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    Existing PPM Level of Company

    Uploaded by

    Boby Saputra
    This document provides production and quality data for an automotive parts manufacturer. It lists production quantities and parts per million (PPM) defects by process for 31 production runs. The highest PPM defects occurred in processes for forging, rolling, plating inspection, and vendors Deepak, Veekay, and Samerika. Total production was over 26 million parts with over 697,000 PPM defects across all processes.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Existing PPM Level of Company

    Uploaded by

    Boby Saputra
    24 views8 pages
    This document provides production and quality data for an automotive parts manufacturer. It lists production quantities and parts per million (PPM) defects by process for 31 production runs. The highest PPM defects occurred in processes for forging, rolling, plating inspection, and vendors Deepak, Veekay, and Samerika. Total production was over 26 million parts with over 697,000 PPM defects across all processes.

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    © © All Rights Reserved

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    This document provides production and quality data for an automotive parts manufacturer. It lists production quantities and parts per million (PPM) defects by process for 31 production runs. The highest PPM defects occurred in processes for forging, rolling, plating inspection, and vendors Deepak, Veekay, and Samerika. Total production was over 26 million parts with over 697,000 PPM defects across all processes.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    24 views8 pages

    Existing PPM Level of Company

    Uploaded by

    Boby Saputra
    This document provides production and quality data for an automotive parts manufacturer. It lists production quantities and parts per million (PPM) defects by process for 31 production runs. The highest PPM defects occurred in processes for forging, rolling, plating inspection, and vendors Deepak, Veekay, and Samerika. Total production was over 26 million parts with over 697,000 PPM defects across all processes.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 8

    NIPMAN FAS

    P
    Zonal Rejction Vendor Rejection
    Rj-Z4 (Process

    .
    od
    e

    1) Rj-Z5 Rj-Z8 Rj-4 (F. TLRj- Rj- Rj- Rj- Rj-


    t
    Da

    Rj-Imt Rj-Mf. Rj-Saini Rj-vishal


    Pr
    (H.T) (Plating) Insp) Gzb Deepak veekay Sarabjeet Samerika
    Forging Rolling
    1 438910 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    2 357800 0 0 0 10000 0 10000 0 0 0 0 15000 0 0 0
    3 697315 10000 0 0 6000 0 16000 0 0 0 0 0 0 0 0
    4 663727 0 10000 0 0 0 0 0 0 0 0 0 0 0 0
    5 1645650 0 0 0 27000 0 27000 0 0 0 0 0 0 0 0
    6 920510 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    7 738675 0 0 0 0 0 0 9000 0 0 0 0 0 0 0
    8 958690 0 0 0 24000 0 24000 0 0 0 0 0 0 0 0
    9 1705720 12000 0 0 16000 0 28000 0 0 0 0 0 0 0 0
    10 911152 15000 4000 0 5000 0 20000 12000 0 0 0 0 0 0 0
    11 1016755 0 0 0 15000 0 15000 0 0 0 0 0 0 0 0
    12 1030215 8000 20000 0 0 0 8000 0 0 0 0 30000 0 0 0
    13 975335 30000 0 0 0 0 30000 50000 50000 0 0 0 0 0 0
    14 824790 140000 0 0 0 0 140000 0 0 0 0 0 0 0 0
    15 1240540 0 15000 0 0 0 0 15000 0 0 0 0 0 0 0
    16 1072845 0 0 0 5000 0 5000 0 0 0 0 0 0 0 0
    17 1600035 0 0 0 0 0 0 20000 0 0 0 0 0 0 0
    18 1443625 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    19 1046899 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    20 1034540 3000 0 0 0 0 3000 0 0 0 0 0 0 0 0
    21 331068 0 0 0 0 0 0 10000 0 0 0 0 0 0 0
    22 670890 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    23 531340 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    24 1249820 0 0 0 0 0 0 0 40000 0 0 0 0 0 0
    25 722270 0 0 0 20000 0 20000 0 0 20000 0 0 0 10000 0
    26
    27 239095 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    28 570080 0 0 0 0 0 0 0 30000 0 0 0 0 20000 0
    29 412385 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    30 284400 0 0 0 20000 0 20000 0 0 0 0 0 0 0 0
    31 1302140 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    26637216 218000 0 148000 0 366000 116000 120000 20000 0 45000 0 30000 0
    ASTENER INDUSTRIES PVT.LIMITED. *GHAZIABAD*
    Plant PPM Along with Initial Process
    TL-REJ Zonal-PPM Vendor -PPM

    PPM-Z4 PPM- PPM


    TLRj- TL(Rj.1~ PPM- PPM- PPM- PPM- PPM- PPM- PPM-
    PPM-Z5 PPM-Z8 PPM-4 Sarabje
    Supp. 4) PPM PPM- IMT MF Saini Deepak veekay vishal SAM
    et
    Frg. Rolling
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    15000 25000 0 0 0 27949 0 0 0 0 0 41923 0 0 0 27949
    0 16000 14341 0 0 8604 0 0 0 0 0 0 0 0 0 22945
    0 0 0 15066 0 0 0 0 0 0 0 0 0 0 0 0
    0 27000 0 0 0 16407 0 0 0 0 0 0 0 0 0 16407
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    9000 9000 0 0 0 0 0 12184 0 0 0 0 0 0 0 0
    0 24000 0 0 0 25034 0 0 0 0 0 0 0 0 0 25034
    0 28000 7035 0 0 9380 0 0 0 0 0 0 0 0 0 16415
    12000 32000 16463 4390 0 5488 0 13170 0 0 0 0 0 0 0 21950
    0 15000 0 0 0 14753 0 0 0 0 0 0 0 0 0 14753
    30000 38000 7765 19413 0 0 0 0 0 0 0 29120 0 0 0 7765
    100000 130000 30759 0 0 0 0 51264 51264 0 0 0 0 0 0 30759
    0 140000 169740 0 0 0 0 0 0 0 0 0 0 0 0 169740
    15000 15000 0 12092 0 0 0 12092 0 0 0 0 0 0 0 0
    0 5000 0 0 0 4661 0 0 0 0 0 0 0 0 0 4661
    20000 20000 0 0 0 0 0 12500 0 0 0 0 0 0 0 0
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    0 3000 2900 0 0 0 0 0 0 0 0 0 0 0 0 2900
    10000 10000 0 0 0 0 0 30205 0 0 0 0 0 0 0 0
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    40000 40000 0 0 0 0 0 0 32005 0 0 0 0 0 0 0
    30000 50000 0 0 0 27690 0 0 0 27690 0 0 0 13845 0 27690
    0 0 #DIV/0! #DIV/0!
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    50000 50000 0 0 0 0 0 0 52624 0 0 0 0 35083 0 0
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    0 20000 0 0 0 70323 0 0 0 0 0 0 0 0 0 70323
    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
    331000 697000 249003 0 210289 0 131415 135893 27690 0 71043 0 48928 #DIV/0! 459292
    Tuesday, January 31, 2012
    PPM-GZB PPM-Supplier
    Plant
    PPM

    0 ### 0 0 ### 0
    12552 3.7 0 18827 3.6 69871
    17403 3.6 0 10040 3.8 22945
    12050 3.8 0 6952 4.0 0
    13935 3.7 0 3944 4.2 16407
    11220 3.8 0 3175 4.2 0
    9702 3.8 12184 4394 4.1 12184
    11991 3.8 0 3738 4.2 25034
    12920 3.7 0 2953 4.3 16415
    13830 3.7 13170 3983 4.2 35120
    13924 3.7 0 3580 4.2 14753
    13351 3.7 29120 5954 4.0 36886
    14759 3.7 102529 13764 3.7 133288
    24679 3.5 0 12883 3.7 169740
    22512 3.5 12092 12813 3.7 12092
    21252 3.5 0 11909 3.8 4661
    19228 3.6 12500 11965 3.8 12500
    17706 3.6 0 11018 3.8 0
    16745 3.6 0 10420 3.8 0
    16040 3.6 0 9890 3.8 2900
    15783 3.6 30205 10216 3.8 30205
    15287 3.7 0 9894 3.8 0
    14915 3.7 0 9654 3.8 0
    14108 3.7 32005 10863 3.8 32005
    14520 3.7 41536 11792 3.8 69226
    14376 3.7 0 11675 3.8 0
    14043 3.7 87707 13434 3.7 87707
    13812 3.7 0 13213 3.7 0
    14446 3.7 0 13065 3.7 70323
    13740 3.7 0 12426 3.7 0
    440830 ### 373047 278435 ### 874261.52
    REMARKS

    Rework(R/
    DV. PPM (DV) PPM R/W
    W)

    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0
    0 0 0 0

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