RISK ASSESSMENT

Concrete work( PCC/RCC)

ACTIVITY SUB ACTIVITY HAZARDS IDENTIFIED CONTROL MEASURES
1. Unauthorized workers at working area 1. No visitors shall be allowed to enter the work location without having prior permission from Nestle engineering team.
Manpower mobilization at site 2. A visitor induction training shall be conducted for all the visitors visiting at site and shall be briefed about the site general safety
rules, site layout plan procedures.
1. Slip, Trip & Fall 1. Mandatory PPE are to be used (Safety shoes, Helmet, Reflective vest, Dust noise mask, Cut-resistant hand gloves, Rubber hand
2. Hand injuries gloves and safety goggles)
3. Dust Hazard 3. Ensure protruding rebars caps from rods & 3m tape provide for visible.
Surveying & marking use Total 4. Stumbling over sharp edge of cut pieces 4. Remove the unwanted rods.
station fixing of reinforcement rods 5. Take work permit to Nestle concern person for before start the activity.
5. Skin irritation 6. Conducted the TBT before work start and explain the hazards.
7. Training for WMS/ RA briefing with people involve in task.

1.Hit to person. 1.Locate the sign board of path way and Vehicle Access.
2.Misleading of Vehicle 2.Only License Operator /Driver allow operating the vehicle.
3.Overturning the vehicle 3.Maintain Speed Limit Up to 15 kmph.
4. Uneven surface 4.Flag man should be deployed.
5. Vehicle falls down inside the near 5.Continuous Supervision should be there.
Vehicle Movement to unloading excavated area. 6.Dumping of material into vehicle should be up to allowable limit of vehicle
point 7. Proper route shall be identified.
6. Struck by Vehicle. 8 .Vehicle should stop min 2 m away from excavated pit edge.
9. Define route for entry and exit from work place.
10. Stoppers shall be ensured

1.Fall of pipeline 1.Ensure proper access shall be provided.

2.Improper use of hammer 2.Ensure pipeline shifting is done by min. two persons (for pipes more than 1m).
3.Personal being struck by equipment 3.Ensure mandatory PPE's is provided(Safety shoes, helmet, goggle, jacket, shoulder pad).
failure [ pipes bursting , joints failing , pipes 4.Ensure hammer is checked before using.
moving ] 5.Job specific training is conducted
6.Only authorize trained person install the pipeline.
1.Concrete work Shifting & fixing of concrete
7.Scaffolding is provided as per standards.
8.Ensure pipeline is tied to the existing structure.
(PCC/RCC) pipeline 9. Inspect all metal pipes and pipe line components to ensure that they are compatible and comply with the pump manufactures
specification for minimum pressure rating and maximum diameter.
10. Check that unnecessary bend have been avoided.
11. Ensure each section of pipeline is adequately supported.

1.Concrete pipeline stroke 1.Ensure vertical pipeline is properly supported with the rope to the fix structure. .
2. Exerted force of Concrete. 2.Continuous supervision is provided, around the pipeline vicinity.
3.Only authorize persons handle the pipeline.
Concreting work by Pump 4.Do not work in front of the Concrete Pipe.
5.If concreting is proposed by pumping then all the pipes are checked at the bends & joints against rigidity.

1.Ensure proper illumination at work location, access egress route during night shift at site.
2.Check lux level (300 lux) for inspection of lighting arrangement.
1.Poor illumination 3. Ensure the PTW is valid.
Concrete work at night 4. Electrical cable shall be route min 2m height for man acess & vechile acess above 6 meters ensured & No exposed electrical wire.
2. Fall of machinery

1. Hand Injury 1.Use cut-resistent hand gloves to prevent cuts on hands.

2. Fall of material 2.Move all unnecessary persons away
3. Manual handling hazards 3.If load is heavy take help of other person
4. Cumulative Back Injuries 4.Use manual handling techniques.
5. Persons Injury 5.Use proper PPE
Manual shifting of concrete by 6. Slip, trip and fall 6.Remove unwanted material from site.
whealbarrow and head pan 7. Sharp edges of rebar 7.Experience person shall be deployed
8.Safe access to be provide
 ACTIVITY SUB ACTIVITY HAZARDS IDENTIFIED CONTROL MEASURES
1.Slide of earth / soil cave in 1.Ensure no crack and loose soil at the edge.
2.Fall of member 2.Provide ramp for access inside the pit.
3.Material may fall on member 3.Ensure that no material is stacked near edge of the pit.
4.Transit Mixture may hit the member) 4.Restrict any vehicle movement close to the pit.
5.Transit mixture may topple into pit. 5.Provide signalman to guide the mixture movement at site/near pit.
6.Chute may fall on member. 6.Transit mixture should be parked more than 2m away from the edge.
7.Concrete splash may affect eye 7.Ensure wheel stopper for the mixture vehicle.
8.Ensure guard for all rotation parts of the mixture, barricading of the exposed rotating parts should be done in absence of the in build
guard.
9. Chute should be installed in position properly and secured safely.
10.Member should not stand near/below the chute while installation for pouring the concrete
11. All transit mixture's member should be worn proper PPE.
12. Gum boot, Ear plugs & safety goggles must be used for concreting.
13. Place away from heavy traffic area/HT line (Maintain induced clearance)
14. Proper manual handling method to be adopted
15. Leak proof coupler and proper rubber ring seal to be provided at joints. Stop block to be placed.
PCC/ Concreting Works Concrete 16. Proper anchoring of the pipeline with firm support shall be ensured.
pump / Transit mixer 17. Operation by trained pump operator only
18. Slump of concrete not less than 150mm shall be maintained.
19. Regular concrete pump strokes shall be maintained.
20. Use of excessive sharp angle ends should be avoided.
1.Concrete work 21. The hose should not be bent more that 60’ with the concrete load.
22. Use of bucket head at opening of the pipeing of the pipeline to arrest the ball should be ensure.
(PCC/RCC) 23. Vibrator shall be properly earthed & cable joints to be avoided.
24. Be sure that sufficient length of cable is provided to the vibrator & Use proper work PPE's.
25. All power tools inspection carryon Nestle electrical concern person & safety.
26. Check the Concert suit for good condiation.

1. Vibrator is inspected by authorized person.

1. Electrical shock 2. Electrical connections are taken through ELCB using industrial top.
Vibrator for concreting 2. Eye injury 3. Electrical cables are hanging overhead.
3. Slip, trip, Fall 4. Use all required PPE (All mandatory PPE's along with rubber hand gloves, Safety goggle & Gumboot.)

Concrete curing 1. Slips/trip and falls 1. Good housekeeping maintained in working area
with water 2. Skin/eye irritation 2. Do not take water from the fire water tank.
1. Ensure after concrete work remove all waste concrete.
Housekeeping 1.Environment impact 2. Ensure area should be clean.
SIGNATURE
NAME OF CONTRACTOR ENGINEER / SAFETY DATE

REVIEW AND APPROVAL BY LINE MANAGERS

SIGNATURE
NAME DATE