Untitled

Construction of 4Nos.
Of VUP under Cos for Four Laning of Rohtak Bawal Selection of

NH-71 From Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
Client : National Highway Authority of India
Independent Consultant : MSV/LSI Eengg.&Consltancy
Concessionaire : Kurukshetra Expressway Pvt Ltd
EPC Contractor : Sky Lark Infra Engineering Pvt Ltd
SUMMARY OF CONCRETE MIX DESIGN M-25RCC
Sl No. Description Value/Results Specifications Remarks
1 Trial ID TM- -
2 Trial Date 22.11.017
3 Grade of concrete mix M 25 RCC M 25
Shree Cement OPC 43

4 Brand & Grade of Cement OPC Cement
grade
5 Adopted W/C Ratio 0.43 0.45
14 Strength @28days in Mpa 62 - 38 -
6 Cement in kgs 320 320 Min.
7 Water in kgs 149 -
8 Admixture in kgs 2.64 -
9 20mm in kgs 814 -
10 10mm in kgs 543 -
11 Sand in kgs 749 -
12 Slump (90 min.) in mm 60 50 - 75
13 Strength @7days in Mpa 31.85 24.12 Mpa Min.
14 Strength @28days in Mpa 38.00 36 Mpa Min.
Sign. Of Contractor's Rep. Sign. Of PMC Rep. Sign Of IC's Rep.

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of
Client : National Highways Authority of India
Independent Consultant : MSV/LSI Engg.&Consltancy
AGGREGATE IMPACT VALUE TEST

As per IS 2386 Part - 4
Location : Lab Machhrouli camp Jhajjar Date Sampled 05.11.017
Source : Kotputli Rajasthan Quarry Date Tested 05.11.017
Proposed Use : Concrete Mix design Sampled by : Jointly
Type of material : Coarse aggregates Tested by : Jointly
Description Trial No. 1 Trial No. 2 Trial No. 3
Weight of surface dry sample passing 12.5 mm

363.00 370.00 371.00
and retained on 10 mm IS sieves, W1 (gms)
Weight of fraction passing 2.36 mm IS sieve, after

75.00 79.00 82.00
the test, W2 (gms)
Weight of fraction retained on 2.36 mm IS sieve

288.00 291.00 289.00
after the test, W3 (gms)
A.I.V. = (W2 / W1)X100 20.66 21.35 22.10
Average value of A.I.V. (%) 21.37
Remarks :
Contractor's Rep. Concessionaire's/PMC Rep. IC's. Rep.

Date: Date: Date:
SPECIFIC GRAVITY AND WATER ABSORPTION FOR FINE AGGREGATE

( As per IS 2386 Part 3) By Pyconometer Method
Date Sampled 08.11.017 Date Tested 08.11.017
Location : Lab Machhrouli camp Jhajjar Sampled by : Jointly
Source : Rajasthan Tonk River Sand Tested by : Jointly
Proposed Use : Concrete Mix Design
Sl No Determination 1 2 Average
1 Pycnometer Number 1 1 -
2 Wt.of SSD sample in air (A) 401.0 405.0 -
3 Wt of Pycnometer + Water + Sample (B) 1405.0 1408.3 -
4 Wt of Pycnometer + Water (C) 1153.5 1153.5 -
5 Wt of Oven Dry sample (D) 395.5 398.6 -
6 Bulk Specific Gravity (Dry Basis) D/{A-(B-C)} 2.645 2.654 2.650
7 Apparent Specific Gravity D/{D-(B-C)} 2.747 2.772 2.759
8 Water Absorption (% of Dry Basis) 100 x (A-D)/D 1.39 1.61 1.50

Remarks :

Date: Date Date
SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

( As per IS 2386 Part 3)
Location : Lab Machrouli camp Jhajjar Sampled by : Jointly
Source :10mm Aggregate,Kotputli QuarryTested by : Jointly
Sl No Determination No. 1 2 Average
1 Wt. of oven dry sample in air (gm)A 1491.4 1525.2 -
2 Wt. of SSD sample in air (gm) B 1503.8 1536.8 -
3 Wt.of SSD sample in water (gm) C 953 974 -
4 Specific Gravity (Oven Dried) A / (B - C) 2.708 2.71 2.709
6 Apparent Specific Gravity A / (A - C) 2.77 2.77 2.769
7 Water Absorption (%) (B - A) / A x (100) 0.83 0.76 0.80

Date: Date Date
SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

( As per IS 2386 Part 3)
Location : Lab Machhrouli camp Jhajjar Sampled by : Jointly
Source :20mm Aggregate,Kotputli Quarry Tested by : Jointly
Sl No Determination No. 1 2 Average
1 Wt. of oven dry sample in air (gm) (A) 2022.0 1984.8 -

2 Wt. of SSD sample in air (gm) (B) 2036.1 2000.6 -
3 Wt.of SSD sample in water (gm) (C) 1290.4 1287.2 -
4 Specific Gravity (Oven Dried) A / (B - C) 2.712 2.782 2.747
5 Apparent Specific Gravity A / (A - C) 2.764 2.845 2.805
6 Water Absorption (%) (B - A) / A x (100) 0.70 0.80 0.75

Date: Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From
Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
EPC Contractor :Sky Lark Infa Engineering Pvt Ltd
DETERMINATION OF FLAKINESS & ELONGATION INDEX

As per IS 2386 Part - I
Date Sampled : 09.11.017 Date Tested : 09.11.017
Location : Lab @ Machhrouli camp Jhajjar Proposed to use : Mix Design
Source : Kotputli Rajasthan Quarry Sampled by : Jointly
Type of Material : Coarse aggregate Tested by : Jointly

Wt. of agg. ret.
Sieve Size (mm) Wt. of agg. on length gauge
Wt. of agg. passing
Total Wt. of agg. ret. on sieves retained on after ret. on
from thickness gauge
[A] (gm) thickness thickness gauge
Passing Retained [B] (gm)
gauge [C] (gm)
[D] (gm)
63.0 50.0 _ _ _ _
50.0 40.0 _ _ _
40.0 31.5 _ _ _ _
31.5 25.0 _ _ _ _
25.0 20.0 2090 271 _ _
20.0 16.0 1656 221 _ _
16.0 12.5 1209 188 _ _
12.5 10.0 789 150 _ _
10.0 6.3 456 97 _ _
Total 6200 927 _ _
RESULTS :
Flakiness Index = B/A X 100 14.95 %
Elongation Index = D/C X 100 _
Combined FI and EI % _

Date: Date: Date:
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71
From Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
SIEVE ANALYSIS FOR COARSE AND FINE AGGREGATE
Average of sieve analysis

20 mm 10 mm
I.S.Sieve (mm) River sand
Aggregate Aggregate
40.00 0.00 0.00 -
20.00 94.99 0.00 -
12.50 - 0.00 -
10.00 3.71 86.13 100.00
4.75 0.51 7.34 95.33
2.36 83.02
1.18 64.35
0.600 41.47
0.300 12.28
0.150 3.87
Blending Proportion for Coarse Aggregate(CA)
Blending
60 % 40 % 100%
Proportion
Blending Specified Limit as
I.S.Sieve (mm) 20 mm 10mm
results per IS:383
40.00 60.00 40.00 100.00 100
20.00 57.00 40.00 97.00 95-100
10.00 2.23 34.45 36.68 25-55
4.75 0.30 2.94 3.24 0-10
All in aggregate blending (CA & FA)
Blending
Proportion by 62 % 38 % 100%
volume
Blending
Proportion by 64.4 % 35.6 % 100%
weight
Blending Specified Limit as
I.S.Sieve (mm) CA FA(River sand)
results per IS:383
40.00 64.41 35.59 100.00 100.00
20.00 62.48 35.59 98.07 95-100
4.75 2.09 33.93 36.02 30-50
0.60 0.00 14.76 14.76 10-35
0.15 0.00 1.38 1.38 0-6
Remarks:
Contractor's Rep. Concessionaire's Rep. IC's. Rep.

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From Km
363.300 to Km 450.800 under NHDP -III in the State of Haryana
Concessionaire's : Kurukshetra Expressways Pvt Ltd
Sieve Analysis of Fine Aggregate (Coarse Sand)

Date Sampled: 10.11.017 Date Tested 09.11.017
Location: :Lab Machhrouli camp Proposed use :Concrete Mix Design
Source: : Tonk River Sand Sampled by :Jointly
Proposed Use : Concrete Mix Design Tested by :Jointly
Sample No. 1 Coarse Sand Sample Weight in gms 2000
Wt. Cum. wt. Specification Limits As per MoRT&H Table
Sieve Size No 1000-2
Retained Retained % Retained % Passing
(mm)
(gms) (gms) Zone I Zone II Zone III
10 0 0 0.00 100.00 100 100 100
4.75 92 92 4.60 95.40 90 - 100 90 - 100 90 - 100
2.36 240 332 16.60 83.40 60 - 95 75 - 100 85 - 100
1.18 357 689 34.45 65.55 30 - 70 55 - 90 75 - 100
0.600 478 1167 58.35 41.65 15 - 34 35 - 59 60 - 79
0.300 575 1742 87.10 12.90 5 - 20 8-30 12-40
0.150 175 1917 95.85 4.15 0 - 10 0 - 10 0 - 10
Pan 83
Zone - II
Fineness modulus :- 2.97
Sample No.02 Coarse Sand Sample Weight = 2000

(mm)
(gms) (gms) Zone I Zone II Zone III
10 0 0 0.00 100.00 100 100 100
4.75 94 94 4.70 95.30 90 - 100 90 - 100 90 - 100
2.36 202 296 14.80 85.20 60 - 95 75 - 100 85 - 100
1.18 393 689 34.45 65.55 30 - 70 55 - 90 75 - 100
0.600 495 1184 59.20 40.80 15 - 34 35 - 59 60 - 79
0.300 600 1784 89.20 10.80 5 - 20 8-30 12-40
0.150 120 1904 95.20 4.80 0 - 10 0 - 10 0 - 10
Pan 96
Zone - II
Sample No.03 Coarse Sand Sample Weight = 2000
(mm) Zone I Zone II Zone III
(gms) (gms)
10 0 0 0.00 100.00 100 100 100
4.75 94 94 4.70 95.30 90 - 100 90 - 100 90 - 100
2.36 297 391 19.55 80.45 60 - 95 75 - 100 85 - 100
1.18 370 761 38.05 61.95 30 - 70 55 - 90 75 - 100
0.600 400 1161 58.05 41.95 15 - 34 35 - 59 60 - 79
0.300 576 1737 86.85 13.15 5 - 20 8-30 12-40
0.150 210 1947 97.35 2.65 0 - 10 0 - 10 0 - 10
Pan 53
Zone - II

Date Date Date

Concessionaire : Kurukshetra Expressways Pvt Ltd
SIEVE ANALYSIS OF COARSE AGGREGATE

INDIVIDUAL & COMBINED GRADATION FOR CONCRETE

Location : Lab Machhrouli camp Jhajjar Propose use :Concrete Mix design
Source :Kotputli Rajasthan Quarry Sampled by :Jointly
Proposed Use :Concrete Mix design Tested by :Jointly

Aggregate 20mm Sample-1 Total weight (gms.) 5000
Cum. wt. Retained
Sieve Size in 'mm' Wt. Retained (gms) % Retained % Passing
(gms)
40 0 0 0.00 100.00
20 234 234 4.68 95.32
10 4562 4796 95.92 4.08
4.75 157 4953 99.06 0.94
Pan 47
Cum. wt. Retained
(gms)
40 0 0 0.00 100.00
20 276 276 5.52 94.48
10 4565 4841 96.82 3.18
4.75 149 4990 99.80 0.20
Pan 10
Cum. wt. Retained
(gms)
40 0 0 0.00 100.00
20 241 241 4.82 95.18
10 4565 4806 96.12 3.88
4.75 175 4981 99.62 0.38
Pan 19

Date Date Date

Independent Consultant : MSV
Concessionaire :Kurukshetra Expressway Pvt Ltd
SIEVE ANALYSIS OF COARSE AGGREGATE

INDIVIDUAL & COMBINED GRADATION FOR CONCRETE
Date Sampled Date Tested

Location : Lab Machhrouli camp Jhajjar Propose use :Concrete Mix design
Source :Kotputli Rajasthan Quarry Sampled by :Jointly
Proposed Use :Concrete Mix design Tested by :Jointly
Cum. wt. Retained
(gms)
12.5 0 0 0.00 100.00
10 710 710 14.20 85.80
4.75 3978 4688 93.76 6.24
2.36 240 4928 98.56 1.44
Pan 72
Cum. wt. Retained
(gms)
12.5 0 0 0.00 100.00
10 695 695 13.90 86.10
4.75 3930 4625 92.50 7.50
2.36 246 4871 97.42 2.58
Pan 129
Cum. wt. Retained
(gms)
12.5 0 0 0.00 100.00
10 676 676 13.52 86.48
4.75 3910 4586 91.72 8.28
2.36 231 4817 96.34 3.66
Pan 183

Date Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From Km 363.300
to Km 450.800 under NHDP -III in the State of Haryana
COMPRESSIVE STRENGTH OF CONCRETE

As per IS 516
Mix details : M25 RCC Date of Casting 22.11.017
Brand/Grade of Cement : Shree Cement OPC 43 grade Date of testing 7 days 29.11.017
Cement Content : 320 Kg 28 days ------
Water/cement ratio : 0.45 CTM correction factor : 1.0
Volume Avg.
Density Load Corrected Strength
S.No Weight gms Area in cm2 Strength Remarks
gm/cc KN Load KN Mpa
cc Mpa
1 8590 225 3375 2.545 730 730 32.44
2 8537 225 3375 2.529 715 715 31.78 32.74
3 8546 225 3375 2.532 765 765 34.00
Average of 7 days Compressive Strength = 32.74 Mpa

Cement Brand = Shree Cement OPC 43 grade
Admixture = Fosroc konplast SP430 GB
Aggregate source = Kotputli Rajasthan, Quarry
Sand source = Rajasthan tonk River
Contractor's Rep. Concessionaire's/PMC Rep. IC's

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From Km 363.300
to Km 450.800 under NHDP -III in the State of Haryana
As per IS 516
Mix details : M25 RCC Date of Casting 22.11.017
Brand/Grade of Cement : Shree Cement OPC 43 grade Date of testing 7 days ……………..
Cement Content : 320 Kg 28 days : 20.12.12
Water/cement ratio : 0.45 CTM correction factor : 1.0
Volume
Load Corrected Load Avg. Strength
S.No Weight gms Area in cm2 Density gm/cc Strength Mpa Remarks
KN KN Mpa
cc
1 8577 22.5 3375 2.541 870 870 38.67
2 8559 22.5 3375 2.536 870 870 38.67 38.96
3 8596 22.5 3375 2.547 890 890 39.56
4 8591 22.5 3375 2.545 890 890 39.56
5 8588 22.5 3375 2.545 870 870 38.67 38.81
6 8568 22.5 3375 2.539 860 860 38.22
Average of 28 days Compressive Strength = 38.89 Mpa ≥ 36 Mpa Hence Ok

Min. Targate Mean strength as per MoRT&H section 1700 = 36.00 Mpa
Cement Brand = Shree Cement OPC 43 grade
Admixture = Fosroc Konplast SP 430 GB
Aggregate source = Kotputli Quarry
Sand source = RajasthanTonk River
Contractor's Rep. Concessionaire's/PMC Rep. IC's

MIX DESIGN FOR M-25 GRADE (RCC) CONCRETE
Trial ID : TM-7 Date of Trial : 22.11.2017
1 DESIGN STIPULATIONS:
a) Grade of design mix = M-25 RCC (as per MORTH Table 1700-1)
b) Max size of aggregate = 20 mm (as per MORTH Table 1700-7)
Ba c) Minimum Cement Content = 320 Kg (as per MORTH Table 1700-3)
d) Degree of workability = Medium
e) Slump required = 50 - 75 mm (as per MORTH Table 1700-4)
f) Degree of Quality control = Good
g) Type of exposure = Moderate
h) Maximum W/C Ratio = 0.45 As per MORTH table 1700-3 A
i) Adopted W/C ratio = 0.45
j) Target mean strength = 36.0 MPa (As per MORT & H - table 1700-5)
k) maximum Cement content = 540 kg (as per MORTH clause 1703.2)
2 TEST DATA FOR MATERIALS:
A) Cement :-
a) Cement Brand = Ultratech OPC 43 grade
b) Specific Gravity of cement = 3.15
B) Fine Aggregate :-
a) Source = Tonk river
b) Specific Gravity = 2.650 (Report attached)
c) Water absorption = 1.50 % (Report attached)
d) Sieve Analysis of Fine aggregate = Zone - II (Grading Sheet attached)
C) Coarse Aggregate :-
a) Source = Kotputli Quarry Crusher
b) Specific Gravity
20 mm = 2.747 (Report attached)
10 mm = 2.709 (Report attached)
c) Combined Specific Gravity
(20 mm 60%&10 mm 40 %) = 2.732 (Report attached)
d) Water absorption
20 mm = 0.75 % (Report attached)
10 mm = 0.80 % (Report attached)
e) Sieve Analysis of Coarse aggregate
i) 20 mm = Grading Sheet attached
ii) 10 mm = Grading Sheet attached
iii) Combined gradation : = Grading Sheet attached
D) Admixture :
a) Name of the brand = Fosroc konplast SP430 GB

b) Specific gravity = 1.21
Sing.of Contractor's Rep. Sing. of Concessionair's/PMC Rep. Sign. of IC's Rep.

3- Selection of water -sand content :-
a) As per IS: 10262-2009 Table 2 for 20mm Aggregate Max. water content
= 186kgs ( for 25 mm to 50 mm slump)
(3% water content may increase by every increasing of 25 mm slump as per IS 10262-2009)
So Estimated Water Content for 75 mm slump = ( 186 + ( 3 / 100 × 186 ) )
= 191.58 Ltr
Using admixture, the water content can reduced up to 20 % and above
(as recommended by IS 10262 -2009 and IS 9103)

After several Lab Trials we are reducing 27.5 % water content (By using 0.7 % admixture to get the desired retention)
Therefore water required for 75 mm slump
So water content per Cum required for concrete = ( 191.6 × 0.73 ) Specific Gravity of Water is 1.0
= 138.9 Kg
So cement content per Cum required for concrete = ( 138.9 ⁄ 0.45 )
(Minimum cement content is 310 Kg/M3 = 320 ≥ 310 Kg Hence Ok
as per MoRT&H Table-1700-3-A)
So wt of admixture required for concrete = ( 320 × 0.7 ) = 2.24 Kg
b) As per IS: 10262-2009 Table 3 volume of coarse aggregate corresponding to 20mm size aggregate
and Zone -II sand for water-cement ratio of 0.50 = 0.62
(Volume of coarse aggregate is require to be increase to decrease the fine aggregate content at the rate of -/+ 0.01 for
every 0.05 change in water-cement ratio.)
Here we are using Zone -II sand , hence adopted 0.62 volume of coarse (trials done, mix found cohesive )
So Proportions of Coarse and Fine aggregates (62: 38)
Fine aggregate = 40 %
Coarse aggregate
i) 20mm aggregate 60 % = 36 = %
60.0
ii)10 mm aggregate 43 % = 26 = %
4- Determination of coarse and fine aggregate content in 1 M3 of concrete
in Cum.
a) Volume Of Concrete = 1 Cum = 1.000
b) Volume of Cement = Wt of cement/ Sp.Gr. Of Cement/1000 = 0.102
c) Volume of Water = Wt of Water/ Sp.Gr. Of Water/1000 = 0.149
d) Volume of Admixture = Wt of Admixture/ Sp.Gr. Of Admixture/1000 = 0.002
e) Volume of All in aggregate = a-(b+c+d) = 0.748

5- Determination of Wt of Coarse and Fine Aggregate
Wt of coarse aggregate = volume of all in aggregate x volume of coarse aggregate x Sp. Gr.x1000 = 1225 Kg
Wt of Fine aggregate = volume of all in aggregate x volume of fine aggregate x Sp. Gr.x1000 = 792 Kg
6- MIX PROPORTIONS PER CUM OF CONCRETE (As Per SSD Conditions)
Coarse aggregate in kg
Admixture ACMENT
WATER (kg) CEMENT (kg) Fine Aggregate (kg)
BV-430
20mm 10mm
149 320 792 735 527 2.24
0.45 1 2.5 2.3 1.6 0.01
7- Water adjustment for per Cum of concrete for dry Condition

If the aggregate are dry, the amount of mixing water should be increased by an amount equal to the moisture likely to be
absorbed by the aggregate. Necessary adjustment are also required to be made in mass of aggregates.
a) Fa Extra quantity of water added for absorption = 792 X 1.50 = 11.9 Kg
b) Ca 20 mm Extra quantity of water added for absorption = 735 X 0.75 = 5.5 Kg
c) Ca 10 mm Extra quantity of water added for absorption = 527 X 0.80 = 4.2 Kg
d) Total water required for mixing = 149.0 + 21.6 = 171 Kg
e) Actual qty of sand ( 792.4 - 11.9 ) = 781 Kg
f) Actual qty of 20 mm ( 735.2 - 5.5 ) = 730 Kg
g) Actual qty of 10 mm ( 526.9 - 4.2 ) = 523 Kg
8) MIX PROPORTIONS PER CUM OF CONCRETE (As Per Dry Conditions)
Coarse aggregate (kg)

WATER (kg) CEMENT (kg) Fine Aggregate (kg) Admixture in kg
20mm 10mm
171 320 781 730 523 2.24
Average slump
Period Temperature in 0C Mix Observed
Observed in mm
Initial 120 26.4
After 30 minutes 90 28.5
Cohesive
Note: 1- Admixture dosage is likely to vary depending upon climate condition and distance of pouring place.

PROPOSED MIX PROPORTION FOR
M-25 GRADE CONCRETE (Ultratech OPC 43 Grade)
PROPORTION ( SSD Conditions )
Admixture
20mm 10mm (Blackcat)
CEMENT WATER SAND
Agg. Agg. ACMENT-BV-
430
320 149 792 735 527 2.24
Chart Title
1 2 3 4 5 6
6
1
2
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Selection of NH-71 From
Km 363.300 to Km 450.800 under NHDP -III in the State of Haryana
Batch Wt For M-25 Concrete (Dry Condition)
concrete (kg)Per Per 0.5 Cum. Concrete

Ingredients cum. (kg) Cumulative Wt 0.5 Cum. (kg)
20mm 730 365 365
10mm 523 261 626
Coarse Sand 781 390 1016
Cement 320 160
Water 171 85
Admixture (Blackcat)
2.24 1.12
ACMENT BV 430
Contractor's Rep. Concessionaire's Rep. IC's. Rep.

Date Date Date
Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Select
Km 450.800 under NHDP -III in the State of Harya

As per IS 516
Mix details : M25 RCC
Brand/Grade of Cement : Shree Cement OPC 43 grade
Cement Content : 310 Kg
Water/cement ratio : 0.45
Volume
Density Load
S.No Weight gms Area in cm 2
gm/cc KN
cc
1 8516 225 3375 2.523 640
2 8610 225 3375 2.551 595
3 8470 225 3375 2.510 650
Average of 7 days Compressive Strength =

Cement Brand =
Admixture =
Aggregate source =
Sand source =
Contractor's Rep. Concessionaire's/PMC Rep.

Rohtak Bawal Selection of NH-71 From Km 363.300 to
n the State of Haryana
516
Date of Casting 22.11.017
Date of testing 7 days 29.11.017
28 days ------
CTM correction factor : 1.0
Avg.
Corrected Strength
Strength Remarks
Load KN Mpa
Mpa
640 28.44
595 26.44 27.93
650 28.89
27.93 Mpa
Ultratech OPC 43 grade
Fosroc konplast SP430 GB
Kotputli Rajasthan, Quarry
Rajasthan tonk River
PMC Rep. IC's

Construction of 4Nos. Of VUP under Cos for Four Laning of Rohtak Bawal Select
Km 450.800 under NHDP -III in the State of Harya
Independent Consultant : MSV

As per IS 516
Mix details : M25 RCC
Brand/Grade of Cement : Shree Cement OPC 43 grade
Cement Content : 310 Kg
Water/cement ratio : 0.45
Volume
Density Load
S.No Weight gms Area in cm 2
gm/cc KN
cc
1 8530 225 3375 2.527 690
2 8548 225 3375 2.533 680
3 8580 225 3375 2.542 720
4 8570 225 3375 2.539 705
5 8549 225 3375 2.533 715
6 8569 225 3375 2.539 720
Average of 28 days Compressive Strength =

Min. Targate Mean strength as per MoRT&H section 1700 =
Cement Brand =
Admixture =
Aggregate source =
Sand source =
Contractor's Rep. Concessionaire's/PMC Rep.

Rohtak Bawal Selection of NH-71 From Km 363.300 to
n the State of Haryana
516
Date of Casting 2211.017
Date of testing 7 days ……………..
28 days 20.12.017
CTM correction factor : 1.0
Avg.
Corrected Strength
Strength Remarks
Load KN Mpa
Mpa
690 30.67
680 30.22 30.96
720 32.00
705 31.33
715 31.78 31.70
720 32.00
31.33 Mpa ≥ 36 Mpa Hence Ok

36.00 Mpa
Shree Cement OPC 43 grade
Fosroc Konplast SP430GB
Kotputli Rajasthan Quarry
Rajasthan Tonk River
PMC Rep. IC's

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Construction of 4Nos.

Of VUP under Cos for Four Laning of Rohtak Bawal Selection of

SUMMARY OF CONCRETE MIX DESIGN M-25RCC

Sl No. Description Value/Results Specifications Remarks

2 Trial Date 22.11.017

3 Grade of concrete mix M 25 RCC M 25

Shree Cement OPC 43

5 Adopted W/C Ratio 0.43 0.45

14 Strength @28days in Mpa 62 - 38 -

6 Cement in kgs 320 320 Min.

7 Water in kgs 149 -

8 Admixture in kgs 2.64 -

9 20mm in kgs 814 -

10 10mm in kgs 543 -

11 Sand in kgs 749 -

12 Slump (90 min.) in mm 60 50 - 75

13 Strength @7days in Mpa 31.85 24.12 Mpa Min.

14 Strength @28days in Mpa 38.00 36 Mpa Min.

Sign. Of Contractor's Rep. Sign. Of PMC Rep. Sign Of IC's Rep.

AGGREGATE IMPACT VALUE TEST

Description Trial No. 1 Trial No. 2 Trial No. 3

Weight of surface dry sample passing 12.5 mm

Weight of fraction passing 2.36 mm IS sieve, after

Weight of fraction retained on 2.36 mm IS sieve

A.I.V. = (W2 / W1)X100 20.66 21.35 22.10

Average value of A.I.V. (%) 21.37

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SPECIFIC GRAVITY AND WATER ABSORPTION FOR FINE AGGREGATE

2 Wt.of SSD sample in air (A) 401.0 405.0 -

3 Wt of Pycnometer + Water + Sample (B) 1405.0 1408.3 -

4 Wt of Pycnometer + Water (C) 1153.5 1153.5 -

5 Wt of Oven Dry sample (D) 395.5 398.6 -

6 Bulk Specific Gravity (Dry Basis) D/{A-(B-C)} 2.645 2.654 2.650

7 Apparent Specific Gravity D/{D-(B-C)} 2.747 2.772 2.759

8 Water Absorption (% of Dry Basis) 100 x (A-D)/D 1.39 1.61 1.50

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SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

1 Wt. of oven dry sample in air (gm)A 1491.4 1525.2 -

2 Wt. of SSD sample in air (gm) B 1503.8 1536.8 -

3 Wt.of SSD sample in water (gm) C 953 974 -

4 Specific Gravity (Oven Dried) A / (B - C) 2.708 2.71 2.709

6 Apparent Specific Gravity A / (A - C) 2.77 2.77 2.769

7 Water Absorption (%) (B - A) / A x (100) 0.83 0.76 0.80

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SPECIFIC GRAVITY AND WATER ABSORPTION FOR COARSE AGGREGATE

1 Wt. of oven dry sample in air (gm) (A) 2022.0 1984.8 -

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DETERMINATION OF FLAKINESS & ELONGATION INDEX

Date Sampled : 09.11.017 Date Tested : 09.11.017

Location : Lab @ Machhrouli camp Jhajjar Proposed to use : Mix Design

Source : Kotputli Rajasthan Quarry Sampled by : Jointly

Type of Material : Coarse aggregate Tested by : Jointly

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SIEVE ANALYSIS FOR COARSE AND FINE AGGREGATE

Average of sieve analysis

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Sieve Analysis of Fine Aggregate (Coarse Sand)

Wt. Cum. wt. Specification Limits As per MoRT&H Table

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Client : National Highway Authority of India