P950 Instruction Manual-2.23-200512-ZQY

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

Instruction Manual

Version:2.23
Date:2020-5-12
Remark:220VAC

P950 Process Oxygen Analyzer

Instruction Manual
USER NOTICE
9 Appendixes
All rights reserved, any part of the content of this manual bears
no modification, duplication, transmission, transcription and ·P950 PROCESS OXYGEN ANALYZER 1unit
translation to other languages. ·P950 Instruction Manual 1pc
All rights reserved to manufacturer.
·Maintain card 1 pc
There is no further notice for any variation in this manual.
·Certificate 1 pc

Hint

Only a clear understanding of this manual could guarantee a


correct and reasonable utilization of P950.Therefore, please
read all the chapters in the manual before installing and using
this instrument.
The displayed numerical value in this manual is example,
which is set by manufacturer in advance. The actual numerical
value must be confirmed by users during the operation.

Special Attention

·This analyzer should not used at explosive applications;


·This analyzer should be protected from liquid things or
corrosive things.
· This analyzer should be away from high-power cable, relay
or other interference sources;
·The debugging, operation and maintenance of this analyzer
are in the charge of professionals;
·Disconnect the power before opening the case cover.

31
·Repair and faulty operation while violating operating procedure CONTENT
·Rough Operation
1. Summarization................................. .............................1
We have to admit the time loss, inconvenient loss and the indirect loss
2. Typical Application.....................................................................1
due to instrument failure. Besides, the accident damage, special
damage, human operator error are not included in free warranty, which 3. Main Features..........................................................................2
is same to the equipments which come from unauthorized channel. 4. Technical Index.......................................................................2

8.2 Maintain 5. Analyzer structure .............................................................................4


5.1 Front Panel Introduction .......................................................4
It is important to do daily maintenance work to equipment; it poses a
5.2 Back Panel Introduction...........................................................6
direct or indirect influence on service life.
6. Analyzer Install......................................................................8
When clearing the appearance of equipment, the analyzer should be
6.1 Out of Box Audit................................................................8
power off. Cleaning the outside surface of equipment with soft cloth
6.2 Install Conditions.........................................................8
which socks in water, organic solvent or cleaning chemicals are
6.3 Installation..................................... ...................8
forbidden.
6.4 INLET Connection...................................................10
8.3 Storage 6.5 OUTLET Connection..........................................................10

The packed products should put in a storehouse with a temperature of 7. Operation & Parameters Set...............................................11

-5~50℃; relative humidity is less than 90%RH (25℃). The storage 7.1 Startup...................................................................11

place should be low dusting, smokeless, no moisture and no acid or 7.2 Menu description...................................................13

alkaline corrosive gas. 7.3 Menu Function & Set.....................................................14

Handle with care, do not crush! 7.3.1 Enter into menu mode.................................................15
7.3.2 Alarm value...........................................................16
7.3.3 Alarm mode....................................................17
7.3.4 Range set........................................ ..............18
7.3.5 Calibration....................................................21

30
7.3.6 Senior menu...............................................................23 8 Warranty, Maintain & Storage
7.3.7 Reset........................................................................26
P950 Process Oxygen Analyzer select the most reliable materials and
7.3.8 Runtime.....................................................................27
components, and has done the most comprehensive quality tests on the
7.3.9 Menu lock...................................................................28
products. If the product has a quality defect during the warranty period,
8 Warranty, Maintain & Storage.........................................................29
please contact the after-sales service immediately, and we will correct
8.1 Warranty.......................................................................29
this defect by repairing or replace it.
8.2 Maintain..................................................................30
8.3 Storage....................................................................30 8.1 Warranty

9 Appendixes............................................................................31 1. Warranty period: one year from delivering goods date


2. Warranty Content: All the defects in equipment materials and
technology belong to warranty content, but the lost and tearing up of
nameplate on warranted equipments is not allowable.
3. None Warranty Scope:
·Ordinary Wear and Tear
·Operation Following No Regulars
·Ignore the regulation in the manual
·Tear down the nameplate of analyzer
·The installation, carrying, operation and maintenance break the
procedure in this manual
·Lack of effective protective measures in operation
·Change the function and technical performance of products
·Detach the parts and install the supplementary instruments under no
permission of manufacture

19 29
7.3.9 Menu lock P950 Process Oxygen Analyzer
LOC menu is to set menu lock on or off.
Instruction Manual
Analyzer has menu lock function to prevent modifying analyzer
parameters from misoperation. When turn on menu lock switch, it 1. Summarization
needs to input password 5609 to enter menu mode. When menu lock
P950 Process Oxygen Analyzer is based on microprocessor, which
switch is off, it can enter into menu mode directly.
is adopts the ion flow oxygen sensor as measuring unit. It will
Enter into menu mode, choose LOC menu, click button to enter,
display oxygen concentration in oxy-nitride mixed gas after
then click / button to choose ON or YES, then click button to
processing and calculating through microprocessor. There are a set
return to main menu.
of alarm point, a set of analog output signal and a set of on-off
switch value for users.

2. Typical Application
AL O2 % ppm

The typical applications of P950 as follows:


· Air separation industry;
· Chemical and smelting industry;
· Protection gas detection for semi-conductors;
AL O2 % ppm
· Detection of sending oxygen concentration by high temperature
smelter;
· Detection oxygen concentration of vegetables and food
processing and storage process;
· Detection oxygen concentration of animals and pants cultivation
AL O2 % ppm
process;
· Detection of oxygen concentration in family, naval vessels,
Picture 17 Flow Chart of menu lock tunnel, bore, air-raid shelters, city underground tunnel, etc.

28 1
3. Main Features
7.3.8 Runtime
· Adopts the ion flow oxygen sensor which is advanced in the
HOUR menu is to check analyzer runtime. It starts timing once the
world;
analyzer is turned on to know the using situation of analyzer.
· Intelligence, good stability, high reliability and long service life;
Enter into menu mode and choose HOUR menu, click button to
· Menu Lock Function: Prevent misoperation that changing enter, the unit of runtime is hour. After checking, click button to
analyzer parameters to influence its normal operation; return.
· Automatic clocking so as to know the condition of service;
· Easy operation and simple maintenance.

4. Technical Index AL O2 % ppm

Characteristic:
·Measure Range: 10.00~96%/ 98.00% O2
·Accuracy: ±2% FS
·Repeatability: ±1% FS
AL ppm
·Stability: ±1% FS/7d O2 %

·Response Time: T90<60S


Electrical Connection:
·Power Supply: 220V AC, 50/60Hz
·Consumption: Less than 10VA
·Contact Point Capacity:24V DC, 0.2A AL O2 % ppm

·Analog output: 4-20mA (Allow less than 500Ω load)


Environment and Operational Conditions: Picture 16 Flow Chart of analyzer runtime
·Install conditions: Plate mounting, non explosion area
·Ambient Temperature: 0 to 45℃, non-condensing
·Ambient Humidity: Less than 80%RH
2 27
·Storage Temperature: -5 to 50℃
7.3.7 Reset ·Gas flow:400 ~ 600ml/min, gas pressure: 86 ~ 106kPa
Equipment Index:
When there's unknown error, through FAC menu to reset to factory
settings. ·Display window: 4 digital pipes
Enter into menu mode, click / button to choose FAC menu, click ·Sensor: Ion flow oxygen sensor
button to enter, then the analyzer display NO (that is will not reset ·Sensor Life: More than 2 years (normal use)
to factory settings), click / button to choose YES (that means reset ·Analyzer Life: More than 5 years (normal use)
to factory settings), then click button to confirm and return to Analyzer Size:
main menu.

P950 Process Oxygen Analyzer

AL O2 % ppm

ON

AL O2 % ppm

OFF
POWER

Picture 1a P950 front panel size


AL O2 % ppm

4-20mA NC NO
+ -

INLET OUTLET
L N FG
AL O2 % ppm
COM MADE IN CHINA
AC220V 021-51692285

Picture 15 Flow chart of reset Picture 1b P950 back panel size

26 3
F-2 menu is to adjust 20mA. F-2 set method is the same as F-1, please
refer to it.

7.3.6.2 Check signal

F-3 menu is to check the sensor signal. Under senior menu, click /

button to choose F-3 menu, click button to enter, the display


Picture 1c P950 side size
value is the sensor signal, unit is uA, then click button to return
5. Analyzer structure
to previous menu.
5.1 Front Panel Introduction

AL O2 % ppm

Display
Window
Indicator
Lamp Power Switch
Buttons

AL O2 % ppm

Picture 2 Front View of Analyzer


⚫ Display Window:

Be composed of 4 digital pipes, it is the display window of


man-machine interaction. It displays analyzer information and
AL O2 % ppm

delay time when startup; under standard measuring mode,


displays oxygen concentration, and displays the menu, option,
Picture 14 Flow chart of check signal
data when it is under menu mode.
4 25
⚫ Buttons:

AL O2 % ppm
The function buttons is the input equipment that controls man-machine
interaction display, which composed by 4 buttons. The name and
function are shown as table 1.

Table 1 Name and function of buttons


AL O2 % ppm
Button Name Function
1. Under standard measuring mode click
this button to enter into menu mode;
Menu
2. Click this button to enter into the
AL O2 % ppm

selected menu.
Press this button to confirm modification
Confirm
when modify value
Up-Arrow Roll upwards to select menu
AL O2 % ppm

Increasing Increase 1 when setting numbers

Down-Arrow Roll downwards to select menu

Descending Decrease 1 when setting numbers


AL O2 % ppm

Cycle Click 1 time, move 1 position right forward

⚫ Indicator lamp

Be composed of 4 lamps, it used at indicator the analyzer status, the


AL O2 % ppm

mark and function are shown as table 2.

Picture 13 Flow chart of 4mA adjust

24 5
Table 2 mark and function of lamps
7.3.6 Senior menu
Mark function

AL Lighting when analyzer alarm, or extinguish Enter into menu mode, click / button to choose CAL menu, click

Lighting when display oxygen concentration , or it button to enter: click button to change the cursor, click /
O2
will extinguish button to change value of the cursor, after input password 0124, click

Lighting when the unit of displaying oxygen button to enter into senior menu, there are 4 submenus as follows:

concentration is %, or it will extinguish NO. submenus function

ppm No use 1 F-1 Adjust analog signal 4mA

2 F-2 Adjust analog signal 20mA


⚫ Power switch
3 F-3 Check the signal of sensor
Press "-" to startup, press "o" to turn off.
4 go-- Return to previous menu

5.2 Back Panel Introduction Notice: Senior menu password is 0124. This password is set by
I/O port
manufacturer, so users have no authority to modify it.

7.3.6.1 4mA adjust


INLET OUTLET
Make the multi-meter with high precision to DC end, connect the red
and black pen respectively to terminal 4-20mA+ and 4-20mA-.
Under senior menu, click / button to choose F-1 menu, click
Picture 3 Back View of Analyzer button to enter, then click button to change the cursor, click /
⚫ I/O port button to change value of the cursor, use the multi-meter with high

The connect terminals of power supply, analog output and alarm precision until the display value is about 4mA(error less than 0.01mA),

output. The mark and function are shown as table 3. after adjustment then click button to return to previous menu.

6 23
Table 3 mark and function of I/O ports
Mark Function
AL O2 % ppm

L 220V.AC power L
AC220V N 220V.AC power N
FG Power ground, connect with earth
AL O2 % ppm COM Relay common end COM connects with NO
NC Relay normal closed end when alarming, or COM
NO Relay normal open end connects with NC

+ 4-20mA analog output anode


AL O2 % ppm
4-20mA
- 4-20mAanalog output cathode

Warning

AL O2 % ppm Make sure correct connection before getting through the


power when linking each terminal to other equipments so as
to avoid electric shock.
Disconnect the analyzer power supply when connects lines.
AL O2 % ppm
Do not short-circuit terminals at random or jump out
terminal with enclosure lest device would breakdown.

⚫ INLET: gas inlet (refer to 6.4,page 10).

AL O2 % ppm
⚫ OUTLET: gas outlet (refer to 6.5,page 10).

Picture 12 Flow chart of calibration

22 7
6. Analyzer Install
7.3.5 Calibration
6.1 Out of Box Audit
NOTICE: The analyzer has been strictly calibrated and does not need
Please open the package correctly. It is especially forbidden to using to be calibrated when users get it, so users can use it directly.
long sheet shear knife in order to avoid to damage the analyzer. After Under normal use, calibrate it once each year. In order to guarantee the
checking that analyzer's performance is intact and fittings are complete, requirement of the accuracy in full range, please calibrate as following
proceed the next operations. methods:

6.2 Install Conditions Standard gas: the standard gas oxygen concentration is among 92%~
93%.
Install the analyzer near the position of monitored environment point as
The gas pressure must be controlled in 86~106kPa, and gas flow
far as possible in order to guarantee that the analyzer can make the
control in 400~600ml/min before piping into analyzer. After display
fastest response to gas concentration changing.
value of analyzer is stability, calibrate it as follows:
Analyzer work temperature is among 0 ~ 45℃. Analyzer should install
Enter into menu mode, click / button to choose CAL menu, click
in places with little humidity (less than 80%RH), little dust, no
button to enter: click button to change the cursor, click /
vibration, no corrosive gases and explosive mixed gases etc.
button to change value of the cursor, after input password 0918, click
The analyzer mounting point should avoid heat source and machines
button to enter into calibration menu. And then click button
with high magnetic field (such as high-power cables, high-power relay,
to change the cursor, click / button to change value of the cursor,
electromotor and transformer, etc).
after input oxygen concentration, click button, analyzer will
6.3 Installation display NO (that is means cancel calibration), please click / button

The analyzer adopts dial adoption, the install steps are shown as to select YES (means confirm calibration), then click button to

follows: con firm.

1. After choosing mounting point, drill an opening hole on installing Notice: Calibration menu password is 0918. This password is set by

dial plate, the size is 151mm×75mm; manufacturer, so users have no authority to modify it.

8 21
Lower limit: 2. Take down installing brackets on both sides of analyzer;
3. Put the analyzer into installing hole, install the installing brackets on
Enter into menu mode, click / button to choose LO menu, click
both sides of analyzer again, screw mounting brackets and fix the
button to enter: click button to change the cursor, click /
screws, finishing the settlement of analyzer, shown in picture 5.
button to change value of the cursor, set analog output lower limit
value, after adjustment, click button to return to menu mode.

AL O2 % ppm

Picture 4 diagram of mounting hole size

AL O2 % ppm

Mounting brackets
AL O2 % ppm

Installing dial plate


Picture 10 Flow chart of lower limit set

Picture 5 Installation diagram

20 9
6.4 INLET Connection

1.The gas sent to analyzer should be clean and non-corrosive, if there is


impurities or corrosive gases in gas path, filter or chemo sorbent AL O2 % ppm

need to be used first, then send to analyzer. Such as sintered metal


filter (the filter size is 20~30um), active carbon filter (the filter size
is 20~30um).
2.The sample gas pressure must be control in 86~106kPa before inlet
AL O2 % ppm

analyzer. When the sample gas pressure lower than 86kPa, it is


necessary to use pump to extract sample gas; when the sample gas
pressure higher than 106kPa, it is necessary to control the pressure in
86~106kPa through Pressure Regulator, and then use needle valve to
control flow in 400~600ml/min. AL O2 % ppm

3. To make sure accurate testing and reduce delay time, please reduce
gas path between gas source and INLET port. The structure should be
Picture 10 Flow chart of upper limit set
simple, connecting points should be few. If confined by on-site
condition, install one three-valve and one stick of exhaust pipe (the
length of exhaust pipe must be more than 300mm) so as to quicken
gas flow and replacement velocity.

6.5 OUTLET Connection

1. The OUTLET should be connected to air, it is forbidden to block, or


it will bring about perpetual damage of sensor. This is because the
inside gas path of analyzer is single passage, only can extract gas

10 19
7.3.4 Range set through OUTLET, if it is blocked, the pressure will climb, bringing
about sensor damage due to pressure. Therefore, our company will
Analog range includes upper and lower limit. UP menu is to set the
not bear any responsibility because of this.
upper limit, Lo menu is to set the lower limit.
2. If sample gas can be extracted to the air directly, then it will extract
Upper and lower limit mean the specific oxygen concentration and they
directly; If sample gas cannot be directly extracted to the air (toxic
use to correspond analog output signal. Relation between upper and
and harmful gas), then extract the gas to safe place. The OUTLET
lower limit and analog output signal as follow:
and environment air should be unblocked.
16
I 4− 20mA =  (O2 − Lo) + 4 3. Please look up local, city, country relevant document about gaseous
UP − Lo
emission.
Upper limit:
7. Operation & Parameters Set
Enter into menu mode, click / button to choose UP menu, click
button to enter: click button to change the cursor, click / In the flow chart of this instruction manual, the display window

button to change value of the cursor, set analog output upper limit and the indicator diagram is instead of calibration equipment.

value, after adjustment, click button to return to menu mode. 7.1 Startup

Check if all lines in good condition and make sure no short circuit and
reversed polarity before connecting power supply, and then press “-”
end of power switch to startup.
After starting up, analyzer lights all digital pipes and lamps three times,
the next is the software information: P950-PRO-2.20-130902-YZP
which displays left scrolling. Then is countdown, and approach to
standard measuring mode.
Attention: Air should be first pipe into analyzer before connect power
supply, after startup, is the sample gas, this helps to extend the service
life of sensor.
18 11
7.3.3 Alarm mode

E menu is to set alarm mode, enter into menu mode, click / button
AL O2 % ppm

to choose alarm mode, then 3 choices:


1. H ALARM, that is when display value is higher than alarm value,
then alarm;
2. L ALARM, that is when display value is lower than alarm value,
AL O2 % ppm
then alarm;
3. No ALARM, which is turn alarm function off.
After adjustment, click button to return to previous menu and
return to test mode.
AL O2 % ppm

AL O2 % ppm

AL O2 % ppm
AL O2 % ppm

AL O2 % ppm
AL O2 % ppm

Picture 6 Flow chart of starting up


Picture 9 Flow chart of alarm mode set
12 17
7.3.2 Alarm value 7.2 Menu description

AL menu is to set alarm value; output port of alarm includes COM, NC AL


and NO. If it is alarm, COM connects with NO, if not, COM connects
E F-1
with NC.
Enter into menu mode, click / button to choose AL menu and click UP F-2
0124
button for 1s to enter, click button to change cursor, click Lo F-3
/ button to change value of the cursor, after adjustment, click MENU MODE CAL go--
button to return. (Password 5609) FAC
0918
HOUR
LOC
AL O2 % ppm

go--
Picture 7 menu tree diagram

AL O2 % ppm
Table 4 parameters can be modified

Parameter Range Introduction

AL 0~99.99% Alarm value


Alarm mode: High/ low/ no
E H/L/NO
alarm
AL O2 % ppm

UP 0~99.99% Upper range

Lo 0~99.99% Lower range


Picture 8 flow chart of alarm value set
Input pass word to enter into
CAL 0124、0918
advanced menu

16 13
FAC YES/NO Reset to factory settings
7.3.1 Enter into menu mode
LOC ON/OFF Turn on/off menu lock
When menu-lock switch is off, under standard test mode, press
F-1 0~65535 adjust analog signal 4mA
button for 2s, and then release, enter into menu mode. When menu-lock
F-2 0~65535 adjust analog signal 20mA switch is on, click button to enter into password get mode, click
button to change the cursor, click / button to change the value
of the cursor, input password 5609, then click button to enter into
7.3 Menu Function & Set
menu mode:
Special Attention: Table 5 menu mode
1. Must use the buttons under LCD to set the analyzer menus (refer
Main menu Function
to table 1).
AL Set alarm value
2. To prevent misoperation that changing analyzer parameters to
influence its normal operation, this analyzer has menu-lock E Set alarm mode

function. When open menu-lock function, need to input password UP Set analog output upper limit
5609 to enter into menu mode and change the settings. When close Lo Set analog output lower limit
menu-lock function, can enter into menu mode directly.
CAL Input password to enter into calibration
3. Menu-lock switch can be set through LOC (refer to 8.9). Advice
menu or senior menu
users open the menu-lock switch after parameters set completely.
FAC Reset to factory settings

HOUR Check the analyzer runtime

LOC Turn on/off menu lock

go-- Exit menu mode, and return to standard

measuring mode

14 15

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy