Movimot C To D
Movimot C To D
Movimot C To D
Contents
1 General information ............................................................................................ 4
1.1 Structure of the safety notes ....................................................................... 4
1.2 Rights to claim under warranty ................................................................... 5
1.3 Exclusion of liability..................................................................................... 5
1.4 Copyright..................................................................................................... 5
1.5 Product names and trademarks .................................................................. 5
1.6 Other applicable documentation ................................................................. 5
1.7 Determining the required retrofit set ........................................................... 6
2 Mechanical installation....................................................................................... 7
2.1 Scope of delivery of the retrofit set ............................................................. 7
2.2 Disassembly MOVIMOT® MM..C................................................................ 8
2.3 Assembly .................................................................................................. 10
3 Startup................................................................................................................ 13
3.1 Important notes on startup ........................................................................ 13
3.2 Control element settings ........................................................................... 14
3.3 Starting up the MOVIMOT® drive with AS-Interface ................................. 18
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 3
General information
1 Structure of the safety notes
1 General information
MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit Replacement MOVIMOT® MM..C -> MM..D
SIGNAL WORD!
Type and source of danger.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the danger.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
4 Replacement MOVIMOT® MM..C -> MM..D
General information
Rights to claim under warranty
1
1.4 Copyright
© 2013 SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 5
General information
1 Determining the required retrofit set
SEW -EURODRIVE
SEW-EURODRIVE Bruchsal / Germany
Typ KA77DT90L4/BMG/MM15/RJ1A/AND3/AZSK 3~ IEC 34
Nr. 3009818304. 0001. 99 IM B3
KW 1,5 / 50 Hz cos 0,99
50Hz V 380-500 A 3,50
60Hz V 380-500 A 3,50
r/min 22 / 1400 IP 54 Kl F
Bremse V 230 Nm 20 Gleichrichter
kg 73 Ma 665 Nm i 64,75 :1
AZSX AZZK
MLK30A
(AS-Interface-Option)
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
6 Replacement MOVIMOT® MM..C -> MM..D
Mechanical installation
Scope of delivery of the retrofit set
2
2 Mechanical installation
2.1 Scope of delivery of the retrofit set
Check whether the MOVIMOT® MM..D retrofit set was delivered complete using the fol-
lowing figure.
[A] [B] [C] [D]
The parts [A] to [G] are already assembled when the retrofit set is delivered.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 7
Mechanical installation
2 Disassembly MOVIMOT® MM..C
WARNING
Electric shock caused by dangerous voltages in the connection box.
Severe or fatal injuries.
• De-energize the drive using a suitable cut-off device before removing the
MOVIMOT® inverter.
• Wait for at least 1 minute before removing the MOVIMOT® inverter.
Disassemble the MOVIMOT® MM..C inverter and the connection box as follows:
5682987403
[1]
5682993931
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
8 Replacement MOVIMOT® MM..C -> MM..D
Mechanical installation
Disassembly MOVIMOT® MM..C
2
5688325643
5689318539
5689346571
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 9
Mechanical installation
2 Assembly
5689351051
2.3 Assembly
Assemble the MOVIMOT® MM..D inverter and the connection box as follows:
1. Loosen the 2 screws [F] and remove
the connection board [B] from the
connection box.
Do not disconnect the connection
cables of the plug connectors from
the terminals of the connection
board.
[B] [F]
9302913675
[A]
5822299531
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
10 Replacement MOVIMOT® MM..C -> MM..D
Mechanical installation
Assembly
2
[C] [1]
5822379019
[B] [F]
5822585483
BL
5827866635
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 11
Mechanical installation
2 Assembly
X1: 15
X1: 14
X1: 13
the terminal box using 2 screws.
(tightening torque 1.4 – 1.6 Nm /
12 – 14 lb.in)
BW1 / BW2
Connect the BW.. braking resistor
to terminals X1:13 and X1:15.
(tightening torque of the terminals
0.8 – 1.1 Nm / 7– 10 lb.in)
Terminal X1:14 must remain free.
5828035979
8. Set all control elements (potentiometer, switch, and DIP switch) of the new inverter
according to the settings specified in chapter "Control element settings".
9. Place the MOVIMOT® in-
verter onto the connection
box and secure it using 4
screws.
(tightening torque 3.0 Nm /
27 lb.in)
5828129803
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
12 Replacement MOVIMOT® MM..C -> MM..D
Startup I
Important notes on startup
3
0
3 Startup
3.1 Important notes on startup
INFORMATION
You must comply with the general safety notes in chapter "Safety Notes" during
startup.
WARNING
Risk of crushing due to missing or defective protective covers.
Severe or fatal injuries.
• Install the protective covers of the plant according to the instructions, also see the
operating instructions of the gear unit.
• Never start up the MOVIMOT® drive if the protective covers are not installed.
WARNING
Electric shock caused by dangerous voltages in the connection box. Dangerous volt-
ages may still be present for up to one minute after disconnection from the power sup-
ply.
Severe or fatal injuries.
• De-energize the MOVIMOT® drive using a suitable cut-off device before removing
the MOVIMOT® inverter.
• Secure the drive against unintended re-connection to the voltage supply.
• Wait for at least 1 minute before removing the MOVIMOT® inverter.
WARNING
Danger of burns due to hot surfaces of the MOVIMOT® drive (especially the heat sink)
or external options.
Severe injuries.
• Do not touch the MOVIMOT® drive and external options until they have cooled
down sufficiently.
WARNING
Unit malfunction due to incorrect unit setting.
Severe or fatal injuries.
• Observe the startup instructions.
• The installation must only be carried out by qualified personnel.
• Only use settings that are consistent with the function.
INFORMATION
To ensure fault-free operation, do not disconnect or connect power or signal cables
during operation.
INFORMATION
• Remove paint protection cap from the status LED before startup.
• Remove paint protection film from the nameplates before startup.
• Observe a minimum switch-off time of 2 seconds for the line contactor K11.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 13
I Startup
3 Control element settings
0
INFORMATION
The setpoint potentiometer f1 and the switch f2 are at the same position at the new
MOVIMOT® MM..D inverter as in the replaced MOVIMOT® MM..C inverter.
f [Hz] 100
f1 5 6
75
50
25
2
0 1 2 3 4 5 6 7 8 9 10 [1]
[1] Potentiometer setting
f1:
3.2.2 Switch f2
Use the f2 switch to adjust setpoint f2.
3 4
Switch f2
Detent position 0 1 2 3 4 5 6 7 8 9 10
5 6 7 8
f2:
3.2.3 Switch t1
Use switch t1 to set the acceleration of the MOVIMOT® drive.
The ramp times are based on a setpoint step change of 1500 rpm (50 Hz).
3 4
Switch t1
5 6 7 8
Detent position 0 1 2 3 4 5 6 7 8 9 10
Ramp time t1 [s] 0.1 0.2 0.3 0.5 0.7 1 2 3 5 7 10
t1:
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
14 Replacement MOVIMOT® MM..C -> MM..D
Startup I
Control element settings
3
0
5 6
ON CTS ON CTS
1 2 3 4 5 6 1 2 3 4 5 6
S3 S4
®
MOVIMOT MM..C
(ON / OFF)
S3/1 S3/2 S3/3 S3/4 S3/5 S3/6 S4/1 S4/2 S4/3 S4/4 S4/5 S4/6
S3 S4
ON ON
®
1 2 3 4 5 6 1 2 3 4 5 6
ON OFF
S1 S2 S2
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
®
MOVIMOT MM..D
S2
S1 S2
5701474187
Set the DIP switches of the new MOVIMOT® MM..D inverter according to the notes in
the diagram above.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 15
I Startup
3 Control element settings
0
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
16 Replacement MOVIMOT® MM..C -> MM..D
Startup I
Control element settings
3
0
[1] [1]
Size 1 Size 2
9007200446045707
[1] Switch S5
BK
YE
0 24V AS - AS +
S5
1
YE
S5:
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 17
I Startup
3 Starting up the MOVIMOT® drive with AS-Interface
0
WARNING
Electric shock caused by dangerous voltages in the connection box.
Severe or fatal injuries.
• De-energize the drive using a suitable cut-off device before removing the
MOVIMOT® inverter.
• Wait for at least 1 minute before removing the MOVIMOT® inverter.
INFORMATION
• The MOVIMOT® MM..D inverter with AS-Interface option MLK30A is functionally
compatible with the MOVIMOT® MM..C...-30 inverter.
• The AS-Interface profile, the I/O configuration and the ID code of the inverters are
identical.
1. Remove the MOVIMOT® inverter from the connection box.
2. Make sure that no Drive Ident Module for DR motor types is plugged into the
MOVIMOT® inverter.
[1]
2037035019
3. Set all switches and DIP switches of the new inverter according to the settings spec-
ified in chapter "Control element settings".
4. Set the AS-Interface address as specified in the following chapters.
5. Place the MOVIMOT® inverter onto the connection box and screw it on.
6. Switch on the following voltages.
• AS-Interface voltage
• DC 24 V auxiliary voltage
(only for 24 V supply via the black AUX-PWR cable)
• Supply voltage
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
18 Replacement MOVIMOT® MM..C -> MM..D
Startup I
Starting up the MOVIMOT® drive with AS-Interface
3
0
Assigning the Hand-held AS-Interface programming units offer the following functions:
slave address
• Reading out and changing an AS-Interface slave address
using a hand-held
programming • Reading out the AS-Interface profile
device • Reading out and changing the data and parameter bits
• Function check and test run.
Hand-held programming devices do not provide sufficient current for the operation.
This is why an external voltage supply (AUX-PWR) is required for the function check
and the test run.
When using a hand-held programming device, you need a 2-core connection cable that
fits onto the AS-interface plug connector of MOVIMOT® (see the following figure).
1: AS-Interface +
4 3
2: 0V24 [1]
1 2 3: AS-Interface -
4: 24V [1]
[1] Do not connect pin 2 and 4 for the address assignment!
NOTICE! The hand-held programming device can be damaged if not connected prop-
erly.
• The hand-held programming device may only be connected via pins 1 "AS-Interface
+" and 3 "AS-Interface -" with the AS-Interface plug connector.
• Prior to the address assignment via a hand-held programming device, switch S5 in
the MOVIMOT® terminal box must be set to "1"!
• After the address assignment you have to set the S5 according to the kind of 24 V
voltage supply.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 19
I Startup
3 Starting up the MOVIMOT® drive with AS-Interface
0
Example: Disconnect the AS-Interface nodes from the AS-Interface network one at a time and
assign addresses via the hand-held programming device (A).
Then reconnect the respective AS-Interface node to the AS-Interface network (B).
A B
MOVIMOT
[1]
1127669899
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
20 Replacement MOVIMOT® MM..C -> MM..D
Startup I
Starting up the MOVIMOT® drive with AS-Interface
3
0
INFORMATION
To enable the drive, AS-Interface bit DO3 "Reset / controller enable" must be set.
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
Replacement MOVIMOT® MM..C -> MM..D 21
I Startup
3 Starting up the MOVIMOT® drive with AS-Interface
0
Legend
0 = No voltage
1 = Voltage
x = Any
Addendum to the Operating Instructions – MOVIMOT® with AS-Interface and AC Motor DT/DV – Unit
22 Replacement MOVIMOT® MM..C -> MM..D
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Driving the world