3 Setup Manual

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SETUP MANUAL

Setup Manual

Set Up Manual KW-Variant 3


No. 685 77 011

Our 2-way adjustable competition shock absorber is based on the KW twin tube damping system,
and features independent rebound adjustment. Depending on the sealing and the adjusting system
of the individual kit, our systems may be charged with pressures of 3 to 8 bars, or without any pressure at
all.

Adjusting rebound:
The rebound adjustment is positioned in most cases at the end of the piston rod (top of strut). Please use
the supplied KW adjustment wheel on the extruded tab adjuster for all adjustments.

1st step: Place the KW adjuster on the adjustment Allen bolt.

2nd step: Turn the adjuster clockwise to the right until it stops. This is now adjusted to full hard.
(clockwise=harder).

3rd step: Turn the KW adjuster anti clockwise to soften the rebound setting to the desired level. The
effective adjustment range is from 0 - 16 clicks open.

Attention:
Never drive the vehicle with the shock absorbers set to full hard or full soft! Never apply force to the
adjusting mechanism of the shock absorber. As soon as you reach the end of the adjustment range, you
will recognize a certain resistance. Stop turning to avoid damage to the bottom valve.

Rebound adjusting principles:


In general a soft rebound adjustment provides a comfortable ride at low vehicle speeds but the vehicle will
have less stability at higher speeds, especially on the front axle (vehicle will tend to float at higher speeds).
A hard rebound adjustment offers more stability but could reduce vehicle grip (i.e. the vehicle will tend to
skip across road imperfections, reducing traction).

+ hard - soft + hard - soft

+ hard - soft
Setup Manual

Adjusting the bump/compression:


The compression forces can be adjusted on our patented 2-way bottom valve. Access to the bump valve
in most instances is found on the bottom of each shock case. Hardness adjustment on the rebound valve
is made on the end of the piston rod with the supplied setting wheel or with a 2mm Allen key.
Adjusting bump:
Bump forces, especially on low damper speeds, have a great influence on handling and driving behaviour
of your car. The setting of the bump forces will be made from the bottom of the shock case. Behind the
adjusting grove you gain access to a pin with 4 holes. With the supplied small key, the adjusting pin can be
adjusted by 3 clicks in either direction. Smaller increments are possible.
Before performing any adjustments, the valve must be closed by turning the adjuster clockwise until it
stops. In this position, the shock will be at full hard, or “maximum power”. From here, the adjustment range
is 12 clicks.

To avoid the mismatch of the dampers when actively changing settings, you should close the valve from
time to time to re-calibrate the settings from side to side.

Bump adjusting principles:


Generally, hard low speed bump settings will stabilize the corresponding axle (less over steer on the rear,
for example) or offer the front a more precise steering response. Too much low speed bump power will
decrease grip!
Depending on the valve configuration found inside the kit, maximum bump forces will not influence the
suspensions response when encountering hard bumps, such as curbs on the racetrack.

Attention! Do not turn the adjusting spindle by force when you reach the end of the adjustment
range, this may damage the fine valve inside the system!

- soft + hard

- soft + hard

- soft + hard

Our recommendation for your car to start with:


Front axle Rebound: 6 Clicks open Bump: 5 Clicks open
Rear axle Rebound: 9 Clicks open Bump: 6 Clicks open

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