Emirates

Steel

Contents

1 Welcome to Emirates Steel 1

1.1 Company Objectives 1

1.2 Production Processes 2
1. :Kere to ¿nd us 3

2 Product Specifications 4

2.1 Rebar, Wire rod & Rebar in coil 4

2.2 7ecKnical 6peci¿cation 4
2.2.1 Straight Rebar 4
2.2.2 Wire Rod 8
2.2.3 Rebar in Coil 8
2.2.4 Chemical Composition 11
2.3 Heavy Sections 12
2.3.1 Section Families 12

3 Quality 15

3.2.1 Quality Control 15

3.2.2 Quality Assurance 15
3.2.3 Environmental Aspects 15
3.3 Contact us 16

4 Organizational Charts 19

4.1 Emirates Steel Organization Chart 19

4.2 Quality Assurance Department Organization Chart 20
4.3 Technical Services Department Organization Chart 21

5 Images of Emirates Steel 22

Emirates
Steel

1 Welcome to Emirates Steel

Emirates Steel is owned by Senaat, the UAE’s largest industrial conglomerate and a driving force for
implementing the Abu Dhabi government’s industrial diversi¿cation policy. Strategically located in the
Industrial City of Abu Dhabi, some 35 kilometers away from the heart of the city of Abu Dhabi, Emirates Steel is
the only integrated steel plant in the UAE, utilizing the latest rolling mill technology to produce rebar, wire rod
and heavy sections.

Established in 1998, Emirates Steel grew in a relatively short period of time from a simple re-roller of imported
steel billets to a complex integrated manufacturing plant, using modern solutions to tackle traditional
industrial problems to generate value for its various stakeholders. In 2012, the Company began producing at a
capacity of 3.5 million MTPA, following two expansions and the investment of AED 11 billion (US$ 3 billion).

Emirates Steel’s underlying business goal is to be an ef¿cient and competitive producer of ¿nished steel
products. To achieve this, the Company continually and signi¿cantly invests in expansions in the areas of
processing, manufacturing and information technology. In addition, these investments help to improve product
and service quality, reduce the Company’s environmental footprint and increase safety for workers
and customers.

DRI Plants

Three Plants to produce direct reduced iron from iron oxide pellets based on HyL Technology.
Annual capacity: 3.2 million tons.

Steel Making Plants

Three Steel Making Plants, two with a 150 ton Electric Arc Furnace (EAF), Ladle Furnace and 6-strand Billets
Continuous Casting Machine, and one with a 60 ton EAF, LF and 4-strand billets CCM.
Annual capacity:
Phase I: 1.4 million tons 130 x 130 billets and 150 x 150 billets.
Phase II: 1.4 million tons:
Billets 150mmx150mm 200 t/hr 1,400,000,
Blooms 220mmx350mm, BB1 430mmx350mmx90mm, BB2 480mmx250mmx90mm, and
BB3 500mmx435mmx90mm, BB4 670mmx350mmx90mm, BB5 1050mmx460mmx120mm.
EISC: 0.4 million tons.
Billets 100x100, 125x125, 130x130 and 150x150 mm.

Rolling Mills

Phase I: Three rolling mills, producing Rebar, Rebar in Coil and Wire Rod.
Total annual capacity: 2.5 million tons.
Phase II: One rolling mill producing Heavy Sections.
Total annual capacity: 1 million tons.

1.1 Company Objectives

Vision

To be a world class steel manufacturer providing the highest quality products, services and solutions to our customers
and maximizing returns to our shareholders.

Mission

To provide the construction, manufacturing and industrial sectors with their requirements of high quality steel products.
Maintain safe and environmentally friendly work practices across our operations.
Create employment opportunities and inspire our workforce to excel.
Contribute to the industrialization and diversi¿cation of the UAE economy in line with Abu Dhabi’s 9ision 2030.

Core Values

Honesty, Integrity, Creativity, Innovation and Quality.

Pursuit of continuous improvement across all aspects of our business.

1
Emirates
Steel

1.2 Production Processes

1- Pellets
2
1
2- DRP (DRI)
3 4
5 6
3- Electric Arc Furnace 7
4- Ladle Furnace
5- Continuous Casting
6- Billets
9
10
7- Reheating Furnace 11 8

8- Descaler
9- Roughing Mill
10- Intermediate mill
12
16
11- Finishing Mill
12- Quenching Tempering Bar Line 13 15
13- Cooling Bed
14

14- Cutting Length

15- Binding Machine
16- Rebar Yard

Rebar in Coil - Wire Rod

2

1- Pellets
1 3 4 5
6
2- DRP (DRI) 7
3- Electric Arc Furnace
4- Ladle Furnace
5- Continuous Casting
9
8
6- Billets
10

7- Reheating Furnace
8- Descaler
9- Roughing Mill
12

10- Intermediate mill

11 13

11- Finishing Mill

12- Compacting Machine
13- Wire Rod yard

1- Pellets 2
Sections
2- DRP (DRI) 1 3 4 5 6
3- Electric Arc Furnace 7
4- Ladle Furnace
5- Continuous Casting
6- Billets, Blooms, BB 10
9 8

7- Reheating Furnace 11
8- Descaler
9- Break Down Mill
12 18
10- hot saw 1
11- Ultra Flexible reverse
12- hot saw 2
13- Cooling Bed 17
14- Roller Straightener 14 15
15- Cold Saw (1,2 &3)
16- Stacker 16
17- Binding Machine
18- Heavy Sections Yard

2
 Emirates
Steel

1.3 Where to find us

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ROUTE MAP TO EMIRATES STEEL

I

(ES) ICAD MUSSAFAH FACILITIES

TO ES

Emirates Steel, PO Box 9022, Mussafah, Abu Dhabi, UAE,

Tel: +971 2 551 1187 Fax: +971 2 507 2181 www.emiratessteel.com
AY

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Way to Emirates Steel:
W

- Stay on the E30 till Delma Mall is on your right.

H BRI
FA
SSA
- Take the ¿rst right after Delma Mall before the third bridge.
- Access ICAD 1 and keep going straight. MU
- After crossing ¿ve roundabouts you will see Emirates Steel
right in front of you.
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