guide Plate at

the new Input Tray.
remove_guide_plate.cdr
Figure 17
(4) Remove the cable tie.
Figure 18

(5) From the inner side of the input

tray, open two screws of the
guide fork approx. half a turn.
(6) Check the movability of the
guide fork:
It must be possible to move the
guide fork with little effort. open_screws_at_fork.cdr
It may also not be loose

however.
Figure 19
4 Mounting the new Input Tray
ASSEMBLY:
(1) Shift the input tray alignment
bar towards the two guide
pins as shown in Figure 20.
insert_adjustment_tool.cdr
Figure 20

WARNING:
The input tray may fall down.
Injury or device damage
possible.
With extended rails, always
support the input tray manually, as
long as the rails are not properly
mounted yet.
Figure 21
(2) Insert the new input tray

(without mounted erasure
unit).
(3) Shift the input tray towards the
input tray alignment bar.
(4) Manually shift the rails below
the rear guide rail brackets.
(5) Close the input tray.
(6) With a hammer carefully push
the two guide rails below the
rear guide rail brackets.
mount_new_input_tray.cdr
Figure 22
(7) Mount the two guide rail brackets.

(8) Check following items:
 Input tray is properly fixed.
 Input tray has still parallel contact with the input tray alignment bar.
A clearance < 0,5 mm is still ok.
(9) Remove the input tray alignment bar.

5 Performing Adjustments for proper Locking of the Input Tray
(1) Shift the two L-brackets in

proper position: Distance to
the input tray locks  1 mm
approx. 1 mm.
(2) Fasten the L-brackets.
 1 mm
mount_L-brackets.cdr
Figure 23
(3) Carefully open the input tray.

(4) Fasten the two screws for the guide fork.
(5) Open and close the input tray a few times:
 The input tray must lock properly.
 The movement must be smooth.

6 Completing the Replacement
(1) Mount the IP guide plate.

(2) Mount the erasure unit.
(3) Re-connect all cables.
(4) Close the cable holders.
(5) Mount the top cover.
(6) Mount the front cover.
(7) Switch on the digitizer.
IMPORTANT:
After switch on it is possible that error 4230 pops up, indicating a software mismatch
between the installed software and the software which was installed on the Handling
Control Board in production.
To solve this error, install the latest digitizer software:
 CIRMXXXX for CR 30-Xm
 CIR_XXXX for CR 30-X 2nd.
The software including installation instructions is available on the Agfa HealthCare
Library.
7 Performing a Stall Calibration for all Motors
(1) On the NX workstation log-off the current user and log-in as "crservice".
(2) Open the browser.
(3) Enter the digitizer IP address in the address window.
NOTE:
If the digitizer IP address is not known, look it up in the NX configuration tool:
 Double-click the icon <Start NX Configurator> on the desktop.
 Select: Load active configuration
 Go to: Devices > Digitizer Configuration
This page shows the digitizer IP address.
 Quit the NX Configurator (Close without saving any changes).

(4) Enter username and password (obtained during the classroom training).
(5) Select the service menu: <Stall Calibration>
(6) Select: All Motors CR 30-X Service
(7) Wait until the stall calibration Stall Calibration
is finished.
All Motors
Cassette Fixing Motor (M1)
Cassette Locker Motor (M17)
Drawer Unit motor (M4)
Roller Clamping Motor (M6)

Figure 24
8 Performing a Backup
(1) Press both buttons at the feed A

table (A).
(2) Pull out the cassette unit (B).
B
5175_c35_00A.cdr
Figure 25
CAUTION:
Parts underneath the top cover can be damaged.
Carefully remove the top cover. Follow the instructions as shown in next step.

(3) Remove two screws (A).

(4) Take off the top cover (B, C).
5175_c35_004.cdr
Figure 26
(5) Remove screw (A).

(6) Take out the USB flash drive B
(B).
5175_c35_backup1.cdr
Figure 27
(7) Mount the Top Cover.

Do not mount the screws yet. A
5175_c35_404.cdr
Figure 28

(8) Plug-in the USB flash drive.

(9) Close the cassette unit.
(10) Switch on the digitizer.
5175_c35_094a.cdr
Figure 29
(11) On the NX workstation open the browser.

(12) Enter the IP address of the digitizer in the address window.
(13) Enter username and password.
(14) In menu <Backup> select

<Complete backup> and
<SAVE TO USB>
(15) Unplug the USB flash drive
when the message is
displayed: Remove USB
flash drive.
(16) Select menu <Logout> and
follow the logout wizard.
(17) Close the browser.
Figure 30
(18) Put the USB flash drive back in its cover and mount the screw.
(19) Mount the top cover.
(20) Close the cassette unit.

9 Verifying the Replacement
(1) Open and close the cassette unit: It must run smoothly.
(2) Check the distance of the front cover to the side covers: The distance must be
equal at both sides.
(3) Pull slightly at the closed cassette unit: It must stay closed.
(4) Login to the NX workstation with user "crservice".
(5) Scan an unexposed cassette.
(6) Reject the image.
(7) Logout user "crservice".
Result The Input Tray is replaced.


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HEALTHCARE Enclosure

Document No: DD+DIS119.12E

► Purpose of this Document

This enclosure is part of the spare part kit "Input Tray",

It describes all necessary steps for the replacement.

DOCUMENT CONTROL NOTE:

1 PERFORMING A SOFTWARE UPDATE AT CR 30-X 2ND IF SOFTWARE IS BELOW

DOCUMENT CONTROL NOTE:

Subject Replacement Instructions for the "Input Tray"

DOCUMENT CONTROL NOTE:

1 Performing a Software Update at CR 30-X 2nd if Software is

DOCUMENT CONTROL NOTE:

DOCUMENT CONTROL NOTE:

2 Removing the defective Input Tray

(3) Press both buttons at the A

(5) Open the upper (A) and lower A

DOCUMENT CONTROL NOTE:

(6) Press both buttons at the B

(9) Remove two screws (A). B

DOCUMENT CONTROL NOTE:

(11) Disconnect the connector at

(12) Disconnect two cables (A, B)

(16) Disconnect following cables

DOCUMENT CONTROL NOTE:

(19) Close the input tray.

DOCUMENT CONTROL NOTE:

(21) Pull out the input tray until

Result The input tray is removed.

3 Preparing the Mounting of the new Input Tray

(1) Open the screws at the

DOCUMENT CONTROL NOTE:

(3) Remove the IP Guide Plate at

(4) Remove the cable tie.

DOCUMENT CONTROL NOTE:

(5) From the inner side of the input

It may also not be loose

4 Mounting the new Input Tray

DOCUMENT CONTROL NOTE:

(2) Insert the new input tray

(7) Mount the two guide rail brackets.

DOCUMENT CONTROL NOTE:

5 Performing Adjustments for proper Locking of the Input Tray

(1) Shift the two L-brackets in

(3) Carefully open the input tray.

DOCUMENT CONTROL NOTE:

6 Completing the Replacement

(1) Mount the IP guide plate.

7 Performing a Stall Calibration for all Motors

DOCUMENT CONTROL NOTE:

Cassette Fixing Motor (M1)

Cassette Locker Motor (M17)

Drawer Unit motor (M4)

Roller Clamping Motor (M6)

(1) Press both buttons at the feed A

DOCUMENT CONTROL NOTE:

(3) Remove two screws (A).

(5) Remove screw (A).

(7) Mount the Top Cover.

DOCUMENT CONTROL NOTE: