Army TM 9-2815-256-24P Air Force To 38G1-96-4 Marine Corps TM 2815-24P/3
Army TM 9-2815-256-24P Air Force To 38G1-96-4 Marine Corps TM 2815-24P/3
Army TM 9-2815-256-24P Air Force To 38G1-96-4 Marine Corps TM 2815-24P/3
TECHNICAL MANUAL
DIESEL ENGINE
2815-01-350-2209 MODEL 6059TF002
SIX CYLINDER, FOUR CYCLE, TURBOCHARGED
30 OCTOBER 1996
* ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
DIESEL ENGINE
2815-01-350-2209 MODEL 6059TF002
SIX CYLINDER, FOUR CYCLE, TURBOCHARGED
You can help improve this manual. If you find any mistakes or if you
know of a way to improve these procedures, please let us know.
(F) Air Force - AFTO Form 22 Directly to: Commander, Sacramento Air
Logistics Center, ATTN: TILBA, McClellan AFB, CA 95652-5990 (AFMC).
(MC) Marine Corps - NAVMC Form 10772 Directly to: Commander, Marine Corps
Logistics Bases (Code 850), Albany, GA 31704-5000.
TABLE OF CONTENTS
Page Illus/
Figure
Section I. INTRODUCTION . . . . . . . . . . . 1
Section II. REPAIR PARTS LIST
Group 01 Cooling System
Alternator Drive Pulley . . . . . . 1-1 1
Thermostat and Housing . . . . . . 2-1 2
Water Pump Assembly . . . . . . . . 3-1 3
Group 02 Electrical System . . . . . . . . .
Alternator Attaching Hardware . . . 4-1 4
Alternator Assembly . . . . . . . . 5-1 5
Alternator Bracket . . . . . . . . 6-1 6
Starting Motor Assembly . . . . . . 7-1 7
Group 03 Intake an Exhaust
Turbocharger . . . . . . . . . . . 8-1 8
Exhaust Manifold . . . . . . . . . 9-1 9
Intake Manifold . . . . . . . . . . 10-1 10
Group 04 Lubrication System
Oil Filter and Cooler . . . . . . . 11-1 11
Dipstick . . . . . . . . . . . . . 12-1 12
Oil Filler and Regulation Valve
Assembly . . . . . . . . . . . . . 13-1 13
Oil Pan Assembly . . . . . . . . . 14-1 14
Oil Pump Assembly . . . . . . . . . 15-1 15
Group 05 Fuel System
Fuel Filter and Pump . . . . . . . 16-1 16
Fuel Lines . . . . . . . . . . . . 17-1 17
Fuel Injection Pump . . . . . . . . 18-1 18
Fuel Injector . . . . . . . . . . . 19-1 19
Group 06 Cylinder Head Assembly . . . . . .
Rocker Cover . . . . . . . . . . . 20-1 20
Rocker Arm Assembly . . . . . . . . 21-1 21
Cylinder Head Assembly . . . . . . 22-1 22
Group 07 Flywheel . . . . . . . . . . . . .
Flywheel and Housing . . . . . . . 23-1 23
Group 08 Crankshaft Pulley . . . . . . . . .
Crankshaft Pulley . . . . . . . . . 24-1 24
Group 09 Timing Gear Cover . . . . . . . . .
Timing Gear Cover . . . . . . . . . 25-1 25
Group 10 Short Block Assembly . . . . . . .
Short Block Assembly . . . . . . . 26-1 26
Timing Gear and Camshaft . . . . . 27-1 27
Front Cover . . . . . . . . . . . . 28-1 28
Crankshaft . . . . . . . . . . . . 29-1 29
Connecting Rods and Pistons . . . . 30-1 30
Engine Block Assembly . . . . . . . 31-1 31
Group 11 Bulk Items . . . . . . . . . . . . Bulk-1
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iii/iv (blank)
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AIR FORCE TO 38G1-96-4
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SECTION I. INTRODUCTION
1. Scope.
This RPSTL lists and authorizes spares and repair parts; special tools;
special test, measurement, and diagnostic equipment (TMDE); and other
special support equipment required for performance of unit, direct
support, and general support maintenance of the Diesel Engine. It
authorizes the requisitioning, issue and disposition of spares, repair
parts and special tools as indicated by the source, maintenance and
recoverability (SMR) codes.
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
2. General. - (Continued)
How you get an item 3rd position 4th position Who determined
disposition
Who can install, Who can do action on an
replace or use complete unserviceable
the item. repair* on item.
the item.
(1) Source Code. The source code tells you how to get
an item needed for maintenance, repair, or overhaul of an end
item/equipment. Explanations of source codes follows:
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MARINE CORPS TM 2815-24P/3
Code Explanation
Code Explanation
Code Explanation
3
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MARINE CORPS TM 2815-24P/3
Code Application/Explanation
4
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MARINE CORPS TM 2815-24P/3
Code Application/Explanation
Code Application/Explanation
5
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MARINE CORPS TM 2815-24P/3
Recoverability Application/Explanation
Codes
6
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MARINE CORPS TM 2815-24P/3
NOTE: When you use a NSN to requisition an item, the item you
receive may have a different part number from the part ordered.
(2) Items that are included in kits and sets are listed
below the name of the kit or set.
(5) When the item is not used with all serial numbers of
the same model, the effective serial numbers are shown on the last
line(s) of the description (before UOC).
7
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MARINE CORPS TM 2815-24P/3
8
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MARINE CORPS TM 2815-24P/3
(3) STOCK NUMBER Column. This column lists the NSN for
the associated part number and manufacturer identified in the PART
NUMBER and FSCM columns to the left.
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MARINE CORPS TM 2815-24P/3
(3) Third. Identify the item on the figure and note the
item number.
10
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MARINE CORPS TM 2815-24P/3
Abbreviations Explanation
DS Direct Support
GS General Support
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MARINE CORPS TM 2815-24P/3
7. Abbreviations. - (Continued)
Abbreviations Explanation
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GROUP 01 -COOLING
SYSTEM
FIG 1 ALTERNATOR DRIVE
PULLEY
1 PAOZZ PAOZZ PAOZZ 75755 T29096 PULLEY,GROOVE 1 1
END OF FIGURE
1-1
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MARINE CORPS TM 2815-24P/3
GROUP 01 - COOLING
SYSTEM
FIG. 2 THERMOSTAT AND
HOUSING
1 PAOZZ PAOZZ PAOZZ 75160 19H3065 SCREW,CAP,HEXAGON H 3/8” 2 3
x 2”
2 PAOZZ PAOZZ PAOZZ 75160 19H2676 SCREW,CAP,HEXAGON H 3/8” 1 3
x 1”
3 PAOZZ PAOZZ PAOZZ 0E9N0 A300X4 PLUG,PIPE 1 1
4 PAOZZ PAOZZ PAOZZ 75160 R85712 COVER,ACCESS 1 1
5 PAOZZ PAOZZ PAOZZ 75160 R54638 GASKET, PART OF KIT P/N 1 1
RE38852, KIT PIN 38858
6 PAOZZ PAOZZ PAOZZ 75160 AR48675 THERMOSTAT 2 2
7 PAOZZ PAOZZ PAOZZ 75755 RE32361 CLAMP,HOSE 2 8
8 PAOZZ PAOZZ PAOZZ 75755 R105788 HOSE,NONMETALLIC BY- 1 1
PASS
9 PAOZZ PAOZZ PAOZZ 75160 19H3710 SCREW,CAP,HEXAGON H 2 2
10 XDOZZ XB XBOZZ 75160 RE40310 HOUSING 1 1
11 PBOZZ PBOZZ PBOZZ 75755 R48993 TUBE,METALLIC 1 1
12 PAOZZ PAOZZ PAOZZ 75755 R54641 GASKET, PART OF KIT P/N 1 1
RE38852, KIT P/N 38858
END OF FIGURE
2-1
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MARINE CORPS TM 2815-24P/3
GROUP 01 -COOLING
SYSTEM
FIG. 3 WATER PUMP
ASSEMBLY
1 PAOZZ PAOZZ PAOZZ 75160 19H3065 SCREW,CAP,HEXAGON H 3/8” 1 1
X2”
2 PAOZZ PAOZZ PAOZZ 75160 19H3413 .SCREW,CAP,HEXAGON H 1 1
3/8” X 3-1/2”
3 PAOZZ PAOZZ PAOZZ 75160 19H1912 .SCREW,CAP,HEXAGON H 1 2
3/8” X 1-3/8”
4 PAOZZ PAOZZ PAOZZ 21585 38105-7 NUT,PLAIN,EXTENDED 1 1
5 PAOZZ PAOZZ PAOZZ 75755 RE48161 PUMP,CENTRIFUGAL 1 1
6 PAOZZ PAOZZ PAOZZ 75160 T20243 GASKET, PART OF KIT PIN 1 1
RE38858
7 PAOZZ PAOZZ PAOZZ 75160 T25701 STUD,PLAIN 3/8”-16 UNC 1 2
END OF FIGURE
3-1
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MARINE CORPS TM 2815-24P/3
GROUP 02 - ELECTRICAL
SYSTEM
FIG. 4 ALTERNATOR
ATTACHING HARDWARE
1 PAOZZ PAOZZ PAOZZ 34914 990 0063 NUT,PLAIN,HEXAGON 1 1
2 PAOZZ PAOZZ PAOZZ 75160 19M8197 SCREW,CAP,HEXAGON H 1 1
3 PAOZZ PAOZZ PAOZZ 75160 12M7066 WASHER,LOCK 1 1
4 PAOZZ PAOZZ PAOZZ 56161 10501882 SCREW,CAP,HEXAGON H 1 1
5 PAOZZ PAOZZ PAOZZ 75160 12H303 WASHER,LOCK 5/16” 1 4
6 PAOZZ PAOZZ PAOZZ 75160 24H 1621 WASHER,FLAT 1 1
7 PAOZZ PAOZZ PAOZZ 75755 R56012 BRACKET,ENGlNE ACCE 1 1
8 XDOZZ XB XBOZZ 75160 AU42892 WIRE. GROUND-MAGNET 1 1
END OF FIGURE
4-1
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MARINE CORPS TM 2815-24P/3
GROUP 02 - ELECTRICAL
SYSTEM
FIG 5 ALTERNATOR
ASSEMBLY
1 PAOFF PAOOO PAOFF 68505 8EM3002GC GENERATOR,ENGINE AC 1 1
2 PAOZZ PAOZZ PAOZZ 68505 02S10971A18 .NUT,PLAIN,HEXAGON 8 8
3 PAOZZ PAOZZ PAOZZ 72741 458-006 .NUT,PLAIN,HEXAGON 2 2
4 PAFZZ PAOZZ PAFZZ 68505 120-113 .WASHER,LOCK 1/4” 1 1
5 PAFZZ PAOZZ PAFZZ 68505 120-120 .WASHER,FLAT NO. 10 5 5
6 PAFZZ PAOZZ PAFZZ 68505 120-252 .SCREW,ASSEMBLED WAS 8 8
NO. 10-32 X 5/8”
7 PBFZZ PBOZZ PBFZZ 68505 114-214 .COVER,ELETRICAL CON 1 1
8 PAFZZ PAOZZ PAFZZ 68505 103-56 .FELT,MECHANICAL,PRE 1 1
9 PAFZZ PAOZZ PAFZZ 68505 120-148 .NUT,SELF-LOCKING,HE NO 2 2
10-24 X 3/8”
10 PAFZZ PAOZZ PAFZZ 68505 120-334 .BRACKET,DOUBLE ANGL 1 1
11 PAFZZ PAOZZ PAFZZ 68505 103-55 .HOLDER,ELECTRICAL C 1 1
12 PAFZZ PAOZZ PAFZZ 68505 120-339 .SCREW,MACHINE NO. 10-24 2 2
X 7/8”
13 PAFZZ PAOZZ PAFZZ 24975 120-344 .SCREW,MACHINE 2 2
14 PAFZZ PAOZZ PAFZZ 68505 105-270 .REGULATOR,ENGINE GE 1 1
15 PAFZZ PAOZZ PAFZZ 68505 04B44761F16 .INSUlATOR,WASHER 2 2
203”ID X .50”OD X .06”THK
16 PAFZZ PAOZZ PAFZZ 68505 120-121 .SCREW,TAPPING NO 8-32 X 3 3
5/16
17 PAFZZ PAOZZ PAFZZ 68505 120-109 .WASHER,FLAT 1/4” STUD 1 1
18 PAFZZ PAOZZ PAFZZ 68505 101-208 .RECTIFIER,SEMICONDU 1 1
19 PAFZZ PAOZZ PAFZZ 68505 0142499T36 .SEMICONDUCTOR DEVIC 1 1
20 PAFZZ PAOZZ PAFZZ 68505 120-347S .SCREW,ASSEMBLED WAS 1 1
21 PAFZZ PAOZZ PAFZZ 68505 120-336 .THRU BOLT NO. 10-32 X 2. 1 4
30”
22 PBFZZ PBOZZ PBFZZ 68505 114-222 .HOUSING,MAGNETO 1 1
23 PAFZZ PAOZZ PAFZZ 68505 111-64S .RETAINER,BALL BEAR 1 1
24 PBFZZ PBOZZ PBFZZ 68505 113-58 .STATOR ASSEMBLY,IGN 1 1
25 PAFZZ PAOZZ PAFZZ 68505 120-136 .NUT,PLAIN,HEXAGON 5/8” 1 1
18 UNF-2B
26 PAFZZ PAOZZ PAFZZ 68505 120-137 .WASHER,LOCK 5/8” 1 1
27 PAFZZ PAOZZ PAFZZ 68505 107-68 .IMPELLER,FAN,CENTRI 1 1
28 XDFZZ XB XBFZZ 35510 120-7 .KEY, WOODRUFF 1 1
29 XDFZZ XB XBFZZ 68505 120-152 .SPACER, FAN 1 1
30 XDFZZ XB XBFZZ 68505 114-227 .HOUSING, FRONT 1 1
5-1
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END OF FIGURE
5-2
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MARINE CORPS TM 2815-24P/3
GROUP 02 - ELECTRICAL
SYSTEM
FIG 6 ALTERNATOR
BRACKET
1 PAOZZ PAOZZ PAOZZ 75160 19H3065 SCREW,CAP,HEXAGON H 1 1
2 PAOZZ PAOZZ PAOZZ 75160 12H304 WASHER,LOCK 3/8” 1 1
3 PAOZZ PAOZZ PAOZZ 75160 24H1305 WASHER,FLAT 1 5
4 PAOZZ PAOZZ PAOZZ 75160 T32853 STAY 1 1
5 PAOZZ PAOZZ PAOZZ 75160 14H812 NUT HEX 3/8” 2 2
6 PBOZZ PBOZZ PBOZZ 75160 R57260 ARM,ADJUSTING,BELT 2 2
7 PAOZZ PAOZZ PAOZZ 75160 28H1878 SPACER,SLEEVE 3/8” X 7/16” 2 2
8 PAOZZ PAOZZ PAOZZ 75160 24H1304 WASHER,FLAT 13/32” X 23/32” 2 32
X0.120”
9 PAOZZ PAOZZ PAOZZ 75160 19H2458 SCREW,CAP,HEXAGON H 3/8” 2 2
UNC-2A X 3”
END OF FIGURE
6-1
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MARINE CORPS TM 2815-24P/3
GROUP 02 - ELECTRICAL
SYSTEM
FIG. 7 STARTING MOTOR
ASSEMBLY
1 PAOZZ PAOZZ PAOZZ 75160 R56049 SPACER,STARTER 1 1
2 PAOFF PAOOO PAOFF 75755 RE48827 STARTER,ENGINE,ELEC 1 1
3 PAFZZ PAOZZ PAFZZ 1CX05 949006-2620 .SCREW,MACHINE NO. 8-32 1 1
UNC-2A
4 PAFZZ PAOZZ PAFZZ 0E5W9 949016-0220 .WASHER,PANEL FASTEN 1 1
5 PAFZZ PAOZZ PAFZZ 36479 X4-89 .NUT,PLAIN,HEXAGON 3/8”-16 3 3
UNC-2B
6 PAFZZ PAOZZ PAFZZ 75160 R50899 .WASHER,LOCK 1 1
7 PAFZZ PAOZZ PAFZZ 78286 S10-10-3365-1 .WASHER,FLAT 2 2
8 KFFZZ KFFZZ KFFZZ 0E5W9 ISO-1 .WASHER,FIBER FLAT 2 2
9 PAFZZ PAOZZ PAFZZ 1CX05 PRE-1 .O-RING 2 2
10 PAFZZ PAOZZ PAFZZ 99862 CLM-10-JN .NUT,PLAIN,HEXAGON 1 1
11 PAFZZ PAOZZ PAFZZ 1CX05 91310-05081 .SCREW,ASSEMBLED WAS 2 2
12 PAFZZ PAOZZ PAFZZ 0E5W9 949042-2270 .BOLT,MACHINE 2 2
13 PAFZZ PAOZZ PAFZZ 1CX05 90804-10050 .SEAL,PLAIN 2 2
14 PAFZZ PAOZZ PAFZZ 1CX05 949011-5700 .WASHER,FLAT 2 2
15 PAFZZ PAOZZ PAFZZ 0E5W9 90258-06001 .WASHER,LOCK 2 2
16 PBFZZ PBOZZ PBFZZ 1CX05 028501-0920 .END BELL,ELECTRICAL 1 1
17 PBFZZ PBOZZ PBFZZ 0E5W9 028062-0200 .COVER ELECTRICAL CO 1 1
18 PAFZZ PAOZZ PAFZZ 0E5W9 028510-0500 .HOLDER ASSEMBLY,ELE 1 1
19 PBFZZ PBOZZ PBFZZ 1CX05 028200-2230 .ARMATURE,STARTER-GE 1 1
20 PAFZZ PAOZZ PAFZZ S5715 949100-2210 BEARING,BALL,ANNUlA 1 1
21 PAFZZ PAOZZ PAFZZ S5715 949100-2160 BEARING,BALL,ANNULA 1 1
22 PBFZZ PBOZZ PBFZZ 1CX05 028100-2881 .COIL,STARTING 1 1
23 PAFZZ PAOZZ PAFZZ 1CX05 949007-1730 .SCREW,ASSEMBLED WAS 3 3
24 PBFZZ PBOZZ PBFZZ 1CX05 128401-8300 .HOUSING,ENGINE DRIV 1 1
25 KFFZZ KFF KFFZZ 1CX05 028371-1500 .PINION, STARTER, PART OF 1 I
KIT P/N 028099-5780
26 KFFZZ KFF KFFZZ 1CX05 028063-0030 .RETAINER, PART OF KIT PIN 1 1
028099-5780
27 KFFZZ KFF KFFZZ 1CX05 028306-0070 .ROLLER, CLUTCH, PART OF 5 5
KIT P/N 028099-5780
28 KFFZZ KFF KFFZZ 1CX05 028327-0170 .RETAINER, SNAP, PART OF 1 1
KIT P/N 028099-5780
29 PAFZZ PAOZZ PAFZZ 0E5W9 028300-3690 .CLUTCH ASSEMBLY,FRI I 1
30 KFFZZ KFF KFFZZ 1CX05 949120-0240 .BALL,BEARING, PART OF 1 1
KIT P/N 028099-5770
31 KFFZZ KFF KFFZZ 0E5W9 949170-4070 .SPRING,HELICAL,COMP, 1 1
PART OF KIT P/N 028099-5770
7-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
7-2
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FIGURE 8. Turbocharger
ARMY TM 9-2815-256-24P
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MARINE CORPS TM 2815-24P/3
END OF FIGURE
8-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
9-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
10-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
GROUP 04 - LUBRICATION
SYSTEM
FIG. 11 OIL FILTER AND
COOLER
1 PAOZZ PAOZZ PAOZZ 75160 AR76704 SCREW CLAMP NO. 10-24 1 1
UNC-2A X 1.00”, (INCLUDES
WASHER)
2 PAOZZ PAOZZ PAOZZ 75160 R55128 CLAMP 1 1
3 PAOZZ PAOZZ PAOZZ 75160 R55129 STRAP,RETAINING 1 1
4 PAOZZ PAOZZ PAOZZ 75755 RE32361 CLAMP,HOSE 8 8
5 MOOZZ MOO MOOZZ 75160 T60811-1 HOSE, NONMETALLIC M/F 2 2
HOSE P/N T60811 CUT TO
LENGTH
6 PBOZZ PBOZZ PBOZZ 75755 R73602 TUBE,BENT,METALLIC 1 1
7 PBOZZ PBOZZ PBOZZ 75755 R73603 TUBE,BENT.METALLIC 1 1
8 PBOZZ PBOZZ PBOZZ 75755 R99802 HOSE,PREFORMED 2 2
9 PAOZZ PAOZZ PAOZZ 73370 PH20 FILTER ELEMENT,FLUI 1 1
10 PBOZZ PBOZZ PBOZZ 75755 T31306 NIPPLE,PIPE 1 1
11 PAOZZ PAOZZ PAOZZ 75755 RE31929 COOLER,LUBRICATING, 1 1
END OF FIGURE
11-1
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GROUP 04 - LUBRICATION
SYSTEM
FIG. 12 DIPSTICK
`1 PAOZZ PAOZZ PAOZZ 75160 RE40547 GAGE ROD,LIQUID LEV 1 1
2 PAOZZ PAOZZ PAOZZ 75160 A3917R PACKING,PREFORMED 1 1
3 XDOZZ XB XBOZZ 75160 R100889 TUBE, DIPSTICK 1 1
4 PAOZZ PAOZZ PAOZZ 75160 14H826 NUT,HEX JAM 1 2
END OF FIGURE
12-1
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GROUP 04 - LUBRICATION
SYSTEM
FIG. 13 OIL FILLER &
REGULATING VALVE AY
1 PAOZZ PAOZZ PAOZZ 75160 RE41740 CAP,FILLER OPENING 1 1
INCLUDES NECKSTRAP
2 PAOZZ PAOZZ PAOZZ 75160 R80135 RETAINER,PACKING 1 1
3 PAOZZ PAOZZ PAOZZ 75160 19H3217 SCREW,CAP,HEXAGON H 3/8” 1 1
X 1-3/4”
4 PAOZZ PAOZZ PAOZZ 75160 24H1304 WASHER,FLAT 3/8” 2 2
5 PAOZZ PAOZZ PAOZZ 75160 19H3743 SCREW,CAP,HEXAGON H HS, 1 1
SAE 8, 3/8” X 3”
6 XDOZZ XB XBOZZ 75160 RE26917 NECK, OIL FILLER 1 1
7 PAOZZ PAOZZ PAOZZ 75160 R87259 RETAINER,PACKING 1 1
8 PAFZZ PAOZZ PAFZZ 75160 T27657 PLUG,MACHINE THREAD 1 1
9 PAFZZ PAOZZ PAFZZ 75160 A4827R WASHER,SPRING TENSI 1 1
10 PAFZZ PAOZZ PAFZZ 75160 T27658 SPRING,HELICAL,COMP 1 1
11 PAFZZ PAOZZ PAFZZ 75755 R83169 VALVE,FUEL SYSTEM 1 1
END OF FIGURE
13-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
GROUP 04 - LUBRICATION
SYSTEM
FIG. 14 OIL PAN ASSEMBLY
1 PAFZZ PAOZZ PAFZZ 75160 M1746T PLUG, MACHINE THREAD 1 2
2 PAFZZ PAOZZ PAFZZ 75160 T13213 WASHER, SPRING TENSI 1 2
3 PAFZZ PAOZZ PAFZZ 75755 19H3411 SCREW, CAP, HEXAGON H 3/8” 28 28
X 1-1/8” (FLANGED HEAD)
4 PAFZZ PAOZZ PAFZZ 75160 12H304 WASHER, LOCK 3/8” 8 34
5 PAFZZ PAOZZ PAFZZ 75160 19H3065 SCREW, CAP, HEXAGON H 2 5
3/8 "X2"
6 PAFZZ PAOZZ PAFZZ 75160 19H2633 SCREW, CAP, HEXAGON H 3/8” 4 4
x 1.5”
7 PAOZZ PAOZZ PAOZZ 75160 19H3239 .SCREW, CAP, HEXAGON H 2 2
8 PBFZZ PBOZZ PBFZZ 75755 R106045 OIL PAN 1 1
9 PBFZZ PBOZZ PBFZZ 75755 R97344 GASKET, PART OF KIT PIN 1 1
RE38858
END OF FIGURE
14-1
ARMY TN 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
GROUP 04 - LUBRICATION
SYSTEM
FIG 15 OIL PUMP ASSEMBLY
1 PAFZZ PAOZZ PAFZZ 75160 14H826 NUT, HEX JAM 1 1
2 PBFZZ PBOZZ PBFZZ 75755 T20298 GEAR, SPUR 1 1
3 PAFZZ PAOZZ PAFZZ 75755 RE51497 OIL PUMP ASSEMBLY, E 1 1
4 PAFZZ PAOZZ PAFZZ 75160 R116424 . BOLT, MACHINE 2 2
5 PAFZZ PAOZZ PAFZZ 75160 R74553 . WASHER, FLAT 3/8” 1 2
6 PAFZZ PAOZZ PAFZZ 75160 RE52844 . INTAKE, OIL PUMP 1 1
7 PAFZZ PAOZZ PAFZZ 75160 R61871 . O-RING 1 1
8 XDFZZ XB XBFZZ 75755 R79560 . REDUCER, TUBE 1 1
9 XDFZZ XB XBFZZ 75160 R79562 NUT, TUBE COUPLING 1 1
10 PBFZZ PBOZZ PBFZZ 30327 60 FLV 12 PACKING, PREFORMED 1 1
11 PBFZZ PBOZZ PBFZZ 75755 R79564 TUBE, BENT, METALLIC 1 1
END OF FIGURE
15-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
16-1
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AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
17-1
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MARINE CORPS TM 2815-24P/3
18-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
18-2
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
18-3
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
18-4
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
18-5
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
18-7
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
18-7
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
19-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
20-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
21-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
22-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TX 2815-24P/3
GROUP 07 - FLYWHEEL
FIG. 23 FLYWHEEL AND
HOUSING
1 PBFZZ PBOZZ PBFZZ 75160 19H2993 SCREW, CAP, HEXAGON H 4 4
2 PBFZZ PBOZZ PBFZZ 75160 T23891 WASHER, FLAT 4 4
3 XDFFF XB XDFFF 75160 RE39799 FLYWHEEL ASSEMBLY 1 1
4 PBFZZ PBOZZ PBFZZ 75755 R54503 . GEAR, SPUR 1 1
5 XAFZZ XA XAFZZ 75160 RE39799-1 FLYWHEEL 1 1
6 PBFZZ PBOZZ PBFZZ 75160 19H3385 SCREW, CAP, HEXAGON H 1/2” 8 13
X 1-1/8”
7 PBFZZ PBOZZ PBFZZ 75160 19H2599 SCREW, CAP, HEXAGON 2 2
8 PBFZZ PBOZZ PBFZZ 75160 R120586 HOUSING, FLYWHEEL 1 1
9 PAFZZ PAOZZ PAFZZ 75755 R97351 GASKET, PART OF KIT P/N 1 1
RE38858
10 PAFZZ PAOZZ PAFZZ 75160 RE44574 SEAL, PLAIN 1 1
11 PAFZZ PAOZZ PAFZZ 75160 M1746T PLUG, MACHINE THREAD 1 1
12 PAFZZ PAOZZ PAFZZ 75160 T13213 WASHER, SPRING TENSI 1 1
13 PBFZZ PBOZZ PBFZZ 75160 AR63041 PLUG, MACHINE THREAD 1 1
14 PAFZZ PAOZZ PAFZZ 75160 R27149 . PACKlNG, PREFORMED 1 1
15 PBFZZ PBOZZ PBFZZ 75160 19H2351 SCREW, CAP, HEXAGON H 1 1
16 PAFZZ PAOZZ PAFZZ 75160 T26565 PIN, STRAIGHT, HEADLE 1 1
END OF FIGURE
23-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
GROUP 08 - CRANKSHAFT
PULLEY
FIG. 24 CRANKSHAFT PULLEY
1 PBFZZ PBOZZ PBFZZ 75755 R84978 SCREW, CAP, HEXAGON H 1 1
2 PBFZZ PBOZZ PBFZZ 75755 R109086 WASHER, FLAT 1 1
3 PBFZZ PBOZZ PBFZZ 75160 RE12820 PULLEY, CRANKSHAFT 1 1
4 PBFZZ PBOZZ PBFZZ 75755 26H27 KEY, MACHINE 1 1
END OF FIGURE
24-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 3801-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
25-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
26-1
ARMY TM 9-1815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
27-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
28-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
29-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
30-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
31-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
BULK-1
ARMY TM 9-1815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
END OF FIGURE
32-1
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-1
ARMY TM 9-2515-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-2
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-3
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-4
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-5
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
NATIONAL STOCK NUMBER INDEX
I-6
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-7
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-8
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 9
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 10
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 11
ARMY TM 9-2815-256-24P
AIR FORCE TO 3FG1-96-4
MARINE CORPS TM 2815-24P/3
I-12
ARMY TM 9-2815-256-24P
AIR FORCETO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 13
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 1 4
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 15
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I - 1 6
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS 'TM 2815-24P/3
I-17
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-18
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-19
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-20
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE: CORPS TM 2815-24P/3
I-21
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-22
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
M A R I N E CORPS TM 2815-24P/3
I-23
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-24
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-25
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-26
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-27
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-25
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-29
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-30
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-31
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
SECTION IV CROSS REFERENCE INDEXES
FIGURE AND ITEM NUMBER INDEX
I-32
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-33
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
I-34
ARMY TM 9-2815-256-24P
AIR FORCE TO 38G1-96-4
MARINE CORPS TM 2815-24P/3
By Order of the Secretaries of the Army, Air Force, and Navy (including the Marine Corps):
DENNIS J. REIMER
General, United States Army
Chief of Staff
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
02990
RONALD R. FOGELMAN
General, USAF
Chief of Staff
Official:
J. E. BUFFINGTON
Rear Admiral, CEC, US Navy
Commander
Navy Facilities Engineering
Command
D. R. BLOOMER
Colonel, USMC
Director, Program Support
Marine Corps Systems Command
DISTRIBUTION:
To be distributed in accordance with DA Form 12-25-E, block no. 5551, requirements for
TM 9-2815-256-24P.
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject line must be exactly the
same and all fields must be included; however only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8,
9, 10, 13, 15, 16, 17, and 27.
From: “Whomever” <whomever@avma27.army.mil>
To: mpmt%avma28@st-louis-emh7.army.mil
Subject: DA Form 2028
1. From: Joe Smith
2. Unit: home
3. Address: 4300 Park
4. City: Hometown
5. St: MO
6. Zip: 77777
7. Date Sent: 19-OCT-93
8. Pub no: 55-2840-229-23
9. Pub Title: TM
10. Publication Date: 04-JUL-85
11. Change Number: 7
12. Submitter Rank: MSG
13. Submitter FName: Joe
14. Submitter MName: T
15. Submitter LName: Smith
16. Submitter Phone: 123-123-1234
17. Problem: 1
18. Page: 2
19. Paragraph: 3
20. Line: 4
21. NSN: 5
22. Reference: 6
23. Figure: 7
24. Table: 8
25. Item: 9
26. Total: 123
27. Text:
This is the text for the problem below line 27.
PIN: 071612-000
This fine document...
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