C-12 Crusher

Appendix A Parts Manual

Contact Details
Extec Screens & Crushers Ltd
Hearthcote Road
Swadlincote
Derbyshire
DE11 9DU
United Kingdom
Telephone: +44 (0)1283 212121
Fax: +44 (0)1283 226465
Parts and Service: +44 (0)8000 181945
www: http://www.extecscreens.com

Ver: BKC12A-EN-9841 Appendix A Page 73

 C-12 Crusher

Note: Every effort has been made to ensure the accuracy of this manual at the time of publica-
tion. However, with Extec Screens & Crushers Ltds' policy of continually improving their
products, your machine may not coincide exactly with this manual. Therefore, before
placing any order for spare parts, we recommend that you contact our Service Depart-
ment (with your machine Serial No.) for Part No. verification.

Page 74 Ver: BKC12A-EN-9841

 C-12 Crusher

Contents

Loose Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Chassis, Undercarriage and Walkways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Magnetic Conveyor and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Hopper, Large Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Transfer Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Feeder and Vibrator Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Power Pack - Frame And Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Power Pack - Exhaust, Air Filter and Radiator . . . . . . . . . . . . . . . . . . . . . . . . . 98
Power Pack - Engine Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Power Pack - Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Main Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Side Conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Crusher - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Crusher - Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Crusher - Torque Arm Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Crusher - Jaw Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Crusher - Toggle Crossbeam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Deflector Door - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Stickers - English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Transport Bogie and Fifth Wheel - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Hopper, Short Doors for TUV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Water Pump - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Water Tank - Optional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Oil cooler - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Ver: BKC12A-EN-9841 Contents Page 75

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AA.1 Loose Items

7 9 3-6 11 10 12

13

2 1 8

16

14

15

1: LOOSE ITEMS

Part No. Part Description Quantity

1. EL2069 MANUAL HANDSET 1

2. EL2009 UMBILICAL CHORD (7 m) 1

3. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

4. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1

5. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1

6. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

7. EL2110 JAW ADJUST REMOTE CONTROL 1

8. EL4418 REMOTE CONTROL HANDSET (433 MHz) 1

9. EL4417 FEEDER REMOTE CONTROL (433 MHz) 1

10. FADL1006 1 D SHACKLE (M24 PIN) 2

11. J4830000 FIXED JAW WEARPLATE LIFTING TOOL 2

Page 76 Loose Items Ver: BKC12A-EN-9841

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Part No. Part Description Quantity

12. J4840000 LIFTING PLATE ROPES 1

13. J4870000 FIXED WEARPLATE WEDGEBOLT SPANNER (55 & 65 A/F) 1

14. PN1088 JACKING LEG SUPPORT PINS 8

15. UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 1

16. HHGR33 GREASE NIPPLE ADAPTER HOSE 1

Ver: BKC12A-EN-9841 Loose Items Page 77

 C-12 Crusher

AA.2 Chassis, Undercarriage and Walkways

48

19
25

53

1: Chassis on Track 2: Jacking Leg Front Back

1 1
51
51 21 43 16
43
37
51 18
17 43 51
43
40 40
40
40
15
15 15
15

3: Jacking Leg Front 5: Jacking Leg Front 6: Jacking Leg Rear

4: Jacking Leg Rear Left
Left Right Right

14 29

36

13 28

8: Magnetic Conveyor Fitted (See magnet section

7: Hose Covers
for details on the magnet.)

Page 78 Chassis, Undercarriage and Walkways Ver: BKC12A-EN-9841

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46 45

20

54

9: Track Inside 10: Track Valve Block and Motor

1
49
37
5
50

6 9
10
4
12

30-33

11: Walkway Right Side 12: Walkway Covers Right

11 47

7 37
38
10
8 44
34
3
22
12

30-33

13: Walkway Left Side 14: Walkway Covers Left 15: Feeder Stand

Ver: BKC12A-EN-9841 Chassis, Undercarriage and Walkways Page 79

 C-12 Crusher

26 27

16: VIEW ON CENTER WALKWAY

24 23 52 39

42

35 41

17: Optional Diesel Pump 18: Diesel Tank (Under Left Walkway)

Part No. Part Description Quantity

1. A10630000 EMERGENCY STOP GUARD 6

2. A10800000 DIESEL TANK FILLER PUMP COVER OPTIONAL

3. A13650000 SIDE WALKWAY RIGHT 1

4. A13660000 SIDE WALKWAY LEFT 1

5. A13670000 WALKWAY END RAIL RIGHT 1

6. A13680000 SIDE WALKWAY RIGHT 1

7. A13690000 WALKWAY END RAIL LEFT 1

8. A13700000 WALKWAY RAIL 1

9. A13720000 WALKWAY HATCH COVER 1

Page 80 Chassis, Undercarriage and Walkways Ver: BKC12A-EN-9841

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Part No. Part Description Quantity

10. A13730000 LADDER ACCESS 2

11. A13740000 WALKWAY HATCH COVER 1

12. A13830000 WALKWAY LADDER 2

13. A1550000 REAR RH HOSE COVER 1

14. A1560000 REAR LH HOSE COVER 1

15. A4110000 JACKING LEG INNER 4

16. A3530000 JACKING LEG COVER REAR 1

17. A4510000 FRONT RH OUTER JACKING LEG 1

18. A4520000 FRONT LH OUTER JACKING LEG 1

19. A5020000 WATER MANIFOLD 1

20. A6080000 TRACK MOTOR COVER PLATE 2

21. A6160000 JACKING LEG COVER REAR LEFT 1

22. A7760000 FEEDER CONTROL STAND 1

23. A7770000 DIESEL TANK LID 1

24. A7790000 DIESEL TANK 1

25. A7800000 CHASSIS FRAME 1

26. A7920000 CENTRE WALKWAY 1

27. A8830000 CENTRE WALKWAY 1

28. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1

29. A8890000 MAGNET SUPPORT FRAME 1

30. A9600000 WALKWAY SPACER (8mm THK.) AS REQ.

31. A9610000 WALKWAY SPACER (5mm THK.) AS REQ.

32. A9620000 WALKWAY SPACER (3mm THK.) AS REQ.

33. A9630000 WALKWAY SPACER (2mm THK.) AS REQ.

34. B0070000 WEBTEC MOUNTING BRACKET 1

35. CN2540 FUEL SIGHT GAUGE 1

36. E1910000 GUARD 1

37. EL2063 EMERGENCY STOP 4

38. EL2120 3 CORE PRESSURE SWITCH LOOM 1

39. EN1609 DIESEL TANK CAP 1

40. FAB30X200 M30 X 200 HT BOLT 4

41. HAP034001 ¾" BLANKING CAP (DRAIN PLUG) 1

42. HP3001 DIESEL TANK FILLER PUMP OPTIONAL

Ver: BKC12A-EN-9841 Chassis, Undercarriage and Walkways Page 81

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Part No. Part Description Quantity

43. HR1028 JACKING LEG HYDRAULIC RAM 4

44. HV2002 FLOW DIVERTER 1

45. HV3019 TRACK CONTROL BLOCK 2

46. HV3530 TRACK RELIEF VALVE 4

47. HV5009 PRESSURE SWITCH 5

48. HV8004 ¾" BSP BALL VALVE 2

49. J5430000 EMERGENCY STOP MOUNTING BRACKET 1

50. J5510000 EMERGENCY STOP CABLE GUIDE 1

51. PN1085 JACKING LEG TOP RAM PIN 4

52. RU1047 DIESEL TANK LID GASKET 1

53. UC2020 C12 TRACKS COMPLETE 1

54. UC5002 TRACK MOTOR 2

Page 82 Chassis, Undercarriage and Walkways Ver: BKC12A-EN-9841

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AA.3 Magnetic Conveyor and Supports

2 13

1
19: MAGNETIC
9
CONVEYOR FITTED
4

12
11
3
5

7 10

8 20: MAGNETIC
CONVEYOR

Part No. Part Description Quantity

1. A8880000 MAGNET SUPPORT FRAME (DRIVE SIDE) 1

2. A8890000 MAGNET SUPPORT FRAME 1

3. FAEB1002 M24 LIFTING EYE 4

4. HM1010 BELT DRIVE MOTOR 305 cc 1

5. MA1001 COUPLEX CONNECTOR 4

6. MA1050 CP20/80SC2 ERIEZ MAGNET 1

7. MA1051 DRIVE PULLEY 1

8. MA1052 NON DRIVE PULLEY 1

9. MA1053 PLUMBER BEARINGS 4

10. MA1054 CONVEYOR BELT 1

11. MA1055 DRIVE COUPLING 1

12. MA1060 CHAIN (10 LINK) 2

13. MA1065 CHAIN (16 LINK) 2

Ver: BKC12A-EN-9841 Magnetic Conveyor and Supports Page 83

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AA.4 Hopper, Large Doors

1 12 10 1 2 3 11

21: Hopper Doors

6 7

4
14
2
9
8
13
3

22: Hopper Rams

Part No. Part Description Quantity

1. C1000000 HOPPER RH SIDE DOOR 1

2. C1010000 HOPPER LH SIDE DOOR 1

3. C1020000 HOPPER DOOR TIE BAR 1

Page 84 Hopper, Large Doors Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

1. C1030000 HOPPER REAR DOOR 1

2. C1080000 HOPPER REAR DOOR RAM SHIELD 1

3. FAB20X130 M20 X 130 BOLT 1

4. FAB20X150 M20 X 150 BOLT 1

5. FAB24X70 M24X70 BOLT 2

6. FAB24X90 M24 X 90 HT BOLT 2

7. FAB30X200 M30 X 200 HT BOLT 4

8. HR1044 HOPPER REAR DOOR HYDRAULIC RAM 1

9. HR1045 HOPPER SIDE HYDRAULIC RAM 2

10. J4670000 SAFETY GUARD 1

11. PN1087 HOPPER DOOR TIE BAR PIN 2

12. PN1089 HOPPER DOOR RETAINING PIN 2

13. PN1091 HOPPER SIDE DOOR RAM BOTTOM PIN 2

14. PN1092 HOPPER SIDE DOOR RAM TOP PIN 2

Ver: BKC12A-EN-9841 Hopper, Large Doors Page 85

 C-12 Crusher

AA.5 Transfer Chute

23: Transfer Chute Assembly

10 6
11 10 7 12 9

24: Transfer Chute Bearing 25: Transfer Chute Rubbers

Part No. Part Description Quantity

1. A13560000 TRANSFER CHUTE HANDLE 1

2. A1750000 TRANSFER CHUTE RUBBER SIDE CLAMP 2

3. A4550000 MOUNTING BRACKET RIGHT HAND 2

4. A4560000 MOUNTING BRACKET LEFT HAND 2

5. A4650000 DEFLECTOR PLATE 1

6. A6150000 RUBBER CLAMP 2

7. A6430000 TRANSFER CHUTE TO SIDE CONVEYOR RUBBER 2

8. A7840000 TRANSFER CHUTE 1

9. A8910000 RUBBER CLAMP REAR 1

10. BT2501 DISCHARGE CHUTE PIVOT BEARING 2

11. PN1094 DISCHARGE CHUTE PIVOT PIN 1

12. RU1049 TRANSFER CHUTE OUTLET RUBBER 1

Page 86 Transfer Chute Ver: BKC12A-EN-9841

 C-12 Crusher

AA.6 Feeder and Vibrator Box

41 39

17

25

1: VIEW ON FEEDER ASSEMBLY 2: VIEW ON DISCHARGE CHUTE

1
39

3: VIEW ON DISCHARGE CHUTE EXTENSION 4: VIEW ON DISCHARGE CHUTE

36 35 33 38 37 43 34

5: VIEW ON FEEDER WEAR PLATES 6: VIEW ON FEEDER SUPPORT SPRINGS

20
15
18

16
17

7: VIEW ON UNDERSIDE OF FEEDER 8: VIEW ON MOTOR GUARDS

Ver: BKC12A-EN-9841 Feeder and Vibrator Box Page 87

 C-12 Crusher

22 26

31
10

32
26
2
11

9: VIEW ON IN SIDE OF VIBRATOR BOX 10: VIEW ON NON-DRIVE SIDE BEARINGS

19

23
27
13

14
29

11: VIEW ON NON-DRIVE SIDE BEARING

12: VIEW ON GEARS
PLATES

26 21
2 28
31 24
3 12
4
14
28

13: VIEW ON DRIVE SIDE BEARINGS 14: VIEW ON OIL THROWER

42

40

8
5
30
6
9 8
7

15: VIEW ON DRIVE SIDE BEARING COVER 16: VIEW ON MOTOR & COUPLING ASSEMBLY

Page 88 Feeder and Vibrator Box Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

1. A13570000 DISCHARGE CHUTE EXTENSION 1

2. BT3001 BEARING 4

3. BT3503 LOCK NUT 1

4. BT3504 LOCK WASHER 1

5. BT5006 TAPER LOCK BUSH (SHAFT) 1

6. BT5020 TAPER LOCK BUSH (MOTOR) 1

7. BT6514 SPIDER 1

8. BT6515 COUPLING 1

9. BT8001 OUTER COVER O-RING SEAL (? 4mm x 1775 mm) 2

10. BT8006 OIL SEAL 4

11. BT8506 BEARING CARTRIDGE O-RING SEAL (? 3.5mm x 765 mm) 4

12. FAKS14X09 KEY (14 x 9 x 25 mm) 1

13. FAKS22X14 KEY (22 x 14 x 50 mm) 2

14. FAS10X20 M10 x 20 SET SCREW (DRILLED 3 mm) 6

15. H1900000 MOTOR GUARD SUPPORT PLATE 1

16. H1910000 MOTOR GUARD 1

17. H2000000 VIBRATOR BOX HOUSING ASSEMBLY 1

18. H2010000 INSPECTION COVER PLATE 1

19. H2020000 GEAR WHEEL (57 TEETH) 2

20. H2030000 COVER PLATE GASKET 1

21. H2040000 OIL THROWER 1

22. H2050000 INNER BOLT RETAINING PLATE 4

23. H2060000 SHAFT END PLATE 2

24. H2070000 SHAFT END PLATE (DRIVE SIDE) 1

25. H2080000 OUTER COVER 1

26. H2090000 BEARING CARTRIDGE 4

27. H2100000 BEARING RETAINING PLATE 2

28. H2120000 BEARING RETAINING PLATE (DRIVE SIDE) 2

29. H2140000 GEAR SPACER RING 2

30. H2160000 OUTER COVER (DRIVE SIDE) 1

31. H2170000 DRIVE SHAFT 1

32. H2180000 DRIVEN SHAFT 1

Ver: BKC12A-EN-9841 Feeder and Vibrator Box Page 89

 C-12 Crusher

Part No. Part Description Quantity

33. H2310000 FEEDER BED WEAR PLATE 2

34. H2390000 SPRING 8

35. H2480000 OUTLET WEAR PLATE 1

36. H2550000 OUTLET SIDE WEAR PLATE 1

37. H2560000 OUTLET SIDE WEAR PLATE (DRIVE SIDE) 1

38. H2610000 GRIZZLY BAR ASSEMBLY (44 - 70mm) 1

39. H4970000 DISCHARGE CHUTE 1

40. H7450000 MOTOR MOUNTING COWL 1

41. H8260000 FEEDER ASSEMBLY 1

42. HM1011 HYDRAULIC MOTOR 1

43. RU5103 SPRING MOUNT 16

Page 90 Feeder and Vibrator Box Ver: BKC12A-EN-9841

 C-12 Crusher

AA.7 Power Pack - Frame And Panels

23 18 20 21

35

17: L/H VIEW OF POWER PACK

18 19

18: L/H VIEW OF POWER PACK

Ver: BKC12A-EN-9841 Power Pack - Frame And Panels Page 91

 C-12 Crusher

22 24

38

36 41

35

19: R/H VIEW OF POWER PACK

32 33

38

34

30

20: ACCESS DOORS

Page 92 Power Pack - Frame And Panels Ver: BKC12A-EN-9841

 C-12 Crusher

12 28 38

12

36

29

34

27

21: ACCESS DOOR

17
16

37

15

13 14

40

22: VIEW ON TOP OF POWER PACK

Ver: BKC12A-EN-9841 Power Pack - Frame And Panels Page 93

 C-12 Crusher

19

25

26

34

29 15

23: VIEW ON TOP OF POWER PACK 24: RADIATOR MOUNTINGS

11 10
1

25: VIEW ON BOTTOM OF POWER PACK 26: VIEW ON BOTTOM OF POWER PACK

Page 94 Power Pack - Frame And Panels Ver: BKC12A-EN-9841

 C-12 Crusher

35
3

39

31

8 7 5

27: VIEW ON ELECTRICAL CONTROL BOX

35 39

31

2
8

28: VIEW ON HYDRAULIC CONTROL BOX

Ver: BKC12A-EN-9841 Power Pack - Frame And Panels Page 95

 C-12 Crusher

Part No. Part Description Quantity

1. A7750000 PIPE TRAY 1

2. A7810000 HYDRAULIC CONTROL BOX 1

3. A7820000 CONTROL BOX LID 2

4. A7830000 ELECTRICAL CONTROL BOX 1

5. A7940000 SUPPORT BRACKET 1

6. A7950000 SUPPORT BRACKET 1

7. A8850000 LYNCH PIN 2

8. A10060000 SUPPORT BRACKET 2

9. A10630000 EMERGENCY STOP GUARD 2

10. B3320000 BASE PLATE 1

11. B3330000 BASE PLATE 1

12. B3470000 ACCESS DOOR 1

13. B3700000 POWER PACK TOP ENGINE COVER PANEL 1

14. B3710000 POWER PACK TOP ENGINE COVER PANEL 1

15. B3720000 TOP ENGINE COVER PANEL SUPPORT CHANEL 1

16. B3730000 POWER PACK TOP ENGINE COVER PANEL 1

17. B3740000 POWER PACK TOP ENGINE COVER PANEL 1

18. B5000000 POWER PACK FRAME 1

19. B5010000 REMOVEABLE PANEL 1

20. B5020000 RADIATOR DOOR 2

21. B5030000 PERFORATED RADIATOR COVER 1

22. B5040000 PERFORATED PUMP COVER 1

23. B5050000 SIDE PANEL 1

24. B5060000 VALVE ACCESS DOOR 1

25. B5180000 RADIATOR MOUNTING BRACKET 1

26. B5190000 RADIATOR MOUNTING BRACKET 1

27. B5660000 END SIDE PANEL 1

28. B5670000 PRECLEANER MOUNTING 1

29. FD1005 GAS STRUT 4

30. FD1006 GAS STRUT 2

31. FD1007 GAS STRUT 4

32. FD1015 GAS STRUT 4

Page 96 Power Pack - Frame And Panels Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

33. FD1503 GAS STRUT EYE 4

34. FD1504 GAS STRUT EYE 8

35. FD2006 CHROME PULL HANDLE 6

36. FD2007 PLASTIC PULL HANDLE 5

37. FD2102 HINGE 14

38. FD2105 HINGE 2

39. FD2109 POLIALL HINGE 2

40. FD3114 ANTI LOOSE FASTNER 2

41. FD4001 LOCKING BARREL 1

Ver: BKC12A-EN-9841 Power Pack - Frame And Panels Page 97

 C-12 Crusher

AA.8 Power Pack - Exhaust, Air Filter and Radiator

5 6

29: COMPLETE EXHAUST

10 31 9 28 8 30 7 11 31 12 31 13
4

29

30: INTERNAL EXHAUST ASSEMBLY 31: EXTERNAL EXHAUST ASSEMBLY

33 19
19

32

33

27

32: VIEW ON AIR FILTER 33: VIEW ON AIR FILTER

Page 98 Power Pack - Exhaust, Air Filter and Radiator Ver: BKC12A-EN-9841
 C-12 Crusher

16 17
18

14

34: REPLACEMENT FILTERS 35: PRE CLEANER

20

15

36: VIEW ON RADIATOR ASSEMBLY

1 21

3
2

22

37: RADIATOR MOUNTINGS 38: RADIATOR TOP

Ver: BKC12A-EN-9841 Power Pack - Exhaust, Air Filter and Radiator Page 99
 C-12 Crusher

23 26 24
25

39: RADIATOR HOSE 40: RADIATOR AND CHARGECOOL HOSES

Part No. Part Description Quantity

1. B5010000 REMOVEABLE PANEL 1

2. B5180000 RADIATOR MOUNTING BRACKET 1

3. B5190000 RADIATOR MOUNTING BRACKET 1

4. B5600000 EXHAUST BRACKET 2

5. B5610000 EXHAUST SHROUD 1

6. B5640000 COMPLETE EXHAUST 1

7. B5640100 EXHAUST FLANGED ELBOW 1

8. B5640200 EXHAUST FLEXIBLE PIPE 1

9. B5640300 EXHAUST INTERMEDIATE PIPE 1

10. B5640400 EXHAUST INNER ELBOW 1

11. B5640500 EXHAUST OUTER ELBOW 1

12. B5640600 EXHAUST MUFFLER 1

13. B5640700 EXHAUST TAIL PIPE 1

14. B5670000 PRECLEANER MOUNTING 1

15. B5710000 RADIATOR MAT 1

16. EN1330 OUTER AIR FILTER 1

17. EN1331 INNER AIR FILTER 1

18. EN1337 PRE CLEANER 1

19. EN1329 AIR CLEANER ASSEMBLY COMPLETE 1

20. EN7832 RADIATOR 1

Page 100 Power Pack - Exhaust, Air Filter and Radiator Ver: BKC12A-EN-9841
 C-12 Crusher

Part No. Part Description Quantity

21. EN7834 RADIATOR CAP 1

22. EN7848 WATER LEVEL SWITCH 1

23. EN7944 CHARGECOOL OUTLET HOSE 1

24. EN7945 CHARGECOOL INLET HOSE 1

25. EN7950 RADIATOR BOTTOM HOSE 1

26. EN7951 RADIATOR TOP HOSE 1

27. EN7971 FILTER CONNECT HOSE 1

28. EX2009 EXHAUST CLAMP 1

29. EX2013 RAIN CAP 1

30. EX2014 FLEXIBLE HOSE CLAMP 2

31. EX2015 CLAMP 3

32. FAHC1011 JUBILEE CLIP 160-180 mm 10

33. RU6011 6" SUCTION HOSE 530 LONG 1

Ver: BKC12A-EN-9841 Power Pack - Exhaust, Air Filter and Radiator Page 101
 C-12 Crusher

AA.9 Power Pack - Engine Parts

18

23 19

26

1: VIEW OF ENGINE 2: VIEW ON SIDE OF ENGINE

21

17

15

22
20

3: VIEW ON TOP OF ENGINE 4: VIEW ON FRONT OF ENGINE

14

12

16

15 13 4

5: VIEW ON SIDE OF ENGINE 6: VIEW ON FUEL FILTERS

Page 102 Power Pack - Engine Parts Ver: BKC12A-EN-9841

 C-12 Crusher

9 25 2 11

10
7 24 8

7: VIEW ON BATTERIES

Part No. Part Description Quantity

1. A6590000 BATTERY ISOLATING BRACKET 1

2. A14390000 BATTERY LOCATION ANGLE 1

3. B3690000 DRAIN PLUG ADAPTOR 1

4. B6290000 FILTER BRACKET 1

5. EL2030 EMERGENCY STOP SWITCH 4

6. EL2035 ARMOURED CABLE 2 CORE 1

7. EL2143 BATTERY ISOLATING SWITCH 1

8. EL3001 HEAVY DUTY BATTERY 2

9. EL3004 DEUTZ BATTERY LEAD POSI + 1

10. EL3005 DEUTZ BATTERY LEAD NEGATIVE 1

11. EL3010 BATTERY CROSSOVER 1

12. EN1111 OIL FILTER 1

13. EN1213 FUEL FILTER 2

14. EN1522 OIL FILLER CAP 1

15. EN7637 RUBBER ENGINE MOUNT 4

16. EN7796 TWIN FILTER HEAD ASSEMBLY 1

17. EN7798 AIR CHARGER SENSOR 1

18. EN7821 STARTER MOTOR 1

19. EN7826 DIPSTICK 1

20. EN7827 ALTERNATOR 1

Ver: BKC12A-EN-9841 Power Pack - Engine Parts Page 103

 C-12 Crusher

Part No. Part Description Quantity

21. EN7890 LIFT PUMP 1

22. EN7847 ALTERNATOR V-BELT 1

23. EN7982 TCD2015V06 DEUTZ ENGINE 1

24. FAB06X300H BATTERY HOOK BOLT 2

25. FAW06W WING NUT 2

26. HV8506 DRAIN TAP 1

Page 104 Power Pack - Engine Parts Ver: BKC12A-EN-9841

 C-12 Crusher

AA.10 Power Pack - Hydraulics

16
20

4
21
3
8
7

1: HYDRAULIC TANK 2: HYDRAULIC TANK BREATHER

73
27

48
25 25 46 44 43 42 15 19

3: HYDRAULIC RETURN FILTERS 4: HYDRAULIC TANK MANIFOLD AND GAUGE

34 35
32

42

43

70 44
70
34

69
25 45

5: HYDRAULIC TANK - BELOW RETURN FILTERS 6: HYDRAULIC TANK - BELOW RETURN FILTERS

Ver: BKC12A-EN-9841 Power Pack - Hydraulics Page 105

 C-12 Crusher

47
Hidden

12
35

72
64
39
Hidden
40 40

7: HYDRAULIC TANK BULKHEAD 8: VIEW ON CENTRE WALKWAY

52
22
6 6
51 51
9
50
26
50
74

9: VIEW ON HYDRAULIC PUMPS 10: VIEW ON HYDRAULIC PUMPS

18
11

14

17

22

11: DRIVE COUPLING 12: HYDRAULIC WATER TRAP

Page 106 Power Pack - Hydraulics Ver: BKC12A-EN-9841

 C-12 Crusher

23

24
52
28

29

38

41

13: VIEW ON TANDEM PUMP 14: VIEW ON TANDEM PUMP SLEEVE

59 73 62
73

55 58

59
10
60

73

15: VIEW ON VALVE PLATE ASSEMBLY

Ver: BKC12A-EN-9841 Power Pack - Hydraulics Page 107

 C-12 Crusher

66 65 67

61 73 68 62

16: VIEW ON SOLENOID VALVE 17: VIEW ON 5 STATION MANIFOLD BLOCK

13 49

56

57

18: VIEW ON ACCUMULATOR PRESSURE GAUGES

Page 108 Power Pack - Hydraulics Ver: BKC12A-EN-9841

 C-12 Crusher

63 66

53

63 2 71 54

19: VIEW ON ACCUMULATOR VALVE

Part No. Part Description Quantity

1. A7700000 INDICATOR PLATE 1

2. A7710000 VALVE MOUNTING BRACKET

3. B1300000 HYDRAULIC TANK LID 1

4. B1310000 HYDRAULIC TANK LID 1

5. B1390000 HYDRAULIC TANK MANIFOLD 1

6. B1590000 HYD PUMP SUPPORT HOUSING 1

7. B2410000 HYDRAULIC TANK LID GASKET 2

8. B2550000 HYDRAULIC TANK 1

9. B2560000 SUCTION PIPE 1

10. B3250000 VALVE MOUNTING PLATE 1

11. B3260000 WATER TRAP FILTER BRACKET 1

12. B3340000 HYDRAULIC MANIFOLD 1

13. B3420000 SUPPORT BRACKET 1

14. EN1401 HYDRAULIC WATER TRAP CASING WITH FILTER 1

Ver: BKC12A-EN-9841 Power Pack - Hydraulics Page 109

 C-12 Crusher

Part No. Part Description Quantity

15. EN1402 COMPLETE FILTER ASSEMBLY (3 µm) 2

16. EN1403 RETURN LINE ELEMENT (25 µm) 2

17. EN1404 HYDRAULIC WATER TRAP 1

18. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1

19. EN1505 VISUAL POP UP INDICATOR 2

20. EN1523 DESICCANT AIR BREATHER COMPLETE 1

21. EN1601 LOCKABLE FILLER CAP PART NO TAP90 1

22. EN7371 COUPLING PLATE TO SUIT NEW KAWASAKI PUMP 1

23. EN7630 O-SEAL 1

24. EN7631 CLUTCH SLEEVE 1

25. FAHC1035 MIKLOR CLIP 47-51 24

26. FAHC1040 MIKLOR CLIP 97 - 104mm 6

27. HA00014045 HA00014045 1

28. HA03400003 ¾" BSP - 7/8" UNF M-M ADAPTER 2

29. HA03400027 ¾" BSP - 1 1/16" UNF M-M ADAPTER 2

30. HA03400029 ¾" - 1" BSP M-F ADAPTER 1

31. HA03400036 ¾" BSP M-F ADAPTER 1

32. HA03400062 1½" - ¾" BSP M-F ADAPTER 1

33. HA1000009 1½" BSP M-M ADAPTER 1

34. HA1000019 1½" - 1" BSP M-F ADAPTER 1

35. HA1000026 1" - 1¼" BSP M-M ADAPTER 2

36. HA1000034 1" BSP M-M ADAPTER 1

37. HA1000038 1" BSP 90½ SWEPT INSERT 2

38. HA1010004 1" BSP - 1 1/16" UNF M-M ADAPTER 2

39. HA1014007 1¼" BSP M-F ADAPTER 4

40. HA1014012 1¼" BSP M-F 90° SWEPT SWIVEL 5

41. HA1051601 1" BSP - 1 5/16" UNF M-M ADAPTER 2

42. HA1120001 2½” - 1½” BSP M-M ADAPTER 4

43. HA1120004 1½" BSP M-F ADAPTER 4

44. HA1120005 1½" BSP MALE TEE 4

45. HA1120006 1½" BSP 135° INSERT 2

46. HA1120007 1¼" BSP SWEPT 90° INSERT 4

47. HF1017 SUCTION FILTER 6

Page 110 Power Pack - Hydraulics Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

48. HG1002 5" TEMP/ LEVEL GAUGE 1

49. HG2009 0-250 BAR PRESSURE GAUGE 3

50. HP1034 HYDRAULIC PUMP TO FIR HP1042 1

51. HP1042 HYDRAULIC PUMP 1

52. HP1043 TANDEM PUMP 2

53. HP5001 ACCUMULATOR 1

54. HV1042 2 LEVER SPOOL VALVE

55. HV1047 TWO DIRECTIONAL SPOOL VALVE 2

56. HV1049 6 LEVER DOUBLE ACTING SPOOL VALVE 1

57. HV1502 SPOOL HANDLE 8

58. HV1505 ANTICAVITATION VALVE 4

59. HV1516 RELIEF VALVE

60. HV3013 PIPE MANIFOLD 1

61. HV3017 4 STATION SOLENOID VALVE (INCL HV3521, HV3522, HV8501) 1

62. HV3021 5 STATION SOLENOID BLOCK (INCL HV3527, HV3528) 1

63. HV3026 SOLENOID BLOCK (INCL HV3522 1

64. HV3501 7 PORT MANIFOLD BLOCK 1

65. HV3521 VALVE 1

66. HV3522 VALVE 3

67. HV3527 VALVE 5

68. HV3528 RELIEF VALVE 5

69. HV5002 1" BSP 0.5 BAR CHECK VALVE 1

70. HV5003 ¾" BSP 0.5 BAR CHECK VALVE 1

71. HV5009 PRESSUE SWITCH 3

72. HV8008 1¼" L/P BALL VALVE 6

73. HV8501 ¼" TEST POINT 16

74. RU6036 3½" OIL SUCTION HOSE 1

Ver: BKC12A-EN-9841 Power Pack - Hydraulics Page 111

 C-12 Crusher

AA.11 Main Conveyor

1: LEFT VIEW OF MAIN CONVEYOR

2: RIGHT HAND VIEW OF MAIN CONVEYOR WITH MAGNET

Page 112 Main Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

44 62 36 28 29 24 37

3:

44 42 43 23 53 22 43 42 45

4: FEEDBOOT ASSEMBLY

Ver: BKC12A-EN-9841 Main Conveyor Page 113

 C-12 Crusher

11 10 8
72 73 63 64 65

14

13

70 68 66

17 1 56 55

5: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION

61 67 69 71 57 54

6: MAIN CONVEYOR BOTTOM RIGHT HAND SECTION

Page 114 Main Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

25 39 77 76 49 50 41

12
85

38

30 52 51 49 40 74

7: MAIN CONVEYOR TOP SECTION

48 15 10

11 9 8 26 32

82

80
59 60
81
7
35
18 79
31
20
84
19

8: MAIN CONVEYOR TOP SECTION

Ver: BKC12A-EN-9841 Main Conveyor Page 115

 C-12 Crusher

35

75

9: MAIN CONVEYOR TOP SECTION

3 5

6
4
34
33

58 47 87 46 93 27

10: SCRAPER 11: DRIVE COUPLING

Page 116 Main Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

92
Hidden

21
89
91

90

88

12: FEEDBOOT RUBBERS

89

13:

Ver: BKC12A-EN-9841 Main Conveyor Page 117

 C-12 Crusher

Part No. Part Description Quantity

1. BT1004 PLUMMER BEARING 2

2. BT2004 FLANGE BEARING 2

3. BT5009 TAPER LOCK BUSH 1

4. BT5011 TAPER LOCK BUSH 1

5. BT6516 DRIVE COUPLING INSERT 1

6. BT6517 DRIVE COUPLING 1

7. CBHD202001000 ENDLESS CONVEYOR BELT 1

8. CR1003 WING ROLLER 14

9. CR1004 30" ROLLER BRACKET 2

10. CR1006 40" ROLLER BRACKET 12

11. CR1017 CENTRE ROLLER 7

12. CR1024 TRACKING ROLLER 4

13. CR1042 CENTRE IMPACT ROLLER 1

14. CR1043 SIDE IMPACT ROLLER 2

15. CR1041 DISC RETURN ROLLER 3

16. CR2006 COMPLETE ROLLER KIT 1

17. D0100000 TAIL DRUM 1

18. D0140000 HEAD DRUM 1

19. D0180000 MOUNTING BRACKET 1

20. D0190000 MOUNTING BRACKET COVER 1

21. D1460000 FEEDBOOT CLAMP 2

22. D1470000 FEEDBOOT CLAMP 1

23. D1480000 FEEDBOOT CLAMP 1

24. D1570000 RUBBER CLAMP 2

25. D1610000 RUBBER CLAMP 2

26. D1790000 SPRAY BAR 1

27. D4080000 ROSTA BRACKET 2

28. D4910000 SINGLE FLARE MOUNTING BRACKET 13

29. D4920000 DOUBLE FLARE MOUNTING BRACKET 6

30. D5020000 MAIN CONVEYOR TOP SECTION 1

31. D5090000 HEAD DRUM MOUNTING PLATE 1

32. D5100000 HEAD DRUM MOUNTING PLATE 1

Page 118 Main Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

33. D5110000 HEADRUM SUPPORT FRAME 1

34. D5120000 NIP GUARD CLAMP 1

35. D5130000 COVER PLATE 2

36. D5160000 CONVEYOR FLARE 1

37. D5170000 CONVEYOR FLARE 1

38. D5180000 CONVEYOR FLARE 1

39. D5190000 CONVEYOR FLARE 1

40. D5230000 CONVEYOR FLARE 1

41. D5240000 CONVEYOR FLARE 1

42. D5300000 FEEDBOOT LEG 2

43. D5310000 FEEDBOOT LEG 2

44. D5430000 FEEDBOOT GUARD 1

45. D5440000 FEEDBOOT GUARD 1

46. D5450000 TOP SCRAPER 1

47. D5460000 TOP SCRAPER CLAMP 1

48. D5490000 IMPACT BAR MOUNTING 2

49. D6650000 SMALL FLARE 2

50. D6660000 SMALL FLARE CLAMP 2

51. D6680000 ALLUMINIUM DISCHARGE CHUTE 1

52. D6690000 ALUMINIUM DISCHARGE CHUTE EXTENTION 1

53. D6760000 FEED BOOT ASSEMBLY 1

54. D6770000 BEARING SUPPORT - OUTER SLIDE 1

55. D6780000 BEARING SUPPORT - OUTER SLIDE 1

56. D6790000 BEARING SUPPORT SLIDE 2

57. D6800000 TAIL DRUM SCRAPER 1

58. D6810000 RETURN ROLLER GUARD 2

59. D6890000 IMPACT BAR 2

60. D6900000 WING IMPACT BAR 2

61. D7100000 LIFT RAM CROSS MEMBER 1

62. D7110000 TAIL SECTION 1

63. D7140000 CONVEYOR BASE IMPACT BAR 3

64. D7150000 CONVEYOR BASE IMPACT BAR 1

65. D7160000 CONVEYOR WING IMPACT BAR 1

Ver: BKC12A-EN-9841 Main Conveyor Page 119

 C-12 Crusher

Part No. Part Description Quantity

66. D7170000 WING IMPACT BAR MOUNTING 1

67. D7180000 WING IMPACT BAR MOUNTING 1

68. D7190000 WING IMPACT BAR MOUNTING 1

69. D7200000 WING IMPACT BAR MOUNTING 1

70. D7210000 IMPACT BAR MOUNTING 1

71. D7220000 IMPACT BAR MOUNTING 1

72. D7230000 WING IMPACT BAR 1

73. D7240000 BASE IMPACT BAR 1

74. D8830000 LADDER FIXING BRACKET 1

75. D8840000 LADDER FIXING BRACKET 1

76. D11810000 CONVEYOR FLARE 1

77. D11820000 CONVEYOR FLARE 1

78. HA00014025 MEDIUM GREASE BULKHEAD 2

79. HA99000010 30° FULL CONE TIP 2

80. HA99000011 THREADED NIPPLE 2

81. HA99000012 RETAINING CAP 2

82. HA99000013 CLAMP, CAP AND SPHERE 2

83. HH8000B1 PIPING KIT 1

84. HM1016 HYDRAULIC MOTOR 1

85. PN1033 ADJUSTER BOLT 2

86. HR1037 HYDRAULIC RAM 2

87. PY1004 POLY SCRAPER 2

88. RU1027 SUPER RED RUBBER 1

89. RU1028 SUPER RED RUBBER 1

90. RU1079 FEEDBOOT RUBBER 2

91. RU1080 FEEDBOOT RUBBER 1

92. RU1081 FEEDBOOT RUBBER 1

93. RU5501 TENSIONING ELEMENT 2

94. RU6032 7MTR WATER HOSE 1

Page 120 Main Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

AA.12 Side Conveyor

14: VIEW OF SIDE CONVEYOR

15: VIEW OF FOLDED SIDE CONVEYOR

Ver: BKC12A-EN-9841 Side Conveyor Page 121

 C-12 Crusher

44 42 19 35
20

41

43

15
9

10

34
1
26

23

39

16: SIDE CONVEYOR BOTTOM SECTION

28

52

18

30

16
29 11 27 26
51

17: SIDE CONVEYOR BOTTOM SECTION

Page 122 Side Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

10 8 9 13 33

11 38 12

17 22 48

24 25 37 32 31

2 14 7

18: SIDE CONVEYOR TOP SECTION

36

50 40 49
21

19: CONVEYOR IN TRANSPORT POSITION

Ver: BKC12A-EN-9841 Side Conveyor Page 123

 C-12 Crusher

3 6

20: DRIVE COUPLING

Part No. Part Description Quantity

1. BT1003 PLUMBER BLOCK BEARING 2

2. BT2003 FLANGE BEARING 2

3. BT5005 TAPER LOCK 1

4. BT5006 TAPER LOCK 1

5. BT6514 DRIVE COUPLING INSERT 1

6. BT6515 DRIVE COUPLING 1

7. CB69250700CH ENDLESS CHEVRON BELT 1

8. CR1006 40" ROLLER BRACKET 2

9. CR1013 SIDE WING ROLLER 8

10. CR1016 CENTRE ROLLER 4

11. CR1028 RETURN ROLLER 2

12. CR1031 SLAPPER ROLLER 1

13. D4910000 MOUNTING BRACKET 3

14. E0070000 DRIVE DRUM 1

15. E0080000 END DRUM 1

16. E0150000 BEARING SLIDER 2

17. E0240000 MOUNTING BRACKET COVER 1

18. E1030000 TAIL DRUM SCRAPER 1

19. E1070000 FEED BOOT CLAMP 2

Page 124 Side Conveyor Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

20. E1090000 FEED BOOT CLAMP 1

21. E1130000 END DRUM GUARD 1

22. E1440000 MOTOR MOUNTING 1

23. E1500000 SIDE CONVEYOR BOTTOM SECTION 1

24. E1510000 SIDE CONVEYOR TOP SECTION 1

25. E1520000 FOLD RAM - TOP MOUNTING BRACKET 1

26. E1530000 FOLD RAM - BOTTOM MOUNTING BRACKET 1

27. E1540000 MOUNTING BRACKET 1

28. E1550000 MOUNTING BRACKET 1

29. E1560000 MOUNTING BRACKET 1

30. E1570000 MOUNTING BRACKET 1

31. E1860000 MOUNTING BRACKET COVER 1

32. E1890000 CONVEYOR FLARE 1

33. E1900000 CONVEYOR FLARE 1

34. E1920000 NIP GUARD 1

35. E1930000 NIP GUARD 1

36. E1940000 LOWER BOTTOM GUARD 1

37. E1950000 LOWER SIDE GUARD 1

38. E1960000 LOWER SIDE GUEARD 1

39. E2020000 TRANSPORT LINK ARM BRACKET 2

40. E2030000 TRANSPORT LINK ARM 1

41. E2110000 FEED BOOT SIDE 1

42. E2120000 FEED BOOT SIDE 1

43. E2130000 FEED BOOT LEG 4

44. E2140000 FEED BOOT BACK 1

45. E2910000 PIPE CLAMP 1

46. HA00014025 MEDIUM GREASE BULKHEAD 2

47. HH8000B2A SIDE CONVEYOR PIPING KIT 1

48. HM1006 CHARLYNN 2K395 BAA MOTOR - TAIL1 SIDE 2 1

49. HR1021 HYDRAULIC RAM 1

50. PN1019 TRANSPORT PIN 2

51. PN1076 TENSIONING BOLT 2

52. PY1008 POLYSCRAPER 1

Ver: BKC12A-EN-9841 Side Conveyor Page 125

 C-12 Crusher

AA.13 Crusher - Assembly

48 13

54 29

38 16
55 53 28
27

36
33
35
37

34

32

40 39 47

21: CRUSHER BOX COVERS

58

19

22: FLYWHEEL WEIGHTS

Page 126 Crusher - Assembly Ver: BKC12A-EN-9841

 C-12 Crusher

46

45

44
43

52 43

59 14

42

51

23: TOGGLE COVER

17 5

18 20 21

24 26 7
24: FLY WHEEL

Ver: BKC12A-EN-9841 Crusher - Assembly Page 127

 C-12 Crusher

22

57 49 15 25 24
25: VIEW WITH SIDE PLATE REMOVED

41

26: RETAINING PLATE

Page 128 Crusher - Assembly Ver: BKC12A-EN-9841

 C-12 Crusher

15 12
2

12

50

23

57
56
4

11

10

27: LINK ARM

Part No. Part Description Quantity

1. BB2015 TOP HAT BUFFER 2

2. BT3009 LINK ARM BEARING 2

3. BT4506 SPC4750 V BELT 8

4. BT6001 SMALL RAM BEARING 2

5. FAB48X180(10.9) FIXING BOLTS M48x180 LG 12

6. FAN30N Mutter DIN 985 2

7. FAN64 M64 HEX NUT 2

8. FAS30X70DH M30 X 70 HT SETSCREW DRILLED HEAD 6

9. FATB30X145 M30 STUD 2

10. FAW38XC EXTERNAL CIRCLIP 8

11. FAW62IC INTERNAL SNAP RING 8

12. FAW68XC EXTERNAL CIRCLIP 8

13. FD2005 DOOR HANDLE 2

14. FD2007 DOOR HANDLE 2

15. HR1051 HYDRAULIC RAM 2

16. J2060000 INLET CHUTE RUBBER CLAMP 2

17. J4060000 BOLT SPACER WASHER 12

18. J4200000 FLYWHEEL 2

Ver: BKC12A-EN-9841 Crusher - Assembly Page 129

 C-12 Crusher

Part No. Part Description Quantity

19. J4210000 FLYWHEEL BALANCE WEIGHT 10

20. J4220000 FLYWHEEL KEY 2

21. J4230000 FLYWHEEL END CAP 2

22. J4240000 BEARING HOUSING LOCATION 2

23. J5370000 SUPPORT BUSH 4

24. J4540000 SIDE PLATE TIE BAR 1

25. J4550000 SIDE PLATE TIE BOLT SPACER 2

26. J4560000 SIDE PLATE TIE BAR OUTER BUSH 2

27. J4620000 TOP INLET CHUTE LH SIDE FRAME 1

28. J4630000 TOP INLET CHUTE RH SIDE FRAME 1

29. J4670000 TOP INLET CHUTE TOP COVER 1

30. J4720000 REAR FOOT MOUNTING PAD 2

31. J4730000 FRONT FOOT MOUNTING PAD 2

32. J4770000 DRIVE FLYWHEEL BOTTOM COVER 1

33. J4780000 DRIVE FLYWHEEL TOP COVER 1

34. J4790000 PULLEY GUARD 1

35. J4810000 NON-DRIVE FLYWHEEL BOTTOM COVER 1

36. J4820000 NON DRIVE FLYWHEEL TOP COVER 1

37. J4880000 PULLEY GUARD 1

38. J4890000 RUBBER MOUNTING CLAMP 3

39. J5000000 HOSE COVER 1

40. J5010000 HOSE COVER 1

41. J5090000 BOLT RETAINING STRAP 6

42. J5170000 TOGGLE COVER SIDE PLATE 1

43. J5180000 TOGGLE GUARD LOWER SUPPORT BRACKET 2

44. J5190000 TOGGLE COVER PLATE 1

45. J5220000 SUPPORT BRACKET 1

46. J5230000 SUPPORT BRACKET 1

47. J5240000 RAM HOSE BULKHEAD BRACKET 2

48. J5250000 TOP INLET CHUTE FACE PLATE 1

49. J5280000 25 mm TOGGLE PLATE 1

50. J5390000 TOGGLE PLATE TIE BAR 2

51. J5400000 CUT OUT SWITCH MOUNTING BRACKET 1

Page 130 Crusher - Assembly Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

52. J5410000 TURN BUCKLE FIXING BRACKET 1

53. J5420000 SUPPORT BRACKET 1

54. J5430000 MOUNTING BRACKET 1

55. J5640000 INSPECTION COVER 1

56. J5900000 L/H TOGGLE JAW BRACKET 1

57. J5910000 R/H TOGGLE JAW BRACKET 1

58. J6210000 FLYWHEEL BALANCE WEIGHT 2

59. J6970000 TURN BUCKLE ASSEMBLY 1

60. RU1012 THICK FOAM 1

Ver: BKC12A-EN-9841 Crusher - Assembly Page 131

 C-12 Crusher

AA.14 Crusher - Box

22

24
23
14
25

16

15
27
2
10
9
29
28
12
19

21

20

8 4 11 13 18

28: CRUSHER BOX

Page 132 Crusher - Box Ver: BKC12A-EN-9841

 C-12 Crusher

30 31 16 17

29: CRUSHER BOX

Part No. Part Description Quantity

1. FAB48X180(10.9) M48 BOLT 24

2. FAB48X200(10.9) M48X210 10

3. FAB48X240(10.9) M48X240 4

4. FAN48 M48 HEX NUT 22

5. HR1049 TOGGLE WEDGE RAM 1

6. HR1052 HYDRAULIC RAM 1

7. J4010000 FRONT BEAM 1

8. J4020000 BACK BEAM 1

9. J4030000 RIGHT HAND PLATE 1

10. J4040000 LEFT HAND PLATE 1

11. J4060000 BOLT SPACER 22

12. J4070000 LEFT HAND FRONT FOOT 1

13. J4080000 RIGHT HAND FRONT FOOT 1

14. J4090000 LEFT HAND REAR FOOT 1

15. J4100000 RIGHT HAND REAR FOOT 1

Ver: BKC12A-EN-9841 Crusher - Box Page 133

 C-12 Crusher

Part No. Part Description Quantity

16. J4250000 FIXED WEAR PLATE TALL TOOTH A/R

17. J4290000 FIXED WEAR PLATE WEDGE BOLT 2

18. J4420000 WEDGE RAM BRACKET 2

19. J4430000 WEDGE RAM PIN 1

20. J4450000 WEDGE RAM SUPPORT PLATE 1

21. J4460000 WEDGE RAM BASE BRACKET 2

22. J4580000 WALL WEARPLATE 1

23. J4590000 WALL WEARPLATE 1

24. J4600000 WALL WEARPLATE 1

25. J4610000 WALL WEARPLATE 1

26. J4700000 FIXED WEAR PLATE A/R

27. J4760000 FLYWHEEL COVER BASE 1

28. J4800000 FLYWHEEL COVER BASE 1

29. J4920000 PULLEY ARM BACK BEAM SPIGOT 1

30. J5080000 WEAR PLATE CLAMPING SLEEVE 2

31. J6910000 WEARPLATE WEDGE 2

Page 134 Crusher - Box Ver: BKC12A-EN-9841

 C-12 Crusher

AA.15 Crusher - Torque Arm Assembly

10

14

8 13 15 6 12 11 7 4 3

30:

Part No. Part Description Quantity

1. BT3015 INNER BEARING 1

2. BT3016 OUTER BEARING 1

3. BT4008 8 GROOVE PULLEY WHEEL 1

4. BT5017 TAPER LOCK BUSH 50/50-100 1

5. BT5504 LUBRICATING NIPPLE 1

6. BT8013 SHAFT SEAL RING 2

7. FAKS28X16 KEY 1

8. HM1021 KAWASAKI MOTOR 1

9. HV3025 KAWASAKI MOTOR CONTROL BLOCK 1

10. J0250000 PIN CAP 1

11. J0330000 OUTER BEARING CAP 1

12. J0820000 INNER BEARING SPACER RING 1

13. J0930000 TENSIONING FRAME 1

14. J4920000 PULLEY ARM BACK BEAM SPIGOT 1

15. J5050000 PULLEY SHAFT 1

Ver: BKC12A-EN-9841 Crusher - Torque Arm Assembly Page 135

 C-12 Crusher

AA.16 Crusher - Jaw Stock

19 18 11 2

15
26

17 16

21 1

14

10

24
4

27

13 16 3 12 8 2 9 25 28 6

31: JAW STOCK ASSEMBLY

Part No. Part Description Quantity

1. BT3003 OUTER BEARING 2

2. BT3006 INNER BEARING 2

3. BT3501 OUTER BEARING SLEEVE 2

4. FAN42N M42 NYLOC NUT 2

5. J0370000 TOGGLE DUST FLAP CLAMP 1

6. J3990000 DISK SPRING WASHER 2

7. J4000000 JAW STOCK 1

8. J4110000 SHAFT 1

9. J4120000 SHAFT INNER RING 2

10. J4130000 HOUSING COVER 2

11. J4140000 LABYRINTH SPACER 2

Page 136 Crusher - Jaw Stock Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

12. J4150000 DRIVE SIDE BEARING HOUSING 1

13. J4160000 DRIVESIDE HOUSING COVER 1

14. J4170000 NON-DRIVE SIDE BEARING HOUSING 1

15. J4180000 NON-DRIVE SIDE HOUSING COVER 1

16. J4190000 BEARING LOCKING RING 2

17. J4260000 WEAR PLATE TALL TOOTH 1

18. J4280000 WEAR PLATE RH WEGGE 1

19. J4300000 WEAR PLATE WEDGE BOLT 2

20. J4710000 JAW WEAR PLATE A/R

21. J4750000 WEAR PLATE LH WEDGE 1

22. J4940000 WEAR PLATE WEDGE - USE WITH J4710000 A/R

23. J4950000 WEAR PLATE WEDGE - USE WITH J4710000 A/R

24. J5270000 TOGGLE SEAT 1

25. J5990000 TOP HAT WASHER 2

26. J8040000 TOP WEAR PLATE 1

27. RU1139 JAWSTOCK RUBBER 1

28. SC1006 COMPRESSION DISK 8

Ver: BKC12A-EN-9841 Crusher - Jaw Stock Page 137

 C-12 Crusher

AA.17 Crusher - Toggle Crossbeam

12

8 10

14

6
7 11

15
9

13

32: TOGGLE CROSSBEAM

13

33: TOGGLE RAM

Page 138 Crusher - Toggle Crossbeam Ver: BKC12A-EN-9841

 C-12 Crusher

Part No. Part Description Quantity

1. BT6001 SMALL RAM BEARING 2

2. FAN48 ISO 4032 - M48 Hex Nut 22

3. FAW36XC EXTERNAL CIRCLIP 6

4. FAW62IC INTERNAL SNAP RING 4

5. HR1050 TOGGLE CLAMPING RAM 2

6. J4020000 BACKBEAM 1

7. J4330000 TOGGLE SEAT 1

8. J4350000 TOGGLE SEAT CROSSBEAM 1

9. J4360000 TOGGLE SEAT X-BEAM END PLATE 2

10. J4390000 TOGGLE ADJUSTMENT WEDGE, BOLT UP JAW CRUSHER UNIT 1

11. J4400000 TOGGLE WEDGE SMALL SLIDER 2

12. J4410000 TOGGLE WEDGE LARGE SLIDER 2

13. J4520000 TOGGLE PUSH RAM SPIGOT 2

14. J4920000 PULLEY ARM BACK BEAM SPIGOT 1

15. J5380000 SUPPORT PLATE 2

Ver: BKC12A-EN-9841 Crusher - Toggle Crossbeam Page 139

 C-12 Crusher

AA.18 Deflector Door - Optional

8 4
6 3 5
1

34: VIEW ON DEFLECTOR DOOR

Part No. Part Description Quantity

1. FAN20N NYLOC NUT 10

2. FAW20A WASHER 20

3. FAS20X60(10.9) HEX BOLT 6

4. FAS20X90(10.9) HEX BOLT 4

5. J5580000 DEFLECTOR DOOR 1

6. J5590000 MOUNTING BRACKET 1

7. J5600000 MOUNTING BRACKET 1

8. J5610000 SUPPORT ARM 2

Page 140 Deflector Door - Optional Ver: BKC12A-EN-9841

 C-12 Crusher

AA.19 Hydraulic Hoses

When ordering hydraulic hoses, please quote the number stamped on the end of the hose.
The number is in the format HH****.

Complete Hydraulic Hose Kits

Part No. Part Description Quantity

1. HH8000A POWER PACK HOSE KIT 1

2. HH8000B1 MAIN CONVEYOR HOSE KIT 1

3. HH8000B2A SIDE CONVEYOR HOSE KIT 1

4. HH8000BH CHASSIS BUILDUP HOSE KIT 1

5. HH8000W WATER PUMP HOSE KIT 1

6. HH8400CAT TORQUE ARM HOSE KIT 1

7. HH8400CATB3 PIPE AND PRESSURE KIT 1

8. HH8400IMPC EXTRA TANDEM PUMP HOSE KIT 1

9. HH8700B POWER PACK HOSE KIT 1 1

10. HH8700I POWER PACK HOSE KIT 2 1

Power Pack Hose Kit

Kit Number: HH8000A
Revision: 79
Date: 04/05/2005

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8074 3/8" R2T 2.75 F 90S

HH8044 ¼" R2T 0.22 F F

HH8048 ¼" R2T 3 F 90S

HH8070 ¼" R2T 2.67 F F

HH8071 ¼" R2T 2.55 F F

HH8092 ¼" R2T 0.255 F 90C

HH8093 ¼" R2T 0.6 F F

HH8094 ¼" R2T 0.265 F F

HH8095 ¼" R2T 1.23 F 90S

Ver: BKC12A-EN-9841 Hydraulic Hoses Page 141

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8096 ¼" R2T 0.94 F 90S

HH8097 ¼" R2T 0.24 F 90S

HH8098 ¼" R2T 0.255 F 90C

HH8099 ¼" R2T 1.4 F 90S

HH8122 ¼" R2T 0.5 90S 90C

HH8116 1½" R1T 0.845 F 90S

HH8117 1½" R1T 0.845 F 90S

HH8118 1½" R1T 0.845 F 90S

HH8119 1½" R1T 0.845 F 90S

HH8245 1½" R1T 1.15 F 135

HH8246 1½" R1T 1.08 F 135

HH8228 ¾" R2T 0.6 F 90S

HH8229 ¾" R2T 0.6 F 90S

HH8536 2" R2T 1.4 90S 90S

Main Conveyor Hose Kit

Kit Number: HH8000B1
Revision: 71
Date: 16/07/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8076 ¾" R2T 5.8 F 135

HH8077 ¾" R2T 5.86 F 135

HH8130 ¾" R2T 3.88 F 90S

HH8131 ¾" R2T 3.73 F 90S

HH8079 3/8" R2T 6 F 90S

HH8167 3/8" R2T 6 F 90S

HH8226 ¾" R2T 0.86 F F

HH8227 ¾" R2T 0.86 F F

HH8790 ¾" R2T 6.1 F 90C

HH8252 ¾" R2T 7.9 F 135 EXTENDED MAIN CONVEYOR

Page 142 Hydraulic Hoses Ver: BKC12A-EN-9841

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8253 ¾" R2T 7.9 F 135 EXTENDED MAIN CONVEYOR

Side Conveyor Hose Kit

Kit Number: HH8000B2
Revision: 67
Date: 05/08/1999

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8009 ¾" R2T 0.63 90S 90S

HH8010 ¾" R2T 0.63 90S 90S

HH8011 ¾" R2T 3.7 90S 90S

HH8012 ¾" R2T 3.7 90S 90S

HH8128 3/8" R2T 0.44 F 90C

HH8129 3/8" R2T 0.9 90C 90C

Chassis Buildup Hose Kit

Kit Number: HH8000BH
Revision: 1
Date: 05/08/1999

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8170 3/8" R2T 0.43 F 90S

HH8171 3/8" R2T 0.43 F 90S

HH8172 3/8" R2T 0.8 F 90C

HH8173 3/8" R2T 0.8 F 90C

Ver: BKC12A-EN-9841 Hydraulic Hoses Page 143

 C-12 Crusher

Water Pump Hose Kit

Kit Number: HH8000W
Revision: 1
Date: 24/03/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8749 ¾" R2T 10.5 90S 90S

HH8750 ¾" R2T 1 F 90S

Torque Arm Hose Kit

Kit Number: HH8400CAT
Revision: 16
Date: 03/1½005

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8401 ¼" R2T 0.7 F 90S

HH8402 ¼" R2T 0.7 F 90S

HH8404 ¼" R2T 3.2 F F

HH8405 ¼" R2T 3.2 F F

HH8406 ¼" R2T 0.9 90S 90S

HH8407 ¼" R2T 0.9 90S 90S

HH8408 ¼" R2T 1.8 F F

HH8409 ¼" R2T 1.8 F F

HH8410 ¼" R2T 2.15 F 90C

HH8411 ¼" R2T 1.85 F F

HH8412 ¼" R2T 2.93 F 90C

HH8413 ¼" R2T 2.2 F 90C

HH8414 ¼" R2T 3.35 F 90C

HH8415 ¼" R2T 2.92 F F

HH8416 ¼" R2T 1.91 F F

HH8417 ¼" R2T 2.75 F 90C

HH8418 ¼" R2T 1.65 F 90C

Page 144 Hydraulic Hoses Ver: BKC12A-EN-9841

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8534 ¼" R2T 0.24 90S F

HH8419 3/8"R2T 0.3 F F

HH8420 3/8"R2T 0.75 F F

HH8421 3/8"R2T 0.69 F F

HH8422 3/8"R2T 1.67 F 90S

HH8425 3/8"R2T 0.42 F 90C

HH8426 3/8"R2T 0.42 F 90C

HH8427 3/8"R2T 0.6 F 90C

HH8428 3/8"R2T 0.6 F 90C

HH8429 ½"R2T 2.75 F F

HH8430 ½"R2T 0.63 F 90S

HH8432 ½"R2T 0.41 90C 135

HH8434 ½"R2T 1.16 90S 90S

HH8435 ½"R2T 1.68 90S 135

HH8547 ¾" R2T 1.65 90S 135

HH8437 1¼" R13 1 F 135

HH8438 1¼" R13 0.95 F 135

HH8439 1¼" R13 0.95 F 135

HH8196 3/8" R2T 2.77 F 90S

HH8197 3/8" R2T 2.77 F 90S

HH8537 ½" R2T 4 90S 90S

HH8791 ¾" R2T 2.5 F F

?
1¾¿ÀÁÀ?4ÊÈ?ÊÐð¤+-¦2++Ãã<

Pipe and Pressure Kit

Kit Number: HH8400CATB3
Revision: 7
Date: 21/10/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8451 3/8" R2T 7.2 F F

Ver: BKC12A-EN-9841 Hydraulic Hoses Page 145

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8453 3/8" R2T 2 F F

HH8454 3/8" R2T 2 F F

HH8455 3/8" R2T 6.75 F F

HH8456 3/8" R2T 6.65 F F

HH8457 3/8" R2T 2 F F

HH8458 3/8" R2T 2 F F

HH8459 3/8" R2T 5.85 F F

HH8460 3/8" R2T 5.85 F F

HH8461 3/8" R2T 7.2 F F

HH8462 3/8" R2T 7.2 F F

HH8463 3/8" R2T 8.3 F F

HH8464 3/16" R1T 2.33 F 135

HH8465 3/16" R1T 3.5 F 135

HH8466 ¼" R2T 7.82 F F

HH8467 ¼" R2T 8.92 F F

HH8468 ¼" R2T 8.25 90C 90C

HH8469 ¼" R2T 8.25 90C 90C

HH8532 ¼" R2T 9 F 90S

HH8470 ¾" R2T 1.5 F 90S

HH8471 ¾" R2T 2.275 F 90S

HH8472 ¾" R2T 1.5 F F

HH8473 ¾" R2T 3.21 F F

HH8474 ¾" R2T 4.75 F F

HH8475 ¾" R2T 3.5 F F

HH8476 ¾" R2T 5.86 F F

HH8477 ¾" R2T 7.5 F F

HH8478 ¾" R2T 4.26 F F

HH8479 ¾" R2T 7.19 F F

HH8480 1" R2T 8.2 F F

HH8481 1" R13 7.23 F 90S

HH8482 1" R13 7.23 F 90S

HH8483 1" R13 8.58 F 90S

Page 146 Hydraulic Hoses Ver: BKC12A-EN-9841

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8484 1" R13 8.58 F 90S

Extra Tandem Pump Hose Kit

Kit Number: HH8400IMPC
Revision: 3
Date: 04/03/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8767 ¾" R2T 2.405 F 135

HH8768 ¾" R2T 2.7 F 135

HH8769 1" R1T 0.93 F 90S

HH8770 1" R1T 1.18 F 90S

Power Pack Hose Kit 1

Kit Number: HH8700B
Revision: 9
Date: 29/07/2005

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8701 ¾" R2T 0.5 90S 90S

HH8702 ¾" R2T 2.15 F 90S

HH8703 ¾" R2T 2.05 F 90S

HH8704 ¾" R2T 3.02 F 90S

HH8705 ¾" R2T 2.6 F 90S

HH8706 ¾" R2T 2.97 F 90S

HH8707 ¾" R2T 1.6 135 90S

HH8708 ¾" R2T 2.6 F F

HH8709 ¾" R2T 2.68 F F

HH8710 ½"R2T 1.6 F 90C

Ver: BKC12A-EN-9841 Hydraulic Hoses Page 147

 C-12 Crusher

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8711 ½"R2T 4.6 90S 90C

HH8712 ¼"R2T 2 90S 90S

HH8713 1" R2T 3.15 F F

HH8714 1" R2T 3.32 F F

HH8715 1" R2T 0.43 90S 135 180

HH8716 1" R1T 2.36 F F

HH8746 1" R1T 1.45 F F

HH8747 1" R1T 1.3 F F

HH8717 1" R13 1.56 F 90S

HH8718 1" R13 1.56 F 90S

HH8719 1" R13 2.38 F 90S

HH8720 1" R13 2.29 F 90S

HH8722 1½" R13 2.01 F 135

HH8723 1¼"R2T 2.98 F 90S

HH8723 1¼"R2T 2.98 F 90S

HH8724 1¼"R2T 4.03 F F

HH8728 1¼"R1T 0.85 90S 135

HH8748 1¼"R2T 2.35 F F

HH8732 1¼" R13 3.42 F 90S

HH8733 1¼" R13 3.43 F 90S

HH8734 1¼" R13 0.95 F 90S

HH8735 1¼" R13 1.2 F 90S

HH8736 1¼" R13 0.86 F 90S

HH8737 1¼" R13 2.4 F 90S

HH8738 3½" SUCT 1.33

HH8771 ¾" R2T 2.25 F 90S

Power Pack Hose Kit 2

Kit Number: HH8700I
Revision: 2

Page 148 Hydraulic Hoses Ver: BKC12A-EN-9841

 C-12 Crusher

Date: 17/04/2002

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

HH8739 ½"R1T 1.75 F 90S

HH8740 ½"R1T 1.75 F 90S

HH8741 ½"R1T 1.75 F 90S

HH8742 ½"R1T 2 F F

HH8743 ½"R1T 1.35 F 90S

Ver: BKC12A-EN-9841 Hydraulic Hoses Page 149

 Concasseur C-12

AA.20 Stickers - English

26 21

22 29

38 25

30 33

39 42

Page 150 Stickers - English Ver: BKC12A-FR-9841

 Concasseur C-12

23 41

31 28

24 27

32 34

Ver: BKC12A-FR-9841 Stickers - English Page 151

 Concasseur C-12

37 35

40 36

19 20

18 14

12 8

Page 152 Stickers - English Ver: BKC12A-FR-9841

 Concasseur C-12

10 13

3 5

6 1

4 34

Ver: BKC12A-FR-9841 Stickers - English Page 153

 Concasseur C-12

32 22

7 11

15 16

17

Page 154 Stickers - English Ver: BKC12A-FR-9841

 Concasseur C-12

Part No. Part Description Quantity

1. DE0005 DANGER DRIVE GUARDS 1

2. DE0007 IMPORTANT WHEN CHECKING OIL 1

3. DE0020 IMPORTANT CHECK OIL LEVELS DAILY 1

4. DE0021 IMPORTANT SIDE CONVEYOR 1

5. DE0022 IMPORTANT CHECK OIL LEVELS DAILY 1

6. DE0023 DANGER STOP EQUIPMENT 1

7. DE0024 CAUTION MAX ENGINE REVS 1

8. DE0026 IMPORTANT MAX TRACKING SPEED 1

9. DE0027 NEW EMERGENCY STOP 100X90 MM 1

10. DE0033 DANGER -HEAD,EAR,EYE PROTECTION 1

11. DE0036 DANGER TOGGLE PACKER 1

12. DE0039 WARNING - AUTOMATIC MACHINEMAY START WITHOUT WARNING 1

13. DE1005 CE YEAR DATE DECAL 1

14. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 1

15. DE1013 TRACKING STARTING PROCEDURE 1

16. DE1014 DAILY WEEKLY CHECKS DECAL 1

17. DE1015 GREASE MAINTENANCE SHEET 1

18. DE1043 BATTERY ISOLATION SWITCH 1

19. DE1044 ANCHOR POINT (LEFT) 1

20. DE1045 ANCHOR POINT (RIGHT) 1

21. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 1

22. DE5002 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 1

23. DE5003 DANGER -STRONG MAGNETIC HAZARD 1

24. DE5004 DANGER - FALLING HAZARD 1

25. DE5005 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 1

26. DE5006 DANGER - CRUSHING / SHEARINGHAZARD 1

27. DE5007 DANGER ENTANGLEMENT HAZARD 1

28. DE5008 DANGER - ENTANGLEMENT HAZARD 1

29. DE5009 DANGER -FLYING MATERIAL HAZARD DO NOT USE PLATFORM 1

30. DE5010 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 1

31. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 1

32. DE5012 DANGER - SKIN INJECTION HAZARD 1

Ver: BKC12A-FR-9841 Stickers - English Page 155

 Concasseur C-12

Part No. Part Description Quantity

33. DE5013 DANGER - IMPACT HAZARD 1

34. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 1

35. DE5015 DANGER -CHECK FEEDER OIL DAILY 1

36. DE5016 DANGER - PRIOR TO TRANSPORT 1

37. DE5017 DANGER -DRAIN WATER FROM MFOLDAT NIGHT COLD WEATHER 1

38. DE5018 DANGER - EXCEEDS 90dB (A) 1

39. DE5019 DANGER - LOCKOUT PROCEDURE 1

40. DE5020 DANGER - CHECK FILTERS ON REGULAR BASIS 1

41. DE5021 DANGER - READ OPERATORS MANUALBEFORE MAINTANING MC 1

42. DE5022 DANGER - STOP & LOCKOUT PLANTBEFORE MAINTENANCE 1

Page 156 Stickers - English Ver: BKC12A-FR-9841

 C-12 Crusher

AA.21 Transport Bogie and Fifth Wheel - Optional

6 19
20
7

35: VIEW ON TRANSPORTATION BOGIE

21

16 17

36: WHEEL CHOCK 37: VIEW ON SHUNT & PARK VALVES

Ver: BKC12A-EN-9841 Transport Bogie and Fifth Wheel - Optional Page 157
 C-12 Crusher

11 14

15

22 12
13

38: SIDE VIEW OF BOGIE 39: FRONT AXLE AIR CHAMBERS

18

10
2

40: VIEW ON TOP OF BOGIE 41: VIEW ON FIFTH WHEEL NECK

9 4

42: FIFTH WHEEL NECK LIFT CYLINDER 43: CHEVRON BOARD

Page 158 Transport Bogie and Fifth Wheel - Optional Ver: BKC12A-EN-9841
 C-12 Crusher

Part No. Part Description Quantity

1. A4390000 FIFTH WHEEL NECK STRUTS (THREE PIN) 2

2. A6210000 FIFTH WHEEL NECK (THREE PIN) 1

3. A6270000 BOGIE ASSEMBLY COMPLETE 1

4. A6340000 FRONT HAZARD WARNING MOUNTING PLATE 2

5. A6360000 MUDGUARD - FIXED AXLE 4

6. A6370000 MUDGUARD - STEER AXLE 2

7. AX3503 MUDFLAP 6

8. HR1048 FIFTH WHEEL NECK LIFT CYLINDER 1

9. PN1098 FIFTH WHEEL NECK STRUT PIN 4

10. PN1099 FIFTH WHEEL NECK PIVOT PIN 2

11. TR519436 FRONT AXLE COMPLETE (13 TONNE, 40 x 180)

12. TR519441 AXLE AIR C/BER-24/30SP BRAKE

13. TR519442 FRONT AXLE AUTO SLACK ADJUSTER

14. TR519451 CENTRE AXLE COMPLETE(13 TONNE, 40 x 180)

15. TR519456 CENTRE AXLE AUTO SLACK ADJUSTER

16. TR519480 PARK VALVE

17. TR519481 SHUNT VALVE

18. TR519482 60 LTR AIR RESERVOIR

19. TR519486 PARK VALVE

20. TR519487 SELF STEER AXLE AUTO SLACK ADJUSTER (L/H)

21. UC5503 WHEEL CHOCK & MOUNTING ASSEMBLY 2

22. WT1016 WHEEL 12

Ver: BKC12A-EN-9841 Transport Bogie and Fifth Wheel - Optional Page 159
 C-12 Crusher

AA.22 Hopper, Short Doors for TUV

3
2

1: Hopper Doors

2: View on Hopper

Part No. Part Description Quantity

1. C5050000 HOPPER LOCKING PIN 1

2. C6000000 HOPPER LH SIDE DOOR 1

3. C6010000 HOPPER RH SIDE DOOR 1

4. C6020000 HOPPER REAR DOOR 1

5. FAB24X90 M24 X 90 HT BOLT 2

6. FAB30X200 M30 X 200 HT BOLT 4

7. J4670000 SAFETY GUARD 1

Page 160 Hopper, Short Doors for TUV Ver: BKC12A-EN-9841

 C-12 Crusher

AA.23 Water Pump - Optional

19 15 18 17 15 24 7 16 8 23 10 20 9 11 12

14

3
1 4
5
6

13

3: WATER PUMP

22

21

4: WATER PUMP FITTED

Ver: BKC12A-EN-9841 Water Pump - Optional Page 161

 C-12 Crusher

Part No. Part Description Quantity

1. B6080000 WATER PUMP BASE PLATE ASSY 1

2. B6090000 WATER PUMP DRIVE COVER 1

3. BT5001 1610/32 TAPER LOCK BUSH 1

4. BT6543 H110F COUPLING 2

5. BT6545 1610/ 15/16 TAPER LOCK BUSH 1

6. BT6546 H110N INSERT 1

7. FAHC1031 MIKALOR CLAMP 29-31MM 6

8. HA03400044 ¾” M/M ADAPTOR 1

9. HA03400049 ¾” M/M/F TEE 1

10. HA03400058 ¾” BARREL NUT 1

11. HA1000021 1 X ¾" M/F SWIVEL ADAPTOR 1

12. HA1000039 1 FEMALE INSERT 1

13. HM1005 CHARLYNN 2K155 BAA MOTOR 1

14. HP2004 WATER PUMP HYPRO 7560C 1

15. HP2006 HOSE TAIL 3

16. HP2009 HOSE TAIL 1

17. HP2010 HOSE TAIL 1

18. HP2011 TEE 1

19. HP2012 SUCTION FILTER 1

20. HP2013 WATER REGULATING VALVE 1

21. HV1011 1 LEVER SPOOL VALVE 1

22. HV1502 SPOOL LEVER 1

23. HP2014 HOSE BARB 1

24. RU6039 1” DELIVERY HOSE 3”

Page 162 Water Pump - Optional Ver: BKC12A-EN-9841

 C-12 Crusher

AA.24 Water Tank - Optional

29

26
27 33

30 25 27 28 32 31

1: WATER TANK 2: WATER TANK CONNECTION

Part No. Part Description Quantity

25. A5850000 RH MOUNTING BRACKET 1

26. A5860000 LH MOUNTING BRACKET 1

27. A5870000 MOUNTING BRACKET STRIP (IF REQUIRED) 2

28. B6070000 NYLON TAP ADAPTER 1

29. CN2557 1000 Litre WATER TANK 1

30. EL2134 FLOATING WATER PUMP SWITCH 1

31. FAHC1031 1" MIKALOR CLIP 2

32. HP2009 1" - 3/4" BSP M-M NYLON ADAPTER 1

33. RU6039 1" WATER HOSE 1

Ver: BKC12A-EN-9841 Water Tank - Optional Page 163

 C-12 Crusher

AA.25 Oil cooler - Optional

3
1
2

5
6

3: OIL COOLER CLOSED 4: OIL COOLER OPENED

Part No. Part Description Quantity

1. B3770000 OIL COOLER COV ER HANDLE 1

2. B5900000 OIL COOLER COVER 1

3. B5910000 MOUNTING BRACKET 2

4. B5920000 MESH PA NEL 1

5. B5930000 DECK PLATE 1

6. B5940000 INFILL PLA TE 1

7. B5950000 FILTER COVER 1

8. EX3003 OIL COOLER ASSEMBLY 1

9. FD2102 HINGE 1

Page 164 Oil cooler - Optional Ver: BKC12A-EN-9841