Barko Barko Barko Barko Barko Loaders Loaders Loaders Loaders Loaders

Download as pdf or txt
Download as pdf or txt
You are on page 1of 185

BARKO

LOADERS

PARTS MANUAL
395A ML TRUCK MOUNT

Machine
Serial Number

NOTE
This parts manual does not include safety information.
A service manual and operator's manual are available for this
machine and can be purchased through your Barko dealer.
The service and operator's manuals include safety instructions which
must be read and understood before operating or servicing this machine.
Keep the machine's operator's manual with the machine at all times.

The information and illustrations in this manual have


been approved as accurate at the time of printing.
However, the manual may contain information on
options not present on your loader. The right is
reserved by Barko Hydraulics, LLC to make changes
and improvements in its product at any time without
notice or obligation.

BARKO
HYDRAULICS,LLC
1 Banks Avenue, Superior, WI 54880
phone: 715-392-5641 fax: 715-392-3931
website: www.barko.com email: barkohydraulics@barko.com

010512 OPERATORS
OPERATORS: 800-00284 PARTS
PARTS: 800-00251 SERVICE
SERVICE: 800-00252
TABLE OF CONTENTS
Nomenclature .............................................. 3 Heater-Air Conditioner Unit ............................................ 79
Introduction ....................................................................... 4 Duct Work Assembly ....................................................... 86
Abbreviations and Symbols .............................................. 5 Windshield Wiper/Washer .............................................. 87
Hydraulic Pressure Warning Sheet .................................. 6 Air Conditioner Compressor Mtg Assemblies ................ 88
Warranty ........................................................................... 7 Electric Collector Assembly ............................................ 90
Parts Ordering Instructions ............................................... 8 Electric Collector Mounting ............................................ 91
Common Replaceable Parts List ................................... 10 Electrical Add-On Kits for Circle Slasher Machines ....... 92
Model Description .......................................................... 11 Hydraulic .................................................... 9 3
Loader Mounting Components ...................................... 12 TM, Slasher Delimber, Straight Boom, Foot Swing ....... 95
Barko Paint ..................................................................... 13 Hydraulic Assembly ................................................ 95
Tools and Service Kits .................................................... 13 Servo Hydraulic Assembly ..................................... 100
Structural ................................................... 1 4 Carrier, Slasher Delimber, Straight Boom, Foot Swing103
Head/Platform/Control Deck Components .................... 15 Hydraulic Assembly .............................................. 103
Cab Assembly ................................................................. 17 Servo Hydraulic Assembly ..................................... 108
Cab Floor Installation ..................................................... 20 Carrier, Circle Saw, Straight Boom, Foot Swing .......... 111
Seat Assembly ................................................................ 21 Hydraulic Assembly .............................................. 111
Shrouding Assembly ...................................................... 23 Servo Hydraulic Assembly ..................................... 118
Hydraulic Oil Reservoir Assembly .................................. 24 Cylinder Assembly (main boom) .................................. 121
Lube Reservoir ............................................................... 25 Cylinder Assembly (stick) .............................................. 124
Boom Assembly (30' straight) ........................................ 26 Cylinder Assembly (stick) .............................................. 125
Boom Assembly (30' live heel) ....................................... 29 Cylinder Assembly (stick & live heel boom) ................. 126
Counterweight Assemblies ............................................ 32 Cylinder Assembly (Stabilizer) ...................................... 127
Subframe Assembly ....................................................... 33 Pump Assembly ........................................................... 128
Truck/Trailer Mount ............................................... 128
Power Unit ................................................. 3 5
Carrier With Travel ................................................. 131
Cummins 6B5.9 Power Package Assembly (TIER II) .... 37
Circle Slasher Machines ....................................... 134
John Deere 6068T Power Package Assembly (TIER II) 40
Pump Assembly (hand pump) ..................................... 136
Pump Drive Assembly .................................................... 42
Motor Assembly (Cab Tilt) ............................................ 137
Pump Drive Horizontal Disconnect ................................ 43
Swing Motor Gearbox Assembly (1010MS) ................ 138
Electrical .................................................... 4 5 VG20 Main Valve .......................................................... 140
Truck Mount, Tan Cab Only ..................................... 4 6 VG20 Swing Valve ........................................................ 141
Electric Schematic ......................................................... 46 Lower Valve V20/V40 .................................................... 142
Cummins ................................................................. 46 V20/V40 Valve Components ......................................... 143
Carrier, Tan Cab Only ................................................ 4 7 Valve Assembly ............................................................. 151
Electric Schematic ......................................................... 47 Boom/Travel Servo Valve ............................................. 152
Cummins ................................................................. 47 Load Lock Valve Assembly ........................................... 153
Truck Mount, Orange Cab Only .............................. 4 8 Manifold Pilot Valve Assembly ..................................... 154
Electric Schematic ......................................................... 48 Dual Pressure Swing Valve .......................................... 156
Cummins ................................................................. 48 Dual Pressure Swing Valve Conversion Kit ................. 157
John Deere ............................................................. 49 Joystick Assembly - VOAC ............................................ 158
Electrical Assembly ........................................................ 50 Swing Pedal Assembly ................................................. 160
Wiring Package Kit ......................................................... 52 Filter Assemblies .......................................................... 162
Electrical Enclosure Assembly ....................................... 53 Collector Assembly (Hydraulic/Electric) ....................... 165
Instrument Panel Assemblies ........................................ 63 Hydraulic Fitting and Hose Description System ........... 168
Panel Assembly (wall mounted) ............................. 63 Options & Accessories .......................... 1 7 2
Dash Monitor with Gauges ..................................... 64
Bolt-on-Heel Bar Assembly .......................................... 173
Panel Assembly (seat mounted) ............................. 65
Bolt-on-Heel Bar Assembly (offset style) ...................... 174
Dash Assembly (seat mounted) .............................. 66
Boom light .................................................................... 175
Gauge/Side Duct Schematic .................................. 67
Auxiliary Oil Cooler ....................................................... 176
Gauge/Side Duct Assembly .................................... 68
Curtis Gauge/Side Duct Schematic ........................ 69 Update Kits ............................................. 1 7 7
Curtis Gauge/Side Duct Assembly .......................... 70 Main Boom Cylinder Spacer Kit ................................... 179
Murphy Gauge/Side Duct Assembly ....................... 71 Reinforcing Plate for Subframe ................................... 180
Cab Switch Panel Schematic .................................. 72 Reinforcing Plate for Head ........................................... 181
Cab Switch Panel Assembly ................................... 73 Analog Gauge Update Kit ............................................ 182
Radio/CB Schematic ............................................... 74 Decals ...................................................... 1 8 4
Heater-Air Conditioner Kit .............................................. 75
Heater-Air Conditioner Assembly ................................... 77

395A ML TM (P) page


800-00100
2
Nomenclature
Marker

395A ML TM (P) page


800-00100
3
INTRODUCTION
This manual has been designed to assist you in identifying and ordering replacement parts for your Barko machine.
The manual is divided into sections.

See the Table of Contents for location of all components.

UNDERSTANDING THE PARTS PAGE LAYOUT


Whenever a part has been changed on a machine, there will be two parts listed on the parts page under one item no.
The first one will be the old part, and the last one will be the new part now being used. These parts will have the date
the change took effect. For Example:

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

4 541-00207 BEARING 4-1-95 & before 1


4 541-00214 BEARING 4-2-95 & after 1

NOTE: In cases where there has only been one change, the item will look like the example below with
the date of change being the date the part listed replaced the one in parenthesis:

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

4 541-00214 BEARING (was 541-00207) 9-23-91 & after 1

NOTE: In some cases, instead of the date of change, the serial number of the machine that the change
took effect on will be used. For Example:
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

4 541-00207 BEARING s/n 18249 & before 1


4 541-00214 BEARING s/n 18250 & after 1

When an entire assembly is replaced by another assembly or when any other special information must be given, a
box will appear under the assembly number and will be filled with information including the serial number of the
machine the change took effect with (see example below) or the date of the change.

105-00040 replaced by 105-00055


starting with machine s/n 18888.

Barko equipment has been designed to provide you with long, efficient service.
In its manufacture, only high quality parts and components have been used.

"THE USE OF PARTS OTHER THAN GENUINE BARKO OR APPROVED PARTS MAY VOID ANY
PRODUCT WARRANTY THAT MAY BE IN EFFECT AT THE TIME OF SUBSTITUTION."

395A ML TM (P) page


800-00100
4
ABBREVIATIONS AND SYMBOLS
a/c = air conditioner no. = number
AC = Articulated Carrier (Art. Car.) NSS = Not Sold Separately
adj. = adjust or adjusting opt. = optional
appl. = application pg. = page
AR = As Required qt. = quart
assy = assembly RH (rh) = right hand
BC = Back of Cab sec. = secondary
b/m = bill of material see sep. ill. = see separate illustration (means:
brg. = bearing located elsewhere in manual)
CAR = Carrier SE = Stationary Electric
coll. = collector SER or SR = Stationary Electric Remote
cond. = conditioner s/n = serial number
CRL = Crawler str. = straight
cyl. = cylinder swhd = saw head
dia. = diameter TM = Truck Mount
dwg. = drawing w/ = with
Ft. Lbs. = Foot Pounds
gal. = gallon
HRT = Hydrostatic Rough Terrain carrier
ill. or illus. = illustration
In. Lbs. = Inch Pounds
incl. = includes or including
j.s. = joystick
Lbs. = pounds
LH (lh) = left hand
mtg. = mounting
N/A = Not Applicable

EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL:


- In a parts list, when there are item numbers with empty spaces (no description or part number), these parts have
been previously deleted from that parts list and are not recorded anywhere.

- In a parts list, when there are items with no part number and a dotted line (----) is in the part number space, this
means that the part number is not sold separately or is not available at this time.

- When references to "right hand" or "left hand" are used in this manual, it is done from the operator's seat in the
forward operating position.

SYMBOLS USED ON MACHINE


Horn Slower
Ignition
Key Switch
Air
Starter Conditioner
Power On
(Accessory)

Engine
Power Off RPM

Power On Faster

395A ML TM (P) page


800-00100
5
HYDRAULIC PRESSURE WARNING SHEET

WARNING
Raising hydraulic pressure on this
machine above the factory
approved settings may cause
death, severe injury or property
damage and will void the
warranty.
The consequences of increasing hydraulic pressure are
serious. The function of the relief valves is to provide a
fuse action to protect the machine and the operator from
overloading. When overloaded, the machine can
become stressed to a level where parts fracture causing
death, severe injury or property damage. This is an
extremely dangerous practice.

Accordingly, you are advised that the pressure settings of


this machine are limited to the factory approved settings.
Pressures in excess of these settings render each and all
Barko warranties null and void and constitute an obvious
misuse and abuse of our product.
BARKO HYDRAULICS, LLC

395A ML TM (P) page


800-00100
6
WARRANTY

BARKO HYDRAULICS, LLC

BARKO HYDRAULICS, L.L.C. ("Barko") warrants to the Distributor and/or original Buyer each new hydraulic
knuckle boom loader, feller buncher or other product in BARKO HYDRAULICS Equipment Group including attachments
and accessories thereto, ("Product") sold by BARKO to be free from defects in material and workmanship under normal
use, maintenance and service.
BARKO will cause any major structural component of a BARKO product covered by this warranty which proves to be
defective in material or workmanship under normal use, maintenance and service within three (3) years ) or 6,000 hours,
whichever occurs first from first day in service, provided first day in service is not later than one (1) year from delivery to
Distributor and/or original Buyer or other user, to be replaced without charge with a new or repaired part, at BARKO
election. BARKO also will cause the labor to remove any such defective part and to install the new or repaired part to be
provided without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished
by designated BARKO distributor.
BARKO will cause all other parts of product covered by this warranty which proves to be defective in material or
workmanship under normal use, maintenance and service within one (1 ) year or 2,000 hours, whichever occurs first from
first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or original
Buyer or other user, to be replaced, without charge, with a new or repaired part, at BARKO election. BARKO also will
cause the labor to remove any such defective part and to install the new or repaired part to be provided without charge to
the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by BARKO designated
distributor.
BARKO warrants all service parts purchased from BARKO and used on a BARKO manufactured unit, to be free from
defects in material and workmanship under normal use, maintenance and service for a period of six (6) months or 1,000
hours, whichever occurs first. BARKO will cause any such part which proves to be defective to be replaced with a new
or repaired part at BARKO election on a parts only basis.
Proof of any defect must be submitted to BARKO within ten (10) days from the date on which the defect was
discovered and any claim submitted within thirty (30) days after repair work is completed.

BARKO warranty does not cover:


1 Defects, damage or deterioration due to normal use, wear, tear, exposure, storage or corrosion.
2. Normal maintenance service, including replacement of filters, oil, seals and the like.
3. Damage due to failure to maintain or use the BARKO product or part according to manuals, schedules or good
practice.
4. Damage caused by abuse of equipment or parts by overloading, misapplication, improper operation or use, installation
of unapproved accessories or unauthorized alterations.
5. Damage resulting from repairs made in an unauthorized manner or installation of components not authorized by
BARKO.
6. The labor to remove and reinstall a defective replacement part after the expiration of the warranty period applicable to
the product in which part is located.
7. Overtime labor premiums.
8. Transportation of the BARKO product to the distributor's service facility or transportation of the distributor's serviceman
to the product's location.
9. Vendor components not manufactured by BARKO, such as engines, transmissions and components, Tires, batteries or
other parts normally warrantied and serviced by the manufacturer. The warranty of the respective manufacturers of
these components shall apply.

The Buyer accepts this warranty and the limitations and disclaimers set forth herein as part of the purchase of the
BARKO product or part to which this warranty applies.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, STATUTORY, WRITTEN
OR ORAL, AND THERE IS NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
Remedies available to any person claiming under this warranty are exclusive and expressly limited to obtaining the
parts and the labor, where applicable, in accordance with terms of this warranty.
BARKO liability for losses, damages or expenses of any kind arising from the design, manufacture or sale of the
product covered by this warranty, whether based on warranty, negligence, contract, tort or otherwise, is limited to an
amount not exceeding the cost of correcting the defects as herein provided, and, at the expiration of the applicable
warranty period, all such liability shall terminate.
BARKO shall in no event be liable for incidental, consequential or special damages to losses of use of the BARKO
product, a loss or damage to property other than the BARKO product, a loss of profits or other commercial loss, or any
special or consequential damages (except liability for consequential damages which by law may not be disclaimed).

Revised 2/98

395A ML TM (P) page


800-00100
7
PARTS ORDERING INSTRUCTIONS
All parts for your Barko Loader may be ordered from your nearest Barko Dealer, if you are not certain of the
dealer's location, check our website at www.barko.com, or call the factory sales department for assistance:

PHONE: 1-715-392-5641

When ordering parts, please specify the following information:

1. MODEL AND SERIAL NUMBERS ---- IMPORTANT!


Model and Serial Numbers are found on the identification plate attached to the machine.
For cylinders - give number stamped on gland.
For pump drives - give numbers and spec number stamped on the bell housing plate.
For grapples - give numbers stamped into head side plates or base plate.

2. PART NUMBER
Specify Barko part number as given in your parts manual. Do not take numbers from castings, etc.

3. QUANTITY
Specify how many you desire.

4. NAME OF PART
Use proper description or title given in parts manual.

5. RIGHT OR LEFT HAND


Right or left hand is your right or left when operating the machine from the normal operator's seat position
behind the boom. In reference to cylinders, it is the port location off center viewed from butt of cylinder.
Pump and motor rotation is determined by viewing from the shaft end.

6. SHIPPING INSTRUCTIONS
Specify definite shipping instructions such as UPS Ground, UPS Next Day, FedEx, or Motor Freight. When no
instructions are given, shipping will be determined by cost, nature of the part, and urgency of the repair.

7. RETURN ADDRESS
When ordering parts always include a return address where part should be sent.

8. RETURN PARTS
New parts returned by distributor or customer to the factory will have a 15% handling charge subtracted
from the amount of the part unless parts were sent by mistake from the factory.

9. SHORTAGE
On all parts shipments and packing kits, if any parts are missing (other than parts marked "Backordered")
call the factory.

10. WARRANTY
Warranty parts must be returned by prepaid freight, but only after consent has been obtained from the
warranty and return material department.

11. CONVERSIONS
Circumstances occasionally arise where the factory will offer field replacement update components or kits
for product improvement. It is the customer and/or dealer's responsibility to document changes made to a
particular machine and, if possible, provide the information back to the factory for our records.

395A ML TM (P) page


800-00100
8
REMEMBER!
THE SALES DEPARTMENT CAN SELL
THE FIRST BARKO,

BUT THE PARTS & SERVICE


DEPARTMENT WILL SELL THE SECOND
AND THIRD.

USE ONLY GENUINE BARKO PARTS

395A ML TM (P) page


800-00100
9
COMMON REPLACEABLE PARTS LIST
SERIAL NO. or
PART NO. DESCRIPTION DATE OF CHANGE

HYDRAULIC FILTER ELEMENTS:


565-00117 Element For Return Filters 565-01264(qty 2 per machine)
565-01253 Element For Drain Filter 565-01252
565-01231 Element For Upper Servo Filter 565-01244
Element For Lower Servo Filter 565-01255

ENGINE OIL FILTERS:


535-01149 Cummins 6B Oil Filter
535-05474 John Deere 6068T Oil Filter

ENGINE FUEL FILTERS:


535-01140 Cummins 6B Primary Fuel Filter
535-01141 Cummins 6B Secondary Fuel Filter
535-05533 Cummins 6B In-line Fuel Filter
535-05475 John Deere 6068T Fuel Filter

ENGINE AIR CLEANER ELEMENTS:


535-01431 Primary - Cummins 6B Air Cleaner (535-05603) 12"
{elements 535-01431 & 535-05437}
535-05437 Safety - Cummins 6B Air Cleaner (535-05603) 12"
535-01431 Primary - John Deere 6068T Air Cleaner (535-05603) 12"
535-05437 Safety - John Deere 6068T Air Cleaner (535-05603) 12"

ENGINE BELTS:
535-01150 Cummins 6B
535-05463 John Deere 6068T (machines with air conditioning)
535-05472 John Deere 6068T (machines without air conditioning)

HYDRAULIC CYLINDER SEAL KITS:


556-00953 Main Boom Cyl. Seal Kit (for Cyl. 561-00952) 6-1-04 & before
556-01041 Main Boom Cyl. Seal Kit (for Cyl. 561-00952) 6-1-04 & after
556-01052 Main Boom Cyl. Seal Kit (for Cyl. 561-00965) Hader-Seitz 6-1-05 & after
556-00953 Stick Boom Cyl. Seal Kit (for Cyl. 561-00958) 6-1-04 & before
556-01041 Stick Boom Cyl. Seal Kit (for Cyl. 561-00958) 6-1-04 & after
556-01052 Stick Boom Cyl. Seal Kit (for Cyl. 561-00965) Hader-Seitz 6-1-05 & after
556-00953 Live Heel Boom Cyl. Seal Kit (for Cyl. 561-00902) 6-1-04 & before
556-01041 Live Heel Boom Cyl. Seal Kit (for Cyl. 561-00939) 6-1-04 & after
556-01054 Stabilizer Cyl. Seal Kit (for Cyl. 561-00962)

VG20 CONTROL VALVES:


----- Seal Kit, section (one kit used between each valve section)

395A ML TM (P) page


800-00100
10
MODEL DESCRIPTION

Swing Pedal
Door Handle
Instrument Panel
(wall mounted)

Heater/Air
Heater/Air Conditioner Conditioner
Ducting Ducting
(not shown attached to unit) (not shown attached
to unit)

Instrument Panel
Servo Lever (seat mounted)
(lifts entire armrest,
shutting off servo)

Operator's Seat
with Seatbelt
Heater/Air Conditioner
(located under and behind the seat
with attached ducting)

Hydraulic Oil
Reservoir, Platform/Control Deck
Stick Boom Stick Boom
Shrouding, Power Main
Cab Cylinder
Unit & Pumps Boom
Air Head
Cleaner Assembly
Exhaust Grapple
Pipe Hood Hanger

Grapple
Rotator

Main Boom Grapple Cylinders


Cylinder

Stabilizer Pad

Stabilizer Leg Grapple


and Cylinder Arms
Counterweight Turntable
Swing Motor &
Gearbox Bearing

Lower
Electrical Enclosure (subframe)
(up under platform frame)

395A ML TM (P) page


800-00100
11
LOADER MOUNTING COMPONENTS

Subframe
See Loader Mounting Instructions in either
4 the Service or Operator's Manual for
specific mounting procedures.
3

Truck/Trailer
Clamping
Frame
Plate

Spacer
Block
Truck/Trailer
Frame
2

1
3
4

Subframe

4
3

2
Truck/Trailer
3 Spacer Frame
4 Blocks

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 514-00657 STUD 8
2 132-00847 PLATE, clamping 4
3 513-00513 NUT, hex 16
4 513-00738 NUT, jam 16

-- 133-00788 MOUNTING INSTRUCTIONS 1

See Loader Mounting Instructions in either the


Service or Operator's Manual for specific mounting
procedures.

395A ML TM (P) page


800-00100
12
BARKO PAINT
PART NUMBER PAINTCOLOR

539-00595 ORANGE PAINT - 1 gallon


539-00679 BROWN PAINT - 1 gallon
539-00699 WHITE PAINT - 1 gallon
539-00863 TAN PAINT - 1 gallon
539-01043 BEIGE PAINT - 1 gallon

spray paint:
539-00617 ORANGE
539-00620 TAN (old color)
539-00646 BROWN
539-00658 WHITE
539-01042 BEIGE (new color)

TOOLS AND SERVICE KITS


PART NUMBER TOOL/SERVICE KITTOOL/SERVICE KIT
412-00400 WRENCH --- 1-1\2" BOLT
412-00401 WRENCH --- 2" BOLT
412-00402 WRENCH --- 2-1\2" BOLT
412-00403 WRENCH --- 3-1\2" BOLT
412-00404 WRENCH --- 5" BOLT

535-05988 GREASE NIPPLE TRACK EXPANDER


(For use on all Intertractor Crawlers)

548-02445 Deutsch Connector Hand Crimp


548-02444 Deutsch Connector Removal Tool, 6
548-02443 Deutsch Connector Removal Tool, 16 - 18
548-02442 Deutsch Connector Removal Tool, 12 - 14
548-02441 Deutsch Connector Removal Tool, 8 - 10

527-00010 Serviceman Test Meter Kit (5 - Pin)


(includes one Serviceman Meter, two 8700 PSI Pressure Transducers, two 6'
cables, one Power Supply (Battery Charger), one instruction manual and
one case)

527-00011 Serviceman Flow Meter (5 - Pin)(For use with Serviceman Test Meter)

527-00012 Serviceman Photo Tachometer (5 - Pin)(For use with Serviceman Test Meter)

527-00006 SAE Standard O-ring Kit


(includes 30 common sizes of 375 o-rings (70° Durometer Nitrile or
90° Durometer Nitrile)

527-00007 ORS Face Seal Kit


(includes all eight sizes of o-rings for O-ring Face Seal Couplers & Fittings,
90° Durometer Nitrile, in a polypropylene box)

527-00008 SAE Boss Kit


(includes 180 o-rings, all SAE 900-Series BOSS, 90° Durometer Nitrile, in a
polypropylene box)

527-00009 SAE 4-Bolt Flange Kit


(includes 1/2" thru 3" flange size, eight common o-ring flange sizes,
90° Durometer Nitrile, in a polypropylene box)
395A ML TM (P) page
800-00100
13
Marker

Structural

395A ML TM (P) page


800-00100
14
HEAD/PLATFORM/CONTROL DECK COMPONENTS
HEAD/PLATFORM/CONTROL DECK 163-10368
COMPONENTS
12 1 a Fuel Reservoir
13 1 a a (welded into
14 1 a b platform frame)
(See also: Cab Assembly)

1d
2a 1e

1c

2c

For Instrument
Panels, see Panel 1f
Assemblies in
Electrical Section.

1 2b
1b
5
4
4a
4b
4c
4d 3
4e
4f
4g 8
6 7
4h 9
4i 10
4j

CAUTION
Replacement parts must be Grease Lines
coated with Non-Skid Material 1b
(see Hyd. Assy.)
exactly as the original part
was. See Decal Locations for
8
mat'l part numbers and
locations.
7

Torque to 64 Ft. 7a
Lbs. (lubricated). 7b

Torque to 310 Ft. 6 a


REAR VIEW 11
Lbs. (lubricated). 6 b
6

395A ML TM (P) page


800-00100
15
PLATFORM/CONTROL DECK ASSEMBLY 163-10368

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

163-10368 ASSEMBLY, platform 1


1 163-10361 WELDMENT, platform (includes item 1a thru 1f) 1
1a 163-01273 WELDMENT, fuel reservoir 1
1aa 539-00507 FUEL CAP 1
1ab ---- FUEL SENDING UNIT (on top of fuel reservoir) 1
1b 123-00578 WELDMENT, head (w/ dual swing motors) 1
1c 162-02020 TUBE, inside hand rail 1
1d 162-02191 TUBE, outside hand rail 1
1e 161-02119 TUBE, outside hand rail support 1
1f 161-02118 OPEN STEP STAIR TREAD 1
2 161-02195 SEAT MOUNTING HARDWARE 1
(includes items 2a thru 2c)
2a 536-00801 SEAT (see seat assembly) 1
2a 161-02250 SEAT SUSPENSION SPACER 2
2a 510-00634 BOLT 2
2b 163-10292 VINYL FLOOR MAT 1
2c 511-00987 BOLT, seat mounting 4
3 ---- WELDMENT, swing pedal (see servo hyd. assy.) 1
4 393-00278 ASSEMBLY, mech. throttle installation AR
Cuminns engine 156"
393-00310 ASSEMBLY, mech. throttle installation AR
Cuminns engine 216"
4a 162-02037 WELDMENT, throttle bracket 1
4b 535-00272 ASSEMBLY, throttle control w/ black handle 1
4c 535-00263 TERMINAL, throttle cable (Qty 1 on John Deere at cab 2
end of cable. On Cummins, used on both ends of
cable)
4d 543-00707 PIN, cotter 2
4e 510-00654 BOLT, throttle bracket mounting 2
4f 514-00011 WASHER, lock - throttle bracket mounting 2
4g 535-00261 THROTTLE CABLE, 156" long AR
535-00271 THROTTLE CABLE, 216" AR
4h 541-00679 SPACER BUSHING 4
4i 510-00605 BOLT, throttle control mounting 2
4j 514-00009 WASHER, lock 2
5 ---- BOLT 13
5 ---- WASHER 13
5 ---- NUT 13
6 541-00564 TURNTABLE BEARING 1.25" x 43" 1
6a 511-00426 BOLT, turntable bearing mounting 22
6b 514-00151 WASHER, turntable bearing mounting 22
7 535-06131 SWING MOTOR GEARBOX (see Hydraulic section) 1
7a 514-00557 BOLT, gearbox mounting 12
7b 514-01115 WASHER, gearbox mounting 12
8 ---- SWING MOTOR (see Hydraulic section) 1
9 517-00300 FITTING, grease 2
10 567-00595 BULKHEAD, 2FP-4MJ-Str 2
11 568-00800 ELBOW, 02MP-04MJ-90 2
12 163-10367 PLATE, platform deck cover 1
13 ---- BOLT, hex head 4
14 ---- WASHER, flat 4

395A ML TM (P) page


800-00100
16
CAB ASSEMBLY 536-00672
536-00738
38.5 x 55 x 61

(mounted to shrouding to
(mounted to hold door open when
cab door.) machine is not running.)
Add 1/8" bead of silicone to 2L 2M
bottom of metal strips, item 1a,
before riveting to cab. 2N
1B
2P 5
1A 8
1C
2G
16A 2H 6
16B 12 2D 8
16C
13
7
8

2C

2F
11

2A
2B
2E

4E

9
3A
3C 3B
16D 14
(one on either
side of ducting)
15A 10
4A 4C
4B 4D

See Platform/Control Deck Assembly


for controls located inside the cab.

For Windshield Wiper/Washer,


see separate illustration in Electrical Section.

395A ML TM (P) page


800-00100
17
CAB ASSEMBLY 536-00786
38.5 x 55 x 61 536-00792
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

536-00786 ASSEMBLY, complete (standard cab) 1


536-00792 ASSEMBLY, complete (same as 536-00672 but w/ door 1
latch and grab handle located lower on side of cab -
used on machines with high cab risers)

1A 536-00706 SKYLIGHT GLASS 1


1B 536-00707 SKYLIGHT MOUNTING KIT 1
(incl. 2 metal strips & 6 rivets)
1C 536-00297 SKYLIGHT SEAL (sold by the foot) AR

2A 536-00666 DOOR ASSEMBLY, hinged 1


2B ---- DOOR PANEL 1
2C 536-00324 DOOR LATCH KIT (hinged door) 1
2D 536-00793 DOOR HINGE 2
2E 536-00689 DOOR SEAL 12'
2F 536-00338 DOOR LATCH COVER PLATE, plastic 1
2G 536-00187 DOOR GLASS 1
2H 536-00200 DOOR WINDOW RUBBER, 1/8" offset AR
2P 536-00769 DOOR HOLDER - SLIDE (replaces item 2L-2N) 1

3A 536-00295 SLIDING WINDOW ASSEMBLY, right side 1


536-00345 FELT SEAL
3B 536-00177 SLIDING WINDOW LATCH 1
3C 536-00170 SLIDING WINDOW RUBBER, in-line (used on sliding AR
window only)

4A 536-00186 WINDSHIELD GLASS PATTERN 1


4B 536-00200 WINDSHIELD WINDOW RUBBER, 1/8" offset 1
4C ---- ASSEMBLY, front guard 1
4D ---- LATCH, front guard 1
4E 548-02184 CAB LIGHTS, in-guard 2

5 536-00189 WINDOW GLASS, left side rear 1


6 536-00188 WINDOW GLASS, left side front 1
7 536-00190 WINDOW GLASS, rear 1
8 536-00200 WINDOW RUBBER, 1/8" offset AR
(used on all except sliding window and skylight)

9 536-00316 POLYFOAM, 1" sound suppression AR


NOTE: When ordering replacement polyfoam, specify
which surface you are replacing (ceiling, right wall,
rear wall, etc.). Polyfoam is cut to fit at time of order.
Price will vary depending upon cut, and will be
determined at time of order.
10 163-01059 FLOORMAT, vinyl (sold separately) 1
11 536-00171 ASSEMBLY, pouch 1
12 536-00721 DOME LIGHT 1
13 536-00339 DUCTING KIT, air conditioner (sold separately) 1
14 536-00336 CUP/THERMOS HOLDER 1

15A 536-00335 INSTRUMENT PANEL HOUSING, wall-mounted, 1


molded black plastic

395A ML TM (P) page


800-00100
18
CAB ASSEMBLY 536-00786
38.5 x 55 x 61 536-00792
ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.
DATE OF CHANGE

(see Panel Assy's in Electrical Section)


16A 548-02244 RADIO, AM/FM cassette (sold separately) 1
548-02788 RADIO, AM/FM CD 1
16B 536-00712 RADIO ENCLOSURE, for ceiling mtd. radio 1
(sold separately)
16C 536-00713 RADIO OPENING COVER (sold separately) 1
16D 548-02429 SPEAKERS (sold in pair) (sold separately) 1 pair
16E 536-00687 ANTENNA, radio (not shown) (sold separately) 1

-- 510-00705 BOLT, cab mounting (sold separately) 13


-- 514-00013 WASHER, cab mounting (sold separately) 13
-- 513-00429 NUT, cab mounting (sold separately) 13

See Platform Assembly for controls located


inside the cab.

See Electrical Section for Instrument Panel


Assemblies and Windshield Wiper/Washer.

395A ML TM (P) page


800-00100
19
CAB FLOOR INSTALLATION 163-10578

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 163-01279 PL SUPPORT CAB ISOLATOR 2


2 512-01098 BOLT HH 0.875 9NC 2.500 G8 PL 4
3 514-00088 WASHER-FLAT 7/8 8
4 513-00433 NT NK 0.875 9NC G5 4

5 163-01377 WLDT FLR PL 38.5X59.5 CAB HS 1


6 535-02408 VIBRATION ISOLATOR 2.55ODX.657 10
7 163-01283 PL WASHER 2.5OD X .69ID X .12 10
8 512-01085 BOLT HH 0.625 11NC 5.000 G8 PL 10
9 514-00086 WASHER-FLAT 5/8 4

10 513-00431 NT NK 0.625 11NC G5 4

395A ML TM (P) page


800-00100
20
SEAT ASSEMBLY 536-00801
536-00801 replaced 536-00754
after 3/10/06

WARNING - SPRINGS IN THE SUSPENSION


UNIT ARE UNDER HIGH PRESSURE, DISASSEMBLY
COULD RESULT IN SERIOUS INJURY. DO NOT
ATTEMPT TO DISASSEMBLE SUSPENSION FRAME
395A ML TM (P) p a g e
800-00100
21
SEAT ASSEMBLY 536-00801

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

536-00801 ASSEMBLY, complete 1

1 536-00770 KNOB, lumbar adjust 1


2 536-00784 COVER, back cushion 1
3 536-00771 KNOB, backrest tilt adjust 1

4 536-00772 SEAT BELT 1

5 536-00773 CUSHION, seat 1


6 536-00774 COVER (skirt, on sides and front of suspension) 1
7 536-00775 ARMREST PAD 2
8 536-00776 SCREW, armrest height adjustment 4
9 536-00777 BRACKET, left hand armrest (with hardware) 1

10 536-00778 KNOB, armrest forward/backward locking 2


11 536-00779 SHOCK ABSORBERS 2
12 ---- 1/4-20 U-Nut 8
13 ---- 1/4-20 X 5/8" PPHS 6
14 536-00746 GAS SPRING w/2 ball studs 1

15 ---- Extreme Duty Chassis 1


16 ---- Height Adjust Lever w/hardware 1
17 536-00781 TETHER SET w/hardware 1
18 536-00768 TRACK SET, 6" 1
19 536-00782 KNOB, ride adjust 1

20 536-00783 BRACKET, right hand armrest (with hardware) 1


21 536-00723 COVER, left hand joystick (not shown) 1
22 536-00724 COVER, right hand joystick (not shown) 1
23 ---- LIFT HANDLE 1

24 ---- SCREW, 1/4-20 X 3/4 PPH 2


25 ---- ADAPTER PLATE 2

395A ML TM (P) page


800-00100
22
SHROUDING ASSEMBLY 253-00471

6 2
4
1
7 1
8
6
7 4
5
6 8
7
8

9
10
11
10

3 2

9 11

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

252-00514 PL-RADIATOR SHRD ACCESS COVER 9/15/03 to 5/07/04 1


515-00806 BOLT SELF TAP 0.375 1.000 9/15/03 to 5/07/04 2

1 253-00472 PL SHROUD LAPPING HOOD TIER-1 5/07/04 & Before 1


1 253-00551 PAINTED ML LAPPING HOOD 5/07/04 & After 1

2 253-00555 PAINTED ML FRONT DOOR W/LATCH 1


2a 253-00554 PAINTED ML FRONT DOOR NO LATCH 1
2b 514-01086 LATCH ADJUSTABLE LEVER 225 2

3 253-00557 PAINTED ML REAR DOOR W/LATCH 1


3a 253-00556 PAINTED ML REAR DOOR W/O LATCH 1
3b 514-01086 LATCH ADJUSTABLE LEVER 225 2

4 253-00481 WLDT RADIATOR GUARD FOR TIER-1 1/05/07 & Before 1


4 253-00553 PAINTED ML RADIATOR GUARD 1/05/07 & After 1

5 253-00552 PAINTED ML SHROUD END COVER 1


6 510-01000 BOLT HH 0.375 16NC 1.000 G8 PL 15
7 514-00011 WASHER-LOCK 15
8 514-00082 WASHER-FLAT 15
9 512-00976 STUD 1

10 513-00210 HEX NUT 2


11 535-01079 RUBBER BUMPER PAD 1

395A ML TM (P) page


800-00100
23
HYDRAULIC OIL RESERVOIR ASSEMBLY 643-00749
Shrouding

8 Reservoir is 120 gallons to


9 5 Fill Line, which leaves a 15
10 gallon expansion area.
5
5"
2 12
3
Fill Line 4
7

13 6

11

END VIEW OF RESERVOIR


SHOWN
WITH SHROUDING REMOVED

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

643-00749 ASSEMBLY, complete 1

1 643-00750 WELDMENT, hydraulic reservoir 1


2 510-00680 BOLT, hex head 6
3 513-00428 NUT, nylock 6
4 514-00166 WASHER, flat 12
5 565-01264 FILTER, return (welded into reservoir, see sep. ill.) 2
6 651-00302 GASKET, 1
7 761-90047 PLATE, cover 1
8 565-00883 ADAPTOR, 06MB-04MJ 2
9 566-00975 ADAPTOR, 02MP-04MJ 2
10 539-00960 10" SIGHT GAUGE, remote mtd. 1
11 522-00338 PLUG, magnetic pipe 1
12 565-00059 BREATHER 1
13 548-02465 SENDING UNIT, hydraulic oil temp/level 1

395A ML TM (P) page


800-00100
24
LUBE RESERVOIR 564-00906

Vent Cap
1

5/8 Barb Fitting


(comes welded to reservoir)
2
3
4
5
6

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 564-00906 LUBE RESERVOIR, 2 quart, w/ 5/8 barb fitting & 1


vent cap
2 569-01205 ADAPTOR, 08MP-10MBARB 1
3 569-01207 CLAMP, hose 2
4 594-00901 HOSE AR
5 519-00754 PIPE NIPPLE 1
6 525-00502 PIPE ELBOW, 08FP-08FP-09, 2000# 1

All items sold separately, not as an assembly.

395A ML TM (P) page


800-00100
25
BOOM ASSEMBLY (30' STRAIGHT) 103-00678

1
1i 1m
1ad 1a 1b
1j 1k 1c
1n 1b
5 1f 1d
1g 1e
A 1h
D
1ad

14

13
9 C
10
7
11
12 1aa
7 A
6
1aa
G 6
7
6
1ac
3 1ab
C
B

2b 2b
2e 2c 2aa
2f 2d
2n 2g 2m
5

2aa 2h
2i

F
7
6

2ac 2j
2k

Not 8
Applicable
2ab
6
2
2a
E

395A ML TM (P) page


800-00100
26
BOOM ASSEMBLY 103-00678
(30' STRAIGHT)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

103-00678 ASSEMBLY, complete 1

-- 594-00055 HOSE SLEEVE, nylon 2.54 Id 26

-- 481-01237 KIT, Upper Pins/Nuts (includes A - H) 1


A 481-00718 NUT, hex 3-1/2-8 2
B 482-00992 WELDMENT, bolt 4.0x3.5-8un X 20.31 1
C 482-00971 PIN, 4 X 15 Ht Cross Drill 2
D 482-01002 WELDMENT, bolt 4.00x3.50-8unx31.31 1
E 482-01018 PIN, 2 X 11.5 Tgp .81 Cr Dr 1
F 482-00970 PIN, 4 X 12.50 Ht Cross Drill 1
G 482-00975 PIN, 4 X 9.06 Ht W/Cross Drill 1
H 482-00206 BOLT, 1.5-12unfx6.12 (for counterweight, not shown) 2
1 103-00679 ASSEMBLY, 16' 6" main boom (includes 1a -1n) 1
1a 103-00680 WELDMENT, 16' 6" main boom 1
1aa 111-01199 RETAINER, pin lock 4" 2
1ab 101-01071 BOSS 1
1ac 102-01123 PLATE, pin lock 1
1ad 493-00421 BUSHING, bronze 2
1b 514-00011 WASHER, lock 3/8 6
1c 510-00658 BOLT, hex head 0.375 16nc 2.000 G5 Pl 3
1d 514-01010 CLAMP, top cover plate - T3 3
1e 514-01012 TUBE CLAMP SET, 16-Twin 3
1f 510-00656 BOLT, hex head 0.375 16nc 1.500 G5 Pl 3
1g 514-01009 CLAMP, top cover plate - T2 3
1h 514-01011 TUBE CLAMP SET, 08-Twin 3
1i 569-00106 BULKHEAD ADAPTOR, 16mj-16mj 2
1j 569-00103 BULKHEAD ADAPTOR, 08mj-08mj 2
1k 652-01483 ASSEMBLY, hydraulic tubing 1 X 172 2
1m 652-01484 ASSEMBLY, hydraulic tubing1/2 X 172 2
1n 517-00300 GREASE FITTING, straight 1/8 Npt 1
2 113-00914 ASSEMBLY, 13' 10" stick boom (includes 2a - 2n) 1
2a 113-00902 WELDMENT, 13' 10" stick boom 1
2aa 493-00421 BUSHING, bronze 2
2ab 111-01153 RETAINER, pin lock 2" 1
2ac 111-01199 RETAINER, pin lock 4" 1
2b 514-00011 WASHER, lock 3/8 6
2c 510-00658 BOLT, hex head 0.375 16nc 2.000 G5 Pl 3
2d 514-01010 CLAMP, top cover plate - T3 3
2e 510-00656 BOLT, hex head 0.375 16nc 1.500 G5 Pl 3
2f 514-01009 CLAMP, top cover plate - T2 3
2g 514-01011 TUBE CLAMP SET, 08-Twin 3
2h 652-01486 ASSEMBLY, hydraulic tubing 1/2 X 140 Lg Bent 2
2i 652-01487 ASSEMBLY, hydraulic tubing 1 X 140 Lg Bent 2
2j 569-00007 CAP, 16fj 2
569-00106 BULKHEAD ADAPTOR, 16mj-16mj 2
2k 569-00003 CAP, 08fj 2
569-00103 BULKHEAD ADAPTOR, 08mj-08mj 2
2m 514-01012 TUBE CLAMP SET, 16-Twin 3
2n 517-00300 GREASE FITTING, straight 1/8 Npt 1

395A ML TM (P) page


800-00100
27
BOOM ASSEMBLY (30' STRAIGHT) 103-00678

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

3 561-00952 AY CYL 6X51X3.5 MAIN LIFT LDRS 1


561-00965 AY CYL 6X51X3.5 MAIN LIFT LDRS 6/01/05 & AFTER 1
(If ordering whole cylinder order the 561-00952)
4 561-00958 AY CYL 6 X 35 X 3.5 STICK LDRS 1
561-00966 AY CYL 6 X 35 X 3.5 STICK LDRS HADER-SEITZ 6/01/05 & AFTER 1
(If ordering whole cylinder order the 561-00958)

5 512-00628 SET SCREW, 0.375 16nc 0.375 Nyl Tip 2


6 513-00432 NUT, nylock 0.750 10nc G5 5
7 510-00793 BOLT, hex head 0.750 10nc 7.000 G5 Pl 4
8 510-00789 BOLT, hex head 0.750 10nc 5.000 G5 Pl 1
9 514-00513 NUT, socket head 0.312 18nc 1
10 514-00469 MULTI CLAMP, Hc-16-2 2
11 514-00492 SPLIT BUSHING, G-16-16 2
12 510-00629 BOLT, hex head 0.312 18nc 0.750 G5 Pl 1
13 652-01485 ASSEMBLY, hyd. tubing 1" (16mjbhd 16mj X 66.31) 2
14 514-00630 BULKHEAD NUT, 1" 2

See Options & Accessories section for


Heel Bar Options.

395A ML TM (P) page


800-00100
28
BOOM ASSEMBLY (30' LIVE HEEL) 103-00700
(only two are
7 1i shown)
1ad
1n 1j 1m 1 k 1
1b 1b
A 1a
1f 1c
D
1g 1d
1h 1e
1ad

16

15
11
C
12
13 9
14 1aa
8 9 A

G 1ac
8 C
9
1aa 8 1ab
4 B
2t 2j
7 2b
2s 2i
2d
2h 2k 2e
2i 2m 2 b
2t 2o 2c
2f
9 2g
2aa 2n
8 2
F 2a 2p
9 2q
2ac 2r
2ab

5 8 M

7
J 3
L 3c 3b
3d 3a
9
6
3e
3f

3aa
10
K 8

3ab
E 8
395A ML TM (P) page
800-00100
29
BOOM ASSEMBLY 103-00700
(30' LIVE HEEL)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

103-00700 ASSEMBLY, complete 1

-- 594-00055 HOSE SLEEVE, nylon 2.54 Id 26

-- 481-01237 KIT, Upper Pins/Nuts (includes A - H) 1


A 481-00718 NUT, hex 3-1/2-8 2
B 482-00992 WELDMENT, bolt 4.0x3.5-8un X 20.31 1
C 482-00971 PIN, 4 X 15 Ht Cross Drill 2
D 482-01002 WELDMENT, bolt 4.00x3.50-8unx31.31 1
E 482-01018 PIN, 2 X 11.5 Tgp .81 Cr Dr 1
F 482-00970 PIN, 4 X 12.50 Ht Cross Drill 1
G 482-00975 PIN, 4 X 9.06 Ht W/Cross Drill 1
H 482-00206 BOLT, 1.5-12unfx6.12 (for counterweight, not shown) 2

-- 481-01232 KIT, Live Heel Boom Add-On Pins/Nuts (includes J - M) 1


J 482-00938 PIN, 3.5 x 12.13 Cross Drill 1
K 482-00135 PIN, 3.5 x 10.5 Cross Drill 1
L 482-00984 WELDMENT, bolt 3.5 x 3-12 x 17.25 1
M 481-00744 NUT, hex 3-12UN with tapped hole 1

1 103-00701 ASSEMBLY, 16' 6" main boom (includes 1a -1n) 1


1a 103-00680 WELDMENT, 16' 6" main boom 1
1aa 111-01199 RETAINER, pin lock 4" 2
1ab 101-01071 BOSS 1
1ac 102-01123 PLATE, pin lock 1
1ad 493-00421 BUSHING, bronze 2
1b 514-00011 WASHER, lock 3/8 9
1c 510-00658 BOLT, hex head 0.375 16nc 2.000 G5 Pl 6
1d 514-01010 CLAMP, top cover plate - T3 6
1e 514-01012 TUBE CLAMP SET, 16-Twin 6
1f 510-00656 BOLT, hex head 0.375 16nc 1.500 G5 Pl 3
1g 514-01009 CLAMP, top cover plate - T2 3
1h 514-01011 TUBE CLAMP SET, 08-Twin 3
1i 569-00106 BULKHEAD ADAPTOR, 16mj-16mj 4
1j 569-00103 BULKHEAD ADAPTOR, 08mj-08mj 2
1k 652-01483 ASSEMBLY, hydraulic tubing 1 X 172 4
1m 652-01484 ASSEMBLY, hydraulic tubing1/2 X 172 2
1n 517-00300 GREASE FITTING, straight 1/8 Npt 1

2 113-00770 ASSEMBLY, stick boom (includes 2a - 2t) 1


2a 113-00760 WELDMENT, stick boom 1
2aa 111-01199 RETAINER, pin lock 4" 2
2ab 102-01117 PLATE, pinlock 3 x 3.5 1
2ac 101-00882 PIN LOCK 1
2b 514-00011 WASHER, lock .375 8
2c 510-00658 BOLT, hex head 0.375 16nc 2.000 G5 Pl 2
2d 514-01010 CLAMP, top cover plate - T3 2
2e 514-01011 TUBE CLAMP SET, 08-Twin 2
2f 514-01009 CLAMP, top cover plate - T2 2
2g 514-01012 TUBE CLAMP SET, 16-Twin 4
2h 652-01417 ASSEMBLY, hydraulic tubing 08-08fjx-08fjx-81-3/8 2
2i 652-01418 ASSEMBLY, hydraulic tubing 16-16fjx-16fjx-82- 2
2j 652-01419 ASSEMBLY, hydraulic tubing 16-16fjx-16fjx-82 1
2k 652-01420 ASSEMBLY, hydraulic tubing 16-16fx-16fjx-77 1
395A ML TM (P) page
800-00100
30
BOOM ASSEMBLY 103-00700
(30' LIVE HEEL)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

2m 514-01022 TWIN WELD PLATE, 3/8 4


2n 510-00667 BOLT, hex head 0.375 16nc 4.5 G5 Pl 2
2o 102-01109 PLATE, bulkhead 4.25 x 3.75 1
2p 102-01072 PLATE, bulkhead 1
2q 569-00103 ADAPTOR, bulkhead 08mj-08mj 2
2r 569-00106 ADAPTOR, bulkhead 16mj-16mj 4
2s 517-00300 GREASE FITTING, straight 1/8 Npt 1
2t 493-00421 BUSHING, bronze 2

3 113-00853 ASSEMBLY, live heel boom (includes 3a - 3f) 1


3a 113-00854 WELDMENT, live heel boom 1
3aa 101-00882 PIN LOCK 1
3ab 111-01153 PIN RETAINER 1
3b 112-00833 SPACER BUSHING 1
3c 517-00300 FITTING, grease 1
3d 542-00050 BUSHING, 4.25 x 3.50 x 4.00 2
3e 569-00103 ADAPTOR, bulkhead 08mj-08mj 2
3f 569-00106 ADAPTOR, bulkhead 16mj-16mj 2
4 562-00967 ASSEMBLY, main lift cylinder (6.5x51x3.5) 1
(see seperate illustration)
5 561-00958 ASSEMBLY, stick boom cylinder (6x35x3.5) 1
(see separate illustration)
6 561-00939 ASSEMBLY, heel boom cylinder (see separate illus.) 1

7 512-00628 SET SCREW, 0.375 16nc 0.375 Nyl Tip 3


8 513-00432 NUT, nylock 0.750 10nc G5 7
9 510-00793 BOLT, hex head 0.750 10nc 7.000 G5 Pl 6
10 510-00789 BOLT, hex head 0.750 10nc 5.000 G5 Pl 1
11 514-00513 NUT, socket head 0.312 18nc 2
12 514-00469 MULTI CLAMP, Hc-16-2 4
13 514-00492 SPLIT BUSHING, G-16-16 4
14 510-00629 BOLT, hex head 0.312 18nc 0.750 G5 Pl 2
15 652-01485 ASSEMBLY, hyd. tubing 1" (16mjbhd 16fj X 66.31) 2
16 514-00630 BULKHEAD NUT, 1" 2

395A ML TM (P) page


800-00100
31
COUNTERWEIGHT ASSEMBLIES 163-01140
(OPTIONAL)

5
7
8
6

9
Battery Compartment

10
These nuts are welded to
back of loader platform.
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

163-01140 ASSEMBLY, 1300 lb. counterweight 1

539-01018 4" SAFETY WALK 168

1 005-00022 CASTING, 1300 lb. counterweight (for 163-01140 only) 1


2 162-01015 PLATE, counterweight cover 1
3 510-00703 BOLT, hex head 2
4 514-00013 WASHER, lock 2
5 514-00084 WASHER, flat 2
6 163-01266 PLATE, battery mounting 1
7 510-00656 BOLT, hex head 2
8 514-00011 WASHER, lock 2
9 482-00206 BOLT, hex head (included in Upper Pins/Nuts Kit 2
listed on Boom Assembly Parts Lists)
10 514-01097 WASHER, flat 2

535-00116 BATTERY 8D-12V 1

For Battery Box, see Electrical section.

395A ML TM (P) page


800-00100
32
SUBFRAME ASSEMBLY 133-00898

28

26
2
26
28
1
27
2 3
4

27
18
20
21
19
32
33
Torque to 375 Ft. 22
Lbs. (lubricated) 24

15 16
10 29
31
17
23 29
16 31
6 13 N/A

6a 25
9 11
24

25
7
8

CAUTION
Replacement parts must be coated with Non-Skid
Material exactly as the original part was. See Decal
Locations for mat'l part numbers and locations.

395A ML TM (P) page


800-00100
33
SUBFRAME ASSEMBLY 133-00898

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

133-00898 ASSEMBLY, complete 1

-- 481-01241 KIT, lower pins & nuts (includes items 8,9,11,15,22 & 23) 1
-- 594-00056 HOSE SLEEVE, nylon 87"
1 133-00926 WELDMENT, subframe 1
2 133-00825 WELDMENT, fender 2
3 510-00754 BOLT, hex head 8
4 513-00431 NUT, nylock 8
6 173-00611 WELDMENT, stabilizer leg s/n 39523627 & before 4
6a 422-00021 BUSHING 2
6 173-00619 WELDMENT, stabilizer leg s/n 10539523628 & after 4
6a 422-00022 BUSHING 2
7 172-01742 WELDMENT, stabilizer pad 4
8 482-01031 BOLT, 2-12UN x 15.75 4
9 481-00711 NUT, hex 4
10 561-00962 ASSEMBLY, stabilizer cyl. 6 x 21 x 3 4
11 482-01029 WELDMENT, 2.5 x 8.125 pin 4
13 514-01109 WASHER, plate 4
15 482-01027 WELDMENT, 2.5 x 12.75 pin 4
16 510-00752 BOLT, hex head 8
17 510-00756 BOLT , hex head 4
513-00431 NUT, nylock 4
18 513-00429 NUT, nylock 12
19 763-10172 WELDMENT, ladder 2
20 510-00707 BOLT, hex head 12
21 514-00013 WASHER, lock 12
514-00084 WASHER-FLAT 1/2 24
22 481-00715 NUT, hex 4
23 482-01025 WELDMENT, pin 4
24 512-00628 SET SCREW 8
25 517-00300 FITTING, grease 8
26 132-00835 PLATE, cover 2
27 539-00868 6" SAFETY WALK 156"
539-00950 12"SAFETY WALK 156"
28 510-00753 BOLT, hex head 8
29 514-00086 WASHER, flat 4
31 514-00015 WASHER, lock 8
32 511-00425 BOLT, turntable bearing lower mtg. 36
33 514-00151 WASHER, flat - turntable lower mtg. 36

CAUTION
Replacement parts must be coated with Non-
Skid Material exactly as the original part was.
See Decal Locations for mat'l part numbers
and locations.

395A ML TM (P) page


800-00100
34
Power Unit
Marker

395A ML TM (P) page


800-00100
35
REMEMBER!
THE SALES DEPARTMENT CAN SELL
THE FIRST BARKO,

BUT THE PARTS & SERVICE


DEPARTMENT WILL SELL THE SECOND
AND THIRD.

USE ONLY GENUINE BARKO PARTS

395A ML TM (P) page


800-00100
36
CUMMINS 6B5.9 POWER PACKAGE 535-05897
535-05904
ASSEMBLY (TIER II)

CUMMINS 6B5.9 POWER PACKAGE ASSEMBLY


(TIER II)
395A ML TM (P) page
800-00100
37
CUMMINS 6B5.9 POWER PACKAGE 535-05897
ASSEMBLY (TIER II) 535-05904
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

393-00342 DWG-CUMS 6B5.9 TIER2 PWR PKG

1 391-00474 KIT-HEAT WRAP 150-165 CUMS T2 1


535-06066 MUFFLER WRAP
535-06067 ELBOW WRAP
535-06068 TAILPIPE WRAP
1 391-00475 REMOTEFUEL-WATERFILTERKIT6B-T2
1 535-05120 WASHER - LOCK 1/2 1
1 535-05872 6B5.9 CUMS-TIER2 150HP@2200RPM 1
1a 535-06120 6B-T2 OIL FILTER 1
1 535-06022 PRI FUEL FILTER 150-165 T2 CUM 1
1 535-06117 6B-T2 SERPENTINE FAN BELT 1
1 535-06118 6B-T2 ALTERNATOR BOSCH 1
1 535-06119 6B-T2 ALTERNATOR FAN 1
1 535-06120 6B-T2 OIL FILTER 1
2 535-06074 CUMS 6BT-T2 BASE PLATE WELDT 1
3 535-01192 6BT-T2 ENGINE FRONT ISOLATOR 1
4 535-06076 6B-T2 REAR ENGINE ISOLATOR 2
5 535-00451 SERV INDICATOR-AIR CLNR 20" 1
5 535-01431 AIR CLEANER PRIMARY ELEM 12" 1
5 535-05437 AIR CLEANER SAFETY ELEMENT 1
5 535-05603 AIR CLEANER-6068T/CUMMINS 6B 1
6 535-00161 ASSY-RAIN HOOD 5" 1
6 535-05646 EXHAUST STACK PIPE 5"DIA X 24 1
7 535-00376 HOSE-4 IN HUMP 1
7 535-05528 HUMP 90 HOSE 4-5 1
7 535-06077 AIR INTAKE TUBE 4"DIA X 12 LG 1
8 535-06066 CUMS 150-165 T2 MUFFLER WRAP 1
8 535-06078 6B-T2 MUFFLER-DONALDSON 1
8 535-06079 6B-T2 MUFFLER MOUNTING BAND 7" 2
9 535-06067 CUMS 150-165 T2 ELBOW WRAP 1
9 535-06081 6B-T2 EXHAUST PIPE 3" INLET (Conn. to Engine) 1
9 535-06082 6B-T2 EXHAUST PIPE 3.5" INLET (Conn. to Muffler) 1
10 535-06068 CUMS 150-165 T2 TAILPIPE WRAP 1
10 535-06084 6B-T2 EXHAUST PIPE 3.5 OUTLET 1
11 535-06086 6B-T2 RADIATOR BRACE BRACKET 2
11 535-06087 6B-T2 RADIATOR BRACE BRACKET 2
11 535-06088 6B-T2 RADIATOR BRACE BAR 2
12 535-06089 6B-T2 CAC INTAKE TUBE 2
12 535-06092 CAC 3" HOSE CONNECTION 2
12 535-06093 CAC 3" HOSE CLAMP 4
13 535-06091 6B-T2 CAC OUTLET TUBE 1
13 535-06092 CAC 3" HOSE CONNECTION 2
13 535-06093 CAC 3" HOSE CLAMP 4
14 535-06094 6B-T2 LOWER RADIATOR TUBE 1
14 535-06095 6B-T2 RAD 90DEG HOSE 2.25-2.00 1
14 535-06096 6B-T2 RADIATOR HOSE 2 OD X 8LG 1
15 535-06096 6B-T2 RADIATOR HOSE 2 OD X 8LG 1

395A ML TM (P) page


800-00100
38
CUMMINS 6B5.9 POWER PACKAGE 535-05897
ASSEMBLY (TIER II) 535-05904
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

15 535-06096 6B-T2 RADIATOR HOSE 2 OD X 8LG 1


15 535-06097 6B-T2 UPPER RADIATOR TUBE 1
16 535-05893 CUMS RADIATOR/AIRAIR/OIL COOL TO 01/01/2006 1
535-06110 6BT2 COOLING PKG RADIATOR CORE TO 01/01/2006
535-06111 6BT2-3056E OILCOOLER CORE-IND. TO 01/01/2006
535-06112 6BT2-3056E C.A.C. CORE-INDIANA TO 01/01/2006
535-06113 6B-T2 SURGE TANK ASSEMBLY TO 01/01/2006
535-06114 6B-T2 COOLING PKG FAN GUARD TO 01/01/2006
535-06115 6B-T2 COOLING PKG SHRD ASSY TO 01/01/2006
535-06116 6BT2 COOL PKG SHRD FAN HOLE PL TO 01/01/2006
16 535-06176 COOLER RADIATOR/AIRAIR/OIL TTP FROM 10639523633 1
535-06309 RADIATOR CORE FROM 10639523633 1
535-06310 OIL COOLER CORE FROM 10639523633 1
535-06311 CHARGE AIR COOLER CORE FROM 10639523633 1
535-06312 SURGE TANK ASSEMBLY FROM 10639523633 1
535-06313 SHROUD ASSEMBLY FROM 10639523633 1
535-06314 FAN GUARD FROM 10639523633 1
17 535-06098 6B-T2 RAD. FILL HOSE 1" X 20LG 1
18 535-06099 6B-T2 FAN 26 DIA SUCKER 1
18 535-06129 FAN 25.5 DIA SUCKER FOR 6B-T2 BEFORE 3-6-06 1

NOTE: FAN KIT (535-02419) REQUIRED WHEN


REPLACING FAN (535-06129)

18 535-02419 FAN KIT-6B-T2 1 - PIECE REPLACEMENT AFTER 3-6-06 1


535-02418 FAN 25.5 SUCKER 1 PIECE 6B-T2 1
535-02417 SPACER - FAN 1.5" 6B-T2 1
510-00997 BOLT HH M10 X 1.50 130MM G8.8 4
19 535-06100 6B-T2 ENGINE VENT LINE 1/4X20 1
20 535-06101 RADIATOR CORE VENT LINE 1/4X24 1
21 535-06102 6BT2 OIL PRESS SWITCH 4N PSI 1
21 566-00975 ADAPTOR 02MP-04MJ 1
22 535-06103 6BT2 OIL PRESS SWITCH 10LB NC 1
22 662-01030 04-2WR2-04FJX90-04FJX-85 1
594-00000 HOSE - HYD 1/4
567-00871 HOSE END 04FJX90
567-00842 HOSE END 04FJX
23 535-06105 AIR CLEANER/MUFFLER MTG BRKT 1
24 535-01119 WLDT CUMS B AIR COND COMPR MTG 1
392-00378 P1 BLACK
990-00468 P1 00.375 ASTM A572 50
392-00379 P1 GUSSET
990-00466 P1 00.250 ASTM A572 50
392-00380 P1 FORMED
990-00468 P1 00.375 ASTM A572 50
24 535-06106 6B-T2 A/C COMPRESSOR CLUTCH 1
24 535-06107 6B-T2 A/C COMPRESSOR V-BELT 1
24 548-02084 COMPRESSOR YORK AIR COND R134 1
25 535-06108 WATER TEMP SENDOR 280 DEGREES 1
26 535-06109 6B-T2 HEATER SHUT-OFF VALVE 1
27 535-06109 6B-T2 HEATER SHUT-OFF VALVE 1

395A ML TM (P) page


800-00100
39
JOHN DEERE 6068T POWER 535-05879

PACKAGE ASSEMBLY (TIER II)

JOHN DEERE 6068T POWER PACKAGE ASSEMBLY


(TIER II)
395A ML TM (P) page
800-00100
40
JOHN DEERE 6068T POWER 535-05879
PACKAGE ASSEMBLY (TIER II)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

393-00341 DWG JD6.8T2 PWR PKG


548-02659 SW - ROCKER JD THROTTLE 1
1 535-05878 JD6.8 TR2 ENGINE 150HP@2200RPM 1
2 535-06047 JD6.8T2 MOUNTING PLATE 1
3 510-00764 BOLT HH 0.625 11NC 4.500 G5 PL 4
3 513-00431 NT NK 0.625 11NC G5 4
3 514-00086 WASHER-FLAT 5/8 8
3 535-06032 JD6.86T2 ENGINE ISOLATOR 4
4 535-05902 J.D. RADIATOR/OIL COOL T2 1
535-06003 JD T2 RADIATOR CORE 1
535-06004 JD T2 OIL COOLER CORE 1
535-06005 JD T2 RAD FAN SHROUD 1
535-06006 JD T2 SURGE TANK AY 1
5 535-05605 FAN 26" SUCKER 6068T PWR PKG 1
6 535-05618 BELT 8 GROOVE POLY 1
7 535-06049 JD6.8T2 RAD ENGINE FILL HOSE 44"
8 535-06033 JD6.8T2 RADIATOR UPPER TUBE 1
8 535-06035 JD6.8T2 RADIATOR UPPER HOSE 1
8 535-06034 JD6.8T2 RADIATOR LOWER HOSE 1
9 535-06035 JD6.8T2 RADIATOR UPPER HOSE 1
10 535-06050 JD6.8T2 RAD SHRD SUPPORT BRKT 1
10 535-06051 JD6.8T2 RAD SUPPORT BRKT 2
11 535-05476 MUFFLER 8" DONALDSON 1
11 535-05599 MUFFLER WRAP 6068T M225/295 1
12 535-05561 M225 TAILPIPE WRAP 6068T 1
12 535-05910 TAILPIPE JD6068T 1
13 535-06040 JD6.8T2 EXHAUST TUBE 1
14 535-01325 SERVICE INDICATOR - 25" H20 1
14 535-01431 AIR CLEANER PRIMARY ELEM 12" 1
14 535-05437 AIR CLEANER SAFETY ELEMENT 1
14 535-05603 AIR CLEANER-6068T/CUMMINS 6B 1
14 535-06039 JD6.8T2 AIRCLEANER RAIN CAP 5" 1
15 535-06052 JD6.8T2 AIRCLEANER MTG BRKT 1
16 535-06053 JD6.8T2 UPPER REAR LH ENG MT 1
17 535-06054 JD6.8T2 UPPER FRONT ENGINE MT 1
18 535-06055 JD6.8T2 UPPER REAR RH ENG MT 1
19 535-06031 JD6.8T2 OIL FILTER ELEM 1
20 535-06030 JD6.8T2 PRI FUEL FILTER ELEM (10 MICRON) 1
535-06208 JD6.8T2 PRI FUEL FILTER ELEM (30 MICRON) 1
21 535-06029 JD6.8T2 FINAL FUEL FILTER ELEM 1
22 548-00991 PRESSURE SWITCH 1/8 NPT 1
23 535-05695 JD6.8 A.C.COMPRESSOR-AY DENSO 1
535-06057 JD6.8 A.C. DENSO COMP CLUTCH 1
535-06058 JD6.8 A.C. DENSO COMPRESSOR 1
24 535-06056 JD6.8T2 WATER TEMP SENDER 1

395A ML TM (P) page


800-00100
41
PUMP DRIVE ASSEMBLY 535-05413
(Direct Drive)

2-1
2-3 Torque to
1 2-4 150 Ft. Lbs.
1

4-2 2-1

Torque to
33 Ft. Lbs.
4-3

3-1

3-2

4-1

2-3
Torque to
2-4 150 Ft. Lbs.
Torque to
150 Ft. Lbs.
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION QTY.
DATE OF CHANGE

535-05413 ASSEMBLY, complete (direct drive) 1

1 535-05488 HOUSING, flywheel (engine adaptor SAE 3) 1

2 ---- PUMP ADAPTOR GROUP (includes items 2-1 thru 2-4) 1


2-1 543-00302 PUMP ADAPTOR, SAE "C", 5" pilot 1
2-3 ---- STUD, adaptor 4
2-4 ---- NUT, hex 4

3 543-00303 ASSEMBLY, shaft & hub (includes items 3-1 thru 3-2) 1
3-1 ---- HUB 1
3-2 ---- SHAFT 1

4 535-05404 ASSEMBLY, drive plate (includes drive hub, drive 1


plate & screws, items 4-1 thru 4-3, which are not
sold separately)
535-05871 ASSEMBLY, heavy duty drive plate (optional) 1

395A ML TM (P) page


800-00100
42
PUMP DRIVE HORIZONTAL DISCONNECT
PUMP DRIVE HORIZONTAL 394-00179

DISCONNECT ASSEMBLY

395A ML TM (P) page


800-00100
43
PUMP DRIVE HORIZONTAL 394-00179
DISCONNECT ASSEMBLY
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

394-00179 AY-HORIZ PUMP DR DISC 1:1 B-C 1

393-00203 DWG-HORIZ PUMP DR DISC TRK


1 535-05402 PUMPDR2PVH#3 1:1 283DP M/D B-C 1
1 535-05404 DRIVE PL 11.5 W/2.83 1
2 511-00602 BOLT SH 0.375 16NC 0.750 G8 8
3 514-00311 WASHER-LOCK HI COLLAR 3/8 8
4 515-00305 BOLT HH M10 1.50 30MM G8.8 12
5 514-00012 WASHER-LOCK 7/16 12
6 510-00753 BOLT HH 0.625 11NC 1.500 G5 PL 4
7 514-00015 WASHER-LOCK 5/8 4
9 560-02619 PUMP-3525VQH 25-21 L 1
(See Separate Illustration)
13 560-02626 PUMP-2520VQH 17-14 L 1
(See Separate Illustration)
21 535-00204 CABLE-SWING 120" LG 1
22 391-00462 DISCONNECT BRACKET 1
22 543-00033 BRAKE LEVER 1
24 524-00002 YOKE END 5/16 1-7/16 5/16-24NF 2
25 515-00047 YOKE PIN 5/16 X 1 2
26 543-00706 PIN-COTTER 3/32X3/4 LG 2
27 513-00330 NT JM 0.312 24NF G5 2
28 391-00369 BRKT-PUMP DRIVE DISC. LEFT HND 1
28 391-00370 BRKT-PUMP DRIVE DISC. RIGHT HD 1
29 514-00514 NT SHS 0.375 16NC 4
29 535-00221 CABLE-CONTROL 144 LG 1
30 510-00654 BOLT HH 0.375 16NC 1.000 G5 PL 8
31 514-00011 WASHER-LOCK 3/8 8
32 391-00372 PL-LEVER DISCONNECT LINKAGE 1
32 524-00003 YOKE END 3/8 1-5/8 3/8-24NF 1
33 391-00371 PL-PUMP DRIVE DISCONN.-CUMMINS 1
34 535-05420 TUBE-DIPSTICK 1
34 535-05421 DIPSTICK PUMP DRIVE 1

395A ML TM (P) page


800-00100
44
Marker

Electrical

395A ML TM (P) page


800-00100
45
CUMMINS
TRUCK MOUNT, TAN CAB ONLY

ELECTRIC SCHEMATIC 903-00107


(TRUCK MOUNT, CUMMINS, TAN CAB ONLY)

395A ML TM (P) page


800-00100
46
CUMMINS
CARRIER, TAN CAB ONLY

ELECTRIC SCHEMATIC 903-00110


(CARRIER, CUMMINS, TAN CAB ONLY)

395A ML TM (P) page


800-00100
47
CUMMINS
TRUCK MOUNT, ORANGE CAB ONLY

ELECTRIC SCHEMATIC 903-00139


(TRUCK MOUNT, CUMMINS, ORANGE CAB ONLY)

395A ML TM (P) page


800-00100
48
JOHN DEERE
ELECTRIC SCHEMATIC 903-00148
(TRUCK MOUNT, JOHN DEERE, ORANGE CAB ONLY)

395A ML TM (P) page


800-00100
49
ELECTRICAL ASSEMBLY 951-00568

395A ML TM (P) page


800-00100
50
ELECTRICAL ASSEMBLY 951-00568

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

513-00499 NT SPINLOCK 0.375 16NC 4


548-01444 TERM INS FEMALE 1/4 16-14 35
662-01242 04-2WR2-04FJX90-04FJX-80 7/03/07 & Before 1
903-00139 SCHEM-ELEC MAGNUM ML CUMNS MUR
(See Separate Illustration)
903-00148 SCHEM-ELEC MAGNUM ML JD MURPHY
(See Separate Illustration)
954-00715 DWG-WRG LEGEND 225
A 973-00725 AY-DIODES IN 973-00713 BOX 1
A1 548-00406 DIODE 2.5A 1000V PIL 2
A2 548-02597 DIODE MODULE-14@1A P-POLARITY 1
A3 548-02598 MTG CARRIER-DIODE MODULE 1

1 548-01649 SW BATT DISC ROTARY 1


1 548-02431 DISCONNECT FACE PLATE OFF-ON 1
2 953-00728 AY-WALL MOUNTED GAUGE PANEL 3/10/06 & Before 1
3 953-00794 AY-SEAT MTD DASH PANEL 225/295 3/10/06 & Before 1

4 951-00564 KIT-WRG PKG 225/295 PLUG IN 11/01/06 & Before 1


(See Separate Illustration)
4 973-00730 AY ELEC ENCL LDRS 11/01/06 to 7/03/07 1
(See Separate Illustration)
4 973-00737 AY ELEC ENCL LDRS MOD 7/03/07 to 9/15/07 1
(See Separate Illustration)
4 973-00738 AY ELEC ENCL LDRS J1939 9/15/07 & After 1
(See Separate Illustration)

5 954-00862 AY-WRG HARN CAB MISC 3/22/06 & After 1


6 513-00499 NT SPINLOCK 0.375 16NC 1
6 548-00253 HORN 12V 430HZ 125DBA SOUND LV 1
7 535-00116 BATTERY 8D-12V 1
8 548-01233 CABLE BATT 2/0 BLK X 40 1/01/01 & Before 1
9 548-02348 CABLE 2/0 REDX32 3/8 EYES B/E 1/01/04 & Before 1

10 548-02347 CABLE BATT 2/0 RED X 76 RADIO 1/01/04 & Before 1


12 548-01176 WIRE CALIBRATED 1/01/06 & Before 1
13 548-01360 SW PRESS 25 LB NO 1
14 548-01424 SW PRESS 15LB NO-NC 1
14 548-01523 TERM MALE PUSH ON/#10 STD SIZE 2

15 548-01098 SW OIL PRESS 10 LB NC 1/01/07 & Before 1


15 548-01207 SENDER OIL PRESS 5-100PSI 12V 9/15/07 & Before 1
15 566-00274 TEE-02MP-02FP-02FP 7/03/07 & Before 1
15 567-00595 BULKHEAD 2FP-4MJ STR 7/03/07 & Before 1
15 971-00113 BRKT-UNIVERSAL CB / OIL T&P 7/03/07 & Before 1
16 162-02136 PL-DEUTSCH LOWER VALVE BRKT 1

20 549-01018 COLLECTOR ELECT 20 7.5A 225 1


(See Separate Illustration)
23 536-00712 ENCLOSURE-RADIO 1
23 548-02244 OBSELETE RADIO-AM FM CASSETTE 1

395A ML TM (P) page


800-00100
51
WIRING PACKAGE KIT 951-00564

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

110 954-00712 AY-WRG LOOM 225 WIPER/WASHER 3/10/06 & Before 1


120 954-00862 AY-WRG HARN CAB MISC 3/10/06 & After 1
130 954-00738 AY-WRG HARN 225 J.S. 1
140 954-00737 AY-WRG LOOM 225 STAB/HVAC 3/10/06 & Before 1
150 954-00713 AY-WRG LOOM 225 GAUGE CONSOLE 3/10/06 & Before 1
170 954-00746 AY-WRG LOOM START/HORN 3/10/06 & Before 1
200 973-00713 AY-ELEC ENCL 225 PLUG IN 4/01/04 & Before 1
(See Separate Illustration)
200 973-00729 AY-ELEC ENCL LDRS 4/01/04 to 3/10/06 1
(See Separate Illustration)
200 973-00730 AY ELEC ENCL LDRS 3/10/06 & After 1
(See Separate Illustration)

395A ML TM (P) page


800-00100
52
ELECTRICAL ENCLOSURE ASSEMBLY 973-00713
973-00713 replaced by
973-00729 starting 4/01/04

395A ML TM (P) page


800-00100
53
ELECTRICAL ENCLOSURE ASSEMBLY 973-00713
973-00713 replaced by 973-00729 starting 4/01/04
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 548-02425 ENCL 12X16X6 1


2 510-00652 BOLT HH 0.375 16NC 0.750 G5 PL 6
2 514-00011 WASHER-LOCK 3/8 6
2 548-00231 SW AUX START SOL 12V 2
3 548-01456 SW SOLENOID 12V CONT DUTY 1

4 516-00124 SCREW RHS #10 32NF 0.500 8


4 548-02517 C/B 30 AMP SNAP IN MTG 1/01/99 & After 4
4 549-00138 C/B 30 AMP IN-LINE BRACKET 1/01/99 & Before 4
5 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 19
5 548-02029 TERM END PLATE 1
5 548-02072 2 COND END TERM W/FXG FLG 1

6 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 18


6 548-02028 TERM BLOCK 4 CONDUCTOR 14 GA 4
6 548-02029 TERM END PLATE 2
6 548-02072 2 COND END TERM W/FXG FLG 2
7 548-02232 RELAY LATCHING 10A 11 PIN 1
7 548-02233 RELAY BASE 11 PIN 1
8 548-02700 RELAY 12 VOLT 6

10 548-02421 CONN DEUTSCH RCT HDP24-24-9PN 1


12 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 2
13 548-02261 CONN DEUTSCH NUT HDP24 6
13 548-02262 CONN DEUTSCH LK WASH HDP24 6
14 549-00542 CONN 2 SCREW 1-1/4 DIA 3/01/99 & After 1

15 548-02418 CONN DEUTSCH RCT HDP24-24-18PN 2


16 548-02257 CONN DEUTSCH RCT HDP24-24-23PN 1

395A ML TM (P) page


800-00100
54
ELECTRICAL ENCLOSURE ASSEMBLY 973-00729
973-00729 replaced by
973-00730 starting 3/10/06

395A ML TM (P) page


800-00100
55
ELECTRICAL ENCLOSURE ASSEMBLY 973-00729
973-00729 replaced by 973-00730 starting 3/10/06
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 548-02425 ENCL 12X16X6 1


2 510-00652 BOLT HH 0.375 16NC 0.750 G5 PL 6
2 514-00011 WASHER-LOCK 3/8 6
3 548-01456 SW SOLENOID 12V CONT DUTY 1
4 516-00124 SCREW RHS #10 32NF 0.500 8
4 548-02517 C/B 30 AMP SNAP IN MTG 4

5 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 19


5 548-02029 TERM END PLATE 1
5 548-02072 2 COND END TERM W/FXG FLG 1

6 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 18


6 548-02028 TERM BLOCK 4 CONDUCTOR 14 GA 4
6 548-02029 TERM END PLATE 2
6 548-02072 2 COND END TERM W/FXG FLG 2

7 548-02232 RELAY LATCHING 10A 11 PIN 1


7 548-02233 RELAY BASE 11 PIN 1
8 548-02700 RELAY 12 VOLT 6

10 548-02421 CONN DEUTSCH RCT HDP24-24-9PN 1


12 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 2
13 548-02261 CONN DEUTSCH NUT HDP24 6
13 548-02262 CONN DEUTSCH LK WASH HDP24 6

15 548-02418 CONN DEUTSCH RCT HDP24-24-18PN 2


16 548-02257 CONN DEUTSCH RCT HDP24-24-23PN 1

395A ML TM (P) page


800-00100
56
ELECTRICAL ENCLOSURE ASSEMBLY 973-00730
973-00730 replaced by
973-00737 starting 7/03/07

395A ML TM (P) page


800-00100
57
ELECTRICAL ENCLOSURE ASSEMBLY 973-00730
973-00730 replaced by 973-00737 starting 7/03/07
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 548-02425 ENCL 12X16X6 1


2 510-00652 BOLT HH 0.375 16NC 0.750 G5 PL 6
2 514-00011 WASHER-LOCK 3/8 6
3 548-01456 SW SOLENOID 12V CONT DUTY 1
4 516-00124 SCREW RHS #10 32NF 0.500 8
4 548-02517 C/B 30 AMP SNAP IN MTG 4

5 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 19


5 548-02029 TERM END PLATE 1
5 548-02072 2 COND END TERM W/FXG FLG 1

6 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 18


6 548-02028 TERM BLOCK 4 CONDUCTOR 14 GA 4
6 548-02029 TERM END PLATE 2
6 548-02072 2 COND END TERM W/FXG FLG 2

7 548-02232 RELAY LATCHING 10A 11 PIN 1


7 548-02233 RELAY BASE 11 PIN 1
8 548-02700 RELAY 12 VOLT 6

10 548-02421 CONN DEUTSCH RCT HDP24-24-9PN 1


12 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 2
13 548-02261 CONN DEUTSCH NUT HDP24 6
13 548-02262 CONN DEUTSCH LK WASH HDP24 6
14 548-02953 CONN DEUTSCH RCT HDP24-24-18SN 1

15 548-02418 CONN DEUTSCH RCT HDP24-24-18PN 1


16 548-02257 CONN DEUTSCH RCT HDP24-24-23PN 1

395A ML TM (P) page


800-00100
58
ELECTRICAL ENCLOSURE ASSEMBLY 973-00737

973-00737 replaced by
973-00738 starting 9/15/07

395A ML TM (P) page


800-00100
59
ELECTRICAL ENCLOSURE ASSEMBLY 973-00737
973-00737 replaced by 973-00738 starting 9/15/07
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

548-00526 WIRE 14 GA GREEN 18


1 973-00730 AY ELEC ENCL LDRS 1
(See Separate Illustration)
2 548-02390 CONN DEUTSCH SOCKET #12, 12-14 1

395A ML TM (P) page


800-00100
60
ELECTRICAL ENCLOSURE ASSEMBLY 973-00738

973-00737 replaced by
973-00738 starting 9/15/07

395A ML TM (P) page


800-00100
61
ELECTRICAL ENCLOSURE ASSEMBLY 973-00738
973-00737 replaced by 973-00738 starting 9/15/07
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 548-02425 ENCL 12X16X6 1


2 510-00652 BOLT HH 0.375 16NC 0.750 G5 PL 5
2 514-00011 WASHER-LOCK 3/8 5
3 548-01456 SW SOLENOID 12V CONT DUTY 1
4 516-00124 SCREW RHS #10 32NF 0.500 8
4 548-02517 C/B 30 AMP SNAP IN MTG 4

5 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 19


5 548-02029 TERM END PLATE 1
5 548-02072 2 COND END TERM W/FXG FLG 1

6 548-02027 TERM BLOCK 2 CONDUCTOR 14 GA 20


6 548-02028 TERM BLOCK 4 CONDUCTOR 14 GA 4
6 548-02029 TERM END PLATE 1
6 548-02072 2 COND END TERM W/FXG FLG 1

7 548-02232 RELAY LATCHING 10A 11 PIN 1


7 548-02233 RELAY BASE 11 PIN 1
8 548-02700 RELAY 12 VOLT 6

10 548-02421 CONN DEUTSCH RCT HDP24-24-9PN 1


12 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 2
13 548-02261 CONN DEUTSCH NUT HDP24 6
13 548-02262 CONN DEUTSCH LK WASH HDP24 6
14 548-02953 CONN DEUTSCH RCT HDP24-24-18SN 1

15 548-02418 CONN DEUTSCH RCT HDP24-24-18PN 1


16 548-02257 CONN DEUTSCH RCT HDP24-24-23PN 1

395A ML TM (P) page


800-00100
62
INSTRUMENT PANEL ASSEMBLIES
PANEL ASSEMBLY (WALL MOUNTED)953-00728
Used on Cab # 536-00672,
536-00738, & 536-00786 ONLY

10

15 14

View of Underside of Gauge Panel


(shown for wiring purposes)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

513-00499 NT SPINLOCK 0.375 16NC 2


548-00301 KIT LIGHT-GAUGE 5/8" DIA 4
548-00523 WIRE 14 GA BLACK 12
548-00524 WIRE 14 GA YELLOW 20
548-00536 WIRE 16 GA GREEN 35

548-00537 WIRE 16 GA BLUE 20


548-01031 TERM 10 RING 22-16 AWG 7
548-01037 TERM SPLICE 16-14 AWG 5
548-01039 TERM 10 RING 12-10 AWG 1
548-01045 TERM 250 PUSH ON 22-16 AWG 2

548-01444 TERM INS FEMALE 1/4 16-14 20


548-02265 WIRE 16 GA ORANGE 25

1 548-02247 DASH MONITOR SYS./GAUGES 1


(See Separate Illustration)
5 548-02577 SCREW-#8X3/4"PANHD BLK SELFTAP 10
8 548-00863 FUSE 5A 32V 1
8 548-00869 FUSE HOLDER DASH MT 1
9 548-00277 FLASHER 12V DC 1

10 549-00137 C/B 20 AMP IN-LINE BRACKET 1


14 548-00276 ALARM BARK 1
15 954-00713 AY-WRG LOOM 225 GAUGE CONSOLE 1

395A ML TM (P) page


800-00100
63
DASH MONITOR WITH GAUGES 548-02247

Used on Cab # 536-00672,


536-00738, & 536-00786 ONLY
1

2
3

(mounted to cab wall in corner) 15

5
6
7

Top View
of Gauge Panel

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 548-01933 GA-WATER TEMP 280 DEGREES 10/15/00 & Before 1


1 548-02582 GAGE-WATER TEMP 100-280 220-NO 10/15/00 & After 1
2 549-00158 GA VOLT GUARD 1
3 549-00160 GA-OIL PRESSURE 1
4 548-01507 RECEIVER-FUEL LV 240-30 OHM 1

5 549-00171 METER HOUR 12V 1


6 548-00869 FUSE HOLDER DASH MT 1
7 548-02367 PUSHBUTTON-MONITOR LT TEST 1

8 548-02368 BULB-MONITOR LIGHT SYS 1


8 548-02369 BULB HSG-METAL FOR MONITOR LTS 6
8 548-02370 BULB SHELL-PLASTIC FOR MON LTS 1
8 548-02371 WIRE-BLUE FOR MON LT BULB 1
8 548-02372 WIRE-BLACK FOR MON LT BULB 1

9 548-02530 PL GAUGE AND MONITOR DASH 1


10 548-02531 PL MONITOR LIGHT RETAINING 1
11 548-02545 PL MONITOR LIGHT 225/295 TRK 1

15 536-00335 FRONT CORNER DASH M225 (Sold Separately) 1

395A ML TM (P) page


800-00100
64
PANEL ASSEMBLY (SEAT MOUNTED) 953-00794
Used on Cab # 536-00672,
536-00738, & 536-00786 ONLY

18

3
19

View of Underside of Panel 548-02591

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

954-00712 AY-WRG LOOM 225 WIPER/WASHER 1


954-00737 AY-WRG LOOM 225 STAB/HVAC 1
954-00746 AY-WRG LOOM START/HORN 1

3 548-02591 AY DASH 225 LTS/AC/IGN/WPR/STB 1


(See Separate Illustration)
5 548-02577 SCREW-#8X3/4"PANHD BLK SELFTAP 10
8 548-02454 C/B PANEL MT W/ P/B RESET 20 A 1

18 548-02251 12 VOLT LIGHTER OUTLET 2


19 548-02252 PLUG-12V OUTLET 2

536-00759 SEAT DASH CONSOLE-W/ IGN 1

395A ML TM (P) page


800-00100
65
DASH ASSEMBLY (SEAT MOUNTED) 548-02591
1
2 Used on Cab # 536-00672,
536-00738, & 536-00786 ONLY

3
4

6
7
8
9
10
11
12
13
14
15
16

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

548-02670 PL DASH 225 LTS/AC/IGN/WPR/STB 1

1 548-01910 SW ROCKER OFF/ON MAIN.W/GRN LT 1


2 548-01909 SW ROCKER SP OFF/(MOM)ON 1
3 548-00214 SW WASHER/WIPER 12V 1
4 549-00149 SW IGN WITH START POS 1

5 548-02290 USE 548-02318 & 548-02319 1


6 548-02457 PLUG SWITCH HOLE (BLACK) 1
7 548-02350 SW RKR MOM.ON-OFF-ON MOM. BKLT 1
8 548-02350 SW RKR MOM.ON-OFF-ON MOM. BKLT 1
9 548-02350 SW RKR MOM.ON-OFF-ON MOM. BKLT 1

10 548-02350 SW RKR MOM.ON-OFF-ON MOM. BKLT 1


11 548-01910 SW ROCKER OFF/ON MAIN.W/GRN LT 1
12 548-01910 SW ROCKER OFF/ON MAIN.W/GRN LT 1
13 548-02457 PLUG SWITCH HOLE (BLACK) 1
14 548-02457 PLUG SWITCH HOLE (BLACK) 1

15 548-02457 PLUG SWITCH HOLE (BLACK) 1


16 548-02457 PLUG SWITCH HOLE (BLACK) 1

395A ML TM (P) page


800-00100
66
GAUGE/SIDE DUCT SCHEMATIC

395A ML TM (P) page


800-00100
67
GAUGE/SIDE DUCT ASSEMBLY 548-03095
5
2
3
OIL
WATER
11 TEMP
PRESS
FUSE
4
HOUR
VOLTS METER
FUEL 10
1
MAG TANK WATER
P
12
SAW LIFT FILTER TEM

6 ENG
OIL
TRAVEL LOW
BOOM FILTER OIL

DRAIN
PARK OIL TRAVEL
P FILTER
BRAKE TEM

14
9
13

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 548-01507 GAUGE, Fuel Datcon 1


2 548-02582 GAUGE, Water Temp 1
3 549-00158 GAUGE, Volt 1
4 549-00171 GAUGE, Hour Meter 1

5 549-00160 GAUGE, Oil Pressure 1


6 548-03119 HORN SWITCH 1
7 548-03120 WIPER SWITCH 1
8 548-03121 WASHER SWITCH 1
9 548-03122 CONTROL POWER SWITCH 1

10 548-02367 PUSH BUTTON 1


11 548-00869 FUSE HOLDER 1
12 548-02531 12 POS RETAINER PLATE 1
12 548-02369 BLANK SHELL 12
12 548-02545 LENS PLATE 1
12 548-01877 LIGHT KIT 12MONITOR RED 6

13 549-00149 IGNITION SWITCH 1


13 548-03124 DECAL, Ignition Switch 1
14 548-03039 SENSOR, AC/Heat 1
14 548-03125 HARNESS FOR SENSOR 1
548-03126 CUP HOLDER 1
548-02368 BULB KIT, Datcon Gauge 4
548-00277 FLASHER 1
548-00276 BARK ALARM 1
548-03127 COUPLER NUT 1/4 x 3/8 x 7/8 2
395A ML TM (P) page
800-00100
68
CURTIS GAUGE/SIDE DUCT SCHEMATIC

395A ML TM (P) page


800-00100
69
CURTIS GAUGE/SIDE DUCT ASSEMBLY 548-03257
3 Used on machines with serial
numbers starting with 107 only.

TAN CAB ONLY


1
9
5
2 10

11

7
8
13
14 6

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 548-02904 CURTIS ENGAGE4 INSTRUMENT PNL* 1

*CONVERSION KIT AVAILABLE TO CONVERT TO


ANALOG GAUGES. SEE UPDATE SECTION

2 548-03258 DIGITAL GAUGE/SWITCH PLATE 1


3 548-03259 BOLT, GAUGE/SWITCH PLATE 4

5 548-03134 SWITCH BLANK 1


6 548-03119 HORN SWITCH 1
7 548-03120 WIPER SWITCH 1
8 548-03121 WASHER SWITCH 1
9 548-03122 CONTROL POWER SWITCH 1

10 548-03208 THROTTLE-ELEC CUM ROTARY CW 1


10 548-02692 THROTTLE-ELECTRIC JD T2 ROTARY 1
11 548-03185 PL DASH THROTTLE CUMS T3 1
11 548-02665 PL-DASH THROTTLE JD T2 3-STAGE 1

13 549-00149 IGNITION SWITCH 1


13 548-03124 DECAL, Ignition Switch 1
14 548-03039 SENSOR, AC/Heat 1
14 548-03125 HARNESS FOR SENSOR 1

548-03126 CUP HOLDER 1


548-03203 BARK ALARM 1

395A ML TM (P) page


800-00100
70
MURPHY GAUGE/SIDE DUCT ASSEMBLY548-03283
3 Used on machines with serial
numbers starting with 108 only.
HYD
LVL
9
TANK
FILT ORANGE CAB ONLY
HYD 10
1 TEMP

DRAIN
FILT 8
4
2 CON TEST
11
PWR

12

6
7
13
14 5

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 548-02759 MURPHY POWER VIEW DISPLAY UNIT 1


2 ---- MURPHY GAUGE/SWITCH PLATE 1
3 548-03259 BOLT, GAUGE/SWITCH PLATE 4
4 ---- TEST BUTTON 1

5 548-03119 HORN SWITCH 1


6 548-03120 WIPER SWITCH 1
7 548-03121 WASHER SWITCH 1
8 548-03122 CONTROL POWER SWITCH 1
9 ---- HYD LVL/TANK FLT INDICATOR LIGHT 1

10 ---- HYD TEMP/DRAIN FLT INDICATOR LIGHT 1


11 548-03208 THROTTLE-ELEC CUM ROTARY CW 1
11 548-02692 THROTTLE-ELECTRIC JD T2 ROTARY 1
12 548-03185 PL DASH THROTTLE CUMS T3 1
12 548-02665 PL-DASH THROTTLE JD T2 3-STAGE 1

13 549-00149 IGNITION SWITCH 1


13 548-03124 DECAL, Ignition Switch 1
14 548-03039 SENSOR, AC/Heat 1
14 548-03125 HARNESS FOR SENSOR 1

548-03126 CUP HOLDER 1


548-03203 BARK ALARM 1

395A ML TM (P) page


800-00100
71
CAB SWITCH PANEL SCHEMATIC

395A ML TM (P) page


800-00100
72
CAB SWITCH PANEL ASSEMBLY 548-03111

7 10 2 9 5 8

3 4 6
1

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 548-03128 LIGHT SWITCH 4


2 548-03129 REAR LEFT STAB. SWITCH 1
3 548-03130 REAR RIGHT STAB. SWITCH 1
4 548-03131 ALL STAB. SWITCH 1

5 548-03132 FRONT LEFT STAB. SWITCH 1


6 548-03133 FRONT RIGHT STAB. SWITCH 1
7 548-03134 SWITCH BLANK 6
8 548-03016 AC/HEAT CONTROL PANEL 1
8 548-03038 HARNESS FOR AC CONTROL 1
9 548-03135 DECAL, Light Switches 1

10 548-03136 DECAL, Stab. UP/DN 1

548-03137 LIGHT RELAY 3


548-03138 CIRCUIT BREAKER BRACKET 1
548-03139 CIRCUIT BREAKER BUSS BAR 1
548-03140 CIRCUIT BREAKER 30 AMP 1
548-03141 CIRCUIT BREAKER 10 AMP 2
548-03142 CIRCUIT BREAKER 25 AMP 1
548-03143 CIRCUIT BREAKER 15 AMP 4

395A ML TM (P) page


800-00100
73
RADIO/CB SCHEMATIC

395A ML TM (P) page


800-00100
74
HEATER-AIR CONDITIONER KIT 951-00572
(for seat-riser-mounted style)

DIAGRAM OF HEATER/AIR CONDITIONER


FITTINGS AND HOSE ROUTES
NOTES:
- Each Freon Hose comes with appropriate
fittings attached to both ends.

- Water Shut-off Valves are called out on


Power Package Assemblies.

Compressor

Condenser
Radiator
12

Cummins and
John Deere

13 Engine
Water Shut-off Valve
#8 Freon Hose (pressure)
#6 Freon Hose (pressure)

#12 Freon Hose (suction)

5/8" Heater Hose

Cummins only John Deere only

1
5/8" Heater Hose
(Cummins only)

Heater-Air
Conditioner Unit
Elbow

2c
5/8" Heater Hose Fresh Air
(John Deere only) Intake Filter
2a

#6 Freon Hose

2b

2d

Receiver-Drier Electric Actuated


Water Valve
9

395A ML TM (P) page


800-00100
75
HEATER-AIR CONDITIONER KIT 951-00572
(for seat-riser-mounted style)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

951-00572 KIT, heater-air conditioner 1

569-00515 CLAMP WORM TYPE 2


594-00053 HOSE SLEEVE-NYLON 2.07" ID 48

1 548-02243 HTR/AIR CD KIT-PEDESTAL225/295 1


(See Separate Illustration)
3 511-00987 BOLT SH 0.312 18NC 0.500 G8 4
4 548-02284 FREON HOSE KIT ML 1

5 514-00012 WASHER-LOCK 7/16 4


6 510-00654 BOLT HH 0.375 16NC 1.000 G5 PL 6
7 514-00011 WASHER-LOCK 3/8 6
8 514-00082 WASHER-FLAT 3/8 6

11 569-01214 CLAMP A/C HOSE M225 1/01/03 & Before 1

395A ML TM (P) page


800-00100
76
HEATER-AIR CONDITIONER ASSEMBLY 548-02243
(for seat-riser-mounted style)

Compressor
(mounted to engine - engine not shown)
See Separate Illustration Radiator
See Separate Illustration
2
Ducting
See Cab Illustration

7
6
12
3

11

4
5

1
Expansion Valve and Fan, part
of Heater/Air Conditioner Unit

395A ML TM (P) page


800-00100
77
HEATER-AIR CONDITIONER ASSEMBLY 548-02243
(for seat-riser-mounted style)
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

548-02243 ASSEMBLY, heater-air conditioner 1

1 548-02278 HTR/AIR CD-PEDESTAL 2/15/01 & Before 1


(See Separate Illustration)
1 548-02588 HTR/A/CPEDESTAL 6.5"DO NOT BUY 2/15/01 to 3/10/06 1
(See Separate Illustration)
1 548-02924 HRT/AC PEDESTAL LDRS 3/10/06 to 5/08/08 1
(See Separate Illustration)
1 548-03333 HRT/AC PEDESTAL LDRS 5/08/08 & After 1
(See Separate Illustration)

2 511-00575 BOLT SH 0.312 18NC 1.000 G8 4


2 548-02289 CONDENSER-RADIATOR MTD 11/15/10 & Before 1
2 548-02929 CONDENSER-RADIATOR MTD DOUBLE ROW 11/15/10 & After 1

3 510-00608 BOLT HH 0.250 20NC 2.000 G5 PL 2


3 513-00425 NT NK 0.250 20NC G5 2
3 514-00080 WASHER-FLAT 1/4 10
3 548-02290 USE 548-02318 & 548-02319 5/21/02 & Before 1
3 548-02318 TEMPERATURE CONTROLLER ASSY 5/21/08 to 3/10/06 1
3 548-02319 ELECTRIC ACTUATED WATER VALVE 5/21/02 to 5/08/08 1
3 548-03334 ELECTRIC ACTUATED WATER VALVE 5/08/08 & After 1

4 510-00604 BOLT HH 0.250 20NC 1.000 G5 PL 2


4 510-00611 BOLT HH 0.250 20NC 2.750 G5 PL 1
4 514-00009 WASHER-LOCK 1/4 2
4 514-00080 WASHER-FLAT 1/4 2
4 514-00581 NT CG O.25-20NC X 7/32LG 2
4 535-00158 BAND-MOUNTING 8" 1
4 548-02291 AIR FILTER-AIR CD INTAKE 8" 1

5 548-02295 PL/RING AY-FRESH AIR 1


6 548-02048 RECEIVER DRIER 548-01977 12/18/00 & After 1
6 548-02292 USE 548-02048 RECVR/DRYER 12/18/00 & Before 1
7 548-02185 SWITCH BINARY FB775B A.C. 3/11/99 & After 1
7 548-02293 USE 548-02185 3/11/99 & Before 1
8 548-01826 BALL LOUVER-2" 2/03/98 & Before 12
9 548-02294 USE 548-02088 FITTING 9/24/99 1

11 548-02296 ELBOW-3" AIR CD FRESH AIR 1


12 510-00604 BOLT HH 0.250 20NC 1.000 G5 PL 2
12 513-00425 NT NK 0.250 20NC G5 2
12 514-00080 WASHER-FLAT 1/4 4
12 548-02297 RECEVIER/DRIER BRKT-AIR CD 1

13 548-03016 AC/HEAT CONTROL PANEL 1

395A ML TM (P) page


800-00100
78
HEATER-AIR CONDITIONER UNIT 548-02588
548-02588 replaced by
548-02924 starting 03/10/06

12

8 10

11
13 1

15

14

3
4
6
7

5
2

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

548-02588 ASSEMBLY, complete 1

1 548-02695 HOUSING 1
2 548-01896 EXPANSION VALVE 1
3 548-02621 HEATER COIL 1
4 548-02622 EVAPORATION COIL 1

5 548-02280 FILTER 1
6 548-02036 THERMOSTAT 1
7 548-02037 BLOWER HOUSING (see item 10) 1
8 548-02281 BLOWER MOTOR,12 volt (see item 10) 1
9 548-02039 BLOWER WHEEL (see item 10) 2

10 548-02030 BLOWER ASSEMBLY (includes items 7, 8 & 9) 1


11 548-02696 PLENUM 1
12 548-02694 FOAM GASKET, 2" 1
13 548-02697 RESISTOR BLOCK 1
14 548-02698 BOTTOM PLATE 1

15 548-02699 FILTER RETAINER 1

030204 395A ML TM (P) page


800-00100
79
HEATER-AIR CONDITIONER UNIT 548-02924
548-02924 replaced by
548-03333 starting 05/08/08

395A ML TM (P) page


800-00100
80
HEATER-AIR CONDITIONER UNIT 548-02924
548-02924 replaced by 548-03333 starting 05/08/08

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION QTY.
DATE OF CHANGE

548-02924 HTR/AIR CD KIT PEDESTAL ML CAB 1

1 548-03018 FITTING #6 MALE TO #6 MIO 1


2 548-03019 FILTER CAGE 1
3 548-03020 NOSE CONE 1
4 548-02363 RELAY 12VDC 40/30A W/DUST CVR 1
5 548-03021 HEATER CORE 1

6 548-03022 COVER 1
7 548-02987 EVAP COIL 1
8 548-03023 KNOB 2
9 548-03024 ADAPTER .63 TO .63 STRAIGHT 2
10 548-03025 EVAP. PROBE 1

11 548-03026 FITTING #10 MALE TO #10 MIO 1


12 548-03027 CONTROL MODULE 1
13 548-01895 DRAIN PAN NIPPLE 2
14 548-03028 NOSE CONE BRACKET 1
15 548-01887 FILTER - AIR COND PED MT 1

16 548-03029 BLOWER ASSEMBLY 12 VOLT 1


17 548-01896 EXPANSION VALVE 1
18 548-02225 HEATER HOSE (548-01976) 1
19 548-03030 LEFT SIDE PANEL 1
20 548-02225 HEATER HOSE (548-01976) 1

21 548-03031 HOUSING 1
22 548-03032 RIGHT SIDE (2) 1
23 548-03033 RIGHT SIDE (1) 1
24 548-03034 10 HOSE CLAMP (5/8) 4
25 548-03035 SPACER .31OD X .19 ID X .38 LG 2

26 548-02483 REDUCER TUBE-HTR AIR COND (685 2


27 548-03036 GROMMET 1
28 548-03038 WIRE HARNESS B-773-0 1
548-03195 WIRE HARNESS, Control Panel Extension 1
548-03196 WIRE HARNESS, Air Temp Sensor Extension 1
29 548-03037 DUCK BILL JR DRAIN VALVE 2
30 548-02551 HOSE CLEAR CONDENSATE DRN 7/16 5

31 548-02484 drain hose-1/2 x 54" htr ac 5

---- 8 PIN CONTROL MODULE PLUG


548-03230 AC ECU 8 PIN CONNECTOR BODY 1
548-03231 AC ECU 8 PIN CONNECTOR LOCKS 2
548-03232 AC ECU 8 PIN CONNECTOR PIN 5

395A ML TM (P) page


800-00100
81
HEATER-AIR CONDITIONER WIRING 548-02924
548-02924 replaced by
548-03333 starting 05/08/08

395A ML TM (P) page


800-00100
82
HEATER-AIR CONDITIONER UNIT 548-03333
548-02924 replaced by
548-03333 starting 05/08/08

14
5

15 2

9
3
4

19

10

13
18
1 17 11

7
12
6
12
16

395A ML TM (P) page


800-00100
83
HEATER-AIR CONDITIONER UNIT 548-03333
548-02924 replaced by 548-03333 starting 05/08/08
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION QTY.
DATE OF CHANGE

548-03333 HTR/AIR CD KIT PEDESTAL ML CAB 1

1 548-03019 FILTER CAGE 1


2 548-03020 NOSE CONE 1
3 548-02822 CONTROL MODULE 1
4 548-03021 HEATER CORE 1
5 ---- COVER 1

6 ---- EVAP COIL 0


7 548-03023 KNOB 2
8 548-03024 ADAPTER .63 TO .63 STRAIGHT 2
9 548-03025 EVAP. PROBE 1
10 ---- BRACKET EXP. VALVE 1

11 548-03032 RIGHT SIDE 1


12 548-01895 DRAIN NIPPLE 2
13 548-01887 FILTER 0.50 X 6.00 X 14.00 1
14 548-03028 NOSE CONE BRACKET 1
15 548-03029 BLOWER ASSEMBLY 12 VOLT 1

16 548-03014 EXPANSION VALVE 1


17 ---- HEATER HOSE (548-01976) 1
18 ---- HEATER HOSE (548-01976) 1
19 548-03031 HOUSING 1
20 548-03034 10 HOSE CLAMP (5/8) 4

21 548-03035 SPACER .31OD X .19 ID X .38 LG 2


22 548-02483 REDUCER TUBE-HTR AIR COND (685 2
23 548-03036 GROMMET 1
24 548-03686 WIRE HARNESS ECU 1
548-03195 WIRE HARNESS, Control Panel Extension 1
548-03196 WIRE HARNESS, Air Temp Sensor Extension 1
25 548-03384 HOSE CLEAR CONDENSATE DRN 7/16 2

548-03420 TEMP. CONTROL ASSY 1

395A ML TM (P) page


800-00100
84
HEATER-AIR CONDITIONER UNIT 548-03333
548-02924 replaced by
548-03333 starting 05/08/08

395A ML TM (P) page


800-00100
85
DUCT WORK ASSEMBLY 536-00339

Used on Cab # 536-00672,


536-00738, & 536-00786 ONLY
Louvers (qty 8)

5 5
5
5 7

3
3 2

1 1 1

Right Hand Duct Left Hand Duct

SERIAL NO. or
ITEM NO. PART NO. DESCRIPT DATE OF CHANGE QTY.

536-00339 ASSEMBLY, complete 1

1 536-00698 DUCT BASE 1


2 536-00699 DUCT, L.H. upright 1
3 536-00700 DUCT, L.H. upright 1
4 536-00701 DUCT ASSEMBLY, l.h. top - louvers not included 2
5 536-00703 MOUNTING BRACKET, with screws 1
6 536-00704 DUCT MOUNTING TAPE (located behind item 1, not 1
shown)
7 548-01826 Louver Ball 8

395A ML TM (P) page


800-00100
86
WINDSHIELD WIPER/WASHER
9
Used on Cab # 536-00672,
1 5
536-00738, & 536-00786 ONLY
6
2
7

3
WINDSHIELD

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 548-02057 WIPER MOTOR 1


2 548-02059 WIPER ARM SUPPORT 1
3 536-00332 WIPER ARM - 22" 1
4 536-00333 WIPER BLADE - 20" 1
5 514-00009 WASHER, motor bracket mounting lock 2
6 548-02062 WIPER DRIVE ARM 1
7 548-00051 WIPER CONNECTING LINK 1
8 548-02058 ASSEMBLY, wiper arm shaft 1
9 510-00600 BOLT, motor bracket mounting 2

-- 536-00684 WINDSHIELD WASHER KIT 1

NOTE: Items not sold as a complete assembly.


All items sold separately.

395A ML TM (P) page


800-00100
87
AIR CONDITIONER COMPRESSOR MTG
ASSEMBLIES

John Deere application


is opposite Cummins.

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION QTY.
DATE OF CHANGE

394-00058 ASSEMBLY, complete - Cummins 4B engines 1


392-00128 ASSEMBLY, complete - Cummins 6B engines 1
951-00230 ASSEMBLY, complete - Cummins 6C engines

1 393-00076 BRACKET, compressor mounting - 4B 1


535-01119 BRACKET, compressor mounting - 6B 1
548-02200 BRACKET, compressor mounting - 6C 1
(for John Deere, see 951-00532)
2 535-01084 BELT - 4B 1
535-01068 BELT - 6B 1
535-01121 BELT - 6C 1
(for John Deere, see 951-00532) 1

3 548-02084 COMPRESSOR (Cummins only)(for John Deere, 1


see 951-00532)

4 535-01083 PULLEY, 4B, 6B & 6C (for John Deere, see 951-00532) 1


5 535-00358 CLUTCH - 4B, 6C & JD (on JD, 535-00358 1
replaced by 535-05450 starting 1-31-97
- Cummins still 535-00358)
535-00358 CLUTCH - 6B (was 535-01131) 1
535-05450 CLUTCH - John Deere 6068T (was 535-00358) 1-31-97 & after 1
6 510-00654 BOLT, compressor to mtg. bracket AR
7 514-00011 WASHER, compressor to mtg. bracket AR
8 514-00082 WASHER, compressor to mtg. bracketd AR
9 515-00305 BOLT, mtg. bracket to engine (4B, 6B & 6C engines) AR

395A ML TM (P) page


800-00100
88
AIR CONDITIONER COMPRESSOR MTG ASSEMBLIES

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

510-00658 BOLT, mtg. bracket to engine-upper (JD engines) 2


510-00663 BOLT, mtg. bracket to engine-lower (JD engines) 2
10 514-00012 WASHER, mtg. bracket to engine (4B & 6B engines) AR
11 514-00083 WASHER, mtg. bracket to engine (4B engines only) AR
12 513-00427 NUT, nylock (JD engines only - used w/ item 9) 4

(NOTE: after 2-23-99, John Deere will supply


compressor, causing 951-00532 to be discontinued for
that engine type.)
1A 951-00532 KIT, John Deere 6068T compressor mtg. 1-31-97 & after 1
(was 393-00100)
1A1 535-05463 BELT, 8 groove polyvee 1
1A2 535-05464 STRAP, mounting 1
1A3 535-05465 SUPPORT 1
1A4 393-00232 PLATE, compressor mounting 1
1A5 535-05467 PULLEY 1
1A6 535-05468 SPACER 1
1A7 535-05469 SLEEVE, mounting 1
1A8 535-05470 BOLT 1

395A ML TM (P) page


800-00100
89
ELECTRIC COLLECTOR ASSEMBLY 549-01018
23
22
24

21
25
17

11
7
8
5
28 9
4 10
13
3
To extract the pins inside the 26
Deutsch Connector(s) see 27 2
"Tools and Service Kits"
section for special tool(s) that 1
can be ordered.

16

14
15
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

549-01018 ASSEMBLY, complete 1


1 ---- BASE BRACKET CONNECTOR 1
2 ---- BASE BRACKET, aluminum 1
3 ---- NYLON BEARING, base bracket 2
4 549-01019 CORE ASSEMBLY (core components not sold 1
separately, order entire core assembly)
5 549-00510 BRUSH ASSEMBLY, 7.5 amp (incl. items 9 & 13) 20
7 ---- BRUSH HOLDING STUD AR
8 ---- OUTBOARD BEARING, nylon 1
9 ---- KNIFE DISCONNECT TERMINAL (see item 5) 20
10 ---- BRUSH SPRING 20
11 ---- CONNECTOR, set screw-type 20
NOTE: Manufacturer-prewired core assy's use
crimp-type connectors. When replacing, order item 11
(set screw-type connectors) instead.
13 ---- PLASTIC SLEEVE, knife disconnect (see item 5) 20
14 ---- MOUNTING TUBE ASSEMBLY 1
15 549-01020 CENTER HARNESS ASSEMBLY 1
16 549-01021 BRUSH HARNESS ASSEMBLY 1
17 ---- COVER 1
21 ---- RUB DISK, nylon 1
22 ---- NUT, nylon acorn 1
23 ---- NUT, lock 2
24 ---- WASHER, neoprene 3
25 ---- SCREW, nylon hex head cap 1
26 ---- JAM NUT 2
27 ---- WASHER 2
28 ---- SET COLLAR 2

395A ML TM (P) page


800-00100
90
ELECTRIC COLLECTOR MOUNTING 953-00737

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 512-00495 BOLT HH 0.500 20NF 3.000 G8 PL 1


2 524-00005 YOKE END 1/2 1-7/8 1/2-20NF 1
3 514-00084 WASHER-FLAT 1/2 2
4 513-00210 NT HX 0.500 13NC G5 1
4 514-00013 WASHER-LOCK 1/2 1
5 510-00715 BOLT HH 0.500 13NC 4.000 G5 PL 1
6 510-00631 BOLT HH 0.312 18NC 1.000 G5 PL 4
6 514-00010 WASHER-LOCK 5/16 4

To extract the pins inside the Deutsch Connector(s)


see "Tools and Service Kits" section for special
tool(s) that can be ordered.

395A ML TM (P) page


800-00100
91
ELECTRICAL ADD-ON KITS FOR
CIRCLE SLASHER MACHINES
Parts Lists Only - No Drawings

ELECTRICAL ADD-ON KIT 952-00548


(for Truck Mount Circle Slasher with Live Heel Boom)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

903-00085 SCHEM ELE 225 CIR LH CUMMINS


(Listed as a reference)
1 548-02430 SWITCH ROCKER W/LOCK REL TO ON 1
2 548-01449 CONN 90 CONV VALVE 1
3 548-02275 CONNECTOR-ELEC VOAC L90 VALVE 2
4 548-01923 RELAY 12V CNDNSR 1
4 548-02440 PLUG RELAY 5 WIRE W/18" LEADS 1

ELECTRICAL ADD-ON KITS FOR CIRCLE SLASHER


MACHINES
ELECTRICAL ADD-ON KIT 952-00550
(for Carrier Circle Slasher with Straight Boom)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

548-02369 BULB HSG-METAL FOR MONITOR LTS 3


903-00090 SCHEM ELE 225 CAR CIR SLR STR
(Listed as a reference)

1 548-02430 SWITCH ROCKER W/LOCK REL TO ON 2


2 548-01449 CONN 90 CONV VALVE 7
3 548-01923 RELAY 12V CNDNSR 1
3 548-02440 PLUG RELAY 5 WIRE W/18" LEADS 1

395A ML TM (P) page


800-00100
92
Marker

Hydraulic

395A ML TM (P) page


800-00100
93
REMEMBER!
THE SALES DEPARTMENT CAN SELL
THE FIRST BARKO,

BUT THE PARTS & SERVICE


DEPARTMENT WILL SELL THE SECOND
AND THIRD.

USE ONLY GENUINE BARKO PARTS

395A ML TM (P) page


800-00100
94
TM, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING

HYDRAULIC ASSEMBLY 605-01095


(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
95
HYDRAULIC ASSEMBLY 605-01095
(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

603-01139 DWG-HYD 395A TKSD ST 1


605-01014 AY-SERVO 295/395 TKSD/CS FS 1
660-00939 HK-HYD 395A TKSD ST 1
CA1 568-00560 ELBOW 20MB-20MJ-45 1
CA2 565-00897 ADAPTOR 16MB-12MJ 1
CA3 568-00542 ELBOW 16MB-16MJ-90 1
CA5 565-00903 ADAPTOR 20MB-20MJ 1
CA5 568-00510 PLUG-HEX 20MB 1
CA6 565-00897 ADAPTOR 16MB-12MJ 1
CA6 568-00509 PLUG-HEX 16MB 1
CA6 569-00207 NUT-TUBE 12FJ 1
CA7 565-00897 ADAPTOR 16MB-12MJ 1
CA7 568-00509 PLUG-HEX 16MB 1
CA7 568-00890 ELBOW 12FJX-12MJ-90 1
C1 553-02085 AY COLL 5.75"-4 PORT RRT 1
(see separate illustration)
C1 553-02125 AY COLL 5.75" 4 PORT LORENCE 1
(see separate illustration)
FA1 563-00966 VALVE CHECK 20MJ-20MJ 1PSI 1
FA1 565-00318 O-RING 20FL 1
FA1 565-01252 FILTER 50AT-10B W/ELECT IND 1
FA1 566-00933 ADAPTOR 20MB-12MJ 1
FA1 569-00210 NUT 20FJ 1
FA1 569-00257 REDUCER-TUBE END 20-16MJ 1
F1 123-00525 PL-FILTER MT 495\595 CASE DR 1
F1 569-00222 TEE RUN 12FJX-12MJ-12MJ 1
(see separate illustration)
LT1 563-00973 VALVE-BACK PRESS 16FB-12FB-08 1
LT1 565-01209 O-RING 1" SAE BOSS FTG 1
LT1 568-00542 ELBOW 16MB-16MJ-90 1
L1 510-00604 BOLT HH 0.250 20NC 1.000 G5 PL 4
L1 514-00080 WASHER-FLAT 1/4 4
L1 564-00906 RES 2 QT W/5/8 BARB & VENT CAP 1
(see separate illustration)
L2 565-00912 HOSE END 08FJX 3
L2 568-00888 ELBOW 08FJX-08MJ-90 1
L2 569-00235 TEE 08MJ-08MJ-08FJX 1
L2 569-00503 CLAMP HOSE 4
L2 594-00901 HOSE 10 GOODYEAR ORTAC 4
MA2 514-00635 CLAMP-1" TUBE 1
M1 560-02632 MOTOR-LSHT OMT250 SAE "C" 17T 1
(see separate illustration)
M1 565-00881 ADAPTOR 04MB-04MJ 2
M1 565-00889 ADAPTOR 10MB-08MJ 4
P 511-00602 BOLT SH 0.375 16NC 0.750 G8 8
P 514-00012 WASHER-LOCK 7/16 10
P 514-00311 WASHER-LOCK HI COLLAR 3/8 8
P 515-00305 BOLT HH M10 1.50 30MM G8.8 12
P 535-05413 PUMP DR SAE3 1-PAD C-DR 2.83P 1
P1 560-02605 PUMP P365 1.25-1-1/PGP505R 1
(see separate illustration)
P2 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4
P2 514-00013 WASHER-LOCK 1/2 4
P2 565-00414 O-RING 48FL 1
395A ML TM (P) page
800-00100
96
HYDRAULIC ASSEMBLY 605-01095
(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

P2 567-00552 BEADED HOSE STEM 48 90-DEG 1


P2 567-00607 SPLIT FLANGE 48 2
P3 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4
P3 514-00013 WASHER-LOCK 1/2 4
P3 565-00402 O-RING 24FL 1
P3 567-00546 BEADED HOSE STEM 24-90 1
P3 567-00604 FLANGE SPLIT HALF 1-1/2 2
P4 510-00684 BOLT HH 0.437 14NC 2.250 G5 PL 8
P4 514-00012 WASHER-LOCK 7/16 8
P4 565-00318 O-RING 20FL 4
P4 566-00976 ADAPTOR 04MP-04MJ 2
P4 567-00603 FLANGE SPLIT HALF 1-1/4 4
P4 567-00744 DUST CAP-DIAGNOSTIC 2
P4 567-00746 NIPPLE DIAGNOSTIC 04FJX 2
P4 651-00836 BLOCK-PSI CHECK 16FL-16FL-04FB 1
P4 651-00837 BLOCK-PSI CHECK 20FL-20FL-04FB 1
P5 510-00655 BOLT HH 0.375 16NC 1.250 G5 PL 4
P5 514-00011 WASHER-LOCK 3/8 4
P5 565-00315 O-RING 16FL 1
P5 567-00602 FLANGE SPLIT HALF 1 2
R1 510-00764 BOLT HH 0.625 11NC 4.500 G5 PL 4
R1 514-00015 WASHER-LOCK 5/8 4
R1 563-00920 VALVE SHUT OFF 3" BUTTERFLY 1
R1 565-00414 O-RING 48FL 2
R1 567-00552 BEADED HOSE STEM 48 90-DEG 1
R1 567-00607 SPLIT FLANGE 48 2
R2 510-00663 BOLT HH 0.375 16NC 3.250 G5 PL 4
R2 514-00350 WASHER-LOCK M14 4
R2 563-00963 VALVE-SHUT OFF 2" BUTTERFLY 1
R2 565-00405 O-RING 32FL 2
R2 567-00547 BEADED HOSE STEM 32-24 90-DEG 1
R3 563-00355 VALVE-CHECK 16FB-16FB 65 PSI 1
R3 565-00310 O-RING 12FL 1
R3 565-00900 ADAPTOR 16MB-16MJ 1
R3 565-00901 ADAPTOR 20MB-16MJ 1
R4 568-00543 ELBOW 20MB-20MJ-90 1
R5 565-00900 ADAPTOR 16MB-16MJ 1
R6 565-00901 ADAPTOR 20MB-16MJ 1
R6 569-00239 TEE 16MJ-16MJ-16FJX 1
R7 565-00903 ADAPTOR 20MB-20MJ 1
SH1 569-00600 CLAMP HOSE 3-1/2" HD 4
SH1 594-00010 HOSE-SUCTION 3 18
SH2 569-00606 HEAVY DUTY T-BOLT CLAMP 1.5" 4
SH2 594-00011 HOSE-SUCTION 1-1/2 19
STA1 510-00658 BOLT HH 0.375 16NC 2.000 G5 PL 12
STA1 514-00011 WASHER-LOCK 3/8 12
STA1 563-00964 VALVE-LOAD LOCK STABILIZER JEM 4
(see separate illustration)
STA1 565-00888 ADAPTOR 08MB-08MJ 8
SV1 123-00537 PL-SWING CUSHION MT 395 2
SV1 510-00657 BOLT HH 0.375 16NC 1.750 G5 PL 4
SV1 514-00011 WASHER-LOCK 3/8 4
SV1 563-00974 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & BEFORE 1

395A ML TM (P) page


800-00100
97
HYDRAULIC ASSEMBLY 605-01095
(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

SV1 563-00996 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & AFTER 1


SV2 565-00897 ADAPTOR 16MB-12MJ 2
SV3 565-00897 ADAPTOR 16MB-12MJ 2
SV4 567-00744 DUST CAP-DIAGNOSTIC 2
SV4 567-00751 DIAGNOSTIC NIPPLE 06MB 2
SV5 565-00905 ADAPTOR 16MB-08MJ 1
T1 652-01496 AY-TUBE 1" 395 VLV-SEC CYL 2
T3 652-01500 AY-TUBE 1" 395 MAIN BOTTOM 1
T4 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 2
T4 652-01499 AY-TUBE 1" 395 MAIN TOP 1
T5 123-00538 PL-BULKHEAD RETURN 1
T5 569-00048 ELBOW 20FJX-20MJ-45 1
T5 569-00107 ADAPTOR BULKHEAD 20MJ-20MJ 1
T5 569-00210 NUT 20FJ 2
T5 569-00225 TEE RUN 20FJX-20MJ-20MJ 3
T5 569-00256 REDUCER-TUBE END 20-12MJ 1
T5 569-00257 REDUCER-TUBE END 20-16MJ 1
T5 652-01497 AY-TUBE 1-1/4" 395 VLV-RET 1
T6 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 1
T6 569-01228 EXPANDER 16FJX-16MJ 1
T6 652-01495 AY-TUBE 1" 395 SEC PUMP PRESS 1
T8 514-00635 CLAMP-1" TUBE 1
T8 568-00542 ELBOW 16MB-16MJ-90 1
T8 652-01370 AY-TUBE 1" 495MAIN CYL BUTT PL 1
T9 514-00635 CLAMP-1" TUBE 1
T9 568-00542 ELBOW 16MB-16MJ-90 1
T9 652-01371 AY-TUBE 1" 495 MAIN CYL ROD PL 1
VS1 563-00256 VALVE-SOLENOID 3WAY 2POS12VDC 1
(see separate illustration)
VS1 565-00883 ADAPTOR 06MB-04MJ 2
VS1 565-00885 ADAPTOR 06MB-06MJ 1
V1 510-00704 BOLT HH 0.500 13NC 1.250 G5 PL 4
V1 513-00429 NT NK 0.500 13NC G5 4
V1 514-00167 WASHER FLAT 1/2X1 3/8 HARD SPL 4
V1 601-00938 AY-VALVE 395 MAIN ST VG20 1
(see separate illustration)
V2 601-00937 AY-VALVE 295/395 SWING VG20 1
(see separate illustration)
V3 133-00828 PL VALVE MTG CARRIER 1
V3 133-00866 PL-SPACER VLV MTG (558-01716) 1
V3 601-00939 AY-VALVE LWR 395 STAB&SD 1
(see separate illustration)

395A ML TM (P) page


800-00100
98
HOSE KIT 660-00939

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

662-01845 04-2WR2-04FJX-04FJX-24 1
662-02132 06-2WR2-06FJX90-06FJX-57 1

GR 662-01003 04-2WR2-04FJX-04FJX-48 1
GR 662-02148 04-2WR2-04FJX-04FJX-42 1

103 662-06192 04-2WR2-04FJX45-04FJX-12 1


104 662-01793 04-2WR2-04FJX-04FJX-13 1
106 662-01292 04-2WR2-04FJX90-04FJX-100 1
114 662-01328 04-2WR2-04FJX90-04FJX-72 1
115 662-01785 04-2WR2-04FJX-04FJX-27 1
201 662-01932 06-2WR2-06FJX-06FJX-32 1
300 662-06234 08-2WR2-08FJX45-08FJX-53 2
301 662-02110 08-2WR2-08FJX90-08FJX-34 1
302 662-01074 08-2WR2-08FJX90-08FJX-32 1
303 662-06161 08-2WAR-08FJX-08FJX-156 4
304 662-05166 08-2WAR-08FJX-08FJX-48 4
305 662-06193 08-2WR2-08MJ-08MJ-50 2
307 662-01077 08-2WR2-08FJX90-08FJX-38 1
308 662-01082 08-2WR2-08FJX90-08FJX-55 1
309 662-01062 08-2WR2-08FJX90-08FJX-100 1
320 662-06243 08-4WR12-08FJX-08FJX-19 4
321 662-06244 08-4WR12-08FJX-08FJX-16 1
322 662-06245 08-4WR12-08FJX-08FJX-17 1
323 662-06246 08-4WR12-08FJX-08FJX-14 1
400 662-04299 12-2WR2-12FJX-12FJX-54 1
403 662-04252 12-2WR2-12FJX-12FJX-19 1
404 662-06241 12-4WR12-12FJX45-12FJX-32 1
405 662-06242 12-4WR12-12FJX45-12FJX-26 1
406 662-06240 12-2WR2-12FJX90-12FJX-56 1
407 662-02193 12-2WR2-12FJX90-12FJX-26 1
420 662-06173 12-4WR12-12FJX-16FJX-23 1
421 662-06179 12-4WR12-16FL45-12FJX-58 1
425 662-06097 12-4WR12-12FJX90-12FJX-47 1
500 662-06175 16-2WR2-16FJX-16FJX-53 1
501 662-01523 16-2WR2-16FJX90-16FJX-68 1
502 662-06194 16-2WR2-16FJX90-16FJX-49 1
503 662-01193 16-2WR2-16FJX90-16FJX-40 1
520 662-06236 16-4WR12-16FL45-16FJX-37 1
521 662-06237 16-4WR12-20FL45-16FJX90-36(180 1
525 662-06218 16-4WR12-16FJX90-16FJX-45 1
526 662-01266 16-4WR12-16FJX-16FJX-50 2
527 662-06189 16-4WR12-16FJX-16FJX-51 2
528 662-01266 16-4WR12-16FJX-16FJX-50 1
529 662-06238 12-4WR12-12FJX90-16FJX-53 2
530 662-06195 12-4WR12-16MJ-16MJ-50 2
531 662-06185 16-4WR12-16FJX-16MJ-27 1
532 662-06145 16-4WR12-16FJX-16MJ-66 1
600 662-01237 20-2WR2-20FJX-20FJX-80 1
601 662-03806 20-2WR2-20FJX90-20FJX-27 1
602 662-01886 20-2WR2-20FJX-20FJX-54 1
603 662-01827 20-2WR2-20FJX-20FJX-40 1
604 662-05891 20-2WR2-20FJX-20FJX-34 1

395A ML TM (P) page


800-00100
99
SERVO HYDRAULIC ASSEMBLY 605-01014
(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
100
SERVO HYDRAULIC ASSEMBLY 605-01014
(TRUCK MOUNT, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

See separate illustration for Joysticks


Foot Pedal and Solenoid Valve

603-01091 Dwg-Servo 395 Tksd St Fs


660-00899 Hk-Servo 395 Tksd St Fs 1
A1 563-00956 Joystick Lh 160d 3 Button Xlt 1
(see separate illustration)
A2 563-00955 Joystick Rh 160d 3 Button Xlt 1
(see separate illustration)
A3 163-01167 Ay Foot Swing Contrl 1
(see separate illustration)
A4 565-00883 Adaptor 06mb-04mj 10
A5 565-00885 Adaptor 06mb-06mj 6

C1 565-00885 Adaptor 06mb-06mj 2

F1 565-00905 Adaptor 16mb-08mj 2


F1 565-01244 Filter Med Press W/Visual Ind 1
(see separate illustration)

P1 565-00888 Adaptor 08mb-08mj 1


P2 565-00899 Adaptor 12mb-16mj 1

R1 568-00535 Elbow 08mb-08mj-90 1


R2 569-00239 Tee 16mj-16mj-16fjx 1

V1 563-00961 Manifold Pilot 1


(see separate illustration)
V2 565-00888 Adaptor 08mb-08mj 1
V2 567-00748 Nipple Diagnostic 08fjx 1
V2 569-00220 Tee Run 08fjx-08mj-08mj 1
V3 566-00937 Adaptor 04mb-06mj 3
V3 569-00219 Tee Run 06fjx-06mj-06mj 1
V4 568-00546 Elbow 06mb-04mj-90 1
V5 565-00888 Adaptor 08mb-08mj 1
V5 569-00205 Nut-Tube 08fj 1
V5 569-00219 Tee Run 06fjx-06mj-06mj 1
V5 569-00234 Tee 06mj-06mj-06fjx 1
V5 569-00235 Tee 08mj-08mj-08fjx 1
V5 569-00247 Reducer Tube End 08fj-06mj 1

395A ML TM (P) page


800-00100
101
HOSE KIT 660-00899

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

100 662-04206 04-2wr2-04fjx90-04fjx-87 1


101 662-01457 04-2wr2-04fjx-04fjx-73 4
102 662-01692 04-2wr2-04fjx-04fjx-88 4
103 662-01025 04-2wr2-04fjx90-04fjx-42 1
104 662-01363 04-2wr2-04fjx90-04fjx-104 1
200 662-01405 06-2wr2-06fjx90-06fjx-75 2
211 662-02037 06-2wr2-06fjx-06fjx-65 2
212 662-02281 06-2wr2-06fjx-06fjx-88 2
214 662-04525 06-2wr2-06fjx90-06fjx-78 2
300 662-01562 08-2wr2-08fjx90-08fjx-17 1
310 662-01051 08-2wr2-08fjx-08fjx-34 1
311 662-01524 08-2wr2-08fjx90-08fjx-30 1
500 662-01779 16-2wr2-16fjx90-16fjx-34 1

395A ML TM (P) page


800-00100
102
CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING
HYDRAULIC ASSEMBLY 605-01096
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
103
HYDRAULIC ASSEMBLY 605-01096
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

603-01140 DWG-HYD 395A TKCA SD ST


605-01074 AY-SERVO 295/395 TKCA SD FS 1
660-00939 HK-HYD 395A TKSD ST 1
CA1 565-00903 ADAPTOR 20MB-20MJ 1
CA2 565-00897 ADAPTOR 16MB-12MJ 1
CA3 568-00542 ELBOW 16MB-16MJ-90 1
CA5 565-00903 ADAPTOR 20MB-20MJ 1
CA5 568-00510 PLUG-HEX 20MB 1
CA6 565-00897 ADAPTOR 16MB-12MJ 1
CA6 568-00509 PLUG-HEX 16MB 1
CA6 569-00207 NUT-TUBE 12FJ 1
CA7 565-00897 ADAPTOR 16MB-12MJ 1
CA7 568-00509 PLUG-HEX 16MB 1
CA7 568-00890 ELBOW 12FJX-12MJ-90 1
CA8 568-00547 ELBOW 16MB-12MJ-90 1
CA8 569-00222 TEE RUN 12FJX-12MJ-12MJ 1
C1 553-02092 AY COLL 7"-10PORT 495/595 LMC 1
(see separate illustration)
C2 553-02086 PL TORQUE ARM 1
FA1 563-00966 VALVE CHECK 20MJ-20MJ 1PSI 1
FA1 565-00318 O-RING 20FL 1
FA1 565-01252 FILTER 50AT-10B W/ELECT IND 1
FA1 566-00933 ADAPTOR 20MB-12MJ 1
FA1 569-00210 NUT 20FJ 1
FA1 569-00257 REDUCER-TUBE END 20-16MJ 1
F1 123-00525 PL-FILTER MT 495\595 CASE DR 1
F1 569-00222 TEE RUN 12FJX-12MJ-12MJ 1
(see separate illustration)
LT1 563-00973 VALVE-BACK PRESS 16FB-12FB-08 1
LT1 565-01209 O-RING 1" SAE BOSS FTG 1
LT1 568-00547 ELBOW 16MB-12MJ-90 1
L1 510-00604 BOLT HH 0.250 20NC 1.000 G5 PL 4
L1 514-00080 WASHER-FLAT 1/4 4
L1 564-00906 RES 2 QT W/5/8 BARB & VENT CAP 1
L2 565-00912 HOSE END 08FJX 3
L2 568-00888 ELBOW 08FJX-08MJ-90 1
L2 569-00235 TEE 08MJ-08MJ-08FJX 1
L2 569-00503 CLAMP HOSE 4
L2 594-00901 HOSE 10 GOODYEAR ORTAC 4
M1 560-02632 MOTOR-LSHT OMT250 SAE "C" 17T 1
(see separate illustration)
M1 565-00881 ADAPTOR 04MB-04MJ 2
M1 565-00889 ADAPTOR 10MB-08MJ 4
P 511-00602 BOLT SH 0.375 16NC 0.750 G8 8
P 514-00012 WASHER-LOCK 7/16 10
P 514-00311 WASHER-LOCK HI COLLAR 3/8 8
P 515-00305 BOLT HH M10 1.50 30MM G8.8 12
P 535-05413 PUMP DR SAE3 1-PAD C-DR 2.83P 1
P1 560-02605 PUMP P365 1.25-1-1/PGP505R 1
(see separate illustration)
P2 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4
P2 514-00013 WASHER-LOCK 1/2 4
P2 565-00414 O-RING 48FL 1
P2 567-00552 BEADED HOSE STEM 48 90-DEG 1
395A ML TM (P) page
800-00100
104
HYDRAULIC ASSEMBLY 605-01096
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

P2 567-00607 SPLIT FLANGE 48 2


P3 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4
P3 514-00013 WASHER-LOCK 1/2 4
P3 565-00402 O-RING 24FL 1
P3 567-00546 BEADED HOSE STEM 24-90 1
P3 567-00604 FLANGE SPLIT HALF 1-1/2 2
P4 510-00684 BOLT HH 0.437 14NC 2.250 G5 PL 8
P4 514-00012 WASHER-LOCK 7/16 8
P4 565-00318 O-RING 20FL 4
P4 566-00976 ADAPTOR 04MP-04MJ 2
P4 567-00603 FLANGE SPLIT HALF 1-1/4 4
P4 567-00744 DUST CAP-DIAGNOSTIC 2
P4 567-00746 NIPPLE DIAGNOSTIC 04FJX 2
P4 651-00836 BLOCK-PSI CHECK 16FL-16FL-04FB 1
P4 651-00837 BLOCK-PSI CHECK 20FL-20FL-04FB 1
P5 510-00655 BOLT HH 0.375 16NC 1.250 G5 PL 4
P5 514-00011 WASHER-LOCK 3/8 4
P5 565-00315 O-RING 16FL 1
P5 567-00602 FLANGE SPLIT HALF 1 2
P6 567-00744 DUST CAP-DIAGNOSTIC 1
P6 567-00748 NIPPLE DIAGNOSTIC 08FJX 1
P6 569-00205 NUT-TUBE 08FJ 1
P6 569-00220 TEE RUN 08FJX-08MJ-08MJ 1
P10 560-02617 PUMP-PGP511 RH TANDEM 19-11CC 1
R1 510-00764 BOLT HH 0.625 11NC 4.500 G5 PL 4
R1 514-00015 WASHER-LOCK 5/8 4
R1 563-00920 VALVE SHUT OFF 3" BUTTERFLY 1
R1 565-00414 O-RING 48FL 2
R1 567-00552 BEADED HOSE STEM 48 90-DEG 1
R1 567-00607 SPLIT FLANGE 48 2
R2 510-00663 BOLT HH 0.375 16NC 3.250 G5 PL 4
R2 514-00350 WASHER-LOCK M14 4
R2 563-00963 VALVE-SHUT OFF 2" BUTTERFLY 1
R2 565-00405 O-RING 32FL 2
R2 567-00547 BEADED HOSE STEM 32-24 90-DEG 1
R3 563-00355 VALVE-CHECK 16FB-16FB 65 PSI 1
R3 565-00310 O-RING 12FL 1
R3 565-00900 ADAPTOR 16MB-16MJ 1
R3 565-00901 ADAPTOR 20MB-16MJ 1
R4 568-00543 ELBOW 20MB-20MJ-90 1
R5 565-00900 ADAPTOR 16MB-16MJ 1
R6 565-00901 ADAPTOR 20MB-16MJ 1
R6 569-00239 TEE 16MJ-16MJ-16FJX 1
R7 565-00903 ADAPTOR 20MB-20MJ 1
SH1 569-00600 CLAMP HOSE 3-1/2" HD 4
SH1 594-00010 HOSE-SUCTION 3 18
SH2 569-00606 HEAVY DUTY T-BOLT CLAMP 1.5" 4
SH2 594-00011 HOSE-SUCTION 1-1/2 21
SV1 123-00537 PL-SWING CUSHION MT 395 2
SV1 510-00657 BOLT HH 0.375 16NC 1.750 G5 PL 4
SV1 514-00011 WASHER-LOCK 3/8 4
SV1 563-00974 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & BEFORE 1
SV1 563-00996 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & AFTER 1

395A ML TM (P) page


800-00100
105
HYDRAULIC ASSEMBLY 605-01096
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

SV2 565-00897 ADAPTOR 16MB-12MJ 2


SV3 565-00897 ADAPTOR 16MB-12MJ 2
SV4 567-00744 DUST CAP-DIAGNOSTIC 2
SV4 567-00751 DIAGNOSTIC NIPPLE 06MB 2
SV5 565-00905 ADAPTOR 16MB-08MJ 1
T1 652-01496 AY-TUBE 1" 395 VLV-SEC CYL 2
T3 652-01500 AY-TUBE 1" 395 MAIN BOTTOM 1
T4 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 2
T4 652-01499 AY-TUBE 1" 395 MAIN TOP 1
T5 123-00538 PL-BULKHEAD RETURN 1
T5 569-00048 ELBOW 20FJX-20MJ-45 1
T5 569-00107 ADAPTOR BULKHEAD 20MJ-20MJ 1
T5 569-00210 NUT 20FJ 2
T5 569-00225 TEE RUN 20FJX-20MJ-20MJ 3
T5 569-00256 REDUCER-TUBE END 20-12MJ 1
T5 569-00257 REDUCER-TUBE END 20-16MJ 1
T5 652-01497 AY-TUBE 1-1/4" 395 VLV-RET 1
T6 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 1
T6 569-01228 EXPANDER 16FJX-16MJ 1
T6 652-01495 AY-TUBE 1" 395 SEC PUMP PRESS 1
T8 514-00635 CLAMP-1" TUBE 1
T8 568-00542 ELBOW 16MB-16MJ-90 1
T8 652-01370 AY-TUBE 1" 495MAIN CYL BUTT PL 1
T9 514-00635 CLAMP-1" TUBE 1
T9 568-00542 ELBOW 16MB-16MJ-90 1
T9 652-01371 AY-TUBE 1" 495 MAIN CYL ROD PL 1
VS1 563-00256 VALVE-SOLENOID 3WAY 2POS12VDC 1
(see separate illustration)
VS1 565-00883 ADAPTOR 06MB-04MJ 2
VS1 565-00885 ADAPTOR 06MB-06MJ 1
V1 510-00704 BOLT HH 0.500 13NC 1.250 G5 PL 4
V1 513-00429 NT NK 0.500 13NC G5 4
V1 514-00167 WASHER FLAT 1/2X1 3/8 HARD SPL 4
V1 601-00938 AY-VALVE 395 MAIN ST VG20 1
(see separate illustration)
V2 601-00937 AY-VALVE 295/395 SWING VG20 1
(see separate illustration)
V3 133-00828 PL VALVE MTG CARRIER 1
V3 133-00866 PL-SPACER VLV MTG (558-01716) 1
V3 548-01449 CONN 90 CONV VALVE 2
V3 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 1
V3 558-01729 VALVE LWR V20/V40 TKCA SD 395 1
V10 558-01721 VALVE-V10 STEERING CARRIER 1

395A ML TM (P) page


800-00100
106
HOSE KIT 660-00939

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

662-01845 04-2WR2-04FJX-04FJX-24 1
662-02132 06-2WR2-06FJX90-06FJX-57 1

GR 662-01003 04-2WR2-04FJX-04FJX-48 1
GR 662-02148 04-2WR2-04FJX-04FJX-42 1

103 662-06192 04-2WR2-04FJX45-04FJX-12 1


104 662-01793 04-2WR2-04FJX-04FJX-13 1
106 662-01292 04-2WR2-04FJX90-04FJX-100 1
114 662-01328 04-2WR2-04FJX90-04FJX-72 1
115 662-01785 04-2WR2-04FJX-04FJX-27 1
201 662-01932 06-2WR2-06FJX-06FJX-32 1
300 662-06234 08-2WR2-08FJX45-08FJX-53 2
301 662-02110 08-2WR2-08FJX90-08FJX-34 1
302 662-01074 08-2WR2-08FJX90-08FJX-32 1
303 662-06161 08-2WAR-08FJX-08FJX-156 4
304 662-05166 08-2WAR-08FJX-08FJX-48 4
305 662-06193 08-2WR2-08MJ-08MJ-50 2
307 662-01077 08-2WR2-08FJX90-08FJX-38 1
308 662-01082 08-2WR2-08FJX90-08FJX-55 1
309 662-01062 08-2WR2-08FJX90-08FJX-100 1
320 662-06243 08-4WR12-08FJX-08FJX-19 4
321 662-06244 08-4WR12-08FJX-08FJX-16 1
322 662-06245 08-4WR12-08FJX-08FJX-17 1
323 662-06246 08-4WR12-08FJX-08FJX-14 1
400 662-04299 12-2WR2-12FJX-12FJX-54 1
403 662-04252 12-2WR2-12FJX-12FJX-19 1
404 662-06241 12-4WR12-12FJX45-12FJX-32 1
405 662-06242 12-4WR12-12FJX45-12FJX-26 1
406 662-06240 12-2WR2-12FJX90-12FJX-56 1
407 662-02193 12-2WR2-12FJX90-12FJX-26 1
420 662-06173 12-4WR12-12FJX-16FJX-23 1
421 662-06179 12-4WR12-16FL45-12FJX-58 1
425 662-06097 12-4WR12-12FJX90-12FJX-47 1
500 662-06175 16-2WR2-16FJX-16FJX-53 1
501 662-01523 16-2WR2-16FJX90-16FJX-68 1
502 662-06194 16-2WR2-16FJX90-16FJX-49 1
503 662-01193 16-2WR2-16FJX90-16FJX-40 1
520 662-06236 16-4WR12-16FL45-16FJX-37 1
521 662-06237 16-4WR12-20FL45-16FJX90-36(180 1
525 662-06218 16-4WR12-16FJX90-16FJX-45 1
526 662-01266 16-4WR12-16FJX-16FJX-50 2
527 662-06189 16-4WR12-16FJX-16FJX-51 2
528 662-01266 16-4WR12-16FJX-16FJX-50 1
529 662-06238 12-4WR12-12FJX90-16FJX-53 2
530 662-06195 12-4WR12-16MJ-16MJ-50 2
531 662-06185 16-4WR12-16FJX-16MJ-27 1
532 662-06145 16-4WR12-16FJX-16MJ-66 1
600 662-01237 20-2WR2-20FJX-20FJX-80 1
601 662-03806 20-2WR2-20FJX90-20FJX-27 1
602 662-01886 20-2WR2-20FJX-20FJX-54 1
603 662-01827 20-2WR2-20FJX-20FJX-40 1
604 662-05891 20-2WR2-20FJX-20FJX-34 1

395A ML TM (P) page


800-00100
107
SERVO HYDRAULIC ASSEMBLY 605-01074
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
108
SERVO HYDRAULIC ASSEMBLY 605-01074
(CARRIER, SLASHER DELIMBER, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

603-01116 DWG-SERVO 395 TKCA SD ST FS


660-00899 HK-SERVO 395 TKSD ST FS 1
A1 563-00956 JOYSTICK LH 160D 3 BUTTON XLT 1
(see separate illustration)
A2 563-00955 JOYSTICK RH 160D 3 BUTTON XLT 1
(see separate illustration)
A3 163-01167 AY FOOT SWING CONTRL 1
(see separate illustration)
A4 565-00883 ADAPTOR 06MB-04MJ 10
A5 565-00885 ADAPTOR 06MB-06MJ 6
C1 565-00885 ADAPTOR 06MB-06MJ 2
F1 565-00905 ADAPTOR 16MB-08MJ 2
F1 565-01244 FILTER MED PRESS W/VISUAL IND 1
(see separate illustration)
F1 632-00219 PL-BOLT ON SERVO FILTER BRKT 1
P1 565-00888 ADAPTOR 08MB-08MJ 1
P2 565-00899 ADAPTOR 12MB-16MJ 1
R1 568-00535 ELBOW 08MB-08MJ-90 1
R2 569-00239 TEE 16MJ-16MJ-16FJX 1
S1 563-00935 VALVE-SELECTOR SERVO 4-SEC. 1
S1a 551-00568 VALVE CARTRIDGE 4WAY 2 POS SOL 1
S1a 551-00569 COIL 12V - 20W 1
V1 563-00961 MANIFOLD PILOT 1
(see separate illustration)
V2 565-00888 ADAPTOR 08MB-08MJ 1
V2 567-00748 NIPPLE DIAGNOSTIC 08FJX 1
V2 569-00220 TEE RUN 08FJX-08MJ-08MJ 1
V3 566-00937 ADAPTOR 04MB-06MJ 3
V3 569-00219 TEE RUN 06FJX-06MJ-06MJ 1
V4 568-00546 ELBOW 06MB-04MJ-90 1
V5 565-00888 ADAPTOR 08MB-08MJ 1
V5 569-00205 NUT-TUBE 08FJ 1
V5 569-00219 TEE RUN 06FJX-06MJ-06MJ 1
V5 569-00234 TEE 06MJ-06MJ-06FJX 1
V5 569-00235 TEE 08MJ-08MJ-08FJX 1
V5 569-00247 REDUCER TUBE END 08FJ-06MJ 1

395A ML TM (P) page


800-00100
109
HOSE KIT 660-00899

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

660-00899 HOSE KIT, Complete 1

100 662-04206 04-2WR2-04FJX90-04FJX-87 1


101 662-01457 04-2WR2-04FJX-04FJX-73 4
102 662-01692 04-2WR2-04FJX-04FJX-88 4
103 662-01025 04-2WR2-04FJX90-04FJX-42 1
104 662-01363 04-2WR2-04FJX90-04FJX-104 1
200 662-01405 06-2WR2-06FJX90-06FJX-75 2
211 662-02037 06-2WR2-06FJX-06FJX-65 2
212 662-02281 06-2WR2-06FJX-06FJX-88 2
214 662-04525 06-2WR2-06FJX90-06FJX-78 2
300 662-01562 08-2WR2-08FJX90-08FJX-17 1
310 662-01051 08-2WR2-08FJX-08FJX-34 1
311 662-01524 08-2WR2-08FJX90-08FJX-30 1
500 662-01779 16-2WR2-16FJX90-16FJX-34 1

395A ML TM (P) page


800-00100
110
CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING
HYDRAULIC ASSEMBLY 605-01097
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
111
HYDRAULIC ASSEMBLY 605-01097
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

548-02369 BULB HSG-METAL FOR MONITOR LTS 3


603-01141 DWG-HYD 395A TKCA CS ST
605-01071 AY-SERVO 295/395 TKCAR CS FS 1
660-00924 HK-HYD 395 CAR/CS ADD-ON 1
660-00939 HK-HYD 395A TKSD ST 1

BP1 563-00605 VALVE-CHECK 20MJ-20MB-65 PSI 1

CA1 568-00560 ELBOW 20MB-20MJ-45 1


CA2 565-00897 ADAPTOR 16MB-12MJ 1
CA3 568-00542 ELBOW 16MB-16MJ-90 1
CA5 565-00903 ADAPTOR 20MB-20MJ 1
CA5 568-00510 PLUG-HEX 20MB 1

CA6 565-00897 ADAPTOR 16MB-12MJ 1


CA6 568-00509 PLUG-HEX 16MB 1
CA6 569-00207 NUT-TUBE 12FJ 1
CA7 565-00897 ADAPTOR 16MB-12MJ 1
CA7 568-00509 PLUG-HEX 16MB 1
CA7 568-00890 ELBOW 12FJX-12MJ-90 1

CSV1 563-00299 VALVE-RELIEF, ELEC VENT 1

CV1 563-00605 VALVE-CHECK 20MJ-20MB-65 PSI 1

C1 553-02092 AY COLL 7"-10PORT 495/595 LMC 1


(see separate illustration)

FA1 563-00966 VALVE CHECK 20MJ-20MJ 1PSI 1


FA1 565-00318 O-RING 20FL 1
FA1 565-01252 FILTER 50AT-10B W/ELECT IND 1
(see separate illustration)
FA1 566-00933 ADAPTOR 20MB-12MJ 1
FA1 569-00210 NUT 20FJ 1
FA1 569-00257 REDUCER-TUBE END 20-16MJ 1

F1 123-00525 PL-FILTER MT 495\595 CASE DR 1


F1 569-00222 TEE RUN 12FJX-12MJ-12MJ 1

LT1 563-00973 VALVE-BACK PRESS 16FB-12FB-08 1


LT1 565-01209 O-RING 1" SAE BOSS FTG 1
LT1 568-00542 ELBOW 16MB-16MJ-90 1

L1 510-00604 BOLT HH 0.250 20NC 1.000 G5 PL 4


L1 514-00080 WASHER-FLAT 1/4 4
L1 564-00906 RES 2 QT W/5/8 BARB & VENT CAP 1
(see separate illustration)

L2 565-00912 HOSE END 08FJX 3


L2 568-00888 ELBOW 08FJX-08MJ-90 1
L2 569-00235 TEE 08MJ-08MJ-08FJX 1
L2 569-00503 CLAMP HOSE 4
L2 594-00901 HOSE 10 GOODYEAR ORTAC 4

395A ML TM (P) page


800-00100
112
HYDRAULIC ASSEMBLY 605-01097
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

M1 560-02632 MOTOR-LSHT OMT250 SAE "C" 17T 1


(see separate illustration)
M1 565-00895 ADAPTOR 10MB-12MJ 4
PS1 560-02621 PUMP-TANDEM 19CC-11CC RH SAE B 1
(see separate illustration)
P 394-00179 AY-HORIZ PUMP DR DISC 1:1 B-C 1
(see separate illustration)
P 511-00602 BOLT SH 0.375 16NC 0.750 G8 8
P 514-00012 WASHER-LOCK 7/16 10
P 514-00311 WASHER-LOCK HI COLLAR 3/8 8
P 515-00305 BOLT HH M10 1.50 30MM G8.8 12
P1 560-02619 PUMP-3525VQH 25-21 L 1
(see separate illustration)

P2 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4


P2 514-00013 WASHER-LOCK 1/2 4
P2 560-02626 PUMP-2520VQH 17-14 L 1
(see separate illustration)
P2 565-00414 O-RING 48FL 1
P2 567-00552 BEADED HOSE STEM 48 90-DEG 1
P2 567-00607 SPLIT FLANGE 48 2

P3 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4


P3 514-00013 WASHER-LOCK 1/2 4
P3 565-00402 O-RING 24FL 1
P3 567-00546 BEADED HOSE STEM 24-90 1
P3 567-00604 FLANGE SPLIT HALF 1-1/2 2

P4 510-00684 BOLT HH 0.437 14NC 2.250 G5 PL 8


P4 514-00012 WASHER-LOCK 7/16 8
P4 565-00318 O-RING 20FL 4
P4 566-00976 ADAPTOR 04MP-04MJ 2
P4 567-00603 FLANGE SPLIT HALF 1-1/4 4
P4 567-00744 DUST CAP-DIAGNOSTIC 2
P4 567-00746 NIPPLE DIAGNOSTIC 04FJX 2
P4 651-00836 BLOCK-PSI CHECK 16FL-16FL-04FB 1
P4 651-00837 BLOCK-PSI CHECK 20FL-20FL-04FB 1

P5 510-00655 BOLT HH 0.375 16NC 1.250 G5 PL 4


P5 514-00011 WASHER-LOCK 3/8 4
P5 565-00315 O-RING 16FL 1
P5 567-00602 FLANGE SPLIT HALF 1 2

R1 510-00764 BOLT HH 0.625 11NC 4.500 G5 PL 4


R1 514-00015 WASHER-LOCK 5/8 4
R1 563-00920 VALVE SHUT OFF 3" BUTTERFLY 1
R1 565-00414 O-RING 48FL 2
R1 567-00552 BEADED HOSE STEM 48 90-DEG 1
R1 567-00607 SPLIT FLANGE 48 2

395A ML TM (P) page


800-00100
113
HYDRAULIC ASSEMBLY 605-01097
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

R3 563-00355 VALVE-CHECK 16FB-16FB 65 PSI 1


R3 565-00310 O-RING 12FL 1
R3 565-00900 ADAPTOR 16MB-16MJ 1
R3 565-00901 ADAPTOR 20MB-16MJ 1
R4 568-00543 ELBOW 20MB-20MJ-90 1

R5 565-00900 ADAPTOR 16MB-16MJ 1


R6 565-00901 ADAPTOR 20MB-16MJ 1
R6 569-00239 TEE 16MJ-16MJ-16FJX 1
R7 565-00903 ADAPTOR 20MB-20MJ 1

R9 163-01254 AY-AUX. OIL COOLER MTG 46LDRS 1


(see separate illustration)
R9 510-00656 BOLT HH 0.375 16NC 1.500 G5 PL 4
R9 513-00427 NT NK 0.375 16NC G5 4
R9 514-00082 WASHER-FLAT 3/8 8
R9 553-00156 COOLER-W/12V FAN 1
R9 569-00107 ADAPTOR BULKHEAD 20MJ-20MJ 1
R9 569-00137 ADAPTOR 20MJ-20MJ-90 1
R10 568-00596 ELBOW 20MB-24MJ-90 1
SH1 569-00600 CLAMP HOSE 3-1/2" HD 4
SH1 594-00010 HOSE-SUCTION 3 17
SH2 569-00606 HEAVY DUTY T-BOLT CLAMP 1.5" 4
SH2 594-00011 HOSE-SUCTION 1-1/2 19

STA1 510-00658 BOLT HH 0.375 16NC 2.000 G5 PL 12


STA1 514-00011 WASHER-LOCK 3/8 12
STA1 563-00964 VALVE-LOAD LOCK STABILIZER JEM 4
(see separate illustration)
STA1 565-00888 ADAPTOR 08MB-08MJ 8

SV1 123-00537 PL-SWING CUSHION MT 395 2


SV1 510-00657 BOLT HH 0.375 16NC 1.750 G5 PL 4
SV1 514-00011 WASHER-LOCK 3/8 4
SV1 563-00974 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & BEFORE 1
SV1 563-00996 SWING RELIEF-RAMPED 205BAR JEM 12/20/06 & AFTER 1

SV2 565-00897 ADAPTOR 16MB-12MJ 2


SV3 565-00897 ADAPTOR 16MB-12MJ 2
SV4 567-00744 DUST CAP-DIAGNOSTIC 2
SV4 567-00751 DIAGNOSTIC NIPPLE 06MB 2
SV5 565-00905 ADAPTOR 16MB-08MJ 1

T1 652-01496 AY-TUBE 1" 395 VLV-SEC CYL 2


T3 652-01500 AY-TUBE 1" 395 MAIN BOTTOM 1
T4 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 2
T4 652-01499 AY-TUBE 1" 395 MAIN TOP 1

395A ML TM (P) page


800-00100
114
HYDRAULIC ASSEMBLY 605-01097
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

T5 123-00538 PL-BULKHEAD RETURN 1


T5 569-00048 ELBOW 20FJX-20MJ-45 1
T5 569-00107 ADAPTOR BULKHEAD 20MJ-20MJ 1
T5 569-00210 NUT 20FJ 2
T5 569-00225 TEE RUN 20FJX-20MJ-20MJ 3
T5 569-00256 REDUCER-TUBE END 20-12MJ 1
T5 569-00257 REDUCER-TUBE END 20-16MJ 1
T5 652-01497 AY-TUBE 1-1/4" 395 VLV-RET 1

T6 569-00106 ADAPTOR BULKHEAD 16MJ-16MJ 1


T6 569-01228 EXPANDER 16FJX-16MJ 1
T6 652-01495 AY-TUBE 1" 395 SEC PUMP PRESS 1

T8 514-00635 CLAMP-1" TUBE 1


T8 568-00542 ELBOW 16MB-16MJ-90 1
T8 652-01370 AY-TUBE 1" 495MAIN CYL BUTT PL 1
T9 514-00635 CLAMP-1" TUBE 1
T9 568-00542 ELBOW 16MB-16MJ-90 1
T9 652-01371 AY-TUBE 1" 495 MAIN CYL ROD PL 1

VST1 558-01721 VALVE-V10 STEERING CARRIER 1


(see separate illustration)

VS1 563-00256 VALVE-SOLENOID 3WAY 2POS12VDC 1


(see separate illustration)
VS1 565-00883 ADAPTOR 06MB-04MJ 2
VS1 565-00885 ADAPTOR 06MB-06MJ 1

V1 510-00704 BOLT HH 0.500 13NC 1.250 G5 PL 4


V1 513-00429 NT NK 0.500 13NC G5 4
V1 514-00167 WASHER FLAT 1/2X1 3/8 HARD SPL 4
V1 601-00938 AY-VALVE 395 MAIN ST VG20 1
(see separate illustration)

V2 601-00937 AY-VALVE 295/395 SWING VG20 1


(see separate illustration)

V3 133-00828 PL VALVE MTG CARRIER 1


V3 133-00866 PL-SPACER VLV MTG (558-01716) 1
V3 548-01449 CONN 90 CONV VALVE 2
V3 548-02378 CONN DEUTSCH RCT HDP24-24-31PT 1
V3 558-01727 VALVE LWR V20/V40 TKCA CS 395 (see sep. ill.) 1

395A ML TM (P) page


800-00100
115
HOSE KIT 660-00939

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

662-01845 04-2WR2-04FJX-04FJX-24 1
662-02132 06-2WR2-06FJX90-06FJX-57 1

GR 662-01003 04-2WR2-04FJX-04FJX-48 1
GR 662-02148 04-2WR2-04FJX-04FJX-42 1

103 662-06192 04-2WR2-04FJX45-04FJX-12 1


104 662-01793 04-2WR2-04FJX-04FJX-13 1
106 662-01292 04-2WR2-04FJX90-04FJX-100 1

114 662-01328 04-2WR2-04FJX90-04FJX-72 1


115 662-01785 04-2WR2-04FJX-04FJX-27 1
201 662-01932 06-2WR2-06FJX-06FJX-32 1
300 662-06234 08-2WR2-08FJX45-08FJX-53 2
301 662-02110 08-2WR2-08FJX90-08FJX-34 1
302 662-01074 08-2WR2-08FJX90-08FJX-32 1
303 662-06161 08-2WAR-08FJX-08FJX-156 4
304 662-05166 08-2WAR-08FJX-08FJX-48 4
305 662-06193 08-2WR2-08MJ-08MJ-50 2
307 662-01077 08-2WR2-08FJX90-08FJX-38 1
308 662-01082 08-2WR2-08FJX90-08FJX-55 1
309 662-01062 08-2WR2-08FJX90-08FJX-100 1
320 662-06243 08-4WR12-08FJX-08FJX-19 4
321 662-06244 08-4WR12-08FJX-08FJX-16 1
322 662-06245 08-4WR12-08FJX-08FJX-17 1
323 662-06246 08-4WR12-08FJX-08FJX-14 1
400 662-04299 12-2WR2-12FJX-12FJX-54 1
403 662-04252 12-2WR2-12FJX-12FJX-19 1
404 662-06241 12-4WR12-12FJX45-12FJX-32 1
405 662-06242 12-4WR12-12FJX45-12FJX-26 1
406 662-06240 12-2WR2-12FJX90-12FJX-56 1
407 662-02193 12-2WR2-12FJX90-12FJX-26 1
420 662-06173 12-4WR12-12FJX-16FJX-23 1
421 662-06179 12-4WR12-16FL45-12FJX-58 1
425 662-06097 12-4WR12-12FJX90-12FJX-47 1
500 662-06175 16-2WR2-16FJX-16FJX-53 1
501 662-01523 16-2WR2-16FJX90-16FJX-68 1
502 662-06194 16-2WR2-16FJX90-16FJX-49 1
503 662-01193 16-2WR2-16FJX90-16FJX-40 1
520 662-06236 16-4WR12-16FL45-16FJX-37 1
521 662-06237 16-4WR12-20FL45-16FJX90-36(180 1
525 662-06218 16-4WR12-16FJX90-16FJX-45 1
526 662-01266 16-4WR12-16FJX-16FJX-50 2
527 662-06189 16-4WR12-16FJX-16FJX-51 2
528 662-01266 16-4WR12-16FJX-16FJX-50 1
529 662-06238 12-4WR12-12FJX90-16FJX-53 2
530 662-06195 12-4WR12-16MJ-16MJ-50 2
531 662-06185 16-4WR12-16FJX-16MJ-27 1
532 662-06145 16-4WR12-16FJX-16MJ-66 1
600 662-01237 20-2WR2-20FJX-20FJX-80 1
601 662-03806 20-2WR2-20FJX90-20FJX-27 1
602 662-01886 20-2WR2-20FJX-20FJX-54 1
603 662-01827 20-2WR2-20FJX-20FJX-40 1
604 662-05891 20-2WR2-20FJX-20FJX-34 1
395A ML TM (P) page
800-00100
116
HOSE KIT 660-00924
CARRIER ADD ON KIT
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

202 662-01686 06-2WR2-06FJX90-06FJX-115 1


224 662-01686 06-2WR2-06FJX90-06FJX-115 1
534 662-03991 16-4WR12-16FJX90-16FJX-48 1
644 662-04499 20-2WR2-20FJX90-20FJX-42 1

395A ML TM (P) page


800-00100
117
SERVO HYDRAULIC ASSEMBLY 605-01071
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

395A ML TM (P) page


800-00100
118
SERVO HYDRAULIC ASSEMBLY 605-01071
(CARRIER, CIRCLE SAW, STRAIGHT BOOM, FOOT SWING)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

603-01113 DWG-SERVO 395 TKCA CS ST FS


660-00925 HK-SERVO 295/395 TKCA CS ST FS 1
A1 563-00956 JOYSTICK LH 160D 3 BUTTON XLT 1
(see separate illustration)
A2 563-00955 JOYSTICK RH 160D 3 BUTTON XLT 1
(see separate illustration)
A3 163-01167 AY FOOT SWING CONTRL 1
(see separate illustration)
A4 565-00883 ADAPTOR 06MB-04MJ 10
A5 565-00885 ADAPTOR 06MB-06MJ 6
C1 565-00885 ADAPTOR 06MB-06MJ 2
F1 565-00905 ADAPTOR 16MB-08MJ 2
F1 565-01244 FILTER MED PRESS W/VISUAL IND 1
(see separate illustration)
F1 632-00219 PL-BOLT ON SERVO FILTER BRKT 1
P1 565-00888 ADAPTOR 08MB-08MJ 1
P2 565-00899 ADAPTOR 12MB-16MJ 1
R1 568-00535 ELBOW 08MB-08MJ-90 1
R2 569-00239 TEE 16MJ-16MJ-16FJX 1
S1 563-00935 VALVE-SELECTOR SERVO 4-SEC. 1
S1a 551-00568 VALVE CARTRIDGE 4WAY 2 POS SOL 1
S1a 551-00569 COIL 12V - 20W 1
VS2 563-00389 VALVE-PILOT SHIFT 2 POS-3 WAY 1
VS3 563-00178 SHUTTLE VALVE - 1/4" BOSS PORT 2
V1 563-00961 MANIFOLD PILOT 1
(see separate illustration)
V2 565-00888 ADAPTOR 08MB-08MJ 1
V2 567-00748 NIPPLE DIAGNOSTIC 08FJX 1
V2 569-00220 TEE RUN 08FJX-08MJ-08MJ 1
V3 566-00937 ADAPTOR 04MB-06MJ 3
V3 569-00219 TEE RUN 06FJX-06MJ-06MJ 1
V4 568-00546 ELBOW 06MB-04MJ-90 1
V5 565-00888 ADAPTOR 08MB-08MJ 1
V5 569-00205 NUT-TUBE 08FJ 1
V5 569-00219 TEE RUN 06FJX-06MJ-06MJ 1
V5 569-00234 TEE 06MJ-06MJ-06FJX 1
V5 569-00235 TEE 08MJ-08MJ-08FJX 1
V5 569-00247 REDUCER TUBE END 08FJ-06MJ 1

395A ML TM (P) page


800-00100
119
HOSE KIT 660-00925

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

660-00925 HOSE KIT, Complete

100 662-04206 04-2WR2-04FJX90-04FJX-87 1


101 662-01457 04-2WR2-04FJX-04FJX-73 4
102 662-01692 04-2WR2-04FJX-04FJX-88 4
103 662-01025 04-2WR2-04FJX90-04FJX-42 1
104 662-01363 04-2WR2-04FJX90-04FJX-104 1
200 662-01405 06-2WR2-06FJX90-06FJX-75 2
211 662-02037 06-2WR2-06FJX-06FJX-65 2
212 662-02281 06-2WR2-06FJX-06FJX-88 2
214 662-04525 06-2WR2-06FJX90-06FJX-78 2
300 662-01562 08-2WR2-08FJX90-08FJX-17 1
310 662-01051 08-2WR2-08FJX-08FJX-34 1
311 662-01524 08-2WR2-08FJX90-08FJX-30 1
500 662-01779 16-2WR2-16FJX90-16FJX-34 1

395A ML TM (P) page


800-00100
120
CYLINDER ASSEMBLY (MAIN BOOM) 561-00952
561-00965
6 x 51 x 3.5
10
1

8
Bolt Torque Pattern

6 9 10
1
6a

NOTES:
1. Lube Rod stub and Screw threads with
4
high-temp lubricant before assembly. NOTES:
2. Torque Nut, item 6, to 2100 Ft. Lbs. Baraga Cylinders
3. Torque Screws, item 7, to 127 Ft. Lbs. have a 5 digit s/n (12345)
4. See Seal Kit assembly after cylinders. while the Hader-Seitz
have a 6 digit s/n (123456)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

561-00952 Cylinder Assembly (Main Boom)

561-00965 Cylinder Assembly (Main Boom) 6/1/2005 & AFTER


(Hader-Seitz cylinders)

1 541-00596 4" SPHERICAL PLAIN BEARING 2


3 833-00199 BARREL 6 X 51 X 5/8 WALL 1
4 843-00939 ROD 3.5 DIA X 70.38 LDRS 1

5 561-00954 PISTON 6" (USE 562-00965) s/n10423509 & before 1


5 562-00965 PISTON 6" DIA W/2" STB s/n10423510 & after 1
561-00968 PISTON 6" DIA W/2" STUB (Hader-Seitz cylinders) 6/1/2005 & after 1
6* 561-00955 GLAND 6" (USE 562-00962) s/n10423509 & before 1
6a* 562-00962 GLAND 6" DIA X 3.5 ROD s/n10423510 & after 1
561-00969 GLAND 6" DIA X 3.5 ROD (Hader-Seitz cylinders) 6/1/2005 & after 1
7 862-00022 STROKE LIMITER 1

8 513-00772 NUT, G8 1
9 561-00453 BOLT, G8 10
10 517-00300 GREASE FITTING, STRAIGHT 1/8 NPT 2
395A ML TM (P) page
800-00100
121
CYLINDER ASSEMBLY (MAIN BOOM) 561-00952
561-00965
10
1 6 x 51 x 3.5

8
Bolt Torque Pattern
5

6 9 10
1
6a

NOTES:
1. Lube Rod stub and Screw threads with
high-temp lubricant before assembly. Hader-Seitz Tag
2. Torque Nut, item 6, to 2100 Ft. Lbs.
3. Torque Screws, item 7, to 127 Ft. Lbs.
4. See Seal Kit assembly after cylinders.

NOTE:
Hader-Seitz cyliners have
NOTES:
there name stamped on a
Baraga Cylinders metal tag as shown in the
have a 5 digit s/n (12345) picture.
while the Hader-Seitz
have a 6 digit s/n (123456)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

556-00953* SEAL KIT (561-00955 GLAND) s/n 10423509 & before 1


556-01041* SEAL KIT (562-00962 GLAND) s/n 10423510 & after 1
556-01052* SEAL KIT (561-00969 GLAND) (Hader-Seitz Cylinders) 06/01/05 & after 1
(when ordering seal kits (556-00954 or 556-01043),
also order nut, item 6, which may be damaged during
seal replacement)
* new gland 562-00962 replaces 561-00955
and should be ordered if replacing gland,
order seal kit appropriate for gland style
used, style can be determined by presence
of wiper seal lip (see drawing)

395A ML TM (P) page


800-00100
122
CYLINDER ASSEMBLY (MAIN BOOM) 562-00967
6.5 x 51 x 3.5
10
1

8
Bolt Torque Pattern

6 9 10
1

NOTES:
1. Lube Rod stub and Screw threads with
4
high-temp lubricant before assembly. NOTES:
2. Torque Nut, item 6, to 2100 Ft. Lbs. Baraga Cylinders
3. Torque Screws, item 7, to 127 Ft. Lbs. have a 5 digit s/n (12345)
4. See Seal Kit assembly after cylinders. while the Hader-Seitz
have a 6 digit s/n (123456)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

562-00967 Cylinder Assembly (Main Boom)

1 541-00596 4" SPHERICAL PLAIN BEARING 2


2 562-00974 SEAL KIT, complete (when ordering seal kit, also 1
order Nut, item 8, which may be damaged during
seal kit replacement)
3 562-00968 BARREL 6.5 X 51 X 5/8 WALL 1
4 843-00939 ROD 3.5 DIA X 70.38 LDRS 1

5 562-00972 PISTON 6.5" 1


6 562-00973 GLAND 6.5" 1
7 862-00022 STROKE LIMITER 1
8 513-00772 NUT, G8 1
9 561-00453 BOLT, G8 10

10 517-00300 GREASE FITTING, STRAIGHT 1/8 NPT 2

395A ML TM (P) page


800-00100
123
CYLINDER ASSEMBLY (STICK) 561-00958
561-00966
6 x 35 x 3.5
10
1

8
Bolt Torque Pattern

6 9 10
1
6a

NOTES:
1. Lube Rod stub and Screw threads with
high-temp lubricant before assembly.
4 NOTES:
2. Torque Nut, item 6, to 2100 Ft. Lbs.
3. Torque Screws, item 7, to 127 Ft. Lbs. Baraga Cylinders
4. See Seal Kit assembly after cylinders. have a 5 digit s/n (12345)
while the Hader-Seitz
have a 6 digit s/n (123456)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

561-00958 CYLINDER ASSEMBLY (STICK) 6-1-05 & before

561-00966 CYLINDER ASSEMBLY (STICK) 6-1-05 & after


(Hader-Seitz Cylinders)

1 541-00596 4" SPHERICAL PLAIN BEARING 2


3 833-00204 BARREL 6 X 35 X 5/8 WALL 1
4 843-00946 ROD 3.5 DIA X 54.38 1

5 561-00954 PISTON 6" (USE 562-00965) s/n10423509 & before 1


5 562-00965 PISTON 6" DIA W/2" STUB s/n10423510 & after 1
561-00968 PISTON 6" DIA W/2" STUB (Hader-Seitz cylinders) 6/1/2005 & after 1
6* 561-00955 GLAND 6" (USE 562-00962) s/n10423509 & before 1
6a* 562-00962 GLAND 6" DIA X 3.5 ROD s/n10423510 & after 1
561-00969 GLAND 6" DIA X 3.5 ROD (Hader-Seitz cylinders) 6/1/2005 & after 1

7 862-00022 STROKE LIMITER 1


8 513-00772 NUT, G8 1
9 561-00453 BOLT, G8 10
10 517-00300 GREASE FITTING, STRAIGHT 1/8 NPT 2

395A ML TM (P) page


800-00100
124
CYLINDER ASSEMBLY (STICK) 561-00958
561-00966
10 6 x 35 x 3.5
1

8
Bolt Torque Pattern

6 9 10
1
6a

NOTES:
1. Lube Rod stub and Screw threads with
high-temp lubricant before assembly.
2. Torque Nut, item 6, to 2100 Ft. Lbs. Hader-Seitz Tag
3. Torque Screws, item 7, to 127 Ft. Lbs.
4. See Seal Kit assembly after cylinders.
NOTE:
NOTES: Hader-Seitz cylinders have
Baraga Cylinders their name stamped on a
have a 5 digit s/n (12345) metal tag as shown in the
while the Hader-Seitz picture.
have a 6 digit s/n (123456)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

556-00953* SEAL KIT (561-00955 GLAND) s/n 10423509 & before 1


556-01041* SEAL KIT (562-00962 GLAND) s/n 10423510 & after 1
556-01052* SEAL KIT (561-00969 GLAND) (Hader-Seitz Cylinders) 06/01/05 & after 1
(when ordering seal kits (556-00954 or 556-01043),
also order nut, item 6, which may be damaged during
seal replacement)
* new gland 562-00962 replaces 561-00955
and should be ordered if replacing gland,
order seal kit appropriate for gland style
used, style can be determined by presence
of wiper seal lip (see drawing)

395A ML TM (P) page


800-00100
125
CYLINDER ASSEMBLY (STICK & LIVE HEEL BOOM)
CYLINDER ASSEMBLY 561-00939

(STICK & LIVE HEEL BOOM)


9 6 x35 x 3-1/2
10

6
Bolt Torque Pattern

7 9
10
4

NOTES:
1. Lube Rod stub and Screw threads with
high-temp lubricant before assembly.
2. Torque Nut, item 6, to 2100 Ft. Lbs. 2
3. Torque Screws, item 7, to 127 Ft. Lbs.
4. See Seal Kit assembly after cylinders.

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

1 833-00197 BARREL 1
2 843-00929 ROD 1
3 561-00477 PISTON 1
4 562-00966 GLAND 1

5 862-00021 BUSHING STROKE LIMITING 1


6 561-00418 NUT 1
7 561-00453 BOLT, G8 10
9 517-00300 GREASE FITTING 2

10 541-00603 BEARING, SPHERICAL PLAIN 2

556-01041 SEAL KIT(when ordering seal kit, also order Nut, item 6 1
which may be damaged during seal kit replacement)

395A ML TM (P) page


800-00100
126
CYLINDER ASSEMBLY (STABILIZER)
CYLINDER ASSEMBLY 561-00962

(STABILIZER)
6 x 20.625 x 3

DRAWING NOT AVAILABLE AT TIME


OF PRINTING

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

1 ---- CYLINDER BARREL 1


2 ---- ROD 1
3 561-00975 GLAND 1
4 561-00968 PISTON 1

5 ---- BEARING RING 1


6 ---- NUT, lock 1
7 ---- GREASE FITTING 1
8 ---- GREASE FITTING 1
9 ---- RS BUFFER SEAL 1

10 ---- DZ ROD SEAL 1


11 ---- BU RING 1
12 ---- O-RING 1
13 ---- ROD WEAR RING 2
14 ---- CAP-T SEAL 1

15 ---- PISTON WEAR RING 2


16 ---- O-RING 1
17 ---- DX WIPER 1

556-01054 SEAL KIT 1


132-00953 GLAND SPANNER WRENCH
395A ML TM (P) page
800-00100
127
PUMP ASSEMBLY
PUMP ASSEMBLY (PGP365) 560-02605

TRUCK/TRAILER MOUNT
395A ML TM (P) page
800-00100
128
PUMP ASSEMBLY (PGP365) 560-02605

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

1 ---- HOUSING, SEC 1


2 ---- HOUSING, PEC 1
3 ---- HOUSING, GEAR 1
4 ---- HOUSING, BEARING CARRIER 1
5 ---- HOUSING, GEAR 2
6 ---- HOUSING, BEARING CARRIER 1
8 560-02615 PUMP ASSEMBLY (see separate illustration) 1
10 553-02072 GEAR SHAFT SET 1
12 553-02020 GEAR SET 2
15 553-01417 WASHER 4
16 553-01459 STUD 4
17 553-01458 HEX NUT 4
18 553-01703 LOCK WASHER 2
19 553-01704 CAPSCREW 2
21 553-01422 LIP SEAL 1
23 553-02104 SHAFT CONNECTOR 1
24 553-02054 BALL BEARING 1
25 553-02105 SNAP RING 1
26 553-02045 THRUST PLATE 6
27 553-01705 CHANNEL SEAL 6
28 553-01706 PLUG 1
29 553-01707 SQUARE SEAL 6
30 553-01708 DOWEL PIN 24
33 553-02106 O-RING 1
35 553-01402 LIP SEAL 1
36 553-01709 SHAFT CONNECTOR 2
38 553-01710 BACK UP SEAL 6

553-01431 SEAL KIT(with Thrust Plates)


553-01432 SEAL KIT(with outThrust Plates)

395A ML TM (P) page


800-00100
129
PUMP ASSEMBLY (PGP505) 560-02615

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

560-02615 ASSEMBLY, complete 1

1 ---- SET. GEAR SHAFT 1


2 ---- HOUSING, section 1
3 ---- HOUSING, gear 1
4 ---- HOUSING, pec 1
5 ---- WASHER 4
6 ---- CAPSCREW 2
7 ---- NUT, hex 2
8 ---- STUD 2
9 ---- SEAL, lip 1
10 ---- PIN, dowel 2
11 ---- SET, gear shaft 1
12 ---- BUSHING 2
13 ---- SEAL, O-ring 2
14 ---- SEAL, channel 2
15 ---- SEAL, back-up 2

395A ML TM (P) page


800-00100
130
CARRIER WITH TRAVEL
PUMP ASSEMBLY (PGP365) 560-02628

395A ML TM (P) page


800-00100
131
PUMP ASSEMBLY (PGP365) 560-02628

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

1 ---- HOUSING, SEC 1


2 ---- HOUSING, PEC 1
3 ---- HOUSING, GEAR 1
4 ---- HOUSING, BEARING CARRIER 1
5 ---- HOUSING, GEAR 1
6 ---- HOUSING, BEARING CARRIER 1
7 ---- HOUSING, GEAR 1
8 560-01292 PUMP ASSEMBLY (see separate illustration) 1
10 553-02072 GEAR SHAFT SET 1
12 553-02020 GEAR SET 1
13 553-01601 GEAR SET 1
15 553-01417 WASHER 4
16 553-01602 STUD 4
17 553-01458 HEX NUT 4
18 553-01703 LOCK WASHER 2
19 553-01704 CAPSCREW 2
21 553-01603 LIP SEAL 1
23 553-02104 SHAFT CONNECTOR 1
24 553-02054 BALL BEARING 1
25 553-02105 SNAP RING 1
26 553-02045 THRUST PLATE 6
27 553-01604 CHANNEL SEAL 6
28 553-01706 PLUG 1
29 553-01605 SQUARE SEAL 6
30 553-01708 DOWEL PIN 24
33 553-01606 O-RING 1
35 553-01607 LIP SEAL 1
36 553-01709 SHAFT CONNECTOR 2

553-01431 SEAL KIT(with Thrust Plates)


553-01432 SEAL KIT(with outThrust Plates)

395A ML TM (P) page


800-00100
132
PUMP ASSEMBLY (PGP505) 560-01292

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

560-01292 ASSEMBLY, complete 1

1 ---- SET. GEAR SHAFT 1


2 ---- HOUSING, section 1
3 ---- HOUSING, gear 1
4 ---- HOUSING, pec 1
5 ---- WASHER 4
6 ---- CAPSCREW 4
9 ---- SEAL, lip 1
10 ---- PIN, dowel 2
11 ---- SET, gear shaft 1
12 ---- BUSHING 2
13 ---- SEAL, O-ring 2
14 ---- SEAL, channel 2
15 ---- SEAL, back-up 2

395A ML TM (P) page


800-00100
133
CIRCLE SLASHER MACHINES
PUMP ASSEMBLY (3525VQH) 560-02619

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

560-02619 ASSEMBLY, complete 1

1 ---- OUTLET COVER 1


2 ---- INLET HOUSING 1
3 ---- OUTLET COVER 1
4 ---- SHAFT 1

---- SEAL KIT 1

395A ML TM (P) page


800-00100
134
PUMP ASSEMBLY (2520VQH) 560-02626

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

560-02626 ASSEMBLY, complete 1

1 ---- OUTLET COVER 1


2 ---- INLET HOUSING 1
3 ---- OUTLET COVER 1
4 ---- SHAFT 1

---- SEAL KIT 1

395A ML TM (P) page


800-00100
135
PUMP ASSEMBLY (HAND PUMP) 560-00971
16

19
17 12
18
21 10

15
1

2
4

20
5 3
6
14
8
13
7
9 23

11

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

560-00971 ASSEMBLY, complete 1

1 ---- BODY, 3/4" 1


---- BODY, 1" OPT.
2 560-01200 BODY LINER 1
3 560-01201 ASSEMBLY, piston & shaft 1
4 ---- PISTON RING 2
5 ---- ASSEMBLY, valve 4
6 ---- SPRING HOLDER (included with item 5) 4
7 ---- COVER GASKET 1
8 560-01202 COVER 1
9 ---- SCREW 8
10 560-01229 PACKING, (two rings per set) 1
11 ---- SCREEN 1
12 560-01230 BEARING NUT 1
13 560-01203 LINK 2
14 560-01204 CLEVIS PIN (link) 2
15 560-01205 CLEVIS PIN (shaft) 1
16 560-01206 ASSEMBLY, handle 1
17 560-01207 LOCKING LINK 1
18 560-01227 RIVET 1
19 560-01228 WASHER, tension 1
20 543-00706 COTTER PIN 3
21 ---- VACUUM BREAKER 1

-- 552-00791 REPAIR KIT, series 5200 1

395A ML TM (P) page


800-00100
136
MOTOR ASSEMBLY (CAB TILT) 553-00145

1 16 14
15
13

18

12

11
17 2
8
6
3

4
10
5 9

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

553-00145 ASSEMBLY, complete 1

1 ---- ASSEMBLY, solenoid/starter 1


2 553-00179 MOTOR, 12 volt DC 1
3 ---- VALVE PLUG 1
4 ---- PLUG 1
5 ---- RESERVOIR O-RING 1
6 ---- COUPLING 1
7 ---- KIT, pump o-ring 1
8 ---- KIT, inlet plumbing 1
9 ---- FILTER 1
10 ---- ASSEMBLY, pump 1
11 ---- BOLT, pump mounting 2
12 ---- ASSEMBLY, relief valve 1
13 ---- U-VALVE 1
14 ---- BOLT, hex head 3
15 553-00177 ASSEMBLY, solenoid 2
16 ---- KIT, solenoid band 1
17 ---- KIT, motor brush 1
18 553-00183 BLOCK, Solenoid 2

---- O-RING KIT, U-valve 1

395A ML TM (P) page


800-00100
137
SWING MOTOR GEARBOX ASSEMBLY (1010MS)
SWING MOTOR GEARBOX ASSEMBLY 535-06131
(1010MS)

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

535-06131 ASEMBLY. Complete 1

1 535-05920 OUTPUT SHAFT, pinion 1


2 535-06157 KEY 1
3 535-06158 OIL SEAL SUPPORT 1
4 535-06133 SOCKET HEAD CAP SCREW 6
5 535-05936 OIL SEAL 1
6 535-05953 O-RING 1
7 535-06134 TAPERED ROLLER BEARING 1
8 ---- OUTPUT SUPPORT 1
9 535-06145 STEEL TAP 12
10 535-06136 MAGNETIC TAP 2
11 535-06036 SPACER 1
12 535-05720 TAPERED ROLLER BEARING 1
13 535-06159 LOCKNUT 1
14 535-05954 O-RING 2
15 535-05955 RING GEAR 1
16 535-06038 PLANETARY ASSEMBLY 1
17 535-05805 THRUST BEARING 1
18 535-05645 SUNGEAR 1
19 535-06140 RETAINING RING, external 1
395A ML TM (P) page
800-00100
138
SWING MOTOR GEARBOX ASSEMBLY (1010MS) 535-06131

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

20 535-06160 INPUT SUPPORT 1


21 535-06161 SOCKET HEAD CAP SCREW 8
22 535-06162 SPRING PIN 4
23 535-05807 O-RING 2
24 535-06163 RING GEAR 1
25 535-05613 PLANETARY ASSEMBLY 1
26 535-05725 THRUST BEARING 1
27 535-05554 SUN GEAR, 2nd stage 1
28 535-06146 UNIVERSAL INPUT HOUSING 1
29 535-06164 SOCKET HEAD CAP SCREW THREW 6-8-06 8
29 515-00918 SOCKET HEAD CAP SCREW EFECTIVE 6-9-06 8
30 535-06165 SPRING PIN 4
31 535-05945 BALL BEARING 1
32 535-06148 RETAINING RING, external 1
33 535-06149 RETAINING RING, internal 1
34 535-06151 RING OIL SEAL 1
35 535-06150 GASKET 1
36 535-05364 MOTOR FLANGE 1
37 535-05351 SOCKET HEAD CAP SCREW 6
38 535-05335 RETAINING RING, external 1
39 535-05347 MOTOR COUPLING 1

1010D Gearbox oil quantity is approx. 6.87 quarts


(6.5 liters).

395A ML TM (P) page


800-00100
139
VG20 MAIN VALVE 601-00938
9 3
7
6 6

O/C
4 4
MAIN
8 10 11

STICK
4 4
ROT

6 6
5

1 2 3

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

601-00938 Assembly, complete (VG20, 4-spool) 1

-- 558-01713 VALVE BANK, 4-spool VG20 1

1 568-00543 ELBOW, 20MB-20MJ-90 1


2 565-00900 ADAPTOR, 16MB-16MJ 1
569-00224 RUN TEE, 16FJX-16MJ-16MJ 1
3 568-00525 PLUG, Allen 20MB 2
4 568-00546 ELBOW, 06MB-04MJ-90 8
5 565-00890 ADAPTOR, 12MB-08MJ 2
6 565-00899 ADAPTOR, 12MB-16MJ 4
7 565-00896 ADAPTOR, 12MB-12MJ 2
8 566-00936 ADAPTOR, 10MB-16MJ 1
9 568-00542 ELBOW, 16MB-16MJ-90 1
10 568-00541 ELBOW, 12MB-16MJ-90 1
11 651-00838 ELBOW, 06MB-04MJ-90 (.030) 2

Valve Section/Port Relief Part Numbers:


558-01788 INLET COVER 1
558-01787 VALVE SECTION, open/close 1
558-01786 VALVE SECTION, main 1
558-01785 VALVE SECTION, mid-inlet 1
558-01784 VALVE SECTION, stick 1
558-01783 VALVE SECTION, rotate 1
558-01782 OUTLET COVER 1

395A ML TM (P) page


800-00100
140
VG20 SWING VALVE 601-00937

1
4
2

3
5

5
SWING
5

6 8

2
7

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

601-00937 Assembly, complete (VG20, 1-spool) 1

-- 558-01714 VALVE BANK, 1-spool VG20 swing 1

1 563-00983 VALVE, check 16MB-12MJ 5PSI 3/1/05 1


(Replaces 563-00929 & 566-01106)
563-00929 VALVE, check 12MB-12MJ-5PSI 1
566-01106 BUSHING, 16MB-12FB 1

2 568-00524 PLUG, Allen 16MB 2


3 565-00900 ADAPTOR, 16MB-16MJ 1
4 565-00905 ADAPTOR, 16MB-08MJ 1
5 568-00546 ELBOW, 06MB-04MJ-90 3
6 565-00896 ADAPTOR, 12MB-12MJ 2
7 568-00547 ELBOW, 16MB-12MJ-90 1
568-00890 ELBOW, 12FJX-12MJ-90 1
8 558-01791 VENTED ANTI CAV CHECK VALVE 1

Valve Section/Port Relief Part Numbers:


---- INLET COVER 1
---- VALVE SECTION, swing 1
---- OUTLET COVER 1

395A ML TM (P) page


800-00100
141
LOWER VALVE V20/V40 601-00939

ASERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 558-01716 VALVE LWR 395 STAB,SAW,KNIVES 1


2 565-00896 ADAPTOR 12MB-12MJ 1
3 568-00888 ELBOW 08FJX-08MJ-90 1
4 565-00900 ADAPTOR 16MB-16MJ 3
5 565-00903 ADAPTOR 20MB-20MJ 1
6 565-00890 ADAPTOR 12MB-08MJ 11
7 568-00892 ELBOW 16FJX-16MJ-90 1
8 569-00225 TEE RUN 20FJX-20MJ-20MJ 1
9 567-00572 ELBOW 08FJX-08MJ-90XL 2
10 567-00573 ELBOW 16FJX-16MJ-90XL 1
11 566-00937 ADAPTOR 04MB-06MJ 1
12 569-00008 CAP 20FJ 1
13 569-00007 CAP 16FJ 2
14 569-00003 CAP 08FJ 3
15 568-00893 ELBOW 20FJX-20MJ-90 1

SECTION PART NO.

Inlet 558-01801
1 558-01798
2 558-01798
3 558-01798
4 558-01798
5 558-01799
6 558-01793
Mid Inlet 558-01800
8 558-01795
Outlet 558-01802

395A ML TM (P) page


800-00100
142
V20/V40 VALVE COMPONENTS 558-01716

395A ML TM (P) page


800-00100
143
V20/V40 VALVE COMPONENTS 558-01716

395A ML TM (P) page


800-00100
144
V20/V40 VALVE COMPONENTS 558-01716

395A ML TM (P) page


800-00100
145
V20/V40 VALVE COMPONENTS 558-01716

395A ML TM (P) page


800-00100
146
V20/V40 VALVE COMPONENTS 558-01716

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 ---- V20 WORK SECTION HOUSING 6


2 ---- 4 WAY SPOOL 6

3 558-01740 V20 SOLENOID POSITIONER, 'A' END 6


3a 558-01752 SOLENOID BONNET 1
3b 558-00027 BONNET SCREW (SHORT) 2
3c 558-01753 PLUG 1
3d 558-01754 BONNET SCREW (LONG) 1
3e 558-01755 HEX HEAD BOLT 1
3f 558-01756 SPOOL COLLAR 1
3g 558-01757 SPRING COLLAR 2
3h 558-01758 SPRING 1
3i 558-01760 SPACER 1

4 558-01741 V20 SOLENOID POSITIONER, 'B' END 6


4a 558-01752 SOLENOID BONNET 1
4b 558-00027 BONNET SCREW (SHORT) 2
4c 558-01753 PLUG 1
4d 558-01754 BONNET SCREW (LONG) 1
4e 558-01755 HEX HEAD BOLT 1
4f 558-01756 SPOOL COLLAR 1
4g 558-01757 SPRING COLLAR 2
4h 558-01759 SPRING 1

5 ---- 'A' END PLUG AR

5A 552-00231 LOAD CHECKPLUG AR


5Aa ---- PLUG 1
5Ab ---- O-RING SEAL 1
5Ac ---- BACKUP RING 1
5Ad ---- O-RING SEAL 1
5Ae ---- BACKUP RING 1
5Af ---- O-RING SEAL 2
5Ag ---- SPRING 1
5Ah ---- POPPET 1
552-00232 PLUG SEAL KIT (Items 5Ab-5Af) 1

395A ML TM (P) page


800-00100
147
V 20/40 VALVE COMPONENTS 558-01716

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

5B 552-00231 LOAD CHECKPLUG AR


5Ba ---- PLUG 1
5Bb ---- O-RING SEAL 1
5Bc ---- BACKUP RING 1
5Bd ---- O-RING SEAL 1
5Be ---- BACKUP RING 1
5Bf ---- O-RING SEAL 2
5Bg ---- SPRING 1
5Bh ---- POPPET 1
552-00232 PLUG SEAL KIT (Items 5Bb-5Bf) 1

5C 558-01308 RC RELIEF CARTRIDGE AR


5Ca ---- PLUG 1
5Cb ---- O-RING SEAL 1
5Cc ---- BACKUP RING 1
5Cd ---- O-RING SEAL 1
5Ce ---- BACKUP RING 1
5Cf ---- O-RING SEAL 2
5Cg ---- POPPET AND SPRING 1
552-00232 PLUG SEAL KIT(Items 5Cb-5Cf) 1

6 ---- 'B' END PLUG AR

6A 552-00231 LOAD CHECKPLUG AR


6Aa ---- PLUG 1
6Ab ---- O-RING SEAL 1
6Ac ---- BACKUP RING 1
6Ad ---- O-RING SEAL 1
6Ae ---- BACKUP RING 1
6Af ---- O-RING SEAL 2
6Ag ---- SPRING 1
6Ah ---- POPPET 1
552-00232 PLUG SEAL KIT (Items 6Ab-6Af) 1

6B 558-01330 RC RELIEF CARTRIDGE AR


6Ba ---- PLUG 1
6Bb ---- O-RING SEAL 1
6Bc ---- BACKUP RING 1
6Bd ---- O-RING SEAL 1
6Be ---- BACKUP RING 1
6Bf ---- O-RING SEAL 2
6Bg ---- POPPET AND SPRING 1
552-00232 PLUG SEAL KIT(Items 6Bb-6Bf) 1

6C 558-01308 RC RELIEF CARTRIDGE AR


6Ca ---- PLUG 1
6Cb ---- O-RING SEAL 1
6Cc ---- BACKUP RING 1
6Cd ---- O-RING SEAL 1
6Ce ---- BACKUP RING 1
6Cf ---- O-RING SEAL 2
6Cg ---- POPPET AND SPRING 1
552-00232 PLUG SEAL KIT(Items 6Cb-6Cf) 1

395A ML TM (P) page


800-00100
148
V 20/40 VALVE COMPONENTS 558-01716

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

7 552-00681 V20 SECTION SEAL KIT 7


8 558-01432 SOLENOID BONNET SEAL KIT 12

9 558-01743 SOLENOID CARTRIDGE 12


9a ---- NUT 1
9b ---- WASHER 1
9c 558-01744 SOLENOID CARTRIDGE 1
9d ---- PLUG 1
9e ---- O-RING SEAL 1
9f ---- O-RING SEAL 1
9g ---- O-RING SEAL 1
558-01745 CARTRIDGE TUBE KIT(Includes items 9a-9b & 9d-9g) 1
552-01534 CARTRIDGE SEAL KIT(Includes items 9e-9f) 1

10 558-01738 INLET COVER HOUSING 1


11 ---- PLUG 1
12 ---- PLUG 1

13 552-00179 NO RELIEF CAVITY PLUG 1


13a ---- PLUG 1
13b ---- O-RING SEAL 1
13c ---- BACKUP RING 1
13d ---- O-RING 1
556-00661 PLUG SEAL KIT(Includes items 13b-13d) 1

14 558-01431 UNLOADING VALVE CARTRIDGE 1


14a ---- CARTRIDGE 1
14b ---- O-RING SEAL 2
558-01415 PLUG SEAL KIT 1

15 558-01746 MID-INLET HOUSING 1


16 ---- PLUG 1

17 558-01747 NO PRV PLUG ASSEMBLY 1


17a ---- BACKUP RING 1
17b ---- O-RING SEAL 1
17c ---- O-RING SEAL 1
17d ---- BACKUP RING 1
17e ---- O-RING SEAL 1
17f ---- PRV PLUG 1
552-00436 PLUG SEAL KIT 1

18 558-01547 V40 SECTION SEAL KIT 1

19 552-00667 NO RELIEF PLUG ASSEMBLY 1


19a ---- NO RELIEF PLUG 1
19b ---- O-RING SEAL 1
19c ---- O-RING SEAL 1
19d ---- BACKUP RING 1
552-00226 PLUG SEAL KIT 1

395A ML TM (P) page


800-00100
149
V 20/40 VALVE COMPONENTS 558-01716

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

20A 558-01751 V40 SOLENOID POSITIONER 'A' END 1


20Aa 558-01761 BONNET 1
20Ab ---- PLUG 1
20Ac 558-00027 BONNET SCREW 3
20Ad 558-01763 POSITIONER STUD 1
20Ae 558-01764 SPRING COLLAR 1
20Af 558-01765 SPRING 1
20Ah 558-01768 SPRING COLLAR 1

20B 558-01750 V40 SOLENOID POSITIONER 'B' END 1


20Ba 558-01762 BONNET 1
20Bb ---- PLUG 1
20Bc 558-00027 BONNET SCREW 3
20Bd 558-01763 POSITIONER STUD 1
20Be 558-01764 SPRING COLLAR 1
20Bf 558-01766 SPRING 1
20Bg 558-01767 STOP SLEEVE 1
20Bh 558-01768 SPRING COLLAR 1

21 558-00386 LOAD CHECK PLUG ASSEMBLY 1


21a ---- PLUG 1
21b ---- O-RING SEAL 1
21c ---- SPRING 1
21d ---- POPPET 1

22 ---- V40 WORK SECTION HOUSING 1


23 558-01547 V40 SECTION SEAL KIT 1
24 ---- 4-WAY SPOOL 1
25 558-01525 SOLENOID BONNET SEAL KIT 2

26 558-01739 OUTLET COVER HOUSING 1


27 ---- PLUG 1

395A ML TM (P) page


800-00100
150
VALVE ASSEMBLY 563-00256

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

563-00256 ASSEMBLY, complete 1

1 548-02283 COIL, 12 volt 1


2 ---- CARTRIDGE 1
3 ---- BODY 1

395A ML TM (P) page


800-00100
151
BOOM/TRAVEL SERVO VALVE 563-00971

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

563-00971 ASSEMBLY, complete 1

1 557-01626 COIL, 12 volt 1


2 557-01670 CARTRIDGE 1
3 ---- BODY 1

395A ML TM (P) page


800-00100
152
LOAD LOCK VALVE ASSEMBLY 563-00964

563-00964 replaces 563-00378


starting 01/02/04

2 4 3

SERIAL NO. or DATE


ITEM NO. PART NO. DESCRIPTION OF CHANGE
QTY.

563-00964 ASSEMBLY, complete 1

1 ---- MANIFOLD BLOCK 1


2 563-00988 CHECK VALVE 1
3 563-00988 CHECK VALVE 1
4 ---- PISTON 1
5 ---- O-RING 2

395A ML TM (P) page


800-00100
153
MANIFOLD PILOT VALVE ASSEMBLY 563-00961
563-00976 replaced 563-00961
11-01-04
3
1
4

2 2
1

5 6
10
10
9
10

8
9

10

Mounting
Holes

8
9

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

563-00961 ASSEMBLY, complete 1

1 557-01062 COIL, 12 volt 1


2 557-01569 COIL, 12 volt 1
3 ---- LOCK NUT 1
4 ---- NUT 1
5 ---- CARTRIDGE 1
6 557-00582 CARTRIDGE 1
7 ---- CARTRIDGE 1
8 ---- MANIFOLD BLOCK 1
9 ---- PLUG 3
10 ---- PLUG 4
395A ML TM (P) page
800-00100
154
MANIFOLD PILOT VALVE ASSEMBLY 563-00976
563-00976 replaced 563-00961
11-01-04
3
1
4

2 2
1

5 6
10
10
9
10

8
9

10

Mounting
Holes

8
9

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

563-00976 ASSEMBLY, complete 1

1 557-01627 COIL, 12 volt 1


2 557-01626 COIL, 12 volt 1
3 ---- LOCK NUT 1
4 ---- NUT 1
5 557-01676 CARTRIDGE - SV10-40 1
6 557-01675 CARTRIDGE - HYDRA FORCE SV08-25 1
7 557-01674 CARTRIDGE - RELIEF 1
8 ---- MANIFOLD BLOCK 1
9 ---- PLUG 3
10 ---- PLUG 4
395A ML TM (P) page
800-00100
155
DUAL PRESSURE SWING VALVE 563-00907
(located under cab on head side plate)
2
3

10 1

8
4
7

ITEM NO. PART NO. DESCRIPTION SERIAL NO. or QTY.


DATE OF CHANGE

563-00628 ASSEMBLY, complete (replaces 563-00619, order 4-1-97 & before 1


563-00628 instead - all parts are interchangeable)
563-00907 ASSEMBLY, complete (has aluminum body, but all 4-2-97 & after 1
other parts are same as 563-00628)

1 ---- BODY 1
2 557-01042 VALVE CARTRIDGE, pilot directional 1
2a 552-00820 SEAL KIT 1
3 ---- SPOOL 1
4 ---- ASSEMBLY, cap/cage 4-way cartridge 1
4a 552-00823 SEAL KIT 1
5 557-01043 VALVE CARTRIDGE, pilot relief 1
5a 552-00821 SEAL KIT 1
6 557-01044 VALVE CARTRIDGE, pilot relief 1
6a 552-00821 SEAL KIT 1
7 557-01045 VALVE, back to back check 1
7a 552-00822 SEAL KIT 1
8 557-01046 VALVE CARTRIDGE, hot oil shuttle 1
8a 552-00823 SEAL KIT 1
9 557-01047 LOGIC VALVE, spool type 2
9a 552-00824 SEAL KIT 2
10 557-01048 CHECK VALVE 2
10a 552-00821 SEAL KIT 2
11 ---- PLUG, SAE-2 (not shown on illustration) 6
12 ---- PLUG, SAE-4 (not shown on illustration) 7
13 ---- PLUG, SAE-6 (not shown on illustration) 4
14 ---- PLUG, SAE-8 (not shown on illustration) 1

552-01480 SEAL KIT (for items 5, 6 and 9 only) 1


552-01496 SEAL KIT, complete (includes items 2a, 4a, 5a, 6a, 7a, 1
8a, 9a and 10a)

395A ML TM (P) page


800-00100
156
DUAL PRESSURE SWING VALVE CONVERSION KIT 134-00472

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

123-00898 PLATE DUAL CUSHION MT 395ML 2


510-00659 BOLT HH 0.375 16NC 2.250 G5 PL 4
514-00011 WASHER-LOCK 3/8 4
563-00907 VALVE-DUAL PRESS SWING,ALUM 1
565-00885 ADAPTOR 06MB-06MJ 1

565-00888 ADAPTER 08MB-08MJ 1


565-00896 ADAPTOR 12MB-12MJ 4
567-00744 DUST CAP-DIAGNOSTIC 2
567-00751 DIAGNOSTIC NIPPLE 06MB 2
568-00888 ELBOW 08FJX-08MJ-90 1

569-00205 NUT-TUBE 08FJ 1


569-00220 TEE RUN 08FJX-08MJ-08MJ 1
569-00247 REDUCER TUBE END 08FJ-06MJ 1
662-05395 06-2WR2-06FJX-06FJX-95 1

395A ML TM (P) page


800-00100
157
JOYSTICK ASSEMBLY - VOAC 563-00955
(with 20% longer throw) 563-00956
6 1
3 2 6
3

NOTE:
3-Button Joysticks
4 have two buttons on
the back and one on
5 the front.

Both 563-00955 and


563-00956 are
12 8 3-button joysticks.
For Left Handle
(tilts to the right) 12

For Right Handle


9 (tilts to the left)

11

14 16
17
15
7

18
13 40
10

27
26
39
25
38
23 37
36
20 24
22 35
21 34
33 28
32
19 30
31
Port 3 30
29
Port 2
Port 4

D Port 1
New Style handle as of
1/01/05 all parts
numbers are the same
395A ML TM (P) page
800-00100
158
JOYSTICK ASSEMBLY - VOAC 563-00955
(with 20% longer throw) 563-00956
SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

563-00955 ASSEMBLY, r.h. complete (5.5-26.7 BAR no forced open) 1


563-00956 ASSEMBLY, l.h. complete (5.5-26.7 BAR no forced open) 1
A 557-01521 3-BUTTON HANDLE ASSY, l.h. (incl.1 thru 6,8, 9,11,12) 1
B 557-01522 3-BUTTON HANDLE ASSY, r.h. (incl.1 thru 6,8, 9,11,12) 1
1 ---- PLATE 3
2 557-01523 CABLE/MICROSWITCH ASSEMBLY 1
3 557-01581 HANDLE KIT, 3-button joystick (includes both halves) 1
4 557-00358 SCREW 1
5 557-00231 NUT 2
6 557-01524 PUSH BUTTON 3
C 557-01526 MOUNTING PLATE ASSEMBLY (incl. 7,10,13 thru 18) 1
7 ---- PLATE 1
8 ---- SCREW 2
9 557-01525 BOOT 1
10 ---- SCREW 2
11 ---- NUT 1
12 ---- LEVER, right joystick 1
---- LEVER, left joystick 1
13 ---- SCREW 1
14 ---- NUT 1
15 ---- PLATE 1
16 ---- SCREW 4
17 ---- PRESSURE DISC 1
18 ---- PLATE 1
D ---- VALVE BODY 1
19 557-00661 SPRING 4
20 557-01561 SPRING PAK (includes items 21 thru 27) 4
21 ---- COLLAR, lower spring 4
22 ---- SPACER RING 4
23 ---- SHIM - 3 sizes available, as in 23a thru 23c AR
23a 557-00278 .1mm shim AR
23b 557-00279 .2mm shim AR
23c 557-00280 .3mm shim AR
24 order item 20 SPRING 4
25 ---- COLLAR, upper spring 4
26 ---- WASHER 4
27 ---- SCREW 4
28 557-01562 ASSEMBLY, upper pin (incl. 29 thru 32 & 35 thru 39) 4
29 ---- O-RING 4
30 ---- SHIM 8
31 ---- CIRCLIP 4
32 ---- CIRCLIP 4
*33 ---- SEAL 4
*34 ---- O-RING 4
35 ---- COLLAR, lower pin 4
36 ---- PIN 4
37 557-01528 SPRING, CX (extra light tension {<1 Ft. Lb.) - standard) 4
557-00281 SPRING, C2 (med. tension {11 Ft. Lbs.} - optional) 4
557-00337 SPRING, C1 (light tension {5.6 Ft. Lbs.} - optional) 4
38 ---- COLLAR, upper pin 4
39 ---- CIRCLIP 4
40 557-01642 SWITCH PIN 2
552-00428 SEAL KIT, complete (incudes all starred (*) items - 4
four required, one per spool.
395A ML TM (P) page
800-00100
159
SWING PEDAL ASSEMBLY 163-01167
(KAWASAKI)

B5

B22 B3

B4

B19 B6

B7
B18
B8

B12

B20
B10 B15
B21

B10 B14
B13
B9

B2 B11

B17

B1
B16

395A ML TM (P) page


800-00100
160
SWING PEDAL ASSEMBLY 163-01167
(KAWASAKI)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

163-01167 ASSEMBLY, complete 1

A 163-01193 WELDMENT, foot pedal 1

1 515-00304 BOLT, M10 (mounts foot pedal to cam) 2


2 514-00351 WASHER, M10 lock (mounts foot pedal to cam) 2

B 563-00951 VALVE, swing pedal (includes items B1 thru B22) 1


B1 ---- VALVE BODY (not sold separately) 1
B2 ---- COVER 1
B3 ---- PLUG 2
B4 ---- SEAL 4
B5 ---- SCRAPER 2
B6 ---- O-RING 5
B7 ---- PUSH ROD 2
B8 ---- WASHER 4
B9 ---- WASHER 4
B10 ---- SCREW, socket 2
B11 ---- SPOOL (not sold separately) 2
B12 ---- SPRING SET 2
B13 ---- WASHER 4
B14 ---- SPRING 2
B15 ---- SPRING 2
B16 563-00502 BUSHING 2
B17 563-00501 CAM SHAFT 1
B18 ---- CAM 1
B19 ---- SCREW, set 1
B20 ---- SCREW, set 2
B21 ---- NUT 2
B22 563-00500 BOOT 1

C 510-00656 BOLT, hex head - swing pedal mounting 2


(sold separately)
513-00427 NUT, nylock - swing pedal mounting 2
(sold separately)
514-00082 WASHER, flat - swing pedal mounting 4
(sold separately)

556-01038 SEAL KIT 1

395A ML TM (P) page


800-00100
161
FILTER ASSEMBLIES
RETURN FILTER ASSEMBLIES 565-01264

Filter housing is welded


welded in to hydraulic oil
reservoir. (filter shown
shorter than actual
length)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

565-01264 ASSEMBLY, complete - 10 Micron, 25 P.S.I. 1

1 565-00117 ELEMENT, filter 1


2 565-00104 FILTER HEAD AND BYPASS 1
3 565-00786 O-RING 1

395A ML TM (P) page


800-00100
162
DRAIN FILTER ASSEMBLY 565-01252

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

565-01252 ASSEMBLY, complete 1

1 ---- HEAD 1
2 565-01253 ELEMENT 1
3 548-01424 PRESSURE SWITCH 1

395A ML TM (P) page


800-00100
163
FILTER ASSEMBLY 565-01244
(SERVO FILTER)

4
3

5
SAE 16 ports

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

565-01244 ASSEMBLY, complete, w/ visual ind. 1

1 ---- HEAD 1
2 565-01246 INDICATOR, visual (not shown) 1
3 565-01247 SEAL 2
4 565-01231 ELEMENT 1
5 565-01248 BOWL 1

395A ML TM (P) page


800-00100
164
COLLECTOR ASSEMBLY (HYDRAULIC/ELECTRIC)
COLLECTOR ASSEMBLY 553-02085
553-02125 replaced 553-02085
(HYDRAULIC/ELECTRIC) after March of 2008

1 A
1b
2

1c

1d A

Electric collector
not shown.

1a

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 553-02085 COLLECTOR, hydraulic (4-port) 1


1a ---- SPOOL 1
1b ---- HOUSING 1
1c 553-02102 COVER PLATE 1
1d 553-02103 COVER PLATE SCREWS 4

2 549-01018 COLLECTOR, electrical (20 pass, 7.5A) 1

-- 553-02086 PL TORQUE ARM 1

-- 552-01522 SEAL KIT, collector 1

395A ML TM (P) page


800-00100
165
COLLECTOR ASSEMBLY 553-02125
553-02125 & 553-02085 were
(HYDRAULIC/ELECTRIC) used after 03/01/ 2008

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

1 553-02125 COLLECTOR, 5.75" 4 Port Lorence 1


1a ---- SPOOL 1
1b ---- HOUSING 1
1c ---- COVER PLATE 1
1d ---- COVER PLATE SCREWS 4

2 ---- COLLECTOR, electrical (20 pass, 7.5A) 1

-- ---- PL TORQUE ARM 1

-- 552-01635 SEAL KIT, collector 1

395A ML TM (P) page


800-00100
166
COLLECTOR ASSEMBLY 553-02092

(HYDRAULIC)

2 7 4 1 5
6 3

11
10

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

553-02092 HYDRAULIC COLLECTOR 1

1 ---- HOUSING ASSEMBLY 1


2 ---- SPOOL 1
3 ---- KEEPER PLATE 1
4 ---- WEAR RING 1
5 ---- WEAR RING 1
6 ---- SEAL KIT 12
7 ---- O-RING 2
8 ---- #12 SAE PLUG 3
9 ---- #8 SAE PLUG 1
10 ---- SOC. HD. CAP SCREW 4
11 ---- LOCK WASHER 4

552-01526 SEAL KIT 1

395A ML TM (P) page


800-00100
167
HYDRAULIC FITTING AND HOSE DESCRIPTION
SYSTEM
HYDRAULIC FITTING DESCRIPTION SYSTEM
The hydraulic fitting description system will consist of two parts separated by a dash. Each part will completely
describe one end of the fitting. The description code will be shown in the description column of all drawings and bills
of material. Each fitting will also have an eight digit part number which will appear in the part number column of all
drawings and bills of material.

The description code for each part will contain:

1. Thread size
2. End type (Male or Female)
3. Thread type (Pipe, JIC, etc.)

Specialty adaptors, such as tees or elbows, are identified by the addition of a code after the basic catalog number.

PART 1 - THREAD SIZE

DASH NUMBER NPTF - NPSM ORS JIC

02 1/-27 -- --
03 -- -- 3/8-24
04 1/4-18 9-16-18 7/16-20
05 -- -- 1/2-20
06 3/8-18 11/16-16 9/16-18
08 1/2-14 13/16-16 3/4-16
10 -- 1-14 7/8-14
12 3/4-14 1-3/16-12 1-1/16-12
14 -- -- 1-3/16-12
16 1-11-1/2 1-7/16-12 1-5/16-12
20 1-1/4-11-1/2 1-11/16-12 1-5/8-12
24 1-1/2-11-1/2 2-12 1-7/8-12
32 2-11-1/2 -- 2-1/2-12

O-ring Boss dash numbers are the same as JIC.

O-ring Flange dash numbers are determined by nominal flange size.

JIC dash numbers indicate tube O.D.

PART 2 - END TYPE


TYPE OF END CODE

MALE M
FEMALE F
SWIVEL X
LONG L

395A ML TM (P) page


800-00100
168
HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM

PART 3 - THREAD TYPE

TYPE OF THREAD CODE

PIPE THREAD (NPTF-NPSM) P


JIC 37 DEGREE FLARE J
STR. THRD. O-RING BOSS B
4-BOLT O-RING FLANGE FL
SAE 45 DEGREE FLARE S
O-RING FACE SEAL O

EXAMPLES:

ADAPTOR 12MP - 08MJ ELBOW 16MB - 12MJ - 45

3/4" MALE 1/2" MALE 1" MALE O-RING 3/4" MALE 45 DEGREE
PIPE JIC BOSS JIC ELBOW

HYDRAULIC HOSE DESCRIPTION SYSTEM


This hydraulic hose description system is designed to be as short and descriptive as possible. The descriptive
code will be shown under the description column on all drawings and bills of material. Each hose will also have an
eight digit part number which will appear in the part number column of all drawings and bills of material.

The descriptive code has six basic parts:

1. Hose Size 4. Coupling Type


2. Hose Type 5. Coupling Thread Type
3. Coupling Thread Size 6. Overall Hose Assembly Length

THe six basic parts are combined into a descriptive catalog number which, without additional data, can be decoded.

PART 1 - HOSE SIZE


The dash number shows hose I.D. in 16th's of an inch

DASH NUMBER HOSE I.D.

03 3/16
04 1/4
05 5/16
06 3/8
08 1/2
10 5/8
12 3/4
14 7/8
16 1
20 1-1/4
24 1-1/2
32 2

395A ML TM (P) page


800-00100
169
HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM

PART 2 - HOSE TYPE

HOSE TYPE SAE SPEC WORK PRESSURE

2WR2 100R2 TYPE A OR AT 2000 P.S.I. THRU 1" DIA.


4WR9 100R9 TYPE A OR AT 2500 P.S.I. THRU 1-1/4" DIA.
6WR11 100R11 5000 P.S.I. THRU 1" DIA.
4WXT3 NONE 2500 P.S.I. THRU 2" DIA.
6WXT5 NONE 5000 P.S.I. THRU 1-1/2" DIA.

HOSE CODE:

The first two digits (4WR9) signify the number of layers of steel reinforcing wire.

For example: 4W designates 4 WIRE.

The remaining portion of the code (4WR9) designates the SAE specification within SAE 100.

For example: R9 designates hose conforming to SAE 100R9.

If the second portion of the description begins with XT3 or XT5, there is no SAE spec applicable. The hose is
Caterpillar XT3 or XT5 only, and has Caterpillar reusable ends.

PART 3 - HOSE END THREAD SIZE

The thread size dash number is used as the fitting size number. It is assumed that the hose end of the fitting is the
same size and dash number as the hose.

PART 4 - THREAD SIZE

DASH NUMBER NPTF - NPSM ORS JIC

02 1/-27 -- --
03 -- -- 3/8-24
04 1/4-18 9-16-18 7/16-20
05 -- -- 1/2-20
06 3/8-18 11/16-16 9/16-18
08 1/2-14 13/16-16 3/4-16
10 -- 1-14 7/8-14
12 3/4-14 1-3/16-12 1-1/16-12
14 -- -- 1-3/16-12
16 1-11-1/2 1-7/16-12 1-5/16-12
20 1-1/4-11-1/2 1-11/16-12 1-5/8-12
24 1-1/2-11-1/2 2-12 1-7/8-12
32 2-11-1/2 -- 2-1/2-12

O-ring Boss dash numbers are the same as JIC.

O-ring Flange dash numbers are determined by nominal flange size.

395A ML TM (P) page


800-00100
170
HYDRAULIC FITTING AND HOSE DESCRIPTION SYSTEM

PART 5 - HOSE END TYPE AND THREAD TYPE


The hose end catalog number consists of two parts, the basic end code and the thread code.

BASIC END CODE THREAD CODE

PIPE THREAD (NPTF-NPSM) P


MALE M
JIC 37 DEGREE FLARE J
FEMALE F
O-RING BOSS B
SWIVEL X
O-RING FLANGE FL
FLARELESS FITTING,
FLARELESS FITTING, BODY ONLY U
NUT AND FERRULE A
O-RING FACE SEAL O
LONG L
SAE 45 DEGREE FLARE S

PART 6 - HOSE LENGTH


The overall hose assembly length is always stated in inches. The length is the total length over the fittings.

Overall Length Overall Length

EXAMPLES OF COMPLETE HOSE DESCRIPTIONS:

08 - 2WR2 - 08FJX90 - 08FJX - 92

1/2" 2 WIRE 1/2" FEMALE JIC 90 1/2" FEMALE JIC 92" LONG
HOSE DEGREE ELBOW STRAIGHT

12 - 4WXT3 - 12FL45 - 12FJX - 42

3/4" CATERPILLAR 3/4" FLANGE, 45 3/4" FEMALE JIC 42" LONG


XT3 HOSE DEGREE ELBOW STRAIGHT

395A ML TM (P) page


800-00100
171
Options & Accessories
Marker
Marker

395A ML TM (P) page


800-00100
172
BOLT-ON-HEEL BAR ASSEMBLY 113-00863

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

113-00863 ASSEMBLY, complete 1

1 113-00886 WELDMENT, heel bar 1


2 510-00779 BOLT, heel bar mounting 16
3 514-00155 WASHER, flat - heel bar mounting 16
4 514-01104 SPACER 16

395A ML TM (P) page


800-00100
173
BOLT-ON-HEEL BAR ASSEMBLY (OFFSET STYLE)
BOLT-ON-HEEL BAR ASSEMBLY 113-00873
(OFFSET STYLE)

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

113-00873 ASSEMBLY, complete 1

1 113-00874 WELDMENT, offset heel bar 1


2 510-00779 BOLT, heel bar mounting 16
3 514-00155 WASHER, flat - heel bar mounting 16

395A ML TM (P) page


800-00100
174
BOOM LIGHT 953-00781
A

1
3

7
4

5 20
30

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

953-00781 ASSEMBLY, BOOM LIGHT 1


A 953-00802 BOOM LIGHT PLUG ASSEMBLY 1

1 510-00655 BOLT, hex head 4


2 952-00523 WELDMENT, boom light bracket 2
3 514-00082 WASHER, flat 4
4 548-00384 LIGHT, rectangular, halogen 2
5 548-01074 CLAMP 2
7 548-00492 CORD 320
20 548-01443 TERM SPLICE INS MALE 2
30 548-01040 TERM 1/4 RING 2
548-01859 CABLE TIE, black (not shown) 16

022404 395A ML TM (P) page


800-00100
175
AUXILIARY OIL COOLER 163-01254

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

1 163-01253 WELDT-AUX. OIL COOLER MOUNT 1


2 510-00706 BOLT HH 0.500 13NC 1.750 G5 PL 4
2 513-00429 NT NK 0.500 13NC G5 4
2 514-00084 WASHER-FLAT 1/2 4
2 514-00204 WASHER-FLAT 1/2 HARD SPEC 4
3 510-00654 BOLT HH 0.375 16NC 1.000 G5 PL 4
3 513-00427 NT NK 0.375 16NC G5 4
3 514-00082 WASHER-FLAT 3/8 4
4 553-00156 COOLER-W/12V FAN 1
4a 553-00165 OIL COOLER 1
4b 553-00166 FAN & MOTOR ASSY (553-00156) 1
4c 548-02183 FAN MOTOR MTG FOOT 1

395A ML TM (P) page


800-00100
176
Update Kits
Marker

395A ML TM (P) page


800-00100
177
REMEMBER!
THE SALES DEPARTMENT CAN SELL
THE FIRST BARKO,

BUT THE PARTS & SERVICE


DEPARTMENT WILL SELL THE SECOND
AND THIRD.

USE ONLY GENUINE BARKO PARTS

395A ML TM (P) page


800-00100
178
MAIN BOOM CYLINDER SPACER KIT 123-00547
For use in the gap between head lug plates and main boom cylinder.

Main Boom
Head Lug Plates Cylinder
3/4
2 RF BOTH ENDS 3
9/16
RF
1/8

Head Lug Plates


3/4

3/4
2

1/8
1 RF 3/16
Head Base Plate 1/8 RF
∅4RF 1 3
7/32
RF
Head Base Plate
SIDE VIEW OF HEAD FRONT VIEW OF HEAD

CYLINDER NOT SHOWN THIS VIEW


REF:
CYLINDER LUG WIDTH IS 3"
SPH PLAIN BEARING WIDTH IS 3 9/16"

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

123-00547 KIT, main boom cylinder spacer 1

1 123-00548 Brass Shim 2

395A ML TM (P) page


800-00100
179
REINFORCING PLATE FOR SUBFRAME 133-00948

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

133-00948 ASSEMBLY DRAWING FOR REINFORCING PLATE


FOR SUBFRAME

1 133-00947 REINFORCING PLATE 4

395A ML TM (P) page


800-00100
180
REINFORCING PLATE FOR HEAD 113-01093

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE QTY.

113-01093 ASSEMBLY DRAWING FOR REINFORCING PLATE 1


FOR SUBFRAME

1 113-01092 REINFORCING PLATE 2

395A ML TM (P) page


800-00100
181
ANALOG GAUGE UPDATE KIT 954-00977

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

536-06498 PL FACE CURTIS TO GAGE CONV 1


954-00976 AY WRG HARN ML MAG ANA GAUGES 0

1 548-00342 CONN, CAP, DUAL ROW, 20 PIN 1


1 548-03433 CONN PINS, 18-22 AWG, MATE-N-LOK 9
2 548-02968 DUAL WARNING DISPLAY-VALEO 3
3 548-02972 RED ICON BLANK-VALEO 6

4 548-00276 ALARM BARK 1


5 549-00171 METER HOUR 12V 1
6 548-01507 RECEIVER-FUEL LV 240-30 OHM 1
7 549-00160 GA-OIL PRESSURE 1

8 548-02582 GAGE-WATER TEMP 100-280 220-NO 1


9 549-00158 GA VOLT GUARD 1
10 548-02367 PUSHBUTTON-MONITOR LT TEST 1

11 548-00869 FUSE HOLDER DASH MT 1


11 548-00879 FUSE 5A 250V FRN 5 1

395A ML TM (P) page


800-00100
182
ANALOG GAUGE UPDATE KIT 954-00977

SERIAL NO. or
ITEM NO. PART NO. DESCRIPTION DATE OF CHANGE
QTY.

12 548-01444 TERM INS FEMALE 1/4 16-14 28


13 548-02260 CONN DEUTSCH SOCKET #16, 16-20 2
13 548-02908 CONN DEUTSCH PLUG DT-06-2S 1
13 548-02910 CONN DEUTSCH WEDGE DT12 SKT W2S 1

14 548-02259 CONN DEUTSCH PIN #16, 16-20 2


14 548-02907 CONN DEUTSCH RCPT DT-04-2P 1
14 548-02909 CONN DEUTSCH WEDGE DT12 PIN W2P 1

15 548-00178 TERM 3/16 RING 14-12 AWG 16


16 548-00301 KIT LIGHT-GAUGE 5/8" DIA 4
17 548-02960 SWITCH HOLE COVER VALEIO 1

395A ML TM (P) page


800-00100
183
NOTE
This section of the manual is used for the decal kits appropriate for the
395A ML. Those kits are:
Truck Mount Auxiliary Kit (539-00940)
Base Kit (539-00775)
Cab Kit (539-00808)

If the decal kit information is missing from this section of your hard copy of this
manual, contact your Barko dealer to obtain copies of the kits and insert
them here.

If you are accessing this manual via Barko's Compact Disc (CD), the
appropriate decal kits can be viewed under Decals on the Barko CD. They
are listed by kit name.

Decals to be ordered separately (not included in any kit):

Decals
Part No. Description/Location Serial Number or Qty.
Date of Change.
539-01026 DECAL, "BARKO" (8") (on each side of main boom) 2
beige w/ orange shadow
539-01047 DECAL, "395AML" (on each side of main boom) 2
beige w/ orange shadow
539-00925 Striping, 8" orange/brown (wraps around machine) 350"
283-00008 DECAL, Barko Strong Arm (both sides of cab) 2
---- PLATE, serial number (on front of platform left of 1
ladder)

133-00708 INSTALL. DRAWING, subframe non-skid mat'l 1


163-01115 INSTALL. DRAWING, platform non-skid mat'l 1
539-00868 NON-SKID MATERIAL, 6" wide AR
539-00950 NON-SKID MATERIAL, 12" wide AR

WARNING
Replace any safety decals that are faded, torn,missing,
illegible, or otherwise damaged.

WARNING
Do not reproduce any decals listed or shown here for
application on any Barko machine. The decals used on
Barko equipment are designed to meet strict
specifications for adhesion, temperature, color, layout and
durability. Any unauthorized reproduction of these decals
will void the machine warranty.

Contact your Barko dealer to order any kits you may need.

395A ML TM (P) page


800-00100
184
To Our Barko Dealer:
This comment sheet is provided for you to use to tell us how effective this manual is and/or to report any errors that occur in this publication. Your
information will be used when revising this manual. Fax or mail this sheet back to us - Fax Number: 715-392-3931, ATTN: PUBLICATIONS.
Mailing Address: Barko Hydraulics, 1 Banks Ave., Superior, WI 54880, Attn: Publications.

Technical Manual Report Report of Error Suggestion

Description of Manual (Parts, Service, or Operator's) Page Machine Serial Number

Please Rate This Publication


Excellent Satisfactory Fair Poor
What Parts of This Publication Do You Use Most Frequently?

Please Give Any Additional Comments or Report Any Errors

800-00100
395A ML TM (P)

185
page
Name Company

Street Address (Number & Street, City, State and Zip Code)

Phone

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy