DS14 4 PDF
DS14 4 PDF
DS14 4 PDF
14
In addition to these design standards, designers shall integrate sound engineering judgment,
applicable national codes and design standards, site-specific technical considerations, and
project-specific considerations to ensure suitable designs are produced that protect the public’s
investment and safety. Designers shall use the most current edition of national codes and design
standards consistent with Reclamation design standards. Reclamation design standards may
include exceptions to requirements of national codes and design standards.
• Technical processes for evaluating existing outlet works and selecting the
type and size of outlet works modifications for existing dams.
• Technical processes for selecting the type, location, and size of a new outlet
works for existing and/or new dams.
• A list of key technical references for evaluating existing outlet works and
selecting the type, location, and size of a new outlet works for existing
and/or new dams.
1
DS-14(4) refers to Design Standards No. 14, chapter 4.
Prepared by:
Technical Approval:
Security Review:
MIGUEL HERNANDEZ Digitally signed by MIGUEL HERNANDEZ
Date: 2021.07.14 13:03:52 -06'00'
Peer Review:
Submitted:
Digitally signed by ERNEST HALL
ERNEST HALL Date: 2021.07.19 08:36:29 -06'00'
Ernest Hall, P.E. Date
Chief, Civil Engineering Services Division #2
Approved:
RICHARD LAFOND Digitally signed by RICHARD LAFOND
Date: 2021.07.19 10:07:25 -06'00'
Appendices
A Examples: Outlet Works Location, Type, and Size
B Typical Potential Failure Modes (PFMs) for Outlet Works
C First Filling Guidelines
4.3.2.2-1 Procedure for outlet works design using quantitative risk analysis
methodology .............................................................................. 18
4.5.2.3-1 Considerations for selecting outlet works type and size .................. 61
4.5.2.4-1 Procedure for selecting outlet works type and size .......................... 62
4.6.1.5-1 Procedure for estimating discharge capacity of an outlet works for
crest control conditions .............................................................. 70
4.6.1.5-2 Procedure for estimating discharge capacity of an outlet works for
orifice control conditions ........................................................... 71
4.6.1.5-3 Procedure for estimating discharge capacity of an outlet works for
pipe control conditions ............................................................... 72
4.6.3.4-1 Reservoir evacuation risk considerations for significant and low
hazard dams ............................................................................... 82
4.6.3.5-1 Reservoir evacuation guidelines for storage and/or multipurpose
dams, days .................................................................................. 83
4.8.3.2-1 Minimum safety factors ................................................................. 145
4.8.6.1.6-1 Concrete joints associated with outlet works features ................... 165
4.8.6.3-1 Surface tolerances (Ts) ................................................................... 170
4.8.6.3.5-1 Procedure for selecting surface tolerances (TS) ............................ 173
4.9.1.1-1 Gates and Valves Used in Outlet Works........................................ 176
Figures
Figure Page
4.8.6.1.2-2 Transverse CrJs with foundation keys for flow surface slabs........ 156
4.8.6.1.2-3 Longitudinal CrJs for flow surface slabs and transverse CrJs
for flow surface walls............................................................... 157
4.8.6.1.3-1 Transverse CtJs without foundation keys for flow surface slabs ... 158
4.8.6.1.3-2 Transverse CtJs with foundation keys for flow surface slabs ........ 159
4.8.6.1.3-3 Longitudinal CtJs for flow surface slabs and transverse CtJs
and CJs for flow surface conduits and tunnels......................... 160
4.8.6.1.4-1 Surface delamination near joints .................................................... 162
4.8.6.1.5-1 EJs .................................................................................................. 164
4.8.6.2-1 Retrofit and strip waterstops .......................................................... 169
4.8.6.3-1 Surface roughnesses ....................................................................... 170
4.8.6.3-2 Measuring surface roughnesses ..................................................... 171
4.9.1.1-1 Bufferfly valve ............................................................................... 178
4.9.1.1-2 Clamshell gate ................................................................................ 178
4.9.1.1-3 Ensign valves ................................................................................. 179
4.9.1.1-4 Fixed-cone valve or Howell-Bunger valve .................................... 179
4.9.1.1-5 Fixed-wheel gate or wheel-mounted gate ...................................... 180
4.9.1.1-6 Gate valve ...................................................................................... 180
4.9.1.1-7 Hollow-jet valve............................................................................. 181
4.9.1.1-8 Jet-flow gate ................................................................................... 181
4.9.1.1-9 Needle valve................................................................................... 181
4.9.1.1-10 Outlet gate ...................................................................................... 181
4.9.1.1-11 Paradox gate ................................................................................... 182
4.9.1.1-12 Ring-follower gate ......................................................................... 182
4.9.1.1-14 Ring-seal gate................................................................................. 183
4.9.1.1-13 Roller-mounted gate, similar to caterpillar, tractor, and
coaster gates ............................................................................. 183
4.9.1.1-15 Sleeve valve ................................................................................... 184
4.9.1.1-16 Top-seal radial gate ........................................................................ 184
4.9.1.1-17 Unbonneted slide gate .................................................................... 185
4.9.1.1-18 Bonneted slide gate ........................................................................ 185
4.9.1.3-1 Bulkheads ....................................................................................... 187
1
Numbers in brackets [ ] indicate references listed at the end of this chapter.
2
For most storage and/or multipurpose dams, selection of the IDF will be based on a
quantitative risk analysis (for IDF selection process, see Chapter 2, “Hydrologic Considerations,”
of this design standard). The IDF will be less than or equal to the Probable Maximum Flood
(PMF).
The term “outlet works” can be classified according to purpose, physical and
structural arrangement, or hydraulic operation. The most common types of outlet
works employed by Reclamation can be grouped into five classifications and are
based on the primary use or purpose of the outlet works. These types are
explained in more detail in the following sections.
A river outlet works may be used for meeting normal releases (associated with
irrigation, power generation, municipal and industrial needs, and environmental
enhancement), augmenting flood discharge capacity, and evacuating the reservoir.
Releases from a river outlet works are typically free-flow from the downstream
end of the outlet works into a river or stream. Of note, the intake or sill elevation
of a river outlet works will typically establish the top of dead storage capacity for
a storage or multipurpose dam. The intake or sill elevation position must be
sufficiently below the minimum reservoir operating level (such as top of inactive
storage capacity) so that enough hydraulic head exists to provide required
discharges. For more information about dead storage capacity, inactive storage
capacity, and other reservoir capacity allocations details, see Section 4.2.2,
“Dams,” in this chapter.
In addition to providing enough hydraulic head, the intake or sill elevation should
be located above the projected (estimated) 100-year sediment level. Design and
construction of a low-level sluice outlet works (see section 4.2.1.3) that could
pass sediment to the downstream channel would help make the reservoir
sustainable beyond the 100-year sediment design life. Examples of river outlet
works are illustrated in figure 4.2.1.1-1.
A common type of river outlet works is the low-level outlet works, which can be
located as low as the riverbed. Along with meeting multiple purposes, the
low-level outlet works maximizes the reservoir drawdown potential
(i.e., evacuating the reservoir to the lowest reservoir water surface [RWS]).
Another type of river outlet works is the multiple level outlet works that will have
multiple sills or intakes at different RWS elevations. This type of hydraulic
structure provides flexibility for varying temperatures and water quality releases.
Releases from a sluiceway are typically free-flow into a river or stream. The
intake or sill elevation of the lowest tier sluiceway will typically establish the top
of dead storage capacity for a storage or multipurpose dam. Also, the intake or
sill elevation location must be sufficiently below the minimum reservoir operating
level (top of inactive storage capacity) so that enough hydraulic head exists to
provide required discharges. For more information about dead storage capacity,
inactive storage capacity, and other details on reservoir capacity allocations, see
Section 4.2.2., “Dams,” in this chapter. Unlike most other outlet works, a
sluiceway may be positioned at a low reservoir elevation to meet its primary
purpose of flushing sediment from the reservoir. Examples of sluice outlet works
are illustrated in figure 4.2.1.3-1. As with the river outlet works, the types of
sluice outlet works can include low-level and multiple level outlets.
4.2.2 Dams
The primary focus of this chapter involves outlet works associated with storage
and multipurpose dams, rather than detention3 and diversion4 dams; however,
there may be similar hydraulic structures associated with other types of dams.
The purpose of storage and multipurpose dams is to impound water during
periods of surplus supply for use during periods of deficient supply. The uses
of the stored water at Reclamation facilities include: irrigation, M&I, recreation,
fish and wildlife, hydroelectric power generation, and other purposes. When
power operation comes into play, the multipurpose dam may serve as a forebay
dam5 (such as Reclamation’s Banks Lake impounded by North and Dry Falls
3
Detention dams are constructed to temporarily store streamflow or surface runoff and then
release the stored water in a controlled manner.
4
Diversion dams are constructed to divert (redirect) water from one waterway (such as a
stream or river) into another waterway (such as a canal or pipeline).
5
Forebay dams impound water from another dam or hydroelectric plant intake structure
(typically a pump-storage facility). A forebay dam can also be designed as a storage,
run-of-the-river, and/or pump-storage dam.
Storage definitions associated with the RCA for a given storage and
multipurpose dam follow:
• Freeboard. The vertical distance between a stated reservoir water level and
the crest of a dam, without camber in the case of an embankment dam.
• Surcharge capacity. The reservoir capacity provided for use in passing the
IDF through the reservoir. It is the temporary storage between the
maximum RWS elevation and the highest of the following elevations: top
of exclusive flood control capacity, top of joint use capacity, or top of active
conservation capacity.
• Exclusive flood control. The reservoir capacity assigned for the sole
purpose of regulating flood inflows to reduce flood damage downstream. In
some instances, the top of exclusive flood control capacity is above the
maximum controllable RWS elevation (either top of active conservation
capacity or top of joint use capacity). A few examples of Reclamation dams
with exclusive flood control include Ririe, Hoover, Brantley, and Jordanelle
Dams.
• Flood control pool (flood pool). The reservoir capacity above active
conservation capacity and joint use capacity that is reserved for flood runoff
and then evacuated as soon as possible to keep the reservoir volume in
readiness for the next flood. Controlled releases generally take place when
the RWS is within the flood control pool.
6
Afterbay dams are located downstream from other dams and/or hydroelectric plants and are
used to regulate tailwater adjacent to the upstream dams and/or hydroelectric plants.
• Dead capacity (dead storage). The reservoir capacity from which stored
water cannot be evacuated by gravity (using existing appurtenant
structures).
• Total capacity. Reservoir storage that includes the live capacity plus dead
capacity.
Elevation definitions associated with the RCA and reservoir operations for a
given storage and multipurpose dam follow:
• Top of exclusive flood control. The RWS elevation at the top of the
reservoir capacity allocated to exclusive use for the regulation of flood
inflows.
• Top of joint use. The RWS elevation at the top of the reservoir capacity
allocated to joint use (i.e., flood control and conservation purposes).
• Top of active conservation. The RWS elevation at the top of the capacity
allocated to the storage of water for conservation purposes only. If there is
no joint use capacity associated with the reservoir, the top of active
conservation is the RWS elevation above which no reservoir storage will
occur under normal operating conditions.
• Top of inactive. The RWS elevation below which the reservoir will not be
evacuated under normal conditions.
• Top of dead. The lowest elevation in the reservoir from which water can
be drawn by gravity.
• Hydraulic height. The vertical distance between the lowest point in the
streambed at the axis or the centerline of the dam—or the invert of the
lowest outlet works, whichever is lower— and the maximum controllable
RWS.
There are three general types of storage and multipurpose dams: (1) concrete
dams, (2) embankment dams, and (3) composite dams. These storage and
multipurpose dam types are further discussed in the following sections.
4.3 Function
An outlet works regulates or releases water impounded by a dam. It can release
incoming flows at a limited rate through an uncontrolled pipe, conduit, tunnel,
and/or culvert (as is associated with a detention dam); it can divert incoming
flows into canals or pipelines (as is associated with a diversion dam); or it can
release stored water at rates dictated by downstream needs, by reservoir
4.3.1 General
With few and very unusual exceptions, an outlet works is the one hydraulic
structure that must be included for a storage and/or multipurpose dam. The
importance of a safe, reliable outlet works cannot be overemphasized. Many
issues have been caused by improperly designed, constructed, and/or operated
outlet works or by outlet works of insufficient discharge capacity.
The discharge (such as the discharge capacity to draw down the reservoir in a
timely fashion to mitigate an emergency) is determined by the purposes or uses of
the outlet works. Common uses that should be considered in establishing the
discharge capacity of an outlet works may include one or more or the following:
• First filling. The discharge capacity is based on controlling the RWS rate
of rise during the initial reservoir filling of a new dam or the RWS rate of
rise above historical maximums of an existing dam. Anytime the RWS
exceeds the historical maximum level experienced by a dam, first filling
guidelines should apply. For more information, see Section 4.6.3,
“Reservoir Evacuation and First Filling,” of this chapter and Appendix C,
“First Filling Guidelines.”
See Section 4.4, “Design Floods and Discharge Requirements,” of this chapter
for more details.
4.3.2.1 Checklist
The Checklist outlines Reclamation’s approach to identifying and evaluating
outlet works type, location, and size, along with refining analyses and designs of
an outlet works. The remainder of this chapter augments this Checklist.
Note: The Checklist provides listings of major technical activities but does not
provide the overarching project management process used by Reclamation. For
additional guidance about Reclamation’s project management processes, refer to
the Final Design Process Guidelines [7] and the Safety of Dams, Project
Management Guidelines [8].
• Type and size. A Type and Size Table summarizes considerations that are
necessary to properly select the type and size of a new outlet works or
modification to an existing outlet works. As with the Data and Location
Tables, this table covers all levels of analyses and design, ranging from
appraisals and feasibilities to final designs. It is important to note that
activities associated with the Type and Size Table parallel and/or are
interactive with activities associated with the Data Table and the Location
Table.
It is important to note that the Data Table, Location Table, and Type and Size
Table are parallel to and interact with one another.
4.3.2.2 Procedure
Quantitative risk analysis methodology will be part of evaluating, analyzing, and/or
designing modifications to existing outlet works or designing new outlet works.
The procedure for applying quantitative risk analysis methodology is summarized
in table 4.3.2.2-1.
Table 4.3.2.2-1. Procedure for Outlet Works Design Using Quantitative Risk Analysis Methodology
Step 1 Based on topography, geology, and hydrology— along with loading conditions and load
(Locate, Lay combinations— locate, lay out, and size the modified or new outlet works. For examples of
Out, and Size) locating, typing, and sizing an outlet works, see Appendix A, “Examples: Outlet Works
Locations, Type, and Size,” of this chapter. For flood and seismic loadings, initial
assumptions are made in terms of the return periods to be used for the maximum and
minimum discharge capacity, along with design earthquake (see Table 4.5.2.4-1, “Procedures
for Selecting Outlet Works Type and Size,” of this chapter). For more details about selecting
the maximum and minimum discharge capacity and design earthquake, see Section 4.4,
“Design Discharges,” and Section 4.8.2, “Seismic (Earthquake) Loads,” of this chapter.
Step 2 When modifying an existing outlet works, prepare or update baseline risk analysis and
(Perform Risk prepare modified risk analysis. When designing a new outlet works, prepare baseline risk
Analysis) analysis. Note: Risk analyses should be comprehensive where total risks are estimated
(i.e., evaluates all credible potential failure modes [PFMs] associated with static, hydrologic,
and seismic loadings). For a list of typical PFMs associated with outlet works, see
Appendix B, “Potential Failure Modes (PFMs) for Outlet Works,” of this chapter. For more
details about identifying and evaluating PFMs and preparing or updating risk analyses, refer to
Best Practices in Dam and Levee Safety Risk Analysis [9].1
Step 3 Evaluate risk analysis results in terms of:
(Evaluate Risk • Are total modified risks (for existing outlet works) or baseline risks (for new outlet works)
Analysis acceptable? (If YES, go to last bullet – if NO, go to next bullet.)
Results)
• What PFMs significantly contribute to the total risks? (As an example, risks associated
with an earthquake-induced separation between the outlet works conduit and
surrounding embankment, leading to internal erosion failure of the dam, might be very
large; therefore, a more remote earthquake than initially assumed as the design load
could reduce this PFM risk and also total risks).
4.3.3 Sedimentation
Design considerations for accommodating sediment loading should not be
overlooked; therefore, the following guidance should be carefully considered. In
addition to this guidance, consult with the Sedimentation and River Hydraulics
Group in Reclamation’s Technical Service Center (TSC).
4.3.3.1 Introduction
Without reservoir sediment management, a reservoir storing water will continue
to fill with sediment over time, causing storage loss and infrastructure impacts,
particularly to outlet works and powerplant intakes. The rate of reservoir
sedimentation varies across the world and is very site specific, ranging from an
average annual storage loss of 2.3 percent in China to 0.2 percent in parts of
North America [12]. Sedimentation rates in the United States may be as high as
an average annual storage loss rate of 2.0 percent per year. The traditional
approach in the design of dams in Reclamation is to size a dead pool to account
for 100 years of sediment accumulation and locate the outlet works intake
elevation at the top of the dead pool. However, reservoir sediment accumulation
affects all levels of the reservoir [13], affecting all storage allocations by use
(e.g., conservation, multi-use, or flood pool). Many Reclamation facilities are
already nearing or are past their original design life of 100 years. These
reservoirs still serve critical water storage needs, and these needs will likely
continue for the indefinite future. These aging reservoir facilities likely have no
plan for sediment management or other reservoir site available to replace the lost
storage capacity, so periodic retrofitting and upkeep are necessary for continued
use.
As previously noted in Section 4.3.1, “General,” of this chapter, current and new
Reclamation facilities need to be designed and/or retrofitted for sustainable use in
terms of limiting the loss of reservoir capacity due to sedimentation. One way of
making dams and reservoirs more sustainable is designing outlet works with the
ability to pass sediment downstream.
There are several cases of Reclamation facilities that already pass measurable
amounts of sediment downstream. Such facilities include Paonia Dam in
Colorado, Guernsey Dam in Wyoming, and Black Canyon Dam in Idaho.
In the case of Paonia Dam, the outlet works was designed with a dead pool to
allow reservoir sedimentation, where the outlet works intake elevation is 68 feet
above the outlet exit elevation. Since dam closure in 1962, sediment has
deposited throughout the reservoir, reducing the reservoir capacity by 25 percent,
with the dead pool nearly full of sediment. Operators at the dam have observed
plugging of the outlet works under traditional operations. Beginning in
2010-2011, the operations of the dam had to be changed to manage the incoming
sediment, now at the level of the outlet works intake. Paonia Reservoir has a
Storage Capacity to Mean Annual Inflow (C:I) ratio of 0.16, which means the
reservoir can only store 1/6 of the mean annual runoff. Under new operations, the
reservoir is drawn down at the end of the irrigation season to flush deposited
sediments, pass incoming sediments, and reduce the amount of storage loss
(maintain storage capacity). Previous studies have investigated the potential of
constructing a lower outlet works intake to pass sediment and increase storage
capacity to meet irrigation demands downstream [14]. Additional studies have
included analyzing the timing of operations and potential outlet works
modifications to sluice more sediment through the outlet works to maintain or
improve reservoir capacity.
• If possible, place the intake structure near the old riverbed on the outside
bend.
• Design the sluice outlet works for a sufficient size to pass high sediment
flows. Discharge capacity should ideally be designed for the 5- to 10-year
flood inflow capacity.
• Two side-by-side sluices are preferred, rather than two sluices at different
levels, because the former arrangement will produce lower backwater at a
given discharge.
• For the passing of coarse sediments (sands and gravels), the sluice outlet
works flow surfaces need to be abrasion resistant (e.g., high strength
concrete), and consideration should be given to joints along the flow
surfaces, which are the weakest points. Coatings on the outlet work flow
surfaces may slow the abrasive effects of the sediment.
These design considerations are a preliminary list to follow in the design of sluice
outlet works with the consideration to future sedimentation and sustainability.
Q2
H = K1hv ...or...H = K 2
A2
Where: Q is the total discharge (ft3/s)
hv is the velocity head where hv = V2/2g = Q2/2ga2 (ft)
H is the total hydraulic head needed to produce Q (ft)
K1, K2 are the coefficients determined from the hydraulic head
losses (hL) and velocity head (hv) associated with a given Q,
or K1 = (hv+hL)/hv and K2 = K1/2g
A is the required (wetted) area of the conveyance feature (ft2)
• Intake structure could be a box inlet or intake tower and might also
include trashracks, gates/valves, and bulkheads (if appropriate). This
structure conveys water from the reservoir to the conveyance feature.
Other considerations that will influence the outlet works configuration include:
8
The terms “guard” and “emergency” gate/valve are considered interchangeable. In some
cases where there are more than two gates/valves in series, the furthest upstream gate/valve is
designated as “emergency,” while the gate/valve immediately upstream of the regulating
gate/valve is typically designated as “guard.” An example is the outlet works for Theodore
Roosevelt Dam, Arizona, where there is an emergency wheel-mounted gate upstream of guard
ring-follower gates and regulating jet-flow gates.
Figure 4.3.5-2. Arrangement 1 for embankment dams: Preferred outlet works configuration for
embankment dams: hydraulic control at downstream control structure, with guard/emergency
gate/valve at/near centerline of dam/dike, and downstream pressurized pipe (between dam/dike
centerline and control structure inside larger access conduit).
Figure 4.3.5-3. Arrangement 2 for embankment dams: Acceptable outlet works configuration
for embankment dams: hydraulic control at/near centerline of dam/dike, with free-flow
conditions downstream of the regulating gate/valve.
Figure 4.3.5-4. Arrangement 3 for embankment dams: Acceptable outlet works configuration
for embankment dams: hydraulic control at upstream intake with free-flow conditions
downstream of the regulating gate/valve.
Figure 4.3.5-5. Arrangement 4 for embankment dams: Least acceptable outlet works configuration for
embankment dams: hydraulic control at downstream control structure (i.e., pressurized flow conditions
upstream of the regulating gate/valve along most of the outlet works). Additional design precautions/
redundancies, such as steel-lined conduit, should be considered if this arrangement is pursued.
o For concrete dams and concrete portion of composite dams, where the
outlet works (sluiceways, M&I, power, and canal) pass through the
concrete dam, there is more flexibility with gate/valve arrangements. The
five gate/valve arrangements noted for outlet works that pass through
embankment dams have been applied to outlet works that pass through
concrete dams. These five gate/valve arrangements are generally
acceptable with a preference for having the guard or emergency
gate/valve located within the dam or on the upstream face of dam.
Similar locations of the gate/valve arrangement apply to concrete dams as
noted for embankment dams. These arrangements are illustrated by
figures 4.3.5-6 through 4.3.5-9. Examples of each arrangement include:
Figure 4.3.5-9. Arrangement 5 for concrete dams (applies to all types of concrete
dams): Acceptable outlet works configuration for concrete dams; hydraulic control
at downstream control structure and guard gate within dam (gate chamber) or on
upstream dam face with pressure flow conditions from intake structure to the
regulating gate/valve.
• Bulkhead and stoplogs. Bulkhead slots and, in some cases, stoplog slots,
guides, or seats are provided on or near the intake structure, which results in
the ability for future unwatering of the upstream conveyance feature
(conduit or tunnel). Additionally, stoplogs and/or bulkhead slots or guides
provided at the end of some terminal structures (such as hydraulic jump
stilling basins) may be needed for future unwatering of the terminal
o Bulkhead seats or slots may have been designed for only limited
(small) hydraulic heads, such as those associated with original
construction of the outlet works. In this case, the bulkhead seat or
slot may not be able to accommodate a full or nearly full reservoir.
o Bulkheads may not exist (i.e., they were never fabricated during
original construction). Also, bulkheads may be shared by multiple
dams and require scheduling and transporting to a given dam.
For more details about bulkhead and stoplogs, see Section 4.9, “General
Electrical/Mechanical Considerations,” of this chapter.
o The first option would include the outlet works conveyance feature
(tunnel) through the dam/dike abutments or reservoir rim. This
option is applicable to rock foundations.
9
It should be noted that more than one type of PMF can occur at a given dam site
(rain-on-snow, thunderstorm, etc.), which leads to an important concept: the critical PMF. This
flood event is defined as the PMF that would typically result in the highest maximum RWS.
Flow
integral with the dam, which could provide outlet works releases with the most
direct path between the upstream reservoir and the downstream river or stream.
It should be pointed out that although outlet works have been placed in new
conventional mass concrete dams without much disruption to construction
operations, care must be taken when placing outlet works in new RCC dams to
avoid significant impacts to construction (RCC placement) operations. This can
be done by isolating the outlet works from RCC placement, which can be
accomplished by encasing the outlet works in conventional concrete. The encased
concrete is shaped to allow RCC placement on or adjacent to the encased outlet
works (such an approach was used for the outlet works associated with
Reclamation’s Upper Stillwater Dam).
• M&I and canal headworks are examples of identifying outlet works based
on its primary purpose.
These approaches fully define the outlet works type. For more information, see
the outlet works type chart (see figure 4.5.2-1).
• Hydraulic control arrangement (i.e., if some or all of the gates and/or valves
are placed at the intake structure, an intake tower will likely be the selected
type). For more details about hydraulic control arrangements, see
Section 4.3.5, “Outlet Works Configuration,” of this chapter.
Approach channel
• For pressure tunnels and conduits, a circular wetted cross section is the
most efficient, both hydraulically and structurally.
The shapes Reclamation uses most frequently are illustrated in figure 4.5.2.2.3-1. It
should be noted that other shapes have been used less frequently and include single,
double, and triple barrel cross sections. To facilitate the selection and size of the
shape, many shapes have been analyzed, resulting in reaction coefficients for
bending moments, thrusts, and shears at selected locations along the centroidal axis
of the conduits and tunnels. The reaction coefficients reflect multiple loading
conditions, which represent most vertical (downward) and lateral (side) loads,
along with foundation (upward) reactions that conduits and tunnels might
experience [20, 21]. These reaction coefficients are used to structurally size the
specific conduit or tunnel conveyance feature.
Inside circular
shape typically
used for pressure
flow conditions
Modified horseshoe
(inside) shape
Figure 4.5.2.2.3-1. Conveyance feature shapes (cross sections) most used for both
conduits and tunnels.
o Steel liners and/or embedded pipe are commonly used to form and
structurally reinforce entrances, transitions, separations (wyes,
bifurcations, etc.) and combinations (merging of two or more
conveyance features), and gate/valve bodies.
o Steel liners, steel pipes, and other types of liners have been and are
effective modifications to existing outlet works conveyance features
that have deteriorated over time or are structurally deficient.
o Steel liners and/or embedded pipes are commonly used to form and
structurally reinforce entrances, transitions, separations (wyes,
bifurcations, etc.) and combinations (merging of two or more
conveyance features), and gate/valve bodies.
10
Special compaction should be minimized or excluded to reduce the potential for a change in
compactive effort (between the special compaction and pneumatic-tired rollers) and/or variable or
poor compaction associated with special compaction efforts. This could lead to weak zones and
seepage paths in the embankment materials that parallel the outlet works conduit.
o Steel liners, steel pipes, and other types of liners (i.e. HDPE or
CIPP) have been and are effective modifications to existing outlet
works conveyance features that have deteriorated over time or are
structurally deficient.
Three-tiered
sluice outlet
• Hydraulic jump stilling basin (see figure 4.5.2.2.5-1), such as the river outlet
works at Palisades Dam and Silver Jack Dam.
• Impact basin (see figure 4.5.2.2.5-1), such as the four river outlet works at
Reach 11 detention dikes.
• Stilling well (see figure 4.5.2.2.5-1), such as the river outlet works at
Rattlesnake Dam and Sugar Pine Dam.
• Plunge pool (see figure 4.5.2.2.5-1), such as the river outlet works at Crystal
Dam, Morrow Point Dam, and El Vado Dam.
Spillway chute
Outlet works exit portal
Table 4.5.2.3-1. Considerations for Selecting Outlet Works Type and Size
determining if total risks are acceptable for the assumed IDF; and if not, repeating
the previous steps until the total risks are acceptable. Additionally, the outlet
works type and size must meet any other required uses such as diversion releases
during construction, irrigation releases, power releases, and reservoir evacuation.
The previously noted activity is outlined in table 4.5.2.4-1.
Table 4.5.2.4-1. Procedure for Selecting Outlet Works Type and Size
Step 1 Determine several combinations of outlet works releases (in combination
(Discharge- with other hydraulic structure releases, if appropriate) and reservoir normal
Storage storage and flood surcharge storage (if applicable) required to meet all uses,
Balance) such as diversion during construction, irrigation, M&I, power generation,
reservoir evacuation, and, in some cases, help safely accommodate floods
up to the IDF. Note: It may be necessary to consider that the downstream
safe channel capacity may be exceeded during flood events and reservoir
evacuation.
Step 2 Identify preliminary outlet works configuration and hydraulic control
(Configuration arrangement that will meet the release requirements and any downstream
and Hydraulic release restrictions in combination with other hydraulic structures (if
Control appropriate), and reservoir normal and flood storage requirements. This step
Arrangement) may involve hydraulic analysis and design (discharge capacity estimates,
flood routings, reservoir evacuation, water surface profiles, etc.), along with
some preliminary structural and foundation analysis and design.
Step 3 Lay out and evaluate the preliminary outlet works alternatives to verify that
(Preliminary size and type will work for site conditions and meet project requirements.
Layout)
Step 4 (Viable Identify the preliminary outlet works that will meet the release requirements
Outlet Works) in combination with normal reservoir and flood storage requirements.
The outlet works type and size resulting from this procedure must be further
evaluated to determine if total risks are acceptable. Once it has been determined
that total risks are acceptable, nonrisk factors (such as cost) are evaluated to refine
the outlet works type and size. Final selection of the outlet works type and size will
be based on both risk and nonrisk factors. For more details concerning evaluating
both risk and nonrisk factors, see Table 4.3.2.2-1, “Procedure for Outlet Works
Design Using Quantitative Risk Analysis,” of this chapter.
4.5.3 Examples
Appendix A, “Example: Outlet Works Locations, Type, and Size,” of this chapter
provides additional details for locating, typing, and sizing outlet works. These
examples include:
(due to reservoir fluctuation) to maintain pipe flow conditions could exist during
normal operation. Also, during atypical operations such as drawing down
(emptying) the reservoir, insufficient hydraulic head to maintain pipe flow
conditions could exist for river, M&I, sluice, and power outlet works. In these
cases, orifice and/or crest control conditions could exist. Further details of these
hydraulic control conditions include those discussed below.
3
Q = CLH 2 (weir equation)
11
Subcritical flow conditions occur when the Froude number is less than unity with low
velocity flow described as tranquil and streaming [26].
12
Froude number is defined as the ratio of inertial forces to gravity forces or average flow
velocity (V) divided by the square root of the product of gravity (g) and hydraulic depth (D),
which is typically the wetted area (A) divided by the top width (T) of the water surface [26].
13
Specific energy is defined as energy per pound of water measured from the channel bottom
or the sum of flow depth (d) and velocity head (V2/2g) [26].
14
Supercritical flow conditions occur when the Froude number is greater than unity with high
velocity flow described as rapid, shooting, and torrential [26].
15
Bernoulli or energy equation is based on the total energy or head (H) being equal to the sum
of the head above a datum (z1-Eldaum), the flow depth (d), and the velocity head (V2/2g). With this
in mind, and applying the principle of conservation of energy (continuity), the Bernoulli equation
is defined as total head at point 1 (H1=z1+d1+V12/2g) equal to the total head at a downstream
point 2, plus the loss of head (hL) between point 1 and point 2 (H2=z2+d2+V22/2g+hL) [26].
16
Continuity equation is based on the total discharge (Q) being constant throughout and
discharge is the product of average velocity (V) and wetted area (A). Given this, the continuity
equation is defined as the product of average velocity (V1) and wetted area (A1) at point 1 equal to
the product of average velocity (V2) and wetted area (A2) at point 2 [26].
H2
Q2 = Q1 ⇒ Q2 = K P H 2 (form of Bernoulli equation)
H1
17
Table 4.6.1.5-3 appears later, in Section 4.6.1.5, “Discharge Capacity Design Procedures” in
this chapter.
Similar steps apply for estimating the discharge capacity of an outlet works when
the hydraulic control is orifice or pipe control. These steps are summarized in
tables 4.6.1.5-2 and 4.6.1.5-3.
As previously noted, more than one hydraulic control will typically come into
play during portions of the full range of RWSs that invoke outlet works releases.
A composite discharge capacity curve and/or table is developed which combines
discharge estimates from tables 4.6.1.5-1, 4.6.1.5-2, and 4.6.1.5-3. Discharge
curves illustrating multiple hydraulic controls for fully opened gates or valves
(100 percent opened) are presented in figure 4.6.1.5-1. Also, discharge curves
illustrating partial gate or valve openings (less than 100 percent opened) are
illustrated in the same figure.
Table 4.6.1.5-1. Procedure for Estimating Discharge Capacity of an Outlet Works for
Crest Control Conditions
Step 1 Assume a constant coefficient of discharge (C), crest length (L), and crest
(Initial elevation. Typical assumed (initial) C for a sharp crested weir or bellmouth
Assumptions) entrance is 3.30 and 2.62 for a broad crested weir such as a sill.
Step 3 Crest control conditions are typically a small part of an outlet works discharge
(Initial curve (lower portion of RWS range) and seldom come into play. If crest
Composite control is a factor, use step 2 estimates in combination with orifice and/or
Discharge pipe flow condition estimates to construct a combined discharge curve for the
Curve) entire range of RWSs (see tables 4.6.1.5-2 and 4.6.1.5-3).
Step 4 If the outlet works will pass flood events, route floods (hydrographs) to
(Initial Flood determine the maximum RWSs (see Section 4.6.2, “Flood Routing,” in this
Routings chapter for more details). Also, the outlet works will typically be key in
and/or reservoir evacuation and first filling studies, which should be completed at
Evacuation) this time (see Section 4.6.3, “Reservoir Evacuation and First Filling,” in this
chapter for more details).
Step 5 If results from step 4 are sensitive (small changes in discharge estimates
(Refine associated with crest control conditions could appreciably change flood
Coefficient routing and/or reservoir evacuation and first filling results), refine coefficient
of Discharge) of discharge (C) by estimating variable C using hydraulic handbooks [27],
finite volume analysis (such as FLOW3D), or physical models. Also,
additional details can be found in Chapter 5, “Hydraulic Considerations for
Spillways and Outlet Works,” of this design standard.
Step 6 Re-estimate combined discharge curve (with orifice and/or pipe flow
(Revise Flood conditions estimates) for the entire range of RWSs (see tables 4.6.1.5-2 and
Routings 4.6.1.5-3). Re-route floods and re-evaluate reservoir evacuation and first
and/or filling (see Section 4.6.3, “Reservoir Evacuation and First Filling,” in this
Evacuation) chapter for more details).
Similar steps for estimating the discharge capacity of an outlet works, where the
hydraulic control is orifice or pipe control, applies and are summarized in the
following tables:
Table 4.6.1.5-2. Procedure for Estimating Discharge Capacity of an Outlet Works for
Orifice Control Conditions
Step 1 Assume a constant coefficient of discharge (C), area of orifice opening (A),
(Initial and centerline elevation of orifice opening. Typical assumed (initial) C for an
Assumptions) orifice is 0.60 for vertical or horizontal wall entrance conditions and
0.9 for bellmouth entrance conditions (refined C from step 5 will typically be
between 0.60 to 0.98), depending on the application (such as radial or
wheel-mounted gate associated with a short tube; vertical or horizontal wall
with or without a bellmouth entrance.
Step 2 Compute an initial discharge capacity (curve and/or table), where:
(Initial
Discharge Q = CA 2gH a (orifice equation)
Curve)
Table 4.6.1.5-3. Procedure for Estimating Discharge Capacity of an Outlet Works for
Pipe Control Conditions
Step 1 (Initial Assume pressure flow conditions and estimate head losses (hL) between the
Assumptions) reservoir and downstream river channel for an assumed discharge (Q1).
Additional details about typical head losses can be found in Design of Small
Dams [5] and Chapter 5, “Hydraulic Considerations for Spillways and Outlet
Works” of this design standard.
Step 2 (Initial Compute total head (H1) for assumed discharge (Q1) and controls
Discharge (gates/valves) are fully opened, where:
Curve)
H1 = hV 1 + hL1
H2
Q2 = Q1 (form of Bernoulli equation)
H1
Where H2 is the total head between assumed RWS elevations (zRWS) and
downstream reference elevations (zDS).
zDS could vary with discharge, so some iteration may be needed to estimate
the discharge (Q2) for a given total head (H2) (i.e., tailwater surface for
500 ft3/s versus 1,000 ft3/s could be very different). Also, a key factor in
estimating the discharge capacity of pressure flow conditions is estimating
the head losses (hL).
Step 3 (Initial Since pipe control conditions are typically the majority of an outlet works
Composite discharge curve (applies to most of the RWS range) and will come into play
Discharge on a regular basis, care must be taken in developing the step 2 estimate,
Curve) which is in combination with crest and/or pipe flow conditions estimates, to
construct a combined discharge curve for the entire range of RWS (see
tables 4.6.1.5-1 and 4.6.1.5-3).
Step 4 (Initial If the outlet works will pass flood events, route floods (hydrographs) to
Flood determine the maximum RWS (see Section 4.6.2, “Flood Routing,” in this
Routings chapter for more details). Also, the outlet works will typically be key in
and/or reservoir evacuation and first filling studies, which should be completed at
Evacuation) this time (see Section 4.6.3, “Reservoir Evacuation and First Filling,” in this
chapter for more details).
Table 4.6.1.5-3. Procedure for Estimating Discharge Capacity of an Outlet Works for
Pipe Control Conditions
Step 5 (Refine If results from step 4 are sensitive (small changes in discharge estimates
Coefficient of associated with pipe control conditions could appreciably change flood
Discharge) routing and/or reservoir evacuation and first filling results), refine total head
estimates (H1) by employing finite volume analysis (such as FLOW3D) or
physical models. Also, additional details can be found in Chapter 5,
“Hydraulic Considerations for Spillways and Outlet Works,” of this design
standard.
Step 6 Re-estimate combined discharge curve (with crest and/or orifice flow
(Revise Flood conditions estimates) for the entire range of RWS (see tables 4.6.1.5-1 and
Routings 4.6.1.5-2). Re-route floods and re-evaluate reservoir evacuation and first
and/or filling studies (see Section 4.6.3, “Reservoir Evacuation and First Filling,” in
Evacuation) this chapter for more details).
For existing outlet works that are not part of Reclamation’s inventory, discharge
capacity information may not always be available. If this is the case, estimates
will be developed using either analytical methods or physical models. General
procedures for evaluating and estimating the discharge capacity have been
previously noted. Details on evaluating and estimating the discharge capacity are
further addressed in Chapter 5, “Hydraulic Considerations for Spillways and
Outlet Works,” of this design standard.
General procedures for evaluating and estimating the discharge capacity are
previously noted. Details on evaluating and estimating the discharge capacity are
further addressed in Chapter 5, “Hydraulic Considerations for Spillways and
Outlet Works” of this design standard.
18
Prismoidal equation - ∆VOL=(∆H/6)x(A1+A2+4xAM), where: ∆VOL is incremental storage
(acre-feet); ∆H is depth between two RWS elevations (feet); A1 and A2 are the reservoir surface
areas which bound the incremental depth (acres); and AM is the reservoir surface area associated
with the midpoint RWS within the incremental depth (acres). Note: The average end area method
for estimating volume, ∆VOL=(∆H/2)x(A1+A2), should only be used when a prismoid varies in
only one direction (like a wedge). If the prismoid varies in two or three directions (such as a
pyramid), the average end area method will either underestimate or overestimate the correct
volume and should not be used (an example of this is a truncated pyramid shape or frustum that
defines splitter walls in a segmented fuseplug spillway control structure – the walls slope in two
directions).
• For reservoirs without flood control (refer to the SOP for any specific
requirements for an existing dam). If not noted in the SOP for an existing
dam or if dealing with a new dam, the maximum starting RWS will usually be
the maximum normal conditions, typically the top of active conservation.
Please note that although the maximum normal RWS is typically assumed for
design purposes, a range of starting RWS will need to be evaluated when
dealing with quantitative risk analysis.
• For reservoirs with flood control (again, refer to the SOP for any specific
requirements for an existing dam). If not noted in the SOP for an existing
dam or if dealing with a new dam, the maximum flood control reservation
RWS (RWS typically less than the maximum normal conditions, which
provides additional flood storage space in the reservoir) will be used as
a minimum, and the maximum normal conditions (the top of active
conservation and/or top of joint use) will be used as a maximum. As
previously noted, a range of starting RWS will need to be evaluated for
quantitative risk analysis.
Reservoir evacuation and first filling studies use similar steps as previously noted
for flood routing. The following sections summarize key considerations for
preparing reservoir evacuation and/or first filling studies.
19
As an example, in 1967, a potential internal erosion failure of Reclamation’s Fontenelle Dam
(embankment) was averted by the rapid lowering (evacuation) of the reservoir by the outlet works.
• Other RWS elevations. Some RWS other than the top of joint use
capacity or the top of active conservation capacity can be considered if
current reservoir operations (for an existing dam) or planned reservoir
operations (for a new dam) indicate that another RWS is more appropriate.
Several examples include the following:
For first filling studies, the starting RWS will vary, depending on the site-specific
conditions. Some of the considerations will include:
• Existing dams. First filling conditions will exist for RWSs that exceed the
maximum historical RWS. Filling rates will be unique for a given dam and
may vary from lower to upper reservoir elevation ranges. A normal or
common rate might be 1 foot per day (ft/d), with ranges of less than 1 to
3 ft/d for embankment dams. A normal or common rate of 10 ft/d is not
excessive for concrete dams on competent rock foundations. Also,
intermediate “holds” on (or stoppage of) reservoir filling may be
incorporated into the first filling requirements. These “holds” provide
time windows to monitor dam conditions and, if needed, revise filling rates.
In particular, ample time must be provided to issue, and for the public to
heed, warnings in the event that problems develop. See Appendix C, “First
Filling Guidelines,” for more details.
• New and modified dams. First filling conditions will be established prior
to completing construction. As noted for existing dams, filling rates will
be unique for a given dam and may vary from lower to upper reservoir
elevation ranges. The filling rates for new or modified dams would be
similar to the rates for existing dams, along with appropriate “holds.” See
Appendix C for more details.
4.6.3.3 Hydrology
Reservoir inflows for the period of evacuation or first filling are based on
streamflow records for the reservoir (existing) or for a given dam site (new).
o Obtain mean monthly inflows (ft3/s) for the site. Sources for mean
monthly inflows include the U.S. Geological Survey’s (USGS)
Surface-Water Data for the Nation and historic reservoir operations
data.
o After the evacuation time for the selected initial RWS has been
determined, a parametric assessment can be made to determine how
sensitive the evacuation time versus RWS elevation is for extended
inflow hydrographs. This assessment is done by varying the initial
RWS and varying the starting month of the hydrograph. Earlier
starting months will require adding 1 month of average inflows at the
beginning of the hydrograph. Later starting months may require
adding 1 month of average inflows at the end of the hydrograph. If
similar evacuation times for associated RWSs are achieved, no further
action is needed; however, if there are significant increases in the
evacuation time required to reach target RWSs, further evaluation may
be warranted to assess what impacts (if any) may result from the
increased evacuation times.
o Example:
• First filling. The inflow will be the combination of base flow (mean monthly
streamflows for the anticipated filling period – see “Reservoir Evacuation”
bullet, above, for details) and a frequency flood. The frequency flood will be
selected so that total risks during first filling are at acceptable levels. The
process for selecting the frequency flood for first filling is very similar to the
process for selecting construction diversion floods. For more information, see
Chapter 2, “Hydrologic Considerations,” of this design standard. If there are
no risk considerations, the minimum frequency flood can be based on five
times the length of the filling period with a minimum return period of 5 years.
As an example, a large reservoir requiring 5 years to fill might require outlet
works sized to pass the 25-year flood, in addition to the mean inflow.
Risk is evaluated in more general terms for significant and low hazard dams. In
these cases, risk is a general subjective representation of the likelihood of the
occurrence of adverse events. Table 4.6.3.4-1 provides considerations to assist in
estimating the risk as low, significant, or high for significant and low hazard dams.
Defining significant risk is subjective without the benefit of a risk analysis. The
factors in table 4.6.3.4-1 should be considered, and if there are not compelling
factors in either the higher risk or lower risk set of factors, a significant risk
categorization may be appropriate.
Table 4.6.3.4-1. Reservoir Evacuation Risk Considerations for Significant and Low
Hazard Dams
Hydrologic Factors
Higher Risk Factors Lower Risk Factors
• High possibility of hurricanes or flash • Uncontrolled spillway
floods • Low ratio of flood to storage
• Gated spillway volumes in the reservoir
• High ratio of flood to storage volumes
in the reservoir
Geologic/Geotechnical Factors
Higher Risk Factors Lower Risk Factors
• High seismicity at site • Low seismicity at site
• Active faults in or near a dam • No active faults in or near dam
foundation foundation
• Possibility of foundation • Massive competent rock
displacement during a major foundation
earthquake • Good defensive design measures
• High potential for rock solutioning against internal erosion.
• High potential for foundation
liquefaction
• High potential for internal erosion
Structural Factors
Higher Risk Factors Lower Risk Factors
• Severe deterioration of structural • Concrete structures in good
members condition
Operating Factors
Higher Risk Factors Lower Risk Factors
• Remote site and dam visited • Well trained and experienced
infrequently operating personnel
• Reliable backup power
The downstream hazard classifications of low, significant, and high are based on
the probable loss of human life and the impacts on economic, environmental, and
lifeline consequences20 in the event of a dam failure and uncontrolled release of
the reservoir. The downstream hazard classification levels build on each other
(i.e., the higher order classification levels add to the list of consequences for the
lower classification levels) [30]. For more details about the downstream hazard
classifications, see Chapter 2, “Hydrologic Considerations,” of this design
standard.
20
Lifeline consequences include loss of communication and power, water and sewer services,
and food supply.
• A RWS which is less than 50 percent of the hydraulic height21 of the dam
Table 4.6.3.5-1. Reservoir Evacuation Guidelines for Storage and/or Multipurpose Dams, Days
Signif-
High icant Signif- Low
High Hazard, High Signif- Hazard, icant Low Hazard, Low
Hazard, Signif- Hazard, icant Signif- Hazard, Hazard, Signif- Hazard,
Evacuation High icant Low Hazard, icant Low High icant Low
Stage Risk Risk Risk High Risk Risk Risk Risk Risk Risk
75% height1 10-20 20-30 30-40 20-30 30-40 40-50 40-50 50-60 60-90
50% height1 30-40 40-50 50-60 40-50 50-60 60-70 60-70 70-90 90-120
10% storage2 40-50 50-60 60-70 50-60 60-70 70-80 70-80 80-120 120-160
25% height1 60-80 70-90 80-100 70-90 80-100 90-110 90-110 100-160 150-220
1 Height is hydraulic height, which is always measured from the streambed to the maximum controllable RWS (typically,
top of active conservation or top of joint use).
2 Reservoir storage between the top of dead storage and the initial (normal) RWS. This note is intended to resolve a
conflict found in Assistant Commissioner – Engineering and Research (ACER) Technical Memorandum No. 3, “Criteria
and Guidelines for Evacuating Storage Reservoirs and Sizing Low-Level Outlet Works” [28], which indicates dead storage
should not be considered (table 1 in reference) and also indicates storage between the original streambed and the initial
RWS should be used (table 4 in the reference).
21
Hydraulic height is defined as the difference between the lowest point in the original
streambed at the dam axis or centerline and the maximum controllable RWS (typically top of joint
use or top of active conservation).
When evaluating evacuation capacity at a high hazard dam using the guidelines
outlined in table 4.6.3.5-1, consideration should also be given to the dominant
PFMs for the dam being considered. If the dominant PFMs are slow developing
PFMs (such as Internal Erosion PFMs, in which the embankment or foundation
materials being eroded are somewhat erosion resistant), lowering the reservoir
may be very influential in preventing this type of PFM from fully developing. If
the dominant PFMs are likely to develop rapidly (such as a PFM related to
liquefaction of foundation materials, leading to significant lowering of the dam
crest and overtopping of the lowered crest, resulting in a breach of the dam),
evacuation capability may have little impact on the ability to slow down or stop
the progression of the PFM. Consideration of the site-specific risks can provide
additional justification to either pursue improvement of evacuation capability or
to not take additional action.
o The rate of RWS rise during first filling period using the maximum
discharge capacity of the proposed hydraulic structures (outlet
works, spillways, power penstocks, etc.), which will be used to
control the reservoir.
o Estimates of the size and cost of the outlet works and other
hydraulic structures needed to meet the guidelines. If the cost
cannot be justified, alternative operational plans or other actions
may need to be considered.
o If first filling has not occurred, the rate of RWS rise during first
filling period using the maximum discharge capacity of the existing
hydraulic structures (outlet works, spillways, power penstocks, etc.),
which will be used to control the reservoir.
Estimate the modifications (size and cost) of the outlet works and other hydraulic
structures needed to meet the guidelines. Unless modifications can be
accomplished at relatively little expense, existing structures will typically not be
modified for the sole purpose of meeting reservoir evacuation and/or first filling
guidelines; however, when future modifications are proposed to the dam and/or
hydraulic structures with inadequate release capacities, the design shall consider
increased release capacities to the extent that it can be achieved at a reasonable
incremental cost increase.
4.6.4.1.1 Trashracks
With few exceptions, an intake structure will include trashracks, which are needed
to prevent debris from entering the intake structure with the flow, leading to
possible plugging, or at least diminished discharge capacity. Initial sizing is
based on a general consideration that the net surface area of the trashrack
(openings) should be sufficient to limit average flow velocities to 1 to 2 ft/s for
normal operations and 5 to 6 ft/s for flood or emergency operations. The size or
gross (surface) area of the trashracks can be estimated by multiplying the net area
by 1.25. For more details, see Chapter 5, “Hydraulic Considerations for
Spillways and Outlet Works,” of this design standard.
4.6.4.1.2 Entrances
To minimize head losses and cavitation potential, the entrance to an intake
structure should be streamlined to provide smooth, gradual changes in the flow.
A bellmouth (elliptical) entrance that conforms to, or slightly encroaches upon,
the free-jet profile (nappe-shape of an unsupported water jet) is the preferred
entrance shape [5].
• Square or rectangular entrance. The bellmouth shape for the top, bottom,
and side contractions can be approximated by:
x2 y2
1= + for horizontal entrance
D 2 (0.67 D) 2
22
Equivalent diameter is defined as four times the hydraulic radius (R) of the noncircular
shape. For more details, see Chapter 5, “Hydraulic Considerations for Spillways and Outlet
Works,” of this design standard.
4.6.4.2.1 Transitions
The entrance and exit transition shapes are important to evaluate in terms of
minimizing adverse hydraulic conditions.
1
tan =
U
1
tan =
2U
23
Cavitation is defined as the formation of bubbles or voids in low pressure zones within a
liquid (outlet works releases) due to flow surface irregularities and/or changes in flow surface
geometry. The bubbles or voids pass into downstream higher pressure zones, rapidly collapse, and
issue high pressure shock waves. If the collapsing bubbles or voids are near a flow surface, high
frequency impacts occur, which result in fatigue and erosion of flow surface materials [31].
Figure 4.6.4.2.2-2. Cavitation damage occurred during operation of sluiceways at Folsom Dam, California.
Root cause was determined to be inadequate aeration of flow immediately downstream of regulating gates.
Remedial action included aeration slots and increased air supply downstream of regulating gates.
p − pv
= (cavitation index equation)
V 2
2
24
Surface roughnesses or tolerances (TS) are defined by an offset (isolated abrupt surface
irregularities where the dimension of the irregularity perpendicular to the flow is large relative to
its dimension parallel with the flow) and slope (variations caused by surface irregularities where
the dimension parallel with the flow is large relative to the variation perpendicular to the flow)
[31].
• For existing and new outlet works conduits and tunnels that are
designed to remain in free flow conditions. The wetted area should
generally not exceed 75 percent of the total area of the conduit or tunnel at
the downstream end during maximum discharge [5]. Under this limitation,
air will be able to pass up the conduit or tunnel from the downstream end
and prevent the formation of subatmospheric pressure. Subatmospheric
pressure could lead to unstable flow conditions (such as slug-flow) and/or
pressurization of the conduit or tunnel. Also, upstream venting of the
conduit or tunnel has been and can be used to help prevent the formation of
subatmospheric pressure. However, it is not advisable to rely solely on
upstream venting and allowing the wetted area to exceed 75 percent of the
total downstream area of the conduit or tunnel. Finally, care should be
taken with the evaluation of the vertical and horizontal curvatures of the
conduit or tunnel profile and alignment to ensure that sealing does not occur
along some portion by surging, air bulking, or wave action.
• For new outlet works channels or chutes. In many cases, a chute is used
to transition flows from the downstream end of a conduit or tunnel to a
terminal structure or exit channel. In these cases, Reclamation uses an
empirical relationship for freeboard, which is a function of average flow
velocity (V) and depth of flow (d) [5]. This freeboard estimate is used to
establish the minimum chute wall height and is typically associated with the
design discharge, supercritical flow condition, and accounts for flow surface
roughness, wave action, air bulking, splash, and spray.
1
Where: FBC is the minimum freeboard above the water surface (ft).
V is the average flow velocity (ft/s).
d is the flow depth (ft).
• For existing outlet works channels or chutes. Releasing more than the
original design discharge may result in freeboard encroachment up to
overtopping the channel or chute, leading to adverse flow conditions and
damage or progressive failure of the conveyance features, and uncontrolled
release of part or the entire reservoir. To further evaluate this condition, air
entrainment and air bulking potential should be estimated [9].
2qV 2dV 2
r= r=
pF pF
Where:
r is the minimum radius of curvature (ft).
q is the unit discharge (ft3/s/ft).
V is the average velocity (ft/s).
d is the flow depth (ft).
pF is the normal dynamic pressure exerted on the flow
surface (lb/ft2).
The minimum radius (r) should not be less than 10d. When selecting the
radius of curvature (r), consider both the minimum value of 10d and the
resulting dynamic pressure (pF). The dynamic pressure must be included
in the structural and stability design of the conveyance feature (including
foundation considerations).
25
Concave is defined as inward curvature.
26
Convex is defined as outward curvature.
jet). The following vertical curve equation can be used to lay out the
flow surface. Also, when checking the vertical curve with the free jet
trajectory equation found in Section 4.6.4.4.3, “Trajectory of a Free Jet,”
in this chapter, use k = 1.5).
rslp
y= x 2 + G1 x + PC (vertical or parabolic curve)
2
To clarify the vertical curve equation, see figure 4.6.4.2.4-1. Also, the
procedure for sizing a vertical curve is:
6. If trajectory is flatter than the vertical curve, lengthen the curve and
re-estimate.
hydraulics in the form of cross waves and standing waves can result,
which could lead to elevated water surfaces and unsymmetrical flow
conditions. To minimize adverse hydraulics, spiral transition curves in
combination with simple (circular) curves should be used.
1.82VT
Ls = (upstream and downstream spiral length for unbanked curve)
gd
For an unbanked or banked flow surface, the radius of the simple curve,
in combination with the spiral transitions upstream and downstream of the
simple curve, should not be less than the estimate provided by the
following equation:
4V 2T
rmin = (minimum radius of simple curve)
gd
C SE V 2T
y = (total rise in water surface)
gr
27
Stagnation pressure refers to two conditions that can result in damage and/or failure of the
outlet works: (1) high velocity, high-pressure flows enter cracks or open joints in the outlet works
flow surface (such as a transition chute between the downstream portal of a conduit or tunnel and
a terminal structure), which results in uplift pressure that lifts (displaces) portions of the outlet
works conveyance feature; and (2) High velocity, high-pressure flows enter the foundation
through cracks or open joints in the outlet works flow surface, which results in internal erosion of
the foundation and loss of support of portions of the outlet works conveyance feature [34].
• Located between the intake structure and the terminal structure, such as a
gate chamber (hydraulic control arrangement 1 or 2); or
Type VI – Stilling
basin for pipe or open
channel outlets
Type VIII –
Stilling basin for
hollow-jet valve
Stilling well
Type IX – Baffled apron for
canal or spillway drops
d2 1 + 8F 2 − 1
=
d1 2
2qV 2dV 2
r= r=
pF pF
The minimum radius (r) should not be less than 5d. When selecting the radius of
curvature (r), consider both the minimum value of 5d and the resulting dynamic
pressure (pF). The dynamic pressure must be included in the structural and
stability design of the conveyance feature (including foundation considerations).
x2
y = x tan 0 −
4khv cos 2 0
x2 x2
y=− =
4khv 2Vb2
For a more detailed erosion potential evaluation, the SITES method28 is used,
which was developed by the U.S. Department of Agriculture.
YS = 1.90 H 0.225 q 0.54 cos S (Yildiz and Unzucek equation) [9, 39]
28
SITES method http://www.nrcs.usda.gov/technical/Eng/sites.html) is based on observed
behavior of soil and grass-lined spillways.
• For rock and soil channel materials, erosion potential can be initially
assessed by comparing erodibility index29 to stream power30 (see
figure 4.6.4.5-1). Rock erosion is governed primarily by the spacing and
orientation of the discontinuities, with the properties of the intact rock
being less important, except in very soft material. The concept of rock
mass index correlated with power, and how it relates to removing rock by
flowing water, is expressed as the erodibility index. The erodibility index
has been further correlated empirically to the erosive power of flowing
water, which is termed “stream power.” This correlates data used to
develop the stream power erodibility index relationship based on logistic
regression [41]. The governing equations for the stream power-erodibility
index method are noted below:
29
Erodibility index is the rock or soil mass properties index which characterizes the potential
removal due to flowing water. The erodibility index is a function of mass (intact) strength of the
rock or soil, mean block size of the rock or soil, interblock friction resistance, and the orientation
of the rock or soil feature relative to the flowing water.
30
Stream power is the rate of energy (power) dissipation, which is a function of flow depth,
flow velocity, and the energy grade line.
31
Refer to chapter D-1, “Erosion of Rock and Soil,” of Best Practices [9], for suggested values.
32
Ibid.
33
Ibid.
Figure 4.6.4.5-1. Erosion potential – erodibility index versus stream power [41].
W QZ
PS = (stream power equation for free fall jet)
A
Once erodibility indices (Kh) and stream power values (P) have been
estimated, they can be compared (plotted) on figure 4.6.4.5-1 to determine
the likelihood of erosion initiation. It should be noted that likelihood of
erosion initiating can be interpolated between lines noted on figure 4.6.4.5-1.
include conduits, gate chambers, and shafts which are embedded within an
embankment dam. This section does not apply to tunnel outlet works features
such as a tunnel conveyance feature and gate chamber control structure. For more
information about tunnel foundation considerations, see Chapter 4, “Tunnels,
Shafts, and Caverns,” of Design Standards No. 3 – Water Conveyance Facilities,
Fish Facilities, and Roads and Bridges [23].
Reclamation would not consider a foundation suitable for an outlet works if the
foundation modulus was less than 200 pounds per square inch per inch (lb/in2/in)
(elastic deformable foundation, typically associated with soft compressible soils).
Suitable foundation modulus ranges have been at least 200 lb/in2/in to
2,000 lb/in2/in or greater (very rigid foundation, typically associated with firm
formation or rock). A reasonable range of foundation moduli is used in a typical
design. This range can be based on field and laboratory test data, technical
references using field data, or assumptions based on experience and/or
observations. By using a range of foundation moduli, magnitudes, and locations
of maximum and minimum foundation stresses (moments and shears) acting on
an outlet works floor slab (such as an intake structure, chute, and/or terminal
structure) foundation stresses can be determined. For those features that are
embedded in an embankment dam (such as conduits and gate chambers or shafts),
estimated foundation displacement, due to dam and foundation settlement over
time, will typically be the key consideration for the subsurface features of an
outlet works. For the surface features of an outlet works, the critical locations of
maximum moments and shears include the slab-wall interfaces and the center of
the slab.
34
Foundation modulus is also referred to as the modulus (coefficient) of subgrade reaction.
While most rock foundations for an outlet works can be made acceptable with
some preparation, more care is needed in evaluating whether a soil foundation
for an outlet works can be made acceptable (see Chapter 6, “Structural
Considerations for Spillways and Outlet Works,” of this design standard). The
following guidelines are provided, based on the Unified Soil Classification
System (USCS) [44],35 and should be applied on a case-by-case basis:
o Seepage issues may exist for well to poorly graded gravels (GW,
GP) and well to poorly graded sands (SW and SP), which are
associated with high permeability.
o Erodibility issues may exist for silty gravel (GM), silty sand (SM),
and silts (ML), even at low gradients.
35
The USCS is a soil classification system used in engineering and geology to describe the
texture and grain size of a soil. The classification system can be applied to most unconsolidated
material and is represented by a two-letter symbol, where the first letter is the soil type (such as
G for gravel and C for clay), and the second letter is the gradation or plasticity (such as P for
poorly graded and L for low plasticity). Therefore, SW would be a well-graded sand, and
CH would be a clay of high plasticity.
4.7.2.1.1 Shaping
The foundation should be shaped so that a uniformly varying profile is obtained
that is free of sharp offsets or breaks [47].
o For openings with widths (W) of 2 inches or less, clean to a depth (D)
of three times the width of the opening and treat by filling with slush
grout (for more details, see Section 4.7.2.1.2, “Dental Treatment,” of
this chapter).
o For openings with widths (W) greater than 2 inches and up to 5 feet,
clean to a depth of three times the width of the opening or to a depth
where the opening (O) is 0.5 inch wide or less, but usually not to a
depth exceeding 5 feet, and treat by filling with dental concrete (for
more details, see Section 4.7.2.1.2, “Dental Treatment,” of this
chapter).
36
94-percent compaction by the vibratory hammer testing replaces 70- to 80-percent density by
relative density testing.
• Slush grout or joint mortar is a neat cement grout (for cracks less than
½ inch) or a sand-cement slurry (for cracks greater than ½ inch) that is
placed into foundation cracks. Cracks or joints are filled with grout, rather
than spreading grout on the surface (see figure 4.7.2.1.2-1). Slush grout
should be used to fill narrow surface cracks, not to cover areas of the
foundation. To ensure adequate penetration of the crack, the maximum
particle size in the slush grout mixture should be not greater than one-third
the crack width. The consistency of the slush grout mix may vary from
a very thin mix to mortar as required to penetrate the crack. The
water-cement ratio should be kept as low as possible to prevent shrinkage.
Preferably, the grout should be mixed with a mechanical or centrifugal
mixer, and the grout should be used within 30 minutes after mixing.
Block is removed
between fracture zone,
bedding plane, and
joints. Treatment to
further shape the
surface required dental
concrete.
rock surface are likely to crack and should be avoided by using a sufficient
thickness or limiting slab widths with joints. Feathering at the edges of
concrete slabs shall not be permitted. To eliminate feathering, the edges of
slabs shall be sloped no flatter than 45 degrees (see figure 4.7.2.1.2-3).
When fillets of dental concrete are placed against vertical or near vertical
surfaces, feathering on the edges shall not be permitted. Instead, a beveled
surface with a minimum thickness of 6 inches will be required at the edges
of the fillet (see figure 4.7.2.1.2-3).
4.7.2.1.3 Grouting
The principal objectives of grouting a rock foundation are to establish an effective
seepage barrier and to consolidate the foundation [45]. With the exception of rock
tunnel conveyance features, grouting is typically limited to the intake structure and
portion of the conveyance feature that crosses grouting zones associated with the dam
(such as a gate chamber or shaft). This section is only applicable to cement (not
chemical) grout. Two types of grouting associated with outlet works surface features
(control structures) are discussed below:
Two grouting applications, mostly associated with excavated tunnels in rock, are
discussed in the following paragraphs:
• Backfill grouting is used to fill any voids between a structural feature, such as
the outside limit of a reinforced concrete placement, and the excavated limits of
the surrounding rock foundation. Application of backfill grouting focuses on
areas where gravity and concrete shrinkage tend to create voids, such as near the
crown (top) of a tunnel liner. Backfill grouting should not occur until the
concrete feature (such as a tunnel liner) has achieved its design (compressive)
strength (such as 4,500 lb/in2 at 28 days). Low pressures are used, which are in
the range of 15 to 30 lb/in2, plus any water pressure (see figure 4.7.2.1.3-1 for
more details).
4.7.2.1.4 Cleanup
Foundation cleanup can be labor intensive and costly, but it must not be
neglected. Proper cleanup of a foundation before concrete placement increases
the likelihood that the contact area will meet design intent in terms of the
compressive and shear strength, along with permeability. Poor foundation
cleanup can result in reduced bonding, and compressive and shear strengths,
leading to weak zones and providing a permeable path for seepage [48]. To
ensure proper cleanup of a foundation, both cleaning and water removal need to
be fully addressed.
• Cleaning rock foundations includes barring and prying loose any drummy37
rock, using an air/water jet to remove as much loose material as possible,
and removing (by hand) loose material that an air/water jet misses.
Cleaning soil foundations should include removing loose or disturbed
materials missed by machine excavation that will not be suitable foundation
even after compaction (if needed) [48].
• Anchors. These features could include anchor bars, rock bolts, and
post-tensioned anchors and are usually associated with a rock foundation
(there are some limited applications using soil anchors or soil nails, but this
is the exception, not the rule, for stabilizing the outlet works and soil
foundation).
37
Drummy rock is associated with a foundation that has delaminated or separated layers or
blocks.
38
SSD condition is achieved when the foundation surface pores are saturated, and free surface
water and puddles have been removed from the surface of the foundation. This is the optimal time
to place new concrete on the foundation surface.
o Anchor bars. The most common anchor with the least tensile
capacity is the anchor bar, which is primarily used to stabilize outlet
works surface features, such as control structure, conveyance
feature, and terminal structure floors and, in some cases, walls (most
Reclamation outlet works surface features with rock foundations
include anchor bars as a design detail). Anchor bars are a passive
anchoring system designed to provide adequate factors of safety for
stability. The anchor bars are typically spaced in a 5- to 10-foot grid
pattern, which is governed by the floor or wall dimensions between
joints. Anchor bar sizes typically range from No. 8 to No. 11
reinforcing bars. Anchor bars are placed in drilled foundation holes
and cement grouted in place with a portion of the anchor bar equal
to embedment length extending out of the foundation (standard hook
length as noted by standard drawings 40-D-60003 and 40-D-60004
and/or the current American Concrete Institute [ACI] code if floor
or wall thickness is not sufficient to contain embedment length
without bending). This embedment length will be encased in the
reinforced concrete floor or wall (see figure 4.7.2.1.5-1 for more
details).
o Rock bolts. The grouted rock bolt is a less frequently used anchor
with more tensile capacity than the anchor bar. Rock bolts are
extensively used to stabilize outlet works excavated surfaces (such
as Reclamation’s Ridges Basin Dam outlet works). On occasion,
grouted rock bolts are also used to stabilize steep rock excavation in
outlet works intake structures, chutes, and terminal structures. Rock
bolts provide active compressive forces within the rock mass, but
they are generally treated as passive anchors within the concrete.
Spacing and size of rock bolts are based on site-specific
analysis/design results (see figure 4.7.2.1.5-2 for more details).
Anchor bars
Profile view of rock slope excavation and rock bolts layout at the downstream outlet
works portal.
Control house
containing
regulating
gates.
Rock bolts
securing wire
mesh on outlet
works
downstream portal
excavated slope.
Constructing new
multipurpose river
outlet works.
Cutoffs. These features could include reinforced concrete keys, secant piles, and
soil cement, or RCC diaphragm walls, and they are associated with both rock and
soil foundations. Along with addressing stability needs, cutoffs could affect
seepage potential. The most common cutoff is the reinforced concrete key, which
is primarily used to reduce seepage and/or increase stability to the outlet works
surface features such as chute and terminal structure floors. For more details, see
Chapter 3, “General Spillway Design Considerations,” of this design standard.
• Develop procedures to be used when inspection and approval are made onsite by
the designer of record, geologist, and field personnel.
For more details, see Chapter 6, “Structural Considerations for Spillways and
Outlet Works,” of this design standard.
• Critical foundation areas are typically associated with significant loading and
settlement/deformation potential, significant seepage potential, and/or tied to
PFMs. Typical outlet works features associated with critical foundation areas
include intake structures, conveyance features, and terminal structures.
Noncritical foundation areas would be the remainder of the outlet works
foundation areas not identified as critical.
• Critical foundation areas may also include areas that have not had an initial
inspection or areas that previously have been inspected and approved but are
now exhibiting differing foundation conditions than at the time of previous
approval. Noncritical foundation areas are typically areas exhibiting similar
conditions to those that have already been inspected and approved.
For critical areas, an onsite foundation inspection and approval should be planned
and involve the designer of record and geologist. For noncritical areas, an onsite
inspection and approval process will typically be carried out by the field personnel,
who must be aware of, and able to identify, dissimilar, irregular, or unusual
conditions that would require additional followup and evaluation (such as the same
level of onsite inspection and approval required for critical foundation areas). For
more details, see Chapter 6, “Structural Considerations for Spillways and Outlet
Works,” of this design standard.
4.7.2.2.3 Documentation
A DM will be prepared for each foundation inspection. A draft DM should be
prepared by the designer of record before the foundation inspection and approval,
when the designer of record is directly involved (onsite). A draft DM should be
prepared by field personnel before the foundation inspection and approval, when
the designer of record is not directly involved (telephone approval). This draft DM
should be provided to the designer of record prior to the telephone approval. With
few exceptions, the DM for both cases should be finalized and signed within
7 working days following the foundation inspection. However, it is recognized that
there will be circumstances when the DM cannot be finalized within this time
period. When this occurs, the designer of record will coordinate with other
involved parties to identify a timely and mutually agreed to completion date. See
Chapter 6, “Structural Considerations for Spillways and Outlet Works,” of this
design standard for more details on the contents of a DM and an example of a DM.
4.7.3.1 Drainage
Drains beneath and/or adjacent to appurtenant structures should be provided to
control excessive water pressure, which might lead to instability, including failure
of the outlet works feature or its foundation. Even a minor amount of ground water
can result in structural damage if it is not drained freely and is allowed to build up
pressure, or if it can cause frost heave during freezing temperatures. Historically, it
has been Reclamation’s practice to design appurtenant structures to withstand part
or all of the anticipated water pressure (i.e., assuming drains are not functioning or
are only partially effective). It has been (and is considered prudent) engineering
practice to provide drainage to critical appurtenant structures (i.e., an appurtenant
structure is considered critical if increased risk to the dam and/or downstream
consequences could result from an inability to operate and/or failure). As cited in
detail in Frost Action in Soil Foundations and Control of Surface Structure Heaving
Report [51] and Drainage for Dams and Associated Structures [52], the following
considerations should be included:
• For outlet works surface features (such as chute conveyance features and
terminal structures), drainage systems are typically laid out in a grid pattern
with spacing of the grid in both the longitudinal (upstream-downstream) and
transverse (lateral or cross-canyon) direction, and they are influenced by
expected flow and loss of drainage efficiency over time. Typically,
transverse drain spacing is the same as the floor slab joint spacing.
Longitudinal collector drains can be located at the outside edges when the
outlet works feature (such as a chute) is less than 30 feet wide. When the
outlet works feature is 30 feet wide or greater, intermediate longitudinal
collector drains spaced between the edge longitudinal collector drains
should be considered [52].
• For outlet works subsurface features (such as conduit and tunnel conveyance
features), the following should be considered:
• For outlet works tunnel conveyance features, drainage and/or weep holes are
often provided in nonpressurized (free flow) tunnels to relieve external
pressure caused by seepage along the outside of the tunnel lining. Weep holes
typically extend through the lining and just into the surrounding foundation.
Their main purpose is to reduce the external hydrostatic pressure on the tunnel
lining. Drainage holes extend further into the foundation to provide
additional drainage of the foundation surrounding the tunnel. Drainage and
weep holes should normally be located above the anticipated maximum water
surface in the tunnel. For a nonpressurized tunnel conveying a pressurized
pipe, drainage and weep holes can be located anywhere above the tunnel floor
(see figure 4.7.3.1-2). The drainage holes are commonly spaced at about
20-foot centers in the upstream-downstream direction, at intermediate
locations between the ring grout holes (for more details, see Section 4.7.2.1.3,
“Grouting,” in this chapter). Drainage and weep holes are typically located
using embedded pipe inserts through the concrete liner and are drilled after
the concrete has set. To avoid cutting the reinforcing bars, drilling holes
directly through the concrete should be prohibited. Also, holes should not be
drilled until backfill and ring grouting have been completed at least 150 feet
from the holes.
• For outlet works tunnel conveyance features, drainage holes may be needed
around the downstream tunnel portal to relieve external pressure caused by
ground water conditions.
Flow
4.7.3.2 Insulation
Considerable damage and/or failure can result from freezing foundations and
adjacent materials. Unheated appurtenant structure surfaces in contact with
frost-susceptible backfill or foundation exposed to water are subject to frost
penetration, ice lenses, and subsequent loading (frost heave) that can be
significant. For outlet works, insulation needs would typically be limited to
exposed (surface) features, such as chute conveyance features and terminal
structures. To address this concern, insulation requirements are employed
to protect drainage systems associated with concrete slabs and walls.
Typical insulation materials include rigid polystyrene insulating materials. For
more details, see Chapter 3, “General Spillway Design Considerations,” of this
design standard. Also, refer to Frost Action in Soil Foundations and Control of
Surface Structure Heaving [51] and Drainage for Dams and Associated
Structures [52].
This section includes references to ACI Codes 318 and 350, along with
Reclamation standard drawings based on the codes. As new versions of the
design codes are issued, Reclamation reviews the codes and revises or replaces
the applicable standard drawings (40-D-60003 and 40-D-60004). After the
revisions to the standard drawings are approved, Reclamation issues a
memorandum formally adopting the codes for use in future designs. Designers
are responsible for using the current adopted versions of the design codes.
The more typical loading conditions discussed below will address most outlet
works designs. However, there could be unique loading conditions associated
with a given site and/or operations of an outlet works, which should be included
with these more typical loading conditions:
Of note is the current industry practice of grinding cement much finer than
in the past, which increases the potential for higher concrete temperatures,
along with increased and/or more rapid strength gains during the curing
process. Because of this practice, it is very important to fully evaluate and
develop concrete mix designs that will meet the design intent, along with
actions needed to accommodate high temperatures during the curing process
and associated cracking potential. Finally, it should be noted that current
(new) concrete materials are not necessarily compatible with older
(existing) concrete, and care must be taken when designing modifications to
existing concrete structures.
• Uplift loads. The normal uplift load (in the foundation) and/or external
hydrostatic pressure are associated with the phreatic line,39 which varies
between the maximum normal RWS (either the top of active conservation
or the top of joint use storage, whichever is higher) and the associated
minimum tailwater surface expected to occur with the RWS. The
maximum uplift load and/or external hydrostatic pressure are associated
with the phreatic line, which varies between the maximum flood-induced
RWS and the minimum tailwater surface [47]. An exception to assuming
minimum tailwater conditions during a flood event would be using a
hydraulic jump stilling basin that has the critical location at the upstream
end of the stilling basin. This location is associated with minimum flow
depth (d1) before the hydraulic jump and the uplift equal to the full tailwater
depth (equal to or greater than d2) after the hydraulic jump. Flow-net
analysis may be needed to estimate uplift loads. For usual, unusual, and
extreme loading combinations associated with stability evaluation, see
Section 4.8.3, “Stability Design,” in this chapter. For structural design
methods, see Section 4.8.4, “Reinforced Concrete Design,” in this chapter.
39
Phreatic line is the free surface of water seeping at atmospheric pressure through soil or rock.
• Dead loads. The dead load is equal to the weight of the outlet works
concrete and any mechanical features. If no site-specific data are available,
the unit weight of concrete (γc) can be assumed to equal 150 lb/ft3. Also,
when applicable, the dead load will include earthfill (soil) and water loads.
If no site-specific data are available, the unit weight of 120 lb/ft3 for
pervious backfill, 130 lb/ft3 for embankment material (dry soil), and
135 lb/ft3 for saturated soil can be used as default values.
• Ice loads. The ice load (in the reservoir or tailwater) is based on
site-specific data. If site-specific data are not available, procedures found in
the Report of the Task Committee on Design Criteria for Concrete
Retaining Walls [55] can be used to estimate ice loads. A default acceptable
estimate of ice load is 10,000 pounds per linear foot (lb/lf) of contact
between the ice and structure for an assumed depth of 2 feet or more when
basic data are not available [47]. Ice loads due to the freezing of standing
water are typically limited to outlet works features exposed to the reservoir
or tailwater. Ice loads (in the form of dead weight) can also be caused by
ice accumulation on a structure from operations or seepage during freezing
conditions. Depending on site-specific conditions, several feet of ice can
form on a structure. The potential for ice accumulation may affect the type
of gate or valve and/or the type of energy dissipation structure selected. For
example, a free discharging outlet works may produce a lot of spray that can
freeze and accumulate on the structure, compared to a submerged discharge
into a stilling well. In addition to designing the concrete structures for ice
loads, ice loads can also affect the design and operation of outlet works
gates or valves. An ice-prevention system may be used to keep the outlet
works operational during winter conditions; however, these systems should
not be relied on to eliminate ice loads.
40
Free-draining fill will typically be pervious backfill, which is similar to embankment zones
of sands and gravels. Pervious backfill consists of selected materials that are reasonably well
graded to 3-inch minus when adjacent to structures and 5- to 6-inch maximum size (except with
occasional fragments larger than 5 to 6 inches) when not adjacent to structures. Also, pervious
backfill shall not contain more than 5 percent fines (material passing the standard No. 200 sieve).
• Silt loads. Silt loads could be a factor for outlet works. Situations could
occur where silt accumulates adjacent to a submerged intake structure. If no
site-specific data are available, an equivalent fluid horizontal pressure of
85 lb/ft2/ft and a vertical pressure of 120 lb/ft2/ft can be used [47]. Note that
the pressure magnitude varies with depth, and the values include the effects
of water within the silt.
• Earthfill loads. For lateral loads, both active and at-rest conditions may
apply, or, depending on direction of movement, passive conditions may
apply. In general, for relatively thin walls, such as those associated with a
chute conveyance feature where adjacent fill has not been compacted, there
may be sufficient deflection that the active soil wedge will form. However,
for more rigid walls or features, such as those associated with a control
structure, conduit, and terminal structure, and/or where adjacent fill has
been compacted, at-rest lateral loading should be considered. As a general
guideline, minimum movement of the wall at the top of fill is related to
various design pressures and summarized by the following bullets [55]:
Note that once walls are deflected, they will remain deflected unless the
walls can overcome passive pressure.
These initial assumed seismic loading conditions may or may not be adequate to
reduce or maintain total risks at acceptable levels. Using the process outlined in
Table 4.3.2.2-1, “Procedure for Outlet Works Design Using Quantitative Risk
Analysis Methodology,” in this chapter, more remote seismic return periods may
be needed.
To determine the appropriate seismic loads for an outlet works, identification and
evaluation of seismic-induced credible PFMs are undertaken. For more details,
see appendix B, which contains a list of typical PFMs for outlet works. If there
are seismic-induced credible PFMs, the design load is determined through the
process outlined in table 4.3.2.2-1. This process begins with assuming initial
design loading conditions.
Analytical tools used to estimate the response of the structure to the earthquake
loads involve pseudo-static and dynamic methods. These include:
41
A noncritical feature is one that could become damaged or fail without leading to damage
and/or failure of the dam and without inhibiting outlet works releases to protect the dam [57].
42
A critical feature is one in which damage or failure could lead to damage and/or failure of the
dam and/or other appurtenant features. Failure may result in uncontrolled releases of the reservoir
and/or generate unacceptable downstream hazards. Additionally, failure could also result in an
inoperable structure that is unable to make releases to protect the dam against failure [57].
43
Soil angle of internal friction for a given soil is the angle determined from a Mohr’s Circle of
the shear stress and normal effective stresses at which shear failure occurs.
44
Seismic inertial angle is a function of the horizontal and vertical acceleration coefficients
typically expressed as the arc-tangent of the horizontal acceleration coefficient over one minus the
vertical acceleration coefficient.
For more details about applying the M-O method, see Chapter E-7,
“Seismic Evaluation of Retaining Walls,” in Best Practices [9] and
Chapter 6, “Structural Design Considerations for Spillways and
Outlet Works,” of this design standard.
45
Ice loads would be included if present for a significant part of the winter. Ice loads would
not be included if limited to days to several weeks.
SFOVERTURNIN G =
M RESISTING
M OVERTURNIN G
CA + ( N + U ) tan
SFSLIDING =
V
Where: SFSLIDING is the safety factor (see Table 3.8.3-1,
“Minimum Safety Factors”).
C is the cohesion at the interface between the structure and
foundation (lb/ft2).
A is the contact area of the interface between the structure
and foundation (ft2).
∑N is the sum of the normal forces acting on the interface
between the structure and foundation (lb).
∑U is the sum of the uplift forces acting on the interface
between the structure and foundation (designated as
negative values) (lb).
PALLOWABLE
SFBEARING =
PCALCULATED
entering the stilling basin (upstream of the hydraulic jump), and the
conjugate depth of flow (d2) exiting the stilling basin (downstream of the
hydraulic jump). Of note, safety factors for floatation are typically
calculated assuming that drains are not functioning and anchor bars are not
considered. The governing equation is:
SFFLOATATION =
L
U
Where: SFFLOATATION is the computed safety factor that
must be greater than the required minimum safety
factor (see Table 4.8.3.2-1, “Minimum Safety
Factors”).
∑L is the sum of (total) vertical forces acting on the
interface between the structure and foundation (lb).
∑U is the sum of the uplift forces acting on the interface
between the structure and foundation (lb).
Minimum safety factors have been established and are associated with loading
combinations (see Section 4.8.3.1, “Loading Combinations” in this chapter).
Note that higher safety factors for both new and existing outlet works may be
required to meet Reclamation’s quantitative risk analysis guidelines. The safety
factors are summarized in table 4.8.3.2-1.
Again, it is stressed that these are minimum (default) safety factors that may need
to be increased to achieve acceptable risk levels associated with Table 4.3.2.2-1,
“Procedures for Outlet Works Design Using Quantitative Risk Analysis
Methodology.”
46
For the Alternate Design Method, a structural element is designed so that stresses from
service loads do not exceed allowable values. Stresses computed by this method will be within the
elastic range, and straight-line variation between stress and strain is used. As of 2002, this method
has been eliminated from the ACI building codes.
47
For the Strength Design Method, the service loads are increased by load factors to obtain the
ultimate design load. The structural element is then designed to provide the desired ultimate
design strength. The method takes into account the nonlinear stress-strain behavior of concrete.
The design strength provided by a member in terms of flexure, axial load, shear,
and torsion is taken as the nominal strength determined in accordance with the
requirements and assumptions of ACI 318, multiplied by the appropriate strength
reduction factors (φ) presented in the same code [54]. This is expressed as:
4.8.4.2 Loads
The loads that are generally considered for designing outlet works structures may
include, but are not limited to:
• Permanent loads:
• Transient loads:
o E = Earthquake loads
o S = Snow/ice loads
o L = Live loads
o T = Temperature loads
o W = Wind loads
For more information about loads, see Section 4.8.1, “Loading Conditions,” in
this chapter.
and the variation that might be expected in the load during the lifetime of the
structure. Load factors also account for the variability in the structural analysis
used to compute moments and shears.
U = 1.4 (D+F)
ACI 350 [53] uses an environmental durability factor (Sd) to reduce the effective
stress and limit the extent and width of concrete cracks to provide additional
durability throughout the design life of the structure. The value of Sd varies with
individual load factors and with the applicable strength reduction factors. The
required strength U listed in section 4.8.4.4 is multiplied by Sd.
• Compressive strength at 28 days (fc’) = 4,500 lb/in2 (fc’ is based on ACI 318
[54] or 350 [53] exposure category F1, F2, and F3, where concrete is
exposed to moisture and cycles of freezing and thawing).
• Shear strength:
Also, all reinforcing bars will have a yield strength (fy) of 60,000 lb/in2.
Furthermore, with few exceptions, using corrosion protection,48 such as
epoxy-coated reinforcing bars, is not standard practice.
48
Adequate corrosion protection can typically be achieved by encasing the reinforcing bars in
concrete. Additional corrosion protection, such as cathodic protection or epoxy-coated reinforcing
bars, seldom has been considered given any additional benefits versus cost.
time, and potential variation in reinforcing steel properties. The results of this
parametric evaluation would be incorporated into the overall modification design
of the outlet works.
4.8.5 Reinforcement
The sizing and layout of reinforcement is an important design activity, and the
level of effort will be influenced by the approach used to portray reinforcement.
One of two reinforced structural specifications drawing formats will apply [61]:
4.8.6.1 Joints
Identifying and locating joints for modified and new reinforced concrete outlet
works are important design considerations. Particularly for flow surfaces, proper
detailing can mitigate the development of adverse hydraulic conditions such as
stagnation pressure and/or cavitation. The majority of joints associated with an
outlet works include construction joints (CJ), contraction joints (CrJ), and control
joints (CtJ). Additionally, on a limited basis, expansion joints (EJ) are used on
some outlet works features such as access bridges and limited to non-water
bearing walls. With some exceptions, these joints are oriented perpendicular and
parallel to the outlet works centerline (floor, conduit/tunnel joints) and vertical
(wall, conduit/tunnel joints). Further details concerning these joints are provided
below.
CJs
Transverse wall CrJs are normal (90 degrees) to the centerline of the outlet works
and vertical. For details of flow surface CrJs, see figures 4.8.6.1.2-1, 4.8.6.1.2-2,
and 4.8.6.1.2-3. Reinforcement is not continuous across CrJs to prevent any
moment transfer (floor CrJs are an exception, where plain reinforcing dowels
extend across the CrJs). With few exceptions, waterstops (see Section 4.8.6.2,
“Waterstops,” in this chapter for more information, and see standard drawing
40-D-6463) are used for flow surface CrJs, and formed concrete keys across the
CrJs may be employed (see standard drawing 40-D-5249).49 The location and
spacing of CrJs should be governed by the physical features of the outlet works,
temperature study results, concrete placement methods, and the potential concrete
placing capacity. Also, foundation conditions (such as a transition from rock
foundation to soil foundation) may be a factor in location of floor CrJs. Typical
CrJ spacing ranges from 15 to 40 feet. It is highlighted that large spacing
(typically greater than 20 feet) could be more susceptible to shrinkage cracking.
When considering large spacing of joints, consideration should be given to
undertaking concrete mix designs and temperature studies to evaluate cracking
potential and joint spacing.
49
Standard drawings are not included with this design standard due to the frequency of change
(typically, standard drawings are reviewed and updated whenever the ACI building code is
updated, which is more frequently than design standards are updated). Standard drawings may be
accessed by Reclamation staff through the INTRANET, while non-Reclamation staff can request
standard drawings.
Figure 4.8.6.1.2-1. Transverse CrJs without foundation keys for flow surface slabs.
Figure 4.8.6.1.2-2. Transverse CrJs with foundation keys for flow surface slabs.
Figure 4.8.6.1.2-3. Longitudinal CrJs for flow surface slabs and transverse CrJs for flow
surface walls.
Figure 4.8.6.1.3-1. Transverse CtJs without foundation keys for flow surface slabs.
Figure 4.8.6.1.3-2. Transverse CtJs with foundation keys for flow surface slabs.
Figure 4.8.6.1.3-3. Longitudinal CtJs for flow surface slabs and transverse CtJs and CJs for
flow surface conduits and tunnels.
The location and spacing of CtJs should be governed by the physical features of
the outlet works, temperature study results, concrete placement methods, and
potential concrete placing capacity. Also, foundation conditions (such as a
transition from rock foundation to soil foundation) may be a factor in location of
floor CtJs. Typical CtJ spacing ranges from 15 to 40 feet. It should be noted that
large spacing (typically greater than 20 feet) could be more susceptible to
shrinkage cracking. When evaluating large spacing of joints, consideration
should be given to undertaking concrete mix designs and temperature studies to
evaluate cracking potential and joint spacing.
For closely spaced reinforcement, a different splice detail for the top face has
been used to reduce the chance of delamination at the joint (see Section 4.8.6.1.4,
“Surface Delaminations Near CrJs and CtJs,” in this chapter). Instead of locating
the splice in the same plane as the reinforcement pattern (and potentially
introducing a plane of weakness), the reinforcing bars are stopped on each side of
the joint, and a single splice bar is placed below the reinforcement that splices to
each bar on either side of the CtJ. This detail can be seen in figures 4.8.6.1.3-1,
4.8.6.1.3-2, and 4.8.6.1.3-3.
Delamination
near slab surface
due to solar
Alternative
radiation induced
configuration
expansion of
would include
concrete.
square (rather than
round) edges and
Blockout detail to mitigate sealant filled flush
delamination near joints on slab with flow surface.
surface due to solar radiation induced
expansion of concrete. Limitations/
considerations include:
As can be seen from table 4.8.6.1.6-1, both CrJs and CtJs have been, and can be,
used for floor joints associated with a rock foundation. Some additional
considerations (based on observations and experience) are summarized below,
which relate to determining whether floor CrJs or CtJs should be used:
• Slabs with CrJs and CtJs are highly constrained (from movement) due to
anchor bars and concrete-foundation cohesion. However, slabs with CtJs
are more constrained given the continuous reinforcement that extends
across the joint.
Sections of outlet works control structure and wing wall, which employ EJs at the interface
between the control structure and the wing walls.
• Where there is the potential for large daily fluctuations in temperatures near
the concrete surface (example: some southerly facing outlet works chute
floor slabs can experience temperature changes of 70 ºF or more), a CrJ
may be a better choice than a CtJ. Also, as previously discussed in
Section 4.8.6.1.4, “Surface Delamination near CrJs and CtJs,” in this
chapter, expansion material may be considered if temperatures are expected
to generate high compressive loads on the top surface of the concrete.
4.8.6.2 Waterstops
With very few exceptions, waterstops should be included with any flow surface
CrJs and CtJs in slabs (floors), walls, and/or conduits/tunnels. This feature is an
important defensive measure that helps mitigate adverse hydraulic conditions
such as stagnation pressure potential (i.e., hydraulic jacking). Waterstops are
seldom included with CJs or EJs; however, waterstops should be included in the
rare case that an EJ is being used in an impoundment structure (i.e., structure
retains the reservoir).
For new concrete (i.e., new concrete on either side of the joints),
polyvinylchloride (PVC) ribbed with center bulb waterstops is included with flow
surface CrJs and CtJs (see standard drawing 40-D-6463). General guidance for
locating and sizing PVC waterstops includes:
• The overall width of the waterstop should not be greater than the thickness
of the concrete slab, wall, or conduit/tunnel lining (i.e., if the slab is 1 foot
thick, the waterstop width should be less than 12 inches, which would result
in selection of one of the standard widths – either 6 or 9 inches).
• The size (overall width) of the waterstop is also based on the hydraulic head
(hydrostatic and/or stagnation pressure). The design head for different
waterstop sizes is specified by the manufacturer.
• The dimension from the concrete face or surface to the embedded waterstop
must not be less than half the width of the waterstop (i.e., if the waterstop
has a 9-inch width, the embedment dimension must be greater than or equal
to 4.5 inches).
• The width of the waterstop must be at least six times the maximum sized
aggregate (MSA) used in the concrete mix design (i.e., if the MSA is
1-½ inches, the waterstop must be at least 9 inches).
For the interface between existing and new concrete, “retrofit” (PVC) and/or
“strip” (hydrophilic) waterstops are included with CrJs and CtJs (and some CJs)
(i.e., for joints associated with most flow surfaces and where moisture could be an
issue). Potential considerations associated with hydrophilic waterstops include:
(1) installation temperature must be met; (2) ensure that there is sufficient
concrete cover to mitigate the potential for waterstop expansion cracking the
surrounding concrete; and (3) many wet-dry cycles over time could reduce
expansion potential of the waterstop. Location and size of these retrofit and/or
strip waterstops are specified by the designer of record (see figure 4.8.6.2-1,
which illustrates applications of retrofit and strip waterstops).
4.8.6.3 Tolerances
Tolerances are the allowable concrete surface deviations of the constructed
dimensions from the design dimensions [65, 66]. There are two types of
tolerances, including structural deviations and surface tolerances or roughnesses.
Structural deviations are associated with the line,50 grade,51 length, width, and
plumb52 requirements for a given structure (for additional information about
structural deviations, refer to Reclamation’s standard guide specifications). The
surface tolerances or roughnesses (TS) define the limits of allowable surface
irregularity such as bulges, depressions, and offsets (see figure 4.8.6.3-1 and
table 4.8.6.3-1).
50
Line deviation is the allowable structural variation in the horizontal placement (i.e., design
alignment or station) of a structure.
51
Grade deviation is the allowable structural variation from the grade elevation (i.e., design
elevation of slab, floor, etc.) of a structure.
52
Plumb deviation is the allowable structure variation from vertical and/or inclined surfaces
(i.e., design vertical and/or battered surfaces such as walls, counterforts, etc.).
53
Finishes result from surface texturing using specified methods to control surface blemishes.
These finish methods could include steel troweling, sack rubbing, brooming, etc. Finishes are
designated as either “F” for formed surfaces or “U” for unformed surfaces. For additional
information, refer to Reclamation’s specifications guide paragraphs.
• If 0.5 > σ > 0.2, provide a specified surface roughness, which is either a
T3 flow surface roughness (abrupt offset ≤ ¼ inch and gradual offset of 1 to
16 or flatter) or T4 flow surface roughness (abrupt offset ≤ 1/8 inch and
gradual offset of 1 to 32 or flatter).
Step 1 Lay out the preliminary design configuration of the outlet works, considering the
(Initial outlet alignment and profile. Hydraulically size the outlet works to pass the maximum
works layout) design flows (typically includes flood routings, along with water surface profile and
cavitation indices profile analyses).
Step 2 Evaluate the cavitation indices profile results, which should include a suite of
(Hydraulics – cavitation indices profiles associated with a range of flows (up to the maximum
cavitation design flow) anticipated to be passed by the outlet works. Note that the critical
potential) cavitation indices condition (smallest cavitation indices) may be associated with
flows less than the maximum design flows.
Step 3 Based on the correlation between cavitation indices and flow surface
(Flow surface roughnesses, identify the flow surface tolerances. This should be based on the
roughness) minimum value of the cavitation indices profiles.
Step 4 If there are any cavitation indices less than 0.2, repeat steps 1 through 3 to
(If cavitation evaluate what effects might result on the cavitation indices by changing the
indices < 0.2, geometry (alignment and/or profile) of the outlet works and/or consider other
repeat steps 1-3) types of outlet works components.
Step 5 If the cavitation indices cannot be reasonably increased (greater than 0.2) by
(If cavitation changing the geometry or type of outlet works or changing the components,
indices < 0.2, consider including an aeration ramp or slot.
aeration
ramps/slots)
Step 6 Evaluate other factors that could influence the selection of the flow surface
(Nonhydraulic tolerances for the outlet works. As an example, these factors could drive a
factors) T3 flow surface tolerance (based on cavitation indices) to a T4 flow surface
tolerance (based on O&M concerns, can the surface roughness or tolerance be
maintained over time at reasonable expenses?) or a T5 flow surface tolerance
(based on aesthetic concerns). Also, T1 and T2 nonflow surfaces (based
primarily on hidden or buried surface conditions) might be applicable.
The term “regulating gate” is used to designate a gate which performs the
function of a valve. An example of a regulating gate is the “jet-flow gate.” A
jet-flow gate functions similar to other “valves,” such as a sleeve valve or a fixed
cone valve. These types of valves are used to vary the flow at the downstream
end of a dam outlet. The requirements introduced by the necessity of operating a
gate under emergency conditions (i.e., the “emergency closing gate” of a dam),
which must be accommodated in a design, do not alter the primary function. A
gate is predominantly in a fully closed or fully opened position.
controlling factor in its design. It is also common for a valve to be used as the
isolation valve (sometimes referred to as the ”guard valve”) for various suboutlets
that can be connected from the main outlet of a dam.
A wide range of gates and/or valve types and sizes have been used, and are being
used, as controls in Reclamation outlet works. The regulating gate and/or valve
selection depends on their location, the waterway configuration upstream and
downstream, the function of the gate and/or valve, O&M considerations,
replacement considerations, size (within ranges of sizes that are available or
have been designed), head loss restrictions, design head, loading (balanced
or unbalanced head), and requirements for the regulation of discharge
(i.e., gate/valve open, closed, full range of operation).
Of note is the gate or valve size, where the required discharge may be associated
with a nonstandard gate size. In this case, a larger standard gate size may be used,
which could result in larger outlet works discharge capacities than required or in
requiring a gate or valve to be operated with a restriction (i.e., limit gate or valve
opening). In addition to selecting a type and size for the regulating gate and/or
valve, the designer must consider the requirements for additional gates and/or
valves for emergency or guard use.
Some of the gates and/or valves used to control Reclamation’s outlet works are
illustrated by figures 4.9.1.1-1 through 4.9.1.1-18.
Use
Gate/Valve Guard or Maximum
Type Regulate Emergency Size Head Comment
Ball valve X 1 to 60 inches 750 feet
Butterfly valve X X 4 to 168 inches in 750 feet Mostly guard
diameter applications (not
suggested to be used
for regulating
applications).
Clamshell gate X 30 to 78 inches in 300* Very high discharge
diameter coefficient (0.98).
Cylinder gate X X 500*
Ensign valve X 58 to 60 inches in 300 Located on upstream
diameter end of outlet works;
submerged in
reservoir.
Fixed-cone X 8 to 132 inches in See Sometimes referred to
valve diameter comment as Howell-Bunger
valve. Up to 900 feet
of head for smaller
valves and up to 420
feet of head for larger
valves.
Fixed-wheel X 7.74 by 7.74 feet to 700 feet Sometimes referred to
gate 29 by 43.5 feet as wheel-mounted
gate.
Gate valve X X 2 to 66 inches in 300 feet
diameter
Hollow-jet valve X 24 to 96 inches in 1,000 feet
diameter
Jet-flow gate X 6 to 96 inches in 500 feet Early versions of jet-
diameter flow gates, such as
those used at Shasta
Dam, were called
outlet gates, which are
not the same as the
outlet gates that are
presently used.
Use
Gate/Valve Guard or Maximum
Type Regulate Emergency Size Head Comment
Needle valve X X 10 to 168 inches in 700 feet Water-operated valves
diameter have been replaced at
Reclamation facilities
(smaller mechanically
operated needle
valves are still in use
and are generally
about 24 inches in
diameter).
Outlet/high X X 2.75 by 2.75 feet to See A high pressure gate
pressure gate 9 by 12 feet footnote is a cast iron gate with
(similar to less than 250 feet of
bonneted slide head. An outlet gate
gate) is a welded steel gate
with less than 250 feet
of head.
Paradox gate X 86 to 102 inches in 600 feet Similar to ring-follower
diameter and ring-seal gates.
Ring-follower X 30 to 102 inches in 500 feet Similar to paradox and
gate diameter ring-seal gates.
Ring-seal gate X 30 to 102 inches in 300 feet Similar to paradox and
diameter ring-follower gates.
Roller-mounted X 15 by 30 feet to 50 700 feet Variations of this gate
gate by 55 feet are stoney, caterpillar,
tractor, and coaster
gates.
Sleeve valve X 8 to 54 inches in 1,310 feet
diameter
Slide gate
Bonneted X X 72 by 108 inches to 500 feet Virtually the same as
120 by 240 inches an outlet gate.
Unbonneted X X 6 by 6 inches 150 feet
to 144 by 144
inches
Top-seal radial X 50 by 64 feet 250 feet
gate
Tube valve X 36 to 96 inches in 300 feet
diameter
* Maximum hydraulic head estimates are based on experience, but they do not represent a physically maximum
number.
Figure
Figure 4.9.1.1-9. 4.9.1.1
Needle -7. Hollow-jet valve.
valve.
4.9.1.3 Bulkheads
Bulkheads are mechanical features used to isolate the downstream outlet works
(including regulating gates or valves) from the reservoir or from tailwater, which
is done to facilitate maintenance operations and inspection of normally inundated
portions of the outlet works [70]. The bulkhead is a flat, structurally reinforced
gate leaf with rubber seals, which comes in various shapes and sizes to fit a
particular control structure. The bulkhead normally fits into vertical gate slots or
tracks and guides for horizontal flow entry type intake structures, such as a box
intake structure (rectangular), or it is located on top of vertical entry type control
structures, such as a drop inlet control structure (circular) (see figure 4.9.1.3-1).
Bulkheads are single piece units used when the entrance is submerged, which is
typically the case for outlet works. Installation and removal are usually
accomplished by gantry or mobile crane, barge-mounted crane, and some very
large bulkheads are designed to be floated into place (with diver assistance).
Note: For almost all bulkhead installations, balanced54 head conditions must be
maintained. Bulkheads are not intended for emergency closure. For submerged
control structures, the bulkheads must be equipped with a filling line and, in some
instances, with an air vent. The majority of outlet works in Reclamation’s
inventory have slots and/or seals to accommodate bulkheads. The largest circular
bulkhead is 20 feet in diameter. Maximum hydraulic heads range from 300 to
400 feet. The amount of leakage associated with a bulkhead is usually determined
by the condition of the slots or the seals.
54
The term “balanced head conditions” refers to equal pressure on the upstream and
downstream sides of the bulkhead during installation and removal.
Metal circular
bulkhead for drop inlet
outlet works
4.9.1.4 Stoplogs
Stoplogs have a purpose similar to bulkheads. A stoplog is a mechanical feature
used to unwater a portion of the outlet works to facilitate maintenance operations
and inspect normally inundated portions of the outlet works [70]. Stoplogs
consist of individual beams, girders, or multiple beams and plates welded together
to make one stoplog. Stoplogs are set one upon the other to form a watertight
barrier supported by gate slots for a horizontal flow entry type intake structure
(see figure 4.9.1.3-1). Stoplogs are typically used when the entrance to the intake
and/or control structure is not submerged or at the downstream end of a terminal
structure (such as a hydraulic jump stilling basin). Because outlet works intake
structures are typically submerged, use of stoplogs rather than bulkheads is
limited (such as using stoplogs to support diversion during construction when the
reservoir has not begun to fill or is at a very low stage).
hoisting and operating equipment. Outlet works gates and/or valves can be
operated by gear screw lifts, stems, hydraulic hoists, electrically powered
mechanical hoists with wire ropes or chains connected to the gates, or by
hydraulically using floats and wire ropes. Additional considerations include:
• Geared screw lifts are used on many small- to large-sized gates and valves.
• Hydraulic hoists and operators are used for large, high-head gates and
valves because of their hoisting and operating capacities, simple design, and
ease of flexibility of control. Also, hydraulic hoists and operators are used
when gates or valves are operated frequently.
• Electrical operating systems can be used with geared screw lifts or hydraulic
hoists. Present practice favors electrically operated mechanical hoists and
operators because of cost and reliability factors.
55
Most common examples are structural measurement points placed on or embedded in outlet
works walls and towers, which are initially surveyed; then, measurement points are put on standby
status until a future event occurs (such as an earthquake) that may damage the structure, prompting
another survey to determine any changes from the initial survey.
with any specific PFM. Such instrumentation and monitoring almost always is
“high-value, low-cost.” Determining what does and does not represent
appropriate “general health monitoring” is a continuing challenge when defining
dam safety monitoring programs.
• Design of Spillways and Outlet Works for Dams – Design Manual, Part 1,
General Considerations [19].
4.12 References
[1] Reclamation Manual, Directive and Standards, “Design Activities,” Bureau
of Reclamation, January 2008.
[6] Quenching the Thirst: Sustainable Water Supply and Climate Change,
G.W. Annandale, CreateSpace, 2013.
[9] Best Practices in Dam and Levee Safety Risk Analysis, Bureau of
Reclamation and U.S. Army Corps of Engineers, 2018.
[12] Sedimentation Engineering, Manual 110, Chapter 12, M.H. Garcia, ASCE,
2008.
[15] The Passage of Turbid Water through Lake Mead, N.C. Grover and
C.S. Howard, ASCE, 1938.
[16] Water Research Commission Report No. TT 91/97, Dealing with Reservoir
Sedimentation, G.R. Basson and A. Rooseboom, 1997.
[19] Design of Spillways and Outlet Works for Dams – A Design Manual, Part I,
“General Considerations,” Bureau of Reclamation, undated.
[34] DSO-07-07 – Uplift and Crack Flow Resulting from High Velocity
Discharge Over Offset Joints, Bureau of Reclamation, December 2007.
[36] Research Report No. 24 – Hydraulic Design of Stilling Basin for Pipe or
Channel Outlets, Bureau of Reclamation, 1978.
[38] Computing Degradation and Local Scour – Technical Guideline for Bureau
of Reclamation, January 1984.
[39] Prediction of Scour Depth from Free Falling Flip Bucket Jets, D. Yildiz
and E. Uzucek, International Water, Power, and Dam Construction,
November 1994.
[40] “Free Jet Scour below Dams and Flip Buckets,” P.J. Mason and
K. Arumugam, ASCE Journal of Hydraulic Engineering, Vol. 111,
No. 2, 1985.
[47] Design of Spillways and Outlet Works for Dams – A Design Manual,
Part II, Volume II, Chapters 6 and 7, Bureau of Reclamation,
February 1988.
[50] Recommendations for Prestressed Rock and Soil Anchors, fourth edition,
Post Tensioning Institute (PTI), January 2004.
[54] ACI 318-14 – Building Code Requirements for Structural Concrete and
Commentary, ACI Committee 318, American Concrete Institute,
September 2014.
[55] Design Criteria for Concrete Retaining Walls, Report of the Task
Committee on Design Criteria for Retaining Walls, Bureau of
Reclamation, July 1977.
[69] Selection of Outlet Works Gates and Valves, W.H. Kohler, ASCE, 1969.
[70] ACER TM No. 4 – Criteria for Bulkheading Outlet Works Intakes for
Storage Dams, Bureau of Reclamation, 1982.
There will be no joint use capacity or exclusive flood storage. The reservoir
will provide recreation, fishery, water quality, and municipal and industrial
(M&I) water.
• The zoned earthfill dam has a height of at least 260 feet, a crest width
of 40 feet, and a crest length of at least 1,600 feet (at the top of active
conservation, elevation 6882). The final height and crest length will be
based on flood surcharge and freeboard above elevation 6882. It is
anticipated that the inflow design flood (IDF) will be temporarily stored and
released after the event has occurred. With this in mind, the flood surcharge
will be equal to the total volume of the IDF. Freeboard requirements will be
established through a robustness study following procedures outlined in
Chapter 2, “Hydrologic Considerations,” of this design standard.
• The IDF was based on the process for selecting the IDF, detailed in
Chapter 2, “Hydrologic Considerations,” of this design standard. The
current critical probable maximum flood (PMF) was selected as the IDF.
It should be highlighted that a spillway will not be part of the Dam T facility,
due to considerations including:
o The flood surcharge space will be able to safely accommodate the IDF,
which has been equated to the current critical PMF. There will also be
freeboard requirements associated with the maximum RWS and the
dam crest.
o The outlet works will have sufficient discharge capacity to evacuate the
flood surcharge in a timely manner.
Design Requirements
It is vital when locating, sizing, and typing an outlet works that the design
requirements be clearly defined which, in the case of Dam T facilities, included:
• Normal release requirements are associated with fishery and water quality
needs and would require a discharge capacity range of 10 to 250 ft3/s with
the reservoir in the active conservation pool, between RWS elevations 6801
and 6882.
For more information, see the data table, which is part of the “Checklist – Outlet
Works Design Considerations” found in section 4.3.2 in this chapter. With the
design requirements defined, the outlet works location, type, and size are
determined. These features are discussed in the following sections.
o Both dam abutments are considered acceptable for tunnel design and
construction.
• Selection of the left abutment over the right abutment for the tunnel
conveyance feature was based on the following considerations:
For more information, see the location table, which is part of the “Checklist –
Outlet Works Design Considerations” found in section 4.3.2 in this chapter. Given
the previously noted site-specific conditions and considerations, the outlet works
will be located through the left abutment of the new embankment dam (see
figure A-1).
Due to the numerous design requirements, the outlet works will be a multipurpose
river outlet works. To provide the flexibility to meet these design requirements,
arrangement 1 hydraulic control would be employed. This arrangement would
include a guard gate located near the projected dam crest centerline, a pressurized
steel pipe contained in a reinforced concrete lined tunnel between the guard gate
and downstream tunnel portal, and a regulating gate located in a control house
immediately downstream of the downstream tunnel portal. Hydraulic sizing was
based on:
• Assume maximum friction losses when sizing all components, except for
the terminal structure.
• The intake structure will be a drop inlet type that will minimize the size of
both temporary and permanent excavation and allow backfilling of some of
the excavation around the intake structure. This is particularly important
given the potential for slope instability of the excavated alluvium, which
could lead to plugging of the intake structure. Additionally, a drop inlet
structure facilitates diversion requirements by providing a temporary
low-level opening at the downstream limits of the approach channel. The
permanent horizontal bellmouth entrance (top of dead storage, RWS
elevation 6760) will be set 30 feet above the base of the intake structure,
which will be 5 feet above the backfill. Also, by setting the bellmouth
entrance elevation at 6760 feet, the intake structure can be located about
40 feet away from the permanent excavated alluvium slopes surrounding the
structure (see figure A-2).
1
While Reclamation has constructed tunnels less than 7 feet in diameter or width/height, with
decreasing size, underground construction operations become increasingly congested and less
efficient; depending on the length of the tunnel, there would be a higher probability of increased
costs and a lengthier construction period.
2
It was determined that access through the downstream tunnel would be more economical than
providing an access shaft through the left abutment of the dam connecting the projected dam crest
to the gate chamber.
• The control structures included a gate chamber housing the guard gate near
the projected dam centerline and a control house containing the regulating
gates and isolating valves downstream of the downstream tunnel portal.
• Terminal structures will be needed for operating the 60-inch jet-flow gate
and the 38-inch sleeve valve.
o For the operation of the 60-inch jet-flow gate, a Type I stilling basin
(horizontal apron) was selected, which will contain the hydraulic
jump associated with maximum design discharge of 1,250 ft3/s
before releasing flows into the exit channel (see figure A-7).
• Exit channel will initially convey flows through culverts located at the end
of the Type I stilling basin and beneath a service access road. The releases
will then be further stilled by a Type VI impact terminal structure before
entering a grouted riprap exit channel. Grouted riprap was selected due to
the lack of larger rock (requires a median diameter, D50, of 18 inches if not
grouted3). The exit channel has been sized to safely accommodate up to the
maximum design discharge of 1,250 ft3/s.
For more information, refer to the type and size table, which is part of the
“Checklist – Outlet Works Design Considerations” in section 4.3.2 in this chapter.
Given the previously noted considerations used to select components, the new
outlet works will be a pressurized system employing arrangement 1 hydraulic
controls, which is a preferred configuration.
Finalize Design
Once the outlet works is located, typed, and sized, the next step is to undertake the
hydraulic, foundation, and structural design refinements in a risk framework. For
more information, refer to the analysis and design table, which is part of the
“Checklist – Outlet Works Design Considerations” in section 4.3.2 in this chapter.
The downstream control house provides access to the tunnel and gate chamber
and contains the controls for the gates and valves. The house is designed to keep
the tunnel access separate from the control room. In case of a failure in the
downstream conduit, resulting in flooding of the tunnel access to the gate
chamber, access to the control room would allow the emergency gate in the gate
chamber to be closed.
3
D50 is the designation for the median size rock of a well-graded riprap.
Dam R is located approximately 25 miles upstream from the nearest town in New
Mexico. The dam was completed in 1911 and provides a total storage capacity of
1,381,600 acre-feet at the design maximum normal RWS (top of active
conservation) of 2136 feet. The reservoir provides flood control, recreation,
irrigation water, hydroelectric power, and M&I water. Other authorized reservoir
capacity allocations include:
• Streambed elevation is 1902 feet and was used to define the hydraulic
height (difference between the top of active conservation [2136 feet] and
streambed [1902 feet] = 234 feet).
1
Cyclopean masonry is mass concrete that includes very large rocks (sometimes referred to as
“plum stones”) within the interior of a concrete placement (away from the surface). The concept
of using plum stones was to reduce the cement and sand matrix associated with the mass concrete
placements. Reclamation’s inventory of cyclopean masonry dams includes Elephant Butte,
Pathfinder, and the original Theodore Roosevelt Dams.
• The river outlet works is located on the right side of the dam and extends
through the dam to a control structure on the canyon wall. The outlet works
consists of two steel pipes each controlled by 54-inch butterfly valves and a
third steel pipe controlled by a 66-inch ring-jet valve. Total discharge
capacity is 3,160 ft3/s at the top of active conservation (elevation 2136).
Using the process for selecting the (IDF, detailed in Chapter 2, “Hydrologic
Considerations,” of this design standard, a frequency flood equal to a return period
of 150,000 years was selected as the IDF. This frequency flood is similar in size to
the current critical PMF, so the IDF was equated to the PMF, which will reduce
total risks to acceptable levels.
With the selection of the IDF, modifications to the dam, along with replacement of
the spillways and outlet works, are needed to achieve sufficient risk reduction.
Because the focus of this example is on the outlet works, only brief descriptions of
the dam and spillway modifications are provided in the following bullets.
Discussion of the outlet works replacement is detailed after these bullets.
• RCA changes were needed to increase the active pool, create an exclusive
flood control pool, and increase the flood surcharge. These changes will
define the reservoir operations so that a significant portion of the IDF
volume can be temporarily stored while limiting flood releases to no more
than the safe downstream channel capacity of 150,000 ft3/s. The revised
RCA elevations and storage include:
o Hydraulic height will increase from 234 feet to 249 feet because the
top of active conservation will increase from RWS elevation 2136 to
2151.
• Spillway replacements will be needed because the dam raise will require
removal of the existing spillways, which are located on both abutments
adjacent to the existing dam. Additionally, to maintain the same discharge
capacity of the existing spillways, the replacement spillways are changed to
orifice types, specifically top-seal radial gate spillways located through the
raised dam abutment thrust blocks. This type of gate will allow the
spillways to be located near the existing spillway locations and take
advantage of the increased hydraulic head.
Design Requirements
It is vital when locating, sizing, and typing an outlet works to clearly define the
design requirements which, in the case of Dam R facilities, included:
• Flood routing requirements include the use of the river outlet works to
augment spillway releases when passing more frequent smaller flood
events. Due to a very large discharge capacity needed for emergency
evacuation, the outlet works will be used to help pass flood events.
For more information, refer to the data table, which is part of the “Checklist –
Outlet Works Design Considerations” in section 4.3.2 in this chapter. With the
design requirements defined, the outlet works location, type, and size are
determined. These features are discussed in the following sections.
• Selecting the left abutment over the right abutment for the new tunnel
conveyance feature was based on the following considerations:
For more information, refer to the location table, which is part of the “Checklist –
Outlet Works Design Considerations” in section 4.3.2 in this chapter. Given the
previously noted site-specific conditions, a new combined river and power outlet
works will be located through the left abutment of the modified concrete dam (see
figure A-8).
Due to the numerous design requirements, the outlet works will be a multipurpose
river outlet works. For the river outlet works portion, discharge flexibility to meet
these design requirements is important. Therefore, arrangement 5 hydraulic
controls will be employed. This arrangement will include an emergency gate
located near the projected dam axis (upstream of the river outlet works and power
penstock bifurcation) and a pressurized, reinforced concrete lined tunnel with a
steel liner (between the gate chamber and downstream tunnel portal). Also, to
increase the range of discharge and accommodate available gates sizes, the steel
pipes encased in reinforced concrete downstream of the tunnel portal include two
bifurcations in series (i.e., separating the single steel pipe into two steel pipes,
then into four steel pipes, all encased in reinforced concrete). A guard gate and
regulating gate for each of the four steel pipes are located in a control house
downstream of the tunnel portal. Hydraulic sizing was based on:
• Assume maximum friction losses when sizing all components, except for
the terminal structure.
• Approach (inlet) channel will not be needed because the intake structure
will be located on an excavated rock bend along the canyon wall within the
reservoir.
• The intake structure will be a drop inlet type, which will be installed
underwater using lake tap methodology. This methodology is summarized
by the following generalized steps (see figure A-9).
o Using a filling line, slowly water up the intake structure and the
upstream tunnel between the upstream bulkhead located on the
intake structure and the emergency gate located in the gate chamber
control structure. Remove the upstream bulkhead using divers and
barge.
o Because an emergency gate will be located near the projected dam axis,
there will be an upstream and downstream tunnel section. Given the
geology of the left abutment (very hard, high strength rock), it was
anticipated that the tunnels would be constructed using drill and blast
methods (for more details, see Chapter 4, “Tunnels, Shafts, and
Caverns,” of Design Standards No. 3 - Water Conveyance Facilities,
Fish Facilities, and Roads and Bridges”).
portion of the bifurcation will have a smaller inside diameter (12 feet
6 inches) and will be steel lined to reduce hydraulic head losses.
• The control structures include a gate chamber housing the emergency gate
for the combined outlet works (both river and power outlet works) near the
projected dam axis and a control house containing the guard gates and
regulating gates for the river outlet works downstream of the downstream
tunnel portal.
• For more information, refer to the type and size table, which is part of the
“Checklist – Outlet Works Design Considerations” in section 4.3.2 in this
chapter. Given the previously noted considerations used to select
components, the new outlet works will be a pressurized system employing
arrangement 5 hydraulic controls, which is an acceptable configuration.
Finalize Design
Once the outlet works is located, typed, and sized, the next step is undertaking
hydraulic, foundation, and structural design refinements in a risk framework. For
more information, refer to the analysis and design table, which is part of the
“Checklist – Outlet Works Design Considerations” in section 4.3.2 in this chapter.
Figure A-12. Plan: control house control structure and downstream terminal
structure.
Figure A-13. Section through control house along river outlet works centerline.
• Inactive storage pool of 300 acre-feet between RWS elevations 4185.8 and
4188.5.
• Streambed elevation is 4181 feet at the dam centerline and is used to define
the hydraulic height (difference between the top of active conservation
[4242.7 feet] and streambed [4181 feet] = 61.7 feet).
1
Material hauled to the site by rail was dumped from both upstream and downstream sides of
the embankment, and the finer material washed to the lower and center part of the dam.
• The river outlet works is located on the right side of the dam and extends
through the dam. The outlet works consists of a box intake structure with
trashracks, a 66-inch-diameter, steel-lined, reinforced concrete upstream
conduit; a reinforced concrete gate chamber; and an access shaft, which is
positioned upstream of the dam crest and can be accessed by way of a foot
bridge from the dam crest. The gate chamber houses 66-inch gate valves in
tandem (upstream guard gate valve and downstream regulating gate valve).
A 66-inch-diameter, redwood-lined, reinforced concrete conduit extends
downstream from the gate chamber to a riprap-lined exit channel. The
discharge capacity is restricted to 600 ft3/s during normal operations and
700 ft3/s during emergency operations (such as emergency evacuation of the
reservoir). This restriction is imposed to ensure freeflow conditions in the
downstream conduit and to minimize displacement of riprap in the exit
channel. Also, it should be noted that the downstream conduit has settled
(sagged) more than 1 foot, which resulted in significant cracking of portions
of the conduit. Finally, seepage has been observed coming through these
cracks and through the embankment surrounding the downstream end of the
conduit.
It has been determined that total baseline risks (primarily due to internal erosion
through the dam, through cracks in the downstream outlet works conduit, and along
the outlet works) were unacceptably high, and there was increasing justification to
reduce total risk. As a result of normal operations (static conditions) and/or during
flood events (hydrologic conditions), internal erosion or piping of embankment
materials could lead to a dam breach and uncontrolled release of the reservoir.
Design Requirements
It is vital when locating, sizing, and typing an outlet works to clearly define the
design requirements. In the case of Dam Q, locating, sizing, and typing the
modified outlet works will be straightforward given that the location is already
defined and the typing is unchanged from the existing outlet works. The sizing
must prevent the original discharge capacity from significant reduction, which
will be facilitated by removing the existing redwood liner and replacing it with a
steel liner (i.e., the finished inside diameter remains the same as the existing
inside diameter: 66 inches). Other data considerations include:
• Flood routing requirements include the use of the river outlet works to
augment spillway releases when passing a flood event. The outlet works
discharge capacity could be as much as 700 ft3/s at the top of flood
surcharge (elevation 4255).
For more information, refer to the data table, which is part of the “Checklist –
Outlet Works Design Considerations” in section 4.3.2 in this chapter. With the
design requirements defined, the outlet works location, type, and size are
determined, which are discussed in the following sections
As previously noted, the location (near the right abutment and through the
existing dam) is already defined because the existing outlet works will be
modified (see figure A-14). For more information, refer to the location table,
which is part of the “Checklist – Outlet Works Design Considerations” in
section 4.3.2 in this chapter.
As previously noted, the type is unchanged from the existing outlet works. The
sizing must prevent the original discharge capacity from significant reduction,
which will be facilitated by removing the existing redwood liner in the
downstream conduit and replacing it with a steel liner (i.e., the finished inside
diameter remains the same as the existing insider diameter: 66 inches). Specific
modifications (see figures A-15 and A-16) include:
Given the previously noted considerations, the modified outlet works will remain a
pressurized system upstream of the gate chamber and free-flow system downstream
of the gate chamber (employing arrangement 2 hydraulic controls, which is an
acceptable configuration). For more information, refer to the type and size table,
which is part of the “Checklist – Outlet Works Design Considerations” in
section 4.3.2 in this chapter.
Finalize Design
Once the outlet works is located, typed, and sized, the next step is to undertake
hydraulic, foundation, and structural design refinements in a risk framework. For
more information, refer to the analysis and design table, which is part of the
“Checklist – Outlet Works Design Considerations” found in section 4.3.2 in this
chapter.
These static PFMs are not applicable when the outlet works is being operated to
pass flood events and/or the reservoir water surface (RWS) exceeds the maximum
normal RWS (either top of active conservation or top of joint use, whichever is
higher). These PFMs are applicable when the outlet works is being operated to
pass normal releases for such operations as irrigation, power generation, and
municipal and industrial (M&I) and environmental considerations.
result in adverse hydraulics that could lead to a failure of the gate itself or of
the downstream conduit or pipe. If there are no upstream emergency or
guard gates or valves, loss of operational control of releases and loss of the
reservoir may result. It should be noted that the level of release may not
exceed safe downstream channel capacity and cause downstream
consequences. Based on case histories, gate or valve failures are due to
mechanical failures (such as the 1997 partial lowering of the sluice
ring-follower gate leaf at
Reclamation’s Flaming
Gorge Dam that resulted
in the cavitation-induced
failure of a portion of the
outlet pipe) or
misoperation failures
(such as the 1985 needle
valve failure at
Reclamation’s Bartlett
Dam that resulted in
catastrophic failure of
the valve, significantly 1997 cavitation-induced pipe
damaging the control failure due to ring-follower gate
leaf drifting into flow (Flaming
house and causing a Gorge Dam).
fatality).
o Freeze-thaw deterioration
and/or frost heave
deterioration. – Of greatest
concern is the accumulation
of water in soils adjacent to
outlet works features (such
as intake towers, walls, or
floor slabs), which then
freeze and result in large
stresses on the features
(referred to as frost heave).
o Alkali-silica-reaction
(ASR) deterioration. – As
a result of alkalies in the
cement and mineral
constituents of some Outlet works intake tower deterioration
aggregates (opal and some due to freeze-thaw cycles and ice
action (unknown dam).
volcanic rocks), a chemical
reaction can occur,
resulting in large-scale, excessive internal and overall expansion
(cracking of the cement paste and aggregate).
• Loss of foundation
(differential
settlement). –
Foundation loss can be
due to internal erosion
and/or settlement that
results in diminished
support of the outlet
works, which could lead
to structural failure
(collapse) of the outlet
works features. An
example is the 1987
unexpected significant Outlet works intake tower tilting due to
settlement of Ridgway inadequate foundation support (unknown
dam).
Dam foundation. This
settlement caused
excessive movement (settlement) and damage to the river outlet works
conveyance features (conduits). To mitigate seepage potential along and
through the conveyance features, a major grouting program was undertaken,
along with concrete repairs to the damaged conduits.
Hydrologic (flood-
induced) PFMs
material (such as
concrete or steel liner).
Cavitation damage is
cumulative and may not
be significant upon first
operation, but damage
progression increases
with operation time.
With extended
operation, erosion of the
concrete and foundation
could lead to erosional Cavitation damage downstream of regulating
headcutting upstream to gates (Palisades Dam, Wyoming).
the reservoir and an
uncontrolled release of
the reservoir. Examples include the 1997 normal operations induced
cavitation of the outlet works pipe at Reclamation’s Flaming Gorge Dam
and the 1997 flood-induced cavitation of the outlet works conduit at
Reclamation’s Folsom Dam. Both examples involve cavitation damage
immediately downstream of gates. Although there was significant damage,
there was no breach and uncontrolled release of the reservoir.
These seismic PFMs are not applicable when the outlet works is being operated to
pass flood events and/or the RWS exceeds the maximum normal RWS (either top
of active conservation or top of joint use, whichever is higher in elevation). These
PFMs are applicable when the outlet works is being operated to pass normal
releases for such operations as irrigation, power generation, and M&I and
environmental considerations.
Specific written reservoir filling guidelines will be prepared for each dam and
reservoir. They will be furnished to operating personnel prior to initial filling (or
exceeding historical maximum RWS). The Standing Operating Procedures (SOP)
will also be prepared prior to initial filling (or exceeding historical maximum
RWS) because it provides operating procedures to be followed during filling.
The reservoir filling guidelines will describe internal TSC procedures and
responsibilities for receiving, reviewing, and evaluating the monitoring reports.
The guidelines will also define periodic intervals at which the designer of record
will provide interim reports to the TSC that evaluate the structural performance
and reservoir conditions during reservoir filling.
Preparation of the initial reservoir filling (or exceeding historical maximum RWS)
guidelines will be coordinated by the designer of record. The guidelines will be
transmitted to the Regional Director with copies to the appropriate area office
entities.
There may also be specific specifications requirements and initial readings and
surveys that must be completed prior to initiation of first filling. The final
foundation report must also be completed.
1. Onsite attendance.
2. Visual observations.
3. Reading of instruments.
4. Reporting of monitoring – visual observations and reading of instrument.
5. Normal operating procedures.
6. Emergency procedures.
7. Procedures to be followed after earthquakes.
If the initial filling will be to a low pool (less than half the dam’s height), the
initial reservoir filling plan may require nominal surveillance and
monitoring. If the initial filling will be to a relatively high pool, however,
the initial reservoir filling plan should also provide requirements for
extensive surveillance and monitoring each time a higher storage pool is
established during the operational life of a project.
Initial filling of the reservoir above the active pool may not take place for
years. It is especially important to require close monitoring of the initial
filling at these critical elevations high in the reservoir. For existing
reservoirs that have not reached maximum (design) RWS, filling guidelines
will be developed and placed in the SOP. An audit of these guidelines,
where required, will be made during dam examinations.
Filling Rates
The rate of filling must allow adequate time for monitoring and evaluation. The
effects of each major factor will be evaluated on a dam-by-dam basis as discussed
below:
Filling rates are not normally specified for the lower half of the depth of
the reservoir because the dam will receive only a fraction of its normal
load. Filling will naturally occur more rapidly in the lower portion of the
In the upper portion of the reservoir, filling rates may vary from less
than 1 foot to several feet per day, allowing ample time for monitoring and
evaluation. Up to 1 foot per day would be considered a normal filling rate
for most embankment dams, while 10 feet per day may be acceptable for a
concrete dam on a competent rock foundation. Outlet works will have
sufficient release capacity to limit the reservoir rise to the specified level.
The filling rate established will allow time for the dam and abutments to
respond to the increased water load and to determine that the phreatic
water surface in the dam and foundation is developing normally.
Contingency plans will be in effect during emergency situations and will include
alerting public officials, law enforcement agencies, and the communications
media. The Regional Director will be responsible for the direction of
Reclamation’s emergency public safety activities involving safety of the public
downstream from the dam.