© Siemens AG 2007

SIMATIC 505
General

Application

Fig. 5/1 SIMATIC 505 programmable controllers

The SIMATIC 505 programĆ loop control tasks and comĆ

mable controllers provide a plex mathematical functions
special combination of openĆ for a large variety of applicaĆ
loop control tasks, closedĆ tions in process engineering.

Design Compactness Intelligent I/O modules Distributed control

The SIMATIC 505 programĆ The SIMATIC 505 programĆ The SIMATIC 505 programĆ
mable controllers have an exĆ mable controllers have differĆ mable controllers let you take
tremely compact design corĆ ent digital, analog and intelliĆ a truly distribued approach to
responding to the gent I/O modules as well as your plant control. First of all
stateĆofĆtheĆart of integrated communications processors they are designed to meet the
circuits (ASICs). The latest available. There are digital latest IEC safety and reliability
design technology ensures module versions with 8, 16, standards to withstand the
low space requirements with 32 inputs/outputs, and relay toughest industrial environĆ
high performance. System module versions with 8, 16, ments so that they can be
costs and space requirements 32 outputs. Analog input/outĆ placed wherever they are
decrease at the same time as put modules acquire signals needed. Secondly, a powerful,
system reliability increases. from thermocouples and RTD remote I/O capability enables
inputs. In addition, there are I/O modules and subracks to
ATĆcompatible PC modules be placed as far as 1000
and different communications m/3280 ft from the controller
processors (for example, with itself, thus eliminating the
RS 232 interfaces) available. need for long, multiple cable
runs to remote sensors and
actuators.

5/2 Siemens ST 50 · 1998

 © Siemens AG 2007

SIMATIC 505
General

Design (continued) Redundant systems I/O modules to form a redunĆ

For critical process applicaĆ dant system. The redundant
tions, the SIMATIC design reduces any possible
560T/TI565T systems can be down time to a minimum.
combined with the TI505

Hot backup with singleĆchanĆ

nel I/O design
TI560T/TI565T TI560T/TI565T
The hot backup system conĆ Hot backup Hot backup
sists of a redundant configuĆ card card
ration of the CPUs. RCC RCC

The active PLC and the

standby PLC are each
equipped with a hot backup
card.
A fiberĆoptic connection beĆ
tween the active and the
standby PLC executes self TRI-
SPLITTER
monitoring and synchronizaĆ box
tion of the programs up to four 505Ć6660
power supply
times per cycle. RCC
The active PLC updates the
standby PLC automatically 505-6504
505-6508
and hands over control as 505-6516
soon as a serious fault ocĆ
curs.
The hot backup system reĆ
quires no additional programĆ Fig. 5/2 Hot backup with singleĆchannel I/O
ming by the user. It guarantees the integrity of
both PLCs even during onĆline
program edits.

Hot backup with

twoĆchannel I/O design TI560T/TI565T TI560T/TI565T
The TI505 I/O system can Hot backup Hot backup
card card
also operate redundantly. RCC RCC
For this purpose, a special
power supply module and the
RBC (remote base controller)
are installed redundantly
(double) in a special redunĆ
dantly designed mounting
rack. The RFĆRBC is an intelliĆ
DUAL TRI-
gent interface between the SPLITTER
RCC (remote channel controlĆ box
505-6660
ler) and the redundant power supply
mounting rack. RCC
The redundant mounting rack,
equipped with 11 slots, conĆ 505-6511
tains two power supply modĆ
ules (110/220 V AC or 24 V
DC) and two RBCs. In addiĆ
tion, each redundant mountĆ
Fig. 5/3 Hot backup with twoĆchannel I/O
ing rack has two cables so
that if one line fails an autoĆ In normal mode, one of the reĆ redundant standby RCB. This
matic switch can be made to dundant RCBs is active and takes place within one PLC
the other. the other is in standby. If an cycle.
fatal fault occurs in the active
RCB, communications are auĆ
tomatically switched to the

Siemens ST 50 · 1998 5/3

 © Siemens AG 2007

SIMATIC 505
General, Ordering Data

Programming Ease of use means different SIMATIC APT uses CASE APT ensures that the proĆ
things to different people. (computerĆaided software enĆ grams are well structured and
That's why a choice of differĆ gineering) technology which documented. The data coheĆ
ent development tools is ofĆ provides for a structured apĆ rence check reduces proĆ
fered. proach to programming while gramming errors to a miniĆ
The SIMATIC TISOFT package simultaneously enabling maĆ mum.
is available for programming stery of sequential control
the PLC. For those with preĆ processes and continuous
vious knowledge of process closedĆloop control functions.
automation, there is SIMATIC
APT.

General technical specifications

Safety and reliability SIMATIC 505 corresponds to the Humidity In accordance with
IEC 65A and DIN 41 494 stanĆ IEC 68Ć2Ć3 Ca.
dards for industrial and process FaultĆfree operation under enviĆ
control systems. ronmental conditions up to 95%
humidity at 60 _C.
Insulation group In accordance with IEC 801, Part
2, Paragraph 4. Mechanical shock test In accordance with
Protection against static electrical IEC 68Ć2Ć21 EA test.
discharge to 15 kV. No detrimental effect in the case
Temperature range In accordance with of nonĆrepetitive shocks.
IEC 68Ć2Ć14 NB.
FaultĆfree operation at temperatuĆ See Section 1 for further techĆ
res fluctuating between 0 to nical specifications
60 _C.

Ordering data TI525 to TI565 Order No. Order No.

Mounting racks CPUs (continued)

Firmware upgrade kit
for TI505
for TI545Ć1101 Version 2.1.1 PPX:2601099-8005
4 slots PPX:505-6504
for TI545Ć1102 Version 3.1 PPX:2601099-8006
8 slots PPX:505-6508
11 slots, redundant PPX:505-6511 TI555
16 slots PPX:505-6516 8192 digital/8192 analog inputs/
outputs,
Power supply units
memory 384 KB, PPX:555-1101
1 required per mounting rack
memory 1920 KB PPX:555-1102
2 per redundant mounting rack
110/220 V AC, single PPX:505-6660 TI560T (with power supply)
110/220 V AC, single or redundant PPX:505-6660-A for twistedĆpair cable
24 V DC, single or redundant PPX:505-6663 S 110 V AC, RS 485, RCC PPX:560T1KM-1101
S 24 V DC, RS 485, RCC PPX:560T1KM-1102
CPUs
TI525 PPX:525-1102 for coaxial cable connection
Memory 10 KB, S 110 V AC, RCC PPX:560T4KM-1101
512 digital/128 analog inputs/outputs S 24 V DC, RCC PPX:560T4KM-1102

TI535 TI565T (with power supply)

Memory 40 KB, PPX:535-1212 for twistedĆpair cable
1024 digital/1024 analog S 110 V AC, RS 485, RCC PPX:565T1KM-1101
inputs/outputs S 24 V DC, RS 485, RCC PPX:565T1KM-1102

TI545 for coaxial cable connection

Memory 192 KB, PPX:545-1102 S 110 V AC, RCC PPX:565T4KM-1101
2048 digital/1024 analog inputs/ S 24 V DC, RCC PPX:565T4KM-1102
outputs, 64 controllers
TI545
Memory 96 KB, PPX:545-1103
1024 digital/1024 analog inputs/
outputs, 16 controllers

5/4 Siemens ST 50 · 1998

 © Siemens AG 2007

SIMATIC 505
Ordering data

Ordering data TI525 to TI565 Order No. Order No.

CPUs (continued) Controllers

Controllers for expansion units
Programming manual for TI505
S I/O channel controller (IOCC) PPX:505-6830
German PPX:505-8104D
for TI5352)
English PPX:505-8104-5
S Distributed base controller PPX:505-6840
Italian PPX:505-8104I
(DBC) for TI5353)
Technical product description S Remote channel controller PPX:560-2126-B
for TI525/TI535 (RCC), coaxial
English PPX:505-8103 S Remote channel controller PPX:560-2127-B
System manual for TI525, TI535 (RCC), RS 485 interface
English PPX:505-8106 S Remote base controller (RBC), PPX:505-6850-A
coaxial FM mode4)
German1) PPX:505-8106D
S Remote base controller (RBC), PPX:505-6851-A
French1) PPX:505-8106F
RS 485 interface4)
Technical product description S Remote base controller (RBC) PPX:500-2114-A
for TI545/TI555 for TI560T/565T, max. 4 km,
CPU 1101 coaxial
English PPX:545-8101-4 S Remote base controller (RBC), PPX:500-5114-A
German PPX:545-8101D for TI560T/565T, max. 1 km,
French PPX:545-8101F RS 485
Italian PPX:545-8101I S 505/6MT controller PPX:505-5190
S 505/7MT controller PPX:505-7190
System manuals for TI545/TI555
CPU 1102, English PPX:545-555-8101-2 Manuals
S 7 MT interface adapter PPX:505-8115-2
Documentation set TI545 PPX:545-8102
(hardware, design, I/O S 6 MT interface adapter on request
programming), English Communications modules
Technical product description Peerlink module,
for TI545 PointĆtoĆpoint link between 2 to
English PPX:545-8103-3 16 modules, mixed link between
German PPX:545-8103-3D TI500 and TI505, with manual
French PPX:545-8103-3F S for TI505, 2 redundant channels PPX:505-7354
Italian PPX:545-8103-3I S for TI500, 1 channel PPX:500-5053
S for TI500, 2 redundant channels PPX:500-5054
System manual for TI555,
CPU TIWAY communications pro-
English PPX:555-8101-2 cessor NIM
German PPX:555-8101-1D with manual
französich PPX:555-8101-1F S 2 redundant interfaces (local PPX:505-7339
line) for TI505
Italian PPX:555-8101-1I
S 2 redundant interfaces (RS232) PPX:505-7340
System manual for for TI505
TI560T/TI565T, English PPX:560-65-8109 S 2 redundant interfaces (local PPX:500-5039
Programming manual for line) for TI500
TI560T/TI565T S 2 redundant interfaces (RS232) PPX:500-5040
English PPX:560-65-8102 for TI500
German1) PPX:560-65-8102D UNLINK host adapter
French1) PPX:560-65-8102F with manual and PIM
Italian1) PPX:560-65-8102I S 115 V AC, local line/local line TIĆ PPX:505-7111
Product description for WAY interfaces, computer interĆ
TI560T/TI565T faces RS232C/423
English PPX:560-65-8107 S 115 V AC, RS232C/RS232C TIĆ PPX:505-7112
French WAY interfaces, computer interĆ
PPX:560-65-8107F
faces RS232C/423
Italian PPX:560-65-8107I
S 220 V AC, local line/local line TIĆ PPX:505-7113
User manual PPX:560-65-8108 WAY interfaces, computer interĆ
for redundant I/O, English faces RS232C/423
S 220 V AC, RS232C/RS232C TIĆ PPX:505-7114
WAY interfaces, computer interĆ
faces RS232C/423

1) Available in Europe only. 3) TI535: DBC as interface in each expansion rack.

2) TI535: additional IOCC in basic mounting rack. 4) RBC as interface between CPU and RCC in expansion racks for 560T/565T.

Siemens ST 50 · 1998 5/5

 © Siemens AG 2007

SIMATIC 505
Ordering data

Ordering data 525 to 565 Order No. Order No.

Communications modules I/O modules (continued)

(continued) Digital input modules (cont.)
FIM fieldbus interface module, PPX:505-7202 S 48/24 V DC, 16 inputs PPX:505-4316-A
(with manual) S 24 V AC, 8 inputs PPX:505-4008-A
Connection with USS protocol (for S 24 V AC, 16 inputs PPX:505-4016-A
SIMOVERT/SIMOREG drives), S 24 V AC, 32 inputs PPX:505-4032-A
Profibus link (e.g. ET 200, S5Ć95U, S 110 V AC, 8 inputs PPX:505-4208-A
drives), connection as for expanĆ S 110 V AC, 16 inputs PPX:505-4216-A
sion rack (remote base) S 110 V AC, 32 inputs PPX:505-4232-A
S 220 V AC, 8 inputs PPX:505-4408-A
Industrial Ethernet module PPX:505-CP1434TF
(NIM/Ethernet) S 220 V AC, 16 inputs PPX:505-4416-A
PointĆtoĆpoint link via Layer 4, S 220 V AC, 32 inputs PPX:505-4432-A
connection via TF functionality S 24 V DC isolated, 16/8 interrupt PPX:505-4317
Layer 7, with manual inputs
S 48 V DC, isolated interrupts, 16 PPX:505-4318
MODBUS NIM PPX:505-5184 inputs/outputs
2 redundant interfaces, slave staĆ S 125 V DC, isolated interrupts, PPX:505-4319
tions, with manual (English) and 16 inputs/outputs
software S Simulation modules, 32 inputs PPX:505-6010
RS485 coaxial converter PPX:505-6860 Digital output modules
for connecting coaxial I/O to S 24 V DC, 0.5 A, 8 sourceĆonly PPX:505-4508
TI545/555/575 outputs
TIWAY TAP PPX:2703770-8001 S 24 V DC, 0.5 A, 8 sinkĆonly outĆ PPX:505-3508
Distributor terminal for bus cable puts
S 24 V DC, 0.5 A, 16 sourceĆonly PPX:505-4516
500 and 505 manual PPX:500-8115
outputs
Manuals for TIWAY modules S 24 V DC, 0.5 A, 16 sinkĆonly PPX:505-3516
S TI505 user description, English PPX:TIWAY-8124 outputs
S TI500 user description, English PPX:TIWAY-8110 S 24 V DC, 0.5 A, 32 sourceĆonly PPX:505-4532
S TI500 technical description, EnĆ outputs
glish PPX:TIWAY-8119 S 24 V DC, 0.5 A, 32 sinkĆonly PPX:505-3532
outputs
Manuals for UNILINK host
S 24 V DC, 2 A, 8 sourceĆonly PPX:505-4708
adapter
outputs
S Installation manual, English PPX:TIWAY-8106
S 24 V DC, 2 A, 8 sinkĆonly outĆ PPX:505-3708
S User manual, English PPX:TIWAY-8121
puts
S TIWAY system, English PPX:TIWAY-8101
S 24 V DC, 2 A, 16 sourceĆonly PPX:505-4716
User for FIM, outputs
German PPX:505-8124-2D S 24 V DC, 2 A, 16 sinkĆonly outĆ PPX:505-3716
English PPX:505-8124-3 puts
French PPX:505-8124-2F S 24 V DC, 2 A, 32 sourceĆonly PPX:505-4732
Italian PPX:505-8124-2I outputs
S 24 V DC, 2 A, 32 sinkĆonly outĆ PPX:505-3732
User for Industrial
puts
Ethernet,
S 115 V AC/DC, 4 A, 16 relay outĆ PPX:505-5417
German PPX:505-8126-1D
puts
English PPX:505-8126-2
S 24/110 V AC, 0.5 A, 8 outputs PPX:505-4608
French PPX:505-8126-1F
S 24/110 V AC, 0.5 A, 16 outputs PPX:505-4616
Italian PPX:505-8126-1I
S 24/110 V AC, 0.5 A, 32 outputs PPX:505-4632
MODBUS NIM, English PPX:505-8122-1 S 110/220 V AC, 1 A, 8 outputs PPX:505-4808
I/O modules S 110/220 V AC, 1 A, 16 outputs PPX:505-4816
Digital input modules S 110/220 V AC, 1 A, 32 outputs PPX:505-4832
S 4 to 15 V DC, 8Ćpoint source/ PPX:505-4108 S 220 V AC, 24 V DC, 2 A, PPX:505-4908
sink inputs 8 relay outputs
S 4 to 15 V DC, 16Ćpoint source/ PPX:505-4116 S 220 V AC, 24 V DC, 2 A, PPX:505-4916-A
sink inputs 16 relay outputs
S 4 to 15 V DC, 32Ćpoint source/ PPX:505-4132 S 220 V AC, 24 V DC, 2 A, PPX:505-4932
sink inputs 32 relay outputs
S 24 V DC, 8Ćpoint source/sink inĆ PPX:505-4308 S 220 V AC, 24 V DC, 5 A/3 A, PPX:505-5518
puts 16 relay outputs
S 24 V DC, 32Ćpoint source/sink PPX:505-4332 S Simulation modules, 32 outputs PPX:505-6011
inputs

5/6 Siemens ST 50 · 1998

 © Siemens AG 2007

SIMATIC 505
Ordering data

Ordering data 525 to 565 Order No. Order No.

I/O modules (continued) Special modules (continued)

Analog input module PPX:505-6108-A Manual for counter module
8Ćchannel, 12 bits (0Ć5 V DC/"5V) with 2 counters, English PPX:505-8113-2
with 6 counters, English PPX:505-8127-1
Analog output module PPX:505-6208-A
8Ćchannel, 12 bits Basic module PPX:505-7101
(0Ć10 V DC/0Ć20 mA) 2 (RS232C/423) interfaces, meĆ
mory 28 KB, transmission rate
Analog input/output modules
110Ć19200 bps
S 8x15 bit input/4x12 bit output PPX:505-7012
(mixed ranges) Backup battery for basic PPX:2587678-8010
S 8x13 bit input/4x12 bit highĆ PPX:505-7016 module
speed output (mixed ranges) EEPROM for basic program PPX:2587681-8028
Parallel input/output modules Manual PPX:505-8101-2
S 8Ćchannel, multiplex TTL, 16Ćbit PPX:505-6308
(supplied with module)
word inputs
S 8Ćchannel, multiplex TTL, 16Ćbit PPX:505-6408 386/ATM module PPX:505-ATM-4120
word inputs with CPU 30C286SX, RAM 4 MB,
hard disk 120 MB, clock freĆ
User manual for digital I/O mod- PPX:505-8105-2
quency 8 or 16 MHz, MSĆDOS
ules manual (English) and software
Manual for 505-4317 interrupt PPX:505-8123-1
Manual PPX:505-ATM-MANL-3
module
(supplied with module)
Manual for analog I/O
Turbo plastic module PPX:505-5100
English PPX:505-8110-2
5 analog inputs
German PPX:505-8110-2D 0 to +5/0 to +10V DC
French PPX:505-8110-2F 4 analog outputs,
Italian PPX:505-8110-2I -10 to +10 V DC
Special modules 4 digital outputs, 15 to 24 V DC
Thermocouple/RTD modules Turbo parison module PPX:505-5103
(with manual) 4 digital inputs/5 analog inputs
S 8 inputs, Ć50 to +50 mV, thermoĆ PPX:505-7028 4 digital inputs/4 analog inputs
couples
Hot backup system
S 8 inputs, Ć50 to +50 mV, RTD PPX:505-7038 560T hot backup system
S Calibration connector for RTD PPX:2587705-8009 with 560/565T hot backup card,
module
upgrade kit (PPX:560Ć2129ĆA)
User manual for thermocouple and:
module S 2 560T CPU PPX:560H1KM-1101
English PPX:505-8111-3 (PPX:560T1KMĆ1101)
German PPX:505-8111-2D S 2 560T CPU PPX:560H1KM-1102
French PPX:505-8111-2F (PPX:560T1KMĆ1102)
Italian PPX:505-8111-2I S 2 560T CPU PPX:560H4KM-1101
(PPX:560T4KMĆ1101)
User manual for RTD module
S 2 560T CPU PPX:560H4KM-1102
English PPX:505-8114 (PPX:560T4KMĆ1102)
German PPX:505-8114-2D S 2 565T CPU PPX:565H1KM-1101
French PPX:505-8114-2F (PPX:565T1KMĆ1101)
Italian PPX:505-8114-2I S 2 565T CPU PPX:565H1KM-1102
High-speed counter and encod- PPX:505-7002 (PPX:565T1KMĆ1102)
ing module S 2 565T CPU PPX:565H4KM-1101
2 counters, 4 inputs, (PPX:565T4KMĆ1101)
4 outputs, counter speed 50 kHz, S 2 565T CPU PPX:565H4KM-1102
5 to 24 V DC, (PPX:565T4KMĆ1102)
with manual
Manuals
High-speed counter and encod- S Hot backup installation instrucĆ PPX:560-65-8103-2
PPX:505-7003
ing module tions, English
6 counters, 8 inputs, S TI505 redundant I/O, English PPX:505-8125-2
8 outputs, counter speed
100 kHz, 5 to 24 V DC,
with manual

Siemens ST 50 · 1998 5/7

 © Siemens AG 2007

SIMATIC 505
Ordering data

Ordering data 525 to 565 Order No. Order No.

Spares for TI525 to TI555 Spares for 525 to 555 (continued)

S Connector: Side access (qty 1) PPX:2587705-8010 Fuses
S Connector: Front access (qty 1) PPX:2587705-8011 S Set, 3 A/125 V, pack of 5, for PPX:2587679-8012
S dummy plate (pack of 5) PPX:2587705-8003 505Ć45xx
S Fuse holder for power supply PPX:2587704-8001 S Set, 3 A/250 V, pack of 5, for PPX:2587679-8013
(pack of 4) 505Ć48xx
S Screws for dummy plate (pack PPX:2587705-8001 S Set, 3 A/250 V, pack of 5, for PPX:2587679-8014
of 10) 505Ć46xx
S 505 RTD calibration connector PPX:2587705-8009 S Set, 3 A/250 V, pack of 5, for PPX:2587679-8015
505Ć6660
S EEPROM
for 525/535 PPX:2587681-8020 Spares for TI560/565
for 545/555, 128 KB PPX:2587681-8022 S 560T digital CPU PPX:560-2820
for 555, 256 KB PPX:2587681-8031 S 565T special function CPU PPX:565-2820
S 560T/565T power supply modĆ PPX:560-2122
S EPROM
ule, 110/220 V AC
for 525/535 PPX:2587681-8012
S 560T/565T power supply modĆ PPX:560-2123
for CPU 545/555, 128 KB on request
ule, 24 V DC
for 555, 256 KB PPX:2587681-8030 PPX:560-2126-B
S Remote channel controller
S Backup battery for PPX:2587678-8005 (RCC) (FM)
525/535/545/650T/656T S Remote channel controller PPX:560-2127-B
S Programming cable for 545 PPX:2601094-8001 (RCC) (RS 485)
S Memory expansion for PPX:545-1111 S Hot backup card PPX:560-2128-A
545Ć1101, 256 KB S Hot backup upgrade kit PPX:560-2129-A
S Relay, 5 A, pack of 5 PPX:2587704-8002 (2 modules + cable)
S Memory expansion module 64 K PPX:560-2130
words
S Memory expansion module PPX:560-2136
256 K words
S Distributor box for 565T hot PPX:2587755-8001
backup, tri splitter
S FiberĆ optic cable for 565 HBU PPX:2587693-8010

Ordering data 575 Order No. Order No.

575 CPU PPX:575-2103 Accessories

832 KB S Connecting cable with RS232 PPX:VPU200-3605
interface (for connecting proĆ
System manual for 575 PPX:575-8101-4
gramming devices)
575 user manual PPX:575-8104-1 S dummy plate 1" for 575Ć2124 PPX:2589739-8003
Power supply modules (VME) (9 slots)
S 115 V AC, 185 watts PPX:575-6660 S dummy plate 0.2" for 575Ć2124 PPX:2589739-8004
(9 slots) or for 575Ć2128
S 115/230 V AC, 300 watts PPX:575-6663
(14 slots)
Interface for expansion unit PPX:575-2126 S dummy plate 0.4" for 575Ć2124 PPX:2589739-8005
(RCC) (9 slots) or for 575Ć2128
PlugĆin card in CPU 575 (14 slots)
S dummy plate 0.6" for 575Ć2130 PPX:2589739-8014
Digital input module (VME) PPX:575-4232
with 32 inputs, 110 V AC (16 slots)
S dummy plate 0.8" for 575Ć2130 PPX:2589739-8015
Digital output module (VME) PPX:575-4616 (16 slots)
with 16 outputs, 110 V AC S Mounting rail for 575Ć2124 PPX:2589739-8001
Digital input/output module PPX:575-4366 (9 slots)
(VME) S Mounting rail for 575Ć2128 PPX:2589739-8002
with 16 I/O, 24 V DC (14 slots)
S Mounting rail for 575Ć2130 PPX:2589739-8016
Mounting rack (VME) 1.0” (16 slots)
S with 9 slots PPX:575-2124 S Ventilator set for 575Ć2130, PPX:575-2131
S with 14 slots PPX:575-2128 115/230 V AC
S with 16 slots PPX:575-2130 S J2 backplane bus connector for PPX:2589739-8012
Coprocessor PPX:2589739-8010 power supply, 1 slot for all deĆ
(optional, Motorola 68882) vices (optional)
S Daisy chain bridging connector PPX:2589739-8011
for 575Ć2124 or for 575Ć2128
S Spare I/O connector PPX:2589739-8007
S Spare battery, 4 V, 5 Ah PPX:2589739-8006
S Spare fuse for 575Ć6660, 8 A PPX:2589739-8008

5/8 Siemens ST 50 · 1998