since 1963

Solutions for
Solar Photovoltaic www.elmex.net
 since 1963

‘elmex’ was established in 1963 and is a pioneer

and leader in the field of Wire Termina on
Te c h n o l o g y i n I n d i a . ‘ e l m e x ’ i s h a v i n g
manufacturing facili es in Vadodara, Gujarat,
cer fied as per ISO 9001:2015 and ISO 14001:2015.
It has extended its domain knowledge in
Termina on Technology to develop product range
suitable for Photovoltaic applica ons with
indigenous design and development.
 Converging
Innovations Expanding
Solutions

As an applica on ‘elmex’ provides wide range of

PV products such as PV Junc on Boxes (2-Rail, 3-
Rail and 4-Rail), Straight Connectors, Panel
Connectors, Branch Connectors, Over Moulded
Wire Harnesses, Inline Fuse Connectors, Branch
Inline Fuse Connectors, DC Fuse Terminal Blocks
(for Combiner Box / DC Distribu on Box) which are
used for termina on and to transfer DC energy from
PV module to final output.

‘ e l m e x ’ P V p ro d u c t ra n ge co n fo r m s to
Interna onal standards like IEC 62852-2014 for
Connectors and IEC 62790 for Junc on Boxes and
UL 4248 for Fuse Terminals.

‘elmex’ PV products have found applica on in

various Solar power projects, totaling more than
20GW of installa on in roof top as well as ground
mounted projects.

MADE IN INDIA

www.elmex.net
‘elmex’ Schematic Diagram

EPVJB-F EMPV4N / EMPV10N

Junc on Box Straight Connector

Wire Harness with Fuse 1500V Fuse Terminal Blocks

‘Y - Type’ Male Harness ‘Y - Type’ Female Harness EPVFH1000NV EPVFH1500

 EBPV4F-N EBPV4M-N

Branch Connectors Terminal Block

Current Transformer

DCDB/Array
Junc on Box

Inverter

Residen al /
Industrial Load

SPD DC MCB Panel Connector

SPPV3 T2 - 1000 SPPV3 T2 - 1000 MCD16C2 MCD63C4 EMPVPCM4N EMPVPCF4N

 ‘elmex’ PV Solar Product Solutions

Solu ons For EPC / Roo op/

Project Developers
Ÿ PV Straight Connectors (1500V) 54A & 70A
Ÿ PV Branch Connectors (1500V)54A & 70A
Ÿ PV Straight Inline Fuse Connectors
(1500V / 1000V)
Ÿ Over Moulded Inline Fuse Connector (1500V)
Ÿ Over Moulded Wire Harnesses
(1500V / 1000V)
Ÿ PV Branch Inline Fuse Connectors
(1500V / 1000V)

Solu ons For System

Integrators / Inverters
Ÿ PV Panel Connectors (1500V)
Ÿ PV Fuse Terminal Blocks
(1500V / 1000V)
Ÿ Terminal Blocks
Ÿ DC MCB

Solu ons For PV Panels/

Module Manufacturers
Ÿ PV Solar - 2 Rail Junc on Box
Ÿ PV Solar - 3 Rail Junc on Box
Ÿ PV Solar - 4 Rail Junc on Box

6 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Straight Connectors
‘elmex’ PV Solar Straight connectors EMPV4, EMPV4N and EMPV10N with plug and socket design are constructed using flame retardant
engineering thermoplas c suitable for exposure to UV rays and for applica on in PV power genera on system. These connectors
incorporate a flexible water ght sealing conforming to IP 68 and are supplied as ‘male (plug)’ and ‘female (socket)’ types to minimize the
chance of wrong connec ons. For proper assembly of individual male and female connectors and for proper func oning of the mated pair,
it is necessary that solar cables used are TUV cer fied as per standard EN 50618/IEC 62930. ‘elmex’ straight connectors are cer fied for PV
solar cables 2.5, 4.0, 6.0 and 10.0 mm2 size, double insulated (Insula on plus black sheath) & UV protec on (as UV rays tend to damage the
connec on).
with NEC Interlock* with NEC Interlock*

R60118765 R60126561

EMPV4 EMPV4N EMPV10N

Features
v TUV Cer fied v Low Contact Resistance
v Snap Fit Locking Arrangement v Provides UV Protec on (Tested for 500 hrs as per ISO 4892-2)
v IP 68 Protec on when mated v Tested as per Interna onal Standards / IEC 62852

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 25A (2.5 mm2), 45A (4 mm2), 54A (6 mm2), 70A (10mm2)
RMS Test Voltage 8 kV
Impulse withstand Voltage 16 kV
Degree of Protec on IP 67 / IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Contact Resistance ≤ 0.25 mΩ
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In

Note : Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 / 10.0 mm2 diameter (As per standard EN 50618 / IEC 62930).
*Connectors when mated, need a tool to open in accordance with NEC 2014.

Manufactured in Vadodara, Gujarat, India 7

‘elmex’ PV Solar Branch Connectors

‘elmex’ PV Solar Branch connectors EBPV4M-N and EBPV4F-N are applicable for parallel connec on with PV straight male or female
connectors depending on on-site applica on. Branch connectors have 3 branches, 2 for inputs, either male or female and 1 for output,
either male or female. These connectors are constructed using flame retardant thermoplas c suitable for exposure to UV rays and for
applica on in PV power genera on system. When mated, they can be disconnected with the use of ‘elmex’ make open end spanner.
‘elmex’ branch connectors have ma ng compa bility not only with ‘elmex’ straight connectors but also with straight connectors of
leading Interna onal makes having similar construc on.

with NEC Interlock* with NEC Interlock*

R60126561 R60126561

EBPV4F-N EBPV4M-N

Features
v TUV Cer fied v Low Contact Resistance
v Snap Fit Locking Arrangement v Provides UV Protec on (Tested for 500 hrs as per ISO 4892-2)
v IP 68 Protec on when mated v Tested as per Interna onal Standards / IEC 62852

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 25A (2.5 mm2), 45A (4 mm2), 54A (6 mm2)
RMS Test Voltage 8 kV
Impulse withstand Voltage 16 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Contact Resistance ≤ 0.5 mΩ
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In

*Connectors when mated, need a tool to open in accordance with NEC 2014.

8 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Panel Connectors

‘elmex’ PV Solar Panel connectors EMPVPCM4N and EMPVPCF4N are applicable for panel moun ng connec on. They are constructed
using flame retardant engineering thermoplas c suitable for exposure to UV rays and for applica on in PV power genera on system.
‘elmex’ panel connectors are designed for use in connec on for photovoltaic devices like DC Distribu on Box, Inverter, String Combiner
Box, etc. These connectors are provided with hexagonal nut for fixing and ghtening it on moun ng surface. A silicon rubber o-ring is
provided between panel connector surface and the wall of the photovoltaic enclosure ensuring protec on against ingress of water & dust.
‘elmex’ panel connectors have ma ng compa bility not only with ‘elmex’ straight connectors but also with straight connectors of
leading interna onal makes having similar construc on.

with NEC Interlock* with NEC Interlock*

R60126561 R60126561

EMPVPCM4N EMPVPCF4N

Features
v TUV Cer fied v Low Contact Resistance
v Snap Fit Locking Arrangement v Provides UV Protec on (Tested for 500 hrs as per ISO 4892-2)
v IP 68 Protec on when mated v Tested as per Interna onal Standards / IEC 62852

Descrip on Specifica ons

Rated Voltage 1500V DC
25A (2.5 mm ), 45A (4 mm2), 54A (6 mm2)
2
Rated Current
RMS Test Voltage 8 kV
Impulse withstand Voltage 16 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Contact Resistance ≤ 0.25 mΩ
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In

Note: Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 mm2 diameter (As per standard EN 50618/ IEC 62930).
*Connectors when mated, need a tool to open in accordance with NEC 2014.

Manufactured in Vadodara, Gujarat, India 9

‘elmex’ PV Solar Straight Inline Fuse Connectors-1500V

‘elmex’ PV Solar Straight Inline fuse connectors EMPV4IFC1500, EMPV4IFCM1500, EMPV4IFCF1500 and EMPV4IFC1500-CC are
applicable for photovoltaic string protec on. The variants of these connectors offer users with op ons of either using a male or female
straight connector at one end & cable at the other end or using male/female straight connectors at both the ends for string protec on with
fuse. ‘elmex’ straight inline fuse connectors have plug & socket design suitable for 2.5, 4.0, 6.0 mm2 size cables & are constructed using
flame retardant engineering thermoplas c suitable for exposure to UV rays & for applica on in PV power genera on system. They are
suitable for use with gPV (Cylindrical) fuse of ø 10 X 85 mm.

EMPV4IFC1500 EMPV4IFCM1500 EMPV4IFCF1500

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 30A
RMS Test Voltage 8 kV
Impulse withstand Voltage 16 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In
Note: (1) Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 mm2 diameter
(As per standard EN 50618/ IEC 62930).
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) It is recommended to use gPV (cylindrical) fuse of ø 10 X 85 mm dimension.
(4) Do not connect Straight Inline fuse connectors directly in MPPT of String Invertor.

‘elmex’ gPV Fuse Link ‘elmex’ gPV Fuse Link suitable for 1500V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1500V DC
Rated Current upto 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 85 mm
LISTED
Tes ng Standard UL 248-1, UL 248-19 Extended to UL 2579 E510330
EPVFL1500

10 Manufactured in Vadodara, Gujarat, India

 ‘elmex’ PV Solar Straight Inline Fuse Connectors-1000V

‘elmex’ PV Solar Straight Inline fuse connectors EMPV4IFC, EMPV4IFCM and EMPV4IFCF are applicable for photovoltaic string
protec on. The variants of these connectors offer users with op ons of either using a male or female straight connector at one end and
cable at the other end or using male/female straight connectors at both the ends for string protec on with fuse. ‘elmex’ straight inline
fuse connectors have plug and socket design suitable for 2.5, 4.0, 6.0 mm2 size cables and are constructed using flame retardant
engineering thermoplas c suitable for exposure to UV rays & for applica on in PV power genera on system. They are suitable for use with
gPV (Cylindrical) fuse of ø 10 X 38 mm.

EMPV4IFC EMPV4IFCM EMPV4IFCF

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 15A
RMS Test Voltage 6 kV
Impulse withstand Voltage 12 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In
Note: (1) Our Connectors are suitable for PV Solar Cables of 2.5 / 4.0 / 6.0 mm2 diameter
As per standard EN 50618/IEC 62930.
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) It is recommended to use gPV (cylindrical) fuse of ø 10 X 38 mm dimension.
(4) Do not connect Straight Inline fuse connectors directly in MPPT of String Invertor.

‘elmex’ gPV Fuse Link ‘elmex’ gPV Fuse Link suitable for 1000V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1000V DC
Rated Current 4, 10, 12, 15, 16, 20, 25, 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 38 mm
Tes ng Standard IEC 60269-6
EPVFL
Manufactured in Vadodara, Gujarat, India 11
‘elmex’ PV Solar Over Moulded Inline Fuse Connectors-1500V

‘elmex’ PV Solar Over Moulded Inline Fuse Connector is suitable for photovoltaic applica ons, having plug & socket design suitable
for 4.0 and 6.0 mm2 size cables. They are constructed using flame retardant engineering thermoplas c elastomer suitable for exposure
to UV rays & for applica on in PV power genera on system. The over moulded Inline Fuse connector is customized solu on available
with different sizes of DC cables, DC fuse link ra ng up to 30A and can be configured using in Branch Connector to serve the applica on
of Branch with fuse connectors for PV String Protec on .

Over Moulded Inline Fuse Connector

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 15A, 20A, 25A, 30A
RMS Test Voltage 8 kV
Contact Material Copper with Tin Pla ng
Degree of Protec on IP 68
Pollu on Degree III
4.0 mm / 6.0 mm2
2
Rated Conductor Size
Compa ble with EMPV4N, EBPV4M-N, EBPV4F-N

Note: (1)‘elmex’ Over Moulded Inline Fuse connector is customized, based on cable size,
length & type of DC fuse link up to 30A
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) Over Moulded Inline Fuse connector don’t have fuse replacement provision.
(4) Solar DC Cable 4.0 mm2 / 6.0 mm2 as per standard EN 50618/ IEC 62930.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1500V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1500V DC
Rated Current up to 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 85 mm
LISTED
Tes ng Standard UL 248-1, UL 248-19 Extended to UL 2579 E510330
EPVFL1500

12 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Branch Inline Fuse Connectors-1500V

‘elmex’ PV Solar Branch Inline fuse connectors EBWFPVM1500 and EBWFPVF1500 are applicable for parallel connec on for Photovoltaic
string protec on depending on on-site applica on. Branch inline fuse connectors have 3 branches, 2 for inputs, either male or female and 1
for output, either male or female. These connectors have plug and socket design & are constructed using flame retardant engineering
thermoplas c suitable for exposure to UV rays & for applica on in PV power genera on system. ‘elmex’ PV branch inline fuse connectors
are suitable for use with gPV (Cylindrical) fuse of ø 10 X 85 mm.

EBWFPVM1500 EBWFPVF1500

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 30A (Output)
RMS Test Voltage 8 kV
Impulse withstand Voltage 16 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In
Note: (1) It is recommended to use gPV (cylindrical) fuse of ø 10 X 85 mm dimension.
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1500V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1500V DC
Rated Current upto 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 85 mm
LISTED
Tes ng Standard UL 248-1, UL 248-19 Extended to UL 2579 E510330
EPVFL1500
Manufactured in Vadodara, Gujarat, India 13
‘elmex’ PV Solar Branch Inline Fuse Connectors-1000V

‘elmex’ PV Solar Branch Inline fuse connectors EBWFPVM and EBWFPVF are applicable for parallel connec on for Photovoltaic string
protec on depending on on-site applica on. Branch inline fuse connectors have 3 branches, 2 for inputs, either male or female and 1 for
output, either male or female. These connectors have plug and socket design and are constructed using flame retardant engineering
thermoplas c suitable for exposure to UV rays & for applica on in PV power genera on system. ‘elmex’ PV branch inline fuse connectors
are suitable for use with gPV (Cylindrical) fuse of ø 10 X 38 mm.

EBWFPVM EBWFPVF

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 30A (Output)
RMS Test Voltage 6 kV
Impulse withstand Voltage 12 kV
Degree of Protec on IP 68
Contact Material Copper with Tin Pla ng
Ambient Temperature -40o C to +85o C
Max. Opera ng Temp. +110O C
Pollu on Degree 3
Inser on Force ≤ 50 N
Withdrawal Force ≥ 50 N
Locking System Snap In
Note: (1) It is recommended to use gPV (cylindrical) fuse of ø 10 X 38 mm dimension.
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1000V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1000V DC
Rated Current 4, 10, 12, 15, 16, 20, 25, 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 38 mm
Tes ng Standard IEC 60269-6
EPVFL

14 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Over Moulded Wire Harnesses

‘elmex’ PV Solar Over Moulded Wire Harness solu ons are suitable for photovoltaic applica ons, having mul ple input & output with
plug & socket design suitable for 2.5, 4.0, 6.0 mm2 size cables. They are constructed using flame retardant engineering thermoplas c
elastomer suitable for exposure to UV rays & for applica on in PV power genera on system. The over moulded wire harnesses are
customized solu ons & can be configured using straight connectors or inline fuse connectors with different cable sizes of 2.5, 4.0 & 6.0 mm2.

‘Y - Type’ Male Harness ‘Y - Type’ Female Harness

‘Y - Type’ 6 in 1 out Harness

Descrip on Specifica ons

Rated Voltage 1500V DC / 1000V DC
Rated Current 54A (Output)
RMS Test Voltage 8 kV / 6 kV
Contact Material Copper with Tin Pla ng
Degree of Protec on IP 68
Pollu on Degree III
Rated Conductor Size 2.5 mm / 4.0 mm2 / 6.0 mm2
2

Locking System Snap In Locking Type

Note: (1)‘elmex’ Wire Harness solu ons are customized, based on cable size, length & type of connectors
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) Solar DC Cable 2.5 mm2 / 4.0 mm2 / 6.0 mm2 as per standard EN 50618/IEC 62930.

Manufactured in Vadodara, Gujarat, India 15

‘elmex’ PV Solar Over Moulded Wire Harnesses with Fuse

‘elmex’ PV Solar Over Moulded Wire Harness solu ons are suitable for photovoltaic applica ons, having mul ple input & output with
plug & socket design suitable for 2.5, 4.0, 6.0 mm2 size cables. They are constructed using flame retardant engineering thermoplas c
elastomer suitable for exposure to UV rays & for applica on in PV power genera on system. The over moulded wire harnesses are
customized solu ons & can be configured using straight connectors or inline fuse connectors with different cable sizes of 2.5, 4.0 & 6.0 mm2.

‘Y - Type’ Male Harness ‘Y - Type’ Female Harness

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 54A (Output)
RMS Test Voltage 8 kV
Contact Material Copper with Tin Pla ng
Degree of Protec on IP 68
Pollu on Degree III
Rated Conductor Size 2.5 mm / 4.0 mm2 / 6.0 mm2
2

Locking System Snap In Locking Type

Note: (1)‘elmex’ Wire Harness solu ons are customized, based on cable size, length & type of connectors
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) Solar DC Cable 2.5 mm2 / 4.0 mm2 / 6.0 mm2 as per standard EN 50618/IEC 62930.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1500V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1500V DC
Rated Current upto 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 85 mm
LISTED
Tes ng Standard UL 248-1, UL 248-19 Extended to UL 2579 E510330
EPVFL1500

16 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Over Moulded Wire Harnesses with Fuse

‘elmex’ PV Solar Over Moulded Wire Harness solu ons are suitable for photovoltaic applica ons, having mul ple input & output with
plug & socket design suitable for 2.5, 4.0, 6.0 mm2 size cables. They are constructed using flame retardant engineering thermoplas c
elastomer suitable for exposure to UV rays & for applica on in PV power genera on system. The over moulded wire harnesses are
customized solu ons & can be configured using straight connectors or inline fuse connectors with different cable sizes of 2.5, 4.0 & 6.0 mm2.

‘Y - Type’ Male Harness ‘Y - Type’ Female Harness

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 30A (Output)
RMS Test Voltage 6 kV
Contact Material Copper with Tin Pla ng
Degree of Protec on IP 68
Pollu on Degree III
Rated Conductor Size 2.5 mm / 4.0 mm2 / 6.0 mm2
2

Locking System Snap In Locking Type

Note: (1)‘elmex’ Wire Harness solu ons are customized, based on cable size, length & type of connectors
(2) Connectors when mated, need a tool to open in accordance with NEC 2014.
(3) Solar DC Cable 2.5 mm2 / 4.0 mm2 / 6.0 mm2 as per standard EN 50618/IEC 62930.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1000V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1000V DC
Rated Current 4, 10, 12, 15, 16, 20, 25, 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 38 mm
Tes ng Standard IEC 60269-6
EPVFL
Manufactured in Vadodara, Gujarat, India 17
‘elmex’ PV Solar ToolKit - EMPVKIT

ESCCT: Crimping tool

exm
elm
2

6m
2.5/4/

Applica on: Crimping tool ESCCT to be used for crimping of different

size of solar DC cable in contact pins with different jaws placing sizes of
2.5 mm2,4 mm2, 6 mm2,10 mm2.

EMPVCRT: Solar Cable Stripper

Applica on: Wire Stripper is used for stripping of
solar DC cable sizes of 2.5mm2, 4mm2, 6mm2.

el 2.5/4
m /6m
ex m
2
EMPVCCUT: Solar Cable Cu er
Applica on: To cut the Solar DC Cable.

EMPVGNG: Go-No Go Gauge

Applica on: To verify proper locking of Male and Female contact pins
EPVOS-S: Spanner in PV Connector Insula on Housing.
Applica on: Tighten and open the pair
of PV Connectors EMPV4 / EMPV4N.

EMPVPC4N: Panel connector pair

Applica on: A pair of Panel connector used in Inverter
and combiner box.
EPVOS-BF: Spanner
Applica on: To open the PV Branch
with Inline Fuse Connectors for fuse
replacement EBWFPVM1500,
EBWFPVF1500.

EMPV4N: Straight connector pair

Applica on: A pair of Straight connector used with Inverter,
EPVOS-10N: Spanner Combiner box and PV Module connector.
Applica on: Tighten and open the pair
of PV Connector EMPV10N.

EPVOS-U: Spanner EPVOS-P: Spanner

Applica on: To open the pair of Applica on: To Hold housing of the PV
PV Connectors of different makes. Connectors and to open a pair of connector
from Inverter and combiner box.

18 Manufactured in Vadodara, Gujarat, India

Solar Connector Assembly Instructions

Step 1 Prepare the cable by inserting following Step 2 Strip the cable as per specified stripping
components in the sequence as mentioned below: length i.e. 8mm to 10mm

Sequence Components
1) Connector Cap
Step 2 Step 1
nd st
2) Grommet with Collet 2 Insertion 1 Insertion

Step 3 Step 4
1) Select the jaw as per cable size Hold the contact in a crimping tool
2) Place the cable in This part is to be held in 1
the appropriate jaw
the jaw for crimping 2

Step 5 Step 6
Insert the cable Press the crimping tool until
into the contact it release itself

Step 7 Step 8
Insert the crimped contact into the straight connector Set the Grommet & Collet properly on connector
until a locking sound (click) is heard collet

Step 9 Step 10
Tighten the cap with Tightening tool The Male & Female connectors are ready for
connection

EPVOS-S

Step 11
1) Press to fit for reliable connection
Note: Our Connectors are
2) Ensure that it looks properly for reliable connection suitable for PV Solar cable
1 Click 2 of 2.5/4.0/6.0 mm2
diameter as per EN 50618 / IEC 62930.

Press to Fit

Manufactured in Vadodara, Gujarat, India 19

‘elmex’ PV Solar - 2 Rail Junction Boxes

‘elmex’ PV Solar - 2 Rail Junc on Boxes EPVJB3 and EPVJB6 are suitable for Solar Street Light Low Wa age (less than 50W) Panels. They
are designed with sliding snap fit locking arrangement, available with 2 - in and 1 - out cable connec ons.

EPVJB3 EPVJB6

Descrip on Specifica ons EPVJB3 Specifica ons EPVJB6

Rated Current 3A 6A
Contact Material Copper Alloy with Nickel and Tin Pla ng Copper Alloy with Nickel and Tin Pla ng
Ambient Temperature -40O C to +85O C -40O C to +85O C
Applica on 3W to 20W 30W to 50W
Locking System Sliding Snap Fit Sliding Snap Fit

‘elmex’ PV Solar - 2 Rail Junction Box with Diode

‘elmex’ PV Solar - 2 Rail Junction Box EPVJB-2R is suitable for Solar Street Light Low Wa age (less than 150W) Panels. It is designed with
snap fit locking arrangement, available with 2 - in 1 - out cable connec on & with 6A / 10A diode.

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 6A / 10A
Contact Material Copper Alloy with Nickel and Tin Pla ng
Degree of Protec on IP65
-40 C to +85O C
O
Ambient Temperature
Applica on 50W to 150W
Locking System Snap Fit
Diode Ra ng 6A / 10A
EPVJB-2R

20 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar - 3 Rail Junction Box

‘elmex’ PV Solar - 3 Rail Junc on Box EPVJB-T is suitable for electrical connec on from PV Crystalline module as a solu on for easy and
reliable interconnec on from PV module to DC/AC converters. It has simple and cost effec ve assembly designed with snap fit locking
arrangement with IP 65 protec on requirement for PV industry. The Junc on Box is provided with two cables each of 1 meter length, with
‘elmex’ make straight male and female EMPV4 / EMPV4N connectors for simple on-site wiring.

EPVJB-T

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 10A
Degree of Protec on IP 65
Type of Terminal Soldering
Number of Diodes 2
Diode Ra ng 10A / 15A*
Contact Material Copper with Tin Pla ng
Ambient Temperature -40CO to +85O C
Applica on 150W to 250W
Connector ‘elmex’ Straight Connectors EMPV4 / EMPV4N
Locking System Snap In
Cable TUV cer fied solar cable of 1 meter standard length

*15A Diode is Scho ky Diode

Manufactured in Vadodara, Gujarat, India 21

‘elmex’ PV Solar - 4 Rail Junction Box

‘elmex’ PV Solar - 4 Rail Junc on Box EPVJB-F is suitable for electrical connec on from PV Crystalline module as a solu on for easy and
reliable interconnec on from PV module to DC / AC converters. It has simple and cost effec ve assembly designed with snap fit locking
arrangement with IP 65 protec on requirement for PV industry. The Junc on Box is provided with two cables each of 1 meter length, with
‘elmex’ make straight male and female EMPV4 / EMPV4N connector for simple on-site wiring. PV Junc on Box employs fast switching
Scho ky Diodes with peak reverse voltage ra ng of 45 V. The diodes are soldered with PV rails using lead-free, high mel ng point solder
alloy. PV ribbons from PV module can be connected with junc on box rails by soldering process.

EPVJB-F

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 12A
Degree of Protec on IP 65
Type of Terminal Soldering
Number of Diodes 3
Diode Ra ng 15A / 20A / 25A
Type of Diode Scho ky Diode
Contact Material Copper with Tin Pla ng
Opera ng Temperature -40CO to +85O C
Applica on 250W to 310W
Connector ‘elmex’ Straight Connectors EMPV4 / EMPV4N
Locking System Snap In
Cable TUV cer fied solar cable of 1 meter standard length

22 Manufactured in Vadodara, Gujarat, India

‘elmex’ PV Solar Fuse Terminal Block - 1000V

‘elmex’ PV Solar Fuse Terminal Block EPVFH1000NV is suitable for photovoltaic applica on & applicable for string protec on. It is
designed for use in connec on for photovoltaic devices like DC and AC Distribu on Box, Inverter, String Combiner Box, etc. which is used for
roo op or ground mounted projects. The fuse terminal block is constructed as per standard UL 4248-1 and UL 4248-19 are suitable for
cylindrical gPV fuse size ø 10 X 38 mm. Fuse Terminal Blocks can be mounted along with spacer. The Spacer creates gap between adjacent
fuse holders and this gap allows air circula on thereby reducing opera ng temperature.

SPACER
For PV Fuse Terminal Block
EPVFH1000NV

EPVFH1000NV TGS

Descrip on Specifica ons

Rated Voltage 1000V DC
Rated Current 30A
Degree of Protec on IP 20
Rated Cross Sec on 8 - 18 AWG
Rated Torque 24.2 Ib-in
Dimensions ( W x H x P ) 78 x 62 x 18 mm
Moun ng Channel CHK / CHKS
LISTED
Standard Box Packing 20 Nos. E509305

Note: It is recommended to use gPV (cylindrical) fuse of ø 10 X 38 mm dimension.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1000V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1000V DC
Rated Current 4, 10, 12, 15, 16, 20, 25, 30 A
Type gPV (Cylindrical)
Dimension ø 10 X 38 mm
Tes ng Standard IEC 60269-6
EPVFL
Manufactured in Vadodara, Gujarat, India 23
‘elmex’ PV Solar Fuse Terminal Block - 1500V

‘elmex’ PV Solar Fuse Terminal Block EPVFH1500 is suitable for photovoltaic applica on and applicable for string protec on. It is
designed for use in connec on for photovoltaic devices like DC and AC Distribu on Box, Inverter, String Combiner Box, etc. which is used for
roo op or ground mounted projects. The fuse terminal block is constructed as per standard IEC 60269-1,-2 are suitable for cylindrical gPV
fuse size ø 10 X 85 mm. Fuse Terminal Blocks can be mounted along with spacer. The Spacer creates gap between adjacent fuse holders and
this gap allows air circula on thereby reducing opera ng temperature.

elmex
EPVFH150
SPACER
0
IEC 60269-1
Wire Ran
, -2, 1500VD
ge: 4 - 25 C, 32`A, 50kA,6W
Torque:
mm²/3 -
12 AWG
For PV Fuse Terminal Block
2 N-m

EPVFH1500

EPVFH1500 TGS

Descrip on Specifica ons

Rated Voltage 1500V DC
Rated Current 32A
Degree of Protec on IP 20
Rated Cross Sec on 4 - 25mm2 / 3 - 12 AWG
Rated Torque 2 Nm
Dimensions ( W x H x P ) 135 x 64.50 x 22.00 mm
Moun ng Channel CHK / CHKS
Standard Box Packing 6 Nos.

Note: It is recommended to use gPV (cylindrical) fuse of ø 10 X 85 mm dimension.

‘elmex’ gPV Fuse Link

‘elmex’ gPV Fuse Link suitable for 1500V DC photovoltaic applica ons.
Descrip on Specifica ons
Rated Voltage 1500V DC
Rated Current upto 32 A
Type gPV (Cylindrical)
Dimension ø 10 X 85 mm
LISTED
Tes ng Standard UL 248-1, UL 248-19 Extended to UL 2579 E510330
EPVFL1500

24 Manufactured in Vadodara, Gujarat, India

‘elmex’ Surge Protection Devices

Type 2 DC SPD

1500 1500
1500

: 1500 V : 1500 V
: 1500 V
: 20 kA : 20 kA
: 20 kA
: 40 kA : 40 kA
: 40 kA
: < 5.2 kV : < 5.2 kV
: < 5.2 kV

SPPV3T2-1000 SPPV3T2-1500

Type 2 AC SPD

SPPV3+1T2-320 SPPV1+1T2-320

‘elmex’ Type Product Descrip on

SPPV3+1T2-320 320V AC 3+1 Pole - Type 2 SPD
SPPV1+1T2-320 320V AC 1+1 Pole - Type 2 SPD
SPPV1T2-320 320V AC 1 Pole - Type 2 SPD
SPPV2T2-320 320V AC 2 Pole - Type 2 SPD
SPPV3T2-320 320V AC 3 Pole - Type 2 SPD
SPPV4T2-320 320V AC 4 Pole - Type 2 SPD
SPPV3T2-1000 1000V DC - Type 2 SPD
SPPV3T2-1000R 1000V DC with Remote Signalling Contact - Type 2 SPD
SPPV3T2-1500 1500V DC - Type 2 SPD
SPPV3T2-1500R 1500V DC with Remote Signalling Contact - Type 2 SPD
SPPV2T2-600 600V DC - Type 2 SPD

Manufactured in Vadodara, Gujarat, India 25

‘elmex’ Miniature Circuit Breakers

2 Pole DC MCB

MCD16C2 MCD25C2

4 Pole DC MCB

MCD32C4 MCD63C4
‘elmex’ make DC MCBS are confirming to IEC 60947-2

‘elmex’ Type Product Descrip on

MCD16C2 16A, 2 Pole DC MCB
MCD16C4 16A, 4 Pole DC MCB
MCD20C2 20A, 2 Pole DC MCB
MCD20C4 20A, 4 Pole DC MCB
MCD25C2 25A, 2 Pole DC MCB
MCD25C4 25A, 4 Pole DC MCB
MCD32C2 32A, 2 Pole DC MCB
MCD32C4 32A, 4 Pole DC MCB
MCD63C4 63A, 4 Pole DC MCB

26 Manufactured in Vadodara, Gujarat, India

‘elmex’ Terminal Blocks for PV Applications

2
‘elmex’ range of Terminal Blocks for conductor size ranging from 2.5 to 95 mm are tested and approved for 1000V DC / 1500V DC and are
suitable for use in Solar Photovoltaic Systems. Electrical ra ngs of these terminal blocks are given below. These terminal blocks have
conductor termina on by screw-clamp technology or by screwless (spring clamp technology).

SCREW CLAMP TERMINAL BLOCKS SCREWLESS TERMINAL BLOCKS

‘elmex’ Type Ra ngs

KUT 2.5N 1000V DC/24 A/2.5 mm2/0.4 Nm
KUT 4N 1000V DC/32 A/4 mm2/0.5 Nm
KUT 6N 1000V DC/41 A/6 mm2/0.8 Nm
KUT 10N 1000V DC/63 A/10 mm2/1.2 Nm
KUT 25 1000V DC/101 A/25 mm2/2.3 Nm
KUT35 1000V DC/125 A/35 mm2/3 Nm
KUT 50 1000V DC/150 A/50 mm2/8 Nm
KUT 95 1000V DC/232 A/95 mm2/20 Nm
DST 2.5 1000V DC/24 A/2.5 mm2
DST 2.5 1x2 1000V DC/24 A/2.5 mm2
DST 4 1000V DC/32 A/4 mm2
DST 6 1000V DC/41 A/6 mm2
DST 10 1000V DC/57 A/10 mm2
DST 16 1000V DC/76 A/16 mm2
SCT 2.5 1000V DC/24 A/2.5 mm2
SCT 4 1000V DC/32 A/4 mm2
MCT 2.5 1000V DC/24 A/2.5 mm2
MCT 2.5P4 1000V DC/24 A/2.5 mm2
MCT 4 1000V DC/32 A/4 mm2
DCT 2.5 1x2 1000V DC/24 A/2.5 mm2
DCT 2.5 2x2 1000V DC/24 A/2.5 mm2

Manufactured in Vadodara, Gujarat, India 27

 Elmex Controls Pvt. Ltd. | Elmex Electric Pvt. Ltd.
12, GIDC Estate, Makarpura, Vadodara -390010, Gujarat, India ‘elmex’ Solar April 2022

0265-2642021 /23 +91 89054 03005 /6

solar@elmex.net I marketing@elmex.net
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