PNOZ E1vp EN PDF
PNOZ E1vp EN PDF
PNOZ E1vp EN PDF
} Safety relays
Introduction 5
Validity of documentation 5
Using the documentation 5
Definition of symbols 5
Safety 6
Intended use 6
Safety regulations 6
Safety assessment 6
Use of qualified personnel 7
Warranty and liability 7
Disposal 7
Unit features 7
Safety features 8
Function description 9
Operating modes 10
Selecting sensors 10
Installation 10
Wiring 11
Operation 22
Status indicators 22
Faults – Interference 23
Dimensions in mm 28
Technical details 28
Safety characteristic data 34
Order reference 36
Product 36
Accessories 36
Introduction
Validity of documentation
This documentation is valid for the product PNOZ e1vp. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety relay PNOZ e1vp provides a safety-related interruption of a safety circuit.
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113‑1
and may be used in applications with
} E-STOP pushbuttons
} Safety gates
} Light grids and safety switches with detection of shorts across contacts
The following is deemed improper use in particular:
} Any component, technical or electrical modification to the product
} Use of the product outside the areas described in this manual
} Use of the product outside the technical details (see Technical details [ 28]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.
Disposal
} In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
} When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
Unit features
} Outputs using semiconductor technology:
– 1 safety output, either instantaneous or delayed
– 1 safety output, delayed
– 1 auxiliary output
– 2 test pulse outputs
} Connection options:
– E-STOP pushbuttons
– Safety gate limit switches
– Start button
– Proximity switch
} To process signals from output signal switching devices (OSSDs) on light grids
} Selectable delay time
Safety features
The relay meets the following safety requirements:
} The circuit is redundant with built-in self-monitoring.
} The safety device remains effective in the case of a component failure.
} The safety outputs are tested periodically using an off-test.
Feed-
Input Input Start & back
Power
t t
Test
Diag-
Pulse
nostic
Output
Function description
When supply voltage is applied and the set operating mode is detected (initialisation
phase), the "POWER" LED is lit. The unit is ready for operation when the feedback loops
are closed.
} Input circuit is closed (e.g. E-STOP pushbutton not operated):
– There are high signals at safety outputs 14 and 24 and auxiliary output Y32.
– The LEDs "CH.1" and "CH.2" are lit.
} Input circuit is opened (e.g. E-STOP pushbutton operated):
– There are low signals at safety output 14 and auxiliary output Y32.
– The LED "CH.1" goes out.
– There is a low signal at safety output 24 once the set delay time has elapsed.
– LED "CH.2" goes out.
Safety output 14 can also be delayed (see Logic input S35 and S36 [ 17]).
NOTICE
There is a low signal at the delayed safety output, at the latest after the set
delay time + 40 ms + 10 % of the set value, even in the case of a compon-
ent failure.
Feedback loop
Before a safety output is switched on, a test is run to establish whether the contacts at
feedback loop inputs Y6 and Y7 are closed. If a contact is open, an error is detected and
LEDs CH.1 and CH.2 will flash alternately. It will not be possible to switch the unit back on
until the feedback loops are closed and the safety function has been reset.
The feedback loop contacts are also checked when the signal at the output changes from
high to low. After this signal change, the contacts at the feedback loop inputs must close
within 150 ms. If a contact is still open after 150 ms has elapsed, an error is detected and is
displayed as a flashing code 1,8 (see Faults – Interference [ 23]). It will not be possible
to switch the unit back on until the error has been rectified and the supply voltage has been
switched off and then on again.
AND/OR connection
The PNOZ e1vp has two logic inputs S35 (OR) and S36 (AND) for logic connections
between several units.
Operating modes
} Single-channel operation: Input wiring in accordance with EN 60204, no redundancy in
the input circuit; earth faults in the input circuit and start circuit are detected.
} Dual-channel operation: Redundant input circuit; earth faults in the input circuit and
start circuit are detected, with or without detection of shorts between the pushbutton
contacts.
} Automatic start: Unit is active once the input circuit has been closed.
} Monitored start: Unit is not active until the start button has been operated and then re-
leased.
} The start-up test prevents automatic restarting after a power failure and subsequent re-
turn of voltage. The unit checks whether the input circuit is opened and then closed
when supply voltage is applied.
} Increase in the number of available contacts by connecting contact expander modules
or external contactors/relays.
Selecting sensors
When selecting sensors, you must comply with the technical details of the input circuits on
the PNOZelog units.
Please note:
} Sensors with mechanical contacts can be used in operating modes with or without de-
tection of shorts across contacts, provided you comply with the technical details
provided by the manufacturer. It is not always possible to use sensors with semicon-
ductor outputs when operating with detection of shorts across contacts.
} Sensors with pulsed semiconductor outputs are only permitted if the PNOZelog is oper-
ated without detection of shorts across contacts.
Installation
CAUTION!
Electrostatic discharge can damage components on the safety system!
Ensure against discharge before touching the safety system, e.g. by touch-
ing an earthed, conductive surface or by wearing an earthed armband.
} The unit should be installed in a control cabinet with a protection type of at least IP54.
} Use the notch on the rear of the unit to attach it to a DIN rail.
} Ensure the unit is mounted securely on a vertical DIN rail (35 mm) by using a fixing ele-
ment (e.g. retaining bracket or an end angle).
NOTICE
If you are connecting several units logically, please note the guidelines in
the section entitled Logic connection between several units [ 16].
Wiring
Please note:
} Information given in the "Technical details [ 28]" must be followed.
} Use copper wire that can withstand 60/75 °C.
} Calculation of the max. cable length lmax in the input circuit:
Rlmax
Imax =
Rl / km
Supply voltage
Supply voltage AC DC
F1
A1 L+
A2 L-
Input circuit
Connect the N/C contact from the trigger element (e.g. E-STOP) to the input circuit.
The table describes how the input circuit is wired when the unit is used individually (without
logic input). If units are linked together logically, Y4 must be wired as described in the table
in the section entitled "Logic connection between several units [ 17]".
E-STOP
with detection of shorts
across contacts
Safety gate
without detection of shorts
across contacts
A1
A1 Y4
Y4 S12 S11 S12
S11 S22 S22
Safety gate
with detection of shorts
across contacts
S11
Y4 S12
S21 S21
S22
GND
The E-STOP pushbutton and safety gate switch symbolise a trigger element with N/C / N/C
combination.
Start circuit
NOTICE
With a delayed safety output 24, operation of the start button is saved.
If the safety function is cancelled while the delay time is running (e.g. safety
gate closed) and the start button is operated, then the unit will be active im-
mediately once the delay time has elapsed.
NOTICE
With automatic start
The unit starts up automatically when the safeguard is reset, e.g. when the
E-STOP pushbutton is released. Use external circuit measures to prevent
an unexpected restart.
CAUTION!
Do not connect the contacts from external contactors in series to the start
circuit.
Examples:
If you wish to set a delay time of 1 s for the unit type PNOZ e1vp 10 s, connect Y6 to S11
and Y7 to A1. If you wish to set a delay time of 100 s for the unit type PNOZ e1vp 300 s,
connect Y6 to S11 and Y7 to S11.
Examples
} Example 1:
Output 24, delayed: tv = 5 s
Feedback loop is connected to Y7 or Y6. Only a logic OR connection is possible with
this wiring at Y4.
} Example 2:
Both outputs are instantaneous, the feedback loop is connected to Y7. This wiring en-
ables a logic AND plus an OR connection, as Y4 has not been connected.
S35 S36
Safety
outputs
Input circuit
Logic inputs S35 and S36 from the PNOZ e1vp enable additional PNOZelog or PNOZmulti
units to be logically AND/OR connected.
with detection of
shorts across con-
tacts
Safety output 14
delayed
∗1
Where units are linked logically, Y4 must be wired as shown here (differs from the por-
trayal on the input circuit).
Examples
WARNING!
Muting the safety function
A valid signal at the OR input of a PNOZelog unit mutes its safety function
and can lead to the most serious injuries and death.
– Before using the OR function, carry out a risk analysis and use other
measures to establish a safe condition.
The following examples represent various ways in which PNOZelog units can be logically
connected. In all the application examples, 2 loads may also be connected to the safety
outputs.
} Example 1:
Loads are connected to the safety outputs of Unit 1. In addition, a safety output is AND-
linked to 4 other PNOZelog units via the logic input S36.
14
} Example 2:
Loads are connected to the safety outputs of Unit 1. In addition, a safety output is AND-
linked to another PNOZelog unit via the logic input S36.
} Example 3
The logic connection line between Unit 1 and Unit 2 contains contacts from the external
contactors on Unit 4. This means that Unit 4 and Unit 1 can set the outputs on Unit 2 and
Unit 3 to low.
A short circuit between +24 VDC and a safety output must be excluded!
K7 K8
K7 K8
K1 K2 K3 K4 K5 K6
Operation
NOTICE
The safety function should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.
INFORMATION
The safety outputs are constantly checked via test pulses. This may gener-
ate a humming noise on the connected contactors, which does not affect
the function. The test pulses also mean that, when measured with a multi-
meter, the voltage at the safety outputs is displayed to be less than it actu-
ally is.
The unit detects the set operating mode once supply voltage is applied. During this time
(initialisation phase) the "POWER" LED will flash. The unit is ready for operation when the
"POWER" LED is lit continuously.
LEDs indicate the status and errors during operation:
LED on
LED flashes
Status indicators
POWER
Supply voltage is present, operating mode is detected.
POWER
Initialisation phase
CH.1
There is a high signal at safety output 14.
CH.2
There is a high signal at safety output 24.
Faults – Interference
INFORMATION
Delay time
The delay time can be reduced in the event of a fault.
INFORMATION
Supply interruptions lasting longer than 20 ms are detected as an error. The
LEDs indicate an error and the safety outputs carry a low signal. The plant
or machinery driven via the safety outputs will be shut down. The unit can
only be restarted when the supply voltage is switched off for at least 1 s and
then switched on again.
Fault
Fault conditions are indicated by flashing the LEDs. There are faults that are displayed via
periodic flashing (see table "Display of fault conditions") and faults where an error code can
be determined via the number of flashes (see table "Relationship between the number of
flashes and the decimal error code"). These faults are always indicated by three short
flashes at LED CH.1 or CH.2. After a longer pause, the LED will then flash at one second
intervals. The number of LED flashes corresponds to a digit in the error code. The error
code can consist of up to 4 digits. The digits are separated by a longer period without flash-
ing. The entire sequence is constantly repeated.
INFORMATION
Error code 0: 16 flashes
CH.1 and CH.2 flash altern- 1.) Feedback loop open on 1.) Close feedback loop,
ately start-up open input circuit, start unit
2.) Only one channel of the again
input circuit is open or is par- 2.) Open both input circuit
tially operated channels or activate and
then clear the safety mat
Examples
Error code 1, 3:
LED CH.1 or CH.2 flashes
} 3 times, short
} Pause
} Once for one second
} Pause
} 3 times, for one second each
Error code 1:
LED CH.1 or CH.2 flashes
} 3 times, short
} Pause
} Once for one second
I II IV
Error code 1, 0:
LED CH.1 or CH.2 flashes
} 3 times, short
} Pause
} Once for one second
} Pause
} 16 times, for one second each
I II III IV
The table below shows the relationship between the number of flashes and the error code.
The key to the error codes is described in the Error coding table.
Number of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
flashes
Decimal er- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0
ror code
Error coding
INFORMATION
Each time a fault is rectified, switch the supply voltage off for at least 1 s
and then switch it back on.
Decim
al error
code Number of flashes Description Remedy
1 3x short – 1x long Faulty wiring, short circuit Wiring error at start input, input cir-
– 3x short cuits, feedback loop or programming
2 3x short – 2x long input
– 3x short
3 3x short – 3x long Operating mode changed during Check wiring for the operating mode
– 3x short operation and rectify fault
4 3x short – 4x long In the initialisation phase, short Rectify wiring error at terminals 14, 24
– 3x short circuit between the safety out-
… … puts and +24 VDC
9 3x short – 9x long
– 3x short
10 3x short – 10x long During operation, short circuit Rectify wiring error at terminals 14, 24
– 3x short between the safety outputs and
… … +24 VDC
1, 0 3x short – 1x long
– 16x long – 3x short
1, 1 3x short – 1x long
– 1x long – 3x short
1, 9 3x short – 1x long
– 9x long – 3x short
10.1 3x short – 10x long
– 1x long – 3x short
14.5 3x short – 14x long
– 5x long – 3x short
1, 2 3x short – 1x long During operation, short circuit Rectify wiring error at terminals 14, 24;
– 2x long – 3x short between the safety outputs and Keep within the supply voltage range
1, 3 3x short – 1x long 0 VDC or UB<19.2 VDC of 19.2 ... 30 VDC
– 3x long – 3x short
1, 12 3x short – 1x long
– 12x long – 3x short
1, 13 3x short – 1x long
– 13x long – 3x short
1, 4 3x short – 1x long Operating mode changed during Check wiring for the operating mode
– 4x long – 3x short operation and rectify fault
1, 5 3x short – 1x long Unexpected status at S36 Check wiring at terminal S36
– 5x long – 3x short
Decim
al error
code Number of flashes Description Remedy
1, 6 3x short – 1x long Wiring of operating mode “with Rectify wiring error at input circuits
– 6x long – 3x short detection of shorts across con-
1, 7 3x short – 1x long tacts” faulty
– 7x long – 3x short
1, 8 3x short – 1x long 1. Maximum time of feedback 1. Check contactor for contact weld-
– 8x long – 3x short loop monitoring exceeded ing
1, 11 3x short – 1x long
2. PNOZ e6.1p, PNOZ e6vp: 2. No user remedy possible. Change
– 11x long – 3x short
External feedback loop the unit.
closed, but internal feedback
loop faulty
1, 10 3x short – 1x long Open circuit Check safety mat wiring
– 10x long – 3x short
5, 10 3x short – 5x long UB<19.2 VDC Keep within the supply voltage range
– 10x long – 3x short of 19.2 ... 30 VDC
8, 1 3x short – 8x long Invalid operating mode Check wiring for the operating mode
– 1x long – 3x short and rectify fault
8, 2 3x short – 8x long Supply interrupted, possibly Rectify wiring error at terminal A1 or
– 2x long – 3x short caused by a short to earth check supply voltage
8, 3 3x short – 8x long
– 3x long – 3x short
14, 13 3x short – 14x long
– 13x long – 3x short
2, 0, 0 3x short – 2x long UB<19.2 VDC Keep within the supply voltage range
– 16x long – 16x long of 19.2 ... 30 VDC
– 3x short
2, 0, 1 3x short – 2x long
– 16x long – 1x long
– 3x short
2, 0, 2 3x short – 2x long In the initialisation phase, short Rectify wiring error at terminals 14, 24
– 16x long – 2x long circuit between the safety out-
– 3x short puts and +24 VDC
2, 0, 3 3x short – 2x long UB<19.2 VDC Keep within the supply voltage range
– 16x long – 3x long of 19.2 ... 30 VDC
– 3x short
Dimensions in mm
* With spring-loaded terminals
Technical details
NOTICE
You must comply with the safety-related characteristic data in order to
achieve the required safety level for your plant/machine.
Operating EN ISO EN ISO EN 62061 EN 62061 IEC 61511 IEC 61511 EN ISO
mode 13849-1: 13849-1: SIL CL PFHD [1/h] SIL PFD 13849-1:
2015 2015 2015
PL Category TM [year]
SC output
via logic in-
put PL e Cat. 4 SIL CL 3 3,61E-09 SIL 3 5,82E-05 20
SC output
via 2-ch. in-
put circuit PL e Cat. 4 SIL CL 3 3,44E-09 SIL 3 4,53E-05 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.
Order reference
Product
Accessories
Printed in Germany
Support
21236-EN-05, 2016-07100XXXX-DE-0X
in Germany
© Pilz GmbH & Co. KG, 2015
KG, 2015
& Co.Printed
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