Thermowise Storage Vessels Int

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HOT AND COLD WATER

PRESSURE AND NON-PRESSURE

STORAGE VESSELS

SPECIFICATION SHEET
ThermoWise HOT AND COLD WATER Storage Vessels

INDEX

Manufacturing 3
Treating Method 3
Specification 5
Vessel Design 6
Call out Detail 7/8
Heating Method 9
Lagging and Cladding 10

Domestic Commercial

Industrial Agricultural

SPECIALISTS IN AIR TO WATER HEAT PUMPS


Contact us: 0860 HEAT H20 / 0860 4328 420
Tel: +27 32 947 0377 Fax: +27 32 947 0349
www.thermowise.co.za
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 3

MANUFACTURING
We fabricate and distribute vessels as a standard, ranging from 500 liters to 10 000 liters, as well as
fabricate vessels according to customer specification, with stock available on request. The vessels are
designed and manufactured according to ASME VIII DIV1 and SANS 347:2012. We are also capable of
certification of the vessels by an independent inspection authority, if it is specified and required.

We only use the highest grade of metal for the manufacturing of our vessels. The shell thickness of our
standard vessels range from 4mm to 10mm, using S355JR (300 WA) mild steel in the manufacturing
process. The dish ends of our vessels range from 4mm to 10mm thickness to suit the vessel shell and consist
of a 6% ellipsoidal dish manufactured from S355JR (300 WA) mild steel.

All connection points on our standard vessels are manufactured out of ASTM106 seamless pipe, with a flange
configuration welded internally and externally to the shell of the vessel, and can be sized from 15mm to 100mm
or high-grade steam sockets can be used. The connection points are specifically laid out for connection to a
Thermowise heat pump to gain maximum efficiency from the heat pumps, but can be custom designed
according to your needs and specifications.

TREATING METHOD
BLASTRITE
Before coating takes place, grit blasting is done, and the vessels are certified to confirm that the steel work has been
blasted in accordance with clause 4.3 of SABS 064/ISO8501/1 grade SA2.5, and has obtained an angular blast
profile as set out in the standards, to ensure that the coatings applied, have the highest
possible adhesion to the steel.

OUTER VESSEL PRIMER


After the outer vessel has conformed with the grit blasting process, the vessel is coated with a primer called
OptiGuard Universal EP, which is a solvent based, self - priming, polyamide-cured epoxy coating, which
performs as a durable high build primer or intermediate coat.

OUTER VESSEL TOP COAT


The vessel is then coated with OptiThane 421, a two component, acrylic polyurethane based, protective
topcoat. It forms a high gloss, re-coatable, colourfast abrasion and weather resistant topcoat for metal and concrete.
It has a high performance finish for both maintenance and new construction.

INNER VESSEL PRIMER


After the outer vessel has conformed with the grit blasting process, the vessel is coated with a primer called
OptiGuard Universal EP, which is a solvent based, self - priming, polyamide-cured epoxy coating, which
performs as a durable high build primer or intermediate coat.

INNER VESSEL TOP COAT


The inside of the vessel has two options of top coats. Either of the below will be suitable for the application:
OptiGlassFlake which is a solvent free, zinc phosphate, glass flake epoxy. It is designed to protect
steel with the minimum amount of surface preparation and offers excellent corrosion resistance,
excellent resistance to salt water, solvents and dilute acids and excellent abrasion resistance.
OptiGuard HB SF a high performance, solvent-free, self-priming, epoxy metal coating which can
be used in marine and industrial environments. OptiGuard HB SF has excellent resistance to water
and barrier properties, it is abrasion resistant and can be applied over mechanically cleaned steel
and suitably prepared concrete. OptiGuard HB SF adheres to a variety of substrates such as damp
steel, concrete and badly prepared steel and previously coated surfaces.

ThermoWise HOT AND COLD WATER Storage Vessels PAGE 4
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 5

STANDARD SPECIFICATION
INTELLIGENT ENERGY SAVING SOLUTIONS

Our vessels are manufactured as either standard vessels or can be custom made to customer requirements.
Below is a chart of our standard vessels sizes.

CAPACITY DIAMETER WELD TO WELD OVERALL HEIGHT DRY WEIGHT STD LOADING
500 750 1000 1600 180 9kW
1000 920 1400 2000 260 12kW
1500 1070 1500 2200 330 18kW
2000 1070 2100 2750 380 24kW
2500 1220 1800 2500 450 24kW
3000 1220 2100 2700 530 36kW
3500 1370 2400 3100 580 36kW
4000 1450 2200 3000 620 36kW
4500 1500 2300 3100 675 48kW
5000 1600 2200 3000 740 48kW
6000 1800 2300 3200 1000 60kW
7000 1900 2300 3200 1075 72kW
8000 2050 2200 3200 1150 84kW
9000 2100 2300 3500 1250 84kW
10000 2100 2600 3800 1400 96kW
PART SPRAY

@ 100μ DFT
250μ DFT
μ DFT
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 6
200μ DFT

80kg/m³
E TO SPEC

STANDARD VESSEL DESIGN


00kPa
0 °C TYPICAL 2500LT VESSEL DESIGN WITH INDICATED SPECIFICATION
SEAL ROD
YPE
2500L VERTICAL WATER STORAGE VESSEL
VESSEL SPECIFICATION:
SHELL MATERIAL 6MM SJR MILD STEEL
DRY MASS 622KG

2500L
WETVERTICAL
MASS WATER STORAGE
3122KG VESSEL
THERMOWISE MODELSPECIFICATION
WELDING No :
VESSEL SPECIFICATION:
ROOT TIG
SHELL MATERIAL 6mm S355JRMIGMILD STEEL
FILTER
DRY MASS 622kg
CAP MIG
WET MASS 3122kg
WELDINGNTD
SPECIFICATION: DYE PENETRATION 2 PART SPRAY
ROOT TIG PRESSURE TESTING
FILLER CORROSION PROTECTIONMIG
CAP MIG ISO 8501 - SA3
SAND BLASTING
NDT DYE PENETRATION 2 PART SPRAY
HOT DIP GALVANIZING SANS 1461
PRESSURE TESTING
CORROSIONPRIMER
PROTECTION OPTIGUARD PRIMER @100μ DFT
SAND BLASTING
INTERNAL TOP COAT ISO 8501-1OPTI
SA3 GLASS FLAKE @ 250μ DFT
HOT DIP GALVANIZING SANSA1461OPTITHANE 420 @ 66μ DFT
EXTERNAL TOP COAT OPTION
PRIMER OPTIGUARD PRIMER @ 100μ DFT
OPTIGUARD HBSF @ 200μ DFT
EXTERNAL TOP COAT OPTION B
INTERNAL TOP COAT OPTI GLASS FLAKE @ 250μ DFT
INSULATION
EXTERNAL TOP COAT OPTION A OPTITHANE 420 @ 66μ DFT
EXTERNALINSULATION FILLERB
TOP COAT OPTION OPTIGUARD ISOVER
HBSF @GLASS WOOL 80kg/m³
200μ DFT
INSULATION:
CLADDING 0.5mm - 0.8mm PLATE TO SPEC
INSULATION FILLER ISOVER GLASS WOOL 80kg/m³
CLADDING 0.5mm - 0.8mm PLATE TO SPEC
HEATING CAPACITY
HEATING CAPACITY:
380V/3ɸ/50Hz
24kW (2 x24KW
12kW)(2X12KW) 380V/3ɸ/50Hz
FITTINGS FITTINGS & INSTRUMENTATION
& INSTRUMENTATION:
TP/SAFETY VALVE 3/4" KWIKOT 600kPa
PRESSURETP/SAFETY
GAUGE VALVE Ø100mm WIKA, 0 - 1000kPa
3/4” KWIKOT 600kPa
THERMOMETER Ø100mm WIKA, 0 - 120 °C
PRESSURE GUAGE Ø100mm WIKA, 0 - 1000kPa
SACRIFICIAL ANODE KWIKOT MAGNESIUM SEAL ROD
THERMOMETER Ø100mm WIKA, 0 - 120 °C
HP SENSOR THERMOWISE TKRS TYPE
SACRIFICIAL ANODE KWIKOT MAGNESIUM SEAL ROD
HP SENSOR
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 7

CALL OUT DETAIL

ERAGE VESSEL
VESSEL

DJRSTEEL
MILD STEEL

NRATION
2 PART2SPRAY
PART SPRAY
TESTING
G
GE VESSEL
ESSEL
SA3

D PRIMER
MER
LD STEEL 100μ DFT
@ 100μ@DFT
EL
ES @
FLAKE 250μ DFT
250μ@DFT
@ E 420
66μ @
DFT66μ DFT
D@HBSF 200μ DFT
200μ@DFT
- -
ASS WOOL
OOL 80kg/m³80kg/m³
8mm PLATE TO SPEC
LATE TO SPEC
ON 2 PART SPRAY
ART
NG SPRAY
50Hz

OT
kPa600kPa
WIKA, @0100
- 1000kPa
MER - 1000kPa
μ DFT
WIKA,
- 120
KE100 0DFT
@ μ250°C-μ120
DFT°C
AGNESIUM
@
IUM
50 μ DFTROD
μ66DFT
SEAL SEAL ROD
WISE
FDFT
RS TKRS
200μ TYPE
@TYPE DFT
0μ DFT
WOOL 80kg/m³
- - -
PLATE TO SPEC
0kg/m³
TO SPEC

0kPa
0 - 1000kPa
0 - 120 °C
0kPa
SIUM SEAL ROD
°C TYPE
KRS
SEAL ROD
PE
1 SA3
1
LELSTEEL
MER
RD
55JR
D PRIMER
MILD μ@DFT
100μ DFT
@ 100STEEL
KE
SS @ 250μ@DFT
FLAKE 250μ DFT
66μ @
@ 420
NE DFT66μ DFT
RD 200μ@DFT
F @HBSF 200μ DFT
- -
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 8
OOL WOOL
LASS 80kg/m³80kg/m³
PLATE TO
0.8mm SPEC
PLATE TO SPEC
RT
N 2SPRAY
ART SPRAYSPRAY
ETRATION 2 PART SPRAY
ESSELPART
E50Hz
TESTING
NG
SEL
0kPa
KOT-1 SA3 600kPa
61 0LWIKA,
- 1000kPa
0 - 1000kPa
@
ARD 100
0 -
WIKA,
100
MER @ 100 μ
120μDFT
°C- 120
0DFT
PRIMER μ@ °C
DFT100μ DFT
ASS 050
ESIUMμ@μFLAKE
MAGNESIUM DFT
DFT
250SEAL
μ@ ROD
DFT SEAL
250 μ ROD
DFT
μ@
KRSDFT
WISE
NE DFT TYPE
μTKRS
420
66 @ 66
DFT TYPE
μ DFT
F000
ARD μ@μDFTDFTμ @
HBSF
200 DFT200μ DFT -

- - -
0kg/m³
80kg/m³
GLASS WOOL 80kg/m³
OOL 80kg/m³
RT SPEC
TO SPRAY
TO SPEC
0.8mm
PLATE TOPLATE
SPECTO SPEC
SPRAY
/50Hz - -

KOT 600kPa
0kPa
100μ DFT
m00kPa
00kPa
WIKA,
- 1000kPa0 - 1000kPa
0μ DFT
m000°C-°C120
WIKA,
μ DFT 0 - 120 °C
°C
DFTROD
EAL
SEAL
MAGNESIUM
SIUMDFT ROD
SEAL ROD SEAL ROD
0Eμ DFT
PE
TWISE
RS TKRS TYPE
TYPE
DFT
0kg/m³ -
- -
TO SPEC
/m³
SPEC

0kPa
°C
Pa
EAL ROD
E
L ROD

INTELLIGENT ENERGY
INTELLIGENT SA
ENERGY

INTELLIGENT ENERGY S
INTELLIGENT ENERGY SAVING SOLUTIONS

INTELLIGENT ENERGY SAVINGINTELLIGENT


SOLUTIONS ENERG

INTELLIGENT ENERGY SA
INTELLIGENT ENERGY SAVING SOLUTIONS
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 9

HEATING METHOD
HEAT PUMPS
At the heart of a modern heat pump, is a refrigeration system. Paradoxically, the refrigeration cycle is an efficient
provider of heat, as well as cooling, and the basics of its operation are quite easily understood. The heat released
during the process of condensing the refrigerant to a liquid, is rejected via the heat exchanger directly into air, or
transferred, to heat the water. The air or water temperature at this point could be 43°C to 60°C, depending on the
design of the system.

ELECTRICAL ELEMENTS
The vessel’s heater box or the vessel itself, depending on the heating method, shall be fitted with a 3 phase bank of
electrical elements rated as described in sections 2.2 and 2.3. Each element shall be connected phase to neutral, and
not phase to phase, and be suitable for operating at 230 volts ± 10% without any deterioration in anticipated life. The
outlet from the heater box shall be adequately insulated and will feed the tank on the upper side or top of the tank, to
ensure adequate stratification and ensure that the outlet water temperature is maintained at 60°C.

The elements may be either directly immersed in the heater box (Direct Immersion, DI), or be mounted in pockets
(MIP) as selected in the data sheet, and shall be wired in groups, so that they can be remotely controlled (and a local
manual bypass switch provided) in various groups, to avoid creating power spikes when all clusters are switched on.

INLINE WATER HEATERS


The units are manufactured from mild steel and coated with Sigmarite Sealer (Glass Flake Epoxy on request)
• Units are insulated with 50mm fiber wool and 0,6mm galvanised cladding (Aluminium or Stainless Steel
cladding on request).
• Element loading to specification but can be manufactured up to 480 kW.
• Product is supplied with electrical control, thermostat and safety valve.
• Product can be manufactured to customer specification and include high working pressures, specialised
material for non standard dimensions and alternative electrical controls.
• lnline heaters can be used in conjunction with a large storage tank or where no storage tank is available.
• This product can be used to heat liquids other than water.
• The product is ideally suited for the conversion from oil and coal fired boilers where existing tanks are
available.

PRESSURE RATING
The vessel shall be suitable for operating at a water pressure of 600kPa, but it is a requirement of the water system
designer to ensure that the system pressure in normal or mal-operation does not exceed 400kPa, or alternatively
ensure that a vessel of the appropriate pressure rating is supplied. Standard pressure testing procedure dictates that
pressure testing is done at 1.5 x operating pressure. We, however, prefer to test at 1050kPa.

AIR TO WATER HEAT PUMP ELECTRICAL ELEMENT INLINE WATER HEATER


ThermoWise HOT AND COLD WATER Storage Vessels PAGE 10

LAGGING AND CLADDING

Lagging and cladding, otherwise known as galvanized sheeting, is a means of insulating the vessel and reticulation
system, ensuring reduction in heat loss. The lagging and cladding of the vessel can be completed either in our
workshop or on site, as per customer requirement.

The vessel is covered with a layer of Glasswool, a product produced from a combination of up to 80% recycled glass,
naturally occurring silica and fluxing agents, resulting in a product that has Zero Ozone Depleting Potential (ODP)
and no CFC’s or HCFC’s are produced in the process. Alternatively a layer of K-Flex, an elastomeric foam insulation
perfect for high temperatures, free of CFCs, HFCs, HCFCs, PBDEs, formaldehyde and fibers, can be used.

A galvanized sheet of 0.8mm is placed over this layer. Alternatively we do offer another option of 0.7mm mirror finish
stainless steel sheeting to protect and finish off the vessel and reticulation system.

FEATURES AND BENEFITS

Life long energy savings


Lightweight & easy to handle
DIY friendly
Maintenance free
Long product life that will not readily age
Suitable for high humidity applications
Zero ozone depleting potential(ODP)
ThermoWise HOT AND COLD WATER Storage Vessels PAGE 11
SPECIALISTS IN AIR TO WATER HEAT PUMPS
KZN OFFICE GAUTENG OFFICE
SPECIALISTS IN AIR0860
0860 HEAT H20 / 0860 4328 420 TOHEAT
WATER HEAT
H20 / 0860 4328 PUMPS
420
TEL +27 32 947 0377 FAX +27 32 947 0349 TEL +27 11 450 1418 FAX +27 86 602 0311
Contact us: 0860 HEAT
3 JACK SMITH ROAD, BALLITO SERVICE PARK H 2 0 / 0860
UNIT 10 SUNNYROCK 4328 420
OFFICE PARK, CNR NORTH
BALLITO, 4420 Tel: +27 31 569 4453
P O BOX 6980, ZIMBALI, 4418
REEFFax: +27
RD & SUNROCK 31 569
CLOSE, 3523
EDENVALE,
GERMISTON 1401, JOHANNESBURG
info@thermowise.co.za www.thermowise.co.za
www.thermowise.co.za

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