ECMO-Service Manual
ECMO-Service Manual
ECMO-Service Manual
Copyright
All rights reserved. No part of this publication may be
duplicated, adapted or translated without prior written
permission, except under the terms of the copyright laws.
© Copyright Maquet Cardiopulmonary GmbH
Manufacturer
Maquet Cardiopulmonary GmbH
Kehler Straße 31
76437 Rastatt
GERMANY
Phone: +49 7222 932-0
Fax: +49 7222 932-1888
info.cp@maquet.com
www.maquet.com
| CARDIOHELP System | Contents | 3 |
Contents
1 General Information .............................................................................................................................................7
1.1 Service Support Information ..................................................................................................................... 7
1.2 Software Versions..................................................................................................................................... 7
1.3 Special Instructions................................................................................................................................... 7
1.3.1 Definition of Paragraph Formats ...................................................................................................7
1.4 Symbols .................................................................................................................................................... 9
1.5 Software Symbols ..................................................................................................................................... 9
1.6 Abbreviations ............................................................................................................................................ 11
1.7 Precautionary Measures ........................................................................................................................... 13
1.7.1 Abstract of Screw Torque..............................................................................................................13
1.8 Service Requirements .............................................................................................................................. 14
1.9 Service Equipment.................................................................................................................................... 14
1.10 CARDIOHELP Service Concept ............................................................................................................... 15
1.11 Maintenance Overview ............................................................................................................................. 16
2 System Components ...........................................................................................................................................17
2.1 General Information .................................................................................................................................. 17
2.2 System Overview ...................................................................................................................................... 17
2.3 Controls .................................................................................................................................................... 18
2.3.1 Control Panel ................................................................................................................................18
2.3.2 Rear Controls ................................................................................................................................18
2.4 Connections .............................................................................................................................................. 18
2.5 CARDIOHELP Emergency Drive .............................................................................................................. 19
2.6 Flow/Bubble Sensor.................................................................................................................................. 19
2.7 Bubble Sensor .......................................................................................................................................... 20
2.8 Venous Probe ........................................................................................................................................... 20
2.9 External Sensors ...................................................................................................................................... 20
2.10 Positions of Signs and Labels................................................................................................................... 21
2.11 Device Technical Components ................................................................................................................. 22
2.11.1 Display ..........................................................................................................................................22
2.11.2 Controls Foil with Function Buttons...............................................................................................22
2.11.3 Rotary Encoder for Rotary Knob ...................................................................................................23
2.11.4 LED Foil ........................................................................................................................................23
2.11.5 Synchronous Motor .......................................................................................................................23
2.11.6 HMI PCB .......................................................................................................................................24
2.11.7 Sensor PCB ..................................................................................................................................24
2.11.8 Battery PCB ..................................................................................................................................25
2.11.9 Backlight Inverter ..........................................................................................................................25
2.11.10DIGIFLOW PCB ............................................................................................................................26
2.11.11Mains Power Supply .....................................................................................................................27
2.11.12Battery Housing with Fan ..............................................................................................................27
2.11.13Battery...........................................................................................................................................28
2.11.14Speaker.........................................................................................................................................28
2.11.15Fan Drive.......................................................................................................................................29
2.11.16Battery Housing Fan .....................................................................................................................29
2.11.17Mains Power Supply Fan ..............................................................................................................29
2.11.18Mains Filter....................................................................................................................................30
Service Manual | 3.3 | EN | 05
Copyright Maquet Cardiopulmonary GmbH
| 4 | Contents | CARDIOHELP System |
1 General Information
The aim of this Service Manual is to describe the CARDIOHELP system and provide the information
required for maintenance.
Before carrying out any maintenance, carefully read the Instructions for Use and the Service Manual.
NOTE
Make sure to use the newest Service tool software for maintenance work.
WARNING!
CAUTION!
NOTE
[Software symbol names] texts in square brackets are display texts or symbol definitions in the software
(Service Tool and CARDIOHELP).
Texts in quotes are product names or special references in the document.
1.4 Symbols
Attention! Observe the warnings and safety precautions in the accompanying documents.
ESD-sensitive components.
Recycling. Used batteries must be recycled or disposed of in accordance with the relevant national and environmen-
tal regulations.
Separate collection of electric and electronic devices in accordance with Directive 2002/96/EC: Do not dispose of the
device with normal domestic waste. Keep separate from domestic waste and dispose of in an environmentally safe
way in compliance with local regulations.
[Locked] The controls on the display cannot be used. To be able to use the CARDIOHELP, the lock
must be removed.
[Data recording] Change the interval for data recording, recording data offline and exporting recorded data.
[Close Menu] To close the menu and return to the last screen displayed.
1.6 Abbreviations
Abbreviation Explanation
CT Computer Tomography
Hb Hemoglobin
Hct Hematocrit
HW Hardware
Getinge Extranet Web application for support cases and FAQ (Frequently Asked Questions)
(https://extranet.getinge.com)
OR Operation room
SW Software
UD Update
WARNING!
WARNING!
WARNING!
CAUTION!
In addition to the important information provided here and in the relevant accompanying documents (e.g.,
Instructions for Use) the important local and national regulations must always be taken into consideration.
CAUTION!
Consider the abstract of screw torque (⇨ "Abstract of Screw Torque", page 13).
WARNING!
The following tools are required for carrying out maintenance work.
Standard Tools
A. Hand tools (basic equipment)
B. Laptop (with Windows 7, a USB connection and a network card)
C. ESD protective equipment (protective mat, earthing wrist band and adapter)
D. Universal testing device for testing electrical safety
E. Multimeter (for troubleshooting)
CARDIOHELP Service Tools
The CARDIOHELP service tool box can be ordered at MCP-HTSC. You will find ad-
ditional information in the CARDIOHELP spare parts list.
Every service technician is responsible for their equipment.
Service tool box
AC Level sensor
AD Plastic clamp
AE Socket wrench for decorative slotted nuts (M9x0,5; M12x1; M15x1)
AF Air bubble tube (3/8“ x 3/32“; 1/4“x 3/16“)
AG BMU cell (1/2“) with blue cap
Service equipment
2 System Components
1 Carrying handle
2 Holder for CARDIOHELP Emergency Drive
3 Speed indicator LED
4 Control panel
5 Standard slide rail
6 Front connections
7 Protective frame
Front
Rear
8 Guard (unfolded)
9 Holder for venous probe
10 Venous Probe
11 Ventilation slots
12 Speaker opening
13 Sensor connections
14 Pump drive
Rear
Underside
15 Rubber feet
16 Fan drive
17 Sled
18 Battery cover
Underside
2.3 Controls
2.3.1 Control Panel
1 Touchscreen
2 Speed indicator LED
3 “Battery” LED
4 “AC/DC power supply” LED
5 Safety button
6 “Zero flow mode” LED
7 ”Zero flow mode” button
8 “Unlock” LED
9 “Unlock” button
10 “On/Off” LED
11 “On/Off” button
12 Rotary knob
Control panel
2.4 Connections
Front
1 Alarm outlet connection
2 Ethernet connection (no function)
3 USB port type A (for data export on USB stick)
4 USB port type B (for data recording system)
5 AC connector plug with fuse module
6 Equipotential bonding connection
7 DC device plug
8 CAN connection (no function)
9 ECG connection (no function)
10 Emergency mode button with cover
Front connections
Rear
1 Locating lug
2 Speed indicator LED
3 Hand crank (unfolded)
4 Fastening bolt
5 Locking device
6 Pump drive
CARDIOHELP Emergency Drive
1 Cover
2 Tube retainer
3 Locking device
4 “CARDIOHELP” connection
Bubble sensor
1 LEDs
2 Optical sensors
3 Infrared sensor
Venous probe
1 Level sensor
2 CARDIOHELP connection cable
3 Level sensor pad
CLS Kit
Security seal
Display
Main function
n Optical display of
– Operating conditions
– Measured value
– Alarms
Specification
Power supply
Operating voltage 3.3 V DC
Power consumption max. 195 mA
Controls foil
Main function
Computer input device for controlling and entering:
n User input using touchscreen or function keys
– Speed RPM and flow LPM
– Alarm limits, measured values
– Data
– Settings
n Activate service interface
Additional function
Function display via LEDs
n Battery charge display
n External power supply
n Mode display
Specification
Power supply
Operating voltage ~2 V DC with 2 mA constant current
Rotary encoder
Main function
Incremental encoder with 16 snap-ons
n Communication with HMI PCB
n Speed/flow regulation RPM/LPM
Specification
Power supply
Operating voltage range 3 ... 24 V DC
Power consumption < 10 mA
LED foil
Main function
n Pump speed display
– Control via drive control unit (sensor PCB)
Additional function
n Display back-up
Specification
Power supply
Operating voltage ~2 V DC by 2mA constant current
Specification
Power supply
Input voltage 24 V DC
Power consumption 50 W
HMI PCB
Main function
n User input interface
– Touchscreen (controls foil)
– Display (graphical image)
– Rotary encoder (rotary knob)
– Pressure, temperature, speed and flow display
n Service interface
n Data storage on flash card
– Clinic settings
– Log data
n Backlight-inverter power supply
n Communication sensor PCB
Additional function
n Power supply bridge circuit to sensor PCB
Specification
Power supply
Input voltage 11 ... 28 V DC
Sensor PCB
Main function
n Sensor control (sensor control unit)
Power supply
Rated voltage 11 ... 28 V DC
Charging current battery 3A
Critical components
Piezo
Battery PCB
Main function
n Battery contacting
n Signal transmission on sensor PCB
n Data interface for loading control unit
Specification
Power supply
Input 10.8 V DC
Backlight Inverter
Main function
n Voltage converter for background lighting on the display
Specification
Voltages
Input voltage 12 V DC
Effective output voltage 655 Vrms
DIGIFLOW PCB
Main function
n Flow measurement
n Bubble detection
Additional function
n Communication with sensor PCB
Specification
Power supply
Input voltage 3.3 V DC
Power consumption 2W
Main function
n Voltage transformer
Specification
Voltages
Input 100 … 240 V AC
Output 24 V DC
Fuses
F 2 x 2.5 AT 250 V AC (primary fused, fuse not changeable)
Battery housing
Main function
n Battery holder
n Battery cooling
n Heat exchange function for interior
Specification
Voltages
Input 5 V DC
Critical components
Fan
2.11.13 Battery
WARNING!
Main function
n Power supply if mains power fails
– Lithium-ion battery
Technical data
n Old battery type (CGR18650CG / M350-0149-BA0): Charging time 5 h max.
n New battery type (NCR18650A / M350-0149-C00): Charging time 7h max.
Specification
Voltages
Output voltage 10.8 V DC
Storage capacity Old battery type: 6.75 Ah, 72.9 Wh
New battery type: 9.21 Ah, 99.47 Wh
Charging voltage 12.45 V DC
Charging current max. 3 A
2.11.14 Speaker
Speaker
Main function
n Acoustic output device
Additional function
n Internally sealed by a membrane
Specification
Technical data
Impedance 8Ω
Medium sound pressure level 83 dB
Critical components
Membrane
Fan drive
Main function
n Drive cooling
Specification
Voltages
Rated voltage 5 V DC
Main function
n Battery cooling
n CARDIOHELP heat exchanger
Specification
Voltages
Rated voltage 5 V DC
Main function
n Mains power supply cooling
n CARDIOHELP cooling
Specification
Voltages
Rated voltage 5 V DC
Mains filter
Main function
n Balance of electrical disturbances
– Radio interference suppression
– Electromagnetic compatibility
Specification
Voltages
Input voltage 100 … 240 V AC
Fuses
2 x 4.0AT
Critical components
Fuse
Flow/bubble sensor
Type
n FBS 3/8“ x 3/32“ L0.9
n FBS 1/4“ x 3/32“ L0.9
Main function
n Flow measurement
n Bubble detection
Additional function
n Communication with DIGIFLOW PCB
Specification
Voltages
Input voltage 3.3 V DC
Bubble sensor
Type
n BS 3/8“ x 3/32“ L.1.7
n BS 3/8“ x 1/16 - 1/4“ x 3/32“ L.1.7
Main function
n Bubble detection
Specification
Voltages
Input voltage 9 V DC
Venous probe
Type
Venous Probe
Main function
n Measurement of blood parameters
– SVO2
– Hb
– Hct
– TVen
Specification
Voltages
Input voltage 9 V DC
Foil
Main function
n Pump speed display
2.12.2 Emergency Drive PCB
Main function
n Speed detection
n LED display of speed
3 Inspection
WARNING!
WARNING!
CAUTION!
The inspection must be carried out every 12 months in order to ensure safe operation of the CARDIOHELP.
Various different abbreviations are used for the term “Inspection” in different countries, e.g., STK
(Germany), PM (USA).
▶ Ensure that the three guide pins are in the corresponding holes in the HLS module and the locking
device has clicked into place.
▶ Ensure that the disposable is correctly positioned and securely fixed.
3.2.2 Disconnecting the HLS Module
1 Press the HLS module’s locking device to the middle.
2 Slightly turn the HLS module clockwise and remove from the CARDIOHELP.
3.2.3 Connecting the Test Circuit
1 Insert the round bar into the priming bag.
▶ The HLS module and the tubes will fill with water.
14 Switch the CARDIOHELP on and activate the “Global Override”
mode (see Instructions for Use). [Global Override] symbol
15 Set a speed of 3000 rpm for two minutes. Increase the speed to 4000 rpm for one minute.
▶ Repeat the process until pump sounds are no longer audible.
16 Close the de-airing membrane of the HLS module with the yellow protective cap.
17 Make sure that the entire set has been completely de-aired.
18 Stop the CARDIOHELP.
19 Deactivate the “Global Override” mode.
3.2.4 Transport Guard Check
1 Visual Test
▶ Fixation and tension element are in good condition, clean, not bent and screws are tight
▶ Locking mechanism can be rotated.
Locking Mechanism
▶ Holders on CARDIOHELP are in good condition, clean, not bent and screws are tight
u Optical test - passed/failed
2 Transport Guard Installation and Function Test
▶ Engage and lock the Transport Guard.
▶ Locking the Transport Guard should be carried out effortlessly without damaging it and should be
locked securely.
▶ Transport Guard is fixed evenly onto the disposable
Transport Guard
u Transport Guard installation and function test - passed/failed
3 Remove Transport Guard
▶ Transport Guard can be locked, unlocked and removed easily
u Removing Transport Guard - passed/failed
3.2.5 Emptying the Test Circuit
1 Set the speed to 0 rpm.
2 Close the clamps on the red and blue tube lines of the priming bag.
3 Clamp the two tubes below the connector.
4 Disconnect the priming bag at the connector.
5 Empty the priming bag over a suitable container by opening both tube lines of the priming bag.
6 Disconnect the clamps from the tubes.
7 Empty the tubes and the disposable over a suitable container.
8 Disconnect the HLS module (⇨ "Disconnecting the HLS Module", page 34).
9 Disconnect all tubes.
NOTE
To achieve a longer working life, we recommend that the HLS module is blown out with compressed air.
The air pressure must not exceed 2 bar!
Rear
▶ Guard is in good condition and clean.
▶ Housing is clean and without visible damage.
▶ Rubber feet are present and in good condition.
▶ Safety seal is present and in good condition
u CARDIOHELP optical test - passed/failed.
2 Check the venous probe unit for visible damage or soiling.
▶ Venous probe holder and locking hook are in good condition and clean.
▶ Reference surface is clean and without scratches.
▶ Measuring sensor present, clean, secure and without scratches.
▶ Connection cable for venous probe without kinks or damage.
u Venous probe optical test - passed/failed/N/A (if not present).
3 Check the sensors used (cable and sensor) for visible damage or soiling.
u Flow/bubble sensor is clean and without damage - passed/failed.
u Bubble sensor is clean and without damage - passed/failed/N/A (if not present).
u Level sensor is clean and without damage - passed/failed/N/A (if not present).
u External temperature sensors are clean and without damage - passed/failed/N/A (if not present).
CAUTION!
u External pressure sensors are clean and without damage - passed/failed/N/A (if not present).
4 Check the availability of the Instructions for Use.
u Instructions for Use present - passed/failed.
5 Check the availability of the medical devices book.
u Medical devices book present - passed/failed/N/A (if not present).
WARNING!
Front
u Touchscreen [1] is in good condition and legible - passed/ failed.
u Rotary knob [12] and buttons [4] are in good condition - passed/failed.
u Speed indicator LED [3] is in good condition and legible - passed/failed.
u Rating plate [6] with CE marking and additional label legible - passed/failed.
u Emergency drive display [2] legible - passed/failed.
Front connections
u Front connections are in good condition and clean - passed/ failed.
4 Check the sensor connections for damage and cleanliness
Sensor connections
u Sensor connections are in good condition and clean - passed/ failed.
5 Check the fuse used in the fuse module of the AC connector plug [5].
u Correct fuse installed in the AC connector plug and functional - passed/failed.
WARNING!
CAUTION!
CAUTION!
Do not hold the device in your hand during testing. Make sure that the device does not make contact with
any equipment or persons during testing.
The testing process is defined in the standard IEC/EN 62353. The use of a universal test unit, e.g.,
“Secutest SIII+ from Gossen Metrawatt” (or equivalent) is required. The permissible limit values are defined
in the service protocol.
3.4.1 Protective Ground Resistance RSL
1 Connect the CARDIOHELP with the power supply cord used by the customer to the universal test unit.
2 Use the universal test unit to measure the protective ground
resistance.
Measurement RSL
3 Use the measuring probe to contact all conducting parts, which could be affected in case of a
malfunction.
4 Move the power supply cord of the CARDIOHELP during measurement.
5 Enter the measured results into the service protocol.
u Protective ground resistance CARDIOHELP - passed/failed.
WARNING!
1 Connect the CARDIOHELP with the power supply cord used by the customer to the universal test unit.
2 Switch on the CARDIOHELP.
3 Use the universal test unit to measure the insulation resistance.
4 Measure the insulation resistance with the measuring probe.
▶ Measuring point: Equipotential bonding pin.
5 Enter the measured results into the service protocol.
u Insulation resistance - passed/failed.
3.4.4 Equipment Leakage Current IGER
WARNING!
NOTE
Always use the direct method for measuring the device leakage current.
WARNING!
7 Check the reverse polarity by turning the power plug through 180° and repeating the measurement.
(Check your universal test unit’s Instructions for Use to see if turning the power plug is necessary).
8 Enter the highest measured results into the service protocol.
u Leakage current - passed/failed.
Guard
1 Press both unlocking devices [13] at the same time and fold the
guard up until it clicks into place.
Guard
▶ Guard can be folded up easily.
▶ Guard must click into place.
▶ Locked guard must not be able to be moved down.
2 Press the left unlocking device and fold the guard down until it clicks into place.
▶ Guard can be folded down easily.
▶ Guard must click into place.
▶ Locked guard must not be able to be moved up.
u Guard function - passed/failed.
n Place the HLS module in the holder and lock it (⇨ "Connecting the
HLS Module", page 33).
Emergency Drive
1 Place the emergency drive into the holder of the emergency drive.
Emergency drive
▶ Hand crank must not touch the housing or guard.
▶ Hand crank is easy to turn.
u Emergency drive hand crank function - passed/failed.
4 Turn the hand crank until all speed LED areas are displayed.
▶ All LEDs must light up according to the speed turned.
▶ For check-up use the reference points in the following sheet.
u Emergency drive LED display - passed/failed.
Venous probe
▶ Venous probe must click into place and must not be able to be moved.
u Venous probe locking mechanism - passed/failed.
Self-test
1 Connect the CARDIOHELP to the external power supply with the power supply cord.
2 Press the On/Off button to switch the CARDIOHELP on.
▶ The CARDIOHELP automatically performs a self-test after
being switched on.
System check
3 Check the following parameters during the self-test.
▶ Alarm buzzer 1 (drive control unit) generates an acoustic signal.
▶ Alarm buzzer 2 (sensor control unit) generates an acoustic signal.
▶ Speaker generates an acoustic alarm.
▶ The startup screen appears.
▶ No error report is displayed.
▶ Green On/Off LED lights up.
u Self-test - passed/failed.
Fan Check
Retainer bar
2 Switch the CARDIOHELP on.
3 Press the On/Off button to switch the measuring tool Testo 405-V1 on.
4 Press the On/Off button again to select the unit of measurement [m/s].
5 In order to check the lower fan place the measuring tool at the 4th
ventilation rib from the bottom.
6 In order to check the upper fan place the measuring tool at the 3rd
ventilation rib from the top.
CARDIOHELP application
CARDIOHELP-i applications
NOTE
CARDIOHELP-i application screen is different between United States of America and the rest of the world.
Software Version
Display data
2 Touch the [Settings] symbol.
3 Select the [System information] menu.
▶ The [System information] screen is displayed.
Battery Test
1 Remove the power supply cord.
▶ Status bar flashes yellow and displays a message.
▶ Acoustic alarm.
▶ The [Power supply status] symbol changes from [Mains
operation] to [external power supply disconnected].
[Power supply status symbol]
▶ Alarm can be switched off with symbol [Current alarm pause].
u Battery switching - passed/failed.
2 Touch the [Power supply status symbol].
Battery symbol
NOTE
CAUTION!
Carry out the following tests without external power supply if the green battery LED is not lit and the
remaining battery capacity is thus over 95%.
Repeat the “Battery LED and AC/DC power supply LED function” test after approx. 30 minutes.
▶ Arrow and mains plug symbol are displayed in the “Battery” status window.
u AC power supply function - passed/failed.
u Battery LED function and AC/DC power supply LED passed/failed.
4 Connect the CARDIOHELP to the external power supply with the DC power cord.
▶ Green AC/DC power supply LED must light up.
▶ Green battery LED must light up.
NOTE
▶ Arrow and mains plug symbol are displayed in the “Battery” status window.
u DC power supply function - passed/failed.
Control panel
NOTE
Unlock Function
1 Press the [Unlock] button.
▶ [Unlock] LED lights up.
[Locked] symbol
▶ The [Locked] symbol appears in the status bar.
2 Touch the touchscreen.
"System locked"
▶ The message [System locked] appears.
3 Unlock the system according to the instructions on the touchscreen.
▶ [Unlock] LED goes out.
▶ The [Not locked] symbol appears in the status bar.
Drive
1 Connect the HLS test circuit (⇨ "HLS Test Circuit", page 33).
2 Connect the external flow/bubble sensor
3 Turn the rotary knob to the right and set the speed to 5000 rpm.
TVen Measurement
1 Prepare the temperature measurement device for the test.
▶ Connect the temperature probe to the temperature measurement device.
▶ Switch on the temperature measurement device.
▶ Before testing check the functionality.
CAUTION!
Do not kink or bend the stainless steel sensor, as the temperature sensor is very sensitive.
NOTE
Ensure that only the stainless steel sensor is in the water, in order to avoid damaging the temperature
sensor.
WARNING!
Only calibrate when the tube is clamped upstream and downstream of the flow/bubble sensor.
Flow meter
5 Read the LPM measured value from the touchscreen of the CARDIOHELP and enter it in the service
protocol.
6 Set the speed to 4000 rpm.
▶ External flow/bubble sensor measures the flow and displays it on the touchscreen of the
CARDIOHELP.
7 Set the flow meter to 5 lpm with the flow clamp [A].
8 Read the LPM measured value from the touchscreen of the CARDIOHELP and enter it in the service
protocol.
9 Set the speed to 2500 rpm.
▶ External flow/bubble sensor measures the flow and displays it on the touchscreen of the
CARDIOHELP.
10 Using the flow clamp, set the flow measuring device [A] to 3.5 lpm.
11 Read the LPM measured value from the touchscreen of the CARDIOHELP and enter it in the service
protocol.
u LPM flow measurement - passed/failed.
3.6.2 Interventions
Bubble Detection
1 Connect the flow/bubble sensor to the air bubble tube.
2 Touch the [Bubble monitoring] symbol.
Bubble monitoring
▶ Pump stops.
CAUTION!
For the different tubing sizes 1/4“ and 3/8“ use the specific size of the bubble sensor.
Level Detection
NOTE
Level test
▶ Acoustic alarm stops.
▶ Pump starts and regulates to 2000 rpm.
▶ Optical alarm is extinguished on the touchscreen.
9 Deactivate the intervention [Level monitoring].
10 Touch the [Confirm] symbol.
11 Set the speed to 0 rpm.
u Level detection - passed/failed.
CAUTION!
Do not disrupt the USB connection during the PC-aided function test.
If the USB connection is disrupted, all test data is lost. The PC-aided function test must be started again.
The following tests are electronically documented and are summarized in the service report “Attachment for
service protocol”. This must finally be printed out and attached to the service protocol.
Ethernet Settings
1 Check the ethernet settings before starting the PC-aided function test.
2 Open the properties of your LAN connection.
▶ [Start] [Settings] [Network connections]
▶ [LAN connection] [Properties]
TCP/IP properties
6 Enter the IP address 192.168.10.100 and the subnet mask 255.255.255.0.
7 Click on the [OK] button.
Test OK
4 Click on the [OK] button.
CARDIOHELP screen
▶ Function test is loading.
▶ Touchscreen display on the CARDIOHELP.
Check LEDs
1 Click on the [LEDs] button.
2 Follow the instructions on the screen.
Check Ethernet
1 Click on the [Ethernet] button.
Ethernet message
▶ A ping is sent.
Check Speaker
1 Click on the [Speaker] button.
2 Follow the instructions on the screen.
Calibrate Sensors
1 Click on the [Sensor calibration] button.
2 Follow the instructions on the screen.
NOTE
These tests check the input signal of the sensor connections of the CARDIOHELP.
The measuring accuracy of the external temperature sensors is not tested.
Please use the MECC mode.
CAUTION!
CAUTION!
2 Connect the connectors TArt and TVen of the sensor tester with the
CARDIOHELP.
Sensor tester
4 Read the individual TArt values from the touchscreen of the CARDIOHELP and record them in the
service protocol.
u External temperature sensor TArt - passed/failed.
u Repeat step 3 ... 4 for TVen . External temperature sensor TVen - passed/failed.
5 Remove the connectors TArt and TVen from the CARDIOHELP.
NOTE
These tests only check the input signal of the sensors on the CARDIOHELP.
The measuring accuracy of the external pressure sensors is not tested.
CAUTION!
2 Connect the connectors PVen, PInt, PArt and PAux of the sensor tester
with the CARDIOHELP.
"Pressure" connector
Sensor tester
4 Carry out the zero calibration of the PVen.
5 Set the PVen values on the sensor tester “T External“ according to the service protocol.
6 Read the individual PVen values from the touchscreen of the CARDIOHELP and record them in the
service protocol.
u External pressure sensor PVen - passed/failed.
7 Repeat step 3 ... 6 for PInt.
u External pressure sensor PInt - passed/failed.
8 Repeat step 3 ... 6 for PArt.
u External pressure sensor PArt - passed/failed.
9 Repeat step 3 ... 6 for PAux.
u External pressure sensor PAux - passed/failed.
10 Remove the connectors for external pressure sensors from the CARDIOHELP.
3.6.6 Disposable’s Integrated Pressure and Temperature Sensors
NOTE
These tests only check the input signal of the sensors on the CARDIOHELP-i.
The measuring accuracy of the integrated pressure sensors in the disposable is not tested.
▶ The status window displays the location and file name of the
PDF file.
NOTE
Deleting the events is only possible when all events have been read out and saved in a TXT file.
Warning message
6 Click on the [Yes] button.
u Service pool deleted.
3.7.5 Read Out and Delete User Events
NOTE
Deleting the events is only possible when all events have been read out and saved in a TXT file.
Warning message
6 Click on the [Yes] button.
u User pool deleted.
3.7.6 Ending the Service
1 Click on the [Close] button.
▶ The service tool software is closed.
NOTE
n If the Instructions for Use is not available, "No direct risks, detected defects should be remedied
quickly!" must be selected in the final assessment.
n Recommend that the customer orders a new Instructions for Use from Maquet.
n Make a note of the recommendations under Comments in the service protocol.
4 Servicing
WARNING!
WARNING!
WARNING!
Make sure, that there are no loose parts, e.g., screws in the device to avoid safety risks.
CAUTION!
CAUTION!
Consider the abstract of screw torque (⇨ "Abstract of Screw Torque", page 13).
CAUTION!
Replace the sensor panel sealing each time the device is opened.
For further information, see Maintenance overview (⇨ "Maintenance Overview", page 16).
CAUTION!
3 Hold the rotary knob [3] securely with your hand and open the hex nut [2].
4 Remove the rotary knob and clean the surface under the knob and the knob itself.
CAUTION!
5 Fit the rotary knob with a gap of 1.0 mm parallel to the display foil.
6 Pull hex nut with a torque of 1.4 Nm.
7 Fit the rotary knob cover.
8 Check the function of the rotary knob.
▶ The rotary knob must not touch the controls foil.
9 Carry out a complete inspection (⇨ "Inspection", page 33).
u Rotary knob cleaned.
u Inspection after repair has been carried out.
WARNING!
CAUTION!
Battery cover
3 Loosen the screws (M6x12) of the battery cover.
4 Remove the battery cover and loosen the grounding conductor.
CAUTION!
Use suitable tools to remove the screws, so that these cannot fall into the interior of the device.
Replace batteries
7 Insert the left new battery [1] until the stop position.
CAUTION!
Do not use force to insert the battery. The battery PCB could be damaged.
8 Insert the right new battery [2] until the stop position.
CAUTION!
Do not use force to insert the battery. The battery PCB could be damaged.
9 Screw the battery lid with a force of 0.3 Nm and using Loctite 270.
WARNING!
Faulty installing and failures could be increase the blood temperature of the patient.
WARNING!
To finish the task, the following steps must be carried out in order to ensure error-free use.
n Check the airstream of the fan drive.
n Carrying out the inspection (⇨ "Inspection", page 33).
CARDIOHELP drive
4 Disassemble the fans.
5 Disconnect the fans.
6 Reconnect the new fans.
7 Assemble the fans with a force of 0.3 Nm and Loctite 270.
CAUTION!
n Make sure the flow direction of the fans is right. The airstream must guide outside.
n The flow direction is labeled with an arrow at the frame of the fan.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
Faulty installation and failures could increase the blood temperature of the patient and cause the device to
overheat.
WARNING!
Battery housing
Battery housing
4 Remove the battery fan cover [2].
5 Unscrew the screws [3] of the fan mountings [4+5].
CAUTION!
Pay attention to install the fan on its correct position and correct airflow.
9 Replace the new fans and assemble them on the fan mountings
using a force of 0.3 Nm and Loctite 270.
CAUTION!
Pay attention to install the fan on its correct position and correct airflow. The airflow must guide outside.
CAUTION!
12 Attach Hylomar on the junction between battery housing and battery fan cover.
CAUTION!
13 Attach the battery fan cover to the battery housing base with the screws using a force of 0.3 Nm and
Loctite 270.
14 Check the air flow according to the illustration Battery housing air
flow.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
Faulty installation and failures could increase the blood temperature of the patient and cause the device to
overheat.
WARNING!
Battery housing
2 Remove the battery housing (⇨ "Removing Battery Housing", page 116).
3 Unscrew the 8 screws [1].
CAUTION!
Make sure to install the fan in its correct position and to correct the airflow.
5 Fix the fans with the screws with a force of 0.5 Nm and Loctite 270 [1].
6 Connect the HMI tester to the CARDIOHELP (⇨ "IPC Function
Test", page 95).
HMI tester
7 Switch on the fan switch and check the function of the power supply fans.
8 Assemble the battery housing (⇨ "Assemble Battery Housing", page 117).
▶ Make sure to replace the gasket sealing (⇨ "Replacing Gasket Sealing", page 117).
9 Close the device (⇨ "Closing the Device", page 110).
10 Carry out a complete inspection (⇨ "Inspection", page 33).
u Mains power supply fan replaced.
u Inspection after repair has been carried out.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
Faulty installation could not create an alarm and it may be possible that water enters.
WARNING!
To finish the task, the following steps must be carried out in order to ensure error-free use.
n Check the function of the speaker.
n Carrying out the inspection (⇨ "Inspection", page 33).
Speaker
1 Open the device (⇨ "Opening the Device", page 108).
2 Remove the battery housing (⇨ "Removing Battery Housing", page 116).
3 Disconnect speaker plug [1] from HMI PCB.
HMI PCB
Speaker
5 Open the hex nuts [2] with a socket wrench of 7 mm.
6 Replace the speaker.
7 Affix the new speaker with a force of 1 Nm and Loctite 270.
CAUTION!
Make sure that the sealing of the speaker covers the speaker slots.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Dismantling
2 Unscrew the metal screws with plastic washer [1] and lift up the
emergency drive PCB [2].
Guard plate
3 Unscrew the screws with metal washer [3] and lift up the guard plate [4].
4 Remove the sandwich plate with gear [5].
M3X6
M3X8
NOTE
Please discard screws which are not used, from the transport case.
CAUTION!
CAUTION!
The free wheel of the gear wheel (Z20) must be directing towards the driving shaft.
CAUTION!
10 Attach the guard plate [4] using M4 screws and the washer [3] with
a torque of 2.8 Nm and Loctite 270.
Reassemble
11 Attach the emergency drive [2] and screw in the plastic washer [1] using M3 screws, with a torque of
0.75 Nm and Loctite 270.
12 Reassemble the emergency drive in reverse order.
Reassemble
13 Check the rotating direction of the hand crank.
▶ Rotating direction must be counterclockwise.
14 Carry out a complete inspection (⇨ "Inspection", page 33).
u Emergency drive lubricated and rotation direction is counterclockwise.
u Inspection after repair has been carried out.
5 Service Interfaces
The following tools are available to service technicians for carrying out maintenance work on the
CARDIOHELP.
n CARDIOHELP service function
n CARDIOHELP Service Tool Software
n CARDIOHELP Test Boxes
"Service" screen
The [Service] function is password-protected and may only be used by authorized personnel. It enables the
following functions to be viewed:
n Calibrate touchscreen and batteries
n Read analog inputs
n Save clinic configuration
n Activate/deactivate service interface
n Validate software versions
n Configure alarms
5.1.1 Call up "Service" Screen
1 Touch the [Settings] symbol in the menu and then on [Service] in
the “Settings” screen.
The touchscreen displays the [Enter password] input field. Call up "Service" screen
NOTE
NOTE
"Calibration" screen
Control panel
▶ In the „Service“ screen, touch [Calibration] and then on [Touchscreen calibration] in the „Calibration“
screen.
Should it be impossible to call up the Service menu via the touchscreen due to incorrect calibration,
you can call up the calibration using a key combination instead.
▶ Press the [Safety button] [5] and hold it down and then press the [Rotary knob] button [12] for min.
10 s.
▶ The “Calibrate touchscreen” screen will appear.
The touchscreen displays the red cross at various positions.
NOTE
The CARDIOHELP performs calibration automatically with the battery calibration function.
n In the „Service“ screen, touch [Calibration] and then on [Battery calibration] in the „Calibration“ screen.
Refer to the Instructions for Use for further information.
5.1.4 Read Analog Inputs
This function displays the internal supply voltage of the HMI PCB.
5.1.5 Save Clinic Configuration
This function enables you to save the clinic configuration.
Refer to the Instructions for Use for further information.
5.1.6 Activate the Service Interface
This function enables you to activate the service interface, which releases the communication between the
service tool software and the CARDIOHELP.
1 Call up the “Service” screen (⇨ "Call up "Service" Screen", page
77).
Call up Service
2 Touch the [Service interface] symbol.
3 Touch the [On] symbol.
NOTE
The service interface is deactivated automatically after 5 minutes if no connection to the CARDIOHELP is
made.
It enables you to activate and deactivate the „Global override“ mode and to activate and deactivate the
reminder signal that sounds after 1 minute by default.
Refer to the Instructions for Use for further information.
"Info" Screen
Service tasks
The tasks to be carried out are divided into the following tabs.
n Welcome
n Software update
n Maintenance
n Special
n Function test
n Base Unit IPC (only for professionals)
5.2.2 "Welcome" Tab
"Welcome" tab
This tab contains general information about the service tool software.
n Software version of the service tool software
n Responsible manufacturer of the software
5.2.3 "Software Update" Tab
"Maintenance" tab
"Special" tab
The tasks for the PC-aided function test are summarized in this tab.
For detailed information, please refer to ⇨ "PC-Aided Function Test", page 54.
5.2.7 "Base Unit IPC" Tab
The tasks for the IPC function test are summarized in this tab.
For detailed information, please refer to ⇨ "IPC Function Test", page 95.
The usage of the IPC tab is only for special trained technicians. As a prerequisite, the service training
course part 2 must have been completed successfully.
Once contact to the CARDIOHELP has been established, the status of the connection to the CARDIOHELP
is visible in the upper left.
NOTE
At the first connection of the CARDIOHELP and the USB connection, the CARDIOHELP hardware must
be installed on your laptop (⇨ "Installing CARDIOHELP Hardware", page 97).
WARNING!
1 Connect the CARDIOHELP to the external power supply with the AC power cord.
CAUTION!
Before carrying out a software update, the CARDIOHELP must be connected to the external power supply
and the batteries must be fully charged.
The device can be damaged by a possible interruption in power during the software update.
CAUTION!
"Maintenance" tab
3 Start the service tool software (⇨ "Start Service Tool Software", page 85).
4 Switch to the “Maintenance” tab.
5 Export all relevant data and create service report (⇨ "Create
Attachment for Service Protocol", page 62).
[Export service data] symbol
Update completed
12 Make a note of the package version loaded in the service protocol.
n Reading out, analyzing saving and deleting events and errors of the service pool.
n Reading out, analyzing saving and deleting events and errors of the user pool.
1 “Status” window
2 “Event List” window
3 Events display window
4 “Reading” selection area
5 “Analysis” selection area
6 “Read now” button
7 “CLEAR!” button
8 “OK” button
Service events screen
2 Select the option [Read all events] or [Read only] with the desired
amount of data (e.g., 500).
Open Events
"Events" screen
▶ C:/mydocuments/MAQUET/CARDIOHELPServiceTool/ PoolReadout/...
▶ The events are displayed.
4 Select the events according to your requirements (⇨ "Selecting Events", page 89).
Selecting Events
"Events" screen
▶ The events are divided into three categories. (Low, Medium, High).
▶ Depending on the selection in the “Analysis” selection area, the events are displayed.
Delete Events
NOTE
Deleting the events is only possible when all events have been read out and saved in a TXT file.
[Clear] button
Warning message
6 Click on the [Yes] button.
u Service pool deleted.
u User pool deleted.
5.3.4 Licensing
WARNING!
1 Activate the service interface (⇨ "Activate the Service Interface", page 79).
2 Start the service tool software (⇨ "Start Service Tool Software", page 85).
3 Switch to the “Special” tab.
[Licensing] symbol
4 Click on the [Licensing] button.
▶ The “Save license” screen is displayed.
Open license
5 Click on the [Open] button.
6 Open the valid license key.
▶ The license key for the CARDIOHELP has the file extension “lic”.
7 Click on the [Send] button.
WARNING!
1 Activate the service interface (⇨ "Activate the Service Interface", page 79).
2 Start the service tool software (⇨ "Start Service Tool Software", page 85).
3 Switch to the “Software update” tab.
"Venous ProbeTeaching"
"Teaching failed"
"Teaching successful"
7 Click on the [OK] button.
8 Click on the [Close] button.
9 Close the service tool software with the [Close] button.
10 Disconnect the USB connection.
11 Switch off the CARDIOHELP.
12 Switch on the CARDIOHELP.
▶ Self-test must be carried out successfully (⇨ "Self-test", page 43).
13 Carry out a complete inspection (⇨ "Inspection", page 33).
u Venous probe is installed, tested and teaching is complete.
u Inspection has been carried out.
5.3.6 Saving the Battery Change
1 Activate the service interface (⇨ "Activate the Service Interface", page 79).
2 Start the service tool software (⇨ "Start Service Tool Software", page 85).
3 Switch to the “Special” tab.
4 Click on the [Battery change] button.
CAUTION!
After replacing the HMI PCB, the serial number of the device must be saved on the new HMI PCB.
1 Activate the service interface (⇨ "Activate the Service Interface", page 79).
2 Start the service tool software (⇨ "Start Service Tool Software", page 85).
3 Switch to the “Special” tab.
4 Click on the [Save Serial No] button.
2 Start the service tool software (⇨ "Start Service Tool Software", page 85).
3 Switch to the “Special” tab.
4 Click on the [Settings] button.
[Settings] symbol
"Delete Configuration"
5 Click on the [Yes] button if you wish to continue.
▶ If you do not want to delete the clinic configuration, click on the [No] button.
▶ The warning “Clinical Configuration deleted” is displayed.
WARNING!
Country settings
5 Select the necessary check box.
▶ Mark the [United states of America] check box if the device will be used in USA.
▶ Mark the [Rest of the world] check box for all other countries.
6 Click on the [Save] button.
▶ The message “Country setting activated!“ is displayed.
NOTE
CARDIOHELP-i application screen is different between United States of America and the Rest of the
world.
HMI tester
▶ X13 (Power for sensor PCB) to X1 of HMI tester.
▶ X11 (Connection sensor PCB) to X2 of HMI tester.
▶ X1 (LED foil (segment 1-12)) to X3 of HMI tester for LED foil check.
▶ X3 (LED foil (segment 13-25)) to X4 of HMI tester for LED foil check.
2 Connect the HMI tester cables to the CARDIOHELP front
connections.
Setup wizard
2 Click on the [Next] button.
▶ The “Select installation folder” screen is displayed.
Installation fodler
3 Click on the [Next] button.
▶ The “CARDIOHELP Service Tool is being installed” screen is displayed.
4 Click on the [Next] button.
▶ The “Installation finished” screen is displayed.
Installation finished
5 Click on the [Close] button.
▶ CARDIOHELP Service Tool icon is present on the desktop.
CARDIOHELP Service Tool icon
NOTE
Perform the installation of the CARDIOHELP hardware on every available USB connection of your laptop.
The installation of the CARDIOHELP hardware is only valid for the appropriate USB connection.
1 Start the CARDIOHELP and connect it to the laptop with the USB
cable.
"Welcome"
▶ The installation wizard starts automatically.
2 Select the option “Yes, just this time”.
3 Click on the [Next] button.
4 Select the option “Automatically install software”.
"Installation wizard"
5 Click on the [Next] button.
▶ Searching for hardware.
NOTE
Perform the installation of the CARDIOHELP hardware on every available USB connection of your laptop.
The installation of the CARDIOHELP hardware is only valid for the appropriate USB connection.
1 Start the CARDIOHELP and connect it to the laptop with the USB
cable.
"Welcome"
▶ The installation wizard starts automatically.
2 Select the option “Yes, just this time”.
3 Click on the [Next] button.
4 Select the option “Install software from a list or appointed
source” (advanced user).
"Installation wizard"
5 Select the driver from the hard disk and install them.
▶ C:\ProgramFiles\CommonFiles\Maquet\Driver
6 Click on the [Next] button.
▶ Searching for hardware.
NOTE
Perform the installation of the CARDIOHELP hardware on every available USB connection of your laptop.
The installation of the CARDIOHELP hardware is only valid for the appropriate USB connection.
1 Start the CARDIOHELP and connect it to the laptop with the USB
cable.
"Welcome" screen
▶ The installation wizard starts automatically.
2 Click on the [Next] button.
▶ The hardware is installing.
3 Click on the [Finish] button.
"Completing" screen
6 Repair
WARNING!
WARNING!
WARNING!
WARNING!
Make sure that there are no loose parts, e.g. screws, in the device to avoid safety risks.
WARNING!
CAUTION!
CAUTION!
CAUTION!
Consider the abstract of screw torque (⇨ "Abstract of Screw Torque", page 13).
CAUTION!
Make sure that the new spare parts are without damage and functional.
CAUTION!
Replace the sensor panel sealing each time the device is opened.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Venous probe
2 Fold the guard up.
3 Remove the faulty probe from the holder.
4 Remove the faulty probe’s connection cable.
Connection
▶ Make sure that the red dots on the connection cable and plug are correctly aligned.
6 Place the venous probe into the holder.
▶ Venous probe must click into place and must not be able to be moved.
7 Teach the venous probe (⇨ "Teaching the Venous Probe", page 91).
8 Carry out a complete inspection (⇨ "Inspection", page 33).
u Venous probe is replaced, teached and the function has been tested.
u Inspection after repair has been carried out.
WARNING!
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
WARNING!
CAUTION!
Pay attention some parts will fall down when you pull the guard out.
Locking mechanism
1 Sliding ring
2 Pressure spring
3 Locking ring
CAUTION!
Make sure to use the left locking ring on the left side. The left locking ring has two smaller cut-outs.
CAUTION!
6 Brass flange
▶ Apply a force of 0.5 Nm and Loctite 270 to fix the screws.
6 Repeat step 5 at the right hinge.
▶ Apply a force of 0.5 Nm and Loctite 270 to fix the screws.
7 Position the unlocking knob and screw the screw in.
CAUTION!
The release mechanism on the side of the venous probe must be used to open and close the guard.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Cover
2 Remove the adhesive residues.
▶ For assembly, the surface must be free of adhesive residues and grease.
3 Unscrew the cylinder-head screws [2].
4 Take off the upper part [3].
5 Unscrew the cylinder-head screw with washer [4].
NOTE
Reassemble
CAUTION!
LED foil
2 Clean the the adhesive surface on the housing. It must be free of adhesive residue and grease.
3 Stick the new LED foil onto the housing.
CAUTION!
Align the viewing window of the LED foil exactly to the holes of the housing.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
CAUTION!
NOTE
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
1 Connect flat cables [8] at the LED foil and secure the connectors.
CAUTION!
Make sure to connect the correct flat cable [7] on its position.
CAUTION!
Replace the sensor panel sealing [1] each time the device is opened.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
WARNING!
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
LED foil
2 Remove LED foil.
3 Clean the surface of LED foil with isopropanol.
4 Attach the new LED foil on its place.
CAUTION!
CAUTION!
The self-adhesive side of the LED foil has a total curing time of 24 h.
After a curing time of 20 min the adhering is firm enough (60% of total firmness) to continue the
installation.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
DIGIFLOW PCB
Sensor panel
Motor plug
Sensor PCB
CAUTION!
DIGIFLOW PCB
8 Replace the DIGIFLOW PCB using a torque of 0.2 Nm and Loctite 270.
CAUTION!
Make sure that the contact between DIGIFLOW PCB and the heat conductive foil is sealed with silicone
(Momentive TSE397).
CAUTION!
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Battery PCB
Battery PCB
4 Position the battery PCB and tighten housing cover.
5 Easily fix the battery housing cover.
6 Carefully insert the batteries and adjust the battery PCB to the
battery connections.
Insert batteries
▶ First insert battery [1].
▶ Second insert battery [2].
CAUTION!
7 Tighten the battery PCB with a torque of 0.3 Nm. Do not use Loctite!
8 Tighten the battery housing cover with a torque of 0.3 Nm and Loctite 270.
9 Remove the batteries.
10 Close the device (⇨ "Closing the Device", page 110).
11 Carry out a complete inspection (⇨ "Inspection", page 33).
u Battery PCB replaced.
u Inspection after repair has been carried out.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Battery housing
NOTE
Insert batteries
▶ First insert battery [1].
▶ Second insert battery [2].
CAUTION!
4 Tighten the battery housing cover with a torque of 0.3 Nm and Loctite 270.
5 Close the device (⇨ "Closing the Device", page 110).
6 Carry out a complete inspection (⇨ "Inspection", page 33).
u Inspection after repair has been carried out.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
NOTE
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Backlight inverter
2 Remove the battery housing (⇨ "Removing Battery Housing", page 116).
3 Disconnect the two plugs [1] of backlight inverter.
Backlight inverter
4 Unscrew the screws [2] of the backlight inverter.
5 Remove the backlight inverter and place it on the ESD workstation.
NOTE
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following steps must be carried out in order to ensure error-free use.
n Updating the software
n License file needed
‒ Open a technical support case via MSupport.
Tell us the serial numbers of the CARDIOHELP device and the new HMI PCB.
n Carrying out the inspection (⇨ "Inspection", page 33).
HMI PCB
1 Open the device (⇨ "Opening the Device", page 108).
2 Remove the battery housing (⇨ "Removing Battery Housing",
page 116).
Battery housing
3 Remove the backlight inverter (⇨ "Replacing Backlight Inverter", page 118).
4 Open the 2 locks [1] of the white flat cable with a thin slotted
screwdriver.
CAUTION!
HMI PCB
7 Remove sealing from connector X13.
8 Unscrew the 6 marked (blue) screws.
9 Unscrew the 3 marked (red) hex nuts of HMI PCB
10 Remove the HMI PCB and place it on the ESD workstation.
HMI PCB
NOTE
CAUTION!
CAUTION!
Make sure that the sockets are aligned with the corresponding slots.
6 Fasten the board with 3.2 mm washers and M3 screws, with a torque of 0.5 Nm and Loctite 270, onto
the socket plate.
7 Mount the HMI PCB using 6 M2.5 screws marked (blue) with a torque o 0.3 Nm and Loctite 270.
HMI PCB
9 Reconnect all plugs.
CAUTION!
Secure the HMI sensor bridge redundancy connection with 1 to 2 drops of Loctite 286.
Make sure to process the adhesive according to the manufacturer's specifications!
CAUTION!
11 Assemble the backlight inverter (⇨ "Assemble the Backlight Inverter", page 119).
12 Perform the IPC function test (⇨ "IPC Function Test", page 95).
HMI tester
13 Assemble the battery housing (⇨ "Assemble Battery Housing", page 117).
14 Close the device (⇨ "Closing the Device", page 110).
15 Save device serial number on the HMI PCB.
16 Carry out a software update (⇨ "Carry Out Software Update", page 85).
17 Carry out the licensing (⇨ "Licensing", page 90).
18 Carry out a complete inspection (⇨ "Inspection", page 33).
u HMI PCB replaced.
u Device serial number is saved on the HMI PCB.
u Inspection after repair has been carried out.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
CAUTION!
Battery housing
3 Remove the backlight inverter (⇨ "Replacing Backlight Inverter", page 118).
4 Remove HMI PCB (⇨ "Replacing HMI PCB", page 119).
5 Remove display from the device.
Installing display
6 Disconnect mass cable of the touch panel.
7 Clean the touch panel surface with isopropanol.
8 Stick the new touch panel on the panel surface.
10 Connect the mass cable with a torque of 1Nm. Do not use Loctite!
Display backside
CAUTION!
Do not forget the distance washer between display and display mounting.
Display backside
▶ Before installing, remove the protection foil.
CAUTION!
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Battery housing
3 Remove the backlight inverter (⇨ "Replacing Backlight Inverter", page 118).
4 Remove the heat sinks (⇨ "Replacement of Heat Sink Sealing", page 118).
5 Remove AC connector plug (⇨ "Replacing AC Connector Plug", page 130).
6 Disconnect power supply cable [1] from HMI PCB.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Rotary encoder
1 Remove the rotary knob (⇨ "Replacing the Rotary Knob", page 102).
2 Open the device (⇨ "Opening the Device", page 108).
3 Remove the battery housing (⇨ "Removing Battery Housing",
page 116).
Battery housing
4 Remove the backlight inverter (⇨ "Replacing Backlight Inverter", page 118).
5 Remove HMI PCB (⇨ "Replacing HMI PCB", page 119).
6 Unscrew the hex nut.
Rotary encoder
7 Remove the rotary encoder.
8 Remove silicon and clean the surface.
9 Replace the rotary encoder.
Attach Hylomar
NOTE
Make sure that the connector is placed at the enclosure and encoder PCB is parallel to the enclosure.
3 Fix the rotary encoder with spring washer and the hex nut and pull
it with a torque of maximum 1.8 Nm.
Rotary encoder
▶ Use a torque wrench.
4 Seal the gap between the touch panel and the enclosure with
silicone (Elastosil E41).
Nut driver
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
HMI PCB
1 DC device connector
2 CAN connector
3 ECG connector
4 Emergency mode button
Front connections
CAUTION!
Do not touch the PCB‘s with the wrenches, because they will be damaged.
Pay attention to the correct position of the red dots and the connectors will not rotate.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
Battery housing
Front connections
NOTE
6 Connect all grounding wires and secure them with a hex nut SW 10 with a torque of 3 Nm. Do not use
Loctite!
7 Assemble the battery housing (⇨ "Assemble Battery Housing", page 117).
8 Close the device (⇨ "Closing the Device", page 110).
9 Carry out a complete inspection (⇨ "Inspection", page 33).
u Equipotential bonding pin replaced.
u Inspection after repair has been carried out.
CAUTION!
ESD-sensitive components
To prevent damage to ESD-sensitive components, an ESD-protected environment must be set up.
WARNING!
To finish the task, the following step must be carried out in order to ensure error-free use.
n Carrying out the inspection (⇨ "Inspection", page 33).
AC connector plug
1 Open the device (⇨ "Opening the Device", page 108).
2 Remove the battery housing (⇨ "Removing Battery Housing",
page 116).
Battery housing
AC connector plug
4 Disconnect the grounding wire [2].
5 Unscrew the two screws [3].
Front connections
6 Disconnect the plug from AC connector PCB.
7 Replace the AC connector plug.
8 Connect plug at AC connector PCB.
9 Seal plug with a thin film of Hylomar.
10 Attach the AC connector plug with two screws [3] with a torque of 0.5 Nm and Loctite 270.
11 Connect grounding wire [2] at AC connector plug.
AC connector plug
12 Secure the wire with a new cable tie [1].
13 Assemble the battery housing (⇨ "Assemble Battery Housing", page 117).
14 Close the device (⇨ "Closing the Device", page 110).
7 Initial Set-Up
Initial set-up by the service technician is not obligatory.
An end-of-line protocol is provided for the device, enabling the initial set-up by authorized persons to be
carried out.
Personnel requirements for initial set-up
Authorized persons must be able to prove that they have completed the CARDIOHELP user introduction.
Further information on the initial set-up is available in the Instructions for Use.
8 Error Diagnosis
Device does not start Batteries empty Connect the CARDIOHELP to the external
External power supply not connected power supply with the power cable.
Batteries are deeply discharged Remove and replace batteries (⇨ "Re-
Battery defective
placing the Batteries", page 67).
Batteries too warm Allow CARDIOHELP to cool down. Try to
Device too warm find the cause of overheating.
On/Off button defective The controls foil must be replaced. Con-
tact MCP-HTSC.
Batteries empty, mains filter fuse Change the mains filter fuse. Try to find
broken the causes of the defective mains filter
fuse.
Sensor PCB defective Completely replace the sensor panel (⇨
"Replacing the Sensor Panel (Set)", page
111).
HMI PCB defective The HMI PCB must be replaced. Contact
MCP-HTSC.
Touchscreen - Settings [Brightness/volume] are too Check the brightness settings, see In-
display too dark dark. structions for Use “Changing Brightness/
volume”
Night mode activated Deactivate the night mode.
(ICU application)
Self-test: Warning buzzer 1 defective Replace the sensor panel (kit) (⇨ "Replac-
Warning buzzer 1 does not generate an
ing the Sensor Panel (Set)", page 111).
alarm
Self-test: Warning buzzer 2 defective Replace the sensor panel (kit) (⇨ "Replac-
Warning buzzer 2 does not generate an
ing the Sensor Panel (Set)", page 111).
alarm
Self-test: Volume setting too quiet Check the volume settings, see Instruc-
Speaker does not generate an alarm tions for Use “Changing Brightness/Vol-
ume”
Speaker defective Contact MCP-HTSC.
PC-aided function test LEDs and/or buttons are defective Contact MCP-HTSC.
LEDs and/or buttons do not function Program error or transmission error Contact MCP-HTSC.
USB data exchange is not possible. USB stick is not plugged in. Insert the USB stick.
USB stick not formatted with FAT/ Use the USB stick recommended by MA-
FAT32. QUET.
USB stick has insufficient storage Use a different USB stick or delete the
capacity. data.
Speed is not at 0 RPM. Turn the speed to 0 RPM.
CARDIOHELP does not have a valid Inform the customer that a CARDIOHELP-
CARDIOHELP-i license i license is required for this.
USB data exchange fails (Internal Switch the CARDIOHELP off and on. Try
USB interface is defective). the data exchange once more.
Contact MCP-HTSC.
USB stick is not compatible. Use the USB stick recommended by MA-
QUET.
The message no batteries available is dis- Connection between the battery PCB Check the connection between the battery
played although batteries are inserted. and the sensor PCB is defective. PCB and the sensor PCB.
Sensor PCB defective. Check the sensor PCB.
Battery PCB defective. Check the battery PCB.
Contact MCP-HTSC.
Zero flow mode cannot be activated. “Zero flow mode“ button defective The controls foil must be exchanged. Con-
tact MCP-HTSC.
No or insufficient blood flow Inconsistent software versions Check the software versions (⇨ "Validate
the Software", page 80).
9 Diagrams
HMI PCB
MP1
7
14 2 14 2
X1 X3
6
13 1 13 1
7
X_PVEN X_PINT X_PART MP7
X_PAUX
6
G7
2
F9
1
MP5
G1
2
1
5mR
R77
X_INT-P&T
1
X_CLAMP
MP2
2 X2
H1
H2
R120
1R
22uH
L20
33uH
L16
MP6
L31
2,4uH
1 2 6 7
G10
68uH
L17
33uH
R93
L22
22mR
JP2
C98 1500uF
X_BUBBLE X_SO1
F18
X6
NP
F14
1 X7
1500uF C133
22mR
R58
MP4
JP1
L14
2,4uH
JP-QUARZ1
1 8 H3 G9
16MHz
V45
Si7463DP
4 5
F/TCW-05
8
5
Si7463DP
1
V46
V35
SiR470DP
L7
2,4uH
4
2,4uH
8
L2
5mR
R103
4
MP3
1
V34
Si7463DP
33mR
R36
8
5
Si7463DP
8
V24
X5
1
4
4
1
V25
Si7463DP
L13
2,4uH
F12
11,30uH
R55
L6 JP4
R115
7,5mR
3mR
R16
L1
742792902
L19
6,8uH
X4
L11
R95
7,5mR
6,8uH
L30
1
JP3
4
1
V61
1 4
MAQUET CARDIOPULMONARY 7,5mR
Dat
Date: 23.8.10 R142
5
Version: M300-0003-E00 2 3
X_EXTERNAL-DRIVE
1 X1
X2
MAQUET CARDIOPULMONARY
Dat
Date: 19.3.10
Version: M300-0006-F00
X1 Battery data
X2 Battery power
9.1.4 Power Supply PCB
X2
X1
X3
X1
X2
Backlight inverter
X1
P100
P102 X2
1 2 3 4 5 6 7 8 9
Digiflow PCB
X1 Flow/Bubble sensor
X2 Sensor PCB
Status report
1 COMMON
2 COMMON
3 NC
4 NO
1234
Nurse call
Wiring diagram
10 Change History
Tab. 1: Change History - 3.3 EN 05
6.18 Replacing Female Connectors Spark plug wrench 11 mm with a torque of 1.3 Nm (for ECG
connector)
Spark plug wrench 14 mm with a torque of 2.5 Nm (for CAN
connector)
Spark plug wrench 17 mm with a torque of 4 Nm (for DC
connector)
Spark plug wrench 22 mm with a torque of 4 Nm (for
emergency mode button)
All hex drive adapters have a 1/4 inch hex drive connection
6.19 Replacing Equipotential Bonding Pin 6. Connect all grounding wires and secure them a hex nut
SW 10 with a torque of 3 Nm. Do not use Loctite!
6.20 Replacing AC Connector Plug 10. Attach the AC connector plug with a torque of 0.5 Nm
and Loctite 270.
Changes throughout Service Manual MPower to Getinge Extranet
Correction of orthographic mistakes
Removed terms "torx" and "allen"
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