Services Division

TECHNICAL REPORT
REPAIRING & REWINDING ELECTRIC MOTOR AC/DC, GENERATOR AC/DC & TRANSFORMATOR

TECHNICAL REPORT

PENGADAAN JASA PERBAIKAN GEAR BOX

CUSTOMER:

PT. IP PLTU BANTEN 3

LONTAR OMU

REPAIRING & REWINDING ELECTRIC MOTOR AC/DC, GENERATOR AC/DC & TRANSFORMATOR
PT MesindoTekninesia
Jl. Rorotan IV No. 169 Cilincing – Jakarto Utara 14140 – Indonesia
Telp. (62-21) 44853413 (Hunting) Fax. (62-21) 44850885, 44853419
Jl. Kayu Tinggi Raya No.2&3 Cakung, Jakarta Timur 13910-Indonesia
Telp. (62-21) 4614459, 46822721, 4604590 Fax. (62-21) 4604907
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

Technical Report

1. Electro Motor Technical Data

Gear Box

Brand : -
Type : -
Speed : -
S/N : -
Bearing DE : 32316B
Bearing NDE : 32317B

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

BEFORE RECONDITION

2. Mechanical
2.1. Housing Data
Housing diameter

A-A

B–B

Bearing Housing /Shield data DE NDE

Bearing Type Ball RollerBearing Ball RollerBearing
Bearing P/Number - 32316B - 32317B
Bearing Housing Diameter Ø - Ø 170 Ø - Ø 180
Shaft Diameter Ø - Ø 80 Ø - Ø 85
HOUSING DE Receiving Value Result Inspection Comment
Dia A – A In Ø 170 + 0,10 OutTolerance Rebushing
Out Ø 170 + 0,10 OutTolerance Rebushing
Dia B – B In Ø 170 + 0,10 OutTolerance Rebushing
Out Ø 170 + 0,10 OutTolerance Rebushing
Ovality
HOUSING NDE Receiving Value Result Inspection Comment
Dia A – A In Ø 18
180 + 0,07 OutTolerance Rebushing
Out Ø 18
180 + 0,07 OutTolerance Rebushing
Dia B – B In Ø 18
180 + 0,07 OutTolerance Rebushing
Out Ø 18
180 + 0,07 OutTolerance Rebushing
Ovalit

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

2.2. Journal Data

4 3 2 1

A-A

B-B

Bearing Shaft Data DE NDE

Bearing Type Ball Roller Bearing Ball RollerBearing
Bearing Number - 32316B - 32317B
Bearing Shaft Diameter Ø - Ø 80 Ø 80 Ø 85
DE Shaft Receiving Value Result Inspection Comment
Dia A - A 1 Ø Damage Repair
2 Ø Damage Repair
Dia B - B 1 Ø Damage Repair
2 Ø Damage Repair
Ovality
NDE Shaft Receiving Value Result Inspection Comment
Dia A - A 1 Ø Damage Repair
2 Ø Damage Repair
Dia B - B 1 Ø Damage Repair
2 Ø Damage Repair
Ovality

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

3. Temuan

- Hasil Pengukuran Housing Bearing DE sudah over size

- Hasil
asil Pengukuran Housing Bearing NDE sudah over size
- Hasil Pengukuran journal Bearing sisi DEsudahrusak
- Hasil
sil Pengukuran journal Bearing sisi NDE sudahrusak

4. TindakSelanjutnya

- Melakukan rebushing housing bearing sisi DE

DE/NDE
- Melakukan repair journal bearing sisi DE/NDE
- Melakukanpenggantian oil seal
- Melakukanpenggantian
penggantian gas bot seal
- Fabrikasi stopper bearing
- Painting

Reported By
PT. MesindoTekninesia

Wahyuman
Quality Control

Page | 4
Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

AFTER RECONDITION

5. Mechanical
5.1. Housing Data
Housing diameter

A-A

B–B

Bearing Housing /Shield data DE NDE

Bearing Type Ball Roller Bearing Ball RollerBearing
Bearing P/Number - 32316B - 32317B
Bearing Housing Diameter Ø - Ø 170 Ø - Ø 180
Shaft Diameter Ø - Ø 80 Ø - Ø 85
HOUSING DE Receiving Value Result Inspection Comment
Dia A – A In Ø 170 + 0,01 InTolerance Good
Out Ø 170 + 0,01 InTolerance Good
Dia B – B In Ø 170 + 0,01 InTolerance Good
Out Ø 170 + 0,01 InTolerance Good
Ovality
HOUSING NDE Receiving Value Result Inspection Comment
Dia A – A In Ø 18
180 + 0,01 InTolerance Good
Out Ø 18
180 + 0,01 InTolerance Good
Dia B – B In Ø 18
180 + 0,01 InTolerance Good
Out Ø 18
180 + 0,01 InTolerance Good
Ovalit

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

5.2. Journal Data

4 3 2 1

A-A

B-B

Bearing Shaft Data DE NDE

Bearing Type Ball Roller Bearing Ball RollerBearing
Bearing Number - 32316B - 32317B
Bearing Shaft Diameter Ø - Ø 80 Ø 80 Ø 85
DE Shaft Receiving Value Result Inspection Comment
Dia A - A 1 Ø 80 - 0,02 In Tolerance Good
2 Ø 80 - 0,02 In Tolerance Good
Dia B - B 1 Ø 80 - 0,02 In Tolerance Good
2 Ø 80 - 0,02 In Tolerance Good
Ovality
NDE Shaft Receiving Value Result Inspection Comment
Dia A - A 3 Ø 85 + 0,01 In Tolerance Good
4 Ø 85 + 0,01 In Tolerance Good
Dia B - B 3 Ø 85 + 0,01 In Tolerance Good
4 Ø 85 + 0,01 In Tolerance Good
Ovality

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

Note.

- Dari hasil pengukuran diatas dapat disimpulkan bahwa gear box dalam kondisi baik serta siap
untuk dioperasikan.

Reported By
PT. MesindoTekninesia

Wahyuman
Quality Control

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

6. Work Activity

Incoming Gear Box Condition

Incoming Frame and Housing Bearing Condition

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

Incoming Shaft Gear Box Condition

Repair Shaft gear Box Process

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

Milling Shaft Gear Box Process

Rebushing Housing Bearing Process

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Job : Repair
 Services Division
TECHNICAL REPORT
Date : 18 Desember 2021 Form 01/02

Assembling Process

After Painting Gear Box Condition and Ready to Deliver

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Job : Repair