VISION 2023

Digital Lab Analog User Manual

Digital Implant PM Team

35 Pages

29th May 2020

 01 Introduction to Digital Lab Analog
Contents 1-1. Purposes of Digital Lab Analog
1-2. Digital Lab Analog Product Line-up

02 User Guide of Digital Lab Analog

2-1. How to Register Library_3Shape
2-2. How to Design Prosthesis
2-3. How to Design Model Build
2-4. 3D Printing
2-5. Workflow of Digital Lab Analog
2-6. Checking the Fit of Final Prosthesis

03 Precautions for Digital Lab Analog

3-1. Precautions for Reamer
3-2. Understanding Hex(Direction)
3-3. Precautions for Separating Digital Lab Analog
Introduction to Digital Lab Analog

01
1. Introduction to Digital Lab Analog

1-1. Purposes of Digital Lab Analog

Digital Lab Analog

< Purpose & Fuction >
· Digital Lab Analog is used in 3D printed Working Models
for implant digital prosthesis process.

Check Scan Body Workflow of Digital Prosthesis

Specification
Design
Prosthesis
Design
Digital Working Model
3D Printing Connect
Lab Analog
Check
Final Prosthesis Fit

4/35
1. Introduction to Digital Lab Analog

1-2. Digital Lab Analog Product Line-up

Tools ( TS / SS / US )
Digital Lab Analog Positioning Jig
Screw Reamer

TS

SS

US

5/35
User Guide of Digital Lab Analog

02
2. User Guide of Digital Lab Analog

2-1. How to Register Library_3Shape

1 2
Import/Export

Library

Open
3
Import Materials
4
7/35
2. User Guide of Digital Lab Analog

2-1. How to Register Library_3Shape

Import Materials and Updates

Material Updates

Update 6

5
Import Materials has been
successfully imported.

7
OK
8/35
2. User Guide of Digital Lab Analog

2-2. How to Design Prosthesis

1) Selecting Scan Body

Scan Body

Even though Scan Body is already chosen in the “Order”

check again if the right Scan Body used in the case is set

9/35
2. User Guide of Digital Lab Analog

2-2. How to Design Prosthesis

2) Designing Customized Abutment

Settings

Design Customized Abutment fitting for a case

10/35
2. User Guide of Digital Lab Analog

2-2. How to Design Prosthesis

3) Designing Crown Prosthesis

Design Crown Prosthesis

considering function and esthetic

11/35
2. User Guide of Digital Lab Analog

2-2. How to Design Prosthesis

4) Finishing the Design

12/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

1) Setting up Model Builder

1. Click “File”
2. Click “Virtual Trim Settings” Virtual Trimming Preferences
Model Types

Dies
Interface

Analog to Model Spacing

1. Click “Interface”
2. Adjust scale of “Analog to Model Spacing”
Set up the adequate space between Model and
Analog depends on 3D Printer/Materials
Example] OSSTEM’s O2-Printer & Nextdent’s Model
Material’s Recommendation Scale is 0.08mm) 13/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

1) Setting up Model Builder

Prepare Scans
Virtual Trimming Preferences
Model Types

Surface Thickness
Dies Use Variable Thickness
Interface Bottom Drain Hole Size
Model Manufacture
Hollow Dies

1. Clink “Model Manufacture”

2. Recommended Surface Thickness: 1.5mm
3. Click “Hollow Dies”
(To Reduce Material Consumption)
4. OK

OK

14/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

2) Trim Preparation

Trim Preparation
Next

Delete unnecessary parts in “Trim Preparation.”

Trim
There is possibility that a model does not print out due
Preparation
to messy model design.

OK
15/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

3) Creating Die

Section Scan
Next

Info

Set/Modify insertion direction

and click “OK”

OK
16/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

4) Articulator Interface

Articulator Interface
Next

Info

Text Tag Settings

If an articulator is needed,
click “Articulator Settings” and
click “OK”

OK
17/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

5) Completing Virtual Model Design

Virtual Model Design Completed.

Next

Modify model if needed,

and click “Next”
Final Sculpt (Maxillary)
Final Sculpt (Mandible)
Soft Tissue

18/35
2. User Guide of Digital Lab Analog

2-3. How to Design Model Build

5) Completing Virtual Model Design

All Models have been saved.

Close

Click “Close” and Finish

19/35
2. User Guide of Digital Lab Analog

2-4. 3D Printing
1) Place STL files -> Create Support -> Create Slicing File (Based on O2-Printer)

 Please refer to the “O2-Printer User Manual” for more details.

20/35
2. User Guide of Digital Lab Analog

2-4. 3D Printing
2) Post Treatment (Based on O2-Printer)
(1) Eliminate Build Plate (2) Separate Printouts
- Turn Fixing Handel to clockwise and pull the plate forward - Use Steel Scraper to separate printed model
for the detachment from the Build Plate

※ Caution : Without any bowls, liquid from ※ Caution : Build Plate should be kept clean,
printing bed could drop inside 3D Printer. otherwise it will affect outcomes of next printing.

(3) Cleanse Printouts (4) Curing Printouts

- Use Curing Machine to cure printouts (10 mins)

21/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

1) Use Reamer to correct internal holes

For Mini Platform,

Groove is marked
on the Reamer

If Reamer is properly used

and done its job well,
the tip of the Reamer will be
shown at the bottom of the
3D Printed Model.
22/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

2) Connect Positioning JIG – Analog

23/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

3) Insert Analog to 3D Printed Models

Use Positioning Jig and Press in Digital

Lab Analog Considering Hex Direction

Click!

After Pressing Digital Lab Analog in,

Check the Fit and Gap
Check Hex Direction
Marking Groove 24/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

4) Connect Screw (with 1.2 Hex Driver) + Separate Positioning Jig

Positioning Jig

Screw

Connect the Screw when Positioning Jig is still

fixed on the 3D Printed Model

25/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

4) Connect Screw (with 1.2 Hex Driver) + Separate Positioning Jig

When Positioning Jig is pressed in the model,

it is not perfectly fixed.
Use 1.2 Hex Driver to tighten Screw firmly
to eliminate gap between 3D Printed Model
and Digital Lab Analog
26/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

4) Connect Screw (with 1.2 Hex Driver) + Separate Positioning Jig

27/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

5) Separating Digital Lab Analog
after work on the 3D Printed Model is done
▲3D Printed Model with
Digital Lab Analog

Positioning Jig

Screw

▲ Fix Positioning Jig to Digital Lab Analog

and Use 1.2 Hex Driver to remove Screw

▲ Use Positioning Jig to remove Digital Lab Analog

28/35
2. User Guide of Digital Lab Analog

2-5. Workflow of Digital Lab Analog

5) Separating Digital Lab Analog
after work on the 3D Printed Model is done

Positioning Jig

Screw

▲ Separate Positioning Jig

and Digital Lab Analog

▲ Positioning Jig and Digital Lab Analog,

which are separated from 3D Printed Model
29/35
2. User Guide of Digital Lab Analog

2-6. Checking the Fit of Final Prosthesis

30/35
Precautions for Digital Lab Analog

03
3. Precautions for Digital Lab Analog

3-1. Precautions for Reamer

 Use Reamer to correct/modify

Digital Lab Analog holes
 Blow Air in the corrected/modified holes
so that there is no remaining
 If there is remaining inside holes,
it is hard to connect Digital Lab Analog

32/35
3. Precautions for Digital Lab Analog

3-2. Understanding Hex(Direction)

(The contents are the same as the page 24)

Use Positioning Jig and Press-in Digital

Lab Analog Considering Hex Direction

Click!

After Pressing Digital Lab Analog in,

Check the Fit and Gap
Check Hex Direction
Marking Groove 33/35
3. Precautions for Digital Lab Analog

3-3. Precautions for Separating Digital Lab Analog

Positioning Jig

Screw
!!
If Positioning Jig and Digital Lab Analog are
Fix Positioning Jig to Digital Lab Analog
connected too firmly, fingers can be hurt by
and Use 1.2 Hex Driver to remove Screw
sharp edges of Digital Lab Analog during the
separation process.
Tip!
– In order to disconnect Positioning Jig and Digital Lab Analog easier and safer,
do not completely tighten up Positioning Jig and Digital Lab Analog when connecting.
– Digital Lab Analog will be easily removed from 3D Printed Model after Screw is
removed with 1.2 Hex Driver, therefore, just enough to hold Digital Lab Analog to pull out
from 3D Printed Model is required when connecting Positioning Jig and Digital Lab Analog.
34/35
Thank Q&A
you.