Chapter 05
Chapter 05
Chapter 05
Five
learning ObjectiveS
Partnering for mutual benefit is fundamental to total quality. In an intensely competitive marketplace, where quality is defined by
the customer, such practices as low-bid contracts, antagonistic internal relationships, and attempts to operate as an island are
being replaced by partnering. Working together for mutual benefit sounds like a nice thing to do, and it is. However, being nice has
little to do with this contemporary approach to doing business. On the contrary, the partnering philosophy is solidly grounded in
the practical demands of the marketplace. This chapter provides the information needed to facilitate partnering relationships with
suppliers, customers, internal units, and potential competitors.
Partnering Model
Establishing partnering relationships with suppliers or cus-
tomers is a process that should be undertaken in a systematic
way. Haphazardly formed relationships based on halfhearted
commitments are worse than having no partnerships at all.
Figure 5.4 provides a model that can be used as a guide in the
formation of partnering relationships with both external and
internal suppliers and customers.
End Users
Customer
Suppliers (Customers of
(Manufacturer)
the Manufacturer)
Develop a
1
Partnering Briefing
Conduct a Develop
4 10
Partnering Briefing Objectives
Decide
Whether There Is No
6
Sufficient Commitment
Yes
Identify Key
7
Operational Personnel
Decide Whether There Is Sufficient Commitment If should be formed into a team. This means more than just
the key decision makers show noticeable reluctance, they are naming them to the team. They must be given opportunities
not likely to make a full commitment to the partnership. There to get to know and trust each other. The success of the part-
is no need to proceed any further with potential partners who nership will depend in great measure on the willingness and
seem reluctant. The better course of action in such a case is to ability of these team members to work together in a mutually
break off further involvement and begin the process again with supportive and trusting manner.
another potential external partner. However, if the level of com-
mitment is sufficient, proceed to the next step in the process. Develop a Mission Statement The partnership team
needs a clear and concise mission statement so that every-
Identify Key Operational Personnel If the level of com- one involved understands what the team is supposed to do.
mitment is sufficient to proceed with the partnership, who are The mission statement should be developed by executive-
the key people from both organizations needed to put it into level decision makers from both organizations. Figure 5.5 is
operation? Are personnel needed from marketing, purchas- an example of a mission statement for a supplier–customer
ing, engineering, manufacturing, receiving, or accounting? partnership.
Identify the people who will be needed to put into action the
commitment made by executive-level decision makers. Develop Objectives The mission statement is written
in general terms. It is translated into more specific terms by
Form the Partnership Team The key people identi- objectives. These objectives should be developed by the part-
fied as necessary to putting the partnership into operation ners and ratified by the executive-level decision makers of
Chapter Five Partnering and Strategic Alliances 67
Figure 5.5 Mission Statement: Keltron Electronics–Precision Machining, Inc., Customer–Supplier Partnership.
both partnership organizations. Well-written objectives are it allows the supplier to gain firsthand knowledge of how
stated in measurable terms, such as the following: to better serve the customer. Another innovative partner-
ship takes the form of the customer focus group. The cus-
■■ Each week 100 low-voltage power supplies will be deliv-
tomer focus group is an example of a partnership between
ered according to a just-in-time (JIT) schedule.
a supplier and the users of its products or services. Such a
■■ All power supplies delivered will be free of defects. focus group consists of customers who are pulled together
These objectives are specific and measurable. In the first by a supplier to provide feedback concerning the quality of
one, the expected quantity (100) and the delivery sched- an existing product or service or input concerning a pro-
ule can both be easily checked. In the second objective, if posed product or service. There are many examples of in-
even one power supply is rejected, the objective has not novative partnerships in today’s highly competitive global
been accomplished. All such objectives must be agreed to by marketplace.
both partners before being sent forward for ratification by Coca-Cola and Nestlé formed a research partnership to
executive-level personnel. develop a line of ready-to-drink teas and coffees. Procter &
Gamble and Walmart formed a partnership to better serve
Prioritize Objectives and Begin It will typically their shared customers through improved shipping and re-
take several objectives to completely translate the mission ceiving procedures. IBM has a formal partnering program
statement into measurable action. The importance of these called the Business Partner Program in which IBM and
objectives is relative. Although all are important, the ob- more than 1,000 partners share information of mutual ben-
jectives should be prioritized and listed in order from the efit and develop strategies to better serve mutual custom-
most important to the least. After priorities have been es- ers. Partnerships among automobile manufacturers are now
tablished and confirmed by executive-level personnel, the common: Ford partners with Mazda, and General Motors
work necessary to accomplish them begins. Results should with Suzuki.
be monitored and appropriate action taken when prob- There are no limits on the types of partnerships and alli-
lems arise. ances that businesses can form for mutual benefit, and there
are no limits on the types of companies that might form part-
nerships; even competitors may do so. Anything that can be
innOvative allianceS done better through cooperation represents a potential basis
and PartnerShiPS for a partnership.
Partnering between and among companies can take many
forms. A group of small and medium-sized companies
might form a partnership to save money through consor-
tium buying. This is a concept wherein two or more com- QuAlity tiP
panies get together to purchase common items in bulk: by
Process integration with Suppliers
doing so, they gain the cost benefits of size. Another in-
Suppliers are among an organization’s most important partners.
novative type of partnership involves suppliers and their But supplier partnerships can be high-maintenance in nature.
customers. Major customers agree to welcome an in-house Even the best supplier partnerships demand constant attention,
supplier representative who works with the customer’s nurturing, and improvement. One of the most difficult supply-
personnel to continually improve the supplier–customer chain problems for organizations is process integration. The
relationship. Having an in-house supplier representative best supplier partnerships result when processes can be inte-
grated to the point that the partners share forecasts, demand
gives the customer an advocate who sees firsthand what is signals, inventory control, and transportation information.
needed from the supplier, when, where, and why. In turn,
68 Chapter Five Partnering and Strategic Alliances
■■ The quality of supplier products should be guaranteed by to expect of the other. At this point, there is no trust between
the supplier’s quality processes. The buyer should have no the partners.
need to inspect the supplier’s products.
■■ The supplier should fully understand and be able to prac- Short-Term Pressures The typical short-term pressures
tice JIT. Buyers should not need to maintain inventories. that apply in a traditional business setting manifest them-
■■ Both partners should be capable of sharing information selves in this step. The buyer will be under the usual pressure
electronically so that the relationship is not inhibited by to cut costs. The supplier will be under the usual pressure to
paperwork. Electronic data exchange is particularly im- increase sales volume. Both partners will be cautious, and
portant for successful JIT. initial attempts to begin putting some substance to the part-
nership will be probing and vague.
Stages of Development in
Need for New Approaches In the need for new ap-
Supplier Partnerships proaches stage, traditional negotiations will inevitably occur.
Successful supplier partnerships don’t just happen overnight; The buyer will press for price discounts, improved pay-
they evolve over time. According to Poirier and Houser, this ment terms, freight allowances, and other concessions that
evolution occurs in the stages depicted in Figure 5.6 and de- save it money but cost the supplier. The supplier will press
tailed in the following sections: for higher volume to offset concessions made to the buyer.
Then, if either partner has involved total quality-conscious
Uncertainty and Tentativeness In the uncertainty and personnel, it will dawn on them that quality is not being
tentativeness stage, the buyer and seller are like two people served by this traditional negotiating. Both will begin to re-
on their first date. There is interest, but it is tentative and alize that a new approach is needed. If this awareness does
prefaced with uncertainty. Neither party knows exactly what not occur, the partnership will fail.
Mature
Partnering
Stage 7
Adoption of
New Values
Stage 6
Awareness
of Potential
Stage 5
Adoption of New
Paradigms
Stage 4
Stage 3
Short-Term
Pressures
Stage 2
Uncertainty and
Tentativeness
Stage 1
Adoption of New Paradigms In the adoption of new par- chain. To meet this challenge, world-class organizations
adigms stage, both partners explore ways to move toward the use a variety of approaches. The most common of these ap-
concept of mutual benefit. The key is for both partners to ac- proaches for managing quality in the supply chain are sup-
cept the principle that absorbing costs within the partnership plier evaluations, supplier certifications, third-party filters,
(by either the supplier or the buyer) gives neither an advantage. supplier audits, and supplier development programs. Each of
The best way to promote competitiveness is for both partners the concepts is explained in this section.
to work together to lower costs. This new way of thinking (par-
■■ Supplier evaluations. With this approach, specific criteria
adigm) will give the partnership a competitive advantage over
are established such as quality, on-time delivery, technical
other organizations that produce the same product.
capabilities, process capabilities, and management quality.
Suppliers are then graded on each of these criteria. In order
Awareness of Potential In the awareness of potential to work with the organization that sells the finished prod-
stage, both partners become fully aware of the possible ben-
uct, suppliers must maintain a specified minimum score or
efits that can be realized from the partnership. The potential
grade on all criteria and, often, a minimum overall score.
for a true win–win relationship can now be seen. Rather than
negotiating price concessions and volume increases, both ■■ Supplier certifications. Supplier certifications are similar
partners realize that by working together they can exceed any to supplier evaluations except that they are more involved
short-term advantages that might have been realized from and imply long-term relationships. Supplier certifications
these traditional negotiating strategies. are typically based on both evaluations and on-site inspec-
tions. Suppliers that are certified and maintain that certi-
Adoption of New Values In the adoption of new val- fication are given priority when work is subcontracted by
ues stage, both partners adopt the new values inherent in a the organization that sells the finished product.
true supplier–buyer partnership. These values include trust, ■■ Third-party filters. A third-party filter is an organiza-
openness, and sharing. Each party trusts the other to pro- tion that registers or certifies suppliers. In the United
tect the confidentiality of what they learn about one another. States, the two most common third-party filters are ISO
Both parties accept that the more information they share, in- (ISO 9000) and the Malcolm Baldrige criteria. For exam-
cluding financial information, the better prepared they will ple, a large organization with a long list of suppliers might
be to help one another. require suppliers to be ISO 9000 registered or to show that
they effectively apply the Baldrige criteria.
Mature Partnering In the mature partnering stage, the ■■ Supplier audits. Supplier audits for quality are similar
partnership has solidified. A high level of trust and coopera- to the kinds of audits conducted by CPAs on an organiza-
tion has been established between the partners. Continuous tion’s books. A team of auditors visits on site and inspects
interfacing between pertinent employees at all levels of both the organization’s processes and other pre-arranged
organizations exists as fact. Each partner has a strong self- factors. The results are then used to determine if the or-
interest in the success of the other partner. ganization that is audited qualifies to be a supplier or if
additional development is required.
Managing Quality in the Supply Chain ■■ Supplier development programs. Some large organiza-
tions use supplier development programs to ensure quality
A modern aircraft will be composed of parts from 20 to
in the supply chain. These organizations typically use third-
30 different suppliers. For example, the landing gear might
party filters, supplier certification, or supplier audits to make
come from one supplier, the wings from another, the body
a determination of the status of a given supplier. Then, sup-
from another, the engines from another, the tail from an-
pliers that show promise or that provide some type of unique
other, and so on. The “maker” of the airplane is really the
or hard-to-find product or service are provided with men-
assembler of a long list of subassemblies from a variety of
toring and training to bring them up to standards.
different suppliers. To a greater or lesser extent, this same
concept applies to cars, computers, washing machines, Managing quality in the supply chain has become an im-
dryers, televisions, handheld electronic devices, and most portant aspect of partnerships and strategic alliances. When
other major manufactured products. This concept of re- you read that a given automobile maker is recalling an entire
ceiving parts and subassemblies from a variety of suppliers line of vehicle due to some faulty system in it, the problem is
creates a need for managing quality in the supply chain. often a breakdown in supplier quality. But the organization that
The quality of the organization that does the final assem- must bear the brunt of the negative publicity and subsequent
bly of a product is only as good as the quality of its suppli- damage to its image is the organization that sells the product to
ers. The quality of the products on the shelves of a retail the public, not the supplier whose quality broke down.
outlet is only as good as the quality of the organizations
that supply the products. Emerging Issues in Supply-Chain
Because of the global nature of business, suppliers are
just as likely to be located in foreign countries as they are
Management
in the home country. This globalization of suppliers just For years, the key issue in supply-chain management was
complicates the challenge of managing quality in the supply increased speed—get the product produced and in the
Chapter Five Partnering and Strategic Alliances 71
customer’s hands as fast as possible. However, like most of the chain. In fact, this ability can mean the difference be-
quality-related concepts, supply-chain management is still tween success and failure for companies that operate on a
evolving and being improved on as organizations learn more global level. What happens when a critical supplier in the
about it and how best to apply the concept. Emerging issues chain suddenly closes its doors or when delivery of critical
in supply-chain management include the following:2 components is interrupted by a natural disaster or a ter-
rorist act? The ability to quickly adjust to this type of crisis
Security With the rise of international terrorism, orga- throughout the supply chain will be increasingly critical in
nizations are being forced to consider the issue of security the future.
when selecting suppliers. Companies that do business with
the U.S. government are being forced to comply with new,
more stringent security regulations throughout their sup- Partnering with cuStOmerS
plier chain. This is especially the case for U.S. companies that The term customer as used in this section means the end user
do business overseas. of the product in question and any buyer of a supplier’s prod-
ucts. There are other uses of the term, of course. Internal
Adaptability and Responsiveness Supply-chain man- customers exist in every organization. However, in this sec-
agement is an ever-changing concept. As an organization’s tion, the term will be used to mean end users and custom-
competitors get better at using the concept and continually ers of suppliers. In this context, for example, the customer of
improve on its application, other organizations must adapt an automobile manufacturer might be a consumer who buys
in order to stay competitive. Consequently, it is important one of its models or a car rental agency that purchases its
to have suppliers in the chain that can adapt continually and fleet from the manufacturer.
respond quickly. The rationale for forming partnerships with customers
in this context is simple: It is the best way to ensure customer
Globalization Globalization has changed the customer satisfaction, which is, in turn, the best way to be competitive.
base for many organizations at the top of the supply chain. To understand this rationale, answer the following questions:
As a result, these companies are finding that their suppliers
must also change accordingly. Large multinational compa- 1. Who knows better what the customer wants, your orga-
nies that are accustomed to working with large suppliers nization or the customer?
are finding it necessary to work with much smaller suppli- 2. What makes more sense, guessing what customers want
ers in order to be responsive to markets in smaller countries or asking them?
throughout the world. The needs and capabilities of smaller 3. Can a producer benefit from seeing how its product is
suppliers are different than those of large suppliers. This used by customers?
is forcing large multinational companies at the top of the
4. What costs more, making design changes early in the
supply chain to reengineer their approach to supply-chain
product development cycle or recalling faulty prod-
management.
ucts that have already been produced and purchased by
customers?
Misalignment of Material Technologies and Product
Life Cycles Companies that manufacture electrome- The answers to these questions form the rationale for
chanical systems, equipment, and devices that are designed partnering with customers. No organization can possibly
with a product life expectancy of 10 to 15 years are finding know better than its customers what the customers want.
that the materials and parts they purchase from suppliers for Customer-defined quality is a fundamental part of the total
normal upgrades and maintenance are not available. This quality philosophy. Whether it is best to guess what a cus-
is especially the case with semiconductors. Parts suppliers tomer wants or to ask is obvious. No organization can af-
might maintain a readily available inventory for just 18 to 36 ford to squander its resources and, in turn, its competitive
months. This means that the system’s manufacturer is forced edge guessing what customers want. Organizations should
to choose one of the following three alternatives, with all of ask customers what they want. Any organization that pro-
them considered to be bad: (1) purchase at the outset a large duces a product can benefit from observing how it is used
enough inventory of spare parts to last 12 to 13 years; (2) by customers.
divert the valuable time of engineers from product develop- By involving customers early in the product develop-
ment to reengineering of parts (which amounts to mortgag- ment cycle, a manufacturer can make changes inexpensively
ing the future); or (3) locate brokers who are willing to take and with relative ease. The further along a product is in the
the risk of maintaining an inventory of unique parts (which development cycle, the more costly such changes become.
means paying extraordinarily high prices for the parts when If modifications are needed after the product is being used
they are needed). This is a major supply-chain management by customers, such as in the case of product recalls, the cost
issue for many companies. cannot be measured in just dollars and cents. Additional
costs accrue in the form of lost consumer confidence, di-
Transition and Crisis Management The ability to minished trust, and a tarnished corporate image. Product
handle transitions and crises throughout the entire supply defects can be corrected much more easily than consumer
chain has become a critical issue for companies at the top confidence or trust can be restored.
72 Chapter Five Partnering and Strategic Alliances
Production
Education
Purchasing and
Training
Joint
Activities of
U.S.
Manufacturing
Networks
Technology
Marketing
Transfer
Product
Development
Production Networked SMEs are able to pursue produc- By partnering, SMEs can solve all three of these problems
tion contracts larger than any individual member company through economy of scale. Although giving employees time
could undertake alone. Through teaming arrangements, the off for training will always be difficult, it can be made easier
work and the financing of it are divided among network through the sharing of employees by network members on
members as appropriate. a reciprocal basis. By bringing together all employees from
The Technology Coast Manufacturing and Engineering member companies who need a certain type of training,
Network (TeCMEN) in Fort Walton Beach, Florida, under- networks can produce classes large enough to attract edu-
takes joint projects and its members work together to meet cational institutions and to qualify for discounts from pri-
joint needs such as training. The member organizations are vate training providers. The Garment Industry Development
Department of Defense contractors that design and manu- Corporation (GIDC) in New York City is an example of a
facture electromechanical military technologies. By partici- network that provides joint training opportunities for its
pating in TeCMEN projects, individual members are able to members (see Figure 5.9).
pursue larger, more complex contracts than they could at-
tempt alone. Marketing Marketing is the most widely practiced
joint activity among manufacturing networks of SMEs.
Education and Training Education and training are Typically, the joint capabilities of the network are what
often a problem for SMEs. On the one hand, employees need is marketed. Member companies share the costs of pro-
ongoing education and training to continually improve qual- ducing marketing tools, such as brochures, videos, and
ity, productivity, and competitiveness. On the other hand, promotional materials; of attending trade shows; and of
they face the following problems because they have a limited marketing personnel and related expenses such as travel.
employee base:
■■ Difficulty giving employees time off for education and
training and still meeting production schedules • Sewing machine maintenance and repair
• Computer-assisted shop-floor management
■■ Difficulty convincing educational institutions that typi- • Manual working and grading operations
cally need 15 to 20 students to form a class to bring • Computerized working and grading operations
courses on-site • Advanced training (whole-garment
construction and quality control)
■■ High expense for education because they do not get the
substantial registration discounts large firms get when
participating in training provided by private training Figure 5.9Joint Training Programs: Garment Industry
firms Development Corporation (GIDC).
74 Chapter Five Partnering and Strategic Alliances
critical thinKing activity supply. With the necessary design change made, NCC quickly re-
gained its lost sales.
Does training Cost or Pay?
Discussion Question
John Andrews and Martha Stevens are supervisors in the produc-
tion department of ATV Inc., a manufacturer of various types of Discuss the following question in class or outside of class with your
all-terrain vehicles. ATV is beginning to feel the pressure of global fellow students:
competition. To continue the growth it has enjoyed over the last 1. Is there a store, restaurant, or other establishment with which
five years, ATV is going to have to improve quality, productivity, you do business that could improve its service or products? If
customer service, and supplier relationships. given the opportunity, what would you tell the owner or man-
One task force has been formed to investigate the feasibility ager about improvements that are needed?
of supplier partnerships. John and Martha have been appointed
to another task force to determine whether a partnership with a
local college is feasible as a way to improve employee performance. diScuSSiOn aSSignment 5.2
Representatives from the college have interviewed employees, su-
pervisors, and managers to determine what types of assistance ATV Business and education Partnerships
needs.
The college’s director of business services made a presentation the Quality institute
to the Education Partnership Task Force this morning. He made the The Quality Institute (TQI) is a partnership of Northwest Florida
following recommendations: (a) all production employees should State College, the University of West Florida, and the Economic
receive training in benchmarking, continuous process improve- Development Council of Okaloosa County. TQI is dedicated to the
ment, use of the quality tools, and problem solving; (b) the train- continual improvement of quality, productivity, and competitive-
ing should be provided on-site and on company time; and (c) the ness in the private and public sectors. To this end, TQI offers educa-
company should pay all costs associated with the training. John and tion, training, consulting, and technical assistance in a wide range
Martha are discussing these recommendations. of areas, including quality management, supervision, manufactur-
“There is no way ATV is going to pay what the college wants ing improvement, workplace health and safety, human resources
to charge,” said John. “And I guarantee there won’t be any train- and development, and management.
ing conducted on company time. All of this is too expensive.
Management will turn the college down flat.” institute for Professional Development
“I don’t think so,” said Martha. “If the training improves our
The Institute for Professional Development (IPD) of Northwest
performance enough to keep us competitive, it will be worth every
Florida State College was established to help business, industry, and
penny and more.”
government agencies as well as individuals continually improve
Join this debate. Does training for business and industry cost,
their performance in the global marketplace. A knowledgeable
or does it pay? What is your opinion?
and well-trained workforce can provide a formidable competitive
advantage. The IPD provides seminars, short courses, workshops,
diScuSSiOn aSSignment 5.1 and customized contract training to help continually improve the
performance of people, processes, products, and organizations. The
IPD’s services are designed to help individuals and organizations
Partnering with Customers Pays Off not just survive in today’s intensely competitive marketplace but
Newspaper Concessions Corporation (NCC) manufactures vend- also prevail.
ing machines for newspaper chains nationwide. The machines are
placed in conspicuous locations and accessed using the appropriate Discussion Questions
combination of coins. A great deal of research has gone into con-
Discuss the following questions in class or outside of class with your
tinually improving this aspect of the vending machines. Even with
fellow students:
this, NCC noticed a sharp drop-off in sales to newspapers serving
large urban centers. 1. Do you know of any companies that partner with educational
As part of its new customer partnership effort, NCC invited institutions for training or technical assistance?
representatives from established customers in 10 large cities to 2. Does the institution you are attending partner with business
spend time in its production facility and participate in all phases of and industry?
the development of the latest model of its vending machine. Input 3. In both cases, what is the nature of the partnership (e.g., what
from these representatives resulted in a major design change. kinds of courses, technical assistance)?
The NCC had put a great deal of effort into developing a stron-
ger coin box that could stand up to vandals and thieves. As it turned
out, theft of money was only part of the problem. More important
to the newspaper representatives was theft of their newspapers. In endnOteS
their cities, people were putting in the correct combination of coins
to pay for one newspaper but taking all of the newspapers in the 1. www.fao/org/ag/ags/publications/docs/AGSF_OccasionalPapers/
box. The newspaper sellers speculated that drug users were selling ags/op17.pdf. Retrieved on February 9, 2011.
the newspapers and keeping the money to support their habits. 2. CSCMP Toolbox, Council of Supply Chain Management
What was needed was a vending machine that would drop just Professionals. Retrieved from http://cscmp.org/academics/
one newspaper at a time rather than opening its door to the entire educational.asp on January 12, 2011.