Research Proposal: Vibration Based Condition Monitoring of Elevator Using in Various Industries
Research Proposal: Vibration Based Condition Monitoring of Elevator Using in Various Industries
Research Proposal
Submitted to
MINISTRY OF MINES, GOVERNMENT OF INDIA, NEW DELHI
By
Dr. Madan Lal Chandravnashi (PI)
(Assistant Professor)
Mechanical Engineering Department
And
(1). DR. Rakesh Kumar (Co-PI)
Assistant Professor
Mechanical Engineering Department
Experiments will be done in two phases in the proposed study activity, with a comparison of
MCSA with a typical vibration-based condition monitoring technique used to collect
information on the severity of defects. Similarly, gear problems in gearboxes will be taken
into account in the study. FFT Analyzer and tri-axial accelerometers will be utilized to
collect vibration data in order to discover defects in gear boxes in this study. Depending on
the findings of the inquiry, SOPs for predictive maintenance of various components of
induction motor will be developed based on critical operations, severity, and availability of
the elevator traction system. Finally, in-depth studies of the effectiveness of condition
monitoring implementation vs. traditional maintenance methods will be conducted.
6. Origin of proposal
Elevators powered by electric motors are used extensively in various sectors. The most
widely used electric motors are alternating current motors, which transform electrical energy
into mechanical energy. Current trends suggest the popularity of AC motors to make mining
industries safer and more productive, but the mining sector has long relied on DC motors.
Because of the various benefits of AC motor technology, underground coal mining is leading
the industry in adopting it. AC motors produce less noise, are safer, have better performance,
and are more efficient.
Failures of the rotor, stator, and motor bearings are the most common causes of electric
motor faults. The rotor of an electrical motor is designed to have a homogeneous air gap all
the way around it with the stator of the motor. The air gap becomes eccentric when bearings
fail, the shaft bends, or the rotor is not positioned in the centre during installation. The
mechanical vibration of the motor grows as a result of the pulsating radial electromagnetic
forces induced by the air gap eccentricity, as does the presence of extra frequency
components and their harmonics in the stator current. Due to differential thermal expansion
and unequal magnetic stresses, these rotor bars might crack and break. When exposed to
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thermal temperature cycles, high temperatures, and high-frequency electrical sparks, the
insulation on the stator coils may disintegrate, resulting in a stator coil short circuit. Fluting
races induced by the presence of impurities in the bearing races, or high-frequency electrical
discharges generated by high-temperature baking of the bearing lubricant, can cause defects
in the motor's bearings.
Conventional vibration monitoring at bearing sites can discover issues in electrical motors.
Vibration levels can be used to measure the health of an electric motor, according to ISO
criteria. Another approach for determining the state of induction motors is stator current
signature analysis, or motor current signature analysis (MCSA). Faults such rotor broken
bar, rotor eccentricity, and motor bearing problem are easily recognised in the frequency
domain due to their distinct frequencies.
(a) To acquire vibration data of elevators from different industries for identifying the
impending failures from the fields.
(b) To acquire the motor current signature data for identifying the impeding defects due to the
load variations and emergency braking condition.
(c) Compare the signals received from the elevator traction system before and after the failure.
(d) To diagnose the modes of failure from acquired data.
(e) To correlate the experimental analysis with real life data from plant to diagnose the
mechanical fault related to the induction motor used in elevator.
(f) Preparing the standard operating procedures (SOPs) for measurement for establishing the
Condition monitoring.
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7. Review of R&D in the proposed area
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Kozmann et al. [22] used KS to identify BSPM, offering example of KS test application;
whereas Rapp [23] used KS to segregate two system dynamics with the same correlation
dimensions Equations were used to find the D-stat and ECDF in their literature.
7.2 National Status:
Gearbox monitoring failures is a new subject that Kar and Mohanty have looked into recently.
Wavelet transform, wigner–Ville distribution, and statistical techniques including correlation
dimension and beta distribution were applied in signal approaches indicated in references [7-8].
The Kolmogorov–Smirnov (KS) test, as described in references [9], has been used to diagnose
gear faults using acoustics and vibration monitoring of the gearbox. Kar and Mohanty [10] used
the KS test to diagnose ball bearing faults. However, Kar and Mohanty[6], Mohanty and Kar[6]
were the first to apply it to MCSA for studying current transients caused by load fluctuation. The
KS probability distribution was utilised by Andrede et al.[9] to distinguish between worn-out
gear, brand new gear, and regular running gear. These articles, however, only evaluated a single
stage spur gear and load variation is not taken into account. Furthermore, they discovered that
using the greatest fatigue crack as a reference signal, the approach was effective in
differentiating the cracks. Kar and Mohanty[10] were successed in using the KS test to diagnose
bearing faults. The fundamentals of the KS test have been thoroughly discussed by Kar and
Mohanty [10]. The equation utilised in the KS test is covered in this section. The non-parametric
K-S test is a test that takes into account both the null and alternative hypotheses.
References:
[1]. L. Eren, K. Teotrakool, and M. J. Devaney, “Bearing fault detection via wavelet packet
decomposition with spectral post processing,” in Proc. IEEE Instrum. Meas. Technol.Conf.,
Warsaw, Poland, May 2007, pp. 1–4.
[2]. A.Lebaroud and G. Clerc, “Time–frequency classification applied to inductionmachine
faults monitoring,” in Proc. 32nd Annu. Conf. IEEEIECON, Paris, France, Nov.2006, pp. 5051–
5056.
[3]. B.Yazici and G. B. Kliman, “An adaptive statistical time–frequency method fordetection of
broken bars and bearing faults in motors using stator current,” IEEE Trans.Ind. Appl., vol. 35,
no. 2, Mar./Apr. 1999, pp. 442–452 .
[4]. M.E.H. Benbouzid, A review of induction motor signature analysis as a medium forfaults
detection, IEEE Transactions on Industrial Electronics 47 (5) (2000) 984–993.
[5]. S.Nandi, H.A. Toliyat, Condition monitoring and fault diagnosis of electricalmachines—a
review, IEEE 34th IAS annual meeting, Industry Application Conference 1(1999) 197–204
[6]. C. Kar, A.R. Mohanty, Monitoring gear vibrations through motor current signatureanalysis
and wavelet transform, Mechanical Systems and Signal Processing (2004) inpress,
doi:10.1016/j.ymssp.2004.07.006.
[7]. R.B. Randal, J. Hee, Cepstrum analysis, Bruel and Kjaer Technical Review (3) (1981).
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[8]. F.A. Andrede, I. Isat, M.N.M. Badi, A new approach to time-domain vibrationcondition
monitoring: gear tooth fatigue crack detection and identification by theKolmogorov–Smirnov
test, Journal of Sound and Vibration 240 (5) (2001) 909–919.132
[9]. F.A. Andrede, I. Isat, M.N.M. Badi, Gear condition monitoring by a new application ofthe
Kolmogorov–Smirnov test, Proceeding of the Institute of Mechanical Engineers–PartC 215
(2002) 793–800.
[10]. C. Kar, A.R. Mohanty, Application of K S test in ball bearing fault diagnosis, Journalof
Sound & Vibration 269 (1–2) (2004) 439–454.
[11]. W.J. Staszewski, G.R. Tomilson, Application of wavelet transform to fault detection inspur
gear, Mechanical Systems and Signal Processing 8 (3) (1994) 289–307.
[12]. C. Kar, A.R. Mohanty, Time-varying parameters in vibration excitation of helical gears, in:
Proceedings of Third International Conference on Theoretical, Applied,Computational and
Experimental Mechanics, IIT, Kharagpur, 2004, pp. 1–14.
[13]. F.K. Choy, D.H. Mugler, Damage identification of a gear transmission using
vibrationsignatures, ASME Journal of Mechanical Design 125 (2003) 394–403.
[14]. L. Ran, R. Yacamini, K.S. Smith, Torsional vibrations in electrical induction motordrives
during start-up, Journal of Vibration and Acoustics, Transaction of ASME 118(1996) 241–251.
[15]. L. Eren, M.J. Devany, Motor bearing damage detection via wavelet analysis of thestarting
current transients, IEEE Instruments and Measurement Technology Conference(2001) 1797–
1800.
[16]. R.R. Schoen, T.G. Habetler, Effects of time-varying loads on rotor fault detection
ininduction machines, IEEE Transaction on Industry Application 31 (4) (1995) 900–906.
[17]. R. Yacamini, K.S. Smith, L. Ran, Monitoring torsional vibrations of
electromechanicalsystems using stator currents, Journal of Vibration and Acoustics,Transaction
of ASME 120 (1998) 72–79.
[18]. M.H. Zhang, Q.S. Cheng, Determine the number of components in a mixture model bythe
extended KS test, Pattern Recognition Letter 25 (2004) 211–216.
[19]. S. Ferryanto, A Kolmogorov–Smirnov the statistic for detecting structural changes
oftextures, Pattern Recognition Letter 16 (1995) 247–256.133
[20]. W.J. Conover, Practical Non-parametric Statistics, Wiley, New York, 1999 pp. 428–465.
[21]. R.N. Greenwell, S.J. Finch, Randomized rejection procedure for the two-
sampleKolmogorov–Smirnov statistic, Computational Statistics & Data Analysis 46 (2)
(2004)257–267.
[22]. G. Kozmann, L.S. Green, R.L. Lux, Nonparametric identification of
discriminativeinformation in body surface maps, IEEE Transactions on Bio-medical Engineering
38(11) (1991) 1061–1068.
[23]. A.M. Albano, P.E. Rapp, Kolmogorov–Smirnov test distinguishes attractors of
similardimension, Physical Review E 52 (1) (1995) 196–206.
Now is the time to deploy advanced condition monitoring systems for maintaining the fault
diagnosis of essential devices in various industries, such as induction motors, elevators, and
other critical components of the system. This technique could be applied to current systems to
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take essential corrective steps as soon as possible in order to avoid catastrophic damage to
elevator traction system. The problem detection of induction motors used in elevator can be
highly useful in enhancing the reliability and safety of man and machineries.
This proposal aims to develop a powerful condition monitoring technique (Motor current
signature analysis) as well as vibration monitoring techniques to diagnose faults in elevators, as
it is not always possible to place a measuring instrument or any other type of condition
monitoring tool near the targeted area in an elevator traction system.
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v. Finding appropriate solution to improve overall reliability and safety associated with
it.
vi. Preparation of final report.
CONCLUSION
Figure 1: Flow chart of detailed methodology for the proposed research work
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9. Expected outcome of the project:
(a) Condition monitoring and the fault diagnosis technique SOPs will be established for
different operating conditions of elevators.
(b) It will increase the overall safety of the machines and decreases the probability of the
failures of machines.
(c) This proposed project will also give chance to acquaint with latest instrument as they go to
hand on experience along with the experts who will acquire vibration and MCSA data from
the machines under operations.
(d) This project will surely help in finding out the impeding faults in rotating equipment used in
elevators and the used technique will help in taking appropriate decision to plan the
scheduled maintenance by minimizing the system breakdown time.
12. Name and address of the institution where the proposal will be/likely to be executed:
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processing of the data using suitable technique/software, paper
writings, preparation of report.
(1).Dr.Rakesh Purchasing of some of the equipment, literature survey,
Kumar(Co-PI) submitting annual project report, attending conference on this
topic, help conducting test related to temperature variations in
the machines.
(2) Dr. Vijaya Bhaskar Purchasing of some of the equipment, literature survey,
Devara(Co-PI) submitting annual project report, attending conference on this
topic, help in data acquisition from site, Site visit, Design of
experiment, Data analysis and interpretations etc.
13. Key publications published by the Investigators pertaining to the theme of the
proposal during the last 5 years
Personal publications in this related area (PI)
Arnab Das, Shashank Shukla, Mohan Kumar, Chitransh Singh, Madan Lal
Chandravanshi and Vivek Bajpai, Development of a vibration free machine structure for
high-speed micro-milling center, The International Journal of Advanced Manufacturing
Technology, https://doi.org/10.1007/s00170-021-07533-1
M. L. Chandravanshi and A. K. Mukhopadhyay, “Modal Analysis of a Vertically Tapered
Frame”, International Journal of Structural Stability and Dynamics, 2017, Vol. 17(3), pp.
177100
M. L. Chandravanshi and A. K. Mukhopadhyay, “Dynamic analysis of vibratory feeder and
their effect on feed particle speed on conveying surface”, Measurement, 2017, Vol. 101, pp. 145-
156.
A.R. Mohanty, Fatima and M. L. Chandravanshi, “Effect of bubble size on underwater noise
spectra, Measurement”, 2015, Vol. 60, pp. 258-266.
M. L. Chandravanshi and A. K. Mukhopadhyay, “Analysis of variations in vibration behavior
of vibratory feeder due to change in stiffness of helical springs using FEM and EMA methods”,
Journal of the Brazilian Society of Mechanical Sciences, 2017, Vol. 39(9), pp. 3343-3362.
M. L. Chandravanshi and C Singh, “Performance and noise analysis of vibratory feeder using
dynamic rubber spring model”, Proceedings of the institution of Mechanical Engineers, Part C:
Journal of Mechanical Engineering Science , 234(2), 530-543, SAGE Publications.
M. L. Chandravanshi and A. K. Mukhopadhyay, “Modal Analysis of structural Vibration”,
Paper (IMECE 2013- 62533), IMECE- 2013 (ASME) on 15 - 21 Nov. 2013 at Manchester
Grand Hyatt, San Diego, CA, USA
M. L. Chandravanshi, A. K. Mukhopadhyay, “Modal Analysis of a Container Filled with
Water”, IMEC- 20114, paper presented at NIT Truchirappalli, 13-15 June 2014 TN, India
(Published in Journal Applied Mechanics and Materials, 2014, Vol. 592, pp. 2122-2126).
M. L. Chandravanshi, “Modal analysis of the vibratory feeder unit and its structural
elements through FEM technique” on 9-10 October 2015 paper presented at IIT(ISM)
Dhanbad ( Published in Journal of Mines, Metals & Fuels, Special Issue on MENTCA, 2015,
pp.202-207)
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M. L. Chandravanshi, Srinivas Garimela and A. R. Mohanty, Characteristics of underwater
bubble noise, ID- A 076, National Symposium of Acoustic (NSA), 17-19 November 2011,
Jhansi – India pp. 420-434, ISBN no. 978-81-8329-9.
Publications of (Co-PI)
P. Kumar, D. V. Bhaskar, U. R. Muduli, A. R. Beig and R. K. Behera, "Disturbance
Observer based Sensorless Predictive Control for High Performance PMBLDCM Drive
Considering Iron Loss," in IEEE Transactions on Industrial Electronics, Publication: 29 June
2021, DOI: 10.1109/TIE.2021.3091937. (SCIE)
P. Kumar, A. R. Beig, D. V. Bhaskar, K. A. Al Jaafari, U. R. Muduli and R. k. Behera, "An
Enhanced Linear Active Disturbance Rejection Controller for High Performance
PMBLDCM Drive Considering Iron Loss," in IEEE Transactions on Power Electronics,
Publication: 10 June 2021, DOI: 10.1109/TPEL.2021.3088418. (SCIE)
Panda, Mrutunjaya, Devara Vijaya Bhaskar and Salkuti, Surender Reddy. "A flexible
power management strategy for PV-battery based interconnected DC microgrid"
International Journal of Emerging Electric Power Systems, Published: May 17, 2021,
DOI:0.1515/ijeeps-2021-0070. (Scopus)
Mrutunjaya Panda, Vijaya Bhaskar Devara, Tanmoy Maity"A novel dc bus-signaling based
power management strategy for dc microgrid" International Transactions on Electrical
Energy Systems, Published: 23 December 2020, DOI:10.1002/2050-7038.12758. (SCIE)
M. Mahesh,D.VijayaBhaskar,T. NarsaReddy,P.Sanjeevikumar, Jens Bo Holm-Nielsen
"Evaluation of ancillary services in distribution grid using large-scale battery energy storage
systems" IET Renewable Power Generation, Published: 18 December 2020,
DOI:10.1049/iet-rpg.2020.0169. (SCIE)
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P. Kumar, D. V. Bhaskar, U. R. Muduli, A. R. Beig and R. K. Behera, "Iron Loss Modelling
with Sensorless Predictive Control of PMBLDC Motor Drive for Electric Vehicle
Application," in IEEE Transactions on Transportation Electrification, Publication: 09
November 2020,DOI: 10.1109/TTE.2020.3036991. (SCIE)
Devara Vijaya Bhaskar, N. Vishwanathan, , Tanmoy Maity, S. Porpandiselvi "Capacitor-
sharing two-output series-resonant inverter for induction cooking application", Published in
the IET Power Electronics, [I.F. - 1.683 Index in : SCIE,SCOPUS] Vol. 9, No. 11, May
2016, pp 2240–2248.
Devara Vijaya Bhaskar, N. Vishwanathan, , Tanmoy Maity, S. Porpandiselvi , "Hybrid
controlled dual frequency inverter for two load induction cooking application", Published in
the European Power Electronics and Drives (Taylor and Francis group), [Index in :
SCIE,SCOPUS] Vol. 27, No. 2, May 2017, pp 60–73.
Devara Vijaya Bhaskar, N Vishwanathan , Tanmoy Maity, S Porpandiselvi , "A three-
output inverter for induction cooking application with independent control", Published in the
European power Electronics and drives, (Taylor and Francis group), [Index in :
SCIE,SCOPUS] Vol. 28, No. 2, March 2018, pp 89–99.
13.1 Expertise
Prof. Madan Lal Chandravanshi (PI), has worked as SRF under the guidance of Prof. A.R.
Mohanty, Mechanical Engineering Department in IIT (Kharagpur) and has in depth knowledge
of working of the hydrophones, data acquisition system, precision amplifier, power amplifier and
associated software required for the data analysis. He is presently doing research on fault
diagnosis of vibratory feeder, submersible pump and bearing failures in reciprocating mechanism
due to impeding failure of the components and methodologies to reduce the force transmitted to
support structure. Numbers of M.Tech students are working in his guidance on various projects
such as: methods of reducing the noise level of subway and residential buildings in the vicinity
of national highways, design and development of micro-UTM, Design and development of
dustless duster for black board, structural stability of the tower crane.
The Co-principal investigator Dr. Vijaya Bhaskar Devara, has trained well in the Electrical
Drives area of research. He has depth in knowledge of modern electrical drives and
conventional drives. He is working on loss calculation and efficiency improvements of
PMBLDC drive for electrical vehicle application. He has published quality journals in drives
applications. Under the supervision of Dr. Vijaya Bhaskar Devara, a number of B.Tech and
M.Tech projects have been executed in drives applications. At present, three research scholars
are working for their Ph.D. He has published some international conference papers.
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14. List of Projects submitted/implemented by the Investigators
Table 3: Projects submitted/implemented by investigators
Sr. Title Cost Month of Role as PI/CO- Agency Status
No. in submission PI
Lakh
1 WasteWater Recovery 25.50 January 2019 Dr. M. L. SERB,(DST), Under
In Vapour Form In Chandravanshi (PI) Under Optimal Progress
ambient Conditions Dr. Rakesh Kumar Water Use in
Using Solar Energy (Co-PI) Industrial
Sector
2 Multi-output Series Rs.15. December Prof.D.V.Bhaskar SERB,(DST) Under
Resonant Inverter For 18 2019 (PI) Progress
Non-contact Heating In
Rural Domestic Cooking
Applications
3. Research Cooperation 6. 00 9/08/21 Dr. M.L. Zajan Started
on project “Structural lakh Chandravanshi (PI) Univesity,
and machinery failure and Saudi Arabia
Mofareh Gazwani,
analyses through
Jazan University,
Vibration and Acoustic Saudi Arabia (Co-
techniques” PI )
15. Details of Projects under implementation: 01
16. Details of Projects completed during the last 5 years:
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18. Details of Project Budget
Table 6: Details of equipments and the approximate cost of equipments
CAPITAL (A)
Sl. Equipment Name Quantity 1st Year 2nd Year 3rd Year Total
No
1. Dynamic 8 channel 01 Rs. NIL NIL Rs. 8,00,000
Signal Analyser 8,00,000
2. Data navigation Software 01 NIL NIL Rs. 8,00,000
for post processing of data Rs.
3. Tri-axial Accelerometers 03 8,00,000 NIL NIL Rs. 5,00,000
4. Oscilloscope and Current 01 NIL NIL Rs. 2,50,000
Sensors along with Rs.
Accessories 5,00,000
5. Laptop/ desktop 02 Rs. NIL NIL Rs. 2,00,000
6. Thermal camera 01 2,50,000 NIL NIL Rs. 1,00,000
Rs.
2,00,000
Rs.
1,00,000
Non CAPITAL (B)
7. Travel (Within Rs. 60,000 Rs. 60,000 Rs. 60,000 Rs. 1,80,000
India)
8. Contingency Rs. 40,000 Rs. 40,000 Rs. 40,000 Rs. 1,20,000
Institution O/H (C) Rs. 1,93,333 Rs. 1,93,333 Rs. 1,93,334 Rs. 5,80,000
Overhead Costs (@ 20%
of Project Cost
TOTAL A + B + C Rs. Thirty four Lakh eighty Thousand Rs.35,80,000
15. Justifications
a. Manpower and Fellowship:
If required, PhD Scholars and M. Tech students will be engaged by assigning them departmental
research projects.
b. Consumable:
Consumable will be used for smooth running of the work.
c. Intensive travel:
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d. Travel grants are required for testing, data collecting, and on-site data analysis in a variety of
businesses, as well as meetings with educated researchers from established laboratories. This
award is also required in order to attend national, international, and regional conferences and
seminars.
e. Contingency:
A contingency fund is required to cover expenses such as stationery, computer supplies,
Xerox, books, research papers, and postage charges, among other things.
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