Century 2004 3.1L PDF
Century 2004 3.1L PDF
2004 ENGINE
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
VIN
Bore 89 mm 3.50 in
Stroke 84 mm 3.31 in
Compression Ratio 9.6:1
Firing Order 1-2-3-4-5-6
Spark Plug Gap 1.52 mm 0.60 in
Block
Camshaft Bearing Bore Diameter - ID 47.516-47.541 mm 1.871-1.872 in
Camshaft Bearing Bore Diameter - Front and 51.03-51.08 mm 2.009-2.011 in
Rear
Camshaft Bearing Bore Diameter - Middle 50.77-50.82 mm 1.999-2.001 in
#2, #3
Crankshaft Main Bearing Bore Diameter 72.1535-72.1695 mm 2.8407-2.8413 in
Crankshaft Main Bearing Bore Out-of-Round 0.008 mm 0.0003 in
Cylinder Bore Diameter - Production 89.016-89.034 mm 3.5046-3.5053 in
Cylinder Bore Diameter - Service 89.016-89.042 mm 3.5046-3.5056 in
Cylinder Bore Out-of-Round - Diametral - 0.020 mm 0.0008 in
Production
Cylinder Bore Out-of-Round - Diametral - 0.025 mm 0.001 in
Service
Cylinder Bore Taper - Production 0.020 mm 0.0008 in
Cylinder Bore Taper - Service 0.025 mm 0.001 in
Cylinder Head Deck Height 224 mm 8.819 in
Cylinder Head Deck Surface Flatness 0.05 mm per 152 mm 0.002 in per 6 in
Valve Lifter Bore Diameter 21.417-21.455 mm 0.843-0.845 in
Camshaft
Camshaft Bearing Inside Diameter 47.516-47.541 mm 1.871-1.872 in
Camshaft Journal Diameter 47.443-47.468 mm 1.868-1.869 in
Camshaft Journal Out-of-Round 0.003 mm 0.00012 in
Camshaft Journal to Bearing Clearance 0.048-0.098 mm 0.002-0.004 in
Camshaft Lobe Lift - Exhaust 6.9263 mm 0.2727 in
Camshaft Lobe Lift - Intake 6.9263 mm 0.2727 in
Camshaft Runout 0.050 mm 0.002 in
Cooling System
Capacity @ Engine RPM 12.4 liters 13.1 quarts
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
COMPONENT LOCATOR
DISASSEMBLED VIEWS
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Thermostat Seal
314 Water Outlet Housing
315 Water Outlet Housing Bolt
316 Water Outlet Housing Fitting
517 Fuel Rail Bolt
518 Fuel Rail
519 Fuel Injector Seal
519 Fuel Injector Seal
520 Lower Intake Manifold Bolt - Long
521 Lower Intake Manifold
522 Lower Intake Manifold Bolt - Short
523 Lower Intake Manifold Gasket
525 Valve Rocker Cover Seal
526 Valve Rocker Cover
527 Valve Rocker Cover Bolt
528 Valve Rocker Cover Bolt Grommet
529 Vacuum Harness
548 Fuel Injector Retaining Clip
549 Fuel Injector
557 Fuel Rail Service Port Cap
558 Fuel Rail Service Port Schrader Valve
559 Fuel Pressure Regulator
560 Fuel Pressure Regulator Bolt
561 Fuel Feed Pipe
562 Fuel Return Pipe
567 Fuel Feed Pipe Seal
600 Exhaust Manifold - Left
601 Exhaust Manifold - Right
602 Exhaust Manifold Heat Shield - Right - Upper
603 Exhaust Manifold Heat Shield Bolt
603 Exhaust Manifold Heat Shield Bolt
604 Exhaust Manifold Gasket
604 Exhaust Manifold Gasket
605 Exhaust Manifold Stud
606 Heated Oxygen Sensor
607 Exhaust Manifold Nut
608 Exhaust Manifold Heat Shield - Left
616 Exhaust Manifold Heat Shield - Right - Lower
700 Ignition Coil Assembly
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
ENGINE IDENTIFICATION
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
The Vehicle Identification Number - VIN derivative (1) for 3100 LG8 and 3400 LA1 is stamped or laser etched
on the left side rear of the engine block. The Vehicle Identification Number - VIN derivative is nine digits long
and can be used to determine if a vehicle contains the original engine.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Begin the system diagnosis by reviewing the Disassembled Views, Engine Component Description, Drive
Belt System Description, Lubrication Description, and New Product Information in Engine Mechanical.
Reviewing the description and operation information will help you determine the correct symptom diagnostic
procedure when a malfunction exists. Reviewing the description and operation information will also help you
determine if the condition described by the customer is normal operation. Refer to Symptoms - Engine
Mechanical in order to identify the correct procedure for diagnosing the system and where the procedure is
located.
1. Perform A Diagnostic System Check in Engine Controls before using the symptom tables - if applicable.
2. Review the system operations in order to familiarize yourself with the system functions. Refer to
Disassembled Views, Engine Component Description, Drive Belt System Description, Lubrication
Description, and New Product Information in Engine Mechanical.
All diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for
repairing all systems. The diagnostic flow may always be used in order to resolve a system problem. The
diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Strategy
Based Diagnosis in General Information.
Visual/Physical Inspection
Inspect for aftermarket devices which could affect the operation of the Engine. Refer to Checking
Aftermarket Accessories in Wiring Systems.
Inspect the easily accessible or visible system components for obvious damage or conditions which could
cause the symptom.
Check for the correct oil level, proper oil viscosity, and correct filter application.
Verify the exact operating conditions under which the concern exists. Note factors such as engine RPM,
ambient temperature, engine temperature, amount of engine warm-up time, and other specifics.
Compare the engine sounds - if applicable to a known good engine and make sure you are not trying to
correct a normal condition.
Intermittent
Test the vehicle under the same conditions that the customer reported in order to verify the system is operating
properly.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
misfire condition.
Restricted exhaust system Repair or replace as required.
A severe restriction in the exhaust flow can cause
significant loss of engine performance and may set
a DTC. Possible causes of restrictions include
collapsed or dented pipes or plugged mufflers
and/or catalytic converters.
Improperly installed or damaged vacuum hoses Repair or replace as required.
Improper sealing between the intake manifold and Replace the intake manifold, gaskets, cylinder
cylinder heads or throttle body. heads, and/or throttle body as required.
Worn or loose rocker arms Replace the valve rocker arms as required.
(The rocker arm bearing end caps and/or needle
bearings should be intact and in the proper position.
Worn or bent pushrods Replace the pushrods.
Stuck valves Repair or replace as required.
Carbon buildup on the valve stem can cause the
valve not to close properly.
Excessively worn or mis-aligned timing chain Replace the timing chain and sprockets as required.
Worn camshaft lobes Replace the camshaft and valve lifters.
Excessive oil pressure Perform an oil pressure test. Refer to Oil
A lubrication system with excessive oil pressure Pressure Diagnosis and Testing.
may lead to excessive valve lifter pump-up and loss
of compression. Repair or replace the oil pump as required.
Faulty cylinder head gaskets and/or cracking or Inspect for spark plugs saturated by coolant.
other damage to the cylinder heads and engine Refer to Spark Plug Inspection in Engine
block cooling system passages. Refer to A Controls.
Diagnostic Starting Point - Engine Cooling.
Coolant consumption may or may not cause the Inspect the cylinder heads, engine block,
engine to overheat. and/or head gaskets.
Repair or replace as required.
Worn Piston Rings Inspect the spark plugs for oil deposits. Refer
Oil consumption may or may not cause the engine to Spark Plug Inspection in Engine Controls.
to misfire.
Inspect the cylinders for a loss of
compression. Refer to Engine Compression
Test.
Perform cylinder leak down and compression
testing to identify the cause.
Repair or replace as required.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Cause Correction
Low oil pressure Perform an oil pressure test. Refer Oil
Pressure Diagnosis and Testing.
Repair or replace as required.
Loose and/or worn valve rocker arm attachments Inspect the valve rocker arm stud, nut, or bolt.
Repair or replace as required.
Worn valve rocker arm Replace the valve rocker arm.
Bent or damaged push rod Inspect the following components, and replace as
required:
The valves
The valve guides
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. A slower than normal cranking speed may indicate coolant entering the combustion chamber. Refer
to Engine Will Not Crank - Crankshaft Will Not Rotate.
2. Remove the spark plugs and inspect for spark plugs saturated by coolant or coolant in the cylinder
bore.
3. Inspect by performing a Cylinder Leakage Test. During this test, excessive air bubbles within the
coolant may indicate a faulty gasket or damaged component.
4. Inspect by performing a cylinder compression test. Two cylinders "side-by-side" on the engine
block, with low compression, may indicate a failed cylinder head gasket. Refer to Engine
Compression Test.
Cracked intake manifold or failed gasket Replace the components as required.
Faulty cylinder head gasket/Faulty lower intake Replace the head gasket, faulty lower intake
manifold gasket manifold gasket and components as required. Refer
to Cylinder Head Assemble and Cylinder Head
Replacement - Left or Cylinder Head
Replacement - Right.
Warped cylinder head Machine the cylinder head to the proper flatness, if
applicable and replace the cylinder head gasket.
Refer to Cylinder Head Replacement - Left or
Cylinder Head Replacement - Right.
Cracked cylinder head Replace the cylinder head and gasket.
Cracked cylinder liner or engine block Replace the components as required.
Cylinder head or engine block porosity Replace the components as required.
1. Inspect the oil for excessive foaming or an overfill condition. Oil diluted by coolant may not
properly lubricate the crankshaft bearings and may lead to component damage. Refer to Lower
Engine Noise, Regardless of Engine Speed.
2. Inspect by performing a Cylinder Leakage Test. During this test, excessive air bubbles within the
cooling system may indicate a faulty gasket or damaged component.
3. Inspect by performing a cylinder compression test. Two cylinders "side-by-side" on the engine
block with low compression may indicate a failed cylinder head gasket. Refer to Engine
Compression Test.
Faulty external engine oil cooler Replace the components as required.
Faulty cylinder head gasket/faulty lower intake Replace the head gasket, lower intake manifold
manifold gasket gasket and components as required. Refer to
Cylinder Head Assemble and Cylinder Head
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
A compression pressure test of the engine cylinders determines the condition of the rings, the valves, and the
head gasket.
IMPORTANT: Remove the powertrain control module (PCM) and the ignition fuses from
the I/P fuse block. Refer to Electrical Center Identification Views in Wiring
Systems.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
The addition of oil does not affect the compression, the valves may be the cause.
When the compression is low on two adjacent cylinders, or coolant is present in the crankcase, the
head gasket may be the cause.
9. Remove the block from the throttle plate.
10. Install the air duct to the throttle body.
11. Install the spark plugs.
12. Install the powertrain control module (PCM) fuse.
13. Install the ignition fuse to the I/P fuse block.
Testing Procedure
Tools Required
With the use of air pressure, a cylinder leakage test will aid in the diagnosis. Use the cylinder leakage test in
conjunction with the engine compression test in order to isolate the cause of leaking cylinders.
IMPORTANT: Hold the crankshaft balancer bolt in order to prevent piston movement.
5. Apply air pressure, using the J 35667-A . See Special Tools and Equipment. Refer to the manufacturer's
instructions.
6. Record the cylinder leakage readings for each cylinder.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
An engine that has excessive oil consumption uses 0.9 L (1 qt) of oil, or more, within 3 200 km (2,000 mi). The
following list indicates the conditions and corrections of excessive oil consumption:
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
If the vehicle has low oil pressure complete the following steps:
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 28428-E High Intensity Black Light Kit. See Special Tools and Equipment.
You may repair most fluid leaks by first visually locating the leak, repairing or replacing the component, or by
resealing the gasket surface. Once the leak is identified, determine the cause of the leak. Repair the leak and the
cause of leak.
Use the visual inspection method in order to determine if the leaking fluid is one of the following items:
Engine oil
Transmission fluid
Power steering fluid
Brake fluid
Some other fluid
Engine coolant
Fuel
Complete the following steps in order to perform the visual inspection method:
Powder Method
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Operate the vehicle for several miles at normal operation temperature and at varying speeds.
4. Identify the type of fluid, and the approximate location of the leak, from the discolorations in the powder
surface.
5. Visually inspect the suspected area. Use a small mirror to assist in looking at hard to see areas.
1. Use the J 28428-E or the equivalent. See Special Tools and Equipment. Refer to the manufacturer's
instructions when using the tool.
2. Visually inspect the suspected area. Use a small mirror if necessary
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Diagnostic Aids
The symptom may be intermittent due to moisture on the drive belt or the pulleys. It may be necessary to spray
a small amount of water on the drive belt in order to duplicate the customers concern. If spraying water on the
drive belt duplicates the symptom, cleaning the belt pulleys may be the probable solution.
A loose or improper installation of a body component, a suspension component, or other items of the vehicle
may cause the chirping noise.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: The noise may not be engine related. This step is to verify that the engine is making the noise. If the
engine is not making the noise do not proceed further with this table.
3: The noise may be an internal engine noise. Removing the drive belt and operating the engine for a brief
period will verify the noise is related to the drive belt. When removing the drive belt the water pump may
not be operating and the engine may overheat. Also DTCs may set when the engine is operating with the
drive belt removed.
4: Inspect all drive belt pulleys for pilling. Pilling is the small balls or pills or it can be strings in the drive
belt grooves from the accumulation of rubber dust.
6: Misalignment of the pulleys may be caused from improper mounting of the accessory drive
component, incorrect installation of the accessory drive component pulley, or the pulley bent inward or
outward from a previous repair. Test for a misalign pulley using a straight edge in the pulley grooves
across two or three pulleys. If a misalign pulley is found refer to that accessory drive component for the
proper installation procedure for that pulley.
10: Inspecting of the fasteners can eliminate the possibility that a wrong bolt, nut, spacer, or washer was
installed.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12: Inspecting the pulleys for being bent should include inspecting for a dent or other damage to the
pulleys that would prevent the drive belt from not seating properly in all of the pulley grooves or on the
smooth surface of a pulley when the back side of the belt is used to drive the pulley.
14: Replacing the drive belt when it is not damaged or there is not excessive pilling will only be a
temporary repair.
A high pitched noise that is heard once per revolution of the drive belt or a pulley.
It usually occurs on cold damp mornings.
Did you review the Drive Belt Symptom operation and Go to Symptoms -
1
perform the necessary inspections? Go to Step 2 Engine Mechanical
Verify that there is a chirping noise. Go to Diagnostic
2
Does the engine make the chirping noise? Go to Step 3 Aids
1. Remove the drive belt. Go to Engine Noise
on Start-Up, but
2. Operate the engine for no longer than 30 to 40 Only Lasting a
seconds. Few Seconds or
Upper Engine
3 Does the chirping noise still exist? Noise, Regardless
of Engine Speed or
Lower Engine
Noise, Regardless
of Engine Speed Go to Step 4
Inspect for severe pilling exceeding 1/3 of the belt
4 groove depth.
Does the belt grooves have pilling? Go to Step 5 Go to Step 6
Clean the drive belt pulleys with a suitable wire brush.
5
Did you complete the repair? Go to Step 15 Go to Step 6
Inspect for misalignment of the pulleys.
6
Are any of the pulleys misaligned? Go to Step 7 Go to Step 8
Replace or repair any misaligned pulleys.
7
Did you complete the repair? Go to Step 15 Go to Step 8
Inspect for bent or cracked brackets.
8
Did you find any bent or cracked brackets? Go to Step 9 Go to Step 10
Replace any bent or cracked brackets.
9
Did you complete the repair? Go to Step 15 Go to Step 10
Inspect for improper, loose or missing fasteners.
10
Did you find the condition? Go to Step 11 Go to Step 12
Tighten any loose fasteners.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Diagnostic Aids
A loose or improper installation of a body component, a suspension component, or other items of the vehicle
may cause the squeal noise.
If the noise is intermittent, verify the accessory drive components by varying their loads making sure they are
operated to their maximum capacity. An overcharged A/C system, power steering system with a pinched hose
or wrong fluid, or a generator failing are suggested items to inspect.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: The noise may not be engine related. This step is to verify that the engine is making the noise. If the
engine is not making the noise do not proceed further with this table.
3: The noise may be an internal engine noise. Removing the drive belt and operating the engine for a brief
period will verify the squeal noise is the drive belt or an accessory drive component. When removing the
drive belt the water pump may not be operating and the engine may overheat. Also DTCs may set when
the engine is operating with the drive belt removed.
4: This test is to verify that an accessory drive component does not have a seized bearing. With the belt
remove test the bearings in the accessory drive components for turning smoothly. Also test the accessory
drive components with the engine operating by varying the load on the components to verify that the
components operate properly.
5: This test is to verify that the drive belt tensioner operates properly. If the drive belt tensioner is not
operating properly, proper belt tension may not be achieved to keep the drive belt from slipping which
could cause a squeal noise.
6: This test is to verify that the drive belt is not too long, which would prevent the drive belt tensioner
from working properly. Also if an incorrect length drive belt was installed, it may not be routed properly
and may be turning an accessory drive component in the wrong direction.
7: Misalignment of the pulleys may be caused from improper mounting of the accessory drive
component, incorrect installation of the accessory drive component pulley, or the pulley bent inward or
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
outward from a previous repair. Test for a misalign pulley using a straight edge in the pulley grooves
across two or three pulleys. If a misalign pulley is found refer to that accessory drive component for the
proper installation procedure for that pulley.
8: This test is to verify that the pulleys are the correct diameter or width. Using a known good vehicle
compare the pulley sizes.
A loud screeching noise that is caused by a slipping drive belt (this is unusual for a drive belt with
multiple ribs)
The noise occurs when a heavy load is applied to the drive belt, such as an air conditioning
compressor engagement snapping the throttle, or slipping on a seized pulley or a faulty accessory
drive component.
Did you review the Symptoms - Engine Mechanical Go to Symptoms -
1 operation and perform the necessary inspections? Engine
Go to Step 2 Mechanical
Verify that there is a squeal noise. Go to Diagnostic
2
Does the engine make the squeal noise? Go to Step 3 Aids
1. Remove the drive belt. Go to Engine
2. Operate the engine for no longer than 30 to 40 Noise on Start-
3 seconds. Up, but Only
Lasting a Few
Does the noise still exist? Seconds Go to Step 4
Inspect for an accessory drive component seized bearing
4 or a faulty accessory drive component.
Did you find and correct the condition? Go to Step 9 Go to Step 5
Test the drive belt tensioner for proper operation. Refer to
5 Drive Belt Tensioner Diagnosis.
Did you find and correct the condition? Go to Step 9 Go to Step 6
Inspect for the correct drive belt length. Refer to Drive
6 Belt Replacement.
Did you find and correct the condition? Go to Step 9 Go to Step 7
Inspect for misalignment of a pulley.
7
Did you find and correct the condition? Go to Step 9 Go to Step 8
Inspect for the correct pulley size. Go to Diagnostic
8
Did you find and correct the condition? Go to Step 9 Aids
Operate the system in order to verify the repair.
9
Did you correct the condition? System OK Go to Step 3
Diagnostic Aids
If the whine noise is intermittent, verify the accessory drive components by varying their loads making sure
they are operated to their maximum capacity. Such items but not limited to may be an A/C system overcharged,
the power steering system restricted or the wrong fluid, or the generator failing.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: This test is to verify that the noise is being caused by the accessory drive components. When removing
the drive belt the water pump may not be operating and the engine may overheat. Also DTCs may set
when the engine is operating with the drive belt removed.
4: The inspection should include checking the drive belt tensioner and the drive belt idler pulley bearings.
The drive belt may have to be installed and the accessory drive components operated separately by
varying their loads. Refer to the suspected accessory drive component for the proper inspection and
replacement procedure.
DEFINITION: A high pitched continuous noise that may be caused by an accessory drive component
failed bearing.
Did you review the Symptoms - Engine Mechanical Go to Symptoms -
1 operation and perform the necessary inspections? Engine
Go to Step 2 Mechanical
Verify that there is a whine noise. Go to Diagnostic
2
Does the engine make the whine noise? Go to Step 3 Aids
1. Remove the drive belt. Refer to Drive Belt
Replacement. Go to Engine
3 2. Operate the engine for no longer than 30 to 40 Noise on Start-
seconds. Up, but Only
Lasting a Few
Does the whine noise still exist? Seconds Go to Step 4
Inspect for a failed accessory drive component bearing. Go to Diagnostic
4
Did you find and repair the condition? Go to Step 5 Aids
Operate the system in order to verify the repair.
5 -
Did you correct the condition? System OK
Diagnostic Aids
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Vibration from the engine operating may cause a body component or another part of the vehicle to make
rumbling noise.
The drive belt may have a condition that can not be seen or felt. Sometimes replacing the drive belt may be the
only repair for the symptom.
If replacing the drive belt, completing the diagnostic table, and the noise is only heard when the drive belt is
installed, there might be an accessory drive component with a failure. Varying the load on the different
accessory drive components may aid in identifying which component is causing the rumbling noise.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: This test is to verify that the symptom is present during diagnosing. Other vehicle components may
cause a similar symptom.
3: This test is to verify that the drive belt is causing the rumbling noise. Rumbling noise may be confused
with an internal engine noise due to the similarity in the description. When removing the drive belt the
water pump may not be operating and the engine may overheat. Also DTCs may set when the engine is
operating with the drive belt removed.
4: Inspecting the drive belt is to ensure that it is not causing the noise. Small cracks across the ribs of the
drive belt will not cause the noise. Belt separation is identified by the plys of the belt separating and may
be seen at the edge of the belt our felt as a lump in the belt.
5: Small amounts of pilling is normal condition and acceptable. When the pilling is severe the drive belt
does not have a smooth surface for proper operation.
DEFINITION:
A low pitch tapping, knocking, or thumping noise heard at or just above idle.
Heard once per revolution of the drive belt or a pulley.
Rumbling may be caused from:
Pilling, the accumulation of rubber dust that forms small balls or strings in the drive belt
pulley groove
The separation of the drive belt
A damaged drive belt
Did you review the Symptoms - Engine Mechanical Go to Symptoms -
1 operation and perform the necessary inspections? Engine
Go to Step 2 Mechanical
Verify that there is a rumbling noise. Go to Diagnostic
2
Does the engine make the rumbling noise? Go to Step 3 Aids
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Diagnostic Aids
The accessory drive components can have an affect on engine vibration. Such as but not limited to the A/C
system over charged, the power steering system restricted or the incorrect fluid, or an extra load on the
generator. To help identify an intermittent or an improper condition, vary the loads on the accessory drive
components.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: This test is to verify that the symptom is present during diagnosing. Other vehicle components may
cause a similar symptom such as the exhaust system, or the drivetrain.
3: This test is to verify that the drive belt or accessory drive components may be causing the vibration.
When removing the drive belt the water pump may not be operating and the engine may overheat. Also
DTCs may set when the engine is operating with the drive belt removed.
4: The drive belt may cause a vibration. While the drive belt is removed this is the best time to inspect the
condition of the belt.
6: Inspecting of the fasteners can eliminate the possibility that a wrong bolt, nut, spacer, or washer was
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
installed.
8: This step should only be performed if the water pump is driven by the drive belt. Inspect the water
pump shaft for being bent. Also inspect the water pump bearings for smoothness and excessive play.
Compare the water pump with a known good water pump.
9: Accessory drive component brackets that are bent, cracked, or loose may put extra strain on that
accessory component causing it to vibrate.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Diagnostic Aids
If the drive belt repeatedly falls off the drive belt pulleys, this is because of pulley misalignment.
An extra load that is quickly applied on released by an accessory drive component may cause the drive belt to
fall off the pulleys. Verify the accessory drive components operate properly.
If the drive belt is the incorrect length, the drive belt tensioner may not keep the proper tension on the drive belt.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: This inspection is to verify the condition of the drive belt. Damage may of occurred to the drive belt
when the drive belt fell off. The drive belt may of been damaged, which caused the drive belt to fall off.
Inspect the belt for cuts, tears, sections of ribs missing, or damaged belt plys.
4: Misalignment of the pulleys may be caused from improper mounting of the accessory drive
component, incorrect installation of the accessory drive component pulley, or the pulley bent inward or
outward from a previous repair. Test for a misalign pulley using a straight edge in the pulley grooves
across two or three pulleys. If a misalign pulley is found refer to that accessory drive component for the
proper installation procedure of that pulley.
5: Inspecting the pulleys for being bent should include inspecting for a dent or other damage to the
pulleys that would prevent the drive belt from not seating properly in all of the pulley grooves or on the
smooth surface of a pulley when the back side of the belt is used to drive the pulley.
6: Accessory drive component brackets that are bent or cracked will let the drive belt fall off.
7: Inspecting of the fasteners can eliminate the possibility that a wrong bolt, nut, spacer, or washer was
installed. Missing. loose, or the wrong fasteners may cause pulley misalignment from the bracket moving
under load. Over tightening of the fasteners may cause misalignment of the accessory component bracket.
DEFINITION: The drive belt falls off the pulleys or may not ride correctly on the pulleys.
Did you review the Symptoms - Engine Mechanical Go to Symptoms -
1 operation and perform the necessary inspections? Engine
Go to Step 2 Mechanical
2 Inspect for a damaged drive belt.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Diagnostic Aids
Excessive wear on a drive belt is usually caused by an incorrect installation or the wrong drive belt for the
application.
Minor misalignment of the drive belt pulleys will not cause excessive wear, but will probably cause the drive
belt to make a noise or to fall off.
Excessive misalignment of the drive belt pulleys will cause excessive wear but may also make the drive belt fall
off.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: The inspection is to verify the drive belt is correctly installed on all of the drive belt pulleys. Wear on
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
the drive belt may be caused by mis-positioning the drive belt by one groove on a pulley.
3: The installation of a drive belt that is two wide or two narrow will cause wear on the drive belt. The
drive belt ribs should match all of the grooves on all of the pulleys.
4: This inspection is to verify the drive belt is not contacting any parts of the engine or body while the
engine is operating. There should be sufficient clearance when the drive belt accessory drive components
load varies. The drive belt should not come in contact with an engine or a body component when
snapping the throttle.
DEFINITION: Wear at the outside ribs of the drive belt due to an incorrectly installed drive belt.
Did you review the Symptoms - Engine Mechanical Go to Symptoms -
1 operation and perform the necessary inspections? Engine
Go to Step 2 Mechanical
Inspect the drive belt for the proper installation. Refer to
2 Drive Belt Replacement.
Did you find this condition? Go to Step 5 Go to Step 3
Inspect for the proper drive belt.
3
Did you find this condition? Go to Step 5 Go to Step 4
Inspect for the drive belt rubbing against a bracket, hose,
4 or wiring harness. Go to Diagnostic
Did you find and repair the condition? Go to Step 6 Aids
Replace the drive belt. Refer to Drive Belt Replacement.
5
Did you complete the replacement? Go to Step 6 -
Operate the system in order to verify the repair.
6
Did you correct the condition? System OK -
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
REPAIR INSTRUCTIONS
ON-VEHICLE REPAIR INSTRUCTIONS
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the drive belt tensioner by lifting or rotating the drive belt tensioner off of the drive belt, using a
3/8 inch breaker bar (1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Make sure that the drive belt is aligned into the proper grooves of the
accessory drive belt pulleys.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the drive belt under the drive belt tensioner pulley by lifting or rotating the drive belt tensioner,
using a 3/8 inch breaker bar (1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine
Cooling.
2. Remove the drive belt. Refer to Drive Belt Replacement.
3. Remove the drive belt tensioner bolt.
4. Remove the drive belt tensioner.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Install the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine
Cooling.
IMPORTANT: Before replacing any engine mount due to suspected fluid loss, verify that
the source of the fluid is the engine mount, not the engine or accessories.
1. Raise the engine in order to remove the weight from the engine mount and create slight tension in the
rubber.
2. Observe the engine mount while raising the engine. Replace the engine mount if the engine mount
exhibits any of the following conditions:
The hard rubber surface is covered with heat check cracks.
The rubber is separated from the metal plate of the engine mount.
The rubber is split through the center of the engine mount.
3. If there is movement between the metal plate of the engine mount and its attaching points, lower the
engine on the engine mount. Tighten the bolts or nuts attaching the engine mount to the frame or engine
mount bracket. Refer to Engine Mount Replacement.
4. For information on the transaxle mount, refer to Automatic Transmission Mount Replacement in
Automatic Transaxle - 4T65-E.
Tools Required
J 28467-B Universal Engine Support Fixture. See Special Tools and Equipment.
J 36462-A Engine Support Adapter Leg Set. See Special Tools and Equipment.
J-28467-501 Engine Support Fixture Adapters. See Special Tools and Equipment.
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Remove the left engine mount strut and the bracket from the upper radiator support. Refer to Engine
Mount Strut Bracket Replacement - Upper Radiator Support.
3. Assemble the J-28467-501 (2) to the J 28467-B cross bar (1). See Special Tools and Equipment.
4. Install the J 28467-B (1) and the J-28467-501 (2) to the fender rails.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 15: Support Lift Hook, Cross Bar & Right Engine Lift Hook
Courtesy of GENERAL MOTORS CORP.
6. Install the support lift hook (1) to the cross bar (2).
7. Install the support hook (1) to the right engine lift hook (3).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
10. Raise the engine to release the pressure off of the engine mounts.
Removal Procedure
1. Disconnect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnect/Connect
Procedure in Engine Electrical.
2. Remove the throttle body air inlet duct.
3. Remove the engine mount struts. Refer to Engine Mount Strut Replacement.
4. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
5. Remove the three-way catalytic converter pipe from the right (rear) exhaust manifold. Refer to Catalytic
Converter Replacement (3.1L) or Catalytic Converter Replacement (3.8L) in Engine Exhaust.
6. Remove the right front wheel and tire. Refer to Tire and Wheel Removal and Installation in Tires and
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Wheels.
7. Remove the right engine splash shield. Refer to Splash Shield Replacement - Engine in Body Front
End.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the engine mount bracket with the engine mount to the oil pan.
3. Install the engine mount bracket-to-oil pan bolts.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the engine mount bracket bolts to 58 N.m (43 lb ft).
Tighten: Tighten the engine mount lower nuts to 47 N.m (35 lb ft).
6. Install the right engine splash shield. Refer to Splash Shield Replacement - Engine in Body Front End.
7. Install the right front wheel and tire. Refer to Tire and Wheel Removal and Installation in Tires and
Wheels.
8. Connect the three-way catalytic converter pipe to the right (rear) exhaust manifold. Refer to Catalytic
Converter Replacement (3.1L) or Catalytic Converter Replacement (3.8L) in Engine Exhaust.
9. Lower the vehicle.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the engine mount upper nuts to 47 N.m (35 lb ft).
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the bolt and the nut from the engine mount strut and the engine mount strut bracket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Remove the bolt and the nut from the engine mount strut at the engine mount strut bracket on the upper
radiator support.
3. Remove the engine mount strut.
4. Inspect the rubber in the engine mount strut for the following conditions:
Hardness
Splitting
Cracking
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
2. Install the bolt and the nut to the engine mount strut at the engine mount strut bracket on the upper
radiator support.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the engine mount strut bolt to 48 N.m (35 lb ft).
3. Install the bolt and the nut to the engine mount strut and the engine mount strut bracket.
Tighten: Tighten the engine mount strut nut to 48 N.m (35 lb ft).
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the engine mount strut from the left engine mount strut bracket. Refer to Engine Mount Strut
Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Remove the engine mount strut bracket bolts from the left engine mount strut bracket to the cylinder
head.
3. Remove the left engine mount strut bracket.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the engine mount strut bracket bolts through the engine mount strut bracket to the cylinder head.
Tighten: Tighten the engine mount strut bracket bolts to 70 N.m (52 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the engine mount strut to the left engine mount strut bracket. Refer to Engine Mount Strut
Replacement.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the right engine mount strut from the right engine mount strut bracket. Refer to Engine Mount
Strut Replacement.
2. Remove the air conditioning compressor mounting bolts. Refer to Compressor Replacement (3.1L) or
Compressor Replacement (3.8L) in Heating Ventilation, and Air Conditioning.
3. Remove and set the air conditioning compressor aside.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Remove the bolts from the right engine mount strut bracket.
5. Remove the right engine mount strut bracket.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Position the right engine mount strut bracket over the pin locator.
2. Install the bolts through the right engine mount strut bracket to the cylinder head.
Tighten: Tighten the engine mount strut bracket bolt to 50 N.m (37 lb ft).
3. Install the air conditioner compressor. Refer to Compressor Replacement (3.1L) or Compressor
Replacement (3.8L) in Heating, Ventilation, and Air Conditioning.
Tighten: Tighten the air conditioning compressor mounting bolts to 50 N.m (37 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Install the right engine mount strut to the right engine mount strut bracket. Refer to Engine Mount Strut
Replacement.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the engine mount strut from the engine mount strut bracket at the upper radiator support. Refer to
Engine Mount Strut Bracket Replacement - Left and/or Engine Mount Strut Bracket Replacement -
Right.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 39: Removing Horizontal & Vertical Engine Mount Strut Bracket Bolts
Courtesy of GENERAL MOTORS CORP.
2. Remove the horizontal engine mount strut bracket bolt from the engine mount strut bracket.
3. Remove the vertical engine mount strut bracket bolts from the engine mount strut bracket.
4. Remove the engine mount strut bracket from the upper radiator support.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 40: Installing Horizontal & Vertical Engine Mount Strut Bracket Bolts
Courtesy of GENERAL MOTORS CORP.
1. Position the engine mount strut bracket over the upper radiator support. Make sure that the engine mount
strut bracket and the engine mount strut are aligned to the proper holes of the upper radiator support. The
proper torque sequence is shown (1, 2).
2. Install and tighten the engine mount strut bracket bolts. The following is a mandatory torque sequence:
1. Tighten the horizontal engine mount strut bracket bolt (1) to the engine mount strut bracket.
Tighten: Tighten the horizontal engine mount strut bracket bolt to 26 N.m (19 lb ft).
2. Tighten the vertical engine mount strut bracket bolts (2) to the engine mount strut bracket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the vertical engine mount strut bracket bolts to 26 N.m (19 lb ft).
3. Install the engine mount strut to the engine mount strut bracket at the upper radiator support. Refer to
Engine Mount Strut Bracket Replacement - Left and/or Engine Mount Strut Bracket Replacement -
Right.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Remove the oil filter. Refer to Engine Oil and Oil Filter Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Insert a flat-bladed tool into the oil filter bypass hole and force the bypass valve (1) out.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the oil filter bypass valve (1) to the proper depth.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
5. Install the oil filter. Refer to Engine Oil and Oil Filter Replacement.
6. Lower the vehicle.
7. Check and fill engine oil as necessary. Refer to Engine Oil and Oil Filter Replacement.
Removal Procedure
1. Disconnect the spark plug wire from the number 6 cylinder spark plug.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 50: Removing/Installing Oil Level Indicator & Oil Level Indicator Tube
Courtesy of GENERAL MOTORS CORP.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 51: Removing/Installing Oil Level Indicator & Oil Level Indicator Tube
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Remove the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement in Engine Controls
- 3.1L.
3. Remove the accelerator controls cable bracket with the accelerator control and the cruise control cables.
Refer to Accelerator Controls Cable Bracket Replacement in Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 53: View Of Throttle Body Hoses, Heater Outlet Hose & Thermostat Bypass Pipe
Courtesy of GENERAL MOTORS CORP.
9. Remove the thermostat bypass pipe coolant hoses (3,4) from the throttle body.
10. Remove the ignition coil bracket with the coils. Refer to Ignition Coil(s) Replacement in Engine
Controls - 3.1L.
11. Remove the EVAP canister purge valve. Refer to Evaporative Emission (EVAP) Canister Purge
Solenoid Valve Replacement in Engine Controls - 3.1L.
12. Remove the manifold absolute pressure (MAP) sensor and the bracket. Refer to Manifold Absolute
Pressure (MAP) Sensor Replacement in Engine Controls - 3.1L.
13. Remove the exhaust gas recirculation (EGR) valve. Refer to Exhaust Gas Recirculation (EGR) Valve
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
14. Remove the upper intake manifold bolts and the stud.
15. Remove the upper intake manifold.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
17. If replacing the upper intake manifold, remove the throttle body. Refer to Throttle Body Assembly
Replacement in Engine Controls - 3.1L.
18. Clean the upper intake gasket mating surfaces.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. If removed, install the throttle body. Refer to Throttle Body Assembly Replacement in Engine Controls
- 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the bolts and the stud to 25 N.m (18 lb ft).
5. Install the EGR valve. Refer to Exhaust Gas Recirculation (EGR) Valve Replacement in Engine
Controls - 3.1L.
6. Install the MAP sensor bracket and the sensor. Refer to Manifold Absolute Pressure (MAP) Sensor
Replacement in Engine Controls - 3.1L.
7. Install the EVAP canister purge valve. Refer to Evaporative Emission (EVAP) Canister Purge
Solenoid Valve Replacement in Engine Controls - 3.1L.
8. Install the ignition coil bracket with the coils. Refer to Ignition Coil(s) Replacement in Engine Controls
- 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 58: View Of Throttle Body Hoses, Heater Outlet Hose & Thermostat Bypass Pipe
Courtesy of GENERAL MOTORS CORP.
9. Install the thermostat bypass pipe coolant hoses (3,4) to the throttle body.
10. Install the following wiring harnesses to the retainers:
Engine wiring harness
Left side spark plug wire harness
Camshaft position (CMP) sensor wiring harness
11. Install the left side spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement in
Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Remove the upper intake manifold. Refer to Intake Manifold Replacement - Upper.
3. Remove the left valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Left.
4. Remove the right valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Right.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Disconnect and remove the fuel injector and the manifold absolute pressure (MAP) sensor wiring
harnesses.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Remove the fuel feed pipe from the fuel injector rail. Refer to Fuel Hose/Pipes Replacement - Filter to
Engine in Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
10. Remove the fuel return pipe from the fuel injector rail. Refer to Fuel Hose/Pipes Replacement - Filter to
Engine in Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
11. Remove the fuel injector rail. Refer to Fuel Rail Assembly Replacement in Engine Controls - 3.1L.
12. Remove the power steering pump from the front engine cover and reposition. Refer to Power Steering
Pump Replacement (3.1L) or Power Steering Pump Replacement (3.8L) in Power Steering System.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 68: Thermostat Bypass Hose At Thermostat Bypass Pipe & Lower Intake Manifold Pipe
Courtesy of GENERAL MOTORS CORP.
16. Remove the thermostat bypass hose from the thermostat bypass pipe and lower intake manifold pipe.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: All gasket-mating surfaces need to be free of oil, and foreign material. Use
GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean
surfaces.
IMPORTANT: All lower intake manifold bolts need to be cleaned, free of any foreign
material, and reused only if new bolts are unavailable. Use GM P/N
12345382 (Canadian P/N 10953489) or equivalent and apply to the old
intake manifold bolt threads.
IMPORTANT: Manufacturer recommends the center bolts be fully torqued before the
diagonal bolts to assure proper seal ability.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the lower intake manifold bolts in sequence to 7 N.m (62 lb in) on the first pass.
2. Tighten the lower intake manifold bolts (1,2,3,4) in sequence to 13 N.m (115 lb in) on the final
pass.
3. Tighten the lower intake manifold bolts (5,6,7,8) in sequence to 25 N.m (18 lb ft) on the final pass.
Fig. 79: Thermostat Bypass Hose At Thermostat Bypass Pipe & Lower Intake Manifold Pipe
Courtesy of GENERAL MOTORS CORP.
11. Connect the thermostat bypass hose to the thermostat bypass pipe and lower intake manifold pipe.
12. Connect the radiator inlet hose to the engine. Refer to Radiator Hose Replacement - Inlet (3.1L) or
Radiator Hose Replacement - Inlet (3.8L) in Engine Cooling.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the heater inlet pipe nut to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not press on the fuel pressure regulator valve when installing the fuel
injector rail assembly.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Press on the injector rail using the palms of both hands until the injectors are fully seated.
16. Install the fuel injector bolts.
Tighten: Tighten the fuel injector rail bolts to 10 N.m (89 lb in).
17. Connect the fuel return pipe to the fuel injector rail. Refer to Fuel Hose/Pipes Replacement - Filter to
Engine in Engine Controls - 3.1 L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
18. Connect the fuel feed pipe to the fuel injector rail. Refer to Fuel Rail Assembly Replacement in Engine
Controls.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
19. Install the fuel feed and return pipe retaining clip.
20. Install the fuel feed and return pipe retaining clip bolt.
Tighten: Tighten the fuel feed and return pipe retaining clip bolt to 8 N.m (71 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
21. Install and connect the fuel injector and manifold air pressure (MAP) wiring harness.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 87: PVC Valve, Vacuum Hoses & Fuel Pressure Regulator
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the vacuum hoses (1) from the fuel pressure regulator (3) and the positive crankcase
ventilation (PCV) valve (2).
2. Remove the PCV valve (2).
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 88: PVC Valve, Vacuum Hoses & Fuel Pressure Regulator
Courtesy of GENERAL MOTORS CORP.
Removal Procedure
1. Drain the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
2. Remove the left spark plug wires. Refer to Spark Plug Wire Replacement in Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Remove the thermostat bypass hose and the pipe. Refer to Thermostat Bypass Pipes Replacement in
Engine Cooling.
4. Remove the positive crankcase ventilation (PCV) valve from the left valve rocker arm cover.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Apply sealant at the cylinder head to lower intake manifold joint at the rear of the lower intake manifold
(1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 91: Cylinder Head To Lower Intake Manifold Joint At Front Of Lower Intake Manifold
Courtesy of GENERAL MOTORS CORP.
2. Apply sealant at the cylinder head to lower intake manifold joint at the front of the lower intake manifold
(1).
3. Install a new left valve rocker arm cover gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Install the PCV valve to the left valve rocker arm cover.
7. Install the thermostat bypass pipe. Refer to Thermostat Bypass Pipes Replacement in Engine Cooling.
8. Install the left spark plug wires. Refer to Spark Plug Wire Replacement in Engine Controls - 3.1L.
9. Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
10. Inspect for leaks.
Removal Procedure
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 94: Cylinder Head To Lower Intake Manifold Joint At Front Of Lower Intake Manifold
Courtesy of GENERAL MOTORS CORP.
1. Apply sealant at the cylinder head to lower intake manifold joint at the rear of the lower intake manifold
(1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Apply sealant at the cylinder head to lower intake manifold joint at the front of the lower intake manifold
(1).
3. Install a new right valve rocker arm cover gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Install the vacuum hose to the grommet in the right valve rocker arm cover.
7. Install the ignition coil bracket studs.
8. Install the ignition coil bracket with the coils. Refer to Ignition Coil(s) Replacement in Engine Controls
- 3.1L.
9. Install the EVAP purge valve. Refer to Evaporative Emission (EVAP) Canister Purge Solenoid Valve
Replacement in Engine Controls - 3.1L.
10. Install the right spark plug wires. Refer to Spark Plug Wire Replacement in Engine Controls - 3.1L.
11. Install the generator bracket. Refer to Generator Bracket Replacement in Engine Electrical.
12. Install the generator. Refer to Generator Replacement (3.1L) or Generator Replacement (3.8L) in
Engine Electrical.
13. Install the drive belt. Refer to Drive Belt Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
14. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in
Engine Electrical.
15. Inspect for leaks.
Tools Required
Removal Procedure
1. Remove the left or the right valve rocker arm covers. Refer to Valve Rocker Arm Cover Replacement -
Left or Valve Rocker Arm Cover Replacement - Right.
IMPORTANT: Place the valve train parts in a rack in order to ensure that they are
installed in the same location from which they were removed.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Use care when removing the pushrods. Ensure that they do not fall down
into the lifter valley.
Installation Procedure
1. Coat the ends of the pushrods with prelube GM P/N 1052367 (Canadian P/N 992869) or the equivalent.
2. Install the pushrods and the rocker arms to their original location.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the bolts to 19 N.m (14 lb ft).
2. Use theJ 45059 rotate the bolts an additional 30 degrees. See Special Tools and Equipment.
4. Install the left or the right valve rocker arm covers. Refer to Valve Rocker Arm Cover Replacement -
Left or Valve Rocker Arm Cover Replacement - Right.
Tools Required
J 22794 Spark Plug Port Adapter. See Special Tools and Equipment.
J 38606 Valve Spring Compressor. See Special Tools and Equipment.
Removal Procedure
IMPORTANT: Before you remove the valve locks, rotate the engine so that the
piston in the cylinder you are working on is at top dead center (TDC).
This will eliminate the possibility of the valve accidentally falling
inside the cylinder.
Break the spark plug loose, and clean any dirt or debris from the
spark plug recess area before removing.
Do not remove the spark plug when the engine is hot.
1. Remove the spark plug from the cylinder that is being serviced. Refer to Spark Plug Replacement in
Engine Controls - 3.1L.
2. Remove the rocker arm. Refer to Valve Rocker Arm and Push Rod Replacement.
3. Install the J 22794 to the spark plug port. See Special Tools and Equipment. Apply compressed air in
order to hold the valves in place.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Compress the valve using the J 38606 . See Special Tools and Equipment.
5. Install the valve locks. If necessary, hold the valve locks in place with grease.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Release the valve spring using the J 38606 . See Special Tools and Equipment.
7. Ensure that the valve locks are seated.
8. Release the air pressure and remove the J 22794 from the spark plug port. See Special Tools and
Equipment.
9. Install the valve rocker arm. Refer to Valve Rocker Arm and Push Rod Replacement.
10. Install the spark plug. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
Removal Procedure
1. Remove the lower intake manifold. Refer to Intake Manifold Replacement - Lower.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Remove the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Coat the valve lifters with prelube GM P/N 1052367 (Canadian P/N 992869) or equivalent.
2. Install the valve lifters to the same location from which they were removed.
3. Install the valve lifter guides.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
NOTE: The inertial weight section of the crankshaft balancer is assembled to the
hub with a rubber type material. The correct installation procedures (with
the proper tool) must be followed or movement of the inertial weight
section of the hub will destroy the tuning of the crankshaft balancer.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
1. Apply sealant GM P/N 12346286 (Canadian P/N 10953472) or the equivalent to the keyway of the
balancer.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the crankshaft balancer. Use the J 29113 . See Special Tools and Equipment.
3. Remove the J 29113 . See Special Tools and Equipment.
4. Install the J 37096 to the flywheel to prevent flywheel rotation. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the bolt to 70 N.m (52 lb ft).
2. Use theJ 45059 to rotate the crankshaft balancer bolt an additional 72 degrees. See Special Tools
and Equipment.
6. Remove the J 37096 from the flywheel. See Special Tools and Equipment.
7. Install the torque converter covers. Refer to Torque Converter Cover Replacement in Automatic
Transaxle - 4T65 - E.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
Removal Procedure
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Remove the left and the right engine mount struts. Refer to Engine Mount Strut Replacement.
3. Remove the drive belt. Refer to Drive Belt Replacement.
4. Install the engine support fixture. Refer to Engine Support Fixture.
5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
6. Remove the A/C compressor mounting bolts, reposition and secure the A/C compressor. Refer to
Compressor Replacement (3.1L) or Compressor Replacement (3.8L) in Heating, Ventilation and Air
Conditioning.
7. Remove the 3-way catalytic converter pipe from the right exhaust manifold. Refer to Catalytic
Converter Replacement (3.1L) or Catalytic Converter Replacement (3.8L) in Engine Exhaust.
8. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
18. Remove the engine mount bracket with the engine mount from the oil pan. Refer to Engine Mount
Bracket Replacement.
19. Remove the right lower ball joint from the steering knuckle. Refer to Lower Ball Joint Replacement in
Front Suspension.
20. Remove the right outer tie rod from the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End
Replacement in Power Steering System.
21. Install jackstands to the frame assembly.
22. Remove the right side frame bolts.
23. Loosen the left side frame bolts.
24. Using the jackstands lower the right side of the frame.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 114: Removing/Installing Right Oil Pan Side Bolts Using J 39505
Courtesy of GENERAL MOTORS CORP.
25. Use the J 39505 in order to remove the right oil pan side bolts. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
Fig. 117: Sealant Application At Rear Main Bearing Cap & Engine Block
Courtesy of GENERAL MOTORS CORP.
1. Apply sealant GM P/N 1052942 (Canadian P/N 10953466) at the rear main bearing cap and the engine
block (1).
2. Install the oil pan gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 120: Removing/Installing Right Oil Pan Side Bolts Using J 39505
Courtesy of GENERAL MOTORS CORP.
6. Use the J 39505 in order to install the right oil pan side bolts. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
3. Disconnect the engine oil pressure sensor electrical connector.
4. Remove the engine oil pressure sensor.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Remove the engine oil drain plug and drain the engine oil.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 128: Removing/Installing Oil Pump & Oil Pump Drive Shaft
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
Fig. 129: Removing/Installing Oil Pump & Oil Pump Drive Shaft
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Rotate the driveshaft as necessary in order to obtain the engagement with
the oil pump drive unit.
Removal Procedure
1. Remove the upper intake manifold. Refer to Intake Manifold Replacement - Upper.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Install the oil pump drive seal. Coat the seal or bore in the engine block with engine oil.
2. Coat the drive gear on the oil pump drive with prelube GM P/N 1052367 (Canadian P/N 992869) or the
equivalent.
3. Install the oil pump drive.
4. Install the oil pump drive clamp.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Install the fuel feed and the fuel return pipes to the fuel injector rail. Refer to Fuel Rail Assembly
Replacement in Engine Controls - 3.1L
7. Install the fuel pipe clip and the bolt.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
8. Install the upper intake manifold. Refer to Intake Manifold Replacement - Upper.
Tools Required
J 35468 Cover Aligner and Seal Installer. See Special Tools and Equipment.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Pry out the crankshaft front oil seal with a flat-bladed tool such as a large screwdriver. Refer to the
instructions supplied with the replacement part.
3. Inspect the crankshaft, the crankshaft balancer and the engine front cover for wear and/or damage.
Replace or repair the crankshaft, the crankshaft balancer and/or engine front cover as necessary.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
1. Lubricate the crankshaft front oil seal with engine oil in order to make installation easier.
IMPORTANT: Ensure that the crankshaft front oil seal lip faces the engine.
2. Install the crankshaft front oil seal using the J 35468 . See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 136: Correct Installation Position Of Oil Seal To Engine Front Cover
Courtesy of GENERAL MOTORS CORP.
3. Ensure the crankshaft front oil seal is installed flush to the engine front cover (1).
4. Install the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
5. Inspect for leaks.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Drain the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
4. Remove the coolant recovery reservoir. Refer to Coolant Recovery Reservoir Replacement in Engine
Cooling.
5. Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
6. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
7. Remove the power steering pump with lines. Move the power steering pump aside. Refer to Power
Steering Pump Replacement (3.1L) or Power Steering Pump Replacement (3.8L) in Power Steering
System.
8. Remove the thermostat bypass pipe from the engine front cover. Refer to Thermostat Bypass Pipes
Replacement in Engine Cooling.
9. Remove the radiator outlet hose from the coolant pump. Refer to Radiator Hose Replacement - Outlet
(3.1L) or Radiator Hose Replacement - Outlet (3.8L) in Engine Cooling.
10. Remove the drive belt shield bolt and the shield.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 138: View Of Lower Crankshaft Position Sensor Wiring Harness Bracket
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
20. If replacing the engine front cover, remove the crankshaft position sensor from the engine front cover.
Refer to Crankshaft Position (CKP) Sensor Replacement (7X) or Crankshaft Position (CKP) Sensor
Replacement (24X) in Engine Controls - 3.1L.
21. If replacing the engine front cover, remove the water pump from the engine front cover. Refer to Water
Pump Replacement (3.1L) or Water Pump Replacement (3.8L) in Engine Cooling.
Installation Procedure
1. If removed, install the water pump to the engine front cover. Refer to Water Pump Replacement (3.1L)
or Water Pump Replacement (3.8L) in Engine Cooling.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. If removed, install the crankshaft position sensor to the engine front cover. Refer to Crankshaft Position
(CKP) Sensor Replacement (7X) or Crankshaft Position (CKP) Sensor Replacement (24X) in Engine
Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 143: Applying Sealer To Lower Tabs Of Engine Front Cover Gasket
Courtesy of GENERAL MOTORS CORP.
3. Coat both sides of the lower tabs of the engine front cover gasket with sealant GM P/N 12346004
(Canadian P/N 10953480) or equivalent.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
Tighten the small engine front cover bolts (1) to 27 N.m (20 lb ft).
Tighten the large engine front cover bolts (2,3) to 55 N.m (41 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 146: View Of Lower Crankshaft Position Sensor Wiring Harness Bracket
Courtesy of GENERAL MOTORS CORP.
7. Install the lower crankshaft position sensor wiring harness bracket and the bolt to the engine front cover.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
13. Install the radiator outlet hose to the coolant pump. Refer to Radiator Hose Replacement - Outlet
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Remove the engine front cover. Refer to Engine Front Cover Replacement.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Rotate the crankshaft until the timing marks in the following locations are aligned:
The timing chain dampener to the crankshaft sprocket (2).
The timing chain dampener to the camshaft sprocket locator hole (1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the timing chain dampener and the bolts to the block.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Hold the camshaft sprocket with the chain hanging down, and install the chain to the crankshaft gear.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
7. Align the crankshaft timing mark to the timing mark on the bottom of the timing chain dampener (2).
8. Hold the camshaft sprocket with the timing chain hanging down and install the timing chain to the
crankshaft gear.
9. Align the timing mark on the camshaft gear with the timing mark on top of the timing chain dampener
(1).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Draw the camshaft sprocket onto the camshaft using the mounting bolt.
11. Coat the crankshaft and the camshaft sprocket with engine oil.
12. Install the engine front cover. Refer to Engine Front Cover Replacement.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Drain the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
4. Lower the vehicle.
5. Remove the lower intake manifold. Refer to Intake Manifold Replacement - Lower.
6. Remove the valve rocker arms and the pushrods. Refer to Valve Rocker Arm and Push Rod
Replacement.
7. Remove the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (3.1L) or Exhaust
Crossover Pipe Replacement (3.8L) in Engine Exhaust.
8. Remove the right engine mount strut bracket. Refer to Engine Mount Strut Bracket Replacement -
Right.
9. Remove the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement.
10. Remove the left spark plug wires from the spark plugs. Refer to Spark Plug Wire Replacement in
Engine Controls - 3.1L.
11. Remove the left spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
12. Remove the left exhaust manifold. Refer to Exhaust Manifold Replacement - Left (3.1L) or Exhaust
Manifold Replacement - Left (3.8L) in Engine Exhaust.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
13. Remove the left cylinder head bolts and discard the bolts.
14. Remove the left cylinder head.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the left cylinder head over the locator pins and the gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the bolts in sequence to 60 N.m (44 lb ft).
2. Use theJ 45059 to rotate the cylinder head bolts in sequence an additional 95 degrees. See Special
Tools and Equipment.
4. Install the left exhaust manifold. Refer to Exhaust Manifold Replacement - Left (3.1L) or Exhaust
Manifold Replacement - Left (3.8L) in Engine Exhaust.
5. Install the left spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
6. Install the left spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement in Engine
Controls - 3.1L.
7. Install the oil level indicator tube. Refer to Oil Level Indicator and Tube Replacement.
8. Install the right engine mount strut bracket. Refer to Engine Mount Strut Bracket Replacement -
Right.
9. Install the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (3.1L) or Exhaust
Crossover Pipe Replacement (3.8L) in Engine Exhaust.
10. Install the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Replacement.
11. Install the lower intake manifold. Refer to Intake Manifold Replacement - Lower.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
13. Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
14. Inspect for leaks.
Tools Required
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Drain the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
4. Lower the vehicle.
5. Remove the lower intake manifold. Refer to Intake Manifold Replacement - Lower.
6. Remove the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Replacement.
7. Remove the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (3.1L) or Exhaust
Crossover Pipe Replacement (3.8L) .
8. Remove the right spark plug wires from the spark plugs. Refer to Spark Plug Wire Replacement in
Engine Controls - 3.1L.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
13. Remove the right cylinder head bolts and discard the bolts.
14. Remove the right cylinder head.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the right cylinder head over the locator pins and the gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the bolts in sequence to 60 N.m (44 lb ft).
2. Use theJ 45059 to rotate the cylinder head bolts in sequence an additional 95 degrees. See Special
Tools and Equipment.
4. Install the right exhaust manifold. Refer to Exhaust Manifold Replacement - Right (3.1L) or Exhaust
Manifold Replacement - Right (3.8L) .
5. Install the right spark plugs. Refer to Spark Plug Replacement in Engine Controls - 3.1L.
6. Install the generator. Refer to Generator Replacement (3.1L) or Generator Replacement (3.8L) in
Engine Electrical.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Install the right spark plug wires to the spark plugs. Refer to Spark Plug Wire Replacement in Engine
Controls - 3.1L.
10. Install the exhaust crossover pipe. Refer to Exhaust Crossover Pipe Replacement (3.1L) or Exhaust
Crossover Pipe Replacement (3.8L) .
11. Install the pushrods and valve rocker arms. Refer to Valve Rocker Arm and Push Rod Replacement.
12. Install the lower intake manifold. Refer to Intake Manifold Replacement - Lower.
13. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
14. Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
15. Inspect for leaks.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 5239 Connecting Rod Bolt Guide Set. See Special Tools and Equipment.
J 45059 Angle Meter. See Special Tools and Equipment.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 172: Removing/Installing Oil Pump & Oil Pump Drive Shaft
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 174: Connecting Rod Cap, Nuts & Lower Connecting Rod Bearing
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Remove the connecting rod cap and the lower connecting rod bearing.
IMPORTANT: Keep the bearings with the original connecting rod and cap. Do this in
order to reassemble the connecting rod.
10. Remove the lower connecting rod bearing from the connecting rod cap.
11. Install the J 5239 to the connecting rod. See Special Tools and Equipment.
12. Use the J 5239 to push up the connecting rod and the piston to access the upper connecting rod bearing.
See Special Tools and Equipment.
13. Remove the upper connecting rod bearing.
14. Wipe the oil from the bearings.
15. Inspect the connecting rod bearings. Refer to Piston, Connecting Rod, and Bearings Cleaning and
Inspection.
16. Measure the bearing clearance. Refer to Engine Mechanical Specifications.
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 175: Connecting Rod Cap, Nuts & Lower Connecting Rod Bearing
Courtesy of GENERAL MOTORS CORP.
NOTE: Do not scrape, shim, or file bearing inserts. If the bearing surface of the
insert is touched with bare fingers, the skin oil and acids will etch the
bearing surface.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Ensure that the connecting rod cap bolt holes and the connecting rod cap
mating surfaces are clean and dry.
Tighten:
1. Tighten the nuts to 20 N.m (15 lb ft).
2. Use theJ 45059 to rotate the nuts an additional 75 degrees. See Special Tools and Equipment.
8. Pry the connecting rod back and forth in order to check for binding. If necessary, loosen and then
retighten the connecting rod cap nuts.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Measure the connecting rod side clearance. Refer to Engine Mechanical Specifications.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 178: Removing/Installing Oil Pump & Oil Pump Drive Shaft
Courtesy of GENERAL MOTORS CORP.
12. Install the oil pump driveshaft and the oil pump.
13. Install the oil pump mounting bolt.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
14. Install the spark plugs to the cylinders that was serviced. Refer to Spark Plug Replacement in Engine
Controls - 3.1L.
15. Install the oil pan. Refer to Oil Pan Replacement.
16. Inspect for proper oil pressure.
17. Inspect for leaks.
Tools Required
Removal Procedure
1. Remove the automatic transaxle. Refer to Transmission Replacement in Automatic Transaxle - 4T65E.
2. Use the J 37096 to secure the flywheel in order to prevent the crankshaft from rotating. See Special
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 34686 Rear Main Seal Installer. See Special Tools and Equipment.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not nick the crankshaft sealing surface when removing the seal.
Installation Procedure
1. Entirely coat the new crankshaft rear oil seal with engine oil.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install the crankshaft rear oil seal onto the J 34686 . See Special Tools and Equipment.
3. Install the J 34686 onto the rear of the crankshaft. See Special Tools and Equipment. Hand tighten the
screws in order to ensure the seal will be installed squarely over the crankshaft.
4. Install the crankshaft rear oil seal to the crankshaft.
5. Tighten the wing nut on the J 34686 until it bottoms. See Special Tools and Equipment.
6. Remove the J 34686 from the crankshaft. See Special Tools and Equipment.
7. Install the engine flywheel. Refer to Engine Flywheel Replacement.
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
1. Coat the camshaft rear bearing hole plug with sealer. Use sealer GM P/N 12377901 (Canadian P/N
10953504) or the equivalent.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Engine Replacement
Removal Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
2. Drain the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
3. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
4. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls -
3.1L.
5. Remove the hood. Refer to Hood Replacement in Body Front End.
6. Remove the engine mount struts. Refer to Engine Mount Strut Replacement.
7. Remove the drive belt. Refer to Drive Belt Replacement.
8. Disconnect the following electrical connectors:
Knock sensor
Camshaft position (CMP) sensor
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
18. Remove the lower transaxle-to-engine bolt (6) and the stud (1).
19. Remove the radiator outlet hose from the engine. Refer to Radiator Hose Replacement - Outlet (3.1L)
or Radiator Hose Replacement - Outlet (3.8L) in Engine Cooling.
20. Lower the vehicle and support the transaxle.
21. Remove the accelerator control and the cruise control cable with the bracket from the throttle body. Refer
to Accelerator Controls Cable Bracket Replacement in Engine Controls - 3.1L.
22. Remove the heater outlet and inlet hoses from the engine.
23. Remove the vacuum hoses from the upper intake manifold.
24. Remove the brake booster vacuum hose from the upper intake manifold.
25. Remove the fuel lines from the fuel rail. Refer to Quick Connect Fitting(s) Service (Metal Collar) and
Quick Connect Fitting(s) Service (Plastic Collar) in Engine Controls - 3.1L.
26. Remove the radiator inlet hose from the engine. Refer to Radiator Hose Replacement - Inlet (3.1L) or
Radiator Hose Replacement - Inlet (3.8L) in Engine Cooling.
27. Remove the power steering pump and reposition. Refer to Power Steering Pump Replacement (3.1L) or
Power Steering Pump Replacement (3.8L) in Power Steering System.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
4. Install the upper transaxle-to-engine bolts (3,4,5) and the stud (2).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the bolts (3,4,5) and the stud (2) to 75 N.m (55 lb ft).
Tighten: Tighten the bolt (6) and the stud (1) to 75 N.m (55 lb ft).
16. Install the transaxle brace. Refer to Automatic Transmission Brace Replacement in Automatic
Transaxle - 4T65E.
17. Install the torque converter bolts. Refer to Flywheel to Torque Converter Bolt Replacement in
Automatic Transaxle - 4T65E.
18. Install the A/C compressor. Refer to Compressor Replacement (3.1L) or Compressor Replacement
(3.8L) in Heating, Ventilation, and Air Conditioning.
19. Install the starter motor. Refer to Starter Motor Replacement (3.8L) or Starter Motor Replacement
(3.1L) in Engine Electrical.
20. Install the torque converter covers. Refer to Torque Converter Cover Replacement in Automatic
Transaxle - 4T65E.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
24. Install the 3-way catalytic converter pipe to the right exhaust manifold. Refer to Catalytic Converter
Replacement (3.1L) or Catalytic Converter Replacement (3.8L) in Engine Exhaust.
25. Lower the vehicle.
26. Connect the following electrical connectors:
Body wiring harness-to-engine harness
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Ignition coil
Idle air control (IAC) valve
Throttle position (T/P) sensor
Evaporative emissions (EVAP) canister purge solenoid
Exhaust gas recirculation (EGR) valve
Manifold absolute pressure (MAP) sensor
Heated oxygen sensor (HO2S)
Crankshaft position (CKP) sensor
Camshaft position (CMP) sensor
Knock sensor
27. Install the drive belt. Refer to Drive Belt Replacement.
28. Install the engine mount struts. Refer to Engine Mount Strut Replacement.
29. Install the hood. Refer to Hood Replacement in Body Front End.
30. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.1L.
31. Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in
Engine Electrical.
32. Fill the crankcase with engine oil. Refer to Engine Oil and Oil Filter Replacement.
33. Fill cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
34. Check and fill the power steering system as necessary. Refer to Checking and Adding Power Steering
Fluid in Power Steering System.
35. Perform a CKP system variation learn procedure. Refer to CKP System Variation Learn Procedure in
Engine Controls - 3.1L.
36. Inspect for leaks.
Removal Procedure
1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
2. Position the oil drain pan under the engine oil drain plug.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:53 p. m. Page 258 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Installation Procedure
1. Lightly oil the replacement oil filter gasket with clean oil and install the new oil filter.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the new oil filter to 3/4 to 1 full turn, after the oil filter gasket contacts the oil filter
mounting surface.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Turn off the engine and allow the oil a few minutes to drain back into the oil pan.
10. Remove the oil level indicator from the oil level indicator tube.
11. Clean off the indicator end of the oil level indicator with a clean paper towel or cloth.
12. Install the oil level indicator into the oil level indicator tube until the oil level indicator handle contacts
the top of the oil level indicator tube.
13. Again, remove the oil level indicator from the oil level indicator tube keeping the tip of the oil level
indicator down.
14. Check the level of the engine oil on the oil level indicator.
15. If necessary, adjust the oil level by adding or draining the engine oil.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Remove the coolant drain plug from the left side, if applicable.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Remove the crankshaft balancer using the J 24420-C . See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 204: Removing Engine Mount Strut & A/C Compressor Bracket
Courtesy of GENERAL MOTORS CORP.
1. Remove the engine mount strut and A/C compressor bracket bolts.
2. Remove the engine mount strut and A/C compressor bracket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not remove the oil filter fitting unless replacement or repair is needed.
IMPORTANT: Do not pry against the threads in oil filter bypass hole when removing the
bypass valve.
3. Remove the oil filter bypass valve, by prying out with a suitable tool.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 210: View Of Exhaust Manifold Heat Shield & Bolts - Left
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 211: View Of Exhaust Manifold & Exhaust Manifold Gasket - Left
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 213: View Of Right Exhaust Manifold Heat Shields & Bolts
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Valve rocker arm cover gasket and sealant must be carefully trimmed
away from lower intake manifold gasket. Failure to do so will damage the
lower intake manifold gasket, causing a severe oil leak.
IMPORTANT: When removing the valve rocker arm cover make sure the gasket stays in
place attached to the cylinder head.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Trim valve cover gasket and sealant away from lower intake manifold gasket at the cylinder head to lower
intake manifold joints (1).
4. Remove the valve rocker arm cover gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Valve rocker arm cover gasket and sealant must be carefully trimmed
away from lower intake manifold gasket. Failure to do so will damage the
lower intake manifold gasket, causing a severe oil leak.
IMPORTANT: When removing the valve rocker arm cover make sure the gasket stays in
place attached to the cylinder head.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Trim valve cover gasket and sealant away from lower intake manifold gasket at the cylinder head to lower
intake manifold joints (1).
7. Remove the valve rocker arm cover gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
5. Remove the exhaust gas recirculation (EGR) valve pipe and bolt from the EGR valve.
6. Remove the EGR valve bolts.
7. Remove the EGR valve and gasket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
10. Remove the purge valve bracket bolt, hose and valve assembly.
11. Remove the throttle body bolts.
12. Remove the throttle body and gasket.
13. Remove the upper intake manifold bolts.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the fuel feed and return pipe retaining clip bolt.
2. Remove the fuel feed and return pipe retaining clip.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Place the valve train components in a rack in order to ensure that the
components are installed in the same location from which they were
removed.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Once removed, place the valve lifters in an organized order so the valve
lifters can be installed into the original locations.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 242: Removing Oil Pump & Oil Pump Drive Shaft
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Pry out the crankshaft front oil seal using a suitable tool. Use care not to damage the engine front cover or the
crankshaft.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Camshaft Removal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: All camshaft journals are the same diameter, so care must be used in
removing or installing the camshaft to avoid damage to the camshaft
bearings.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Mark the piston with the number of the cylinder from which the piston is being removed.
2. Mark the connecting rod and the connecting rod cap in order to ensure correct assembly.
NOTE: If there is a pronounced ridge at the top of the piston travel, the ridge must
be removed with a ridge reamer before the piston and connecting rod
assembly are removed. Applying force may break the piston rings or
damage the piston.
3. Use the J 24270 in order to remove the cylinder bore ring ridge. See Special Tools and Equipment.
1. Turn the crankshaft until the piston is at the bottom of the stroke.
2. Cover the piston with a cloth.
3. Remove the cylinder ring ridge.
4. Turn the crankshaft until the piston is at the top of the stroke.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Install thread protector in order to avoid damage to the crankshaft journal.
6. Install J 5239 onto the connecting rod bolts. See Special Tools and Equipment.
7. Remove the connecting rod and piston assembly.
8. Push out the assembly using a suitable tool.
2. Pry out the crankshaft rear oil seal out using a suitable tool.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the crankshaft position sensor heat shield nut and heat shield.
2. Remove the crankshaft position sensor stud.
3. Remove the crankshaft position sensor from the side of the block.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Use Care when handling the crankshaft. Avoid damage to the crankshaft
position sensor reluctor wheel teeth. Nicks, burrs or other damage to the
teeth may effect On-board Diagnostics (OBD) II system performance.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 260: Identifying Camshaft Rear Bearing Hole Plug Installation Depth
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Use a straight edge and a feeler gauge in order to test the deck surface for flatness. Replace the block if it
is outside of the specification limit.
10. Inspect the oil pan rail for nicks.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: A broken flywheel may result if the transmission case mating surface is
not flat.
12. Use the following procedure in order to measure the engine block flange runout at the 6 mounting bolt
hole bosses:
1. Temporarily install the crankshaft. Measure the crankshaft flange runout.
2. Hold the J 8001 gage plate flat against the crankshaft flange. See Special Tools and Equipment.
3. Place the dial indicator stem on the transmission mounting bolt hole boss. Set the indicator to 0.
4. Record the readings obtained from all of the bolt hole bosses. The measurements should not vary
more than 0.25 mm (0.010 in).
5. Retest the crankshaft flange runout if the readings vary more than 0.25 mm (0.010 in). If the
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
crankshaft flange runout is not within the specification, replace the engine block.
13. Inspect the crankshaft main bearing bores. Use the J 8087 in order to measure the bearing bore
concentricity and alignment at the following locations:
The camshaft
The crankshaft
14. Replace the engine block if the bores are out of specification.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
15. Use the J 8087 in order to inspect the cylinder bores. See Special Tools and Equipment. Inspect the
bores for the following conditions:
Wear
Taper
Runout
Ridging
IMPORTANT: If the bore is worn beyond the limits, refit the bore with 0.5 mm (0.02 in)
oversized pistons.
16. Leave sufficient material in order to allow honing when fitting the piston.
Boring Procedure
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Before honing or boring, measure all of the new pistons. Select the smallest piston for the piston fitting.
Slightly varied pistons in a set may provide correction, if the first piston is too loosely fitted.
2. Before using any type of boring bar, file the top of the engine block to remove any dirt or burrs. If the
cylinder block is not straight, the boring bar may be tilted, causing the bored cylinder wall to have
incorrect right angles to the crankshaft.
3. Carefully follow the instructions furnished by the manufacturer regarding use of equipment.
4. Install all crankshaft main bearing caps to specification when boring cylinders. Cover or tape the
crankshaft bearings and other internal parts to protect these parts during the boring or honing operation.
5. Leave 0.03 mm (0.001 in) on the diameter for finish honing when performing the final cut with a boring
bar. Carefully perform the honing and boring operation to maintain the specified clearances between
pistons, rings, and cylinder bores.
Honing Procedure
1. Follow the manufacturer's recommendations for use, cleaning, and lubrication when honing the cylinders.
Use only clean, sharp stones of the proper grade for the amount of material to be removed. Dull, dirty
stones cut unevenly and generate excessive heat. When using coarse or medium-grade stones, leave
sufficient metal so all stone marks may be removed with the fine stones used for finishing to provide the
proper clearance.
2. During the honing operation, thoroughly clean the cylinder bore. Check for the correct piston fit.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Make full strokes in the cylinder to eliminate taper. Repeatedly check the measurement at the top, the
middle, and the bottom of the cylinder bore.
NOTE: Handle the pistons with care. Do not force the pistons through the cylinder
until you hone the cylinder to the correct size. The piston can be distorted
through careless handling.
4. When finish honing a cylinder bore to fit a piston, move the hone up and down at a sufficient speed to
obtain a fine and uniform surface finish in a cross hatch pattern.
5. The finish marks should be clean but not sharp. The finish marks should be free from imbedded particles
and torn or folded metal.
6. Determine the finish hone cylinder measurement by measuring the piston to be installed, and by adding
the average of the clearance specification. Measure the block and the piston at normal room temperature.
7. True up the refinished cylinder bores. Final hone each cylinder bore to remove all stone or cutter marks.
8. After final honing and before the piston is checked for fit, clean the bores with hot water and detergent.
Scrub the bores with a stiff bristle brush and rinse the bores thoroughly with hot water. Do not allow any
abrasive material to remain in the cylinder bores. This abrasive material will wear the new rings, the
cylinder bores, and the bearings lubricated by the contaminated oil. After washing dry the bore.
9. Permanently mark the piston for the cylinder to which the piston has been fitted.
10. Apply clean engine oil to each bore to prevent rusting.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Apply sealer GM P/N 12346004, (Canadian P/N 10953480), or the equivalent to the oil pressure switch
threads.
Tighten: Tighten the engine oil pressure switch to 16 N.m (12 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the front oil gallery plug
threads (1 and 2).
5. Install the front oil gallery plug (1).
Tighten: Tighten the oil gallery plug (1) to 19 N.m (14 lb ft).
Tighten: Tighten the oil gallery plug (2) to 33 N.m (24 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
7. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the rear oil gallery plug
threads (1 and 4).
8. Install the rear oil gallery plugs (1 and 4).
Tighten: Tighten the oil gallery plugs (1 and 4) to 19 N.m (14 lb ft).
Tighten: Tighten the oil gallery plugs (2 and 3) to 33 N.m (24 lb ft).
10. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the engine block plugs.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug
threads.
13. Install the left coolant drain plug.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
14. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug
threads.
15. Install the right coolant drain plug.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Use Care when handling the crankshaft. Avoid damage to the crankshaft
position sensor reluctor wheel teeth. Nicks, burrs or other damage to the
teeth may effect On-board Diagnostics - OBD II system performance.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: If cracks, severe gouges or burned spots are found, replace the
crankshaft. Remove slight roughness using a fine polishing cloth soaked
in clean engine oil. Remove any burrs using a fine oil stone.
5. Inspect the crankshaft bearing journals and the crankshaft thrust surfaces for the following conditions:
Wear without any grooves or scratches (1)
Grooves or scoring (2)
Scratches or excessive wear (3)
Pitting or embedded bearing material (4)
Inspect the corresponding crankshaft bearing inserts for embedded material and determine the
source of the material.
Overheating - discoloration
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Note the location of the crankshaft main bearing high spots. If the spots
are not in line, the crankshaft is bent. Replace the crankshaft.
8. Inspect the crankshaft main bearings for craters or pockets. Flattened sections on the crankshaft bearing
halves also indicate fatigue.
9. Inspect the thrust surfaces of the main thrust bearing for the following conditions:
Wear
Grooving - Grooves are caused by irregularities of the crankshaft thrust surface.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12. Inspect the crankshaft main bearings for improper seating indicated by bright, polished sections.
13. Inspect the crankshaft bearings for uneven side-to-side wear. This may indicate a bent crankshaft or a
tapered bearing journal.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: If crankshaft bearing failure is due to conditions other than normal wear,
investigate the cause of the condition. Inspect the crankshaft or
connecting rod bearing bores.
14. Inspect the connecting rod bearing bores or crankshaft main bearing bores using the following procedure:
1. Tighten the bearing cap to specification.
2. Use the J 8087 in order to measure the bearing bore for taper and out-of-round. Record the readings
for bearing selection.
3. No taper or out-of-round should exist.
Bearing Selection
Measure the bearing clearance to determine the correct replacement bearing insert size. There are two methods
to measure bearing clearance. Method A gives more reliable results and is preferred.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Method A yields measurement from which the bearing clearance can be computed.
Method B yields the bearing clearance directly. Method B does not give any indication of bearing run-
out.
Method A
IMPORTANT: Do not mix inserts of different nominal size in the same bearing bore.
1. Measure the crankshaft bearing journal diameter with a micrometer in several places, 90 degrees apart.
Average the measurements.
2. Measure the crankshaft bearing journal taper and runout.
3. Install the crankshaft bearing inserts. Tighten the bearing cap bolts to specification using J 36660-A .
4. Measure the connecting rod inside diameter in the same direction as the length of the rod with an inside
micrometer.
5. Measure the crankshaft main bearing inside diameter with an inside micrometer.
6. Select a set of bearing inserts that will produce the desired clearance.
7. If the specified clearances cannot be met, the crankshaft journals must be reconditioned and undersized
bearing inserts installed.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Method B
IMPORTANT: Do not mix inserts of different nominal size in the same bearing bore.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Remove the bearing cap, leaving the gaging plastic in place. It does not matter whether the gaging plastic
adheres to the journal or to the bearing cap.
7. Measure the gaging plastic at its widest point with the scale printed on the gaging plastic package.
8. Remove the gaging plastic.
9. Select a set of bearing inserts that will produce the desired clearance.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 24086-C Piston Pin Remover/Installer Set. See Special Tools and Equipment.
1. Using piston ring pliers, remove the piston rings from the piston.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Install fork insert J 24086-310 into fixture J 24086-10 Piston Pin Remover/Installer Base.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: After the installer hub bottoms on the support assembly, do not exceed 35
000 kPa (5,000 psi) pressure, this could cause damage to the tool.
5. Press the piston pin from the piston and connecting rod assembly.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. The piston and pin are a matched set and are not to be serviced separately. Mark, sort or organize the
piston and the matching piston pin.
Tools Required
CAUTION: Bodily injury may occur if the cleaning solvent is inhaled or exposed
to the skin.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 294: Cleaning The Piston Ring Grooves With Suitable Ring Groove Cleaning Tool
Courtesy of GENERAL MOTORS CORP.
2. Clean the piston ring grooves with a suitable ring groove cleaning tool.
3. Clean the piston oil lubrication holes and slots.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: When fitting pistons, consider both the pistons and the cylinder bore
conditions together. Production and service pistons have the same
nominal weight and may be intermixed without affecting engine balance. If
necessary, used pistons may be fitted selectively to any cylinder of the
engine, providing the pistons are in good condition and the same weight.
Do not cut oversize pistons down or the engine balance may be affected.
Finish hone when selecting the piston.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
14. Measure the piston diameter with a micrometer at a right angle to the piston bore with the piston pin
removed, and record the measurement. Measure the piston at 49.8 mm (1.9606 in) from dome of piston.
Piston diameter must measure 88.966-88.984 mm (3.5026-3.5033 in). Replace the piston and the pin as
an assembly if the piston is not within specifications.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
20. Inspect the connecting rod for an out-of-round bearing bore. If the out-of-round measurement exceeds
0.005 mm (0.0002 in) the connecting rod must be replaced.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
The connecting rods are not bent more than 0.18 mm (0.007 in).
The connecting rods are not twisted more than 0.038 mm (0.0015 in).
4. Replace any bent or twisted connecting rods.
5. Inspect the new connecting rods before using the new rods.
22. Inspect the connecting rod for damage to the bearing cap and bolt threads.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Fit each compression ring to the cylinder in which it will be used.
3. Use a feeler gage in order to measure the end gap. The first compression ring end gap must
measure 0.15-0.36 mm (0.006-0.014 in), the second compression ring, 0.5-0.71 mm (0.019-0.027 lb
in).
4. Select another size ring set if the end gap exceeds specification. If ring gap clearance is below
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
24. Inspect the connecting rod bearings for craters or pockets. Flattened sections on the connecting rod
bearing halves may indicate fatigue.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
25. Inspect the connecting rod bearings for excess scoring or discoloration.
26. Inspect the connecting rod bearings for dirt or debris imbedded into the connecting rod bearing halves.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
27. Inspect the connecting rod bearings for improper seating indicated by bright, polished sections of the
bearings.
28. Inspect the inside of the connecting rod bearing and the outside diameter of the connecting rod bearing
journal for wear. This indicates high spots.
Tools Required
J 24086-C Piston Pin Remover and Installer Set. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Assemble the piston for the specific cylinder with the connecting rod for
the corresponding crankshaft journal.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Ensure that the marks on the piston and connecting rod are aligned the
same as when removed. If installing a new piston, ensure that the arrow
on top faces towards the front of the engine. If no identification marks
were made during disassembly, ensure that the flat area on the bottom of
the piston pin skirt is aligned with the small dimple above the connecting
rod crankshaft bearing bore.
3. Assemble the piston, connecting rod and adapter J 24086-6A and install onto fixture J 24086-10 .
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: After the installer hub bottoms on the support assembly, do not exceed 35
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
000 kPa (5,000 psi) pressure, this could cause damage to the tool.
5. Insert pin J 24086-9 through fixture J 24086-10 and to the piston pin.
6. Press pin J 24086-9 until the install bottoms on fixture J 24086-10 .
NOTE: Use a piston ring expander to install the piston rings. The rings may be
damaged if expanded more than necessary.
7. Using piston ring pliers, install the piston rings onto the piston.
1. Install the oil control ring spacer into the bottom groove of the piston.
2. Install the lower oil control ring.
The oil control rings do not have a dimple or orientation mark and may be installed in either
direction.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 7872 Magnetic Base Dial Indicator Set. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
If the camshaft journals are not within specifications, replace the camshaft.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Measure the camshaft runout using the J 7872 . See Special Tools and Equipment.
1. Mount the camshaft in V-blocks between the centers.
2. Use the J 7872 in order to measure the intermediate camshaft journal. See Special Tools and
Equipment.
5. Measure the camshaft lobe lift using the J 7872 . See Special Tools and Equipment.
1. Lubricate the camshaft using GM P/N 12345501 (Canadian P/N 992704) or the equivalent.
2. Set the camshaft on V-blocks.
3. Use the J 7872 in order to measure the lobe lift. See Special Tools and Equipment.
6. If the runout or lobe lift is not within specifications, replace the camshaft.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Inspect the timing chain sprockets for teeth that are worn (1), broken (2), or chipped (3).
Inspect the timing chain for binding or stretching.
Inspect the timing chain dampener for excessive wear or cracks.
Replace the timing chain and sprockets as needed.
CAUTION: Refer to Safety Glasses and Compressed Air Caution in Cautions and
Notices.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
If the valve lifter shows wear, inspect the engine block lifter bores for wear or damage.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Clean the valve rocker arms and push rods in cleaning solvent.
CAUTION: Refer to Safety Glasses and Compressed Air Caution in Cautions and
Notices.
2. Dry the valve rocker arms and push rods with compressed air.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Keep the push rods in order. The intake and exhaust are different lengths.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Ensure that the valve train components are marked, organized or sorted
when disassembling the cylinder head. Install the valve train components
in the original location from which the components were removed.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Do not damage the valve guide. Remove any burrs that have formed at the
key groove by chamfering the valve stem with an oil stone or a file.
3. Compress the valve springs using the J 38606 . See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Inspect the cylinder head gasket and the mating surfaces. Inspect for leaks, corrosion, and blowby.
2. If the gasket failed, determine the cause. The following conditions may cause gasket failure:
Improper installation
A loose or warped cylinder head
Missing, off location, or not fully seated dowel pins
Low torque on the cylinder head bolts
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Use the J 8089 in order to remove the carbon from the combustion chambers. See Special Tools and
Equipment.
4. Clean the following components:
The gasket surfaces
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Remove all dirt, debris, or threadlocking material from the bolt holes.
5. Inspect the cylinder head mating surfaces for flatness. Recondition the cylinder head mating surface, if
necessary, by milling. Replace the cylinder head if you must remove more than 0.25 mm (0.010 in).
6. Inspect the cylinder head for cracks.
7. Inspect the cylinder head deck for corrosion. Do not attempt to weld the cylinder head. If the cylinder
head is damaged, replace the cylinder head.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 8520 Camshaft Lobe Lift Indicator Set. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 331: Inspecting Valve Face For Burning, Pitting & Cracking
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Proper valve stem-to-valve guide clearance is necessary for proper engine
operation and component life. Excessive clearance may cause a noisy
valve train, premature valve stem oil seal failure, excessive oil
consumption and related component damage. Insufficient clearance may
cause a noisy valve train, rough engine operation or sticking valves that
may lead to related component damage. Failure to inspect valve stem-to-
valve guide clearance and repair or replace necessary components may
lead to extensive engine damage.
IMPORTANT: Excessive valve stem-to guide clearance may cause the following
conditions:
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
5. Use a dial indicator in order to measure the valve stem-to-guide clearance. Complete the following steps:
1. Install the valve into the guide.
2. Install the J 8520 onto the cylinder head. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Locate the dial indicator so that the movement of the valve stem from side to side, crosswise to the
cylinder head, will cause a direct movement on the indicator stem.
4. Ensure that the indicator stem contacts the side of the valve stem just above the valve guide.
5. Drop the valve head about 2 mm (1/8 in) off the valve seat.
6. Use light pressure and move the valve stem side to side in order to obtain a clearance reading.
7. If the valve stem to guide clearance is not within specification, replace the valve and/or repair the
guide in order to obtain the proper clearances.
IMPORTANT: Replace a valve stem that has excessive scoring or wear. A valve guide
that is worn and has excessive stem-to-guide clearance may need to be
sleeved.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
6. Ream the valve guides for oversize valves if the clearance exceeds the specifications.
IMPORTANT: Follow the manufacturers instructions when using valve guide reamers,
sleeves, and installers.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 404 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Valves that are pitted must be refaced to the proper angle. Replace valve
stems that show excessive wear, or replace valves that are warped.
Several different types of equipment are available for refacing valves and
valve seats. Follow the manufacturers recommendations when performing
these procedures.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Replace the valve if the valve margin is not within specifications after grinding.
10. Reface pitted valves on a valve refacing machine in order to ensure the correct relationship between the
head and the stem.
IMPORTANT: Reconditioning the valve seats is very important. Ensure perfect seating
of the valves in the engine in order to deliver optimum power and
performance. Clean the valve guides of all debris and dirt before grinding
the valve seat.
11. Recondition the valve seats after reaming the valve guide bores or installing the new valve guides.
12. The valve seats should be concentric to within 0.05 mm (0.031 in) total indicator reading.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Use oversize valve stem seals if you install oversize valves.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 407 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
7. Compress the valve springs using the J 38606 . See Special Tools and Equipment.
8. Install the valve spring cap keys.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 408 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: In order to avoid damage, install the spark plugs after the cylinder head
has been installed on the engine.
Tighten: Tighten the fuel line bracket bolt or stud to 50 N.m (37 lb ft).
martes, 5 de octubre de 2021 09:29:56 p. m. Page 409 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 341: View Of Oil Pump Driveshaft & Oil Pump Driveshaft Retainer
Courtesy of GENERAL MOTORS CORP.
1. Remove the oil pump driveshaft and oil pump driveshaft retainer.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: DO NOT remove the oil pump screen from the pipe. The pipe and oil pump
screen are serviced as a complete assembly.
The oil pump screen has a press fit into the oil pump cover.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:56 p. m. Page 413 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 345: View Of Oil Pump Drive Gear & Driven Gear
Courtesy of GENERAL MOTORS CORP.
5. Remove the oil pump drive gear and the oil pump driven gear.
6. Matchmark the gear teeth for assembly.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 414 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 346: View Of Oil Pump Pressure Relief Valve, Spring & Spring Straight Pin
Courtesy of GENERAL MOTORS CORP.
3. The oil pump pressure relief valve. If the valve is stuck, soak the pump housing in cleaning solvent.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 415 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 347: Inspecting Oil Pump Housing & Gears, Idler Shaft, & Drive Gear Shaft
Courtesy of GENERAL MOTORS CORP.
1. Clean all parts of sludge, oil, and varnish by soaking in cleaning solvent.
2. Inspect for foreign material and determine the source of the foreign material.
3. Inspect the pump housing and cover for the following conditions:
Cracks or casting imperfections
Scoring (3)
Damaged threads
4. Do not attempt to repair the pump housing.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 416 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
9. Inspect the pressure regulator valve spring for the following conditions:
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Loss of tension
Bending
10. Inspect the suction pipe and screen assembly for the following conditions:
Looseness
If the suction pipe is loose, bent or has been removed, replace the pump body cover and suction
pipe.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 418 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
11. Measure the oil pump gear lash. Install the gears, and measure in several places.
12. Measure the oil pump housing gear pocket (1, 2).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:56 p. m. Page 420 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
J 21882 Oil Suction Pipe Installer. See Special Tools and Equipment.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 421 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 22144 Oil Suction Pipe Installer. See Special Tools and Equipment.
1. Lubricate all the internal oil pump parts using engine oil during assembly.
Fig. 353: View Of Oil Pump Drive Gear & Driven Gear
Courtesy of GENERAL MOTORS CORP.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 422 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the oil pump cover bolts to 10 N.m (89 lb in).
martes, 5 de octubre de 2021 09:29:56 p. m. Page 423 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
8. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the new suction pipe.
9. Tap the new suction pipe into place using a plastic hammer. Use the J 21882 for 5/8 inch pipe or for 3/4
inch pipe. See Special Tools and Equipment.
martes, 5 de octubre de 2021 09:29:56 p. m. Page 424 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the crankshaft position sensor bolts from the engine front cover.
2. Remove the crankshaft position sensor.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:56 p. m. Page 426 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
8. Install the crankshaft position sensor bolts. Apply threadlock GM P/N 12345382 (Canadian P/N
10953489) or the equivalent to the threads.
martes, 5 de octubre de 2021 09:29:57 p. m. Page 427 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove all rubber grommets from the valve rocker arm covers.
2. Inspect the rubber grommets, if cracked or torn replace.
CAUTION: Bodily injury may occur if the cleaning solvent is inhaled or exposed
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
to the skin.
3. Clean the valve rocker arm covers with GM P/N 12346139 (Canadian P/N 88901247) or equivalent.
4. Dry the valve rocker arm covers with compressed air.
5. Inspect the valve rocker arm covers for damage and replace if necessary.
6. Install all rubber grommets into the valve rocker arm covers.
3. Clean the oil pan in solvent. Remove all sludge and debris from the bottom of the oil pan.
4. Inspect the oil pan sealing surfaces for damage.
martes, 5 de octubre de 2021 09:29:57 p. m. Page 429 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the oil level sensor bolt to 10 N.m (89 lb in).
Tools Required
J 21882 Oil Suction Pipe Installer. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Use GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean the
intake manifold mating surfaces.
martes, 5 de octubre de 2021 09:29:57 p. m. Page 433 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 364: Install The Intake Manifold Coolant Pipe Using J 21882
Courtesy of GENERAL MOTORS CORP.
9. Apply sealant GM P/N 12345493 (Canadian P/N 10953488) or equivalent to the end of a new intake
manifold coolant pipe.
10. Install the intake manifold coolant pipe using the J 21882 . See Special Tools and Equipment.
Tighten: Tighten the intake manifold coolant pipe bolt to 10 N.m (89 lb in).
martes, 5 de octubre de 2021 09:29:57 p. m. Page 434 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
12. Install the engine coolant temperature sensor. Apply sealer GM P/N 12346004 (Canadian P/N 10953480)
or equivalent to the coolant temperature sensor.
Tighten: Tighten the engine coolant temperature sensor to 23 N.m (17 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:57 p. m. Page 436 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the accelerator control cable bracket bolts (1, 2) and the nut (3).
2. Remove the accelerator control cable bracket.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:57 p. m. Page 438 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the throttle body bolt and stud to 25 N.m (18 lb ft).
martes, 5 de octubre de 2021 09:29:57 p. m. Page 439 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
martes, 5 de octubre de 2021 09:29:57 p. m. Page 440 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the accelerator control cable bracket bolts in sequence (1, 2, 3) to 13 N.m (115 lb in).
martes, 5 de octubre de 2021 09:29:57 p. m. Page 441 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Thread Repair
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Refer to the thread repair kit manufacturer's instructions regarding the
size of the drill and which tap to use.
Always avoid any buildup of chips. Back out the tap every few turns and
remove the chips.
1. Determine the size, the pitch, and the depth of the damaged thread.
2. Adjust the stop collars on the cutting tool as needed. Tap the stop collars to the required depth.
3. Drill out the damaged thread.
4. Remove the chips.
5. Apply clean engine oil to the top thread.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
8. Screw the thread insert onto the mandrel of the thread insert installer. Engage the tang of the thread insert
onto the end of the mandrel.
IMPORTANT: The thread insert should be flush to 1 turn below the surface.
9. Lubricate the thread insert with clean engine oil - except when installing in aluminum - and install the
thread insert.
10. If the tang of the thread insert does not break off when backing out the thread insert installer, break off the
tang using a drift punch.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Dirt will cause premature wear of the rebuilt engine. Clean all of the components. Use the proper tools in order
to measure components when inspecting for excessive wear. Repair or replace the components that are not
within the manufacturers specification. When components are reinstalled into an engine, return the components
to their original location, position, and direction. During assembly, lubricate all of the moving parts with clean
engine oil or engine assembly lubricant unless otherwise specified. This will provide initial lubrication when the
engine is first started.
Engine Prelubing
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Remove the engine oil filter, fill with clean engine oil.
3. Locate the oil pressure sensor on left side of engine and remove.
4. Install the 1/4 inch adapter P/N 509373.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
5. Install the flexible hose to the adapter and open the valve.
6. Pump the handle on J 45299 to flow a minimum of 1-2 quarts of engine oil. See Special Tools and
Equipment. Observe the flow of engine oil through the flexible hose and into the engine assembly.
7. Close the valve and remove the flexible hose and adapter from the engine.
8. Install the oil pressure sensor.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Assemble the J 33049 according to the manufacturer's instructions. See Special Tools and Equipment.
martes, 5 de octubre de 2021 09:29:57 p. m. Page 448 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Severe engine damage may result if the oil holes are not correctly aligned.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 379: Identifying Camshaft Rear Bearing Hole Plug Installation Depth
Courtesy of GENERAL MOTORS CORP.
3. Apply sealer GM P/N United States 12377901, GM P/N Canada 10953504 or the equivalent to the
camshaft rear bearing hole plug.
4. Install the camshaft rear bearing hole plug.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Ensure that the crankshaft bearing cap bolt holes and the crankshaft
bearing cap mating surfaces are clean and dry.
NOTE: Upper and lower inserts may be different. Do not obstruct any oil
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
passages.
2. Place the crankshaft bearing inserts into the crankshaft bearing cap and into the engine block.
IMPORTANT: The crankshaft bearing inserts will project slightly when put into place.
Ensure that the bearing inserts project an equal distance on both sides.
Ensure that the insert tangs are engaged.
3. Lubricate the crankshaft main bearing surface with clean engine oil.
4. Install the crankshaft.
5. Install the crankshaft main bearing caps. Apply a small amount of sealer GM P/N 1052942 (Canadian
P/N 10953466) to the rear of the #4 crankshaft main bearing cap sealing surface.
Tighten: Use the J 45059 in order to tighten the crankshaft main bearing cap bolts to 50 N. See Special
Tools and Equipment.m (37 lb ft) plus 77 degrees.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
8. Install the crankshaft position sensor into the side of the engine block.
9. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or the equivalent to the crankshaft
position sensor stud threads.
10. Install the crankshaft position sensor stud.
Tighten: Tighten the crankshaft position sensor stud to 11 N.m (98 lb in).
Tighten: Tighten the crankshaft position sensor shield nut to 11 N.m (98 lb in).
Tools Required
J 34686 Rear Main Seal Installer. See Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
NOTE: Do not apply or use any oil lubrication on the crankshaft rear oil seal, or
the seal installer. Do not touch the sealing lip of the oil seal once the
protective sleeve is removed. Doing so will damage/deform the seal.
NOTE: Clean the crankshaft sealing surface with a clean, lint free towel. Inspect
lead-in edge of crankshaft for burrs/sharp edges that could damage the
rear main oil seal. Remove burrs/sharp edges with crocus cloth before
proceeding.
IMPORTANT: Notice the direction of the rear oil seal. The new design seal is a reverse
style as opposed to what has been used in the past. "THIS SIDE OUT" has
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Carefully remove the protection sleeve from the new crankshaft rear oil seal.
2. Install the crankshaft rear oil seal onto the J 34686 by sliding the crankshaft rear oil seal over the mandrel
using a twisting motion until the back of the crankshaft rear oil seal bottoms squarely against the collar of
the tool. See Special Tools and Equipment.
3. Perform the following steps in order to install the crankshaft rear oil seal:
1. Align the dowel pin of the J 34686 with the dowel pin in the crankshaft. See Special Tools and
Equipment.
2. Attach the J 34686 to the crankshaft by hand, or tighten attaching screws to 5 N. See Special Tools
and Equipment.m (45 lb in).
3. Turn the T-handle of the J 34686 in order to engage allow the collar to push the seal into the bore.
See Special Tools and Equipment.
Turn the handle until the collar is tight against the engine block. Ensure that the seal is seated
properly.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: The piston and cylinder bore have been measured and the bore has been
sized for the proper clearance. Install the piston and connecting rod
assembly into the proper cylinder bore. The piston alignment mark MUST
face the front of the engine block.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: The piston alignment mark MUST be facing the front of the engine block.
5. Install the J 5239 on the connecting rod bolts. See Special Tools and Equipment.
6. Install the piston and connecting rod assembly into the proper cylinder bore.
7. Hold the piston ring compressor firmly against the engine block. Using a wooden hammer handle, lightly
tap the top of the piston until all of the piston rings enter the cylinder bore.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the connecting rod bearing cap nuts a first pass to 20 N.m (15 lb ft).
2. Tighten the connecting rod bearing cap nuts a second pass to 75 degrees using the J 45059 . See
Special Tools and Equipment.
10. With the pistons and connecting rods installed, use a soft faced mallet and lightly tap each connecting rod
martes, 5 de octubre de 2021 09:29:57 p. m. Page 461 © 2011 Mitchell Repair Information Company, LLC.
2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
assembly parallel to the crankpin to make sure that the rods have side clearance.
11. Measure the connecting rod side clearance using a feeler gage or dial indicator. Connecting rod side
clearance should be within 0.18-0.44 mm (0.007-0.017 in).
Camshaft Installation
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the camshaft thrust plate screws to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the camshaft position sensor bolt to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the timing chain dampener bolt to 21 N.m (15 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 394: Crankshaft Gear, Camshaft Gear & Timing Chain Dampener Timing Marks
Courtesy of GENERAL MOTORS CORP.
5. Align the crankshaft timing mark (2) to the timing mark on the bottom of the timing chain dampener (1).
6. Hold the camshaft sprocket with the timing chain hanging down and install the timing chain to the
crankshaft gear.
7. Align the timing mark on the camshaft gear (4) with the timing mark on top of the timing chain dampener
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
(3).
8. Align the dowel in the camshaft with the dowel hole in the camshaft sprocket.
9. Draw the camshaft sprocket onto the camshaft using the mounting bolt.
10. Coat the crankshaft and camshaft sprocket with engine oil.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 396: Applying Sealer To Lower Tabs Of Engine Front Cover Gasket
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the engine front cover bolts (3) to 55 N.m (41 lb ft).
Tighten: Tighten the engine front cover bolts (1) to 55 N.m (41 lb ft).
Tighten: Tighten the engine front cover bolts (2) to 27 N.m (20 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the crankshaft position sensor wiring bracket bolt to 27 N.m (20 lb ft).
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 35468 Cover Aligner and Seal Installer. See Special Tools and Equipment.
1. Align the J 35468 and the crankshaft front oil seal with the engine front cover and crankshaft. See
Special Tools and Equipment.
2. Install the crankshaft front oil seal using the J 35468 and a suitable tool. See Special Tools and
Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Apply prelube GM P/N United States 12345501, GM P/N Canada 992704 or the equivalent to the oil
pump drive gear.
2. Apply engine oil to the oil pump drive gear assembly for ease of assembly.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the oil pump drive gear clamp bolt to 36 N.m (27 lb ft).
Tighten: Tighten the crankshaft oil deflector nuts to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not reuse the oil pump driveshaft retainer. During assembly, install a
NEW oil pump driveshaft retainer.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 403: Sealant Application At Rear Main Bearing Cap & Engine Block
Courtesy of GENERAL MOTORS CORP.
1. Apply sealer GM P/N 12346141 (Canadian P/N 10953433) or the equivalent to both sides of the
crankshaft rear main bearing cap (1). Press sealer into gap using a putty knife.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the oil pan side bolts to 50 N.m (37 lb ft).
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the cylinder head bolts a first pass in sequence to 60 N.m (44 lb ft).
2. Tighten the cylinder head bolts a final pass in sequence to 95 degrees using the J 45059 . See
Special Tools and Equipment.
Tools Required
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the cylinder head bolts a first pass in sequence to 60 N.m (44 lb ft).
2. Tighten the cylinder head bolts a final pass in sequence to 95 degrees using the J 45059 . See
Special Tools and Equipment.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the water pump pulley bolts to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Coat the valve lifters using prelube GM P/N 12345501 (Canadian P/N 992704) or the equivalent.
2. Install the valve lifters in their original locations.
3. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489) or the equivalent to the threads.
Tighten: Tighten the valve lifter guide bolts to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: All gasket mating surfaces must be free of oil and foreign material. Use
GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean
surfaces.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
2. Coat the ends of the push rods using prelube GM P/N 12345501 (Canadian P/N 992704) or the
equivalent.
IMPORTANT: The intake valve push rods measure 146.0 mm (5.75 in) in length. The
exhaust valve push rods measure 152.5 mm (6.0 in) in length.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Coat the rocker arm friction surfaces using prelube GM P/N 12345501 (Canadian P/N 992704) or the
equivalent.
IMPORTANT: Shims may be required under the valve rocker arm pedestals if
reconditioning has been performed on the cylinder head or its
components.
Tighten: Tighten the valve rocker arm bolts to 32 N.m (24 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: All gasket-mating surfaces need to be free of oil, and foreign material. Use
GM P/N 12346139 (Canadian P/N 10953463) or equivalent to clean
surfaces.
IMPORTANT: All lower intake manifold bolts need to be cleaned, free of any foreign
material, and reused only if new bolts are unavailable. Use GM P/N
12345382 (Canadian P/N 10953489) or equivalent and apply to the old
intake manifold bolt threads.
IMPORTANT: Manufacturer recommends the center bolts be fully torqued before the
diagonal bolts to assure proper seal ability.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten:
1. Tighten the lower intake manifold bolts (1, 2, 3, 4) in sequence to 7 N.m (62 lb in) on the first pass.
2. Tighten the lower intake manifold bolts (5, 6, 7, 8) in sequence to 13 N.m (115 lb in) on the first
pass.
3. Tighten the lower intake manifold bolts (1, 2, 3, 4) in sequence to 13 N.m (115 lb in) on the final
pass.
4. Tighten the lower intake manifold bolts (5, 6, 7, 8) in sequence to 25 N.m (18 lb ft) on the final
pass.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the heater inlet pipe nut to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not use the fuel injector O-ring seals twice. Install NEW fuel injector O-
ring seals during assembly.
IMPORTANT: Do not press on the fuel pressure regulator valve when installing the fuel
injector rail assembly.
Tighten: Tighten the fuel injector rail bolts to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
IMPORTANT: Do not use the fuel injector O-ring seals twice. Install NEW fuel injector O-
ring seals during assembly.
10. Install the fuel feed and return pipe retaining clip.
11. Install the fuel feed and return pipe retaining clip bolt.
Tighten: Tighten the fuel feed and return pipe retaining clip bolt to 8 N.m (71 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the upper intake manifold bolts and studs. Apply threadlock GM P/N 12345382 (Canadian P/N
10953489) to the threads.
Tighten: Tighten the upper intake manifold bolts and studs to 25 N.m (18 lb ft).
4. Install the exhaust gas recirculation (EGR) valve pipe and bolt to the EGR.
Tighten: Tighten the EGR valve pipe bolt to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
7. Install the manifold absolute pressure (MAP) sensor bracket and bolt.
Tighten: Tighten the MAP sensor bracket bolt to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the throttle cable bracket bolts to 13 N.m (115 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Install the valve rocker arm cover gasket into the valve rocker arm cover.
2. Apply sealer GM P/N 12346141, (Canadian P/N 10953433) or the equivalent to the notches where the
cylinder head and intake manifold meet.
3. Install the valve rocker arm cover.
Tighten: Tighten the valve rocker arm cover bolts to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
1. Install the valve rocker arm cover gasket into the valve rocker arm cover.
2. Apply sealer GM P/N 12346141, (Canadian P/N 10953433) or the equivalent to the notches where the
cylinder head and intake manifold meet.
3. Install the valve rocker arm cover.
Tighten: Tighten the valve rocker arm cover bolts to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the electronic ignition control module nuts and bolts to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the exhaust manifold nuts in sequence to 16 N.m (12 lb ft).
Tighten:
Tighten the spark plugs to 27 N.m (20 lb ft) when installing spark plugs into a new cylinder head.
Tighten the spark plugs to 15 N.m (13 lb ft) when re-installing after initial installation.
Fig. 433: View Of Exhaust Manifold Heat Shield & Bolts - Left
Courtesy of GENERAL MOTORS CORP.
Tighten: Tighten the exhaust manifold heat shield bolts to 10 N.m (89 lb in).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the exhaust manifold nuts in sequence to 16 N.m (12 lb ft).
Tighten:
Tighten the spark plugs to 27 N.m (20 lb ft) when installing spark plugs into a new cylinder head.
Tighten the spark plugs to 15 N.m (13 lb ft) when re-installing after initial installation.
Fig. 435: View Of Right Exhaust Manifold Heat Shields & Bolts
Courtesy of GENERAL MOTORS CORP.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the exhaust manifold heat shield bolts to 10 N.m (89 lb in).
9. Coat the threads of the heated oxygen sensor with anti-seize compound.
10. Install the heated oxygen sensor.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the oil filter bypass valve plug. Apply sealer GM P/N 12345739 (Canadian P/N 10953541) or the
equivalent to the threads.
Tighten: Tighten the oil filter bypass valve plug to 19 N.m (14 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 439: Removing/Installing Oil Level Indicator & Oil Level Indicator Tube
Courtesy of GENERAL MOTORS CORP.
1. Install the oil level indicator and oil level indicator tube.
Tighten: Tighten the oil level indicator tube bolt to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
4. Install the thermostat bypass pipe (3) and hose clamp (5).
5. Install the thermostat bypass pipe to engine front cover bolt (4).
Tighten: Tighten the thermostat bypass pipe to engine front cover bolt to 11 N.m (98 lb in).
6. Install the thermostat bypass pipe (3) to throttle body hose clamps (1).
7. Install the thermostat bypass pipe to throttle body nut (2).
Tighten: Tighten the thermostat bypass pipe to throttle body nut to 25 N.m (18 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the generator bracket bolts in sequence (1, 2, 3, 4) to 50 N.m (37 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the engine mount strut and lift bracket bolts to 70 N.m (52 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Fig. 443: Removing Engine Mount Strut & A/C Compressor Bracket
Courtesy of GENERAL MOTORS CORP.
2. Install the engine mount strut and A/C Compressor bracket bolts.
Tighten: Tighten the engine mount strut and lift bracket bolts to 50 N.m (37 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tighten: Tighten the drive belt tensioner bolt to 50 N.m (37 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
1. Apply sealer GM P/N 12346141, (Canadian P/N 10953433) or the equivalent to the keyway of the
crankshaft balancer.
2. Place the crankshaft balancer into position over the key in the crankshaft.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
3. Install the J 29113 onto the crankshaft. See Special Tools and Equipment.
4. Pull the crankshaft balancer into position.
5. Remove the J 29113 from the crankshaft balancer. See Special Tools and Equipment.
NOTE: Do NOT use a power-assisted tool with the special tool in order to remove
or install this component. You cannot properly control the alignment of
this component using a power-assisted tool, and this can damage the
component.
Tighten:
Tighten the crankshaft balancer bolt a first pass to 70 N.m (52 lb ft).
Tighten the crankshaft balancer bolt a final pass to 85 degrees using the J 36660-A .
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Tools Required
1. Remove the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement in Engine Controls
- 3.1L.
2. Apply the parking brake.
3. Put the transaxle in the Neutral position.
4. Remove the engine mount struts. Refer to Engine Mount Strut Replacement.
Fig. 448: Engine Lift Bracket, J 41131 & Upper Radiator Support
Courtesy of GENERAL MOTORS CORP.
5. Install the J 41131 (2) to the engine lift bracket (1) and the upper radiator support (3). See Special Tools
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
and Equipment.
6. Rotate the engine forward for component access.
General Description
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
The crankcase ventilation system is used to consume crankcase vapors (1) in the combustion process instead of
venting them to atmosphere. Fresh air from the throttle body is supplied to the crankcase, mixed with blow by
gases and then passed through a positive crankcase ventilation (PCV) valve (3) into the intake manifold.
Operation
The primary control is through the PCV valve (1) which meters the flow at a rate depending on inlet vacuum.
To maintain idle quality, the PCV valve restricts the flow when inlet vacuum is high. If abnormal operating
conditions arise, the system is designed to allow excessive amounts of blow by gases to back flow through the
crankcase vent into the throttle body to be consumed by normal combustion.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
The drive belt system uses one belt. The drive belt is thin so that it can bend backwards and has several ribs to
match the grooves in the pulleys. The drive belt is made of different types of rubbers (chloroprene or EPDM)
and have different layers or plys containing either fiber cloth or cords for reinforcement.
Both sides of the drive belt may be used to drive the different accessory drive components. When the back side
of the drive belt is used to drive a pulley, the pulley is smooth.
The drive belt is pulled by the crankshaft balancer pulley across the accessory drive component pulleys. The
spring loaded drive belt tensioner keeps constant tension on the drive belt to prevent the drive belt from
slipping. The drive belt tensioner arm will move when loads are applied to the drive belt by the accessory drive
components and the crankshaft.
The drive belt system may have an idler pulley, which is used to add wrap to the adjacent pulleys. Some
systems use an idler pulley in place of an accessory drive component when the vehicle is not equipped with the
accessory.
The cylinder block is made of cast alloy iron. The cylinder block has 6 cylinders that are arranged in a V shape.
There are 3 cylinders in each bank. The cylinder banks are set at a 60 degree angle from each other.
Starting from the front of the engine, the left bank cylinders are 1, 3, 5. The right bank cylinders are 2, 4, 6.
Four main bearings support the crankshaft. The crankshaft is retained by the bearing caps. The bearing caps are
machined with the block for proper alignment and clearances. The main bearing caps are drilled and tapped for
the structural oil pan side bolts.
The aluminum cylinder heads have individual intake and exhaust ports for each cylinder. The valve guides are
pressed in. The roller rocker arms are located on a pedestal in a slot in the cylinder head. The roller rocker arms
are retained on individual threaded bolts.
The crankshaft is cast nodular iron with deep rolled fillets on all 6 crankpins and all 4 main journals. Four steel-
backed aluminum bearings are used. The #3 bearing is the end-thrust bearing.
The camshaft is made from a new metal composite design. The camshaft profile is a hydraulic roller design.
The camshaft is supported by 4 journals. The camshaft includes an oil pump drive gear.
The pistons are cast aluminum using 2 compression rings and 1 oil control ring. The piston pin is offset 0.8 mm
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
(0.031 in) towards the major thrust side. This placement allows for a gradual change in thrust pressure against
the cylinder wall as the piston travels its path. The pins are chromium steel. The pins have a floating fit in the
pistons. The pins are retained in the connecting rods by a press fit.
The connecting rods are made of forged steel. Full pressure lubrication is directed to the connecting rods by
drilled oil passages from the adjacent main bearing journal.
A roller rocker type valve train is used. Motion is transmitted from the camshaft through the hydraulic roller
lifter and from the pushrod to the roller rocker arm. The rocker arm pivots on the needle roller bearings. The
rocker arm transmits the camshaft motion to the valve. The rocker arm pedestal is located in a slot in the
cylinder head. The rocker arm is retained in the cylinder head by a bolt. The pushrod is located by the rocker
arm.
The intake manifold is a 2-piece cast aluminum unit. The intake manifold centrally supports a fuel rail with 6
fuel injectors.
The purpose of New Product Information is to highlight or indicate important product changes from the
previous model year.
Component Comparison
Fastener Changes
Crankshaft Position Sensor Wiring Bracket Bolt was 40 N.m (30 lb ft) is now 27 N.m (20 lb ft).
Spark Plug - New Cylinder Head was 27 N.m (20 lb ft) is now 20 N.m (15 lb ft).
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Lower Intake Manifold Bolt Strategy is now First Pass 7 N.m (62 lb in); Final Pass 13 N.m (115 lb in).
A new Engine Mechanical Specifications chart has been implemented into the 2004 service manual.
Oil Level Indicator and Tube Removal and Installation procedure has been revised.
Exhaust Manifold - Left/Right Removal and Installation procedure has been revised.
Water Outlet Removal and Installation is now Water Outlet and Thermostat Removal and Installation.
Valve Rocker Arm Cover Removal and Installation - Left/Right procedure has been revised.
Camshaft and Bearings Cleaning and Inspection procedure has been revised.
Intake Manifold Cleaning and Inspection - Lower procedure has been revised.
Valve Rocker Arm and Push Rod Installation procedure has been revised.
Engine Prelubing procedure has been added.
LUBRICATION DESCRIPTION
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Full pressure lubrication, through a full flow oil filter, is furnished by a gear type oil pump. The oil is drawn up
through the pickup screen and the tube. The oil passes through the pump to the oil filter.
The oil filter is a full flow paper element unit. An oil filter bypass is used in order to ensure oil supply during
the following conditions:
On a cold start
If the filter is plugged
If the filter develops excessive pressure drop
A priority oil delivery system supplies oil first to the crankshaft journals. The oil from the crankshaft main
bearings is supplied to the connecting rod bearings by intersecting the passages drilled in the crankshaft. The
passages supply the oil to the crankshaft main bearings and the camshaft bearings through the intersecting
vertical drilled holes. The oil passages from the camshaft journals supply oil to the hydraulic lifters.
The hydraulic lifters pump oil up through the pushrods to the rocker arms. The cast dams in the crankcase
casting direct the oil that drains back from the rocker arms in order to supply the camshaft lobes. The camshaft
chain drive is lubricated by indirect oil splash.
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Machined
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Honed
Polished
Lapped
The tolerances of these surfaces are measured in the ten-thousandths of an inch. When you service any internal
engine part, cleanliness and care are important. Apply a liberal coating of engine oil to the friction areas during
assembly in order to protect and lubricate the surfaces on initial operation. Throughout this section, practice
proper cleaning and protection procedures to the machined surfaces and to the friction areas.
NOTE: Engine damage may result if an abrasive paper, pad, or motorized wire brush is
used to clean any engine gasket surfaces.
Whenever you remove the valve train components, keep the components in order. Follow this procedure in
order to install the components in the same locations and with the same mating surfaces as when removed.
Disconnect the negative battery cables before you perform any major work on the engine. For more information
on the disconnection of the battery, refer to Engine Electrical.
SEPARATING PARTS
In addition to the room temperature vulcanizing (RTV) sealant's sealing capabilities, the RTV sealants may
form an adhesive bond between the components. This may make the components difficult to remove or to
separate. If possible, bump the components sideways rather than using prying tools in order to remove the
components. This technique prevents damage when the bonding strength of the RTV sealant is stronger than the
component itself. Perform bumping at the bends or at the reinforced areas in order to prevent part distortion.
1. Do not reuse any gasket unless otherwise specified. Reusable gaskets will be identified in the service
procedure. Do not apply sealant to any gasket or sealing surface unless called out in the service
procedure.
2. Use a rubber mallet in order to separate components. Bump the part sideways in order to loosen the
components. Perform the bumping at the bends or at the reinforced areas in order to prevent the distortion
of components.
IMPORTANT: Do not use any other method or technique in order to remove the gasket
material from a components.
Do not use the following items in order to clean the gasket surfaces:
Abrasive pads
Sand paper
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Power tools
3. Remove all of the gasket and the sealing material from the component using a plastic or a wood scraper.
Do not gouge or scrape the sealing surfaces.
IMPORTANT: Do not allow the sealant to enter any blind threaded holes. The sealant
may cause the following conditions:
4. When assembling components, use only the sealant specified in the service procedure. Ensure that the
sealing surfaces are clean and free of debris or oil. When applying sealant to a component, apply a bead
size as specified in the service procedure.
5. Tighten the bolts to the specifications.
Follow the service procedure instructions. Use the correct sealer in the proper place in order to prevent oil leaks.
Do not interchange the 2 types of sealers. Use the sealer recommended in the service procedure.
Do not use the room temperature vulcanizing (RTV) sealant in areas where extreme temperatures are
expected. These areas include the following locations:
The exhaust manifold
The head gasket
The other surfaces where gasket eliminator is specified
Use a rubber mallet in order to separate the components sealed with RTV sealant. Bump the part
sideways in order to shear the RTV sealer. Perform the bumping at the bends or the reinforced areas in
order to prevent distortion of the components. The RTV sealant is weaker in shear (lateral) strength than
in tensile (vertical) strength.
IMPORTANT: Do not use any other method or technique in order to remove the gasket
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Do not use the following items in order to clean the gasket surfaces:
Abrasive pads
Sand Paper
Power tools
Abrasive pads also produce a fine grit that the oil filter cannot remove from the oil. This grit is abrasive and
may cause internal engine damage.
Remove all of the gasket material from the component using a plastic or a wood scraper. Use Loctite®
brand gasket remover P/N 4MA or the equivalent. Follow all of the safety recommendations and the
directions that are on the container.
IMPORTANT: Do not allow the sealer to enter the blind threaded holes. The sealer
may cause the following conditions:
The anaerobic gasket eliminator hardens in the absence of air. This type of sealer is used where 2 rigid parts
(such as castings) are assembled together. When 2 rigid parts are disassembled and no sealer or gasket is readily
noticeable, the parts were probably assembled using a gasket eliminator.
IMPORTANT: Do not use any other method or technique in order to remove the gasket
material from a component.
Do not use the following items in order to clean the gasket surfaces:
Abrasive pads
Sand paper
Power tools
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
Abrasive pads also produce a fine grit that the oil filter cannot remove from the oil. This grit is abrasive and
may cause internal engine damage.
Remove all of the gasket material from the component using a plastic or a wood scraper. Use Loctite®
brand gasket remover P/N 4MA or the equivalent. Follow all of the safety recommendations and the
directions that are on the container.
Apply a continuous bead of the gasket eliminator to 1 flange. Clean and dry any surfaces that you will
reseal.
IMPORTANT: Anaerobic sealed joints that are partially torqued and allowed to cure
more than 5 minutes may result in incorrect shimming and sealing of the
joint.
Do not allow the sealer to enter the blind threaded holes. The sealer may cause the following conditions:
Prevent you from properly seating the bolt
Cause damage when you tighten the bolt
Spread the sealer evenly in order to get a uniform coating on the sealing surface.
Tighten the bolts to the specifications.
Remove the excess sealer from the outside of the joint.
Work in a clean and well-lit area. Have the following components available before you begin to work:
An approved engine repair stand will prevent personal injury or damage to the engine components. The special
tools are designed in order to quickly and safely accomplish the operations for which the tools are intended.
Using the tools will minimize possible damage to the engine components. Precision measuring tools are
required for the inspection of certain critical components. Torque wrenches are needed for the correct assembly
of various parts.
Special Tools
Illustration Tool Number/Description
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 5239
Connecting Rod Bolt Guide
J 7872
Magnetic Base Dial Indicator Set
J 8001
Dial Indicator Set
J 8037
Piston Ring Compressor
J 8087
Cylinder Bore Gage
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 8089
Carbon Removing Brush
J 8520
Camshaft Lobe Lift Indicator Set
J 9666
Valve Spring Tester
J 21882
Oil Suction Pipe Installer
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 22144
Oil Suction Pipe Installer
J 22794
Spark Plug Port Adapter
J 24086-C
Piston Pin Remover and Installer Set
J 24270
Ridge Reamer
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 24420-C
Harmonic Balancer Puller
J 25087-C
Oil Pressure Test Kit
J 28428-E
High Intensity Black Light
J 28467-B
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 28467-501
Engine Support Fixture Adapters
J 29113
Crankshaft Balancer Installer
J 33049
Camshaft Bearing Remover/Installer
J 34686
Rear Main Seal Installer
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 35468
Cover Aligner and Seal Installer
J 35667-A
Cylinder Leakdown Tester
J 36462-A
Engine Support Adapter Leg Set
J 37096
Flywheel Holder
J 38606
Valve Spring Compressor
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
J 39505
Torque Wrench Adapter
J 41131
Engine Tilt Strap
J 45059
Angle Meter
J 45299
Engine Preluber
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2004 Buick Century
2004 ENGINE Engine Mechanical - 3.1L - Century & Regal
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