M0158563

December 2022

M0158563 VOL 1 of 3
(Dimensions: 56 inches x 35 inches)
C7.1 Generator Set
Electrical System
HW61-UP

42 Page,
Volume 1 of 3: 1106 GE0 Engine

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
M0158563 VOL 1 of 3

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(Dimensions: 56 inches x 35 inches)

POWER SCHEMATIC FUW LEROY-SOMER LC FRAME ALT ONLY POWER SCHEMATIC FUW LEROY-SOMER M22 FRAMES ALT ONLY
L L L L L L

1106 GE0 ENGINE WIRING 3P BREAKER 3P BREAKER

SERIES DELTA 400A BREAKER 400A BREAKER

T1
EXCITER T12
K K K T1 L1-UL1 K T1
K L1-UF1 K

INSIDE THE PANEL CONNECTS TO A-C2

VOL 3, LOC F-8
C-C1 T6
T9 T4

T7
T2 L2-VL1 T2 L2-VF1

566-2464
T3
T10 T3 L3-WL1 T3 L3-WF1
1
MPU - T8 T5

2 T11 T2
MPU +

J J J
E N N-NL1 J J N J
3
MPU SHIELD N-NF1

I TERM 14 CBL-C3:62-C1 BK-18 4

CAN -
I
120R
TERM 13 CBL-C3:61-C2 WH-18 5
CAN +
OP SENDER C-C5
230-4013
3P BREAKER 3P BREAKER 3P BREAKER 3P BREAKER
TERM 15 CBL-C3:SCR-C3 CU-20 6
CAN SHD

SIGNAL 3 SA2-C1 WH-18 SA2-C1 WH-18 9 OIL PRESSURE-SA1

TERM 9
VS 1 5V-C29 WH-18 5V-C29 WH-18 5V-C2 WH-18 7
5V OP SUPPLY
TERM 8 PARALLEL STAR 630A BREAKER 250A BREAKER PARALLEL STAR 630A BREAKER 250A BREAKER
I GND 30-C31 WH-18 30-C30 WH-18 30-C3 WH-18 I I I
2 8
ANALOG SENSOR GND I I

30-C32 WH-18 T1 L1-UM1 T1 L1-UJ1 T1 T1

L1-UG1 L1-UC1
T7 T2 T7 T2
1 30-C33 WH-18 EXCITER T1 T8 EXCITER T1 T8
2 SA1-C4 WH-18 SA1-C4 WH-18 10
COOLANT TEMP-SA2 T5 T2 L2-VM1 T2 L2-VJ1 T5 T2 T2
T10 L2-VG1 L2-VC1
T10
ET SENDER C-C6 REF[11,A] 19-C5 WH-18 14 CHARGE ALT T4 T11 T4 T11
155-2269
42 Page,

12
T12 T6 T3 L3-WM1 T3 L3-WJ1 T3 T3
T12 T6 L3-WG1 L3-WC1
13
H H H H H H
TERM 12
SA3-C8 WH-18 11
SPARE ANALOG I/P E T9 T3
FCS E T9 T3
N N-NM1 N N-NJ1 N N
N-NG1 N-NC1
53A-C22 WH-16 REF[4,D]
TERM 7
5-C35 WH-18 5-C28 WH-16 5-C9 WH-18 15
BATTERY NEGATIVE
CANOPY E-STOP (STD)

3 PHASE 4 WIRE
REF[11,C] 5-C36 BK-8 CONNECT TO START (AUTO) 24-C10 WH-18

3 PHASE 4 WIRE
16
REMOTE START
TERM 6 TERM 5 3P BREAKER 4P BREAKER 3P BREAKER 4P BREAKER
G 1 2
G G 200A BREAKER G G 200A BREAKER G
D-C2

H 1 2
17D-G7 WH-18 1 200A BREAKER 200A BREAKER H
17E-G8 WH-18 2 REF[5,C] 4A-C11 WH-18 19
CRANK

L1-UH1
L1-UA1
REF[5,D] 3A-C13 WH-18 18 FUEL/RUN/STOP

LINK E-STOP (STD) 17 ECM POWER L2-VH1 CUSTOMER LOAD L2-VA1 CUSTOMER LOAD
SERIES STAR CONNECTION CONNECTION
F
D-C1 C-C2
F F F F SERIES STAR F

1 1 17C-C15 WH-18 20
E-STOP L3-WH1
L3-WA1
AC ALTERNATOR T2 AC ALTERNATOR
17D-D3 WH-18 2 2 17-C16 WH-18 21
E-STOP I/P T2
T1 T5
T1 T5
EXCITER N-NH1
EXCITER N-NA1
T8
E2

4
5
6
3
2
1
T4 T8

1
4

2
E2 T4
T7 T11 C-C7 C-C7
T7 T11
TERM 4
T10
22 PRE-HEAT
T10
TERM 3 T12 T12

E1 E1
E TERM 2 E E T9
E E E
T9
REF[9,B] 1-C19 WH-16 7-C18 WH-16 7-C17 WH-18 23
BATTERY POSITIVE TO DOOR SCHEMATIC TO DOOR SCHEMATIC
T6
MCB 4 (10A) CONNECTS TO A-C4 T6 CONNECTS TO A-C4
C-C3 C-C3
E VOL 3, LOC B-5 E VOL 3, LOC B-5
234-1858 234-1858
T3
T3
C90-C56 WH-16 1 (CURRENT SENSING EARTH L1)
C90-C56 WH-16 1 (CURRENT SENSING EARTH L1)

FCR BASEFRAME C91-C55 WH-16 2 (CURRENT SENSING EARTH L2)

CUSTOMER BASEFRAME CUSTOMER C91-C55 WH-16 2 (CURRENT SENSING EARTH L2)
REF[10,B] 1-C21 WH-16 30 GND GND C92-C54 WH-16 3 (CURRENT SENSING EARTH L3) GND GND
CONNECT TO T7 C92-C54 WH-16 3 (CURRENT SENSING EARTH L3)
87A CONNECT TO T10
15A C50-C57 WH-16 4 (CURRENT SENSING L3)
REF[10,H] 53A-C22 WH-16 53A-C22 WH-16 87 C50-C57 WH-16 4 (CURRENT SENSING L3)
D 86 D D LSA-C1 D D D
507-C38 WH-18 C30-C58 WH-16 5 (CURRENT SENSING L2)
STD (LSA) C30-C58 WH-16 5 (CURRENT SENSING L2)
51A-C26 WH-16 REF[4,C] REF[2,F] 3A-C13 WH-18 85

6
2
4
1
3
5
G G
50 LR-C1 C10-C59 WH-16 6 (CURRENT SENSING L1)
C10-C59 WH-16 6 (CURRENT SENSING L1)
362-0122 MCB 1 (2A)
R220/R250 REGULATOR F1-RD MCB 1 (2A) 1
507-C24 WH-18 24 U-FB1 WH-18 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
RELAY COIL SUPPLY L1 4 L1 104-FL2 WH-16 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
2-LR8 WH-16 0V MCB 2 (2A)
109-C52 WH-18 F2-BK MCB 2 (2A) 1
3-LR7 WH-16 110V V-FB2 WH-18 3 103-C81 WH-18 9 (VB GEN IN)
ECR 5+-LR6 WH-16 E+ V ADJ POT
L2 3 L2 103-FL1 WH-16 3 103-C81 WH-18 109-C52 WH-18 9 (VB GEN IN)
6--LR5 WH-16 E- V ADJ POT MCB 3 (2A)
G S
110-C53 WH-18 MCB 3 (2A) 1
W-FB3 WH-18 2 102-C82 WH-18 10 (VC GEN IN)
REF[9,B] 1-C25 WH-16 30 L3 2 102-FL3 WH-16 2 102-C82 WH-18 110-C53 WH-18 10 (VC GEN IN)
STARTER MOTOR
87A 101-C51 WH-18 NEUTRAL TERM
N-FB4 WH-18 1 101-C83 WH-18 7 (AC NEUTRAL)
25A N 1 N 101-FL4 WH-16 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL)
30 REF[9,D] 51A-C26 WH-16 87 NEUTRAL TERM EARTH TERM
C
MOT BTRY
C C FB-C1 C-C9 C EARTH TERM
86
ETH-C65 GN-YL-16 11 (EARTH TERM) C FL-C3 FL-C2 FL-C1 C-C9 C
507-C27 WH-18 ETH-C65 GN-YL-16 11 (EARTH TERM)
REF[2,G] 4A-C11 WH-18 85 12
M 12
D350/R450M & PMG
D350/R450T AVR
1-C40 RD-8

(LSA UPGRADE)
31 FUW LL3100 & LL5100 & SHUNT OPTION
(3PHASE SENSING)
FUW LL3100 & LL5100 R120 AVR
REF[10,G] 5-C36 BK-8
F1

1-C21 WH-16 REF[5,D]

PMG F2
R180 AVR & PMG OPTION
BATT(-)-N1 BK-2

REF[4,C] N-BL
BATT(+)-P1 RD-2

1-C25 WH-16 N
H-C16 J-C8 362-0122
B 1-C19 WH-16 REF[5,E] B B ADP-C1 B U U-YL J-C1
D350R450M Z1 1 1 B R180 AVR B
N1 351-6707
REQUIRED FOR MECH ENGINES ONLY - 5V SUPPLY FOR OIL PRESSURE SENSOR X2 2 14-H2 WH-18 4 14 D350/R450T Z1 1 5
USED FOR CONTROL PANEL WITHOUT 5V OUTPUT X1 3 15-H3 WH-18 2 15 X2 2 2-ADP 1 Z1 Z1-TAL1 WH-18 4
FREQ ADJ Z2 4 16-H4 WH-18 3 16 X1 4 3-ADP 4 CONNECT TO LSA-C1 V V-GR X2-TAL2 WH-18 14
PMG
X2 1
FREQ ADJ F- 5 FREQ ADJ Z2 5 3 FUW LL3100 X1 X1-TAL3 WH-18 2 15
F+ 6 H-C7 FREQ ADJ F- 3 (5+)-ADP 6
DC VOLTAGE REGULATOR VOL 1, LOC G-11 Z2 Z2-TAL4 WH-18 3 16
5+-H5 WH-18 3 (5+)-ADP 6 F+ 6 (6-)-ADP 2
6--H6 WH-18 6 (6-)-ADP 2 CONNECT TO LSA-C1 CONNECT TO 'N1' FOR 6P (220/127V, 60Hz) F1 (+) F1 TO EXCITER E1
+ 2 2-ADP 1 FUW LL3100
VIN (6.5V - 30V) RD TERM 4 366-9370 CONNECT TO 'V' FOR 6S (380/415V, 60Hz)
F2 (-) F2 TO EXCITER E2
4 3-ADP 4 VOL 1, LOC G-11 V V VOLTAGE SENSING U
FB-C17 1 3 LS-C2

DROP CT S2
DROP CT S1
VOLTS ADJ
VOLTS ADJ
L1 CONNECT TO ALT T2
102-A3 WH-16 CONNECT TO ALT MCB 3 5 5

DROP CT S2
DROP CT S1
W 3

VOLTS ADJ
VOLTS ADJ
BATTERY VOUT (5V) BR TERM 9 103-A2 WH-16 CONNECT TO ALT MCB 2 104-A6 WH-16 CONNECT TO MCB 3 L2
V 2 W 3
CONNECT TO ALT T3
U 1 104-A1 WH-16 CONNECT TO ALT MCB 1 ADP-C2 ADP-C1 V 2 102-A5 WH-16 CONNECT TO MCB 2 Q2 Q1 W W VOLTAGE SENSING V
U 1 103-A4 WH-16 CONNECT TO MCB 1
1-C23 RD-8 GND BK TERM 6 NOTE; ADP HARNESS NOT REQUIRED FOR LL5100 ALT
LL5100 ALT; CONNECT H-C7 TO LSA-C1 VOL 1, LOC G-11 CONNECT V&W FOR 380-480V (3PH,6S)
NOTE; ADP HARNESS NOT REQUIRED FOR LL5100 ALT
A A A LL5100 ALT; CONNECT AVR TO LSA-C1 VOL 1, LOC G-11 A CONNECT L1&L2 FOR 190-240V (3PH,6P) & (1PH,M)
REF[4,H] A A
+ ALT 19-C5 WH-18
GND
SHEET 3
F SHEET 4
F
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SIGNAL NAMES
POWER SCHEMATIC FUW WEG GTA251AE27 & GTA252AE37 FRAME ALT ONLY
L L L L

ADDITIONAL INFORMATION
CIRCUIT ID COLOR DESCRIPTION
SYMBOL LEGEND TABLE 1
101
WH
WH
BATTERY POSITIVE
GEN SENSING NEUTRAL
102 WH GEN SENSING PHASE L3 BEFORE MCB 3
103 WH GEN SENSING PHASE L2 BEFORE MCB 2
MINIATURE CIRCUIT BREAKER 104 WH GEN SENSING PHASE L1 BEFORE MCB 1
108 WH GEN SENSING L1 PHASE
109 WH GEN SENSING L2 PHASE
EMERGENCY STOP PUSHBUTTON 110 WH GEN SENSING L3 PHASE
14 WH PMG LL & FGL
15 WH PMG LL & FGL
16 WH PMG LL & FGL
K K K CUSTOMER DIN RAIL INFORMATION K
FUSED AUTOMOTIVE RELAY
17
17C
WH
WH
EMERGENCY STOP
EMERGENCY STOP
17D WH EMERGENCY STOP CANOPY
17E WH EMERGENCY STOP CANOPY
2 WH LEROY AVR SUPPLY
3 WH LEROY AVR SUPPLY

E E
19 WH ALTERNATOR CHARGING
RESISTOR
24 WH CUSTOMER START

3P BREAKER 3P BREAKER 3A WH FUEL/RUN/STOP

30 WH PANEL ANALOGUE NEGATIVE
4A WH CRANK
EARTH/GROUND 5 WH PANEL DC NEGATIVE
5V WH 5V SENSOR SUPPLY
J J J J 51A WH SIGNAL TO STARTER MOTOR

400A BREAKER 630A BREAKER 53A

56
WH
WH
ECM POWER / KEY SWITCH SUPPLY
MPU GND
CURRENT TRANSFORMER 57 WH MPU +
507 WH RELAY COIL SUPPLY
T1 7 WH FUSED PANEL POSITIVE
T1 L1-UF1
L1-UC1
PANEL TERMINAL COLOUR ABBREVIATIONS BATT(+)
BATT(-)
RD
BK
BATTERY POSITIVE
BATTERY NEGATIVE
ABBREVIATION DESCRIPTION C10 WH CT SENSING (L1)
RAIL CURRENT RATING WIRE ID DESCRIPTION TERMINAL BK BLACK C30 WH CT SENSING (L2)
T2 T2 L2-VC1 MCB 1 2A 104, 108 L1 SENSING (AC)
L2-VF1 CU COPPER C50 WH CT SENSING (L3)
MCB 2 2A 103, 109 L2 SENSING (AC) GN-YL GREEN-YELLOW C90 WH CT SENSING RETURN (L1)
MCB 3 2A 102, 110 L3 SENSING (AC) RD RED C91 WH CT SENSING RETURN (L2)
I I I I CONNECTOR
TERM 101 NEUTRAL TERMINAL WH WHITE C92 WH CT SENSING RETURN (L3)
T3 T3 L3-WC1 MCB 4 10A 1, 7 PANEL SUPPLY
L3-WF1 BR BROWN ETH GN-YL EARTH
GR GREEN ET WH ENGINE TEMPERATURE
BL BLUE F- WH EXCITER FIELD NEGATIVE
+ YL YELLOW
BATTERY F+ WH EXCITER FIELD POSITIVE
N L1 BK L1 POWER CABLE
PARALLEL STAR N N-NF1
N-NC1
L2 BK L2 POWER CABLE
L3 BK L3 POWER CABLE
SPLICE N BK NEUTRAL POWER CABLE
OP WH OIL PRESSURE
T7 WIRE SA1 WH SPARE ANALOGUE INPUT 1
T2
SA2 WH SPARE ANALOGUE INPUT 2
H EXCITER T1 H SA3 WH SPARE ANALOGUE INPUT 3
T8 H H
TERM NO. WIRE ID DESCRIPTION SCREEN CABLE ST1 WH RAISE SPEED
T5
T10 ETH EARTH ST2 WH LOWER SPEED
T4 T11 1 6 ECM POWER U WH R120/R121/VOLTAGE SENSING
2 7 BATTERY POSITIVE
50

V WH R120/R121/R180/VOLTAGE SENSING
3 7 BATTERY POSITIVE
W WH R180/VOLTAGE SENSING
T12 T6 4 7A BATTERY POSITIVE (AMMETER)
X1 WH SHUNT EXCITATION (0V)
5 24 REMOTE START

D D
G S
X2 WH SHUNT EXCITATION (110V)
6 5 BATTERY NEGATIVE STARTER MOTOR Z1 WH AREP EXCITATION
7 5 BATTERY NEGATIVE
E T9 T3 8 30 SENSOR RETURN
MOT BTRY
30
Z2 Z2 AREP EXCITATION
9 5V 5V SENSOR SUPPLY F1 RD FGL ALT EXCITATION POSITIVE
10 SA1 SPARE ANALOG INPUT 1 M F2 BK FGL ALT EXCITATION NEGATIVE
11 SA2 SPARE ANALOG INPUT 2
G G G G
31

12 SA3 SPARE ANALOG INPUT 3

3P BREAKER 13 61 CAN 1 (+)
14 62 CAN 1 (-)
15 SCR CAN 1 (SHIELD) + ALT
GND CHARGING ALTERNATOR ABBREVIATIONS
HARNESS TABLE
3 PHASE 4 WIRE ABBREVIATION
AC
AVR
DESCRIPTION
ALTERNATING CURRENT
AUTOMATIC VOLTAGE REGULATOR
250A BREAKER
2 1
RELAY CHARGE ALT CHARGING ALTERNATOR IDENT PART NO. CHG DESCRIPTION NOTE
4 3 CSA COLD START ADVANCE HARNESS AS - - -
L1-UA1 DC DIRECT CURRENT
DIN EMCP DIGITAL INPUT
ADP 482-1687 D350/R450 ADAPTOR
F F F F TERMINAL/CONNECTION POINT C 563-0704 ENGINE
E-STOP EMERGENCY STOP PUSHBUTTON
ECR ENGINE CRANK RELAY D 345-1116 LINK E-STOP
L2-VA1 ETH EARTH FB NA VOLTAGE SENSING (LEROY-SOMER)
CUSTOMER LOAD FCS FUEL CONTROL SOLENOID A 480-1626 VOLTAGE SENSING (LL PMG D350/R450)
SERIES STAR CONNECTION FLPS FUEL LIFT PUMP
MCB MINIATURE CIRCUIT BREAKER
G 345-1117 CANOPY E-STOP
3 POLE BREAKER MPU MAGNETIC PICKUP H 362-0449 AVR (D350/R450 & PMG)
L3-WA1
OP OIL PRESSURE SENDER LR NA AVR (R250)
AC ALTERNATOR T2 PMG PERMANENT MAGNET GENERATOR LSA NA AVR CONNECTOR (LEROY SUPPLIED)
T1 T5 TERM PANEL TERMINAL N AS SUPPLIED BATTERY -
EXCITER N-NA1
5

3
4

E2 T4
T8
C-C7 P AS SUPPLIED BATTERY +
E T11 344-0415 E TAL 591-1583 R180 TO PMG HARNESS
T7 E E
FL 600-9118 HARNESS AS FOR 3PH - 4W FGL FRAME ALTERNATOR
T10 T12 UH NA 200A POWER CABLE (L1) (LL)
VH NA 200A POWER CABLE (L2) (LL)
E1
WH NA 200A POWER CABLE (L3) (LL)
T9
TO DOOR SCHEMATIC NH NA 200A POWER CABLE (N) (LL)
T6 CONNECTS TO A-C4 UJ NA 250A POWER CABLE (L1) (LL)
E 234-1858 VOL 3, LOC B-5 4 POLE BREAKER
C T3
C92-C56 WH-16
C-C3
1 (CURRENT SENSING EARTH L1)
VJ
WJ
NA
NA
250A POWER CABLE (L2) (LL)
250A POWER CABLE (L3) (LL) C
NJ NA 250A POWER CABLE (N) (LL)
BASEFRAME CUSTOMER C91-C55 WH-16 2 (CURRENT SENSING EARTH L2) UL NA 400A POWER CABLE (L1) (LL)
D D D D VL NA 400A POWER CABLE (L2) (LL)
GND GND C90-C54 WH-16 3 (CURRENT SENSING EARTH L3) WL NA 400A POWER CABLE (L3) (LL)
NL NA 400A POWER CABLE (N) (LL)
C50-C57 WH-16 4 (CURRENT SENSING L3)
UM NA 630A POWER CABLE (L1) (LL)
C30-C58 WH-16 5 (CURRENT SENSING L2) VM NA 630A POWER CABLE (L2) (LL)
WM NA 630A POWER CABLE (L3) (LL)
C10-C59 WH-16 6 (CURRENT SENSING L1) NM NA 630A POWER CABLE (N) (LL)
MCB 1 (2A) 1 UA NA 200A POWER CABLE (L1) (FGL)
L1 4 104-C80 WH-18 108-C60 WH-18 8 (VA GEN IN)
VA NA 200A POWER CABLE (L2) (FGL)
MCB 2 (2A) 1
103-C81 WH-18 109-C52 WH-18 9 (VB GEN IN) WA NA 200A POWER CABLE (L3) (FGL)
L2 3
MCB 3 (2A) 1 NA NA 200A POWER CABLE (N) (FGL)
C C C C
L3 2 102-C82 WH-18 110-C53 WH-18 10 (VC GEN IN) UC NA 250A POWER CABLE (L1) (FGL)
NEUTRAL TERM VC NA 250A POWER CABLE (L2) (FGL)
N 1 101-C83 WH-18 101-C51 WH-18 7 (AC NEUTRAL) WC NA 250A POWER CABLE (L3) (FGL)
EARTH TERM
FL-C1 C-C9 NC NA 250A POWER CABLE (N) (FGL)
394-7590 ETH-C65 GN-YL-16 11 (EARTH TERM)
UF NA 400A POWER CABLE (L1) (FGL)
12 VF NA 400A POWER CABLE (L2) (FGL)
WF NA 400A POWER CABLE (L3) (FGL)
NF NA 400A POWER CABLE (N) (FGL)
UG NA 630A POWER CABLE (L1) (FGL)
E3/4 VG NA 630A POWER CABLE (L2) (FGL)
B 3 B B B WG NA 630A POWER CABLE (L3) (FGL)
E1 NG NA 630A POWER CABLE (N) (FGL)
E
E1 E2 3 3/4 S1 S2

F+ F+
AUTOMATIC VOLTAGE REGULATOR

F- F- GRT7-TH4E
WIRE GROUP COLOR DESCRIPTIONS
B JHz
7

(-) BATTERY / GROUND B

A- A+
(+) BATTERY
A A A A
STARTING CIRCUIT
SENSOR / ACTUATOR SUPPLY
SHEET 5 SHEET 6 SIGNAL INPUT TO ECM
CAN DATA LINK
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NOTE: REFER SHEET BORDER GRIDS FOR REFERENCE LOCATION INFORMATION

A A
THIS SCHEMATIC IS FOR THE C7.1 GENERATOR SET ELECTRICAL SYSTEM
Do not operate or work on this product unless you have VOLUME 1 of 3: 1106 GE0 ENGINE
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and MEDIA NUMBER: M0158563
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or SCHEMATIC PART NUMBER: 616-0682, CHANGE: 02, VERSION: DK
death. Proper care is your responsibility. Components are shown installed on a fully generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0158563
December 2022

M0158563 VOL 2 of 3
(Dimensions: 48 inches x 35 inches)
C7.1 Generator Set
Electrical System
HW61-UP

36 Page,
Volume 2 of 3: 1100 Series with DSE6320 Controller

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

EARTH LEAKAGE/FAULT
L 1100 SERIES GEN-SETS WITH DSE6320 CONTROLLER L L L L (PPE1/PPE2) (63-80-100A MCCB) OVERLOAD VIA ALARM SWITCH ON BREAKER (PP01)
L
1100 SERIES GEN-SETS WITH DSE6320 CONTROLLER (LC FRAME ALT)
CONTROL PANEL OPTIONS
CONTROL PANEL OPTIONS L1 CORE BALANCE CT :95 *
23-ACC2 WH-18 DSE6320 PIN 46

L2 SY

K VOLT FREE CONTACTS K K K K K

FUEL LEVEL SENDER L3 5-ACC1 WH-18 TERM 6
M0158563 VOL 2 of 3

(PAC1) (FLSR)
N NE LINK FOR PPE2 FIT PP01
FL1/FL2 IF REQUIRED * FOR MCBs CONNECT 23 TO :96 SY CONTACT
(Dimensions: 48 inches x 35 inches)

FUEL LEVEL SENSOR

TERM 6 5-CA7 WH-18 TERM 2
* FOR MCCBs CONNECT 23 TO :98 SY CONTACT
53A-AC1 RD-18 NE LINK FOR PPE1
AC-C2
147-2962
1
HEATERS 1 2
D
5-FL110 WH-18 TERM 6
J 2
A
30-AC3 GN-18 TERM 8 J J (AH/WH) J J J
3
C

EF RELAY
DSE6320 PIN 9 88-CA8 WH-18 SA3-AC2 YL-18 TERM 12 FL-FL111 WH-18 DSE6320 PIN 44 EF1-GF11 WH-18 8 CT
A1 A2

LOW LOW FUEL LEVEL SWITCH TERM 4

11 14 ALTERNATOR HEATER (240 V) EF2-GF12 WH-18 9 CT
12
(SHUTDOWN) REF [13,G] 7-GF20 WH-18
21 24
7-GF13 WH-18 5 +DC (10-60V) QUADRATURE DROOP KIT (AR6)
TERM 21 L
I 22 I I I I TERM 7 5-GF17 WH-18 5-GF14 WH-18
I
7 -DC QUADRATURE DROOP CT

TERM 20 N
VOLTS ADJUST (PSV1)
2

5-GF15 WH-18 13 L1
COMMON ALARM RELAY TERM 22
FOR USE WITH LS ALT DSE6320 PIN 45 ST-GF18 WH-18 ST-GF16 WH-18 14
AND R450/R250/R220/R221 REGULATOR L2

L3

H H H FL3 H H
N
H

ST-GF19 WH-18
TERM 21 JACKET WATER HEATER (240 V)
REGULATOR MCB7 16A
VOLTS ADJUST POT. * 134-BC9 WH-14 L
TERM 20
N
VT1
E+ VT1 WH-18 REF [12,F] 131-BC28 WH-18 ETH 5-FL212 WH-18 TERM 6 1 2
VOLT FREE CONTACTS E- VT2 TERM 19 CB SHUNT TRIP
VT2 WH-18
(PGR1)
G G G * IF NO CHARGER OPTION SELECTED (HEATER ONLY), WIRE 132 TO BE G G REF [17,I] 7-GF20 WH-18 YO G
FL-FL213 WH-18 DSE6320 PIN 49 REGULATOR
CONNECTED TO MCB7 OTHERWISE CONNECT TO MCB6. (IF BOTH HEATERS
C1 C2
LOW FUEL LEVEL SWITCH
AND CHARGER OPTIONS ARE SELECTED MCB6 & MCB7 WILL BE LINKED)
(ALARM)
TERM 6 5-GR2 WH-18 S1 7 WH-18
VOLTS ADJUST (PSV1) E+
BATTERY CHARGER EARTH LEAKAGE/FAULT S2
FOR USE WITH LS ALT E- 8 WH-18
(PBCBT/PBCB2T) (PPE1/PPE2) (125-250-400-630A MCCB)
AND D350 REGULATOR BC-C1
F F F
MCB6 6A
F F (LC FRAME ALT) F
DSE6320 PIN 10 90-GR1 WH-18 A1 A2 TERM 17 132-BC5 WH-14 133-BC21 WH-14 1 C1-1

11 14 131-BC26 WH-18 131-BC22 WH-18 2 C1-2

TERM 18 L1 CORE BALANCE CT
36 Page,

12
REF [16,G] 131-BC28 WH-18
C1-3
ETH-BC23 GN-YL-16
3
21 24
REGULATOR TERM 16 L2
22 VOLTS ADJUST POT.
L3
GEN RUN RELAY 0V
E E+ 0V-AT1 WH-18 E E E E N NE LINK FOR PPE2 E
E- AI1 BC-C2
AI1-AT2 WH-18
TERM 4 7-BC24 WH-18 C2-1
1
LOW COOLANT LEVEL
NE LINK FOR PPE1
TERM 6 5-BC25 WH-18 2 C2-2 (WS1)
3 C2-3 1 2

4 C2-4
5
6
C2-5
C2-6 LOW COOLANT LC-C1 7-LC13 WH-18 TERM 4
7 C2-7 LEVEL SWITCH 155-2267
D D D D D EF RELAY D
1

SPEED ADJUST (PSS1) 2

A
EF1-GFM21 WH-18 8 CT
B
5-LC14 WH-18 TERM 7
FOR USE WITH GE5 3
C TERM 4
AUDIBLE ALARM (PAA1) EF2-GFM22 WH-18 9 CT
REF [13,A] 7
LCL-LC15 WH-18 DSE6320 PIN 48 7-GFM23 WH-18 5 +DC (10-60V)
TERM 7 5-GFM27 WH-18 5-GFM24 WH-18 -DC
7
4-WAY CONNECTOR TOGGLE SWITCH
C C C C C 5-GFM25 WH-18 13 C
1 (RAISE) TERM 22
ST1 WH-18
ST1

87-AA4 WH-16
1 DSE6320 PIN 45 ST-GFM28 WH-18 ST-GFM26 WH-18
DSE6320 PIN 12 2
14
3
7
7 WH-18 3
OFF
ST2 WH-18
ST2
2

4
5 (RAISE)

- 5-AA3 WH-16 TERM 6

B B B B B B

ST
CB SHUNT TRIP

REF [17,C] 7 YO
A A A A A C1 C2 A

SHEET 2 SHEET 3 SHEET 4

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

NEUTRAL/EARTH LINK (LC FRAME ALT)

L L L EARTH LEAKAGE/FAULT L
(PPE1/PPE2) (63-80-100A MCCB)
3PH, 3P4W P.STAR/S.STAR/S.DELTA 1PH 2W 1PH 3W (M17/M22 FRAME ALT)

TERM 10
TERM N TERM 1 L1 CORE BALANCE CT
TERM 11
TERM 12
L2
TERM 1 TERM 3
TERM 6/9 TERM 3 TERM 3
K K K L3 K
TERM 4 TERM 2
TERM 4
TERM 5/8 TERM 2 TERM 2 N

NE LINK FOR PPE2

TERM 4/7 TERM 1 NE LINK FOR PPE1

NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK 1 2

J J J EF RELAY J

NEUTRAL/EARTH LINK (M17 & M22 ALTERNATOR FRAME) EF1-GF11 WH-18 8 CT

TERM 4
125A - 630A MCCB EF2-GF12 WH-18 9 CT
REF [13,G] 7-GF20 WH-18 7-GF13 WH-18 5 +DC (10-60V)
I 3PH, 4P4W I I I
3PH, 3P4W 1PH 3W 1PH 2W TERM 7 5-GF17 WH-18 5-GF14 WH-18 7 -DC
5-GF15 WH-18 13
L3(T4) N L1(T1) L2(T2) L3(T3) TERM 22
L2(T2)
N N EXTERNAL DSE6320 PIN 45 ST-GF18 WH-18 ST-GF16 WH-18 14
L1(T1) L2(T2) L3(T3) N L1(T1) L3(T4) L1(T1)
BREAKER
TERMINAL
E N
BAR

ST-GF19 WH-18
H H H
BAR

H
BAR

N N

E CB SHUNT TRIP
E
CUSTOMER CONNECTION
CUSTOMER CONNECTION NEUTRAL
G
N
CUSTOMER CONNECTION CUSTOMER CONNECTION
EARTH LINK G G REF [17,I] 7-GF20 WH-18 YO G
NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK C1 C2

SYMBOL LEGEND TABLE

EARTH LEAKAGE/FAULT
(PPE1/PPE2) (125-250-400-630A MCCB) MINIATURE CIRCUIT BREAKER
F F F (M17/M22 FRAME ALT) F
NEUTRAL/EARTH LINK (M17 & M22 ALTERNATOR FRAME)
EMERGENCY STOP PUSHBUTTON
63A - 100A MCB L1 CORE BALANCE CT

L2

1PH 3W 1PH 2W 3PH, 4P4W FUSED AUTOMOTIVE RELAY

3PH, 3P4W L3

L3(T4) L1(T1) N L1(T1) L2(T2) L3(T3) E E

E N L1(T1) L2(T2) L3(T3) L2(T2) L1(T1) L3(T4) E N

LINK
NE LINK FOR PPE2
LINK RESISTOR
NE LINK FOR PPE1
LINK

LINK LINK
LINK
EARTH/GROUND
1 2
LINK

EF RELAY
D E E D D D
E E CURRENT TRANSFORMER
EF1-GFM21 WH-18 8 CT
CUSTOMER CONNECTION TERM 4
EF2-GFM22 WH-18 9 CT PANEL TERMINAL
CUSTOMER CONNECTION CUSTOMER CONNECTION CUSTOMER CONNECTION
REF [13,A] 7
NEUTRAL/EARTH LINK 7-GFM23 WH-18 5 +DC (10-60V) TERMINAL
NEUTRAL/EARTH LINK NEUTRAL/EARTH LINK
NEUTRAL/EARTH LINK TERM 7 5-GFM27 WH-18 5-GFM24 WH-18 7 -DC
C C C 5-GFM25 WH-18 13 C CONNECTOR
TERM 22
DSE6320 PIN 45
GFM-T43

ST-GFM28 WH-18 ST-GFM26 WH-18 14

BATTERY

SPLICE

B B B B

ST
WIRE

SCREEN CABLE
CB SHUNT TRIP

REF [17,C] 7 YO
A A A C1 C2 A

SHEET 5 SHEET 6

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

ABBREVIATIONS
ABBREVIATION DESCRIPTION
AC ALTERNATING CURRENT
AVR AUTOMATIC VOLTAGE REGULATOR COLOUR ABBREVIATIONS
CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON .
SIGNAL NAMES CHARGE ALT
DC
CHARGING ALTERNATOR
DIRECT CURRENT
ABBREVIATION
BK
CU
DESCRIPTION
BLACK
COPPER
ECM ENGINE CONTROL MODULE
CIRCUIT ID COLOUR DESCRIPTION GN-YL GREEN-YELLOW
ECMR ENGINE CONTROL MODULE RELAY
5 WH PANEL DC NEGATIVE ECR ENGINE CRANK RELAY
RD RED
WH WHITE
7 WH FUSED PANEL POSITIVE E-STOP PANEL EMERGENCY STOP PUSHBUTTON
ETH EARTH/GROUND
8 WH FUSED PANEL POSITIVE MCB MINIATURE CIRCUIT BREAKER
87 WH AUDIBLE ALARM TERM PANEL TERMINAL
88 WH COMMON ALARM
90 WH GEN RUN RELAY
131 WH AUXILIARY SUPPLY NEUTRAL HARNESS TABLE
132 WH AUXILIARY SUPPLY LINE IDENT PART NO. CHG DESCRIPTION WIRE GROUP COLOR DESCRIPTIONS
HARNESS AS - - - (+) BATTERY
133 WH AUXILIARY SUPPLY LINE AA 616-0873 - AUDIBLE ALARM (PAA1) (-) BATTERY / SENSOR RETURN
134 WH AUXILIARY SUPPLY LINE BC 573-6086 - BATTERY CHARGER AND HEATER SIGNAL INPUT TO ECM
CA 616-0874 - VOLT FREE CONTACTS (PAC1)
EF1 WH EF RELAY PIN 8 CT CONNECTION FL1/FL2 616-0884 - FUEL SWITCH
EF2 WH EF RELAY PIN 9 CT CONNECTION GF 616-0878/616-0879 - EARTH LEAKAGE / FAULT (PPE1/PPE2)
GFM 616-0878/616-0879 - EARTH LEAKAGE / FAULT (PPE1/PPE2) NOTE : 1100 SERIES GEN-SETS WITH DSE6320 CONTROLLER CONTROL PANEL OPTIONS
ETH GN-YL EARTH
GR 616-0877 - VOLT FREE CONTACTS (PGR1)
FL WH FUEL LEVEL LC 616-0880/616-0882 - LOW COOLANT LEVEL (WS1) THIS SCHEMATIC IS FOR THE C7.1 GENERATOR SET ELECTRICAL SYSTEM
L WH LINE VOLTAGE AC 616-0870 - FUEL LEVEL SENSOR (FLSR) VOLUME 2 of 3: 1100 SERIES WITH DSE6320 CONTROLLER
VT 350-1827/351-7193 - VOLTS ADJUST (PSV1)
LCL WH LOW COOLANT LEVEL AT 578-4117 - VOLTS ADJUST (PSV1) D350 Do not operate or work on this product unless you have MEDIA NUMBER: M0158563
read and understood the instruction and warnings in the
N WH NEUTRAL VOLTAGE 350-1825 - SPEED ADJUST (PSS1) relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 614-9218, CHANGE: 00, VERSION: DK
ACC - - OVERLOAD VIA ALARM SW ON BRKR (PP01) relevant service literature. Failure to follow the instruc-
ST WH EF RELAY PIN 14 tions or heed the warnings could result in injury or
Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 M0158563
December 2022 Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

C7.1 Generator Set

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Electrical System
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

HW61-UP Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 L-C12
harness (C1, C2, C3, ...).
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation

325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins.
Volume 3 of 3: 6320 Control Module Door Interface This example indicates wire group 325,
wire 135 in harness "AG".
Wire Gauge*
Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
Caterpillar: Non-Confidential.

M0158563 VOL 3 of 3
(Dimensions: 39 inches x 28 inches)
30 Page,
 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

F A-C2 CONNECTS TO C-C1 SIGNAL NAMES F

566-2466 VOL 1 LOC I-12
L L CIRCUIT ID COLOR DESCRIPTION
+ WH BATTERY POSITIVE
1 10 WH START AID RELAY
MAGNETIC 101 WH AC VOLTAGE SENSING (N)
2 108 WH AC VOLTAGE SENSING (L1)
PICK-UP
109 WH AC VOLTAGE SENSING (L2)
3
110 WH AC VOLTAGE SENSING (L3)
17 WH EMERGENCY STOP
6320 CONTROLLER 17C WH EMERGENCY STOP
4 CBL-A3:62-A1 BK-18 CBL-A2:62-A1 BK-18 24 CAN LO 19 WH ALTERNATOR CHARGING
CAN 24 WH REMOTE START
5 CBL-A3:61-A2 WH-18 CBL-A2:61-A2 WH-18 23 CAN HI 30 WH PANEL ANALOGUE NEGATIVE
K (J1939) K
3A WH FUEL RUN/STOP
6 CBL-A3:SCR-A3 CU-20 CBL-A2:SCR-A3 CU-20 25 CAN SCR 4A WH CRANK
5 WH PANEL DC NEGATIVE
26 DSE NET B
12 CBL-A4:371-A1 BK-18 507 WH RELAY COIL SUPPLY
13 CBL-A4:372-A2 WH-18 27 DSE NET A 61 WH CAN 1 (+)

CBL-A1:SCR-A3 CU-20

CBL-A1:61-A2 WH-18

CBL-A1:62-A1 BK-18
62 BK CAN 1 (-)
CBL-A4:SCR-A3 CU-20
CLIPPED_2
CLIPPED_1

28 DSE NET SCR 6A WH ECM POWER

7 WH FUSED PANEL POSITIVE
20 MPU + C10 WH CT SENSING (L1)
C30 WH CT SENSING (L2)
21 MPU - C50 WH CT SENSING (L3)
J REF[7,H] 5-A1 WH-18 J C90 WH CT SENSING (COMMON)
22 MPU SCR
ETH GN-YL EARTH
E REF[6,F] 7-A29 WH-18 SA1 WH SPARE ANALOGUE INPUT 1
E
50 RS485 SCR
SA2 WH SPARE ANALOGUE INPUT 2
A-C3 51 RS485 B SA3 WH SPARE ANALOGUE INPUT 3
A B E D H J C G F
265-4123 SCR CU SCREEN
SERVICE CONNECTOR 52 RS485 A

7
I I
8 30-A14 WH-18 30-A14 WH-18 30-A14 WH-18 15 ANALOG SENSOR RETURN
SYMBOL LEGEND TABLE
ANALOG
I/P 9 SA1-A18 WH-18 SA1-A18 WH-18 SA1-A18 WH-18 16 ANALOG I/P A (OP)
EMERGENCY STOP PUSHBUTTON
10 SA2-A19 WH-18 SA2-A19 WH-18 SA2-A19 WH-18 17 ANALOG I/P B (ET)
11 SA3-A45 WH-18 SA3-A45 WH-18 SA3-A45 WH-18 18 ANALOG I/P C
19 ANALOG I/P D
RESISTOR

H CHARGE ALT 14 19-A4 WH-18 19-A4 WH-18 19-A4 WH-18 6 CHARGE ALT O/P H
REF[14,F] 507-A15 WH-18 EARTH/GROUND
REF[12,J] 5-A1 WH-18 5-A7 WH-18 1 BATTERY NEGATIVE
15 5-A3 WH-18 5-A3 WH-18 5-A3 WH-18
BATTERY NEGATIVE
16 24-A9 WH-18 24-A9 WH-18 24-A9 WH-18 42 INPUT A (REMOTE START)
REMOTE START
D ECM POWER
17 6A-A10 WH-18 6A-A10 WH-18 6A-A10 WH-18 8 OUTPUT D (POS) (ECM POWER)
PANEL TERMINAL D
18 3A-A11 WH-18 3A-A11 WH-18 3A-A11 WH-18 4 OUTPUT A (POS) (FUEL)
FUEL/RUN/STOP
19 4A-A12 WH-18 4A-A12 WH-18 4A-A12 WH-18 5 OUTPUT B (POS) (CRANK) TERMINAL
CRANK
E-STOP 3 COM (O/P A & B)

G G
1 2
20 17C-A20 WH-18 17C-A20 WH-18 7-A16 WH-18 REF[8,F] CONNECTOR
E-STOP 21 17-A17 WH-18 43 INPUT B (E-STOP)

SPLICE

22 10-A26 WH-16 10-A26 WH-16 10-A26 WH-16 7 OUTPUT C (POS) (PRE-HEAT)

WIRE
A-T42

PRE-HEAT
23 7-A28 WH-18 7-A28 WH-18 7-A28 WH-18
BATTERY POSITIVE 7-A27 WH-18 A-T46
2 BATTERY POSITIVE
REF[13,J] 7-A29 WH-18 SCREEN CABLE
REF[8,G] 7-A16 WH-18
F F
RELAY COIL SUPPLY 24 507-A15 WH-18 REF[7,H]

9 OUTPUT E (POS)

10 OUTPUT F (POS)

11 OUTPUT G

12 OUTPUT H COLOUR ABBREVIATIONS

ABBREVIATION DESCRIPTION
C 44 INPUT C
BK BLACK C
E 45 INPUT D E CU COPPER
GN-YL GREEN-YELLOW
46 INPUT E RD RED
WH WHITE
47 INPUT F

48 INPUT G

49 INPUT H

33 MAINS SENSING L1
ABBREVIATIONS
D 34 MAINS SENSING L2 D
ABBREVIATIONS DESCRIPTION
35 MAINS SENSING L3 AC ALTERNATING CURRENT
DC DIRECT CURRENT
36 MAINS SENSING N E-STOP PANEL EMERGENCY STOP PUSHBUTTON
ETH EARTH/GROUND
TERM PANEL TERMINAL
M0158563 VOL 3 of 3
(Dimensions: 39 inches x 28 inches)

A-C4
257-4843
1 C90-A46 WH-16
AC SENSING
C 2 C90-A47 WH-16 ETH-A6 GN-YL-16 REF[8,A] C
CONNECTOR
TO POWER SCHEMATIC HARNESS TABLE
3 C90-A48 WH-16 C90-A49 WH-16 41 CURRENT SENSING COM
B CONNECTS TO C-C3 IDENT PART NO CHG DESCRIPTION B
VOL 1 LOC G-7/G-1/C-12 HARNESS
4 C50-A53 WH-16 39 CURRENT SENSING L3
A 614-4755 00 CONTROL PANEL DOOR
5 C30-A54 WH-16 38 CURRENT SENSING L2

6 C10-A55 WH-16 37 CURRENT SENSING L1

8 108-A56 WH-18 29 GEN SENSING L1

REQUIRED FOR MECH ENGINES ONLY - 5V SUPPLY FOR OIL PRESSURE SENSOR
B USED FOR CONTROL PANEL WITHOUT 5V OUTPUT 9 109-A57 WH-18 30 GEN SENSING L2 B
DC VOLTAGE REGULATOR 10 110-A58 WH-18 31 GEN SENSING L3

Vin (6.5v - 30v) RD 7 101-A59 WH-18 32 GEN SENSING N

REFER TO
Vout (5v) BR ENGINE SCHEMATIC 11 ETH-A5 GN-YL-16 ETH-A51 GN-YL-16
FOR DIN RAIL DOOR
30 Page,

GND BK 12
TERMINALS EARTH

REF[5,C] ETH-A6 GN-YL-16

A A

WIRE GROUP COLOR DESCRIPTIONS

(+) BATTERY
(-) BATTERY / SENSOR RETURN
SIGNAL INPUT TO ECM
CAN DATA LINK
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A

THIS SCHEMATIC IS FOR THE C7.1 GENERATOR SET ELECTRICAL SYSTEM

VOLUME 3 of 3: 6320 CONTROL MODULE DOOR INTERFACE
Do not operate or work on this product unless you have MEDIA NUMBER: M0158563
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 614-4754, CHANGE: 01, VERSION: DK
relevant service literature. Failure to follow the instruc-
Components are shown installed on a fully operable generator set in a non powered state.
tions or heed the warnings could result in injury or
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1