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    Timing Chain Installation

    Uploaded by

    ToriTo Levy
    This document provides instructions for installing the timing chain on a 2004 Honda Truck Element 2WD L4-2.4L engine. The steps include setting the crankshaft and camshafts to top dead center, installing the cam chain with aligned marks, installing cam chain guides and tensioners, and installing the chain case while applying liquid gasket and installing new seals. Finally, electrical connectors are reconnected and calibration procedures are performed.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Timing Chain Installation

    Uploaded by

    ToriTo Levy
    288 views5 pages
    This document provides instructions for installing the timing chain on a 2004 Honda Truck Element 2WD L4-2.4L engine. The steps include setting the crankshaft and camshafts to top dead center, installing the cam chain with aligned marks, installing cam chain guides and tensioners, and installing the chain case while applying liquid gasket and installing new seals. Finally, electrical connectors are reconnected and calibration procedures are performed.

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    This document provides instructions for installing the timing chain on a 2004 Honda Truck Element 2WD L4-2.4L engine. The steps include setting the crankshaft and camshafts to top dead center, installing the cam chain with aligned marks, installing cam chain guides and tensioners, and installing the chain case while applying liquid gasket and installing new seals. Finally, electrical connectors are reconnected and calibration procedures are performed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    288 views5 pages

    Timing Chain Installation

    Uploaded by

    ToriTo Levy
    This document provides instructions for installing the timing chain on a 2004 Honda Truck Element 2WD L4-2.4L engine. The steps include setting the crankshaft and camshafts to top dead center, installing the cam chain with aligned marks, installing cam chain guides and tensioners, and installing the chain case while applying liquid gasket and installing new seals. Finally, electrical connectors are reconnected and calibration procedures are performed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    2004 Honda Truck Element 2WD L4-2.

    4L Page 1

    Timing Chain: Service and Repair


    Cam Chain Installation
    Installation

    NOTE: Keep the cam chain away from magnetic fields.

    1. Set the crankshaft to Top Dead Center TDC) . Align the TDC mark (A) on the crankshaft sprocket with the pointer (B) on the cylinder block.

    2. Set the camshafts to TDC. The punch mark (A) on the variable Valve Timing Control VTC) actuator and the punch mark (B) on the exhaust
    camshaft sprocket should be at the top. Align the TDC marks (C) on the VTC actuator and exhaust camshaft sprocket.

    3. Install the cam chain on the crankshaft sprocket with the colored piece (A) aligned with the mark (B) on the crankshaft sprocket.
    2004 Honda Truck Element 2WD L4-2.4L Page 2

    4. Install the cam chain on the VTC actuator and the exhaust camshaft sprocket with the punch marks (A) aligned with the center of the two colored
    pieces (B).

    5. Install the cam chain guide A (A) and tensioner arm (B).

    6. Install the auto-tensioner.


    2004 Honda Truck Element 2WD L4-2.4L Page 3

    7. Install the cam chain guide B.

    8. Remove the pin from the auto-tensioner.


    9. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal.
    10. Remove old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
    11. Clean and dry the chain case mating surfaces.

    12. Apply liquid gasket, P/N 08718-0009, evenly to the cylinder block mating surface of the chain case and to the inner threads of the holes.
    13. Apply liquid gasket to the cylinder block upper surface contact areas (A) on the chain case.
    2004 Honda Truck Element 2WD L4-2.4L Page 4

    14. Apply liquid gasket, P/N 08718-0009, evenly to the oil pan mating surface of the chain case and to the inner threads of the holes.

    NOTE: Do not install the parts if 4 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing old
    residue.

    15. Install the new O-ring (A) on the chain case. Set the edge of the chain case (B) to the edge of the oil pan (C), then install the chain case on the
    cylinder block (D).

    NOTE: When installing the chain case, do not slide the bottom surface on the oil pan mounting surface.
    2004 Honda Truck Element 2WD L4-2.4L Page 5

    16. Install the side engine mount bracket.

    17. Install the upper engine mount bracket (A), then tighten the bolt/nuts in the numbered sequence shown.
    18. Install the ground cable (B).
    19. Install the variable Valve Timing Control VTC) oil control solenoid valve.

    20. Connect the Crankshaft Position CKP) sensor connector (A) and VTC oil control solenoid valve connector (B).
    21. Install the crankshaft pulley.
    22. Install the cylinder head cover.
    23. Install the drive belt.
    24. Install the splash shield.
    25. Perform the CKP pattern clear/CKP learn procedure.

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