200711111524631291
200711111524631291
200711111524631291
ELECTRONICALLY CONTROLLED PRESSURE REGULATING VALVE (PROPORTIONAL PRESSURE REGULATING VALVE) SERIES control
Description airfit tecno Proportional pressure valve 0-10 V airfit tecno Proportional pressure valve 4-20 mA airfit control Proportional pressure valve 0-10 V normally closed normally open airfit control Proportional pressure valve 4-20 mA airfit control Proportional pressure valve 0-20 mA airfit control Proportional pressure valve 0-10 V normally closed normally open airfit control Proportional pressure valve 4-20 mA airfit control Proportional pressure valve 0-20 mA
Abb.
Port size
Type
G1/8
5.96.002E
5.96.004E
550 (2200*) 850 (2500*) 550 (2200*) 850 (2500*) 850 (4500*) 1900 (6000*)
5.96.004E
5.96.004E
5.96.005E
5.96.005E
5.96.005E
A3P126E71EAA00X
Pressures quoted as gauge pressures 3 way proportional pressure regulator with PIEZO pilot control and pneumatic and electronic feedback. In: Out: from 1 to 2 from 2 to 3
Flow direction Reaction to power failure Mounting Port size Installation Weight (mass) Medium and ambient temperature range Storage temperature Medium Filtration Electrical protection Materials Housing Internal parts Seals Pneumatic Characteristics Version Pressure range, inlet p1 min p1 max bar bar bar bar l/min l/min % % % % Nl/min m IP Tmin Tmax Tmin Tmax kg C C C C
Port 2 vents to 0 bar Flange NW 2.5 G1/8 0.160 0.215 0 +50 -30 +60 Filtered, dry, lubricated or oil-free compressed air 30; recommended: 5 30 to DIN EN 60529 Anodized aluminium, plastic Aluminium, brass, plastic NBR 0-8 bar 1.5 10 0 2) 8 200 350 < 0.2 < 0.2 < 0.1 < 0.5 0.6 < 0.2 < 0.2 < 0.1 < 0.5 0.5 < 0.5 < 0.5 < 0.5 <2 0.4 0-2 bar 1.5 6 0 2 0-200 mbar 1.5 2.5 0 0.2
(1
without base plate with base plate without base plate with base plate
R P
P A
Versions Voltage controlled (Type PRE-U) Current controlled (Type PRE-I) 3 pressure ranges Option: actual value output Option: EMV-mass
A1P513E00GY20X
Pressure range, outlet p2 min p2 max Nominal flow rate Maximum flow rate Hysteresis
5) 3)
QN QN p2 p2
Repeatability Responsiveness
The right to introduce technical modifications is reserved
5)
p2 p2 max
6)
Electronically controlled pressure regulating valve with actual value feed-back. The unit is highly adaptable to prevailing operating conditions. Remote controlled.
Linearity
(4 (5
Electrical Characteristics see page 2 oil-free air is recommended. If the system must have lubricated air, sparing lubrication (max. 30 mg/m3) is recommended. 2) other pressure ranges on request. 3) at p1=10 bar and p2=6.3 bar, p=1 bar. 4) at ambient temperature 20 C. 5) relative to p2max. 6) at p1 max.
Continuation of Characteristics Electrical Characteristics, General Connector Electromagnetic Compatibility (EMC) 8) Resistance to interference Interference emissions Nominal voltage Nominal power max. Residual ripple max. Current consumption Set value input Version 0 - 8 bar Version 0 - 2 bar Version 0 - 0.2 bar Input resistance Power supply Power supply Max. voltage at input 10) Version 0 - 8 bar Version 0 - 2 bar
7) (9 (9
3-pin connector M8 (7 or to DIN 43650-1 C EN 61000-6-2 EN 50 081-1 UN PN IBmax W V DC W % mA V 24 10 % 0.4 10 15 0-10 0 V 0 bar, 8 V 8 bar 0 V 0 bar, 10 V 2 bar 0 V 0 bar, 10 V 0.2 bar RE IB W U Wmax k mA mA V 61.5 4 4...20 12.5 4 mA 0 bar, 20 mA 8 bar 4 mA 0 bar, 20 mA 2 bar 4 mA 0 bar, 20 mA 0.2 bar RE UX IX max RI V mA 550 0 bar 1.25 V p2 max 6.25 V 1 1000
depending on version, see Order No.s, Page 6. 8) To comply with the specification, shielded connecting cables must be used 9) 2-wire technology, i.e. power supply and set value via the same cable. 10) higher voltage will damage the valve. 11) optional, see Order No.s, page 6.
Version 0 - 0.2 bar Input resistance Actual value output 11) Output voltage Output current max. Internal protective resistance
How it Works
The actuating element in the tecno valve is not a solenoid system, as in conventional proportional pressure regulating valves, but a piezo valve an encapsulated Piezo-ceramic element based on the jet-and- baffle principle. The piezo valve makes use of the Piezo effect: the Piezo-ceramic element bends when a voltage is applied to it. A built-in electronic control system applies variable voltage to the element, producing variable bending and therefore variable pressure on the diaphragm in the pilot chamber. Diaphragm movement is transferred to the main valve by a plunger acting against a spring. The pressure thus produced at the valve outlet is compared via a sensor with the preset value and if necessary corrected by the electronic control system.
Piezo valve
Connector M8
Actual value
U P
Sensitivity
The smallest change in the electronic input signal which leads to a change in actual output pressure is referred to as sensitivity.This is expressed as a percentage of maximum output pressure. For the Tecno this value is < 0.1% to < 0.5% depending on the version.
Linearity
The ideal curve showing output pressure in relation to electronic signal would be a straight line. Linearity is the maximum deviation from the straight line, expressed as a percentage of maximum output pressure.
bar
bar
p2
F= p2(%)
Hysteresis
The same electronic signal generates slightly different actual output pressures, depending on whether the previous signal was higher or lower. This difference, known as hysteresis, is caused by friction and temporary deformation of elastic components. The hysteresis of the electronically operated pressure regulating valve AIRFIT tecno from HOERBIGER is between < 0.2 % and < 0.5 % of the output pressure.
Repeatability
Control components, for a given set value, usually produce repeated actual values which differ less from each other than from the absolute set value, because the relatively large linearity deviation is excluded.
bar
bar
F= p2(%)
Adjustment
damped
P3
p2
sensitive
sensitive
black
pressure
damped
1 brown
time
Voltage-controlled 0-10 V, Type PRE-U 1 = power supply 24 V DC / 15 mA 2 = set value 0-10 V 3 = GND set value and power supply
The regulation amplification of the electronic regulation system is designed for universal use of the valve and is preset at the factory for a minimum volume of ca. 5 ml. If required the regulation amplification can be adjusted for higher sensitivity (with larger volume) - see diagram. However if the setting is too sensitive the outlet pressure can tend towards instability.
black
1 brown
ZPD10 2,7 kW 5 kW
Current-controlled 4-20 mA, Type PRE-I (2-wire technology) 1 = free 2 = set value 4-20 mA, + 3 = set value GND
3
Voltage-controlled 0-10 V, Type PRE-U with actual value output 1 = power supply 24 V DC 2 = set value 0-10 V 3 = actual value output 1.25 V (0 bar output), 6.25 V (pmax output) GND set value and power supply
Voltage-controlled 0-10 V, Type PRE-U with EMC mass 1 = power supply 24 V DC 2 = set value 0-10 V 3 = GND set value and power supply EMC mass
Current-controlled 4-20 mA, Type PRE-I with EMC mass 1 = free 2 = set value 4-20 mA, + 3 = set value GND EMC mass
16 G1/8
5
16 7,5 M3
32
20
14
24,5
M3 15 G1/8
24,5
1
40
20 7,5
25
4,5
8,5
* when base plate for 4..6 valves: additional pressure supply port Table of dimensions (mm) and Weight (mass) Multiple Base Plate G1/8 Number Dimensions (mm) of valves A C D 2 72 0 40 3 4 5 6 112 152 192 232 40 80 120 160 80 120 160 200
Dimensional Diagram No.1 (dimensions in mm) Version with 3-pole connector and base plate Airfit tecno without base plate Airfit tecno without base plate
3
ca.73
G1/8 8 deep
3 1 2
ca.32
24
17
25
15
65
1
4,5 30 38 45 16 36
20 36
Dimensional Diagram No.2 (dimensions in mm) Version with plug to DIN 43650-1C and base plate
ca. 45
3
ca.103
G1/8 8 deep
ca.32
25
15
65
1
4,5 30 38 45 16 36
7,5
14
Order Instructions Version Sets, complete, (0-8 bar) consisting of Prop.-pressure regulating valve, 0-8 V Base plate G1/8, cable set straight (2m) Prop.-pressure regulating valve, 0-8 V Base plate G1/8, cable set bended (2m) Prop.-pressure regulating valve, 4-20 mA 2 Base plate G1/8, cable set straight (2m) Prop.-pressure regulating valve, 4-20 mA 2 Base plate G1/8, cable set bended (2m) Elec. Conn. Diagram No. 1 1 1 PRE-I-01 1 PRE-I-01 PS11151-B-01 PS11141-B-01 Dimensional Diagram No. 1 PRE-U-01 1 PRE-U-01 PS11150-B-01 PS11140-B-01 Order Instructions Order No.
Type
Prop.-pressure regulating valve NW 2.5 (without accessories) Prop.-pressure regulating valve, 0-8 V, 0-8 bar Prop.-pressure regulating valve, 0-10 V, 0-2 bar 1 1 1 1 1 1 1 1 PRE-U PRE-I PRE-U PRE-I PRE-U PRE-I PS11110-B PS11111-B PS11130-B-20 PS11139-B-20 PS11130-B-02 PS11139-A-02 Prop.-pressure regulating valve, 4-20 mA, 0-8 bar 2 Prop.-pressure regulating valve, 4-20 mA, 0-2 bar 2 Prop.-pressure regulating valve, 0-10 V, 0-200 mbar 1 Prop.-pressure regulating valve, 4-20 mA, 0-200 mbar 2
Prop.-pressure regulating valve NW 2.5 with actual value output and plug to DIN 43650-1C (single units without accessories) * Prop.-pressure regulating valve, 0-8 V, 0-8 bar, Actual value output 1.25 V (0 bar) 6.25 V (8 bar) Prop.-pressure regulating valve, 0-10 V, 0-2 bar, Actual value output 1.25 V (0 bar) - 6.25 V (2 bar) Prop.-pressure regulating valve, 0 -10 V, 0-0.2 bar, Actual value output 1.25 V (0 bar) - 6.25 V (0,2 bar) 3 3 3 2 2 2 PRE-U PRE-U PRE-U PS11113-B PS11162-B-20 PS11162-B-02
Prop.-pressure regulating valve NW 2.5 with EMV-mass and plug to DIN 43650-1C (single units without accessories) * Prop.-pressure regulating valve, 0-8 V, 0-8 bar Prop.-pressure regulating valve, 0-10 V, 0 -2 bar Prop.-pressure regulating valve, 0-10 V, 0-0.2 bar Prop.-pressure regulating valve, 4-20 mA, 0-8 bar Prop.-pressure regulating valve, 4-20 mA, 0-2 bar Prop.-pressure regulating valve, 4-20 mA, 0-0.2 bar * Corresponding connector included 4 4 4 5 5 5 2 2 2 2 2 2 PRE-U PRE-U PRE-U PRE-I PRE-I PRE-I PS11164-B PS11165-B-20 PS11165-B-02 PS11168-B PS11169-B-20 PS11169-B-02
Accessories Single base plate G1/8 Multiple base plate G1/8, for 2 valves Multiple base plate G1/8, for 4 valves Multiple base plate G1/8, for 6 valves Cover plate, complete Cable set straight (5 m) Cable set bended (5 m) PS11112-A-01 PS11112-A-02 PS11112-A-04 PS11112-A-06 PS11160-A KC3104 KC3106
Pressures quoted as gauge pressures Piston-type pressure regulating valve, pilot operated, with pneumatic and electric feedback SRE-1/4 SRE-3/8 G1/4 In any position kg 0.6 0 +50 Filtered, lubricated or oil-free compressed air Not required G3/8
Type Port size Installation Weight (mass) Medium and ambient temperature Medium Lubrication Pneumatic Characteristics Nominal pressure Inlet pressure range
1)
Tmin Tmax
C C
control
SRE -..
W X
6.3 0 10 0 10 2200 132 550 33 <1 <0.5 <0.5 <1 2500 150 850 51
3 1
Electrical Characteristics Nominal voltage Residual ripple Power consumption Set value input Input resistance Actual value output Output current Electrical protection
1)
V DC % A V mA k V mA IP
24 V = 10 % 10 0.15 0 10 0 20, 4 20 200 0 10 20 IP65 to DIN 40050, EN 60529 Electronically controlled pressure regulating valve Remote controlled Control- and operating pressure from 0 bar Airfit design Direct coupling with airfit swing units No air consumption
2) 3) 4)
p1 p2 + 10 % p2 at p1 = 10 bar to p2 = 6,3 bar at 6.3 bar and 25 m/s see explanation on page 3
p2 [bar]
8 7
4 2 0
Set value Sollwert 0 1 2 3 4 5 6 7 8 9 10 Uw (V)
500
1000
1500
1800 Qn [l/min]
Order no.: PL 16965 Connection Diagram Pin 1: Power supply Plus +24 V DC 10% 0,15 A Residual ripple 10% Power supply 0 V Reference and mass capacity for set- and actual value Set value input Positive set value voltage (0-20 mA, 4-20 mA), 0 10 V Analog actual value output. 0 10 V for units with 10 bar output pressure. This output has a max. capacity of 20 mA. The signal voltage is compared to the reference capacity (pin 2) Accessories Coupling kit
Pin 2:
2 4 1 3
Pin 3:
Pin 4:
Control Options
Analog voltage
0 10 V 1V bar U 0V 24 V DC + 2 4 1
0V 24 V DC
1V bar U
2 4 1 3
The resistance of the potentiometer should range between 500 and 100 k.
SPS 1V bar U 0V 24 V DC + 2 4 1
The total resistance of the potentiometer series should not be less than 500 .
Sensitivity
The smallest deviation from set output pressure which leads to a change in actual output pressure is referred to as sensitivity and this is expressed as a percentage of maximum output pressure. Sensitivity of the XRE II valve is below 0.5%, which allows output pressure to be set very precisely.
bar X
p2
Linearity
The ideal curve showing output pressure in relation to electronic signal would be a straight (linear) line (see dotted line), to predict exactly which pressure can be expected at a given voltage. The deviation can be calculated from the maximal deviation from the straight line, in relation to the highest possible pressure.
bar
F= p2(%)
Hysteresis
The same set output pressure generates slightly different actual output pressures, depending on whether the previous setting was higher or lower. This difference, known as hysteresis, is caused by friction and temporary deformation of elastic components. The hysteresis of the SRE valve is below 0.1 bar.
bar
F= p2(%)
Repeatability
Control components, for a given set value, usually produce repeated actual values which differ less from each other than from the abolute set value, because the relatively large linearity deviation is excluded. Repeatability is improved if hysteresis is minimised.
bar
56
152,5
45
22,5 31,5
50,5
37 6 23 4,5
23 35 45 50
Connection size
37
50 52,5
Order Instructions Basic model for control 0 10 V, NG (normally closed) Port size G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 G1/4 G3/8 max.outputpressure(bar) 10 10 10 10 10 10 10 10 10 10 10 10 Type Order No. SRE-U-1/4 NG PB 59849-000 SRE-U-3/8 NG PB 59949-000 SRE-I-1/4 NG SRE-I-3/8 NG SRE-I-1/4 NG SRE-I-3/8 NG PB 59849-002 PB 59949-002 PB 59849-001 PB 59949-001
Version for control 0 10 V, NO (normally open) SRE-U-1/4 NO PB 59849-010 SRE-U-3/8 NO PB 59949-010 SRE-U-1/4 NO PB 59849-012 SRE-U-3/8 NO PB 59949-012 SRE-U-1/4 NO PB 59849-011 SRE-U-3/8 NO PB 59949-011
For the version with NPTF thread, complete the Order No. as follows: PB ...49-... PB ...49-N... Accessories Mounting kit PL 16965
Pressures quoted as gauge pressures Piston-type pressure regulating valve, pilot operated, with pneumatic and electric feedback CRE-3/8 CRE-1/2 G3/8 In any position kg 0.95 0 +50 Filtered, lubricated or oil-free compressed air Not required G1/2
Type Port size Installation Weight (mass) Medium and ambient temperature Medium Lubrication Pneumatic Characteristics Nominal pressure Inlet pressure range
1)
Tmin Tmax
C C
control
CRE
6.3 0 16 0 10 4500 270 850 51 <1 <0.5 <0.5 <1 6000 360 1900 114
3 1
Electrical Characteristics Nominal voltage Residual ripple Power consumption Set value input Input resistance Actual value output Output current Electrical protection V DC % A V mA k V mA IP 24 V = 10 % 10 0.15 0 10 (1V =1bar) 0 20, 4 20 200 0 10 20 IP 65 acc. DIN 40050, EN 60529 Electronically controlled pressure regulating valve remote controlled Control- and operating pressure from 0 bar Airfit design Version with NPTF-thread no air consumption
1) p1 p2 + 10 % p2 2) at p1 = 10 bar to p2 = 6.3 bar 3) at 6.3 bar and 25 m/s 4) see explanation on page 3
6 4 2 0
<0,5%
Order no.: PL 17518 Connection Diagram Pin 1: Power supply Plus +24 V DC 10% 0,15 A Residual ripple 10% Power supply 0 V Reference and mass capacity for set- and actual value Set value input Positive set value voltage of 0 10 V Analog actual value output. 0 10 V for units with 10 bar output pressure. This output has a max. capacity of 20 mA. The signal voltage is compared to the reference capacity (pin 2) Accessories Coupling kit
Pin 2:
2 4 1 3
Pin 3: Pin 4:
Control Options
Analog voltage
0 10 V 1V bar + U 0V 24 V DC 2 4 1
0V 24 V DC
The resistance of the potentiometer should range between 500 and 100 k.
1V bar + U
2 4 1 3
SPS 1V bar U 0V 24 V DC + 2 4 1
The total resistance of the potentiometer series should not be less than 500 .
Sensitivity
The smallest deviation from set output pressure which leads to a change in actual output pressure is referred to as sensitivity and this is expressed as a percentage of maximum output pressure. Sensitivity of the CRE valve is below 0.5%, which allows output pressure to be set very precisely.
bar X
p2
Linearity
The ideal curve showing output pressure in relation to electronic signal would be a straight (linear) line (see dotted line), to predict exactly which pressure can be expected at a given voltage. The deviation can be calculated from the maximal deviation from the straight line, in relation to the highest possible pressure.
bar
F= p2(%)
Hysteresis
The same set output pressure generates slightly different actual output pressures, depending on whether the previous setting was higher or lower. This difference, known as hysteresis, is caused by friction and temporary deformation of elastic components. The hysteresis of the CRE valve is below 0.1 bar.
bar
F= p2(%)
Repeatability
Control components, for a given set value, usually produce repeated actual values which differ less from each other than from the abolute set value, because the relatively large linearity deviation is excluded. Repeatability is improved if hysteresis is minimised.
bar
65 44,8 56
37
27
174
20
46 22
5,5
4 37 48 62
Connection size
37 62
58,5
Order Instructions Basic model for control 0 10 V, NG (normally closed) Port size G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 G3/8 G1/2 Accessories Mounting kit Coupling kit PL 17518 PL 17608 max.outputpressure(bar) 10 10 10 10 10 10 10 10 10 10 10 10 Type Order No. CRE-U-3/8 NG PB 60149-000 CRE-U-1/2 NG PB 60249-000 CRE-I-3/8 NG CRE-I-1/2 NG CRE-I-3/8 NG CRE-I-1/2 NG PB 60149-002 PB 60249-002 PB 60149-001 PB 60249-001
Version for control 0 10 V, NO (normally open) CRE-U-3/8 NO PB 60149-010 CRE-U-1/2 NO PB 60249-010 CRE-U-3/8 NO PB 60149-012 CRE-U-1/2 NO PB 60249-010 CRE-U-3/8 NO PB 60149-011 CRE-U-1/2 NO PB 60249-010