Unit 6 Testing of Ic Engine
Unit 6 Testing of Ic Engine
Testing of Internal
LIniroduction. 2. Thermodynamic
Combustion Engines
Tests for L.C.
Power. 7. Engines.
Power. 5. Morse Test. 6. Brake 3.
Rikance Sheet. Eficiencies of anIndicated Mean
L.C. Engine. 8.Effective Pressure.
Air
y Introduction
Consumption
lastchapter, we have
Inthe discussed the
whenanI.C. engine is designed and working i.e. operation of the 1.C.
iat,
manufactured, thenit istestedin a engines. As a matter
Sstingare:
1. To
determine the
information, which can not be
laboratory.The purpose
the
2 Toconfirm data used in design, the obtained by calculations.
3. Tosatisfy the customer regarding the
validity of which may be doubtful.
iue:By performance, we mean the
operation performance the engine.
of
of all variables
arepower, fuel consumption etc. relating to the working of the engine.
,Thermodynamic Tests for I.C. Engines
These
Aninteernal combustion engine is put to the
niOwing quantities: thermodynamic tests, so as to determine the
Indicated mean
E Brake Power ;6.effective pressure ;2. Indicated power; 3.Speed of the engine ;
Mechanical Losses (Motoring test) ;7. Mechanical
fion - 9., Thermal efficiency
4.Brake
; 10. Air efficiency ; 8. Fuel
neratures ; and 13. Heat balance sheet. consumption 11. Volumetric efficiency; 12. Various
;
t may be noted that these quantities are measured after
nditions. the engine has reached the steady
Indicated Mean Effective Pressure
The indicated mean effective pressure of an
zn with the help of an engine indicator, by any engine is obtained from the indicator diagram
one of the
1. By drawing the diagram on a squared paper and following methods :
number of squares. then finding its area by counting the
2. By finding the area of the diagram with
the help of a planimeter.
3. By mid-ordinates taken from one end
to another.
all these methods, the aim is to determine the height of a
uhe indicator diagram. The height of this rectangle gives the rectangle of an area equal to the
mean effective pressure.
Z1.1(a) shows the indicator diagram and the equivalent
area as that of the rectangle, i.e. arectangle having
-am or card. indicator diagram, whose length is equal to the length of the indicator
611
AText Book
.of
612
s= Scale of the
pressure, i.e. scale of
indicator sprinThe
g* rm
inal
Let
a= Area of thediagram
l= Length of the
pressure (in bar)
or rectangle
diagram in mm.
in mm² and
bar
Engecigmm,
per
.: Mean effective card x: Scale of indicator
Areaof indicator spring
Length of indicator card
mean effective
helpful for finding outthe pressure by
methods.
This relation is
using he first
Indicator diagram
Equivalent Pressure
reclangle
Pressure
Volume Volume
(a) Equivalent rectangle method. Mid-ordinate method.
Fig. 2 7 . 1 e
In case of mid-ordinate method, the indicator diagram is divided| into strips of equal width
shown in Fig. 27.1 (b). Atthe centre of each strip, mid-ordinate (shown dotted) are drawn. Alltese
mid-ordinates are added and the total is divided by number of ordinates to get the mean heiob
diagram.
Let m= Mean height ofthe diagram, andao
S =Scale of the indicator spring.
. Mean effective pressure
= m.s
x
Note :The mean efective pressure calculated on the basis of the theoretical indicator diagram, is known
theoretical mean effective pressure. If it is based on the actual indicator diagram, then it is called achual me
effective pressure.
27.4., Indicated Power
The indicated power (briefly written as I.P.) is the power actually developed by the engie
cylinder. It is based on the information obtained from the iadicator diagram of the engine.
Let Pm = Actual mean effective pressure as obtained from the indicator diagrun
in bar ;
L= Length of stroke in metres ;
A = Area of the piston in m ; kastoneb
N= Speed of the engine in r.p.m., and
which is stampe
An engineindicator is, usually, provided with aset of accuratelyycalibrated springs eeachof of !1mn.The
with anumber. This number indicates the pressure (in bar) required to producea deflection
number is sometimes known as spring number.
| Combustion,Engines
n= Number of 613
=N
working strokes per minute
= NI2 ...(For two stroke cycle engine)
...(For four stroke cycle engine)
dpower, I.P.
Indicated =PX 10 xLxAxn
:
60 wats
100 p LAn
60 kW
... (For single cylinder engine)
100 KPm LAn
60 kW
...(For multi-cylinder engine)
K = Number of cylinders.
1S,
MorseTest
The Morsetest
is adopted to
find the
without using indicator diagram. The indicated powerout ofas each
test is carried cylinder of ahigh speed 1.C.
follows:
Considera four
cylinder engine. First of all, the brake power of the engine, when all
the
ylindersarein operation, is measured. accurately (by means of a brake dynamometer) at aconstant
eedandload. Now, one of the cylinders (say cylinder 1) is cut-off so that it does not develop any
Ower..This is done by short circuitingthe spark plug of the cylinder in petrolengines andcutting-off
dividualIfuel supply in diesel engines. The speed ofthe engine decreases and in order to bringthe
ai back tothe original speed, theload lon the engine is reduced. The brake power is now measured
hi new condition which gives the brake power of the remaining three cylinsers.
In the similar way, each cylinder is cut-off one by one and the brake power of the remaining
tre cylinders is determined by correcting the engine speed, if necessary.
Let I,1,, and 1, = Indicated power of each individual cylinder.
F,F,, F, and F, =Frictional power of each individual cylinder.
We know that total brake power of the engine when all the cylinders are working is given by
B= Total indicated power-Total fictional power
=(,+B, +,+)-(F, +F, +E,+F) ...()
When the cylinder No. lis cut-off, then /, =0, but the frictional losses of the cylinder remain
the sarme.
i Brake power of the remaining three cylinders,
(ü)
B, =(0+,+, +l)-(F, +F, +F, +F)
Subtracting equation (i) from equation (Ö).
B-B, = 1
Indicated power of the first cylinder,
I, =B-B,
Similarly, indicated power ofthe:second cylinder,
1, = B-B,
cylinder,
Indicated powerrof thethird
1, = B-B,
AText Book
kof
Thermal
Engi e tn
614
A = (0.15) = 0.0177 m²
100 p LA n 100x5.5 x0.4 x 0.0177x 120 = 7.79 kW
indicated power, LP. =
60 60
We know that mechanical efficiency of the engine,
heat B.P. 5 = 0.642 or64.2% Ans.
ally. ILP. 7.79
Example 27.6. Afour cylindertwo stroke cycle petrolengine develops 23.5kWbbrake pOwer
500 r.D.m. The on each piston is 8.5 bar and the
mechanical
strokeefficiency
mean efjective pressure
SSimes%.Calculdiateameter
the the diameter and stroke of each cylinder, assuming the length of
of cylinder.
equal to
AText Book
of
.Pm=8.5 Thbare:rmal
618 r.p.m.
Given: K= 4; B.P.= 23.5kW;N=2500
Solution. and
cylinder,
Let D, = Diameterof
15 D.
L= Length of stroke =
the cylinder,
We know that area of
A=0' =0.7855(D,)?
strokes per minute,
and number of working n= N= 2500 Engine works on
power,
We know that indicated B.P. 23.5 = 27.65kW
L.P. = 0.85
power (1.P.),
We also know that indicated
100 Kp. LAn
27.65 =
60
100x 4 x 8.5 x 1.5 D, x 0.7855 (D)' 2500
60 = 166920(D
(D) = 0.000 165 or D, =0.055 m = 55mm Ans.
and L= 15 x55 = 82.5 mm Ans.
Example 27.7. During the test on single cylinder oil engine, working on the four stroe-
andfied with a rope brake, the following readings are taken:
Efective diameter of brake wheel = 630 mm; Dead load on brake = 200 N; Sprirz x
reading = 30 N; Speed = 450r.p.m. ; Area of indicator diagram = 420mm; Length of n
diagram = 60 mm ; Spring scale = 1.1 bar per mm ; Diameter of cylinder = l00 mn Se
= 150mm ; Quantity of oil used = 0.815 kg/h ; Calorific value of oil = 42 000 kJ/kg.
Calculate brake power, indicated power, mechanical efficiency, brake thermal e'ien a
brake specific fuel consumption.
Solution, Given: K=1 :D= 630 mm = 0.63 m: W= 200N:S= 30 N;N=4r
=0
a= 420 mm;l=60 mm ;s= 1.1 bar/mm;D =100 mm = ( rm;L= 150 mm
:0.1
m, = 0.815 kgh ; C= 42 000 kJ/kg
Brake power
We know that brake power,
B.P, = (W-S) rDN (200- 30) Tx 0.63 x450 = 2520W
60 60
= 2.52 kW Ans.
Indicated power
We know that indicated mean effective
pressure,
420 x 1.1
Pm = = 7.7 bar
60
Srpm,P, = 5.2
2 =
bar ; m 88 indicated thermal
=0.m'2lm;h;C=L=30016350mm=03kJ/m m;,= 2.78 litres=0 0278 m.
ndardeticiency
Weknowthat area of the cylinder,
A= 4 (0.2) = 0.031 42
m?
. Stroke volume, v, = AL = 0.031
42x0.3 = 0.009 426 m
mreSSIOnratio. Total volume of cylinder
Clearance volume
0.002 78+0.009 426
0.002 78 = 44
We know that air standard efficiency,
p-1
nase
-Yp-1)
(L8l4-1 =1-0.386 = 0.614 or 61.4%
I15)4-7 1.4(1.8 1)
: Relative efficiency, n, = Indicated thermal efficiency 0.4586
Air standard efficiency 0.614
= 0.747 or 74.7% ARs.
Example 27.14. Apetrol engine has a cylinder diameter of 60 mm and stroke 100 mm f
naSs of the charge admitted per cycle is 0.0002 kg, find the volumetric efficiency of the engine.
tune characteristic constant for the charge as 287 J/kg K.
URUDO, Given: D = 60 mm = 0.06 m:L=100 mm =0.l m;m=0.0002 kg
We know that swept volume of the
piston,
=(0.06)
4
0.1 = 0.283 x10- m
Let
D, = Volume of charge admited at *N.TP.
We knowthat
according to characteristic gas equations,
mRT 0.0002 x287 x2733 ..(po= mRT)
1.013x 10
= 0.155x 10- m
bet or 1Imeans normal temperature and pressure, ie. temperature (7) of 0" Cor 273 Kand pressure 1.013
013x 10 Nim.
AText
624 Book of
.. Volumetric efficiency, Thermal
Example 27.15. Find the engine
0.155 x 10-3
0.283 x 10-3 *
dimensions ofa wo
0.548
cyl
or
inder,
54.8% Ans.
two stroke I.
Engeay
the follo ing data: =
: Volumetric efficiency C.
Engine speed = 400 rp.m. gravity = 0.73) ; 0.77; Mechanical l
coSumpiion= 10 litrsh (specific Air-fuel ratio = engine=frew
Fuel
60 m'min ; Indicated mean
efective pressure = 5 bar.
Find also the brake power. Take Rfor gas
Solution.
mixture as 281
Given : K = 2;N= 4000 r-p.m. ; n, = Jkg Kat S.T.P.
0.77;n. =
ef icenPicsyton sp7,esj
18:1 :
.
= 7.3 kg /h;m/m, = 18;2LN= 600 m/min;Pm= 5 bar ; R= 281 J/kg K
Engine dimensions
Le D. = Diameter of the cylinder, and
L= Length of the stroke.
We know that piston speed,
2LN = 600
L.= 600/2 N=600/ 2 x 4000 =
0.075 m or
Mass of air required m = m,x 18 = 7.3 x 18 = 131.4 kg|h 75 mm Ans,
and coresponding volume of air required at *S.T.P., ...(:mm, =
m RT
131.4 X 281 x288
1.013 x 10 = 105 m'/h =
175 mImin
We know that swept volume of the
piston per minute,
D,=DLxnx K
4 (D 0.075 x 4000 x 2 =471.3 (D)'
m/min
and volumeticefficierncy (n,). ..( n = N, for two stroke cyck ng*
0.77 = 1.75
4.71.3 (D)
(D) = 4.82 x 10-3 or D, = 0.0694 m or
Brake power 69,4 mu a
We knuw that area of
the cylinder,
A
=0 =(0.0694)² = 0.003 78 m²
STP. means standard
bar or 1.013
10LS
pressure
x 10
N/m.temperature and pressure, i.e. lemperature (T) of 15º Cor288 Kand}
eMernalCombustion Engines
625
100 Kp LAn 100 x 2 x5x0.075
icated
power,
1.P. = 60 x0.003 78 x4000
kW
60
= 18.9 kW