Gdańsk

To: Matic
11.04.2023

Offer no: 074_04_2023_MK

Complete water and syrup filling line 3000bph @ 1000ml

Lay-out NO

We reserve to confirm the validity of this offer after receiving all final technical data, samples of
bottles, caps and labels etc and after definition of layout.

Machine listed in below offer are made according to CE rules and manufactured in EU.
STM sp. z o.o. the producer-seller of the equipment declares that the machine are new,
made in 2022
All the machines are marked with CE label and are produced accordingly to the directive
2006/42/WE date 17.05 2006 r., all the machines in this offer have the D eclaration of
Conformity.
CUSTOM CODE MACHINES 8422300008
 DESIGN DATA
PROJECT
Name Matic
Location Croatia

BASIC INFORMATION
Product still water, syrup
Containers PET bottle 500, 1000, 1500ml
Neck 28 mm
Caps PCO 1881 caps - TBD
Shape round
Label OPP
3x2 – for 1000&1500ml bottles
Group packing
6x4 – for 500ml bottles
Palletisation TBD
Required max. speed production 3000 bph @ 1000ml
Filling temperature up to +5°C
Power supply TNC 3 PEN 230/400 50 Hz

TECHNICAL DESIGN STANDARDS

TECHNICAL STANDARDS
Machine compliant with the Directive 2006/42/EC
Equipment marking CE
Electrical standard EN 60204-1
Components subjected to high pressure in
97/23/EC
accordance with the Directive
Mechanical safety standards for blow molding
UNI EN ISO 12100-1 & 12100-2 & EN 422
machines
Lp. Name Qty. Unit price € Total price € Option €

Blueline 2 Standard blow molding machine with a

basket for preforms, a system for positioning preforms
1. 1 153 000 153 000
and collecting bottles for an air conveyor (one thread
TBD) – MACHINE IS READY!
1.1. 20-hour Online diagnostic service subscription 0 3 000

incl. in the incl. in the

1.2. Eco Power Diagnostic System 1
basic price basic price
incl. in the incl. in the
1.3. Eco Power Heating System 1
basic price basic price
incl. in the incl. in the
1.4. Eco Power Stretching System 1
basic price basic price
incl. in the incl. in the
1.5. Eco Power Blowing System 1
basic price basic price
incl. in the incl. in the
1.6. Eco Power Air Recovery System - first generation 1 8 400
basic price basic price
Modem for connection to the Internet. Allows remote
1.7. 1 2 000 2 000
diagnostics of the device, correction of parameters

1.8. Basic set of spare parts 0 5 500

1.9. Electrical cabinet air conditioner 0 4 000

Blowing mold (3 cavities, round bottle) – 500, 1000,

1.10. 3 5 000 15 000
1500ml
incl. in the incl. in the
1.11. Standard blow molding machine casing 1
basic price basic price
incl. in the incl. in the
1.12. Premium blow molding machine casing 1 7 000
basic price basic price
2. Hydraulic lift for cartons/basket for preforms 0 12 500

3. Mold assembly transporter 1 2 500 2 500

4. Table for mold storage (1 table for 3 mold storage) 1 2 500 2 500

5. Blow molding machine chiller MTA TAEevo Tech 031 1 9 000 9 000
A set of KAESER compressors consisting of:
screw compressor ASD 50 12bar, booster N 351-G
6. 10/40 bar, 2x tank (KP-2000-14/1,2 + KP-1000- 1 53 000 53 000
40/0,9), aquamat, dryer, filters – complete set for
up to 189m3/h at 36 bar
Air conveyor XPPO set
35 000
- Made in AISI304;
TBD – after
7. - Fans 2.2kW with filters 99,9%; TBD TBD
the layout
Manual flow regulation. Automatic dropping gate 1 pc.
acceptance
Manual dropping gate 1 pc.
 ARROW PET 9/9/3 FLOW MATIC MACHINE FOR
PET BOTTLES, MACHINE FRAME MADE FROM
AISI304, RINSER AND FILLER MADE FROM
AISI316L, NECK HANDLING, PICK & PLACE,
SCREW CAPPING, 1 SET C-PARTS, SAFETY
GUARDING, SLIP CLUTCHES, LINE CONTROL
SENSORS, NO-CAP MACHINE STOP SENSOR,
Equipment for 500ml included, UV lamp for caps,
Machine frame made in stainless steel, Hygienic
table top (angles ~3˚), Electronic flow meters E+H,
Filling accuracy +/-0,4%, Ready to CIP without
dummy bottles (new generation CIP), Spraying
balls to external washing, All elements contacted
8. with product made in AISI316L, Dose regulated on 0 169 000
PLC, possibilities to make correctness on each
valve separately. Rinser and filler made in
AISI316L, Main PLC B&R, Cleaning heads turbine
type, possibilities to regulate or switch on/off each
valve separetly, Covering stainless steel and
PLEXIGLASS;
- cap grip system by means of Pick&Place device
- CIP connection
- centralized lubrication system
- EC safety guards
- no bottle spray
- manual assistance
MAX SPEED 3000@1000ML ON WATER!
ARROW PET 12/12/4 FLOW MATIC MACHINE
FOR PET BOTTLES, MACHINE FRAME MADE
FROM AISI304, RINSER AND FILLER MADE
FROM AISI316L, NECK HANDLING, PICK &
PLACE, SCREW CAPPING, 1 SET C-PARTS,
SAFETY GUARDING, SLIP CLUTCHES, LINE
CONTROL SENSORS, NO-CAP MACHINE STOP
SENSOR, Equipment for 500ml included, UV lamp
for caps, Machine frame made in stainless steel,
Hygienic table top (angles ~3˚), Electronic flow
meters E+H, Filling accuracy +/-0,4%, Ready to
CIP without dummy bottles (new generation CIP),
Spraying balls to external washing, All elements
9. contacted with product made in AISI316L, Dose 1 199 000 199 000
regulated on PLC, possibilities to make correctness
on each valve separately. Rinser and filler made in
AISI316L, Main PLC B&R, Cleaning heads turbine
type, possibilities to regulate or switch on/off each
valve separetly, Covering stainless steel and
PLEXIGLASS;
- cap grip system by means of Pick&Place device
- CIP connection
- centralized lubrication system
- EC safety guards
- no bottle spray
- manual assistance
MAX SPEED 3000@1000ML ON SYRUP!
 Set of change over parts for another bottle format (500,
9.1. 2 5 000 10 000
1000ml)
9.2. Caps feeder model BCF-1 1 12 000 12 000

9.3. Basic set of spare parts 0 7 000

9.4. Nozzles to clean up working space 0 7 500

9.5. Hygienic table 0 13 500

Liquid nitrogen dosing system. Recommended for non-
9.6. carbonated products. The price includes the device 0 63 000
together with the triblock assembly
9.7. Covering with HEPA H14 filters (turbulent flow) 0 18 000

9.8. Caps rinsering 0 6 000

Waterfall caps feeder with orientation (necessary with
9.9. 0 12 000
caps rinsering)
Set of plate conveyors, mod. FLAT (starting price, will
60 000
be confirmed after lay out acceptance). Beginning price
TBD – after
10. for 30 meters TBD TBD
the layout
- Made in AISI304;
acceptance
- Manual band regulations;
Air Knives to remove water from bottles surface, blower
11. system with air knives system and cover case reducing 0 18 000
noise.
Filling level and cap presence inspector - bottle
inspection, bottle ejector from the line, connecting
cables; unit including ejector for defective bottles from
the line: detection system using high frequency waves.
12. 0 18 000
Support for control unit and control module with lever
for height adjustment for format change. Supporting
structure in steel, adjustable in height. Pneumatic reject
device with side vane.
Self adhesive labeller for plastic or paper partial or
13. wraparound label from reel made by STM 0 25 000
*all bottle formats mentioned in this offer included
OPP labelling machine UNO ROLL 5 for cylindrical
bottles for full wraparound OPP labels with hot melt
14. 1 55 000 55 000
glue served from roll. Both bottle and label format are
included (500ml). Efficiency 5500 bph
Set of change over parts for another bottle format (1000,
14.1. 2 5 000 10 000
1500ml)
15. Ink Jet data printer Hitachi 0 8 000
Manual portable CIP station 2x300l
-one tank for hot soda
-one tank for cold acid
16. 1 19 000 19 000
-pump and electric cabinet
-electric heaters
-frame based on wheels
 Shrink wrapping machine model Dimac Laser F – speed
up to 20 packs/minute including overspeed; starting
17. 0 105 000
price for basic machine + one packet format in foil only
(500ml).
17.1. Each additional package format (1000, 1500ml) 0 1 750
Shrink wrapping machine model AP18 – speed up to 18
18. packs/minute including overspeed; starting price for 1 69 000 69 000
basic machine + one packet format in foil only (500ml)
19. Each additional package format (1000, 1500ml) 2 1 500 3 000
Semi-automatic palletizing system on KAWASAKI
robot with STM / TES manipulator – up to 20ppm.
Kawaski Robot puts layers on the pallet according to
20. programmed recipes. Performance adjusted to line 0 0 205 000
capacity. The operator picks up the pallets manually and
wraps them using a semi-automatic plate pallet wrapper.
https://youtu.be/9uhADCnGLuE
20.1. Semi automatic wrapping machine with rotating table 1 9 000 10 000

Automatic palletizing system on KAWASAKI robot

with STM / TES manipulator – up to 30ppm. Robopac
wrapping machine with movable arm and clamping of
the pallet. Warehouse 10 pallets with automatic feeding.
Providing spacers. Buffer for 3 pallets. Safety guarding
according to CE
Line transporters, which includes:
a) Transporters;
b) Pallet conveyors;
21. c) Pallet dispenser; 0 320 000
d) Pack dispensing and orientating device;
· Control cabinet with HMI panel;
· Palletizing robot, which includes:
a) control cabinet;
b) Robot pedestal;
c) Gripper;
· Safety mesh panel;
· Sheet separator magazine;
https://youtu.be/79s900sop1k

22. Control cabinet for conveyors steering 1 25 000 25 000

TOTAL PRICE FOR FILLING EQUIPMENT €743 500
Erection, commissioning for one bottle size + training
(board and lodging expenses-excluded) – The customer
shall provide the unskilled labour to support the 1 €45 000
activities of the Supplier during erection and
commissioning/
Delivery to be confirmed according to actual costs 1 TBD
Packing /wooden pallet and stretch foil/ 1 TBD
TOTAL PRICE FOR SERVICES €45 500
TOTAL PRICE €788 500
* NOTE: This quotation may be subject to revision following to the examination of product, cans, lids, labels
and film samples (or relevant drawings), and/or further to any technical improvements to the quoted machines
carried out by our technical dpt. The basic prices of our machines include one set of accessories to handle one
can/lid/label/film size. Any change over accessories are in the case quoted separate The operators that run the
line must be opportunely trained The supply of the product must be continuous and constant The supply of all
utilities must be continuous and constant (kW, compressed air, water, steam, etc.)
 BLUELINE MACHINES - TECHNICAL DESCRIPTION

BLUELINE machines are a technologically advanced, innovative system for the production of PET preform
bottles. Depending on the final product (shape/size/weight), the machines are able to achieve up to 98% efficiency
and speed up to 2,000 bottles out of one socket. An additional advantage is the low energy use, which is less than
3.3W per one 1.5L bottle. Continuous development, patented solutions, precise highly-reliable assembly make
BLUELINE machines the best option for the production of PET packaging. The wide range of blow molding
machines meets the various requirements of the packaging market, such as: bottles up to 7 litres, oval bottles, hot-
fill bottles, small capacity bottles (10 ml) and standard bottles. BLUELINE machines offer a number of standard
solutions as well as functionalities that we are able to provide if required. Our many years of experience have
assured us to fit our blow molding machines with the best-quality components only. Our machines use innovative
mechanical, electrical and pneumatic solutions of leading manufacturers, such as: B&R (Austria), STOEBER
(Germany), BOSCH-REXROTH (Germany), MetalWork (Italy). The blow molding system is based on EUGEN
SEITZ (Switzerland) state-of-the-art technology. The heating system is based on reliable components by
DANFOSS (USA) equipped with special electrical protection. We use electrical components by EATON
(Germany, USA) and BALLUFF (Germany). With these solutions, BLUELINE blow molding machines are
characterised by low operating costs, high reliability and are also very easy to use. In the event of a machine error,
all information is displayed on the control panel, which makes it easier to solve problems during the production
process. With Internet connection, our service staff is able to remotely diagnose a machine located anywhere in
the world. In order to ensure the high quality of the produced bottles, while saving the maximum energy, we have
patented the ECO Power Innovation System® energy saving systems.
ECO Power Innovation System® incorporates the following advanced technical solutions:
• Eco Power Diagnostic System. Eco Power Heating System
• Eco Power Stretching System
• Eco Power Blowing System
• Eco Power Air Recovery System
• Eco Power Recuperation System

Eco Power Diagnostic System

All processes in blow molding machines are controlled automatically by a set of sensors integrated with a
specialised PLC device. In the event of a fault or when the machine is stopped, information about the problem is
displayed on the LCD panel.
Eco Power Heating System

Innovative preform heating system equipped with eight levels of infrared lamps. This system is controlled by
Danfoss power regulators. It enables accurate, uninterrupted regulation of preform heating temperature. A set of
pyrometers controls the preform temperature, based on which the system automatically regulates the power of
infrared radiation in order to ensure a stable (repeatable) temperature of the preforms regardless of changes in the
ambient temperature.

Eco Power Stretching System

Stretching preform innovative system based on a servomotor with planetary gear. This system ensures a repeatable
process of stretching preforms, which means that the quality of produced bottles and their repeatability is much
higher than that obtained by conventional stretching systems based on pneumatic servomotors. There is no need
to set stretch rods manually when changing the type of produced bottles, which constitutes a unique feature of this
system. The system automatically measures the height of the bottle correspondingly to the applied blowing form
(without the need of operator’s intervention).

Eco Power Blowing System

Modern blowing system based on state-of-the-art, integrated valves by a Swiss company Eugen Seitz, which allows
to control the amount of the flowing air. The valves, together with the special technical solutions used, ensure even
air inlet into the blow mold along the stretch rods, which guarantees high quality and repeatability of the produced
bottles.
Eco Power Air Recovery System

The blow molding machine can be equipped with an innovative system for recovering compressed air from the
blowing process. This system is based on an advanced valve by Eugen Seitz involving a set of containers and
sensors which control the pressure of recovered air. This system is designed to reuse the compressed air recovered
from the blowing process. Using the system allows for a significant reduction in energy consumption due to the
blow molding machine’s lower demand for compressed air.

BLUELINE machines can be equipped with Eco Power Air Recovery System called a first or second generation
system.

A first generation system recovers compressed air at a pressure of 8-9 bar to pneumatically controlled components
in the low pressure pneumatic system.

A second generation system recovers compressed air at a pressure of 8-9 bar for pneumatically controlled
components in the low pressure pneumatic system and high pressure compressed air for the pre-blowing process
(only BLUELINE HiTech).

Eco Power Recuperation System

BLUELINE blow molding machines can be equipped with an innovative, patented system that reuses hot air from
the reheat oven. This solution enables pre-heating of preforms with hot air from the main oven, reducing the
amount of energy required to heat the preforms (only BLUELINE HiTech). It is the only such solution applied
in linear blow molding machines available in the world.
 MOLD BLOWING MACHINE TECHNICAL SPECIFICATION

TECHNICAL SPECIFICATION SHEET

SPECIFICATION
Blow molding machine type BLUELINE 2 Standard
Number of blow molding sockets 2
Bottle maximum diameter 125 mm
Bottle maximum height 345 mm
up to 3000 bottles per hour @ 1500ml @ preform weight
up to 30g & preform wall thickness up to 2,8mm
Maximum mechanical efficiency
up to 3300 bottles per hour @ 500ml@ preform weight
up to 13g & preform wall thickness up to 2,8mm
Neck maximum diameter 36 mm (on this machine is installed 28 PCO)
Machine installed power 50 kW
Water cooling tank installed power TBD
Compressors installed power TBD
Blow mold changeover time 10 min

BOTTLE SPECIFICATION

BOTTLE SPECIFICATION
Volume Efficiency Weight Thread Bottle Preform Product
Shape
[ml] [bph]* [g] type drawing no drawing type
500 3 300 TBD Round 28mm TBD TBD still water
1000 3 000 TBD Round 28mm TBD TBD still water
1500 2 400 TBD Round 28mm TBD TBD still water

* ultimate efficiency depends on the preform shape, preform weight and bottle shape
 TECHNICAL DESIGN SPECIFICATION

SPECIFICATION
Average power consumed by the blow molding
TBD
machine (1)
Average power consumed by the compressors TBD
Main blow molding pressure 36 bar (36/40 bar as option)
Low pressure air consumption without a first
85 Nm3/hour
generation air recovery system
Low pressure air consumption with a first generation
0 Nm3/hour
air recovery system (2)

High pressure air consumption (3) 184 Nm3/hour

(1) For 1000 ml containers with low weight and in ambient temperature 20°C (the final absorbed power depends on the
preform weight, colour and material it was made from, the shape of the bottle, etc.)
(2) For bottles of capacity 1000ml and more
(3) For 1000 ml bottles, 3000bph, 36 bar

SPECIFICATION OF MAIN COMPONENTS

SPECIFICATION
PLC system B&R
Servomotors B&R
Heat lamp power regulators Danfoss
Electrical components Eaton, Moeller, B&R
Electrical cabinet Rittal
Components of the low pressure pneumatic system SMC, MetalWork
Blow molding valves Eugen Seitz
Rolling bearings SKF, INA
Linear guides, linear bearings BoschRexroth
Sensors Balluff
BLOW MOLDING MACHINE DIAGRAM
FILLING MACHINE PART – ARROW PET 12/12/4 FLOW MATIC
FlowM Series is used for filling water, juice, dairy products, milk into PET bottles from 0,2l to 5l, with output up
to 20.000 bph@1l.

The base construction of the machine is performed as a carrying plate made of from the construction steel covered
by the panel from the stainless steel AISI 304. Down at the base all the machine drives are set. On the base plate
there are warm column, “stars” columns and filling aggregate together with main tank and filling taps and the
capping machine is mounted (with capping heads and mechanism of cap’s delivering).

The triblock does not have a caterpillar conveyor with independent drive so it should be place together with such
one in the production line.

The machine are equipped with main wheels, the attachable drive of stars without using of intermediate wheels.
All than leader to clearances minimalization and allow for high precision delivery of the bottlers in-to the stars.
The last is important if the bottle is led by it’s neck.

The machine has very solid design which is assuring it’s long time operation. It is modular machine, connecting
two integrated systems: filling and capping in one complete solution for producers of dairy products, juices, milk.

The bottles are delivered the intermediate star on the filling machine where it is placed parallel to a filling tap axis.
The machine is designed for bottling of non-carbonated drinks and equipped electronic filling system.

The machine has been designed with an emphasis on hygiene; therefore, all elements having contact with the
beverage to be filled are suitable for washing. As standard, the machine is equipped with equipment allowing
washing in the CIP system.
 MAIN PARTS OF FILLING MACHINE

FILLER

The filling machine of the machine is equipped with filling valves that suitable for dairy products,
milk, juices. The elements which are contacting with the filled product are all made of AISI 314 steel,
than guarantee a high hygiene of the filling process. Machine is equipped with electronic filling
valves - mass flow-meters.

Measure of filling medium is made in real time mode, what makes this process easy to operate and
control.

The filling valves characterize very simple constructions and guarantees the high level of hygiene.

Type of filling valves and purity system give a guaranteed result – an inspection system for the filled
and capped bottles comes standard. It has tolls of its own -a CIP system for the production of cleaning
solutions is included.

The filling machine is installed on a standard column together with bottle holders fixing the bottles
by the necks.
Process of filling _scheme
Simple system of cleaning- scheme
 CAPPER

The base part of capping device is performed from construction steel covered by polyurethane paint, a part of that
the machine is equipped with the panels made from stainless steel and that all protect the machine from the
corrosion.

Optionally the machines can be also equipped for capping the bottles with caps of SPORT CAP - type, for that the
additional unscrambler is placed on the column. The capping heads are already designed for this type of caps.

The capping device can be also supplied with UV lamp, fixed on a skid.

The caps are dispensed from the cap orientator to the skid and cap administering system PICK&PLACE. The skid
is equipped with a system that detects and removes incorrectly orientated caps. During the capper twist the seizure
of caps by the head grab occurs. The caps are administered only if the bottles are inside the machine.
 MAIN TECHNICAL DATA

DESCRIPTION MODEL FlowM 12/12/4

Production speed 1000 ml 4000
Number of filling valve 12
Number of rinsers 12
Number of capping heads 4
Power installed 16 kW
Power supply 3-400 V+N+PE
Controller power supply 24 VDC
Sterile air consumption 35 m³ / h
Medium consumption 4 m³ / h
Pinch 113,1
Dimension AxBxC 4200x5400x4000
Weight 6000 kg
Type of capping heads With magnetic clutch
Caps orientator Centrifugal
Safety covers According CE rules
Inlet bottle detector, Overloading detectors
Standard version Outlet conveyor (of 2 m length), Regulator of the conveyor’s working
speed synchronized with the machine speed, PLC – driver B&R
Form In-line, angle versions
Noise (dBa) 86
 SOFTWARE

The electrical installation - STM-SOFT (power and machine control system) consists of a power cabinet and a
control panel. The control cabinet is mounted on the machine frame, which ensures faster start-up at the customer's
site.

Control system based on B&R products (Austria)

The intermediate element for man-machine communication is the control panel. As standard, machines are
equipped with B&R Power Panel C70 series. They have a dual function - HMI and industrial PLC. The compact
design guarantees stable operation by avoiding possible problems with PLC - HMI communication. The 10" screen
provides a large working area, which translates into clear text messages and comfortable operation.

It is possible to install a remote access module for machine diagnostics.

Automatic operation mode

The machine's actuators are controlled automatically, on the basis of a control algorithm embedded in the
controller's memory, signals from sensors and parameters entered by the user. The whole is designed in such a
way as to ensure the correct course of the technological process.
On the control panel screen there is a preview of the current operating parameters of the machine, such as:
capacity, product counter or product level in the tank.

Machine washing mode

Depending on the type of machine, different washing options are available, such as working for a user-specified
time or cyclic washing according to a specific algorithm.
Manual mode

It allows to control individual machine elements. On the control panel, select the actuator. Several actuators can
be selected. In order to start working on a particular machine, press the button on the control panel. This remote
control is connected with a long cable, which allows you to approach each machine element, which gives you even
better control over the element you are currently controlling. The wired connection of the remote control enabled
the installation of an additional emergency switch, which increased the safety of the operator.
The manual mode option is very useful for diagnostics of machine operation or for maintenance work.
Login

Machine control modes: automatic, washing, manual, are available after logging in by the user. By default, two users
are created: administrator and operator. They have full access to the machine control.

In addition, the administrator has the ability to define new users with the option to restrict access, for example,
only to automatic mode of operation. Logins of users are registered, so it is possible to check their history.
Alerts

List of current and historical alarms to view the status of the machine.

The messages include the marking of electrical components that directly cause the alarms to appear. The use of
the electrical diagram and the described option makes it easier to diagnose possible malfunctions of the machine.
Diagnostics

Machine diagnostics, in addition to the alarms listed above, makes it easier to view the status of the I/O modules,
input and output values and inverter status (code and status description, error description, frequency values and
current consumption).
Settings for customization of the machine to individual customer needs

For the WeightMatic and FlowMatic series, recipes can be created. The parameters can be read and saved on a
flash drive.
Registration of working time in individual modes and number of bottles produced

Language versions

The entire machine interface is available in four languages: English, French, Polish and Russian. Other languages
as an additional option.
 CAPS FEEDER BCF-1

The cap feeder is intended only for transporting the agreed caps to the device cooperating in the
technological line.

Any use other than specified above is considered improper. Producer does not accept any claims due to
damages resulting from using the machine contrary to its intended purpose. The user is solely
responsible for the risk of such a use.
 LABELLING MACHINE UNO ROLL 5

The automatic linear labeler is suitable to apply labels by glue or self-adhesive up to a maximum
speed of 5000 bph. It can apply partial or wrap-around labels only on cylindrical bottles, in PET and
glass.
TECHNICAL SPECIFICATIONS OF THE LINEAR LABELLING MACHINE MOD. UNO ROLL
Label applying system on cylindrical containers within the following specification:

• Capacity model – from 2500 to 5 000bott/h;

• Bottle Supply System – LINE
• Range of container diameter — 50-130mm
• Plastic label (polypropylene ) – PET-35-50 micron
– length 70-380mm
– height 50-150mm
– reel diameter max 600mm
• Label transported on the vacuum drum
• Input from the right or left
• Glue consumption 1kg for every 15 000-25 000 labels (depends on labels height)
• Automatic speed regulation:
• Basic speed specified in the control panel
Detailed technical data:

UnoRoll6 labeler

capacity range Up to 5500 bph

installed power 8.0 kW

supply voltage 3~400 V+N+PE

demand for compressed air 15 m3/h

pressure of compressed air 6 MPa

infeed conveyor level 1000 50 mm

level of output conveyor 1000 50 mm

weight 1200 kg

capacity control stepless inverter

Unit of
Parameter Value
measure
Minimum label length (Lmin) mm 152

Maximum label length (Lmax) mm 356

Minimum label width (Hmin) mm 40

Maximum label width (Hmax) mm 150

Minimum label overlap size (Emin) mm 10

Maximum label overlap size (Emax) mm 20

Maximum distance from bottom of bottle to top of label
mm 225
(Мmax)
Minimum distance from bottom of bottle to bottom edge of
mm 25
label (hmin)
Minimum diameter of the bottle (Dmin) mm 45

Maximum diameter of bottle (Dmax) mm 110

Thickness of label μm 35-40

Dimensions:
 SEMI-AUTOMATIC PALLETIZATION LINE ON THE BASE OF KAWASAKI ROBOT
AND PLATE PALLET WRAPPER

Link to the video: https://youtu.be/9uhADCnGLuE

• The line is used for palletizing packs/cartons of beer bottles on EURO pallets (1200 x 800
mm) and allows wrapping finished pallets with stretch foil.
• All elements in the device can operate at temperatures from +5°C to +35°C.
• The working cycle of the device consists of the following stages:
o Issuing seals/cartons of bottles for palletizing
▪ Feeding the seals on a belt feeder
▪ Spreading the seals in a defined configuration
▪ Movement of seals to gripping head
o Palletizing process
▪ Receiving a pallet from the pallet magazine or manual pallet application
▪ Receiving the layerfold from the pallet magazine
▪ Stacking of seals on the pallet
o Wrapping the pallet is done by a plate wrapper next to the palletising section in a
semi-automatic way

Handing out the bags of bottles:

The dispensing of the seals placed on the buffer conveyor is done by a feeding system. The seals are fed
into the system in rows with a defined number of seals per row. After feeding the first row of sealers, it
is moved by the sliding system to an intermediate table. Then the second row of seals is fed and after a
suitable positioning in relation to the first row, both rows are simultaneously moved to the seal head.
The seal dispensing method is adapted to the capacity and palletising configuration.
 AUTOMATIC PALLETIZATION LINE ON THE BASE OF KAWASAKI ROBOT
AND PALLET WRAPPER ROBOPAC

Link to the video https://www.youtube.com/watch?v=v7aYz0epGtE

The robotic palletizing system is designed to collect crates from different packaging lines
simultaneously. It’s a very flexible system allowing the creation of pallets with different products,
crates and mosaics from different production lines, simultaneously. The gripping tool is designed
specifically for each application.

The products are picked from conveyor/s system to complete the cycle and position onto the pallet.

Main data of project:

Type of pallet wrapper: rotative table/ rotative
Rotative table
arm/ rotative bearing
Top pressure YES
Lacing [Yes/ No] NO
Cutting and welding of pallet [Yes/ No] YES
Minimal reguired hight TBD
Foil thickness [micrometer] 17-23 micrometers
Dimension of foil roller TBD
Lay-out of hall [YES] TBD
Sample adjustment of packets on pallets:

Elements of system

Quantity
1. Entrance roller conveyor L ~2,75 m 1
2. Set of conveyors for feeding of bottle’s packets by robot. Control system. 1
3. Basement of robot 1
4. Industrial robot Kawasaki with dedicated holder 1
5. Storage of trays 1
6. Schrink wrapper with rotative table 1
7. Safety guards 1
8. Exit conveyors - L. ~2,4 m 1
9. Medium conveyor - L. ~2,4 m 1
10. Pallets centring system under robot 1
11. Safety barriers – entrnace/ exit of pallets from streching area. 1
12. Controller + wires 1
Description:

• The line is used for palletising bottles of water on EURO pallets (1200 x 800 mm) and allows
to wrap the ready pallets with stretch film.
• All elements in the device can operate in temperatures between +5°C and +35°C.
• The operating cycle of the device consists of the following steps:
• Issuing bottles for palletising
o Feeding bottles of the conveyor belt
o Arranging bottles in the specified configuration
o Moving bottles to the gripping head
• The process of palletising
o Collecting a pallet from the pallet storage
o Collecting a spacer from the pallet storage
o Laying successive layers of bottles on a pallet
• Wrapping of the arranged pallet
• Passing a wrapped pallet to the unloading stationrating cycle of the device:

Issuing bottles: Issuing bottles located on the buffer conveyor is implemented with the use of a feeding
system. Bottles are fed to the system in rows of a particular number of bottles in a row. After feeding
the first row of bottles, it is moved by the pushing system onto the intermediate table. Then a second
row of bottles is fed and after its appropriate orientation in relation to the first row, both rows are
moved simultaneously to the gripping head of

The process of palletising: The robot places a stabilising spacer on the pallet by collecting it with
suction cups from the spacer storage. Then it performs a cycle of collecting bottles and placing them
on the pallet. The sequence is repeated until obtaining the maximum filling of the pallets. The robot
collects a stabilising spacer again and this time places it on the previously arranged bottles. The
palletising cycle is repeated until an adequate number of layers on the pallet is obtained.e robot.

Wrapping of the arranged pallet: The arranged pallet is transferred to the stretch wrapping station.

Wrapping is performed with the use of a B150 wrapper.

Passing a pallet to the unloading station: After finishing the wrapping cycle, the pallet is passed to
the unloading station where it can be taken by a forklift.

Pallet storage: The pallet storage is used for unloading individual empty pallets in a stack enabling
gripping by the gripping head of the robot. The pallet storage is designed to issue EURO pallets with
the dimensions of 1200x800mm. The maximum number of pallets in the storage is 15 pcs.

Separator storage: The separator storage is used as a separator reservoir. Lifting of a separator is
done by means of gripper suction cups. Separation of the stack is effected with the use of brushes
placed at the corners of the storage. The storage is adapted to issue cardboard spacers or plastic spacers
with the dimensions of 1200x800mm. The maximum number of spacers in the storage at the same time
depends on the thickness of the applied spacer.
TECHNICAL DATA – BASIC INFORMATION

• Dimensions of the device: 12000x5400 mm

• Air pressure: 8 – 10 bar
• Installed capacity of each device:

Robot 12 kW / 5G6mm^2 /3x400V+N+PE 50Hz; Wrapping device 5.1 kW / 5G6mm^2

/3x400V+N+PE 50Hz Conveyors30 kW / 5G25mm^2 /3x400V+N+PE 50Hz
 CIP STATION

The mobile CIP (Clean in Place) station with heating is designed for chemical cleaning
and disinfection in a closed system of technological equipment: process and storage
tanks, mixers and process pipelines in food industry plants, wherever high biological
purity is required. The device is designed for the preparation, storage, distribution and
repeated use of sanitation products, allowing you to optimize their operation and
consumption. The device has adjustable temperature of the fluid in the tank

Equipment:
• Tank 300 l unheated (acid) – 1 piece;
• Tank 300 l insulated heated (base) – 1 piece
• Heating unit – electric heater 6 kW – 3 pcs = 18kW all
• Pump - for circulation of sanitary solutions;
• Electric cabinet - optionally made of acid-resistant sheet;
• Supporting frame with four wheels;
• Valves DN 32;
• Tidal gauge – 2 pcs;
• Temperature sensor;
• Controller of temperature.

Dimensions and technical parameters:

• Pump motor power: 0.55 kW
• Overall dimensions: 1200 mm x 600 mm x 1200 mm length/width/height
• Material: 304 AISI

Technical Specifications

PARAMETER 2CIP300

Permissible temperature Up to 90 °C

Tank capacity 2 x 300 l

Device power 19kW

Supply voltage 400 V

Weight (empty) 120 kg

Illustrative photo of the mobile CIP station

View of the CIP station control cabinet.

 COMMERCIAL CONDITIONS

All above-quoted prices are only approximate value - exact price will be quoted after a specification of
required capacity to intended volume of container, kind of bottles, kind of closure and shapes of the
labels.
The above-mentioned prices are to be understood on the delivery terms FCA Zlocieniec - Poland,
including basic tear -wear spare parts for one year’s guaranty operation and basic packing costs without
transport and the insurance. The prices are mentioned for export (without VAT)
Terms of payment confirmed by a first class European Bank (confirmation fees at your charge)
payable:
• prepayment in amount of 60 % of whole contract value to be paid within 7 days after signing the
contract
• second installment - i.e. 40 % of contract value to be paid before dispatch of the machines to the
Customer
The payment condition can be discussed between parties.
Time of delivery:
STM producer-supplier delivers the supply of above -specified bottling machines of the bottling plant
till 35 weeks (according to above -mentioned terms (if the case company holiday in July is delivery time
prolonged more - 14 days) after contract conclusion and the Customer’s prepayment has been obtained
by STM Firm. Time of delivery will be exactly indicated between parties.

Assembly:
Assembly and putting in the operation of the bottling machines of bottling plant can be executed by
Supervision system. Will be the matter of an independent contract in which the detailed conditions will
be agreed.
We will train the Customer’s personnel directly ten ding the machine - during the final assembly and
starting up in Customer’s facilities
Supposed time of assembly for above -mentioned machine and number of assembling specialist for
supervision:
Usually starting up provided by 1 person within 1 week (without testing period) under the condition that
Customer’s facility is properly prepared according to the STM’s requirements as well as full assistance
of Customer during starting up is provided.
The Custumer has to provide for: ‘to/back’ air tickets from Polan d, board and lodging, local
transportation, interpreter from local language to English, machines unloading and positioning
according to approved layout drawing , local workers and technicians for installation and start-up
Technical conditions:
Samples, whose quality must be accepted by the Seller, must be sent free of charge at Seller’s
manufacturing plant. Any delay in receiving the samples will consent the Seller to postpone the
machinery delivery accordingly.
Environmental conditions : Temperature inside the plant (min./ max.) + 5°C to +40°C ;
Temperature inside the control room:25°C ; Humidity 80% RH at 15°C ; Max humidity
at the max. temperature inside the plant: 70% ; Height above sea level: < 1000 mt
Our supply complies with the following regulations: Directive on machinery 2006/42/CE ; Directive
on low voltage 2006/95/CEE ; Electromagnetic compatibility 2004/108/CE
The electric installation of our supply complies with the following regulations : European
regulations: EN 60204-1 ; International regulations : IEC 204 -1
Guarantee:
• STM Sp. z o.o. warrants that the equipment delivered to the purchaser will be of the type and
quality described in the enclosed proposal and the equipment will be free of defects in design,
workmanship, and material. Deterioration of parts or equipment due to exposure to corrosive or
abrasive substances or operation of equipment under abnormal circumstances shall not
constitute a defect in equipment design, workmanship, and/or material.

• This warranty shall be enforceable against STM Sp. z o.o. for a period of one year from date of
invoice, provided the purchaser gives STM Sp. z o.o. an immediate written notice of the alleged
defect and a reasonable opportunity to inspect the same. STM Sp. z o.o. agrees to correct the
defect by either repairing the said defect or, at the option of STM Sp. z o.o., making available
to the purchaser without charge, a new and defective replacement for any part shown to be
defective. STM’s sole and exclusive liability to the purchaser under this warranty shall be
limited to repair or replacement of defective equipment for which notice is given within the
above stated time frame. Correction of such defects in the manner and time provided above shall
constitute a fulfillment of all liabilities of STM Sp. z o.o. under this warranty. In no event shall
STM Sp. z o.o be held liable to the purchaser for any other remedy including, but not limited
to, incidental or consequential damages, lost profits, lost sales, injury to person or property, or
any other incidental or consequential loss

• STM’s sole and exclusive liability shall be limited for any manufacturing defect except all
electrical/electronic components, starters, motors, reduction gears/gearbox, bearings, springs,
rubberized/nylon parts pneumatic parts/components etc. that have been sourced by us from
outside as they do not fall under the preview of our warranty.
• No employee or representative of STM Sp. z o.o. is authorized to make any EXPRESS
WARRANTY beyond that stated in this quotation unless in writing, signed by an authorized
representative of STM Sp. z o.o., and referenced as a specific additional term of this quotation.
STM Sp. z o.o. specifically DISCLAIMS AND EXCLUDES any IMPLIED WARRANTY,
including WARRANTY OF MERCHANTABILITY and WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
Miscellaneous:
• For more detail obligatory quotations are necessary to give precision to all parameters for the
project and to supply some drawings or samples of glass bottle, crown -corks and paper labels.
These drawings and samples are necessary for the construction making and the preparation of
machines and equipment.
•
• STM company reserves the right to confirm the present document when samples and the final
detailed drawings of the bottles and the caps to be handled, as well as the lay-out of the
installation at the final Customer’s site will be available.
• STM company reserves the right to make modifications to the original project or to the previous
versions of the same, in order to produce building of working improvements, but always
maintaining the same purpose.
Documentation:
The Seller will supply to the Buyer N.1 copy of instruction manuals in English. (other language on
request).
Packing (if not included in offer)
€ 2.000.00/each
• wooden case for air freight, freight by sea, by truck
unit in offer
€ 220.00/each
• fumigation and phytosanitary certificate
unit in offer
• pallet + nylon in offer
not included/or quoted in
Freight:
offer

The subject of offer doesn’t include:

• Various building jobs al wall works eventually necessary
• Lifting an unloading equipment necessary to place and assembly the machines
• Fixing the machines to the ground
• electric power - earthing network; supply, possible transformation and connection to the
terminal box of each machine control board;
• steam: supply, required treatments (as pressure reduction, etc) and connections up to Seller’s
machine using points; (if foreseen)
• water: supply, required treatment and connections up to Seller’s machine using points; (if
foreseen)
• product: supply up to the fillers infeed valve flange
• gas: supply, required treatments (as pressure reduction, etc) and connections up to
Seller’s machine using points; (if foreseen)
• compressed air: supply, required treatments (like drying, oil separation, filtration, etc .) and
connections to the Seller’s filter/reducer units;
• connections to transfer the product to our machines and from our machines to other ones, not
included in the supply;
• waste collection, required treatments and discharging (if foreseen)
• materials for checking of the guarantees: the list will be supplied aft er Contract coming into
force;
• consumable materials (such as ink, detergent, etc.) for the regular line working, and common
tools
• auxiliary equipment for assembling, lifting means with operator, technicians, workers for
erection: the list will be supplied after Contract coming into force;
• feeding pumps, piping and filters up to the using points
• disassembling and repositioning of the existing machinery
• Disposal of any kind of waste material (wood and plastic of packaging, products remaining
from working process, etc. Eventual modifications necessary to place machine in the existing
installations
All the are at Customer’s charge.
Validity of the Offer: 14 days