6 Silindir Lugger

PARTS
CATALOG
Publication #P668PT for models:
LP668D, LP668T, MP668D, MP668T, MP668QT,
MP668H, MP80C, MP99C, NL668T1, and NL668T2
— CALIFORNIA —
Proposition 65 Warning:
Diesel engine exhaust and some of its constitu-
ents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
Alaska Diesel Electric, Inc.

4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright ©2005 Alaska Diesel Electric, Inc.

All rights reserved. Alaska Diesel Electric™,
the Alaska Diesel Electric logo, Northern Lights™,
and the Northern Lights logo are all trademarks
of Alaska Diesel Electric, Inc.
Printed in U.S.A.
PART NO.: P668PT 09/05
PARTS CATALOG
for Models
LP668D, LP668T, MP668D, MP668T, MP668QT,
MP668H, MP80C, MP99C, NL668T1, NL668T2
Please read thoroughly before attempting to use this manual:
Table of Contents............................................................................................................................................. I
Model Designation & Serial Numbers............................................................................................................... II
Reading a Parts Page...................................................................................................................................... III
Table of Contents
GROUP 1 - ENGINE GROUP 4 - FUEL SYSTEM
Cylinder Block Assembly............................... 0 - 3 Fuel Injection Pump & Fuel Lines ......................0 - 3
Flywheel & Housing..................................... 4 - 7 Double Wall Fuel Lines..........................................4 - 5
Crankshaft & Main Bearings ......................... 8 - 9 Injection Pump Applications.................................... 6
Crankshaft Pulley .................................... 10 - 11 Fuel Injector...........................................................7
Cylinder Liner Assembly & Connecting Rod....12 - 13 Fuel Filter & Lines............................................... 8 - 10
Timing Cover Plate . ....................................... 14 Fuel Transfer Pump.................................................... 11
Camshaft . ..........................................................15 Throttle............................................................... 12 - 13
Timing Cover ..............................................16 - 17 GROUP 5 - ELECTRICAL SYSTEM
Oil Filter Assembly, Mounting, & Adapter...... 18 - 22 12 & 24 Volt, Standard & Isolated Ground...........0 - 9
Oil Pump.................................................................... 23 Stop Solenoid.......................................................10
Oil Pan............................................................... 24 - 25 Alternator and Mounting................................11 - 15
Oil Drain & Dipstick.......................................... 26 - 27 12 & 24 Volt Relay Boards................................ 16 - 17
Oil Fill Assembly............................................... 28 - 29 Drive Belts................................................................. 18
Cylinder Head, Head Gasket, Valves . .......... 30 - 31 S-1 Control Panel 12 & 24 Volt................................. 19
Rocker Cover, Rocker Shaft, Rocker Arm......... 32 - 34 S-3B Control Panel 12 & 24 Volt............................... 20
Ventilating System..................................................... 35 S-3C Control Panel 12 & 24 Volt............................... 21
GROUP 2 - INTAKE & EXHAUST Panels................................................................. 22 - 24
Intake Manifold and Air Cleaner (Propulsion)......0 - 3 Belt Guards........................................................ 26 - 29
Air Intake & Turbocharger (Marine) ..................4 - 5 GROUP 6 - GASKET SETS
Air Filter & Air Intake (Industrial)............................. 6 Engine Overhaul................................................0 - 1
Intake Manifold.......................................................7 - 8 GROUP 7 - GEAR AND ADAPTER PARTS
Exhaust Elbow (Industrial).......................................... 9 Consult dealer or factory.
Exhaust Manifold............................................... 10 - 11 GROUP 8 - BASE FRAME & MOUNTING
Exhaust Elbows.................................................. 12 - 15 Engine Mounts (Propulsion)........................................ 0
Turbocharger Assemblies................................... 16 - 20 GROUP 9 - ACCESSORIES & OPTIONAL
GROUP 3 - COOLING SYSTEM EQUIPMENT
Expansion Tank Assembly (Marine)....................0 - 1 Electric Clutch & PTO Assembly................................ 1
Heat Exchanger ...............................................2 - 3 Hydraulic Pump Drive Assembly...........................2 - 4
Coolant Pump & Inlet.............................................4 - 5 Low Oil Level Switch/Gauge...................................... 5
Raw Water Pump & Mounting................................6 - 7 Low Coolant Level Switch/Gauge............................... 6
Thermostat & Housing................................................. 8 Raw Water Flow Switch...................................... 7 - 10
Engine Oil Cooler...................................................9 12 & 24 Volt Governor Actuator & Mounting........... 11
Idler Shaft Assembly.............................................10 Optional Alternators........................................... 12 - 13
Radiator & Mounting................................................. 11
Proprietary Information
This publication is the property of Alaska Diesel Electric, Inc.
It may not be reproduced in whole or in part without the written permission of Alaska Diesel Electric, Inc.
© Alaska Diesel Electric, Inc. All rights reserved. Litho U.S.A. Publication number P668PT 09/05
P668PT 09/05
I
INTRODUCTION
Model Designation
Refer to the category designations below to find the correct parts pages for your model.
LP - MP - NL 668 D-T-H-C
LP - Lugger propulsion unit Base Model # Aspiration

MP - Northern Lights marine generator set (Deere 6068 Powertech D Natural H High Output
NL - Northern Lights industrial generator set Series engine block) QT, T Turbocharged C Commercial
LP 668 D Northern Lights naturally aspirated pro- MP 668 H Northern Lights turbocharged high output
pulsion engine with a John Deere 6068 marine diesel generator set with a John
engine. Deere 6068 engine.
LP 668 T Northern Lights turbocharged propulsion MP 80 C Northern Lights turbocharged marine diesel
engine with a John Deere 6068 engine. generator set with a John Deere 6068
engine, 80 kW.
MP 668 D Northern Lights naturally aspirated marine Northern Lights turbocharged marine diesel
MP 99 C
diesel generator set with a John Deere 6068 generator set with a John Deere 6068
engine. engine, 99 kW.
MP 668 T Northern Lights turbocharged marine
NL 668 D Northern Lights naturally aspirated industrial
diesel generator set with a John Deere
diesel engine, with a John Deere 6068 engine.
6068 engine.
MP 668 QT Northern Lights turbocharged marine NL 668 T Northern Lights turbocharged industrial
diesel generator set with a John Deere diesel generator set with a John Deere 6068
6068 engine. engine.
All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial
numbers for proper identification will be noted as ADE or John Deere.
Serial Numbers
NORTHERN LIGHTS
Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate,
and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or
in correspondence. The generator set plate is found on the service side of the generator and resembles
one of the drawings below.
Generator Set Serial Number

Lugger Serial Number
Generator Set Serial Number
P668PT 09/05
II
INTRODUCTION
Reading a Parts Page

IMPORTANT:
Before selecting parts, be sure that you are choosing parts from the correct page.
Check the model designation at the page top.
Do not use this illustration for parts purchasing.
1 ELECTRICAL SYSTEM
ALTERNATOR ASSEMBLY: M - NL668
4 3 2
6 7 8 9
5 KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER
0 185046210 1 Alternator Assembly 10 -

1 185446219 1 Flywheel, complete -
2 185446217 1 Plate, complete -
3 185716200 1 Plate -
4 185446218 1 Stator, complete -
5 040126210 2 Bearing -
6 020210010 1 Nut -
7 027100010 1 Spring washer -
8 026100010 1 Washer -
9 185446220 1 Clamp -
10 015140408 1 Screw -
11 015140425 2 Screw -
12 199236510 1 Collar -
13 14
P668PT 08/00
11 5-2 12
REFERENCES:
1. Grouping section title. 7. Quantity of parts used.
2. Model designation of equipment that uses parts 8. Description of each component part.
listed on this page. 9. Serial number of unit the part fits.
3. Title and description of assembly. 10. Assembly or kit designated by Key 0 or ••/•.
4. Drawing numbers that correspond to key 11. Grouping index number.
column numbers for parts identification. 12. Page number within the grouping index.
5. Key column for locating parts shown on drawing. 13. Manual title.
6. Part number. 14. Page publication date.
NOTE: a Arrows always point toward the front of the engine.
P668PT 09/05
III
GROUP 1 – engine
Cylinder Block
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. TP55073
P668PT 09/05
1-0
GROUP 1 – engine
Cylinder Block
KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

1 1 Cylinder Block (marked R119565)* -
2 R114241 6 Main Bearing Cap -
3 R132186 1 Main Thrust Bearing Cap -
4 T23474 14 Cap Screw -
5 T20168 14 Washer -
6 R119874 1 Camshaft Bushing -
7 R132518 1 Plate -
8 19M8999 2 Screw, M8 x 25 -
9 R121043 1 Valve, Oil By-pass -
10 R111137 1 Spring -
11 R26493 1 Bushing, Oil pressure regulating -
12 R116466 1 Bushing -
13 R26650 2 Dowel Pin -
14 15H623 1 Pipe Plug, 3/8" -
15 R115390 1 Bushing -
16 R75892 1 O-ring -
17 R48685 4 Dowel Pin -
18 T18891 2 Cap -
19 R55233 1 Pipe Plug, 1/4" -
20 R104592 7 Pipe Plug -
21 R131182 6 Orifice -
22 R39741 2 Drain Plug -
23 U13639 2 O-ring -
24 T43514 1 Gasket -
25 15H624 1 Pipe Plug, 1/2", (without turbo) -
26 AT13740 1 Drain Valve -
*Not available separately - see short block listing.
P668PT 09/05
1-1
GROUP 1 – engine
Cylinder Block
P668PT 09/05
1-2
GROUP 1 – engine
Cylinder Block

1 RE516155 1 Short Block (LP668D, formerly RE65960)
RE516153 1 Short Block (MP668T & MP80C, formerly RE65962)
RE516152 1 Short Block (LP668T - MP668H - NL668T2 & MP99C, formerly
RE65981)
P668PT 09/05
1-3
GROUP 1 – engine
Flywheel Housing
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. RGP7315

1 R500329 1 Flywheel Housing -
2 R131769 1 Plug -
3 R61467 1 O-ring -
4 RE44574 1 Seal -
5 15H624 1 Pipe Plug, 1/2" -
6 19M8306 4 Capscrew, M12 x 50 mm -
7 R135918 8 Bolt -
8 R39112 1 Fitting -
P668PT 09/05
1-4
GROUP 1 – engine
Notes
P668PT 09/05
1-5
GROUP 1 – engine
Flywheel Housing SAE #2

1 R500129 1 Flywheel Housing, SAE #2 -
2 RE44574 1 Seal -
3 R135918 10 Bolt -
5 R27149 1 O-ring -
6 AR61533 1 Plug -
7 AR61589 1 Plug -
8 19M8306 4 Screw -
9 R131769 1 Plug -
10 T22867 1 Plug -

P668PT 09/05
1-6
GROUP 1 – engine
Flywheel SAE #11-1/2
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved.
TP58401
KEY PART NUMBER QTY DESCRIPTION John Deere S/N

1 RE500398 1 Flywheel Assembly SAE #11-1/2 (marked 500219 - includes key #2) -
2 R28811 1 Ring Gear (129 teeth) -
3 19M7493 ** Cap Screw, M12 x 40 up to - 708963
4 T77258 ** Washer up to - 708963
5 R135918 6 Bolt from 708964 -
**As required

P668PT 09/05
1-7
GROUP 1 – engine
Crankshaft and Main Bearings
P668PT 09/05
1-8
GROUP 1 – engine
Crankshaft and Main Bearings

1 RE52850 1 Crankshaft (marked R116076, also order #9) -
2 R48685 1 Dowel Pin -
3 26M4224 1 Shaft Key -
4 R120631 1 Gear (30 teeth) -
5 RE65165 6 Bearing Kit, Standard -
RE65911 6 Bearing Kit (undersize .254 mm) -
6 RE65168 1 Thrust Bearing Kit, Standard -
RE65912 1 Thrust Bearing Kit (undersize .254 mm) -
7 34H283 ** Spring Pin -
8 R114194 1 Shaft, Lower -
9 RE59811 1 Sleeve (with installation tool) -
10 RE56313 1 Gear, Upper Idler (marked R120635) -
11 R123174 1 Lock Washer -
12 R120641 1 Shaft, Upper -
13 34H288 1 Spring Pin -
14 R101225 1 Thrust Washer -
15 R114193 1 Bushing -
17 19M8997 1 Screw, M10 x 65 -
18 19M8966 1 Screw, M10 x 50 -
20 RE56369 1 Gear, Lower Idler -
**As required
P668PT 09/05
1-9
GROUP 1 – engine
Crankshaft Pulley and Damper
TP50816

1 R133296 1 Pulley, 188 mm O.D. (replaces R123188) -
R133295 1 Pulley, 168 mm O.D. (LP668D only) -
2 RE59355 1 Torsional Dampener (marked R59355) -
3 R121897 4 Capscrew, Hex Head Flanged M10 x 1.25 x 50 mm Grade 10.9 -

P668PT 09/05
1 - 10
GROUP 1 – engine
Crankshaft Pulley
A-8582, A-8583/ B-3732

1 34-69502 1 Pulley, Crankshaft, 3-A/B x 8" -
34-69501 1 Pulley, Crankshaft, 4-A x 8" -
2 12-00318 4 Capscrew, Hex Head, 3/8-16 x 2-1/2" -
3 15-00321 4 Flat Washer, 3/8" SAE -

P668PT 09/05
1 - 11
GROUP 1 – engine
Cylinder Liner Assembly and Connecting Rod
P668PT 09/05
1 - 12
GROUP 1 – engine
Cylinder Liner Assembly and Connecting Rod
KEY PART NUMBER QTY DESCRIPTION DEERE S/N

• RE505110 6 Piston-Liner Kit (LP668D, includes keys 1, & 4-6, formerly RE65966) -
•• RE505111 6 Piston-Liner Kit (MP668T, includes keys 1, & 4-6, formerly RE65967) -
•• RE505112 6 Piston-Liner Kit (LP668T-MP668H & NL668T2, includes keys 1, & 4-6, -
formerly RE65969)
1 RE66271 6 Piston Ring Kit (LP668D - MP668T) -
RE66820 6 Piston Ring Kit (LP668T - MP668H - NL668T2) -
2 M41029 12 Snap Ring (LP668D - MP668T) -
R54114 12 Snap Ring (LP668T - MP668H - NL668T2) -
3 R123178 6 Piston Pin (LP668D - MP668T) -
R123177 6 Piston Pin (LP668T - MP668H - NL668T2) -
4 Piston -
5 Cylinder Liner } Not available separately
-
6 AR65507 6 O-ring Kit (Cylinder Liner) -
7 RE60272 6 Connecting Rod (LP668D - MP668T, marked R123959, replaced by up to 794054 Dubuque
RE500002, includes keys 8-9) up to 036627 Torreon
RE500002 6 Connecting Rod (LP668D - MP668T, marked R500000, from 794055 Dubuque
includes keys 8-9) from 036628 Torreon
RE50770 6 Connecting Rod (LP668T - MP668H - NL668T2, replaced by -

RE500608, includes keys 8-9)

RE500608 6 Connecting Rod (LP668T - MP668H, marked R500335, includes keys -
8-9)

8 R123960 6 Bushing (LP668D, MP668T) -
R114082 6 Bushing (LP668T, MP668H, & NL668T2) -
9 R114083 12 Screw up to 794054 Dubuque
up to 036627 Torreon
R501124 12 Screw from 794055 Torreon

from 036628 Torreon
10 RE65908 6 Bearing (Standard) -
RE65909 6 Bearing (.010" undersize) -

Note: Cylinder Liner Shims, 002" #CD15466 and .004" #R65833,
Refer to Workshop Manual CTM104 for application instructions.

P668PT 09/05
1 - 13
GROUP 1 – engine
Timing Cover Plate
TP50813ab

1 R121671 Plate* up to - 703905
R134526 1 Plate from - 703906
2 R136475 6 Screw up to - 703905
R136475 4 Screw up to - 703905
3 R135757 1 Cover -
4 T20758 1 O-ring -
5 19M7790 2 Capscrew, M12 x 1.75 x 35 mm -

*No longer available: Replaced by Plate 134526, Cover R501297, Gasket
R136515, Stud 134518 (2 ea.), and Nut 14-80811 (2 ea.)
P668PT 09/05
1 - 14
GROUP 1 – engine
Camshaft

1 RE56578 1 Camshaft and Gear (marked R135440) -

P668PT 09/05
1 - 15
GROUP 1 – engine
Timing Cover
P668PT 09/05
1 - 16
GROUP 1 – engine
Timing Cover

1 R121625 1 Cover* up to - 703904
R501297 1 Cover from 703905 -
2 R136515 1 Gasket -
3 RE501938 1 Plug (includes key #4) -
4 51M7044 1 O-ring -
5 19M8317 10 Capscrew, M8 x 1.25 x 40 mm -
RE67239 1 Capscrew, M8 x 1.25 x 45 mm (with sealant) -
6 19M8291 1 Capscrew, M8 x 1.25 x 35 mm -
19M7801 1 Capscrew, M8 x 1.25 x 60 mm -
7 R121424 1 O-ring -
8 R121411 1 Cover -
9 19M7775 3 Capscrew, M6 x 1.0 x 16 mm -
10 R67239 2 Capscrew, M8 x 1.25 x 45 mm (with sealant) -
11 RE59810 1 Seal -
12 R83169 1 Pressure Relief Valve -
13 T27658 1 Spring -
14 A4827R 1 Washer -
15 T27657 1 Plug -
16 14-80811 2 Flange Nut, M10 x 1.5 -
17 19M7979 2 Capscrew, M8 x 1.25 x 55 mm -
18 R123584 4 Stud -
19 R134518 2 Stud from 703905 -
20 14-80811 2 Flange Nut, M10 x 1.5 from 703905 -
* No longer available. Replaced by Cover R501297, Gasket

R136515, Stud R134518 (2 ea), and Hex Nut 14-80811 (2 ea).

P668PT 09/05
1 - 17
GROUP 1 - Engine
Oil Filter Assembly and Mounting LP668
Early Production
A-8771/ B-6183
P668PT 09/05
1 - 18
GROUP 1 - Engine
Early Production

1 RE60153 1 Oil Filter Head Assembly (Includes key #20) -
2 23-09601 1 Bracket -
3 12-10815 1 Capscrew, Flat Head, M10 x 1.5 x 40 mm -
4 01435-01040 1 Capscrew, Hex Head Flanged, M10 x 1.5 x 40 mm -
5 21-13110 1 Spacer -
6 12-00809 2 Capscrew, Hex Head, M10 x 1.25 x 25 mm -
7 15-00804 2 Wave Washer, M10 -
8 18-09601 1 Hose Assembly, 1/2" I.D. x 18" -
10 R123525 1 Gasket -
11 RE71062 1 Adapter -
12 RE52242 ** Plug -
13 19M7913 1 Screw, M8 x 90 -
14 RE67238 1 Screw, M8 x 20 (with pre-applied sealant) -
15 19M7802 4 Screw, M8 x 65 -
16 21-09505 4 Elbow Fitting (Includes keys #18 & 19) -
17 21-09504 4 Adapter (Includes keys #18 & 19) -
18 51M7045 4 O-ring -
19 T77932 4 O-ring -
20 Adapter (R123591 no longer available, replaced by RE60153) -
21 24-01002 1 Oil Filter -

**As required
P668PT 09/05
1 - 19
GROUP 1 - Engine
Late Production
A-8771/ B-6183
P668PT 09/05
1 - 20
GROUP 1 - Engine

Late Production

1 31-79601 1 Oil Filter Head Assembly (Includes key #20) -
2 23-09601 1 Bracket -
3 12-10815 1 Capscrew, Flat Head, M10 x 1.5 x 40 mm -
5 21-13110 1 Spacer -
7 15-00804 2 Wave Washer, M10 -
10 R123525 1 Gasket -
11 RE71062 1 Adapter -
12 RE52242 ** Plug -
13 19M7913 1 Screw, M8 x 90 -
15 19M7802 4 Screw, M8 x 65 -
16 21-09504 4 Adapter (Includes keys #18 & 19) -
17 21-09503 2 Plug, Socket Head M22 x 1.5 (Includes key#18) -
18 51M7045 4 O-ring -
19 T77932 4 O-ring -
20 Adapter (no longer available separately - order #31-79601) -
21 24-01002 1 Oil Filter -

**As required
P668PT 09/05
1 - 21
GROUP 1 - Engine
Oil Filter and Adapter

1 RE71598 1 Filter Head -
2 RE52242 ** Plug (includes key #3) -
3 51M7042 ** O-ring -
4 R501484 1 Gasket -
5 19M7802 5 Capscrew, M8 x 1.25 x 65 mm -
6 RE67238 1 Capscrew, M8 x 1.25 x 20 mm -
7 24-01002 1 Oil Filter -

**As required
P668PT 09/05
1 - 22
GROUP 1 - Engine
Oil Pump
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. TP49336& TP49656

1 RE504914 1 Oil Pump (marked R502687, formerly RE502269, RE70153, all -
marked R123179)
2 R120638 1 Gear (30 teeth) -
3 14M7066 1 Nut, M12 -
4 19M8987 2 Screw, M8 x 65 -
5 R121376 1 Tube -
6 R97185 1 O-ring -
7 RE71143 1 Oil Pump Intake -
8 R61871 1 O-ring -
9 19M8986 2 Screw, M8 x 100 -

P668PT 09/05
1 - 23
GROUP 1 - Engine
Oil Pan
Aluminum

1 R134898 1 Oil Pan -
2 R123354 1 Gasket -
3 12-80753 6 Screw, M8 x 30 -
4 19M7799 2 Screw, M8 x 45 -
5 19M7867 28 Screw, M8 x 25 -
6 RE46685 ** Plug, M18 x 1.5 -
7 16-09503 2 O-ring -
8 21-13101 ** Plug, 1/2 NPT -
9 RE46687 2 Plug -
10 16-09501 1 O-ring -
**As required
P668PT 09/05
1 - 24
GROUP 1 - Engine
Oil Pan
Steel

1 19M8986 2 Capscrew, M8 x 100 -
2 RE71143 1 Oil Pump Intake -
3 R61871 1 O-ring -
4 R500349 1 Gasket -
5 RE500612 1 Oil Pan -
6 19M8062 6 Capscrew, M8 x 20 -
7 19M8163 30 Capscrew, M8 x 16 -
8 16-09501 1 O-ring -
9 RE46687 1 Drain Plug -
P668PT 09/05
1 - 25
GROUP 1 - Engine
Oil Drain MP668
A-8425/ B-1563

1 21-79601 1 Female Swivel, Steel, M18 x 1.5 x 3/8-37T -
2 21-00026 1 Female Elbow 900, Steel, 3/8 NPT x 3/8-37T -
3 36-71002 1 Shut off Valve -
4 21-71042 2 Female Swivel, Brass, 1/2 Hose Barb x 1.2-45T -
5 41-01032 18" Hose, 1/2" I.D. -
6 21-71040 1 Male Connector, Brass, 1/2 NPT x 1/2-45T -
7 21-10005 1 Plug, Hex Head, Steel, 1/2 NPT -
8 16-09503 1 O-ring (for adapter #1 - not shown) -

P668PT 09/05
1 - 26
GROUP 1 - Engine
Oil Dipstick

1 RE69243 1 Dipstick -
2 R130055 1 Dipstick Tube -
3 R134240 ** Plug (for unused tube location) -
**As required

P668PT 09/05
1 - 27
GROUP 1 - Engine
Oil Fill Assembly

Right Side or Left Side (Without Governor Actuator)
A-8347/ B-5846

1 36-01002 1 Oil Filler Neck -
2 11-79501 1 Oil Filler Mounting Gasket -
4 15-00701 2 Flat Washer, M8 -
5 198436010 1 Oil Fill Cap -
6 052300400 1 O-ring -
7 21-00012 ** Plug, Hex Head, Brass, 1/8 NPT -
**As required

P668PT 09/05
1 - 28
GROUP 1 - Engine
Oil Fill Assembly, Left Side (with Governor Actuator)

and Oil Fill Block-Off, Left or Right Side

1 RE501377 1 Filler Neck -
2 11-79501 4 Gasket -
3 R136514 1 Spacer -
4 6132-11-4690 2 Capscrew, Hex Head, M8 x 1.25 x 115 mm -
5 15-00805 2 Flat Washer, M8 -
6 RE500005 1 Filler Cap -
7 R116296 1 Plate -
9 21-79502 1 Spacer (use with actuator bracket, not shown) -
P668PT 09/05
1 - 29
GROUP 1 - Engine
Cylinder Head, Head Gasket, & Valves
P668PT 09/05
1 - 30
GROUP 1 - Engine
Cylinder Head, Head Gasket, & Valves

1 RE57237 1 Cylinder Head Assembly (LP668D, marked R121403, includes
keys 2-6 & 8-13) -
RE57489 1 Cylinder Head Assembly (MP668T-H & NL668T2, marked R121608,
includes keys 2-6 & 8-13) -
2 21-09507 ** Plug, Socket Head 5/8 O-ring Port -
3 R43409 3 Cap -
4 R98063 6 Valve Seat Insert, Standard Size Intake Valve -
R98335 6 Valve Seat Insert, Oversize Intake Valve -
R85687 6 Valve Seat Insert, Standard Size Exhaust Valve -
R93910 6 Valve Seat Insert, Oversize Exhaust Valve -
5 CD16284 1 Cap -
6 R104592 1 Pipe Plug -
7 21-13101 ** Plug, 1/2 NPT -
8 R90692 6 Exhaust Valve, Standard
R97492 ** Exhaust Valve, .015" Oversize -
R97493 ** Exhaust Valve, .030" Oversize -
9 R98062 6 Intake Valve, Standard -
R97490 ** Intake Valve, .015" Oversize -
R97491 ** Intake Valve, .030" Oversize -
10 RE31617 12 Seal -
11 R26125 12 Spring -
12 RE60005 12 Rotater -
13 R91889 24 Retainer -
14 R116516 1 Engine Cylinder Head Gasket -
15 R85363 26 Capscrew -

**As required
P668PT 09/05
1 - 31
GROUP 1 - Engine
Rocker Arm Assembly & Push Rods
TP49263

1 R54565 2 Plug -
2 R123514 1 Rocker Arm Shaft -
3 T20316 2 Washer -
4 T20314 3 Spring -
5 R123271 6 Stud -
6 R42729 6 Washer -
7 R123161 6 Support -
8 14M7273 1 Nut, M8 -
9 RE68695 12 Rocker Arm -
10 R123565 12 Cam Follower -
11 R107731 12 Push Rod -

P668PT 09/05
1 - 32
GROUP 1 - Engine
Rocker Arm Cover LP-MP668
A-8282/ C-4163

1 10-09602 1 Rocker Arm Cover -
2 14-71002 6 Hex Nut, M8 x 1.25 x 53.5 mm, Special -
3 15-09007 6 Flat Washer, M12 S/S -
4 16-15005 6 O-ring -
5 R123543 1 Gasket, Rocker Arm Cover Mounting -
6 R120467 1 Elbow, Vent System Connection -
7 16-01000 1 O-ring -
8 00-09504 1 Label, "Powered by Lugger" -
00-09507 1 Label, "Northern Lights"
9 41-00004 ** Hose, 3/4" I.D. (sold per inch) -
10 21-00025 1 Vent Elbow -
**As required

P668PT 09/05
1 - 33
GROUP 1 - Engine
Rocker Arm Cover NL668T2

1 RE502987 1 Valve Cover -
2 R123543 1 Gasket -
3 H23125 6 Plug -
4 R123574 6 Nut -
5 R123575 6 O-ring -
6 RE500005 1 Filler Cap -

P668PT 09/05
1 - 34
GROUP 1 - engine
Ventilating System
TP61896

1 R120467 1 Elbow Fitting, 90 0
-
2 R72328 1 O-ring -
3 R72659 1 Clamp -
4 19M7866 1 Screw, M8 x 20 -
5 41-00004 53" Hose, 3/4" I.D. -

P668PT 09/05
1 - 35
GROUP 2 - Intake and exhaust systems
Intake Manifold & Air Filter LP668D
Propulsion Units
A-8425/ B-2222
P668PT 09/05
2-0
Intake Manifold & Air Filter LP668D

Propulsion Units
1 10-21607 1 Intake Manifold -
2 11-21011 2 Gasket -
5 15-00804 3 Wave Washer, M10 -
6 23-21610 1 Bracket -
7 12-00311 2 Capscrew, Hex Head 3/8-16 x 3/4" -
8 15-00302 2 Lock Washer 3/8" -
9 24-21000 1 Air Filter -
10 18-21004 1 Hump Hose -
11 19-00036 1 Hose Clamp #36 -
12 19-00072 1 Hose Clamp #72 -
13 19-00128 1 Hose Clamp #128 -
14 21-00012 1 Plug, Hex Head, Brass 1/8 NPT -
15 23-49507 1 Bracket, Circuit Breaker & Relay Panel Mounting -
16 15-00301 2 Flat Washer 3/8" -
17 15-00807 3 Stud Washer -
P668PT 09/05
2-1
Intake, Turbocharger, and Air Filter Assembly

Propulsion Units
A-8426 / C-5305

1 30-31627-1 1 Turbocharger - K27 -
2 11-31615 1 Gasket -
3 13-00814 4 Stud, M10 x 1.5 x 30 mm (42 mm LOA) -
4 14-00817 4 Hex Nut, M10 x 1.5 S/S -
5 15-00804 4 Wave Washer, M10 -
6 18-21016 1 Hose, 2" I.D. x 1-3/4" 3 Ply Silicone -
7 19-01028 4 Hose Clamp #28 -
P668PT 09/05
2-2

Propulsion Units

8 27-21010 1 Intake Tube Assembly (includes keys 60-62) -
9 18-21014 1 Hose, 2" I.D. x 2-3/8" -
11 11-21011 1 Gasket -
12 23-49507 1 Bracket, Circuit Breaker & Relay -
13 12-00819 1 Capscrew, Hex Head M10 x 1.5 x 75 mm -
15 15-00804 3 Wave Washer M10 -
16 21-00012 1 Plug, Hex Head Brass 1/8 NPT -
17 11-31031 1 Gasket -
18 27-31602 1 Pipe, Turbo Oil Return (Upper) -
20 15-00702 4 Lock Washer, Helical M8 -
21 18-11010 1 Hose 3/4" ID x 4-1/4" 3 Ply Silicon -
22 19-01012 2 Hose Clamp #12 -
23 27-31402 1 Pipe, Turbo Oil Return (Lower) -
24 R41285 2 Adapter -
25 16-01000 2 O-ring -
26 R43928 1 Adapter -
27 11-31012 1 Gasket -
29 21-52800 1 Male Connector, Steel 3/8 NPT x 3/8-37T -
30 27-39603 1 Tube Assembly, Turbo Oil Supply (supercedes 27-39602) -
31 21-09501 1 Male Elbow 900 Steel M16 x 1.5 x 3/8-37T -
32 21-10002 1 Drain Cock, Brass 1/4 NPT -
33 19-72252 1 Adelle Clamp 3/8" ID x 3/8" Stud -
36 15-00701 1 Flat Washer M8 -
37 21-60019 1 Female Adapter, Steel 1" NPT x 1-1/4 -
38 21-62800 1 Male Elbow 900 Steel 1" NPT x 3/4-37T -
39 27-19605 1 Tube Assembly, Turbo Coolant Supply -
42 21-10001 1 Drain Cock, Brass 1/8 NPT -
43 27-39601 1 Tube Assembly, Turbo Coolant Return -
44 21-03459 1 Female Elbow 900 Steel -
45 18-21003 1 Hump Hose 4" x 2-3/4" x 4" LOA -
46 19-00044 1 Hose Clamp #44 -
47 19-00072 1 Hose Clamp #72 -
48 24-21000 1 Air Filter -
49 23-21000 1 Bracket, Air Filter Mtg. -
52 15-00805 2 Flat Washer M10 -
53 19-00128 1 Hose Clamp #128 -
54 21-00025 1 Male Elbow 900 PVC 3/4 HB x 3/4 HB -
55 41-00004 9 Hose 3/4" ID 1 Ply, SAE -
56 13-00814 4 Stud M10 x 1.5 x 30 mm -
57 14-00817 4 Hex Nut M10 x 1.5 S/S -
58 15-00804 4 Wave Washer M10 -
59 21-75402 1 Spacer -
60 27-21002 1 Tube -
61 16-21001 2 O-ring -
62 27-21001 2 Intake Elbow -
P668PT 09/05
2-3

Marine Generator Units
A-8426, A-8427/ C-4157
P668PT 09/05
2-4

Marine Generator Units
1 30-21400-1 1 Turbocharger - MP668QT (see Parts Detail) -
30-31426-1 1 Turbocharger - MP668T-H (see Parts Detail) -
2 11-31401 1 Gasket -
3 13-00814 4 Stud, M10 x 1.5 x 30 mm (42 mm LOA) -
4 14-00817 4 Hex Nut, M10 x 1.5 S/S -
5 15-00804 4 Wave Washer, M10 -
6 18-21016 1 Hose, 2" I.D. x 1-3/4" 3 Ply Silicone -
7 19-01028 4 Hose Clamp #28 -
8 27-21010 1 Intake Tube Assembly (Includes keys #50-52) -
9 18-21014 1 Hose, 2" I.D. x 2-3/8" -
11 11-21011 1 Gasket -
12 12-00071 1 Cap Screw, Hex Head, M10 x 1.5 x 70 mm -
14 15-00804 3 Wave Washer, M10 -
15 21-00012 1 Plug, Hex Head, Brass 1/8 NPT -
16 11-31031 1 Gasket -
17 27-31602 1 Pipe, Turbo Oil Return (Upper) -
20 18-11010 1 Hose, 3/4" I.D. x 4-1/4" -
21 19-01012 2 Hose Clamp #12 -
22 27-31402 1 Pipe, Turbo Oil Return (Lower) -
23 R41285 1 Adapter -
24 16-01000 1 O-ring -
25 R43928 1 Adapter -
26 11-31012 1 Gasket -
27 12-00714 2 Cap Screw, Hex Head, M8 x 1.25 x 40 mm, all thread -
28 21-52800 1 Male Connector, Steel, 3/8 NPT x 3/8-37T -
29 27-09601 1 Tube Assembly, Turbocharger oil supply -
30 21-09502 1 Male Connector, Steel, 3/8-37T x M16 x 1.5 -
31 21-52213 1 Elbow, 90 , Swivel, Steel, 3/8-37T -
32 19-72252 1 Adelle Clamp, 3/8" I.D. x 3/8" Stud -
34 15-00702 1 Lock Washer, Helical, M8 -
35 15-00701 1 Flat Washer, M8 -
36 18-21004 1 Hump Hose -
37 19-00036 1 Hose Clamp #36 -
38 19-00072 1 Hose Clamp #72 -
39 24-21000 1 Air Filter -
40 23-21003 1 Bracket -
43 15-00805 2 Flat Washer, M10 -
44 19-00128 1 Hose Clamp #128 -
45 21-00025 1 Male Elbow, 90 , PVC 3/4 HB x 3/4 HB -
46 41-00004 8.3" Hose, 3/4" I.D. 1 Ply -
47 21-00077 1 Female Adapter, Steel, 1/8 NPT x M22 x 1.5 -
48 15-09501 1 Sealing Washer, Copper M22 -
49 21-10001 1 Drain Cock, Brass, 1/8 NPT -
50 27-21002 1 Intake Tube -
51 16-21001 2 O-Ring -
52 27-21001 2 Intake Elbow -

P668PT 09/05
2-5
GROUP 2 – intake and exhaust systems
Air Filter Assembly NL668T2

1 AR84565 1 Cover -
2 R48723 1 Wing Nut -
3 AR79680 1 Filter Element -
4 AR52066 1 Packing -
5 E17421 1 Lock Nut -
6 AR79679 1 Air Filter -
7 AR52065 1 Packing -
8 AN191169 1 Wing Screw -
9 AR64937 2 Band -
10 19M7784 4 Screw -
11 14M7296 4 Flange Nut, M10 -
12 R128438 1 Hose -
13 AT56657 1 Clamp -
14 AT50923 1 Clamp -
15 AT175358 1 Cap -
P668PT 09/05
2-6
GROUP 2 – Intake and exhaust system
Intake Manifold NL668T2
Early Production

1 RE64105 1 Intake Manifold -
2 R81275 1 Gasket -
3 19M7784 1 Screw, M10 x 20 -
4 19M7785 2 Screw, M10 x 25 -
5 RE502903 1 Plug -
6 R58551 1 Hose -
7 R110531 2 Clamp -

P668PT 09/05
2-7
Intake Manifold NL668T2

La
Late Production

1 RE501891 1 Intake Manifold -
2 R81275 1 Gasket -
3 R110531 2 Clamp -
4 R56551 1 Hose -
5 RE502903 1 Plug -
6 19M8292 2 Screw, M10 x 50 mm -
7 19M7784 1 Screw, M10 x 20 mm -
8 R501472 1 Spacer -
9 R133893 1 Gasket -
10 RE502903 1 Fitting -

P668PT 09/05
2-8
GROUP 2 - intake and exhaust systems
Exhaust Elbow NL668T2

1 R123246 1 Pipe Elbow -
2 R87732 1 Adapter -
3 RE70212 1 Clamp -
4 19M8162 4 Cap Screw, M10 x 40 -
5 14M7296 4 Flange Nut, M10 -

P668PT 09/05
2-9
Exhaust Manifold - Marine Application
A-8397/ C-2632

1 10-39602 1 Exhaust Manifold Assembly w/ Dry Flange* -
10-39603 1 Exhaust Manifold Assembly w/ Wet Flange* -
10-39604 1 Exhaust Manifold Assembly w/ Wet Elbow Adapter* -
2 27-11012 1 Coolant Connector -
3 16-31000 1 O-ring -
4 11-39501 1 Gasket -
5 13-34801 12 Stud, M10 x 1.5 x 35 mm -
6 13-05001 2 Stud, M10 x 1.5 x 25 mm -
7 15-00300 14 Washer (special) -
8 14-00810 14 Hex Nut M10 x 1.5 -
9 11-31011 6 Gasket -
10 17-10005 ** Expansion Plug, 2-1/8" -
11 17-10001 ** Expansion Plug, 1-5/8" -
12 21-12502 ** Plug -

*See Exhaust Manifold & Adapter Detail for components
**As required
P668PT 09/05
2 - 10
Exhaust Manifold and Adapter - Marine Application
A-4653, A-4654,
A-4655/ C-2648

1 10-39601 1 Exhaust Manifold -
2 10-31513 1 Dry Exhaust Flange Adapter -
10-31506 1 Wet Exhaust Flange for Turbo Mounting -
31-31012 1 Wet Exhaust Elbow Adapter -
3 11-30013 1 Gasket -
4 12-00414 4 Capscrew, Hex Head, 7/16-14 x 1-1/2 -
5 15-00402 4 Lock Washer, 7/16 -
6 21-10001 1 Drain Cock, 1/8 NPT -
Exhaust Manifold NL668T2
TP48960

1 R132262 1 Exhaust Manifold -
2 R90658 6 Gasket -
3 19M7819 12 Screw, M10 x 90 -

P668PT 09/05
2 - 11
3" NPT Exhaust Adapter LP668D
A-459C/ B-1729B

1 31-31000 1 Exhaust Adapter 3" NPT -
2 11-31615 1 Gasket -
4 14-00311 4 Hex Nut 3/8-16 -
5 15-00302 4 Lock Washer, Helical 3/8 -
3" Dry Exhaust Elbow LP668D
A-457D/ B-1725

1 27-31011 1 Dry Exhaust Elbow 3" -
2 11-31615 1 Gasket -
3 21-31002 1 Plug, Square Head Brass 3/8 NPT -
4 12-00315 4 Capscrew, Hex Head 3/8-16 x 1-3/4" -
5 14-00311 4 Hex Nut 3/8-16 -
9 14-00911 4 Hex Nut 5/8-11 -
10 11-31094 1 Gasket -
P668PT 09/05
2 - 12
3" Dry Exhaust Elbow MP668T, TQ, & C-Series
A-6337/ B-4638

1 19-31401 1 V-Clamp -
3 27-31407 1 Dry Exhaust Elbow 3" (with 4" Flange) -
4 12-00916 8 Capscrew, Hex Head, 5/8-11 x 2" -
6 14-00911 8 Hex Nut 5/8-11 -
7 11-31099 1 Gasket -
4" Dry Exhaust Elbow LP668T
A-1102C/ B-2614B

1 27-32511 1 Dry Exhaust Elbow 4" -
3 11-31635 1 Gasket -
4 13-00814 4 Stud, M10 x 1.5 x 30 mm -
5 15-00804 4 Wave Washer, M10 -
6 14-00817 4 Hex Nut, Stainless Steel, M10 x 1.5 mm -
7 11-31099 1 Gasket -
8 12-00916 8 Capscrew, Hex Head 5/8-11 x 2.0" -
10 14-00911 8 Hex Nut, 5/8-11 -
P668PT 09/05
2 - 13
4" Wet Exhaust Elbow LP668D (Heat Exchanged Units)
A-3023/ B-2919

1 27-31412 1 Wet Exhaust Elbow 4" -
2 19-31401 1 V-Clamp -
3 21-31007 1 Male Elbow, Copper 1" NPT x 1-1/4" HB -
4 18-31605 1 Hose, 1-1/4 x 32" Wire Reinforced -
5 19-00016 2 Hose Clamp #16 -
5" Wet Exhaust Elbow LP668T (Heat Exchanged Units)
A-3014/ C-1866

1 27-31605 1 Wet Exhaust Elbow 5" (00 - 150 Installation angle) -
27-30031 1 Wet Exhaust Elbow 5" (15 - 750 Installation angle) -
2 13-00814 4 Stud, M10 x 1.5 x 30 mm -
3 11-31635 1 Gasket -
4 14-00817 4 Hex Nut M10 x 1.5 Stainless Steel -
5 15-00804 4 Wavewasher M10 -
6 21-31008 1 Male Elbow 900, Copper 1 -1/4" NPT x 1 -1/4" HB -
7 18-31605 1 Hose 1 -1/4" I.D. x 32" Wire Reinforced -
8 19-00016 2 Hose Clamp #16 -
P668PT 09/05
2 - 14
4" Wet Exhaust Elbow MP668T-H-QT (Heat Exchanged Units)
A-8518/ B-2628

1 27-31412 1 Wet Exhaust Elbow 4" -
2 19-31401 1 V-Clamp -
3 21-31007 1 Male Elbow, 900, Copper, 1" NPT x 1-1/4 " OD -
4 41-01070 24 Hose, 1-1/4" ID, Wire Reinforced -
5 19-00020 2 Hose Clamp #20 -
6 27-19601 1 Tube, Raw Water Discharge 1-1/4" OD x 46" -
7 18-19501 1 Hose, 1-1/4" ID x 2-1/2", 3 Ply Silicone -
8 19-01020 2 Hose Clamp #20 Extended Band S/S -
9 23-19503 1 Bracket, Tube Support -
10 19-00016 1 Hose Clamp #16 -
P668PT 09/05
2 - 15
K26 Turbocharger Assembly MP668T, QT, & C-Series
Turbo MP668T
P668PT 09/05
2 - 16
K26 Turbocharger Assembly MP668T, QT, & C-Series

•• 30-21400-1 1 Turbocharger Assembly (ID Tag #5326 970 (or 988) 60 90 - includes
all keys) -
•• 30-31426-1 1 Turbocharger Assembly (ID Tag #5326 970 (or 988) 64 93 - includes
all keys) -
• 30-31430 1 Repair Kit (includes Keys 4,5, 11-17, 19-22, 24, & 28) -
1 30-31429 1 Spacer Sleeve -
2 30-31431 1 Turbine Housing -
3 30-31433 1 Bearing Housing -
4 30-31434 2 Bushing -
5 30-31435 4 Snap Ring -
6 30-31436 1 Heat Shield -
7 30-31437 1 Shaft & Turbine Wheel Assembly -
8 30-31438 1 Thrust Ring -
9 30-31439 1 Flinger Sleeve -
10 30-31440 1 Compressor Wheel (for Turbo 30-31426) -
30-21401 1 Compressor Wheel (for Turbo 30-21400) -
11 30-31441 4 Piston Ring -
12 30-31442 1 Thrust Bearing -
13 30-31443 1 Oil Deflector -
14 30-31444 1 Backing Plate -
15 30-31445 4 Cap screw, Socket Head, M6 x 1.0 x 16 mm Grade 10.9 -
16 30-31446 1 Lock Nut -
17 30-31447 1 O-ring -
18 30-31432 1 Compressor Housing (for Turbo 30-31426) -
30-21402 1 Compressor Housing (for Turbo 30-21400) -
19 30-31448 3 Clamp Plate -
20 12-00030 6 Capscrew, Socket Head M6 x 1.0 x 16 mm -
21 30-31450 3 Clamp Plate -
22 14-01131 6 Hex Nut M6 x 1.0 -
23 30-31452 6 Stud, M6 x 1.0 -
24 30-31453 4 Flat Washer, M6 -
25 13-00814 4 Stud, M10 x 1.5 x 30 mm -
26 30-31454 1 Name Plate -
27 30-31455 2 Rivet -
28 30-31428 1 O-ring -
29 30-31631 2 Plug, Socket Head, Steel M22 x 1.5 -

P668PT 09/05
2 - 17
K27 Turbocharger Assembly LP668T
Turbo LP668
P668PT 09/05
2 - 18
K27 Turbocharger Assembly LP668T

•• 30-31627 1 Turbocharger Assembly (Includes all Keys 1-27) -
• 30-31630 1 Repair Kit (Includes Keys 3, 4, 6, 8, 9, 11, 12, 14, 15, 17, 22-27) -
1 30-31628 1 Turbine Housing -
2 30-31631 6 Plug, Socket Head, Steel, M22 x 1.5 -
3 30-31445 4 Cap Screw, Socket Head, M6 x 1.0 x 16 mm Grade 10.9 -
4 30-31453 4 Flat Washer, M6 -
5 30-31633 1 Bearing Housing -
6 30-31434 2 Bushing -
7 30-31637 1 Shaft & Turbine Wheel Assembly -
8 30-31441 4 Piston Ring -
9 30-31442 1 Thrust Bearing -
10 30-31438 1 Thrust Ring -
11 30-31443 1 Oil Deflector -
12 30-31439 1 Flinger Sleeve -
13 30-31643 1 Backing Plate -
14 30-31644 1 O-ring -
15 30-31435 4 Snap Ring -
16 30-31646 1 Compressor Wheel -
17 30-31446 1 Lock Nut -
18 30-31454 1 Name Plate -
19 30-31649 2 Screw, Self Tapping -
20 30-31659 1 Heat Shield -
21 30-31629 1 Compressor Housing -
23 30-31657 4 Clamp Plate -
24 30-31654 3 Clamp Plate -
25 30-31655 6 Bolt -
26 30-31428 1 O-ring -
27 30-31662 1 Spacer Sleeve -
28 13-00814 4 Stud, M10 x 1.5 x 30 mm -

P668PT 09/05
2 - 19
Turbocharger NL668T2

1 RE60077 1 Turbocharger, (remanufactured) -
2 R123572 1 Gasket -
3 19M7785 4 Screw, M10 x 25 -
4 14M7296 4 Flange Nut, M10 -
5 M87733 2 Adapter -
6 R63548 2 O-ring -
7 RE501260 1 Hose Assembly, Oil Supply (replaces RE59488) -
8 R63548 2 O-ring -
9 38H5154 1 Adapter -
10 51M7042 2 O-ring -
11 RE59438 1 Tube, Oil Return -
12 R123570 1 Gasket -
13 19M7866 2 Screw -
14 R76973 1 Hose -
15 19-01012 2 Clamp -
16 RE54885 1 Hose Fitting (replaces R120757) -
P668PT 09/05
2 - 20
Notes
P668PT 09/05
2 - 21
GROUP 3 - Cooling system
Expansion Tank Assembly
A-8340A/ C-5005
P668PT 09/05
3-0
Expansion Tank Assembly


1 10-19501 1 Expansion Tank Assembly (includes keys 7-17 & 44) -
2 10-11023 1 Filler Neck Assembly -
3 11-11022 1 Gasket -
4 12-20111 6 Capscrew, Socket Head, 1/4-20 x 3/4 -
5 15-00018 6 Lock Washer, High Collar, 1/4 -
6 21-10007 1 Filler Cap -
7 17-10001 4 Expansion Plug -
8 21-74801 1 Male Connector, Steel, 3/4 NPT x 5/8-37T -
9 12-00098 1 Capscrew, Hex Head 1/4-20 x 1/2" S/S -
10 15-19502 1 Sealing Washer -
12 21-11003 ** Plug, Socket Head, Steel, 1/2 NPT -
13 21-11004 1 Plug, Socket Head, Steel, 3/4 NPT -
15 21-00136 1 Bushing, Brass, 1/2 NPT x 1/8 NPT -
16 21-72044 1 Street Elbow 90 Degrees, Brass, 1/8 NPT -
17 21-10001 1 Drain Cock, Brass, 1/8 NPT -
20 11-11023 1 Gasket -
21 23-19502 1 Bracket -
24 12-00311 3 Capscrew, Hex Head, 3/8-16 x 3/4" -
25 15-00301 3 Flat Washer, 3/8" -
26 27-19501 1 Tube Assembly -
27 35-11000 1 Thermostat, 1800F/ 820C (formerly #35-10002) -
35-10004 1 Thermostat, 1690F/ 760C (replaces 35-10003) -
28 11-10015 2 Seal Ring -
29 35-11004 1 Clamp -
30 12-00223 2 Capscrew, Hex Head, 5/16-18 x 3/4" S/S -
31 15-00222 2 Lock Washer, Helical 5/16" S/S -
32 15-11000 2 Flat Washer, 5/16 USS S/S -
33 10-11024 1 Cover -
34 11-11013 1 Gasket -
35 12-00212 4 Capscrew, Hex Head 5/16-18 x 1" -
37 41-01013 30" Hose, 5/16" I.D., Polyvinyl -
38 00-71000 1 Nameplate "Lugger" -
00-00006 1 Nameplate "Northern Lights" -
39 10-11006 1 Keel Cooling Outlet (Generator Units) -
40 11-11043 1 Gasket -
41 15-00302 3 Lock Washer, 3/8 -
43 21-00027 ** Plug, Socket Head, Brass 1/8 NPT -
44 21-51901 ** Plug, Socket Head, Brass 1/4 NPT -
**As required
P668PT 09/05
3-1
Heat Exchanger
A-8348/ C-4143
P668PT 09/05
3-2
Heat Exchanger

1 20-19501 1 Heat Exchanger Assembly (Includes Keys #18-24) -
2 11-11043 1 Gasket -
3 16-19502 1 O-Ring -
4 12-00313 2 Cap Screw, Hex Head, 3/8-16 x 1-1/4" -
5 12-00340 1 Cap Screw, Hex Head, 3/8-16 x 4" -
7 13-00335 3 Stud, 3/8-16 x 3/8-24 x 1-1/4" -
8 15-70007 6 Snubbing Washer -
9 15-19504 3 Neoprene Washer -
10 14-00322 3 Hex Nut, Nylock 3/8-24 -
11 18-62520 1 Hose, 1-3/4" I.D. x 2-1/4" -
12 19-01028 2 Hose Clamp #28 -
13 27-11035 1 Tube, Coolant Pump Inlet -
14 21-00530 1 Plug, Hex Head, Brass, 1/2 NPT -
15 16-14804 1 O-Ring -
18 20-19502 2 End Cover -
19 16-19501 2 O-Ring -
20 12-09312 2 Cap Screw, Hex Head, 3/8-16 x 1" S.S. -
21 15-19501 2 Sealing Washer -
22 21-51905 ** Plug, Socket Head, 1" NPT -
23 21-10000 2 Zinc Plug -
24 21-10010 2 Zinc Electrode -
**As required
P668PT 09/05
3-3
Coolant Pump Inlet

1 27-19506 1 Inlet Adapter, 2-1/4" Hose Barb (Generator units) -
27-19507 1 Inlet Adapter, 2-3/8" Hose Barb (Propulsion units) -
R121634 1 Inlet Adapter, 2" Hose Barb (Industrial units) -
2 16-14804 1 O-ring -
3 19M7867 2 Screw, M8 x 25 -
4 21-13101 ** Plug, 1/2" NPT -

**As required

P668PT 09/05
3-4
Coolant Pump
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. TP50847 &RGP6114
KEY PART NUMBER QTY DESCRIPTION Engine Block S/N

•• RE500734 1 Coolant Pump, Aluminum (marked RE500734, RE59646, or RE70985, up to S/N 162101
replaced by Retrofit Kit #25-19600) ** -
•• RE505980 1 Coolant Pump, Cast Iron (marked R503509) from S/N 162102
• RE70962 1 Seal Kit (for RE500734) -
• RE509813 1 Repair Kit (for RE505980)
1 Impeller (marked R123395) * -
2 Seal * -
3 Housing * -
4 Ball Bearing * -
5 Ring * -
6 Shaft * -
7 A364R 1 Snap Ring -
8 51M7043 1 O-ring -
9 R123226 1 Gasket -
10 RE46685 1 Plug -
11 R98527 2 Filter (use with RE70985) -
R100369 2 Filter (use with RE500734) -
12 19M7863 5 Screw, M6 x 25 -
13 19M7796 3 Screw, M6 x 30 -
14 R123417 1 Gasket -
15 R115250 1 Pulley, 93 mm OD -
16 19M7784 3 Capscrew, Flanged Head M6 x 1.0 x 12 mm -
* Not available separately - order Pump Repair Kit or Coolant

Pump Assembly
**Retrofit Kit includes Pump RE505980, Timing Cover Insert,
Gaskets, and instructions.
P668PT 09/05
3-5
Raw Water Pump and Mounting
A-8362/ C-4177

1 25-19501 1 Raw Water Pump (See Parts Detail) -
2 R135101 1 Gear -
3 15-19503 1 Shaft Flat Washer -
4 14-19501 1 Hex Nut, Slotted -
5 32-00005 1 Cotter Pin -
6 16-19503 1 O-ring -
7 19M8306 2 Capscrew, Hex Head Flanged, M12 x 1.75 x 50 mm -
9 27-19502 1 Tube -
10 18-19501 2 Hose, 1-1/4" I.D. x 2-1/2" -
11 19-01020 4 Hose Clamp #20 -
12 19-71031 1 Adelle Clamp -
15 15-00805 1 Flat Washer, M10 -

P668PT 09/05
3-6
Raw Water Pump Assembly

•• 25-19501 1 Raw Water Pump Assembly (Includes all keys)
1 25-19502 1 Housing -
2 25-19503 1 Shaft -
3 25-11621 1 Cam -
4 25-11619 1 Screw -
5 25-19504 2 Bearing -
6 25-19506 2 Spacer -
7 25-19507 1 Seal, Lip Type -
8 25-19508 1 Seal, Mechanical/Carbon -
9 25-19509 1 Support Washer -
10 25-19511 1 Wear Plate -
11 25-19512 1 Snap Ring -
12 25-11011 1 Impeller with Gasket -
13 25-11017 1 Gasket -
14 25-19513 1 Cover -
15 25-19514 6 Screw -
16 25-19516 1 Flange -
17 25-19517 1 O-ring -
18 12-00776 3 Capscrew, Hex Head, M8 x 1.25 x 20 mm S/S -
19 15-00705 3 Lock Washer, Helical M8 S/S -
P668PT 09/05
3-7
Thermostat & Housing Assembly NL668T2
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. RGP6117 &6121

1 19M7809 1 Screw, M10 x 70 -
2 51M7041 ** O-ring -
3 RE46684 ** Plug -
4 15H624 3 Pipe Plug -
5 19M7786 2 Screw, M10 x 30 -
6 R123629 1 Tube -
7 19M7788 1 Screw, M12 x 25 -
8 R123323 1 Clamp -
9 R123324 1 Clamp -
10 R123226 1 Gasket -
11 R135896 1 Gasket -
12 R501556 1 Cover -
13 RE64354 1 Thermostat, 1800F/ 820C -
**As required
P668PT 09/05
3-8
Engine Oil Cooler

1 RE59296 1 Oil Cooler Element (without turbocharger) -
RE56690 1 Oil Cooler Element (with turbocharger) -
2 RE67231 1 Screw, M6 x 16 -
3 R123501 1 Gasket -
4 T122075 2 O-ring -
5 R123471 1 Housing -
6 RE46685 1 Plug, M18 x 1.5 -
7 RE46686 1 Plug -
8 R501428 1 Gasket -
9 R61105 2 O-ring -
10 R115252 1 Tube -
11 R135177 1 Adapter -
12 19M7970 2 Screw, M8 x 100 -
13 RE67238 1 Screw, M8 x 20 -
14 19M7802 2 Screw, M8 x 65 -
P668PT 09/05
3-9
Idler Shaft Assembly
RGP6123 & RGP6278

1 RE500539 1 Idler Shaft (includes keys 2-4) -
2 H80753 1 Snap Ring -
3 1 Bearing* -
4 R500598 1 Hub -
5 19M7835 4 Screw -
6 R128660 1 Pulley, 168 mm O.D. -
R128658 1 Pulley, 140 mm O.D. (NL668T2 only) -
7 19M7784 4 Screw -
*No longer available separately - use RE500539

P668PT 09/05
3 - 10
Radiator & Mounting
TP49658 &TP55258

1 39-11015 2 Side Panel, Modular Radiator Guard** -
2 39-11016 1 Top Panel, Modular Radiator Guard** -
3 23-11010 2 Radiator Mounting Bracket** -
4 39-11017 1 Grille** -
5 RE64110 1 Radiator (includes key #28) -
6 RE64109 1 Fan Shroud -
7 RE64108 1 Fan Guard -
8 RE47518 1 Fan 18" (Blower) -
9 R128442 1 Spacer, Fan Mounting -
11 12-00312 4 Capscrew, Hex Head, 3/8-16 x 1" ** -
12 12-00311 12 Capscrew, Hex Head, 3/8-16 x 3/4" ** -
13 12-00362 6 Capscrew, Hex Head, 3/8-16 x 1/2" ** -
14 15-00321 18 Flat Washer, 3/8" ** -
15 15-00302 8 Lock Washer, Helical 3/8 ** -
16 14-00312 12 Hex Nut, Nylock 3/8-16 ** -
17 14-00301 6 U-Nut 3/8-16 ** -
18 12-00209 16 Capscrew, Hex Head, 5/16-18 x 3/4" -
20 15-00221 8 Flat Washer 5/16" SAE -
21 R128455 1 Hose, Radiator Inlet -
22 R128456 1 Hose, Radiator Outlet -
23 19-00028 2 Hose Clamp, #28 -
24 19-00036 1 Hose Clamp, #36 -
25 19-00032 1 Hose Clamp, #32 -
26 00-70074 1 Label, "Northern Lights Generators" ** -
27 41-01013 36 Hose, 5/16" I.D. Polyvinyl ** -
28 RE64092 1 Cap, 10 PSI -
29 AT13740 1 Drain Cock **Not shown -
P668PT 09/05
3 - 11
GROUP 4 - Fuel system
Fuel Injection System LP668D
P668PT 09/05
4-0
GROUP 4 - fuel system
Fuel Injection System LP668D

1 AR85519 2 Plug -
2 R123593 2 Nut -
R51936 10 Packing (use with R123593 nut) -
3 RE68899 1 Tube Assembly (includes key #34) -
4 RE68748 4 Tube -
5 RE19797 4 Clamp -
6 19M7300 3 Capscrew, M6 x 10 -
7 RE60049 1 Fuel Line, No. 1 -
10 RE60052 1 Fuel Line, No. 4 -
11 RE60053 1 Fuel Line, No. 5 -
12 RE60054 1 Fuel Line, No. 6 -
13 19M7865 1 Screw, M8 x 16 -
14 R116116 1 Bracket -
15 T14050 1 Clamp -
T74410 ** Clamp -
16 14M7298 1 Flange Nut -
17 19M7300 3 Capscrew, M6 x 10 -
18 12M7065 3 Lock Washer -
19 RE19799 1 Clamp -
20 RE19800 1 Clamp -
21 51M7040 1 O-ring -
22 RE60029 1 Fitting -
23 14M7273 3 Nut, M8 -
24 R116386 3 Stud -
25 26H10 1 Shaft Key -
26 1 Fuel Injection Pump (refer to Injection Pump Applications on page 4-4) -
27 R132267 1 Gear -
28 R132874 1 Washer -
29 R91360 1 Nut -
30 RE502173 1 Fitting (replaces RE60185) -
31 T27860 3 Washer -
32 26-59601 1 Solenoid (12 Volt, Energize-to-stop)* -
22-59501 1 Solenoid (12 Volt, Energize-to-stop, Isolated Ground) -
33 R128799 1 O-ring -
34 R51936 2 Packing -
*Replaced by Solenoid 22-59501 & Harness Assembly 22-59504)

**As required
P668PT 09/05
4-1
Fuel Injection System LP668T - MP668T-H & NL668T2
TP62319
P668PT 09/05
4-2
Fuel Injection System LP668T - MP668T-H & NL668T2

1 AR85519 2 Plug -
2 R123593 2 Nut -
3 RE70848 1 Line, Leak-off -
4 RE68748 4 Tube -
5 RE19797 3 Clamp -
6 19M7300 3 Capscrew, M6 x 10 -
10 RE60058 1 Fuel Line, No. 4 -
11 RE60059 1 Fuel Line, No. 5 -
12 RE60060 1 Fuel Line, No. 6 -
13 19M7865 1 Screw, M8 x 16 -
14 R116116 1 Bracket -
15 T14050 1 Clamp -
16 14M7298 1 Flange Nut, M8 -
17 19M7300 ** Capscrew, M6 x 10 -
18 RE19797 ** Clamp -
19 RE19799 1 Clamp -
20 RE19800 1 Clamp -
21 51M7040 1 O-ring -
22 RE60029 1 Fitting -
23 14M7273 3 Nut, M8 -
24 R116386 3 Stud -
25 26H10 1 Shaft Key -
26 1 Fuel Injection Pump (refer to Injection Pump Applications on page 4-6) -
27 R132267 1 Gear, 60 Teeth -
28 R132874 1 Washer (replaces R48600) -
29 R91360 1 Nut -
30 RE67364 1 Elbow Fitting -
31 T27860 3 Washer -
32 12M7065 3 Lock Washer -
33 R502076 1 O-ring (replaces R89944) -
34 R51936 2 Packing -

P668PT 09/05
4-3
Double Wall Fuel Lines

M668T - H
A-8507/ STI3213-1Giro
P668PT 09/05
4-4
Double Wall Fuel Lines

M668T - H

1 27-59601 1 Injection Line #1 Double Wall -
7 10-51602 1 Drain Manifold -
8 21-59504 6 Banjo Bolt M8 x 0.75 x 16 mm -
9 15-59501 12 Sealing Washer, Copper M8 -
10 18-51604 1 Hose Assembly 1/4" ID x 242 mm S/S -
12 10-50002 1 Alarm Tank Assembly -
13 21-50041 1 Reducing Union, Brass 3/16 x 5/16 -
14 19-55701 4 Clamp Assembly, 2 Lines -
17 23-59601 1 Bracket, Alarm Tank Mtg. -
19 15-00701 2 Flat Washer M8 -
20 14-04802 2 Hex Nut, Nylock M8 x 1.25 -

P668PT 09/05
4-5
Injection Pump Applications
PART NUMBER DESCRIPTION

Marine & Industrial Generator Units - Energize-to-run
MP668T & MP80C

RE67572 1800 RPM 12 Volt
RE67571 1800 RPM 24 Volt
26-59602 1500 RPM 12 Volt
26-59603 1500 RPM 24 Volt
MP668H - MP99C - NL668T2
RE67573 1800 RPM 12 Volt

RE67574 1800 RPM 24 Volt
26-59604 1500 RPM 12 Volt
26-59606 1500 RPM 24 Volt
MP668QT
26-59601 1200 RPM 12 Volt

Propulsion Units - Energize-to-stop
LP668D
RE59861XD 12 Volt Standard Ground* (Replaced by RE505929)

RE505929 12 Volt Isolated Ground
LP668T
RE69791XD 12 Volt Standard Ground

RE69792XD 24 Volt Standard Ground

Note:
Basic injection pump part numbers are listed above. Alaska Diesel
Electric also provides special accessories. Injection pump part numbers
may show suffix letters indicating an optional configuration. Please
order replacement pumps using complete part number on data plate.

Example: RE67572XB - Pump has been configured to isolated ground
Solenoid and includes lever for use with Governor Actuator.
*Propulsion Unit LP668D with screw-in Fuel Solenoid may not have suffix
letters after basic part number - do not order from John Deere without
installing correct Fuel Solenoid (ADE # 22-59601). Standard ground available
until stock depleted or #22-59505 isolated ground kit with Adapter Harness.
Units with isolated ground (2 pole) Solenoid use #22-59501.
P668PT 09/05
4-6
Fuel Injector

1 RE48786 1 Fuel Injector (with turbocharger, includes keys 2-3) -
RE60062 1 Fuel Injector (without turbocharger, includes keys 2-3) -
2 R92352 1 Packing -
3 R500390 1 Washer -
4 R79604 1 Nut -
5 R79605 1 Packing -
6 R79606 1 Tee Fitting -
7 R116366 1 Screw -

P668PT 09/05
4-7
Fuel Filter and Fuel Lines
P668PT 09/05
4-8
Fuel Filter and Fuel Lines

1 RE51649 1 Kit -
2 RE60037 1 Tube Assembly (includes key #19) -
3 51M7040 1 O-ring -
4 RE59487 2 Fitting up to - 706976
RE60029 2 Fitting from 706977 -
5 RE56323 2 Plug up to - 706976
RE46686 2 Plug, M12 x 1.5 from 706977 -
6 16-59501 1 O-ring -
7 21-59505 1 Vent Plug Assembly (includes key #6) -
8A 19M7785 2 Screw, M10 x 25 up to - 795805
8B 19M8328 2 Screw, M10 x 25 from 795806 -
9 RE16553 1 Seal Kit, Fuel Filter (formerly #RE50752) -
10 24-51003 1 Fuel Filter without Drain Valve -
24-51004 1 Fuel Filter with Plastic Drain Valve (NL668T2 only) -
24-51005 1 Fuel Filter with Metal Drain Valve (can use on all applications) -
11 RE63181 1 Filter Head Assembly (replaces RE70358, also order (2) RE60029
and (2) 51M7040) up to - 706976
RE70358 1 Filter Head Assembly (Metric ports) from 706977 -
12 RE60007 1 Tube Assembly (LP668D only) -
13 14M7298 1 Flange Nut, M8 -
14 T14050 1 Clamp -
15 R116116 1 Bracket -
16 19M7865 1 Screw, M8 x 16 -
17 RE60026 1 Tube Assembly -
18 RE60854 1 Valve & Vent Kit (Industrial Units only) -
19 R74012 6 Tube Seal -
20 24M7096 2 Washer from 795806 -
21 54-51006 1 Drain Valve, Metal -
24-51002 1 Drain Valve, Plastic (Industrial Units only) -

P668PT 09/05
4-9
Fuel Supply & Return Connections
A-8507/ C-4210

4 27-59501 1 Tube Assembly, Fuel Return -
5 21-52211 1 Bulkhead Union, Steel 1/4-37T -
6 14-00012 1 Bulkhead Nut, 7/16-20 (1/4-37T) -
7 19-72252 1 Adelle Clamp 3/8" ID x 3/8" Stud -
10 15-00701 1 Flat Washer M8 -
11 21-60009 1 Flat Adapter, Steel 1/8 NPT x M10 x 1.0 -
12 R123593 1 Nut -
13 R51936 1 Tube Seal -

P668PT 09/05
4 - 10
Fuel Transfer Pump
RGP6186

1 RE68345 1 Fuel Pump (includes keys 2-5) -
2 R500269 ** Fitting -
3 R500271 2 O-ring -
4 R500270 1 Fitting -
5 R133405 1 Push Rod -
6 R123273 1 O-ring -
7 RE504233 2 Capscrew -
P668PT 09/05
4 - 11
Throttle LP668D
A-8767/ B-6142

1 23-99601 1 Bracket, Throttle Connection -
3 15-00804 2 Wave Washer, M10 -
4 23-91001 1 Cable Clamp -
5 23-91002 1 Clamp Shim -
6 12-00000 2 Machined Screw, BH Slotted, #10-32 x 1/2" -
7 15-00033 2 Lock Washer, Helical #10 -
8 23-91003 1 Throttle Pivot -
9 00-54801 1 Cotter Pin -
10 15-01134 3 Flat Washer, M6 S/S -
P668PT 09/05
4 - 12
Throttle LP668T
A-8981/ B-8268

1 23-99602 1 Bracket, Throttle Connection -
3 15-00804 2 Wave Washer, M10 -
4 23-91001 1 Cable Clamp -
5 23-91002 1 Clamp Shim -
6 12-00000 2 Machined Screw, BH Slotted, #10-32 x 1/2" -
8 23-91003 1 Throttle Pivot -
9 00-54801 1 Cotter Pin -
P668PT 09/05
4 - 13
GROUP 5 - Electrical System
Engine Electrical Kit 12 Volt Standard LP668
A-8768A/ C-5396
P668PT 09/05
5-0
Engine Electrical Kit 12 Volt Standard LP668

1 22-49602 1 Engine Wire Harness, Standard Ground LP668 -
2 23-49507 1 Circuit Breaker and Relay Bracket -
3 12-00111 2 Capscrew, Hex Head 1/4 -20 x 1" -
4 15-00121 4 Flat Washer 1/4 SAE -
5 14-00112 2 Nylock Nut 1/4 -20 x 1" -
6 22-41016 1 Pressure Sender, 0-80 PSI Standard Ground -
7 22-41026 1 Temperature Sender, 2500F, Standard Ground -
8 22-40233 1 Oil Pressure Switch, 15 PSI, N.C. 1/8 NPT, Standard Ground -
9 22-40920 1 Temperature Switch, 2050F N.O., Standard Ground -
10 21-05400 1 Street Tee, Steel 1/8 NPT -
11 RE65190 1 Starter, 12 Volt Standard Ground (Marked RE59593) -
12 12-80832 3 Cap Screw, Hex Head, Flanged M10 x 1.5 x 30 mm -
13 22-41080 1 Solenoid, 12 Volt DC 65 amp N.O. Isolated Ground -
14 23-40009 1 Solenoid Mounting Bracket -
15 14-00112 2 Hex Nut, Nylock 1/4-20 -
16 19-00088 1 Hose Clamp #88 -
17 22-42047 2 Relay, 12 Volt -
18 00-44801 1 Circuit Breaker and Relay Cover -
19 12-00094 2 Machine Screw #10 -32 x 3/8" S/S -
20 15-70002 2 Flat Washer #10 S/S -
21 22-40440 1 Magnetic Pick-up & Harness (includes keys #30-31) -
22-44812 1 Magnetic Pick-up (replaced by 22-40440) -
22 22-44813 ** Rubber Boot (not shown) -
23 22-99600 1 Main Instrument Panel 12 Volt (see parts detail) -
24 22-41002 1 20' Wire Harness Extension, Double Plug -
25 1 Alternator & Mounting (See Assembly Detail as required) -
26 RE503243 1 Temperature Switch (LP668D only) -
27 16-00005 1 O-ring (LP668D only) -
28 21-09601 1 Bushing, Steel, 1/2 NPT x M14 x 1.5 (LP668D only) -
29 22-59504 1 Harness Assembly, Fuel Solenoid (LP668D only) -
30 22-40439 1 Magnetic Pick-up -
31 22-40453 1 Connection Harness Assembly -

P668PT 09/05
5-1
Engine Electrical 12 Volt Standard Ground MP668
A-8423/ C-4470
P668PT 09/05
5-2
GROUP 5 - Electrical system

1 22-49601 1 Engine Wire Harness, Standard Ground -
2 22-70083 1 Relay Board Assembly, 12 Volt (see parts detail) -
22-70086 1 Relay Board Assembly, 12 Volt (Autostart units - see parts detail) -
3 12-00001 4 Machine Screw, #10-32 x 3/4" S/S -
4 14-00006 4 Hex Nut, Nylock #10-32 -
5 22-40915 1 Pressure Switch, 15 PSI 1/8 NPT -
8 22-40907 1 Temperature Switch, 2050F, (Standard) -
9 21-05400 1 Street Tee, Steel, 1/8 NPT -
10 RE65190 1 Starter, 12 Volt Standard Ground (Marked RE59593) -
15 14-00112 2 Hex Nut, Nylock 1/4-20 -
16 19-00088 1 Hose Clamp #88 -
17 00-40028 1 Grommet -
18 22-40902 1 Temperature Switch 2050F (with Pre-alarm option) -
20 22-40901 1 Pressure Switch, 25 PSI (with Pre-alarm option) -
21 21-00023 1 Adapter, 1/8 NPT (with Pre-alarm option) -
22 22-41077 1 Terminal Strip (with Pre-alarm option) -
23 12-00005 2 Machine Screw #8-32 x 3/4" -
24 14-00003 2 Nylock Nut #8-32 -

P668PT 09/05
5-3
Engine Electrical 12 Volt Isolated Ground MP668
A-8527/ C-4470
P668PT 09/05
5-4

1 22-49604 1 Engine Wire Harness, Isolated Ground MP668 -
2 22-70083 1 Relay Board Assembly 12 Volt (see parts detail) -
22-70086 1 Relay Board Assembly 12 Volt (Autostart units - see parts detail) -
3 12-00001 4 Machine Screw, BH Slotted, #10-32 x 3/4" S/S -
4 14-00006 4 Hex Nut, Nylock #10-32 -
6 22-42803 1 Pressure Sender, 0-80 PSI Isolated Ground -
7 22-42802 1 Temperature Sender, 2500F, Isolated Ground -
8 22-40907 1 Temperature Switch, 2050F, (Standard) -
10 22-41647 1 Starter, 12 Volt Isolated Ground -
15 14-00112 2 Hex Nut, Nylock 1/4-20 -
16 19-00088 1 Hose Clamp #88 -
17 00-40028 1 Grommet -
23 12-00005 2 Machine Screw #8-32 x 3/4" -
24 14-00003 2 Nylock Nut #8-32

P668PT 09/05
5-5
A-8528/ C-4470
P668PT 09/05
5-6

1 22-49601 1 Engine Wire Harness, Standard Ground MP6 -
3 12-00001 4 Machine Screw, BH Slotted, #10-32 x 3/4" S/S -
4 14-00006 4 Hex Nut, Nylock #10-32 -
8 22-40907 1 Temperature Switch, 2050F (Standard) -
15 14-00112 2 Hex Nut, Nylock 1/4-20 -
16 19-00088 1 Hose Clamp #88 -
17 00-40028 1 Grommet, 7/8" I.D. x 1-3/8" O.D. 5/64" G.W. -
23 12-00005 2 Machine Screw #8-32 x 3/4" -
24 14-00003 2 Nylock Nut #8-32

P668PT 09/05
5-7
A-8529/ C-4470
P668PT 09/05
5-8

1 22-49604 1 Engine Wire Harness, Isolated Ground MP6 -
3 12-00001 4 Machine Screw, #10-32 x 3/4" S/S -
4 14-00006 4 Hex Nut, Nylock #10-32 -
6 22-42803 1 Pressure Sender, 0-80 PSI Isolated Ground -
7 22-42802 1 Temperature Sender, 2500F, Isolated Ground -
8 22-40907 1 Temperature Switch, 2050F (Standard) -
15 14-00112 2 Hex Nut, Nylock 1/4-20 -
16 19-00088 1 Hose Clamp #88 -
17 00-40028 1 Grommet -
23 12-00005 2 Machine Screw #8-32 x 3/4" -
24 14-00003 2 Nylock Nut #8-32

P668PT 09/05
5-9
Stop Solenoid 12 and 24 Volt (Injection Pump Mounted)
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. T20527

•• RE37091 1 Hardware Kit (Includes Keys #1-6 and 10)
1 M63431 2 Lock Nut -
2 3 Washer * -
3 AR50874 ** Strap -
4 R47077 1 Lock Washer -
5 2 Nut * -
6 2 Washer * -
7 T11919 1 Cover (without penetrations for solenoid terminals - manual shut-off) -
26-41001 1 Cover (with penetrations for solenoid terminals)
8 T11918 1 Gasket -
9 RE37089 1 Solenoid Assembly, 12 Volt (Generator Units - Energize-to-run,
includes keys 11) -
22-51000 1 Solenoid Assembly, 24Volt (Generator Units - Energize-to-run,
includes key 11) -
22-51002 1 Solenoid Assembly, 6 Volt (Propulsion Units - Energize-to-stop,
12 Volt System use, includes key 11) -
22-51003 1 Solenoid Assembly, 12 Volt (Propulsion Units - Energize-to-stop,
24 Volt System use, includes key 11) -
10 12H295 1 Internal Star Washer #10 -
11 T11937 2 Insulator -

* Not available separately.
** As required.
P668PT 09/05
5 - 10
12 Volt 55 Amp Medium Frame Alternator & Mounting

Marine Generator & Propulsion Units
A-8530/ B-6406A

1 RE506196 1 Alternator, 12 Volt 55 Amp, Standard Ground (includes keys 12-15, -
formerly #RE506134) -
2 23-49501 1 Bracket, Medium Frame Alternator Mounting -
3 R132166 1 Bracket -
4 19M7801 2 Capscrew, Hex Head, Flanged, M8 x 1.25 x 60 mm -
6 12-80088 1 Capscrew, Hex Head, Flanged, M10 x 1.5 x 95 mm -
7 R64525 1 Shim -
8 R100377 1 Bushing -
9 14-80811 1 Flange Nut -
10 15-49501 ** Spacer -
11 12-80753 1 Capscrew, Hex Head, Flanged, M8 x 1.25 x 30 mm -
12 T158584 1 Fan -
13 R501192 1 Pulley -
14 14M7265 2 Lock Nut -
15 14M7165 1 Lock Nut -
P668PT 09/05
5 - 11
Medium Frame Alternator Mounting

Industrial Generator Units

1 19M7786 5 Screw, M10 x 30 -
2 R132167 1 Strap -
3 R132166 1 Bracket -
4 19M7785 2 Cap Screw, M10 x 25 -
5 19M7801 2 Screw, M8 x 60 -
6 R132913 1 Support -
7 14M7296 3 Flange Nut, M10 -
8 R100377 1 Bushing -

P668PT 09/05
5 - 12
Medium Frame Alternators & Mounting

12V 65 Amp
12V 90 Amp
24V 35 Amp
24V 40 Amp
Marine Generators & Propulsion Units
A-8531, A-8532, A-8533/ B-6405

1 22-40276 1 Alternator, 12 Volt 65 Amp Standard Ground -
22-40332 1 Alternator, 12 Volt 90 Amp Isolated Ground -
22-40278 1 Alternator, 24 Volt 40 Amp Standard Ground -
2 34-49502 1 Pulley, 8 Groove, 2.36" O.D. x 5/8" I.D. -
3 23-49501 1 Medium Frame Alternator Mounting Bracket -
4 31-49501 1 Alternator Mounting Adapter -
5 21-49502 1 Spacer, Steel, 1" O.D. x 13/32" I.D. x 6.8 mm -
7 14-80811 1 Hex Nut, Flanged, M10 x 1.5 -
10 15-00221 1 Flat Washer 5/16" SAE -
11 R132166 1 Bracket -
14 15-49501 ** Spacer (**As required) -
P668PT 09/05
5 - 13
Large Frame Alternators & Mounting

12 Volt 130 Amp
24 Volt 75 Amp
Marine Generators
& Propulsion Units
A-8609, A-8610/ C-4545

1 22-40282 1 Alternator, 12 Volt 130 Amp Isolated Ground -
2 34-49503 1 Pulley, 8 Groove, 3-1/4" O.D. x 7/8" I.D. -
3 23-49502 1 Alternator Support Mounting Bracket -
4 23-49503 1 Alternator Mounting Bracket -
6 12-00831 2 Cap Screw, Hex Head Flanged, M10 x 1.5 x 25 mm -
10 14-00811 2 Hex Nut, M10 x 1.5 -
12 15-00504 3 Flat Washer, 1/2" SAE -
13 14-00512 2 Hex Nut, Nylock 1/2-13 -
15 15-00502 1 Lock Washer, Helical 1/2" -
16 19M7786 ** Capscrew, Hex Head Flanged M10 x 1.5 x 30 mm (**As required) -
17 19M7801 2 Capscrew, Hex Head Flanged M8 x 1.25 x 60 mm -
P668PT 09/05
5 - 14
Large Frame Alternator & Mounting

24 Volt 100 Amp
Marine Generators
& Propulsion Units
A-10231 / C-4545
1 22-45018 1 Alternator, 24 Volt 100 Amp Isolated Ground -
2 34-40002 1 Pulley, 8 Groove, 3-1/4" O.D. x 7/8" I.D. -
3 23-49502 1 Alternator Support Mounting Bracket -
10 14-00811 2 Hex Nut, M10 x 1.5 -
12 15-00504 3 Flat Washer, 1/2" SAE -
13 14-00512 2 Hex Nut, Nylock 1/2-13 -
16 19M7786 ** Capscrew, Hex Head Flanged M10 x 1.5 x 30 mm (**As required) -
17 19M7801 2 Capscrew, Hex Head Flanged M8 x 1.25 x 60 mm -
P668PT 09/05
5 - 15
Harness Assembly with Circuit Breaker and Relay Panel

Propulsion Units
A-8805/ B-3139z

•• 22-49602 1 Wire Harness Assembly with Relay Bases (w/o Relays) -
1 23-40019 1 Bracket -
2 22-41070 1 40 Amp Circuit Breaker -
3 22-40391 2 Relay Base -
4 22-40393 2 Terminal Retainer -
5 22-42047 2 12 Volt Start Relay -
22-40085 2 24 Volt Start Relay -
6 12-03010 2 Machine Screw, 10 -32 x 3/8", 1000 -
7 14-00001 4 Hex Nut, 10 -32 -
8 12-03011 2 Countersunk Machine Screw, 10 -32 x 3/4", 1000 Flathead -
9 15-00032 2 Flat Washer #10 -
P668PT 09/05
5 - 16
12 & 24 Volt Relay Logic Board
A-8851, A-8852, A-8854, A-8855/ C-2041C

•• 22-70083 1 12V Relay Logic Board, Manual Start (Includes all keys) -
•• 22-70084 1 24V Relay Logic Board, Manual Start (Includes all keys) -
•• 22-70086 1 12V Relay Logic Board, Autostart (Includes all keys) -
•• 22-70087 1 24V Relay Logic Board, Autostart (Includes all keys) -
1 22-41060 2 6 amp Diode (not shown) -
2 22-42047 4 12V Relay SPDT -
22-40085 4 24V Relay SPDT -
3 22-40391 4 Relay Base -
4 22-40193 1 12 Connection Terminal Board, 600 VAC -
5 22-40018 1 10 amp Circuit Breaker -
6 28-40001 1 Relay Board Mounting Plate- Manual Start -
28-90018 1 Relay Board Mounting Plate- Autostart -
7 22-40393 4 Terminal Retainer Clip (not shown) -
8 12-00083 2 Machine Screw, Flat Head Countersunk #8-32 x 3/4" -
9 12-00082 4 Machine Screw, Flat Head Countersunk #8-32 x 3/8" -
10 14-00003 2 Hex Nut, Nylock, #8 x 32 -
11 12-40225 2 Machine Screw, Flat Head Countersunk, #8-32 x 7/8" -
12 15-00001 4 Flat Washer, #8 -
13 22-40347 1 Wire Harness, Manual Start -
22-40392 1 Wire Harness, Autostart } Not shown -
14 14-00000 4 Hex Nut #8- 32 -
P668PT 09/05
5 - 17
Drive Belts
Reproduced by permission of Deere & Co., c2003. Deere & Company. All rights reserved. RGP6132 & 6280

Standard or Optional Medium Frame Size Alternators -
12V/ 55A - 12V/ 90A - 24V/ 35A - 24V/ 40A

R123439 1 Drive Belt, LP668D (non-turbo) -
R123437 1 Drive Belt, LP-MP668T-H (with turbo) -
R123454 1 Drive Belt, NL668T2 (with turbo) -
Optional Large Frame Size Alternators - 12V/ 130A - 24V/ 75A
R123464 1 Drive Belt, LP668D (non-turbo, replaces R123461) -

R123457 1 Drive Belt LP-MP668T-H (wth turbo, formerly #R123463) -
NOTE:
ADE supplies an additional spare belt on units equipped with
front power take-off.
Contact dealer or factory for belts on custom engineered

accessories (unit serial number required).
2 19M8131 1 Screw -
1 RE518097 1 Belt Tensioner Assembly (replaces RE70536)* -

*Belt Guard on earlier models may require modification to clear late

model tensioner.
P668PT 09/05
5 - 18
S-1 Control Panel 12 & 24 Volt
A-8555-6/ B-5970

•• 22-90610 1 S-1 Control Panel Assembly, 12 Volt (includes all keys) -
•• 22-90615 1 S-1 Control Panel Assembly, 24 Volt (includes all keys) -
1 00-40013 1 Plate, S-1 Control Panel -
2 22-90167 1 Rocker Switch -
3 22-90168 1 Rocker Switch -
4 22-40388 1 Wire Harness, 12 Volt -
22-40389 1 Wire Harness, 24 Volt -
5 22-41077 1 Terminal Strip -
6 22-40012 1 Resistor, 24 Volt -
7 00-00013 1 Label "12 Volt" * -
00-00014 1 Label "24 Volt" * -
8 22-00052 1 Number Strip, Flush Panel * -
*Not shown
P668PT 09/05
5 - 19
GROUP 5 - electrical systems
S-3B Control Panel 12 & 24 Volt
A-4722/ C-2470

•• 22-91065 1 S-3B Control Panel Assembly, 12 Volt (includes all keys) -
•• 22-91066 1 S-3B Control Panel Assembly, 24 Volt (includes all keys) -
1 39-40008 1 Enclosure -
2 37-40010 1 Oil Pressure Gauge -
3 37-40011 1 Engine Temperature Gauge -
4 37-40012 1 DC Volt Meter, 12 Volt -
37-40014 1 DC Volt Meter, 24 Volt -
5 37-40013 1 Hour Meter -
6 00-91018 1 Decal -
7 22-41077 1 Terminal Board -
8 22-41051 2 Switch -
9 22-00052 1 Number Strip -
10 22-40004 2 Resistor Kit (24 Volt Panel only) -
11 22-44852 ** Bulb, 12 Volt * -
22-44853 ** Bulb, 24 Volt * -
12 22-40257 1 Wire Harness * -
*Not shown **As required
P668PT 09/05
5 - 20
S-3C Control Panel 12 & 24 Volt
A-4735, A-4734/ C-2465

•• 22-91070 1 S-3C Control Panel Assembly, 12 Volt (includes all keys) -
•• 22-91071 1 S-3C Control Panel Assembly, 24 Volt (includes all keys) -
1 28-90010 1 Plate -
2 37-40010 1 Oil Pressure Gauge, 0-80 PSI -
3 37-40011 1 Engine Temperature Gauge, 2500 -
4 37-40012 1 DC Volt Meter, 12 Volt -
37-40014 1 DC Volt Meter, 24 Volt -
5 37-40013 1 Hour Meter -
6 23-91019 1 Bracket -
7 12-90001 4 Screw, Philips Round Head #6 x 1" Black -
8 22-41051 2 Switch -
9 22-41077 1 Terminal Board -
10 22-00052 1 Number Strip -
11 12-00005 2 Machine Screw, #8-32 x 3/4" -
13 14-00000 2 Hex Nut, Steel #8-32 -
14 22-40004 2 Resistor Kit (24 Volt Panel only) -
15 22-44852 ** Bulb, 12 Volt* -
22-44853 ** Bulb, 24 Volt* -
*Not shown **As required
P668PT 09/05
5 - 21
Main Instrument Panel 12 & 24 Volt LP668
A-8769, A-9272/ B-4734-2

•• 22-99600 1 Main Instrument Panel, 12 Volt (includes all keys) -
•• 22-99615 1 Main Instrument Panel, 24 Volt (includes all keys) -
1 37-96801 1 Panel Plate -
2 37-90022 1 Voltmeter, 12 Volt -
37-90023 1 Voltmeter, 24 Volt -
3 37-90024 1 Hourmeter -
4 37-90025 1 Temperature Gauge, 12 Volt
37-90026 1 Temperature Gauge, 24 Volt -
5 37-90033 1 Oil Pressure Gauge, 0-80 PSI, 12 Volt -
37-90034 1 Oil Pressure Gauge, 0-80 PSI, 24 Volt -
6 22-40263 1 Alarm Horn 12/24 Volt -
7 37-99601 1 Tachometer, 0-3000 RPM, 24 Volt -
37-99602 1 Tachometer, 0-3000 RPM, 12 Volt -
8 22-44851 2 Fault Lamp Holder, Amber -
9 22-44852 ** Bulb, Clear 12 Volt -
22-44853 ** Bulb, Clear 24 Volt -
10 37-94803 1 Key Switch -
11 22-40247 1 Toggle Switch (for panel lights) -
12 22-41060 2 Diode -
13 22-00044 1 Fuse Holder -
14 22-41008 1 Fuse, 7-1/2 Amp -
15 37-91007 1 Push Button -
16 22-44859 2 Wire Harness -
17 22-44861 1 Red Diffuser (for hourmeter) -
19 12-90002 4 Screw, Self Tapping #8 -
20 37-96805 1 Key, Double Sided
**As required
P668PT 09/05
5 - 22
Flybridge Panel 12 & 24 Volt
A-8843, A-8844, A-8887,

A-8888/ B-4734-3

•• 22-99605 1 Flybridge Panel Kit, 12 Volt (includes all keys) -
•• 22-99610 1 Flybridge Panel Kit, 24 Volt (includes all keys) -
• 22-99604 1 Flybridge Panel Kit, 12 Volt (includes all keys) -
• 22-99609 1 Flybridge Panel Kit, 24 Volt (includes all keys) -
1 28-96802 1 Panel Plate -
2 37-99601 1 Tachometer 0-3000 RPM, 12 Volt -
37-99602 1 Tachometer 0-3000 RPM, 24 Volt -
4 37-90025 1 Temperature Gauge, 12 Volt -
37-90026 1 Temperature Gauge, 24 Volt -
5 22-40263 1 Alarm Horn - 12/24 Volt -
6 22-44851 2 Fault Lamp Holder, Amber -
7 22-44852 ** Bulb, Clear - 12 Volt -
22-44853 ** Bulb, Clear - 24 Volt -
8 22-40247 1 Toggle Switch (for panel lights) -
9 22-41060 2 6 Amp 50 Volt Diode -
10 22-00044 1 In-Line Fuse Holder -
11 22-41008 1 7.5 Amp Fuse -
12 37-91007 2 Push Button Weatherproof -
13 22-90003 2 Wire Harness -
14 22-40361 1 Toggle Switch Boot -
15 12-90002 4 Self Tapping Screw #8 x 1, Type AB Philips -
16 22-41001 1 Extension Harness 10 ft. (not shown) -
17 22-71009 1 Double Plug "Y" Harness (not shown) -
**As required
P668PT 09/05
5 - 23
GROUP 5 - electrical systems Corrected page 2-3-06
Auxiliary Instrument Panel 12 & 24 Volt

Turbocharged Propulsion Applications
A-8845, A-8846, A-8865,

A-8866/ B-4766

•• 22-90640 1 12 Volt Auxiliary Panel Kit (includes all keys) -
•• 22-90645 1 24 Volt Auxiliary Panel Kit (includes all keys) -
• 22-90639 1 12 Volt Auxiliary Panel (includes keys #1 - #7) -
• 22-90644 1 24 Volt Auxiliary Panel (includes keys #1 - #7) -
1 28-74801 1 Panel Plate -
2 37-90029 1 Pyrometer Assembly (includes thermocouple & harness) -
37-90030 1 Pyrometer (gauge only) -
21-34802 1 Pyrometer Probe Connector (not shown) -
4 37-90063 1 Pressure Gauge, 0-28 PSI, 12 Volt -
37-90064 1 Pressure Gauge, 0-28 PSI, 24 Volt -
5 22-44865 1 Wire Harness -
6 12-90002 4 Self Taping Screw #8 x 1 Type AB Phillips -
7 22-44852 ** Bulb, Clear - 12 Volt -
22-44853 ** Bulb, Clear - 24 Volt -
37-41004 ** Bulb, Clear - 12 Volt -
37-41003 ** Bulb, Clear - 24 Volt -
8 22-41094 1 Pressure Sender 0-30 PSI (not shown) -
9 22-40239 1 Pressure Sender 400 PSI (not shown) -
10 21-00139 1 Adapter 1/8 BSPT x 1/8 NPT (not shown) -
11 22-94803 1 Extension Harness 3 Ft. (not shown) -
12 21-34802 1 Connector (for Thermocouple - included in 37-90029, not shown) -
**As required
P668PT 09/05
5 - 24
Remote 12 & 24 Volt Loud Alarm

Propulsion Application
A-4186A/ Ptalarm

1 22-42047 1 12 Volt Relay SPST -
22-40085 1 24 Volt Relay SPST -
2 22-41032 1 Relay Base -
3 22-41060 2 6 Amp Diode -
4 22-41007 1 Alarm Horn, 12 Volt -
22-40933 1 Alarm Horn, 24 Volt -
5 22-74814 1 Wire Harness Assembly -
6 12-03010 1 Machine Screw #10 - 32 x 3/8 100 F.H. CSK -
7 14-00001 1 Hex Nut, #10 - 32 -
P668PT 09/05
5 - 25
Belt Guard, Medium Frame Alternators w/o PTO
A-8536/ C-5053
P668PT 09/05
5 - 26
Belt Guard, Medium Frame Alternators w/o PTO

1 00-09501 1 Belt Guard, Upper 1/2 -
2 00-09602 1 Belt Guard, Lower 1/2 -
3 23-09502 1 Bracket -
4 23-09503 1 Bracket -
5 23-09507 1 Bracket -
6 00-00017 6 Grommet -
7 21-05002 6 Spacer -
8 12-09712 6 Capscrew, Hex Head M8 x 1.25 x 25 mm S/S -
9 15-00805 6 Flat Washer M10 -
10 15-70004 6 Snubbing Washer S/S -
13 14-00811 1 Hex Nut M10 x 1.5 -
16 15-00018 2 Lock Washer -
19 15-00702 2 Lock Washer -
20 23-09506 1 Bracket -
22 1 Drive Belt, Poly-V (see application chart) -
P668PT 09/05
5 - 27
Belt Guard, Large Frame Alternators w/o PTO
A-8598/ C-5056
P668PT 09/05
5 - 28
Belt Guard, Large Frame Alternators w/o PTO

1 00-09503 1 Belt Guard, Upper 1/2 -
2 00-09602 1 Belt Guard, Lower 1/2 -
3 23-09508 1 Bracket -
4 23-09503 1 Bracket -
5 23-09507 1 Bracket -
6 00-00017 6 Grommet -
7 21-05002 6 Spacer -
8 12-09712 6 Capscrew, Hex Head M8 x 1.25 x 25 mm S/S -
9 15-00705 6 Lock Washer M8 S/S -
10 15-70004 6 Snubbing Washer S/S -
13 14-00811 2 Hex Nut M10 x 1.5 -
16 15-00018 2 Lock Washer, Hi-collar 1/4 -
20 23-09506 1 Bracket -
22 1 Drive Belt, Poly-V (see application chart) -
P668PT 09/05
5 - 29
GROUP 6 - Gasket sets
Gasket Set, Engine Overhaul

LP - MP668

•• 29-09600 1 Gasket Set (includes all keys) -
1 R123543 1 Gasket, Rocker Arm Cover -
2 R90658 6 Gasket, Exhaust Manifold -
3 R135896 1 Gasket, Thermostat Cover -
4 R123226 2 Gasket, Water By-pass Tube -
5 R123345 1 Gasket, Thermostat Housing -
6 R123570 1 Gasket, Turbocharger Oil Outlet Tube -
7 R123575 4 Gasket, Rocker Arm Cover Hold Down Stud -
8 R116516 1 Gasket, Cylinder Head -
10 R81275 1 Gasket, Air Inlet -
11 R123572 1 Gasket, Turbocharger Mounting -
12 R123354 1 Gasket, Engine Oil Pan -
13 R501428 1 Gasket, Coolant Passage Adapter -
14 R75892 1 O-ring, Oil Pump Tube Connector -
15 R97185 1 O-ring, Oil Pump Outlet Tube to Cover -
16 R61871 1 O-ring, Oil Pump Intake Tube -
17 A4827R 1 Washer, Oil Pressure Regulator Plug -
18 RE44574 1 Seal, Rear Oil -
19 RE59810 1 Front Oil Seal Kit -
20 R123273 1 O-ring, Fuel Transfer Pump -
21 R123417 1 Gasket, Water Pump -
22 R136516 1 Gasket, Timing Gear Cover -
R136515 1 Gasket, Timing Gear Cover, for Auxiliary Drive -
23 R123501 1 Gasket, Oil Cooler Housing -
24 R123504 1 Gasket, Remote Oil Filter Adapter -
25 R123525 1 Gasket, Oil Filter Header up to - 766852
26 R53108 1 Gasket, Starting Motor -
27 R72328 4 O-ring, Remote Oil Filter Tubes -
28 R89944 1 O-ring, Water Pump Inlet -
29 R61105 2 O-ring, Connector Tube to Timing Gear Cover -
30 T122075 2 O-ring, Oil Cooler to Housing -
31 R136495 2 Gasket, Oil Fill Cover -
32 R500374 1 Gasket, Oil Filter Header from 766853 -
33 16-15005 6 O-ring -
34 16-01000 2 O-ring -
35 16-31000 1 O-ring -
36 052300400 1 O-ring -
37 11-31011 6 Gasket, Exhaust -
38 11-30013 1 Gasket, Exhaust Flange -
39 11-31401 1 Gasket, K26 Turbo Mounting -
40 11-21011 2 Gasket, Intake Port -
41 11-31031 1 Gasket, Turbo Oil Return -
42 11-31012 1 Gasket -
43 11-11022 1 Gasket, Filler Neck Mounting -
44 11-11023 1 Gasket, Manifold to Expansion Tank -
45 11-10015 2 Thermostat Seal Ring -
46 11-11013 1 Gasket, Thermostat Cover Mounting -
47 11-11043 1 Gasket, Expansion Tank Connection -
48 16-19502 1 O-ring, 7/16" I.D. x 3/16" Nitrile -
P668PT 09/05
6-0
GROUP 6 - Gasket sets
Gasket Set, Engine Overhaul

49 16-14804 1 O-ring, 2" I.D. x 1/8" Nitrile -
50 16-19503 1 O-ring, 4-1/4" I.D. x 3/32" Nitrile -
51 16-19501 2 O-ring, 4-1/2" I.D. x 1/8" Nitrile -
52 15-09501 2 Sealing Washer, Copper, M22 -
53 11-31615 1 Gasket, Turbo/Exhaust Mounting -
54 11-31635 1 Gasket, Turbo Exhaust (K27) -
NL668T2
•• RE501456 1 Gasket Set -

1 R123543 1 Gasket, Rocker Arm Cover -
2 R90658 6 Gasket, Exhaust Manifold -
4 R123226 2 Gasket, Water By-pass Tube -
5 R123345 1 Gasket, Thermostat Housing -
6 R123570 1 Gasket, Turbocharger Oil Outlet Tube -
7 R123575 4 Gasket, Rocker Arm Cover Hold Down Stud -
8 R116516 1 Gasket, Cylinder Head -
10 R81275 1 Gasket, Air Inlet -
11 R123572 1 Gasket, Turbocharger Mounting -
12 R123354 1 Gasket, Engine Oil Pan -
13 R501428 1 Gasket, Coolant Passage Adapter -
14 R75892 1 O-ring, Oil Pump Tube Connector -
15 R97185 1 O-ring, Oil Pump Outlet Tube to Cover -
16 R61871 1 O-ring, Oil Pump Intake Tube -
17 A4827R 1 Washer, Oil Pressure Regulator Plug -
18 RE44574 1 Seal, Rear Oil -
19 RE59810 1 Front Oil Seal Kit -
20 R123273 1 O-ring, Fuel Transfer Pump -
21 R123417 1 Gasket, Water Pump -
22 R136516 1 Gasket, Timing Gear Cover -
R136515 1 Gasket, Timing Gear Cover, for Auxiliary Drive -
23 R123501 1 Gasket, Oil Cooler Housing -
24 R123504 1 Gasket, Remote Oil Filter Adapter -
25 R123525 1 Gasket, Oil Filter Header up to - 766852
26 R53108 1 Gasket, Starting Motor -
27 R72328 4 O-ring, Remote Oil Filter Tubes -
28 R89944 1 O-ring, Water Pump Inlet -
29 R61105 2 O-ring, Connector Tube to Timing Gear Cover -
30 T122075 2 O-ring, Oil Cooler to Housing -
31 R136495 2 Gasket, Oil Fill Cover -
32 R500374 1 Gasket, Oil Filter Header from 766853 -
P668PT 09/05
6-1
GROUP 8 - base frame and mounting
Engine Mounting LP668

SAE #2 Flywheel Housing
A-8904/ B-1739
A-8770, A-8889/ B-2237A

1 23-81001 1 Mounting Bracket, Engine R/H front -
2 23-81002 1 Mounting Bracket, Engine L/H front -
3 23-89601 2 Mounting Bracket, Rear Engine (Tapped for Jack Screw) -
23-89602 2 Mounting Bracket, Rear Engine (Use with Flex Mounts) -
5 15-01000 4 Lock Washer M16 -
6 12-10913 8 Capscrew, Flathead Socket M12 x 1.25 x 30 mm -
7 33-74801 4 Flexible Mount, 600 lb. -
P668PT 09/05
8-0
GROUP 9 - Accessories & optional equipment
Electric Clutch and PTO Assembly LP-MP668 & C Series
A-8369, A-8370, A-8371, A-8372, A-8356, A-8357, A-4054, A-4055,

A-8368/ C-2235/B-1991, C-2309, C-2394

1 10-60004 1 Housing, B-Pad -
10-60003 1 Housing, C-Pad -
2 34-60020 1 Electric Clutch, H-36 B-Spline 12 Volt -
34-60018 1 Electric Clutch, H-36 C-Spline 12 Volt -
34-60028 1 Electric Clutch, H-36 B-Spline 24 Volt -
34-60027 1 Electric Clutch, H-36 C-Spline 24 Volt -
3 34-61455 1 Drive Assembly (includes keys 9 & 10) -
4 00-61003 1 Grommet -
5 12-00319 8 Capscrew, Hex Head 3/8-16 x 2 -3/4" -
6 15-00321 12 Flat Washer, 3/8 SAE -
7 12-00035 8 Capscrew, Socket Head 3/8 -16 x 3/4" -
8 12-60001 4 Capscrew, Hex Head 7/16 -20 x 1 -3/4" -
8a 15-00404 4 Flat Washer SAE 7/16 -
9 00-61001 ** Drive Block (**As required) -
10 34-60053 1 Drive Ring -
34-60054 1 Drive Spider -
34-60056 1 Drive Hub -
11 34-69401 1 PTO Carrier, SAE #8 -
12 12-00312 6 Capscrew, Hex Head, 3/8 -16 x 1" -
13 15-00301 6 Flat Washer, 3/8 -
14 23-71001 1 Bracket, SAE #5 -
15 12-00314 4 Capscrew, Hex Head 3/8 -16 x 1 -1/2" -
16 32-81001 2 Dowel Pin, .625 x 1.5" -
19 31-69601 1 Housing Spacer Ring (not shown) -
P668PT 09/05
9-1
GROUP 9 - Accessories & Optional Equipment
Hydraulic Pump Drive Assembly

Oil Supply from Cylinder Block

1 RE500825 1 Auxiliary Drive Assembly SAE A Pad, 9 Tooth Spline -
2 R134465 1 Gasket -
4 15-00007 2 Flat Washer, M12 -
5 21-69501 1 Male Elbow 900, M12 x 1.5 x 3/8 O-ring Face Seal -
(includes keys 7 & 14) -
6 N275799 1 Restriction Orifice -
7 16-69501 3 O-ring -
8 RE60017 1 Hose Assembly, 1/4" I.D. x 18" -
9 21-69502 1 Male Elbow 900 M16 x 1.5 x 3/8 O-ring Face Seal -
10 R96935 1 Gasket* -
11 R85145 1 Plate* -
12 12-00832 2 Capscrew, Hex Head M10 x 1.5 x 30 mm* -
13 15-00804 2 Wave Washer, M10* -
14 51M7040 1 O-ring -
15 51M7042 1 O-ring *For shipping -
P668PT 09/05
9-2

Oil Supply from Oil Filter Adapter
1 RE500825 1 Auxiliary Drive Assembly SAE A Pad, 9 Tooth Spline -
2 R134465 1 Gasket -
4 15-00007 2 Flat Washer, M12 -
5 21-69501 1 Male Elbow 900, M12 x 1.5 x 3/8 O-ring Face Seal -
6 N275799 1 Restriction Orifice -
7 16-69501 2 O-ring -
9 21-09506 1 Female Branch Tee 3/8 -37T -
10 R96935 1 Gasket* -
11 R85145 1 Plate* -
12 12-00832 2 Capscrew, Hex Head M10 x 1.5 x 30 mm* -
13 15-00804 2 Wave Washer, M10* -
14 51M7040 1 O-ring -
15 51M7042 1 O-ring -
16 21-09502 1 Male Connector, Steel M16 x 1.5 x 3/8- 37T -
*For shipping
P668PT 09/05
9-3
A-8916/ C-4435

1 34-60058 1 Hydraulic Pump Drive SAE "A" Pad -
2 23-69601 1 Bracket, Hydraulic Pump Drive Mounting -
4 34-61622 1 Pulley, 2-A x 7" -
5 34-60061 1 Taper Lock Bushing, Type "H" 1-1/4" -
6 12-00312 4 Capscrew, Hex Head Flanged 3/8-16 x 1" -
8 34-69501 1 Crankshaft Pulley 4-A x 8" -
10 15-00321 4 Flat Washer 3/8" SAE -
11 00-69601 1 Belt Guard, (see also application with Left Side Alternator) -
12 40-01602 2 Drive Belt -
14 15-00701 2 Flat Washer, M8 -
16 15-00008 1 Flat Washer M6 -
P668PT 09/05
9-4
Low Oil Level Switch/ Gauge
A-8602/ C-5543a

1 22-10004 1 Oil Level Switch/ Gauge -
2 23-71018 1 Bracket, Oil Level Switch Gauge Mounting -
3 12-00111 4 Capscrew, Hex Head, 1/4 -20 x 3/4" -
5 15-00111 4 Flat Washer 1/4" -
6 01435-00855 2 Capscrew, Hex Head Flanged M8 x 1.25 x 55 mm -
7 21-79604 1 Female Run Tee, Steel 3/8 NPT x 3/8 -37T -
8 27-09602 1 Tube Assembly, Low Oil Level Switch/ Gauge -
9 21-79501 1 Male Elbow 900 Steel 1/4 NPT x 3/8 -37T -
10 21-00135 1 Bushing, Brass 1/2 NPT x 1/4 NPT -
11 21-51045 1 Male Compression Fitting Brass 1/4" Tube x 1/4 HB -
12 41-01011 9 Hose 1/4" ID Push-on -
13 21-71045 1 Female Swivel Brass 1/4HB x 1/4 -45T -
14 21-14810 1 Male Elbow 450 Steel 1/8 NPT x 1/4 -37T -
15 00-40016 1 Strain Relief Connection 1/2 NPT -
16 21-79501 1 Female Swivel M18 x 1.5 x 3/8- 37T -
17 16-09503 1 O-ring -
P668PT 09/05
9-5
Low Coolant Level Switch/ Gauge
A-8350/ C-4519

1 22-10003 1 Coolant Level Switch/ Gauge (Isolated Ground) -
2 23-09509 1 Gauge Bracket -
4 15-00008 2 Flat Washer, M6 -
5 14-04803 2 Hex Nut, Nylock, M6 x 1.0 -
6 12-20913 1 Cap Screw, Socket Head, M12 x 1.75 x 30 mm -
7 15-04802 1 Lock Washer, High Collar, M12 -
8 21-70011 1 Male Elbow, 900, Steel, 1/2 NPT x 3/8 -37T -
9 21-00015 1 Male Elbow, 900, Steel, 1/4 NPT x 3/8 -37T -
10 21-71034 2 Female Swivel, Brass, 3/8 HB x 3/8-37T, Push-on -
11 41-01020 10 Hose, 3/8" I.D., Push-on -
12 21-71044 1 Male Elbow, 900, Brass, 1/4 NPT x 1/4-45T -
13 21-71043 1 Male Elbow, 900, Brass, 1/8 NPT x 1/4-45T -
14 21-71045 2 Female Swivel, Brass, 3/8 HB x 1/4-45T, Push-on -
15 41-01011 10 Hose, 1/4" I.D., Push-on -
16 00-40016 1 Strain Relief Connection, 1/2 NPT -
P668PT 09/05
9-6
Raw Water Flow Switch with Dry Exhaust
A-8516, A-9081/ B-8012

1 22-11004 1 Flow Switch 10 GPM 1 -1/4 NPT (Generator Set) -
37-11006 1 Flow Switch 6 GPM 1 -1/4 NPT (Propulsion Unit) -
2 23-19501 1 Bracket, Flow Switch Mounting -
4 15-00701 2 Flat Washer M8 -
5 15-00702 2 Lock Washer Helical M8 -
6 14-00711 2 Hex Nut M8 x 1.25 -
7 19-19501 2 U-Bolt 1 -1/2" ID x 3/8 -16 S/S -
8 14-00302 2 Lock Nut, Plain Flanged 3/8 -16 -
9 21-15017 2 Male Connector Brass 1 -1/4 NPT x 1 -1/4" HB -
10 18-19501 1 Hose 1 -1/4" ID x 2 -1/2" -
P668PT 09/05
9-7
Raw Water Flow Switch & Wet Exhaust Elbow, 4"
Heat Exchanged
A-8519 / B-8014

1 37-11004 1 Flow Switch, Bronze 10 GPM -
4 15-00701 2 Flat Washer M8 -
5 15-00702 2 Lock Washer Helical M8 -
6 14-00711 2 Hex Nut M8 x 1.25 -
7 19-19501 2 U-Bolt 1 -1/2" ID x 3/8 -16 S/S -
8 14-00302 4 Lock Nut Plain Flanged 3/8 -16 -
10 18-19501 2 Hose 1 -1/4" ID x 2 -1/2" -
12 27-19503 1 Tube, Raw Water Discharge S/S -
13 41-01070 24 Hose 1 -1/4" ID -
14 19-00020 4 Hose Clamp #20 -
15 27-31412 1 Elbow, Wet Exhaust 4" -
16 19-31401 1 V-clamp -
17 21-31007 1 Male Elbow, 900 Copper 1" NPT x 1-1/4" HB -
P668PT 09/05
9-8

Keel Cooled
Picture not available at time of printing.
A-9127/
7 19-19501 2 U-Bolt 1 -1/2" ID x 3/8 -16 S/S -
10 27-31605 1 Elbow, Wet Exhaust 5" S/S -
11 11-31635 1 Gasket, Turbo Exhaust -
12 21-31008 1 Male Elbow 900 Copper 1 -1/4 NPT x 1 -1/4" HB -
13 41-01070 24 Hose 1 -1/4" ID -
14 19-00020 4 Hose Clamp #20 -
16 18-19501 2 Hose 1 -1/4" ID x 2 -1/2" -
18 25-19501 1 Raw Water Pump -
19 R135101 1 Gear, Raw Water Pump Drive -
20 15-19503 1 Shaft Flat Washer M20 -
21 14-19501 1 Hex Nut -
22 32-00005 1 Cotter Pin S/S 1/8" x 1 -1/4" -
23 16-19503 1 O-ring -
26 27-19502 1 Tube, Raw Water Pump Outlet -
27 18-19501 1 Hose 1 -1/4" ID x 2 -1/2" -
29 19-71031 1 Adelle Clamp 1 -1/4" ID x 1/2" stud -
32 15-00805 1 Flat Washer M10 -
34 21-42202 1 Spacer -
P668PT 09/05
9-9

Keel Cooled
Picture not available at time of printing.
A-9402

7 19-19501 2 U-Bolt 1 -1/2" ID x 3/8 -16 S/S -
10 27-31412 1 Elbow, Wet Exhaust 4" -
11 19-31401 1 V-clamp -
12 21-31007 1 Male Elbow 900 Copper 1" NPT x 1 -1/4" HB -
13 41-01070 24 Hose 1 -1/4" ID -
14 19-00020 4 Hose Clamp #20 -
16 18-19501 2 Hose 1 -1/4" ID x 2 -1/2" -
18 25-19501 1 Raw Water Pump -
19 R135101 1 Gear, Raw Water Pump Drive -
20 15-19503 1 Shaft Flat Washer M20 -
21 14-19501 1 Hex Nut -
22 32-00005 1 Cotter Pin S/S 1/8" x 1 -1/4" -
23 16-19503 1 O-ring -
26 27-19502 1 Tube, Raw Water Pump Outlet -
27 18-19501 1 Hose 1 -1/4" ID x 2 -1/2" -
29 19-71031 1 Adelle Clamp 1 -1/4" ID x 1/2" stud -
32 15-00805 1 Flat Washer M10 -
34 21-42202 1 Spacer -
P668PT 09/05
9 - 10
12 & 24 Volt Governor Actuator & Mounting
A-8351/ B-6373

1 22-71035 1 Governor Actuator, 12 Volt -
22-71037 1 Governor Actuator, 24 Volt -
2 23-99501 1 Bracket, Governor Actuator Mounting -
7 12-00111 4 Cap Screw, Hex Head, 1/4-20 x 3/4" -
9 23-99502 1 Governor Actuator Lever -
10 00-99501 2 Rod End, 5/16" I.D. x 5/16-24 -
11 00-99502 1 Control Rod, 5/16-24 x 7.76" -
13 15-05001 6 Lock Washer, High Collar, 5/16 -
14 14-00212 2 Hex Nut, Nylock 5/16-18 -
15 14-00214 2 Hex Nut, 5/16-24 -
17 14-00112 1 Hex Nut, Nylock, 1/4-20 -
18 22-43208 1 Magnetic Sender, 5/8-18 x 2-3/8" -
19 22-70036 1 Connector Assembly, 900 -
P668PT 09/05
9 - 11
12 Volt 40 Amp Alternator, Left Side Mounted
A-8902/ C-4434

1 27060-78301-71 1 Alternator, 12 Volt 40 Amp -
2 23-89501 1 Alternator & Engine Mounting Bracket -
4 15-00701 5 Flat Washer, M8 -
5 14-04802 3 Hex Nut, Nylock, M8 x 1.25 -
6 23-70025 1 Tensioning Arm -
10 15-00201 1 Stud Washer, 5/16 -
11 34-69501 1 Crankshaft Pulley, 4-A x 8" -
13 15-00321 4 Flat Washer, 3/8" SAE -
14 40-01601 1 Drive Belt -
15 00-49602 1 Belt Guard, (see also application with hydraulic pump drive) -
P668PT 09/05
9 - 12
12 Volt 40 Amp Alternator , Left Side Mounted

With Hydraulic Pump Drive
A-9013/ D-3326

1 27060-78301-71 1 Alternator, 12 Volt 40 Amp -
2 23-89501 1 Alternator & Engine Mounting Bracket -
4 15-00701 5 Flat Washer, M8 -
5 14-04802 3 Hex Nut, Nylock, M8 x 1.25 -
6 23-70025 1 Tensioning Arm -
10 15-00201 1 Stud Washer, 5/16 -
11 34-69501 1 Crankshaft Pulley, 4-A x 8" -
13 15-00321 4 Flat Washer, 3/8" SAE -
14 40-01601 1 Drive Belt 31/64" x 50-7/8" -
15 00-69602 1 Belt Guard, Alternator & Hydraulic Pump Drive -
20 15-00008 1 Flat Washer, M6 -
21 21-26801 ** Spacer, (**as required) -
P668PT 09/05
9 - 13

6 Silindir Lugger

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PARTS

Alaska Diesel Electric, Inc.

Copyright ©2005 Alaska Diesel Electric, Inc.

LP - Lugger propulsion unit Base Model # Aspiration

Generator Set Serial Number

Generator Set Serial Number

Reading a Parts Page

ALTERNATOR ASSEMBLY: M - NL668

5 KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER

0 185046210 1 Alternator Assembly 10 -

NOTE: a Arrows always point toward the front of the engine.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

*Not available separately - see short block listing.

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Flywheel Housing SAE #2

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Flywheel SAE #11-1/2

KEY PART NUMBER QTY DESCRIPTION John Deere S/N

Crankshaft and Main Bearings

Crankshaft and Main Bearings

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Crankshaft Pulley and Damper

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

A-8582, A-8583/ B-3732

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Cylinder Liner Assembly and Connecting Rod

Cylinder Liner Assembly and Connecting Rod

KEY PART NUMBER QTY DESCRIPTION DEERE S/N

RE50770 6 Connecting Rod (LP668T - MP668H - NL668T2, replaced by -

R501124 12 Screw from 794055 Torreon

Timing Cover Plate

KEY PART NUMBER QTY DESCRIPTION John Deere S/N

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION John Deere S/N

* No longer available. Replaced by Cover R501297, Gasket

Oil Filter Assembly and Mounting LP668

Oil Filter Assembly and Mounting LP668

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Oil Filter Assembly and Mounting LP668

Oil Filter Assembly and Mounting LP668

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Oil Filter and Adapter

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Oil Drain MP668

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Oil Fill Assembly

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Oil Fill Assembly, Left Side (with Governor Actuator)

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Cylinder Head, Head Gasket, & Valves

Cylinder Head, Head Gasket, & Valves

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER

Rocker Arm Assembly & Push Rods

KEY PART NUMBER QTY DESCRIPTION SERIAL NUMBER