TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGMBNGN:AGITATORS:ROO

BHARAT HEAVY ELECTRICALS LIMITED Flue Gas Desulphurization Group-FGD,

(A GOVT OF INDIA UNDERTAKING) Ranipet

TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC

BONGAIGAON

SPECIFICATION NO : FGD:BNGN:AGITATORS
END CUSTOMER NTPC
PROJECT BONGAIGAON 3X250 MW
BUYER (EPC) BHEL RANIPET
APPLICATION : WET LIMESTONE FGD

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00 23-07-2020 Fresh Release Jyotish Kumar Patel Shanmuga Sundaram S V Kesavan

REV Date Description Prepared Checked Approved

This document is meant for the exclusive purpose of bidding against this specification and
shall not be transferred, reproduced or otherwise used for purposes other than that for
which it is specifically issued.
 TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGD:BNGN:AGITATORS:R00
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I) DOCUMENTS TO BE SUBMITTED ALONG WITH THE OFFER:

Purpose
Sl. Offer part
Description
No.
1. Documents for meeting the Pre- Part -1 Qualification requirement
Qualification Requirement (3K format has to for considering the offer
be submitted along with supporting
documents)
2. Reference list – Annexure-I Part -1 Qualification requirement
for considering the offer
3. Compliance to the technical specification Part-1 Technical evaluation
(Complete Specification with Signature and
Seal along with filled Annexures)
4. Data sheet of all Agitators (As per Part -1 Technical evaluation
Annexure-II)
5. GA drawing, Exploded view with Material of Part -1 Technical evaluation
construction, total weight of all Agitators
models offered
6. Performance curve & TS curve of Agitators Part -1 Technical evaluation

7. GA drawing of Electrical motor & Data Part -1 Technical evaluation

sheet and performance curves of all
motors (As per Annexure-IV)

8. Schedule of Guarantees (Annexure-V) Part -1 Technical evaluation

specific to the Enquiry
9. List of Deviations (Annexure-VI) Part -1 Technical evaluation

10. Mandatory Spare list Part -1 Technical evaluation

11. Agitator Motor Sizing Calculation Part -1 Technical evaluation

(Annexure-III)
12. Motor vendor list and mechanical seal Part -1 Technical evaluation
vendor list
13. Quality Plan Part -1 Technical evaluation
14. Start-up & Commissioning Spares Part -1 Technical evaluation

15. List of Special Tools Part -1 Technical evaluation

16. Catalogue Part -1 Technical evaluation
17. Priced offer Part -2 Commercial evaluation

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II DOCUMENTS TO BE SUBMITTED AFTER CONTRACT:

Purpose Delivery
Sl. No. Description Time

1. GA drawing, Exploded view, NTPC/BHEL approval to 2 week

sectional view with Material of start manufacturing
construction, mechanical seal ,
gearbox for all Agitator models
2. Data sheet for all Agitator NTPC/BHEL approval to 2 week
start manufacturing
3. Agitator Performance curve of all NTPC/BHEL approval to 2 week
Agitators start manufacturing
4. Electrical motor GA drawing & Data NTPC/BHEL approval to 2 week
sheet and performance curves of all start manufacturing
motors
5. Quality plan & Inspection and Test NTPC/BHEL approval for 2month
Procedure inspection after
contract

6. Agitator and Motor Sizing Calculation NTPC/BHEL approval to 2 week

(Annexure-III) start manufacturing
7. Bending moment calculation NTPC/BHEL approval to 2 week
start manufacturing

8. Utility Consumption To arrange utility 2 week

9. Foundation Data including Anchor To civil design 2 week
plan
10. Lubricating oil list Record purpose 4 week
11. Special tools list For maintenance 4 week
12. Installation and assembly procedure For erection 4 week

13. Approximate weight of each skid To arrange lifting device 4 week

14. Pre Commissioning Check List For erection 4 week

15. Operation and Maintenance Manual For O&M 4 week

16. Start-up & Commissioning Spares For commissioning 4 week

17. List of Special Tools For arranging 4 week
18. P & I Diagram (if applicable ) For information 4 week

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CONTENTS:

MAIN SUPPLY

1.0 APPLICABLE CODES & REGULATIONS

2.0 INTENT OF SPECIFICATION
3.0 PROVENNESS CRITERIA / QUALIFICATION REQUIREMENTS
4.0 MATERIAL OF CONSTRUCTION
5.0 SCOPE OF SUPPLY
6.0 GENERAL REQUIREMENTS
7.0 PACKING & FORWARDING
8.0 SUPERVISON OF ERECTION, TESTING & COMMISSIONING
9.0 EXCLUSION
10.0 INSPECTION AND TESTING
11.0 PAINTING
12.0 SPARES, TOOLS & TACKLES
13.0 PERFORMANCE GUARANTEE
14.0 BID EVALUATION CRITERIA FOR POWER CONSUMPTION
15.0 LIQUIDATED DAMAGES FOR POWER CONSUMPTION
16.0 WARRANTY / DEFECT LIABILITY
17.0 FIRST FILL OF CONSUMABLES
18.0 TRAINING
19.0 DELIVERY CONDITION
20.0 DOCUMENTATION

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1.0 APPLICABLE CODES & REGULATIONS

The design and materials shall conform to the requirements of applicable codes and
regulations of the latest edition. The design, manufacture, installation and testing of the
Agitator shall follow the latest applicable Indian/International (AISI / ASME/EN/Japanese)
Standards.
2.0 INTENT OF SPECIFICATION
This specification covers the minimum requirements for the complete design, material,
manufacturing, shop inspection, testing at the manufacturer’s works, supervision of erection
& performance testing at bidder’s works/ site of Agitators along with accessories which is
furnished in the Flue Gas Desulphurization plant of NTPC Bongaigaon. The following points
may be noted.
a. Agitators are envisaged in various tanks, details of which are given in Technical
Information of Agitators.
b. Bidder shall assume full unit responsibility for the entire equipment assembly and make
all possible efforts to comply strictly with the requirements of this specification and
other specifications/attachments to inquiry/order.
c. The Bidder shall offer only proven design which meets the Provenness /Pre-qualification
requirement. Necessary document evidences as per Attachment-3K for qualification
shall be submitted along with the bid. If bidder doesn’t meet the specified provenness
criteria, their offer will be rejected.
d. In case, deviations are considered essential by the Bidder (after exhausting all possible
efforts), the same shall be separately listed in the Bidder's proposal under separate
section, titled as "List of Deviations/Exceptions to the Enquiry Document (ANNEXURE VI-
LIST OF DEVIATIONS OR EXCEPTIONS TO THE ENQUIRY DOCUMENT)
e. Any deviation, not listed under the above section, even if reflected in any other portion
of the proposal, shall not be considered applicable.
f. No deviation or exception shall be permitted without the written approval of the
purchaser.
g. Compliance to this specification shall not relieve the Bidder of the responsibility of
furnishing equipment and accessories/auxiliaries of proper design, materials and
workmanship to meet the specified start up and operating conditions.
h. In case, the Bidder considers requirement of additional instrumentation, controls, safety
devices and any other accessories/auxiliaries essential for safe and satisfactory
operation of the equipment, the same shall be recommended along with reasons in a
separate section and include the same in scope of supply.
i. All accessories, items of work, though not indicated but required to make the system
complete for its safe, efficient, reliable and trouble free operation and maintenance shall
also be in supplier’s scope unless specifically excluded.

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3.0 PROVENNESS CRITERIA/ QUALIFICAITON REQUIREMENT:

The bidders are required to meet the qualification requirement for the Agitator as per
criteria given in Annexure-3K. Bidder shall provide all documents pertaining to 3K. BHEL
reserves the right to verify the information provided by vendor. In case the information/
documents provided by the bidder are found to be false/ incorrect the technical offer shall
be rejected.

4.0 MATERIAL OF CONSTRUCTION

Material of construction Vertical Agitators ( Top entry)

Impeller blade Alloy 926 or better material
i.
Impeller Hub Alloy 926 or better material
ii. (or)
Carbon steel with 6mm thick Bromo/Chloro Butyl
Rubber Lining (as per Proven practice)

Shaft CS with Rubber Lining (min 6 mm thk Chloro/bromo

iii. butyl Rubber)

Fasteners in wetted parts Alloy 926 or better material

iv.

Fasteners in Non Wetted GI fastener (40 μ plated) / SS

v.

vi. Mounting base Carbon Steel

4.1 POWER SUPPLY DETAILS:

1. POWER SUPPLY
The following voltage levels shall apply:
3 phase, 3.3 kV AC ,50 Hz Voltage for motors equal to / bigger than
200KW and for power distribution within
the plant.
3 phase, 415 V, AC , 50 Hz Standard voltage for power supplies to
electric power consumers and motors
Above 0.2 KW and upto 200 kW.
240V AC / 3 phase 415 V AC, 50 Hz Standard voltage for power supplies to
electric power consumers and motors
Upto 0.2 kW.
1. All equipments shall be suitable for rated frequency of 50 Hz with a variation of + 3%
& -5%, and 10 % combined variation of voltage and frequency unless specifically
brought out in the specification.
2. Bidder shall design and supply the equipment suitable for satisfactory operation
under above mentioned power supply condition.

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5.0 SCOPE OF SUPPLY

Scope for the bidders shall include Design, Manufacturing, Supply, and Supervision of Erection &
Commissioning
Design: Includes basic engineering, detail engineering, preparation and submission of engineering
drawings/calculations/datasheets/quality assurance documents/field quality plans, storage
instructions, commissioning procedures, operation & maintenance manuals, performance guarantee
test procedures and assisting BHEL in obtaining time bound approval from NTPC.
Supply: Includes manufacturing/fabrication, shop floor testing, stage inspections, final inspections,
painting & packing.
Supervision of Erection & commissioning: Includes supervision of erection & commissioning,
supervision of trial operation, training of customer’s O&M Personnel.
The scope of supply for AGITATORS(Top Entry-vertical type) shall include but not limited to the
following:
Sl. Scope
No
1. AGITATOR complete with
i. AGITATOR Blades
ii. AGITATOR Shafts
iii. Coupling arrangement (Flexible)
iv. Gland Packing, Seals, O Rings, Glands
v. Shaft Sleeve
vi. Lanterns/ Stools ( Bearing Housing), Safety Guard
vii. Bearings
viii. AGITATOR Mounting Flanges with gaskets and fasteners
ix. Drive Motor(IE3 efficiency class) with gearbox or belt and pulley arrangement
x. Mounting base with gaskets and fasteners for mounting on tank top
xi. Painting and Rust Prevention during shipment and construction
xii. Supervision of Erection & commissioning at site
xiii. Special tools & tackles as applicable
xiv. Start-up spares as applicable
xv. Installation, operation and maintenance manuals
xvi. Any other items required for completeness of the equipment except the items
covered in the exclusions.

5.1 TECHNICAL REQUIREMENTS

Agitators shall be supplied in tanks and vessels to prevent caking and settlement of particles
1. out of the slurry, e.g. in the absorber vessel, limestone mill recycle tanks,
limestone slurry tank, Auxiliary Absorbent tank, and sumps etc.
All agitators shall be designed for continuous operation unless otherwise specified.
2.
The design of the agitators shall be of proven type.
3. Standard type agitators with suitable characteristics shall be used wherever practical. The

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agitators shall be complete with motor, gearbox, agitator shaft, coupling, safety guards,
mechanical seal (for side entry agitators), impeller, support legs, agitator mounting flange
including bolts nuts and gasket etc.
All agitator parts and accessories in contact with the stirred fluid shall be constructed of
4. materials specifically designed for the conditions and nature of the stirred fluid and be
resistant to erosion and corrosion.
MOC of various agitator parts shall be as per Cl 4.0 . This does not release the bidder of the
5.
responsibility for selecting the correct materials.
Each agitator and its associated equipment shall be arranged in such a manner as to
permit easy access for operation, maintenance and agitator removal without
6.
interrupting plant operation. It shall be possible to remove the sealing devices of the
Agitators of the absorber vessel without having to drain completely the absorber.
To prevent mechanical blocking load start-up after standstill of pumps, piping and
7.
agitators for slurries shall be applied with C-hose connection.
Lifting lugs and eyes and other special tackle shall be provided as necessary to
8.
permit easy handling of the agitators and their components.
Static and dynamic (as far as applicable) balancing of all agitators shall be carried
9.
out after assembly.
All agitator parts and components shall be designed and calculated for fatigue life,
considering maximum bending loads, induced by fluctuating hydraulic forces and
10. torsional loads, based on the installed motor power. For side entry agitators the
alternating bending moment resulting from impeller and shaft weight has to be
considered additionally.
11. All exposed moving parts shall be covered by guards.
The shape of the impeller blades of side entry agitators shall be designed to avoid
wear on the impellers which will affect the agitator performance as specified for a
12. minimum period of 2 years of continuous operation under design conditions for the
range of coal & limestone specified in the specification. In order to avoid excessive
wear impeller tip speeds must not exceed 12 m/s
Belt drives (if applied) shall be properly designed to provide a minimum lifetime of 2
13.
years under design conditions
It shall be noted that all Agitators are meant for keeping the solid particles in suspended
14. mode in liquid with “Full off-Bottom Suspension” of solid particles to 98% of liquid column
to virtually “Uniform Solid Concentration”. No chemical reaction will takes place.
Maintaining a uniform concentration over the 95% of liquid column, Absolute sweeping of
solid particle from tank bottom is a must for all Agitators. If speed is required to be
15.
increased to guarantee the above requirements; the same can be increased by vendor.
Bidder's machines that consume less power will be in an advantageous position.
It is to be noted that in continuous process any deposit at tank bottom is the loss of material
16. which are not getting converted as per process. Hence, total loss of material by
sedimentation is a loss to FGD Process & determines the “In efficiency of the Agitator”.
Vendor should ensure nil settlement; utilization of solid material shall be a guaranteed
17. parameter and will be assessed in percentage (%) term to net wet of solid mass of inflow or
out flow. This is one of the guarantee parameter.
Agitator and its driver shall perform on the test stand at shop and on the Agitator’s
18. permanent location at site within vibration limit the vibration of combined unit will be the
responsibility of Agitator manufacturer. Agitator manufacturer is to ensure that Site

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performance of vibration is one of the “Acceptance Criteria” of the equipment. Please note
vibration at test stand can only be taken as for information.
Every Tank will have a pump whose suction line shall be connected to tank. These pumps are
to operate continuously at the lowest operating level which is decided by Process
19. requirement. Hence, the minimum operating level of liquid in every tank for every Agitator
is a must to assess the combined operation of Agitator as well as that of pump alone. The
Tank water level is indicated as per “Technical Information of Agitators”.
Agitator must have low-pitch propeller with low solidity ratio and Power Number of 0.3-0.35
(preferably). The Maximum Input Power at motor terminal shall be considered as a
guaranteed parameter under “Schedule of Guaranteed Parameters” in “Annexure-V-
Schedule of Guarantees”- and the same shall be calculated for maximum liquid level in tank.
A calculation of power specifying the hydraulic power of Agitator, Seal loss, Gear box and
20.
Motor internal loss must be submitted along with the offer. A characteristics curve showing
power versus liquid level should be submitted from the lowest liquid level, required for
Agitator to maximum liquid level in the tank. Motor should be selected based on the
highest power demand with a margin (refer clause 5.3.1) at maximum liquid level, taking
into account frequency variation.
Bidder shall provide the design and arrangement of baffle plates in circular tanks.
21.
Baffle plates are in BHEL scope.
22. All agitators have to be designed for outdoor condition.

5.2 CONSTRUCTIONAL FEATURES

A) BLADE AND HUB OF PROPELLER

The Blade design of the Agitator to be of most efficient design in order to offer least power
I)
consumption. The Agitator power consumption is part of the guarantee parameters.
Although Agitator will have substantial low speed because of reduction Gear Box, hydraulic
II unbalance at impeller can cause severe vibration, hence it is mandatory that rotating
assembly shall be dynamically balanced to its rated speed.
III Impeller should be dynamically balanced to Gr: G16: ISO-1940 after rubber lining of shaft.
For circular tanks, the tip diameter of the impeller shall be one-third of the Tank diameter
iv
Two level of impellers have to be offered in case of the following conditions:

a) (Slurry Filling Height X specific gravity)/Tank Dia >1,

b) (Slurry Filling Height X Specific Gravity)/ Impeller Tip Dia > 4.

v
The tip diameter of both the impellers have to be same for maintaining uniform suspension.
The agitators for the following tanks shall be provided with two level of impellers :
Limestone slurry storage Tank and Secondary Hydro cyclone Feed tank .
However, bidder may propose two level of impellers for other tanks if their standard design
permits the same.
B) SEALING ARRANGEMENT OF VERTICAL AGITATORS
Agitator shall be supplied with stuffing box or any proven equivalent or superior sealing
I
type. Mechanical and hydraulic conditions in the seal chamber, required to maintain a stable

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film at seal face, including temperature, pressure and flow, shall be jointly established by
Agitator manufacturer and seal manufacturer, and shall be noted in data sheet submitted in
tender. If mechanical seal is offered by bidder, the mechanical seal should be as per ISO-
21049 / API 682.
C) SHAFT
Use of dissimilar material at flange joint shall be avoided to eliminate any crevice corrosion.
Spacing of the shaft joint should not be more than 3.0 m for easy assembly if it is more than
40kg. If welding is used for joining two tubes, welding joint must be 100% radio graphed. If
split shaft is proposed for larger tanks , shaft flange at the joining interface has to be rubber
lined at manufacturer’s works and necessary fasteners have to be provided.

D) BEARING & BEARING HOUSING IN GEAR BOX

Bearing shall be of rolling type radial and thrust bearing (FAG/SKF/Timken make only) as
required. Thrust bearing shall be sized for continuous operation under all specified
condition.
Thrust bearing shall provide full load capability if the Agitator’s normal direction of rotation
is reversed. Up-thrust and Down-thrust load must be taken into account in sizing bearing.
Life of the every anti-friction bearing, used in the bearing housing as per manufacturer’s
design, should have L10 of 25000 hr (minimum).
Bearing housing should be grease/oil lubricated. If bearing is oil lubricated, constant–level
sight-feed oiler of 100cc size or bigger capacity is to be provided. Bearing housing should
have oil drain, constant oil level indicator. A provision of one(1) numberG1/2” thread(ISO-
228,Part-1)port is required for remote control of temperature of bearing housing oil bath
RTD.
If bearing housing requires cooling water, volume and pressure of cooling water is to be
indicated in Technical Data Sheet.
Lubricating oil will be the responsibility of Gear Box manufacturer. Hence, manufacturer has
to make arrangement of first fill of oil at installation and at commissioning stage. Quantity of
oil and its grade is to be indicated in Drawing and Operation Manual.
E) MATERIALS
Agitator components designated as “Full Compliance Material” shall meet the
requirements of the industry specification as listed for the material in the table as
well as in the specification in the respective section.
A detail quality plan is to be submitted along with offer for all items marked “Full
Compliance Material”.
Final acceptance of the quality plan will be approved by ultimate user (hereafter
called NTPC). Hence, it is expected that manufacturer to submit quality plan (QAP)
along with the offer. The same shall be followed at post order stage also. QAP should
be as per the best practice followed internationally to avoid any conflict of interest.
F) Driver ( Motor)
Driver shall be sized to meet all specified operating conditions including bearing
1
housing , seal, external gear box and coupling loss( if any).

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Motor shall be able to accelerate to speed at reduced voltage and frequency as

2
specified in “Site Power Supply Condition” as per Clause: 4.1.
3 It should meet Motor specification enclosed.

G) GEAR BOX
Gear box should be vertical flange mounted solid shaft type (Vertical Agitators),
reducing speed type, specially designed for the requirement of Slurry mixing and to
be manufactured by the Agitator supplier. Complete up-thrust and down-thrust,
developed by Agitator shall be taken by thrust bearing housing of Gear Box. Rating
of at Gear box shall be at least 1.5 times the rated torque of Agitator.
H) COUPLING & COUPLING GUARD
Coupling and coupling guard should be supplied between driver and driven
I.
equipment.
II. Coupling should be designed taking into consideration adequate service factor.
Design rating of the coupling (excluding service factor) should be indicated in data
III.
sheet.
Coupling must be having locking screw so that it does not slide over shaft in due course
IV.
operation.
Vertical Agitators - Coupling between Motor and Gear Box shall be Spacer-type flexible
coupling, made of Cast Iron. Spacer length shall be of sufficient length so than Motor and
V.
Gear Box shall be able to run independently at no-load condition by detaching the
respective coupling.
It is desirable that for servicing of seal, coupling half should not be removed. Coupling
VI.
should be dynamically balanced to Gr: G6.3, ISO-1940.
Removable coupling guard shall conform to the requirements of all applicable national,
VII.
industrial or statutory regulations.
I) PLATE AND FASTENING BOLTS
Base plate shall be interpreted as the component of Agitator assembly through
which the whole load will be transmitted to the Sole Plate/Nozzle over which the
I. equipment will be mounted. The Base plate shall be fabricated with mild steel of
structural quality (UTS=42N/sq mm minimum) with anti-corrosive paint of sufficient
dry-film thickness.
Base plate must have provision of leveling on its intended mounting place. Sole plate
II. is not in the scope of supply of Agitator manufacturer. It should be noted that Sole
plate will be rubber lined to prevent any leakage of corrosive gases
Alignment between Gear Head Shaft and Agitator shaft shall be within the
permissible limit of Gear Box. Similarly, misalignment between Motor shaft and Gear
III.
Box Shaft shall be within 0.050 micron (radial) and 2 degree (angular) or better as
per requirement of Motor and Gear Box
Sole plate with desired number of hole, will be machined on one side. Sole Plate shall be
IV. welded to the structure after leveling, as recommended by Agitator manufacturer and
rubber lining is completed before placing the equipment in its desired location.

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J) OTHER COMPONENTS
All fasteners used in wetted condition must be of Alloy 926 or better material so that even if
it comes in contact with liquid by swelling of rubber, thread remains unaffected. Raw
material of fastener must undergo Inter-granular Corrosion test as per ISO-3651, Part-1 for
Nitric Acid test.
TOP ENTRY AGITATORS IN OTHER SLURRY TANKS & DRAIN PITS:
I.
All Agitators shall be designed for continuous operation.
II.
The Material of Construction (MOC) of Top Entry Agitators shall be as per Cl 4.0
III.
It should be roof mounted.
Agitators shall be vertical mounted type and shall be driven by motor with reducing speed
gear box of rigid type, solid shaft coupling between gear box and agitator and flexible
IV. coupling of spacer type coupling between Motor and Gear Box. Both Gear Box and Motor
should be vertically/horizontally flange mounted type with a common frame of the whole
equipment. The entire thrust load of agitator should be transmitted to the thrust bearing of
Gear box.
V. Cable entry to the Motor terminal box should preferably be from top when motor is
vertically mounted at its position and it should be easily accessible.
VI. Nozzle size, on which Agitator shall be mounted, shall have enough opening to Insert
rotating assembly from top.

VII. Impeller should be dynamically balanced to Gr: G16: ISO-1940 after rubber lining of shaft.

5.3 MOTOR
 Degree of Protection
Degree of protection for various enclosures shall be as follows:
a) Outdoor motors : IP 55
b) Cable box-Outdoor area : IP 55
 Codes and Standards
a) Three phase induction motors : IS325
b) Single phase AC : IEC 60034

 Painting
Paint shade shall be as per RAL5012

 Efficiency Class
Motors have to be of IE3 efficiency class.

5.3.1 AC Motors Type

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AC Motors:
All AC motor shall be Squirrel cage induction motor and, shall be suitable for direct –
on-line starting. Rating of the motor should of Type S1 (Continuously rated) as per
ISO-60034, Part-1. Rating of motor must be selected with minimum margin( as per
the below table) above the maximum load demand of the driven equipment under
entire operating range including voltage and frequency variation:
Agitator Rated BKW Motor Margin
<22KW 125% of Agitator Rated BKW
22KW-55KW 115% of Agitator Rated BKW
>55KW 110% of Agitator Rated BKW
a. All motors, the maximum temperature rise shall be 700 C by resistance method
for both class B & F insulation.
b. For motors with starting time up to 20secs at minimum permissible voltage
during starting, the locked rotor withstand time under hot condition at highest
voltage limit shall be 3 second more than the starting time at minimum rated
voltage(85%). For motors with starting time more than 20secs and up to 45secs
at minimum voltage during starting, the locked rotor withstand time under hot
condition at highest voltage limit shall be at least 5secs more than starting time
at minimum rated voltage(85%). For motors with starting time more than 45secs
at minimum permissible voltage during starting, the locked rotor withstand time
under hot condition at high voltage limit shall be more than starting time at
minimum rated voltage(85%) by at least 10% of the starting time. Speed switch
mounted on the motor shall be provided in cases where above requirements are
not met.
c. Accelerating torque at any speed with the lowest permissible starting voltage
shall be at least 10% motor full load torque. Pull-out torque at rated voltage shall
not be less than 205%of full load torque.
d. Starting voltage requirement will be 85% of rated voltage up to 1500kw rating
motor.
e. Single phase space heaters suitable for 240 v AC shall be provided on motors
rated 30kw and above to maintain winding in dry condition when motor is
standstill. Separate terminal box for space heater (As per clause no: 5.3.2) and
RTDs shall be provided.
f. All motors shall be Totally Enclosed Fan Cooled (TEFC), for Motors below 30 kw,
winding shall be suitable for heating at 24v, 1 phase AC.
g. Winding and Insulation shall be of type Non-hygroscopic, Oil and Flame resistant.
It shall be capable two hot starts in succession with initially at normal running
temperature. The insulation shall be Class B or better.
h. Noise level of all motor shall be limited to 85 dB(A). Vibration shall be limited
within the limit prescribed by IS12075, Part-14. Motor shall withstand the

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vibration produced by driven equipment. Combined vibration of the equipment

at site shall only be accepted as per the Schedule of Guarantee Clause, as
mentioned in the data sheet.
i. Motor body shall have two earthing points on opposite side.
j. inside the terminal box to suit the conductor size
 Motors up to 1 kw - 8 SWG wire
 1kw - 30 kw - 25x3 mm GI flat
 30 kw - 60 kw - 25x6 mm GI flat
 60 kw & above - 30x 6 mm GI flat
5.3.2 Terminal Box

Motor MCR in KW Minimum distance between centre

of stud and gland plate in mm
UP to 3 KW As per manufacturer's practice
Above 3 KW - upto 7 KW 85
Above 7 KW - upto 13 KW 115
Above 13 KW - upto 24 KW 167
Above 24 KW - upto 37 KW 196
Above 37 KW - upto 55 KW 249
Above 55 KW - upto 90 KW 277
Above 90 KW - upto 125 KW 331
Above 125 KW-upto 200 KW 203

Terminal boxes of LT motors 160 KW (& above) shall be capable of

withstanding system fault level of 31 MVA for 0.12 second.
Ratio of locked rotor KVA at rated voltage to rated KW shall not exceed the
following (without any tolerance)
 Upto 110KW : 11.0
 Above 110KW & upto 1500KW : 10.0
 Above 1500KW & upto 4000KW : 9.0
 Above 4000KW : 6 to 6.5

5.3.3 Testing of LT Motors

a. LT Motors shall be of type tested quality. For each type and rating of LT
Motors, rated above 50KW,the vendor shall submit for Owner's approval the
report of all type tests as per relevant standards and carried out within last five
(5) years from the date of Purchase Order(PO). These reports should be for the
test conducted on the equipments similar to those proposed to be supplied
under this contract , and the tests should have been either conducted at an
independent laboratory or should have been witnessed by client.

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b. In case vendor is not able to submit the report of the type tests, conducted
within last five (5) years from the date of PO or in case the type tests report are
not found to be meeting the specification requirements, the vendor shall
conduct all such tests under this contract free of cost to the ultimate purchaser
(or NTPC) and submit the reports for approval.
c. All acceptance and routine tests as per the specification and relevant standards
shall be carried out. Charges for these shall be deemed to be included in the
equipment price.
d. All Motors shall be so designed that maximum inrush currents and locked
rotors and pull-out torque developed at extreme voltage and frequency
variation do not endanger the motor and driven equipments.
e. Terminal boxes of breaker operated LT Motors above 160kw shall be capable
of withstanding system fault level 31MVA for 0.12 second.
f. The size and number of cables to be intimated to successful bidder during
detail engineering and the contractor shall provide terminal box suitable for
the same.

6.0 GENERAL REQUIREMENTS:

S.No Description
Metric unit shall be used in the drawings and in the any displays on the equipment’s. Special
1.
attention should be taken that the unit of pressure shall be in dual scales of kPa and kg/cm2G. For
instance the pressure gauges should have dual unit’s indication.

2. Descriptions in the drawings, in the documents, and in the displays shall be in English

All rotating parts such as coupling shall be covered with suitable protective guards. Guards shall be
3.
easily removable type.
The equipment shall be designed to withstand the corrosive and moist environment in which these
4.
are proposed to operate.
Noise level produced by any rotating equipment individually or collectively shall not exceed 85 dB
5.
measured at a distance of 1.0 meters from the source in any direction and 1.5m above operating
floor.

6. The overall vibration level shall be as per ISO 10816.

7. Suitable drain connections shall be provided.

8. The equipment shall be suitable for stable operation continuously.

Corrosion allowance: Corrosion allowance for entire equipment shall be in accordance with latest
9.
applicable Indian / International standard.

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S.No Description
Unless otherwise specified , flanges shall be in accordance with ANSI B16.5 Class 150
10.
Name plate: All equipment shall be provided with nameplates indicating the item number and
11.
service name. Name plates shall be of 304 Stainless steel plate and placed at a readily visible
location. Nameplate of main equipment shall have enough information, which will be confirmed
during engineering phase. Stainless steel nameplates for all instruments and valves shall be
provided.
Rotation arrows shall be cast in or attached with stainless steel plate on each item of rotation
12.
equipment at a readily visible location.
Unless otherwise specified, all equipment items where the weight exceeds 15 kg shall be provided
13.
with suitable lifting lugs, ears or ring bolts or tapped holes for lifting rings. Minimum shock factor
for lifting lugs shall be minimum 2.0. The position of lifting lugs and reference dimension shall be
shown on GA and/or outline drawings. NDT shall be conducted for lifting lugs. When any spreader
bars are required for lifting and laydown, the bidder shall provide spreader bar with equipment.
Skid Mount/Transportation: Equipment shall be fabricated as skid mount design as much as
14.
practical to minimize erection at the site.
If the driver/driven equipment train is in the resonance condition or any vibration problems occur,
15.
the bidder shall solve the problems in a timely manner.

16. Bidder shall provide the necessary gaskets.

17. All the surfaces of the carbon steel should be rust prevented before shipment for the period of at
least 12 months for storage and construction.
Bidder to provide capacity of crane or hoist required for material handling and the details of
18.
heaviest component to be handled.
The list of all Bought out items with makes and country of origin to be mentioned along with offer
19.
to be submitted.

20. Quality Plan to be submitted along with the offer.

Cost towards the participation in discussions/meetings, providing technical assistance during
21.
technical discussions/meetings with customer for approval of drawing/documents etc. TA/DA,
boarding and lodging to attend these meetings shall be borne by the bidder and shall be inclusive
in supply portion.
Material of construction for all equipment/components shall be subject to NTPC/ BHEL approval
22.
during detail engineering. Accordingly bidder shall consider MOC for all equipment/component as
per best engineering practice, global standard and global references.
Bidder to provide sub vendor list and Bidder shall strictly adhere to NTPC approved vendor list. In
23.
case bidder proposes an additional vendor for an item or vendor approval is required for any new
item, acceptance shall be subject to approval by NTPC/ BHEL before placing order and bidder shall
submit relevant documents to take up with NTPC for approval.
It shall be the complete responsibility of the successful bidders to obtain “Sub Vendor Approval”
24.
from BHEL / NTPC for all equipment’s & components. Any delay in sub vendor’s approval should
not affect the project schedule. If any of the sub vendors does not have the approval of NTPC/

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S.No Description
BHEL, the same may be replaced with another NTPC/BHEL approved sub-vendor only, without any
price implications to BHEL.
The modalities of inspection (Stage, Final, In-process) shall be finalized during detail engineering
25.
after submission of quality assurance plan (QAP). It shall be reviewed by the NTPC and BHEL.
Bidder shall follow the procedures of inspection as per the approved QAP. Bidder has to submit the
following documents along with inspection call and if any other documents required as per
approved QAP.
- Raw material inspection certificate
- Internal test reports
- Statutory certificates as required.
- All inspection & testing shall be carried out based on the following documents:
b. Relevant Standards
c. Specifications
d. Approved drawings
e. Data Sheets
f. Calibration certificate for all the measuring instruments
g. Bidder should also coordinate in getting the MDCC’s (Material Dispatch clearance
certificate) and all types of IC’s (Inspection Certificates) from the NTPC along with
BHEL.
During detail engineering, bidder to strictly adhere to BHEL/NTPC drawing formats, document
26.
numbering, quality plan & FQP formats
The identification and numbering of equipment, systems, items, etc. of supply, as well as of all
27.
documents and drawings shall be in accordance with reference Designation System for Power
Plants - KKS system.
Complete detail engineering drawings, calculations, selection of components etc. shall be reviewed
28.
& subject to approval of BHEL/NTPC during detail engineering
Bidder shall furnish necessary inputs & drawings of all equipment in editable Auto CAD/ MS-Word
29.
/Excel format.
During detail engineering, successful bidder shall ensure flow of drawings/documents as per
30.
schedule. Any comments from BHEL/NTPC should be addressed timely by the bidder.
Bidder to note that list above is not exhaustive and any work /items required for completing the
31.
smooth operation and ensuring satisfactory running of the machines till final hand over to the end
user shall also be in the scope of the bidder.
Bidder shall submit the signed and stamped copy of all the pages which constitutes this technical
32.
enquiry specification signed by authorized signatory and clearly mentioning each clause under
following two categories to avoid any ambiguity in scope understanding & the scope division along
with technical offer.
a. “Accepted without deviation and considered in scope of work”

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S.No Description
b. “Not considered in scope of work”

7.0 PACKING AND FORWARDING

Proper packing to be ensured.
1.
Indigenous Supply: Agitator & sub system assembly shall be wrapped in polythene bags & packed
in a strong rigid wooden crate. Rain water should not enter into the Agitator internals during
storage in the outer yard of power plant.
Imported Supply: All imported supply should be packed as per Sea worthy packing standards PE-TS-
888-100-A001. All imported items should have Sea worthy packing. Liberal packing materials and
struts shall be provided to arrest rolling and to protect from transit damages.
Equipment and process materials shall be packed and semi-knocked down, to the extent possible,
2.
to facilitate handling and storage and to protect bearings and other machine surfaces from
oxidation. Each container, box, crate or bundle shall be reinforced with steel strapping in such a
manner that breaking of one strap will not cause complete failure of packaging. The packing shall
be of best standard to withstand rough handling and to provide suitable protection from tropical
weather while in transit and while awaiting erection at the site.
Equipment and materials in wooden cases or crates shall be properly cushioned to withstand the
3.
abuse of handling, transportation and storage. Packing shall include preservatives suitable to
tropical conditions. All machine surfaces and bearings shall be coated with oxidation preventive
compounds. All parts subject to damage when in contact with water shall be coated with suitable
grease and wrapped in heavy asphalt or tar impregnated paper.
Crates and packing material used for shipping will become the property of owner.(i.e.NTPC)
4.
Packaging or shipping units shall be designed within the limitations of the unloading facilities of the
5.
receiving ports and the ship will be used. It shall be the bidder’s responsibility to investigate these
limitations and to provide suitable packaging and shipping to permit transportation to site.
Packing (tare) shall be part of the equipment cost and shall not be subject to return. The packing
6.
should ensure integrity and cohesiveness of each delivery batch of equipment during
transportation. In case of equipment assemblies and unit’s delivery in the packing of glass, plastics
or paper the specification of packing with the material and weight characteristics are to be
indicated.
Each package should have the following inscriptions and signs stenciled with an indelible ink legibly
7.
and clearly:
a. Destination
b. Package Number
c. Gross and Net Weight
d. Dimensions
e. Lifting places
f. Handling marks and the following delivery marking

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S.No Description
Each package or shipping units shall be clearly marked or stenciled on at least two sides as per the
8.
dispatch instruction givens during the contract:
In addition, each package or shipping unit shall have the symbol painted in red on at least two
sides of the package, covering one fourth of the area of the side.
Each part of the equipment which is to be shipped as a separate piece or smaller parts packed
9.
within the same case shall be legibly marked to show the unit of which it is part, and match marked
to show its relative position in the unit, to facilitate assembly in the field. Unit marks and match
marks shall be made with steel stamps and with paint.
Each case shall contain a packing list showing the detailed contents of the package. When any
10.
technical documents are supplied together with the shipment of materials no single package shall
contain more than one set of such documents. Shipping papers shall clearly indicate in which
packages the technical documents are contained.
The case number shall be written in the form of a fraction, the numerator of which is the serial
11.
number of the case and the denominator the total number of case in which a complete unit of
equipment is packed.
Wherever necessary besides usual inscriptions the cases shall bear special indication such as “Top”,
12.
“Do not turn over”, “Care” , “Keep Dry” etc. as well as indication of the center of gravity (with red
vertical lines) and places for attaching slings (with chain marks)
Marking for Safe handling: To ensure safe handling, packing case shall be marked to show the
13.
following:
a. Upright position
b. Sling position and center of Gravity position
c. Storage category
d. Fragile components ( to be marked properly with a clear warning for safe handling)
Each crate or package is to contain a packing list in a waterproof envelope. All items are to be
14.
clearly marked for easy identification against the packing List. All cases, packages etc. are to be
clearly marked on the outside to indicate the total weight where the weight is bearing and the
correct position of the slings are to bear an identification mark relating them
to the appropriate shipping documents. All stencil marks on the outside of
cases are either to be made in waterproof material or protected by shellac or varnish to prevent
obliteration in transit.
The packing slip shall contain the following information: -
15.
Customer name, Name of the equipment, Purchase Order number with Date, Address of the
delivery site, Name and Address of the Sender, Serial Number of Agitator, BHEL item Code, Gross
Weight and Net weight of Supplied items.
Prior to transport from manufacturer’s work to destination, components of the unit shall be
16.
completely cleaned to remove any foreign particles. Flange faces and other machined surfaces
shall be protected by an easily removable rust preventive coating followed by suitable wrapping.
All necessary painting, corrosion protection & preservation measures shall be taken as specified in
17.
painting schedule. Supplier shall consider the coastal environment zone which is defined as “very

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S.No Description
severe” during final finishing/shipping.
Successful bidder shall furnish the detail packing /shipment box details with information like
18.
packing box size, type of packing, weight of each consignment, sequence no. of dispatch, no. of
consignment for each deliverable item against each billing break up units/ billable blocks. Without
these details the BBU shall not be approved during detail engineering.
Also, complete billing break-up with above mentioned details shall be submitted within 10days of
LOI.
All items/equipment shall be dispatched in properly packed condition (i.e. no item shall be
19.
dispatched in loose condition such that it becomes difficult to store/identify its location at site at a
later stage).
Cases which cannot be marked as above shall have metal tags with the necessary markings on
20.
them. The metal tags shall be securely attached to the packages with strong steel binding wire.
Each piece, Skid, Case or package shipped separately shall be labelled or tagged properly.
8.0 SUPERVISION OF ERECTION, TESTING AND COMMISSIONING

1. The erection of Agitators will be done by owner as per Erection Manual and check List. However,
the bidder shall make visit as per enquiry/PO for the supervision of erection, pre-commissioning &
post- commissioning check-up, start-up, testing and trial runs of all the items covered under the
scope of supply.

2. The bidder will be informed well in advance for the visit.

3. All TA/DA, Site Expenses, Travel charges boarding and lodging shall be borne by the bidder and
shall be inclusive in supervision portion.

4. Price comparison for evaluating the lowest bid will be considered all main supply, supervision of
E&C charges and mandatory spares price all together.

9.0 EXCLUSION

The following work associated with the Agitators will be by others:

a. Walkways, platforms and ladders
b. Element handling hoists.

10.0 INSPECTION AND TESTING

The General inspection requirements to be considered are as below:

Bidder shall furnish written copies of shop production, fabrication and quality test procedures and
1.
drawings to be used on the Agitators for review by BHEL/NTPC prior to manufacture.
The Bidder shall furnish performance test procedure along with standard. The test procedure will
2.
be reviewed and approved by the BHEL/NTPC.
Since there is no standard for “Acceptance Test Procedure” for Agitator, Agitator manufacturer is
3.
to submit a test procedure and Quality Plan, clearly indicating that equipment will meet the

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S.No Description
desired parameter.
Power consumption at motor terminal and vibration of equipment will be conducted at site.
4.
Vendor to indicate other material tests that are to be conducted as per their practice in their
Quality plan.
No liquid should enter the tube through any flange joint. “O”-ring used in the flange joint will
5.
deteriorate at a highly chlorinated and acidic environment of medium at a maximum operating
temperature unless right quality of rubber is used. Hydrostatic testing of tube assembly is required
at a pressure of twice that of maximum liquid column in any tank or 30m whichever is higher. The
hydro test duration will be for a minimum of 1 hr to check sweating at any flange. Hydrostatic test
is meant in part for a check of equipment joint at new condition only. It is cannot be considered as
a guarantee of functional objective of rubber used.
6. DYNAMICS
7.1
CRITICAL SPEED
7.1.1
Operation speed of the Agitator motor shall be at least 25% below the first critical speed
7.1.2
Additional to the requirement of the critical speed of Agitator, as specified above. Agitator
manufacturer is to analyze the torsional critical speed of combined system of Agitator, Gear Box
and Motor to establish that the torsional critical speed is well off the operating speed by 20% from
the operating speed.
7.2
VIBRATION SEVERITY
7.2.1
During performance test, unfiltered vibration measurements shall be made with running of
Agitator in Air. Measurement shall be taken on the Gear Box thrust bearing housings as well in
motor top.
7.2.2
Guaranteed Site vibration of the equipment on its own pedestal, at commissioning with normal
level of liquid and with maximum liquid at respective tank, Vibration limit at site will be as per ISO-
10816, 1.5-2.3mm/sec even if Motor rating falls below 15kw.
7.2.3
Vibration measurements of bearing housing shall be made in root mean square (RMS) velocity.
7.2.5
Vibration levels measured on the non-rotating parts shall not exceed the zone limit “B” as defined
in ISO 10816 at steady conditions and shall not exceed the zone limit “C” as defined in ISO 10816 at
transient conditions.

8. For surfaces with rubber lining Welding shall be visually inspected to verify the absence of rough
area and unacceptable transition between surfaces which prevent the adequate adherence of
rubber. The acceptance criteria shall be as per latest standard.

9. For surfaces with rubber lining, degree of cleaning shall be visually checked before the application
of the coating. There must be no area with oxidation, dirt or partially or generalized corrosion
defects.

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S.No Description

10. Test certificates shall be issued for each lot of raw material used in the coating, corresponding to
specific weight and traction resistance.

11. For surfaces with rubber lining, adherence test shall be conducted on production samples.
Adherence test shall be conducted on the actual surface through hammering. In order to verify the
absence of air packets (or) surface without adherence.

12. For surfaces with rubber lining, Coating thickness shall be checked at 100%. A High voltage porosity
test will be conducted on 100 % of the coated surface.
Out of all Agitators One Number of each type will be inspected at the Bidder’s works before
13.
dispatch or where the test facilities are available.
The Bidder shall conduct performance test for the remaining Agitators and submit the reports.
14.
Contract shaft mechanical seals shall be used during shop tests, unless the seal design is
15.
unsuitable for the shop-test condition, if applicable.
Agitators shall not be released for shipment, until shop tests data and performance tests curves
16.
have been approved by Owner.
Bidder should furnish performance guarantee as per applicable standard guarantee for the design,
17.
manufacture, material and safe operation of the equipments.
BHEL shall witness the test at Bidder's works and a notice of minimum three (3) weeks shall be
18.
given for attending the inspection.

19. Bidder to arrange all calibrated gauges, Instruments during inspection.

20. Mechanical running and the performance test shall be carried out. Bidder to arrange Motor of
same / higher rating for the shop test and inspection.

11.0 PAINTING

1. Painting details for agitator support:-

Surface Preparation : Blast Cleaning SA 2.5
PRIMER COAT:
a. Primer: One coat of Two component moisture curing zinc (ethyl) silicate primer coat
(Min 80% metallic zinc content in dry film, solid by volume minimum 60% ±2). Zinc dust
composition and properties shall be as per Type II as per ASTM D520-00 DFT- 70μ
Intermediate : One coat of Two component polyamide cured epoxy with MIO content
(containing lamellar MIO Min 30% on pigment, solid by volume min. 80%±2) DFT- 100μ .
FINISH COAT:
Two coats of two pack aliphatic isocyanate cured acrylic polyurethane paint to IS 13213
solid by volume min.55%±2) DFT- 35μ/ coat With gloss retention (SSPC paint spec no.36,
ASTM D4587, D2244, D523 of level 2 after min. 1000 hrs exposure, gloss less than 30 and
colour change less than 2.0Δ E)
COLOUR CODE
Base: To be informed during contract stage

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S.No Description
Lettering: To be informed during contract stage

2. Rust preventive paint after inspection at shop floor before dispatch shall be in bidder’s scope
Corrosion protection, coating and galvanizing, painting shall be taken care by the bidder. Bidder
3.
shall submit the painting scheme during detail Engg in line with the specification and shall be
subject to approval of BHEL / NTPC.

12.0 SPARES,TOOLS & TACKLES

Any special tools & tackles required for the entire equipment to disassemble, assemble or
maintain the units, they shall be included in the quotation and furnished as part of the initial
supply of the machine. List of special tools & tackles shall be decided by bidder as per his proven
practice. When special tools are provided, they shall be packaged in separate, boxes with lugs and
marked as “Special Tools for (tag / item number).”Each tool shall be stamped or tagged to indicate
its intended usage. Levers and eye bolts for the removal of parts to be serviced shall be submitted
with special tools.

START UP & COMMISSIONING SPARES

12.1
Start-up & Commissioning Spares shall be part of the main supply of the Agitators. Start-up &
commissioning spares are those spares which may be required during the start- up and
commissioning of the equipment/system. All spares required for successful operation till
commissioning of Agitator shall come under this category. Bidder shall provide an adequate stock
of such start up and commissioning spares to be brought by him to the site for the equipment
erection and commissioning. The spares must be available at site before the equipment’s are
energized. The List of such spares to be provided during bidding stage
12.2 RECOMMENDED SPARES

Bidders shall also furnish the recommended spares list along with the offer required for 3
years of normal operation of the plant and should be independent of the list of the
mandatory spares. Prices of recommended spares will not be used for evaluation of the
bids. The price of these spares will remain valid up to 6 months after placement of
Notification of Award for the main equipment

12.3 MANDATORY SPARES:

Bidder to quote for the mandatory spares as per the Mandatory Spare list given for a specific
project.
Bidder shall quote for the “Initial Spares Part List”, and it will be considered for L1 evaluation. Initial
spare parts items shall be handed over separately and shall not be mixed with the supply of the
main equipment parts. Spares shall be sent in pre-decided lots in containers/secure boxes. All
boxes/containers are to be distinctly marked in red color with boldly written “S” mark on each face
of the containers. Spares shall not be dispatched before dispatch of corresponding main
equipment’s. Each item shall be labelled in English and be packed against damage and sealed to
prevent deterioration from corrosion. The protection shall be sufficient for a minimum of 10 years’

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S.No Description
storage in a dry weatherproof building.
All spares supplied under this contract shall be strictly inter-changeable with the parts for which
they are intended for replacements. All the Initial spares shall be manufactures along with the
main equipment components as a continuous operation as per same specification and quality plan.
Any special tools & tackles required for the entire equipment to disassemble, assemble or maintain
the units, they shall be included in the quotation and furnished as part of the initial supply of the
machine. List of special tools & tackles shall be decided by bidder as per his proven practice. When
special tools are provided, they shall be packaged in separate, boxes with lugs and marked as
“Special Tools for (tag / item number).” Each tool shall be stamped or tagged to indicate its
intended usage. Levers and eye bolts for the removal of parts to be serviced shall be submitted
with special tools.
13.0 PERFORMANCE GUARANTEE

a) All performance tests for Agitators shall be carried out in accordance with any latest
international codes/standards.
b) Bidder shall furnish Performance guarantee for the design, manufacture, material, safe and
trouble-free operation of the Agitators and its accessories
c) The Bidder shall ensure a design of the equipment to achieve an average target availability
of 98% for 120 days and average target availability of 95% for 1 year.
d) Noise level ≤85 dB (A) at 1m horizontal distance from equipment/enclosures and 1.5m
above operating floor is to be guaranteed.
e) Vibration levels measured on the non-rotating parts shall not exceed the zone limit “B” as
defined in ISO 10816 at steady conditions and shall not exceed the zone limit “C” as
defined in ISO 10816 at transient conditions.
f) Acceptance tests to be carried out as per the procedure defined by the bidder which shall
be submitted for BHEL/ NTPC approval.
g) In the event that the performance test is unsuccessful, bidder shall take necessary
remedial action at his cost and the performance test shall be repeated.

14.0 BID EVALUATION CRITERIA FOR POWER CONSUMPTION:

1. POWER GUARANTEE
Bidder to specify the total guaranteed power per Agitators operating at the rated capacity in their
offer.

2. BID EVALUATION CRITERIA FOR POWER CONSUMPTION:

Only agitators which are in continuous operation will be considered for power consumption.
Bidder. Agitators which are considered for power loading are given in Annexure document.
Base value for power consumption is given in “Technical Information of Agitators” . Bid prices of
other bidders will be loaded for every KW excess over the ceiling value as per the formula given
below.

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S.No Description
Adjustment factor for excess power consumption for each agitator= (GPC-BV) X PL
GPC- Guaranteed Power Consumption quoted by bidder in KW
BV- Base Value . Bidder shall refer to the “Technical Information of Agitators”
PL- Power Loading per KW . Bidder shall refer to the “Technical Information of Agitators”
Base value and Power Loading will be as per the “Technical Information for Agitators”.
However, the maximum loading will be limited to 10% of the equipment value.

15.0 LIQUIDATED DAMAGES FOR POWER CONSUMPTION

If actual Power Consumption during prove out (or) PG Test operating at the duty point exceeds the
value guaranteed by the bidder, liquidated damages for shortfall in performance shall be deducted
from contract price as per the formula given below
Liquidated damage deductible = (APC-GPC) X P X Total no of Working agitators
Where
GPC- Guaranteed Power Consumption quoted by bidder in KW
APC- Actual Power Consumption in KW
N- Total Number of Agitators
P- Penalty per KW
Note :
1. LD will be levied after conducting performance test as above subjected to the maximum 10% of
the main equipment value. LD will be adjusted from the pending bills payable to the bidder.
2.For conducting PG test at project site for demonstrating the guaranteed parameters of Agitator,
vendor has to make their own arrangement for TA/DA and hotel charges, which is to be considered
while submitting the offer.

16.0 WARRANTY/DEFECT LIABILITY

1. The Bidder warrants that the equipment’s/items shall be free from defects in the design,
engineering, materials and workmanship of the Plant and Equipment supplied and of the work
executed. The Warranty Period shall be twenty four (24) months from the date of Supply or
eighteen (18) months from the date of commissioning, whichever first occurs. If during the
Warranty/Defect Liability Period any defect should be found in the design, engineering, materials
and workmanship of the Plant and Equipment supplied or of the work executed by the Bidder, the
Bidder shall promptly, in consultation and agreement with BHEL regarding appropriate remedying
of the defects, and at its cost, repair, replace or otherwise make good (as the Bidder shall, at its
discretion, determine) such defect as well as any damage to the Facilities caused by such defect.

2. In case of failure of the equipment to meet the guarantee, NTPC/BHEL reserves the right to reject
the equipment. However, NTPC/BHEL reserves the right to use the equipment until new
equipment supplied by bidder meets the guaranteed requirement .

Page 25 of 36
BIDDER SIGN WITH SEAL AND DATE:
 TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGD:BNGN:AGITATORS:R00
0

S.No Description

17.0 FIRST FILL OF CONSUMABLES:

Bidder’s scope shall also include supply and filling of all chemicals, reagents, resins, lubricants,
1.
grease, filters and consumable items for operation up to commissioning including top up
requirements. All lubricants proposed for the plant operation shall be suitable for all operating and
environmental conditions that will be met on site consistent with good maintenance procedures as
instructed in the maintenance manuals.
2. Detailed specifications for the lubricating oil, grease, gases, servo fluids, control fluids, chemicals
including items qualities and quantities required per month of the plant operation for the
NTPC/BHEL’s approval herein shall be furnished within 2 months of placement of Order. On
completion of erection complete list of bearings/equipment giving their location and identification
marks shall be furnished to BHEL along with lubrication requirements. All types of consumables,
lubricants and grease shall be readily obtainable locally and the number of different types shall be
kept to a minimum. For each type and grade of lubricant recommended, bidder shall list at least
three equivalent lubricants manufactured by alternative companies.

18.0 TRAINING

Successful bidder shall provide comprehensive training for NTPC/BHEL Engineering, O&M, Erection
& Commissioning staffs at site covering all aspects of the Agitators - Operation & Maintenance,
Troubleshooting etc.

19.0 CONFLICT

Bidder’s equipment shall be designed for and shall meet the service, performance and minimum
level of quality requirements specified. Bidder shall be solely responsible for advising NTPC in
writing of any conflicts between the specifications and Bidder’s design, including performance and
levels of quality. Bidder agrees that its obligations, liabilities and warranties shall not be diminished
or extinguished due to its meeting the requirements of the Specification.

20.0 DOCUMENTATION

A DOCUMENTS TO BE SUBMITTED ALONG WITH THE OFFER

The Bidder shall submit all documents, drawings, diagrams and all such information, which are
necessary to fully understand the offer for techno – commercial Offer. Vendors are requested to
comply with above in all respect.

B DOCUMENTS TO BE SUBMITTED AFTER AWARD OF CONTRACT

The Successful bidder shall submit necessary data, documents and drawings for review, approval as
specified in this specification. Drawings that are reviewed by the NTPC/ BHEL will be returned to
bidder with a transmittal letter with any comments and / or questions marked on the drawings or
noted in the letter. All comments and questions must be resolved before a resubmission of

Page 26 of 36
BIDDER SIGN WITH SEAL AND DATE:
 TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGD:BNGN:AGITATORS:R00
0

S.No Description
drawings / documents. If the design has not developed enough to resolve some of the comments
or questions, bidder shall place a “hold” on those items or areas of design. NTPC/ BHEL reserves
the right to return drawings unprocessed to bidder if there exists any evidence that bidder has not
acknowledged all comments and questions.
All necessary GA drawings, sections, sub-assembly drawings, specifications of main and sub
components and necessary set of operation & maintenance manual as asked by NTPC must be
furnished by bidder in soft and hard copy forms. For all documents softcopy format shall be
searchable pdf, however in addition all drawings, diagrams shall be supplied in ACAD or other
editable format and all lists in Excel format. Further break up of technical documents will be
discussed during finalization of the purchase contract.
Unless agreed otherwise, Ten (10) hard copies and five (05) sets of electronic copies of all
documents are to be submitted in the English language. Electronic Copies shall be submitted in
primary original data format (e.g. DOC, XLS, DWG) as well as in a printable non-proprietary
document format (e.g. PDF). Especially P&IDs shall be submitted as DWG files and PDF files. Bidder
to ensure submission of hard copies as per NTPC requirement for all engineering drg/doc and for all
subsequent revisions along with a soft copy through email to concerned project team.

Page 27 of 36
BIDDER SIGN WITH SEAL AND DATE:
 TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGD:BNGN:AGITATORS:R00
0

ANNEXURE-I – REFERENCE LIST

Project :
Enquiry No :

REFERENCE LIST as per format shown below. (Atleast two reference plant details for Horizontal
and Vertical Agitators)

Coal Wet
Project fired Limest
Name , Yes/No one Type /
Size of Speed Year of
S.No Customer Based Model Hor / Qty
Tank rpm Commg
& Plant FGD Vertical
capacity Yes/No

Note :
Bidders shall submit reference list of Horizontal and Vertical agitators for various
tanks as per the format given above.

BIDDER SIGN : ________________________

DESIGNATION :___________________________

DATE :___________________________

Page 28 of 36
BIDDER SIGN WITH SEAL AND DATE:
Annexure-II- TECHNICAL DATASHEET FOR AGITATORS
Project
Enquiry/PO No:

AUXILIARY ABSORBENT TANK

LIMESONE SLURRY STORAGE

GYPSUM AREA DRAIN SUMP

HYDROCYCLONE FEED TANK

LIMESTONE AREA DRAIN

ABSORBER AREA DRAIN
FILTRATE WATER TANK
ABSORBER AGITATOR

WASTE WATER TANK

LIME DOSING TANK

SUMP AGITATOR

SUMP AGITATOR
TANK AGITATOR
WASTE WATER
AGITATOR

AGITATOR

AGITATOR

AGITATOR
AGITATOR
Sl.no General Units

1.1 Project
1.2 Ultimate Customer
1.3 Location
1.4 Order Number/Enquiry No
1.5 Agitator Name
1.6 Service
1.7 Installation
1.8 No. of Agitator per Tank
1.9 Total No’s of Agitator for all the units

1.10 Type of Agitator TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL TOP ENTRY/VERTICAL

1.11 Model Number

1.12 No of Stage(No of propeller per Agitator)

1.13 Mounting of Agitator

1.14 Mounting of Gear Head
1.15 Mounting of Motor
2 Performance Details
Input power at Motor terminal at highest
a. KW
frequency and Maximum liquid level in tank

Input power at Motor terminal at Normal

b. frequency (50Hz) and Normal liquid level in KW
tank
c. Motor rating KW
d. Rated speed rpm
e. Critical Speed rpm
f. Tip speed m/s
Direction of rotation of Motor and Gear box
g.
viewed from Motor non-driving end

Direction of rotation of Agitator viewed from

h.
Gear head end
Minimum submergence required over blade
i. mm
centre line for continuous operation

j, Impeller diameter mm
Minimum clearance required below impeller
k. mm
centre line
Maximum liquid level over propeller centre
l. line up to which Agitator can work without mm
overloading of motor at 50Hz

3 Construction Features
3.1 Impeller
a) Type
b) Diameter(tip to tip) mm
c) Hub diameter mm
d) No of blade per Impeller
e) Thickness of blade mm
3.2 Tube thickness, if any mm
3.3 Shaft diameter at coupling (GH-Agitator) mm

3.4 Length of Top shaft mm

3.5 Connection Details
 Blade to Hub:
 Hub to Shaft/Tube
 Line Shaft to Line
 Line shaft to top shaft
3.6 Bearings in Gear Head
Thrust bearings Housing
 a) Type
b) Make
Bearing Number
 Radial Bearing
 Radial Bearing
 Thrust Bearing
c) Type of lubrication
d) Lubricator
3.7 Coupling between Agitator & Gear Head
a) Type
b) Make & Model No.
c) Rating KW/rpm
3.8 Stuffing Box/Mechanical Seal
a) Type
b) Details of gland packing
c) No of packing
d) Cooling water
e)Lubrication type
f)Qty of grease and interval of lubrication.

4 Material of Construction
a. Blade of Impeller
b. Hub of Impeller
c. Base Plate/Gear head Stand
d. Line Shaft & Line shaft Coupling
e. Impeller Shaft
f. Top Shaft
g. Gland Sleeve
h. Location of Thrust bearing
i. Coupling guard
j. Fasteners in Wet region
k. Fasteners in Dry region
l. Stuffing Box
m. Gland
n. Gland packing
5 Weight
a) Bare Agitator weight Kgs
b)Rotating Assembly weight Kgs
c) Motor weight Kgs
d) Gear Head weight Kgs
e)Wt. of the equipment, (a+c+d)
f) Heaviest single piece component of
Agitator to be handled. Kgs
 Annexure-III MOTOR SIZING CALCULATION (TO BE FILLED FOR EACH AGITATOR)
S.No Parameters Absorber Agitator Auxiliary Absorbent Tank Limestone Slurry Storage Primary Hydrocyclone Feed Secondary Filtrate Water tank Waste Water tank Lime Dosing Tank Agitator Absorber Area Drain Gypsum Area Drain Agitator Limestone Area Drain Tank
Agitator tank Agitator tank Agitator Hydrocyclone Feed tank Agitator Agitator Agitator Agitator
Agitator
1 Tank size (Dimension in m)
2 Specific Gravity of Slurry ρ

3 IMPELLER TIP DIA(in m) d

4 AGITATOR SPEED(RPM) n

5 POWER NO OF THE AGITATOR Np

6 NO OF IMPELLER STAGES I
7 AGITATOR POWER(P) Np*ρ * d^5 *n^3 * I

8 GEARBOX EFFICIENCY η1
9 BEARING TRANSMISSION EFFIFICIENCY η2
10 EFFICIENCY DUE TO ANY OTHER LOSSES η3
11 MECHAINCAL POWER REQUIRED(X) X= P/(η1*η2*η3)
12 MOTOR EFFICIENCY η
13 Rated Input Power at Motor Terminal at Normal Agitator BKW = X/η
water level and at Normal voltage and Frequency
or Agitator BKW

14 MOTOR POWER (KW)

Motor margin shall be designed as per the

following guidelines :

a) If Agitator Rated BKW

<22KW , the Motor Rating shall be 125% of
Agitator Rated BKW
b) If Agitator Rated BKW from 22KW to 55KW ,
then Motor Rating shall be 115% of Agitator Rated
BKW
c) If Agitator Rated BKW >55KW , then Motor
Rating shall be 110% of Agitator Rated BKW
Annexure-IV MOTOR DATASHEET
Project

LIMESONE SLURRY STORAGE

GYPSUM AREA DRAIN SUMP

HYDROCYCLONE FEED TANK

LIMESTONE AREA DRAIN

ABSORBER AREA DRAIN
AUXILIARY ABSORBENT

FILTRATE WATER TANK

ABSORBER AGITATOR

WASTE WATER TANK

LIME DOSING TANK

SUMP AGITATOR

SUMP AGITATOR
TANK AGITATOR

TANK AGITATOR
WASTE WATER

AGITATOR
AGITATOR

AGITATOR

AGITATOR
SLNO Description(Motor for )

LT MOTORS
A. GENERAL
1. Manufacturer & Country of origin.
2. Equipment driven by motor
3. Motor type
4. Quantity

B. DESIGN AND PERFORMANCE DATA

1. Frame size
2. Type of duty
3. Type of enclosure /Method of cooling/ Degree of protection

4. Applicable standard to which motor generally conforms

5. Efficiency class as per IS 12615(IE3)
6. (a)Whether motor is flame proof
(b)If yes, the gas group to which it conforms as per IS:2148
7. Type of mounting

8. Direction of rotation as viewed from DE END

Standard continuous rating at 40 deg.C. Ambient temp. as per Indian Standard

9.
(KW)
Derated rating for specified normal condition i.e. 50 deg. C ambient
10.
temperature (KW)
11. Maximum continuous load demand of driven equipment in KW
12. Rated Voltage (volts)
13. Permissible variation of :
a. Voltage (Volts)
b. Frequency (Hz)
c. Combined voltage and frequency
14. Rated speed at rated voltage and frequency(RPM)
15. At rated Voltage and frequency:
a. Full load current
b. No load current
16. Power Factor at
a. 100%/75%/50% load
b. NO load
c. Starting.
17. Efficiency at rated voltage and frequrecy,
a.100% load
b. 75% load
c. 50% load
 18. Starting current (amps) at
a. 100 % voltage
b. 85% voltage
c. 80% voltage
19. Minimum permissible starting Voltage (Volts)

20. Starting time with minimum permissible voltage/80%/ 100%/ 110%

a. Without driven equipment coupled

b. With driven equipment coupled
21. Safe stall time with 100% ,110% & 80% of rated voltage
a. From hot condition
b. From cold condition
22. Torques :
a. Starting torque at min. permissible voltage(kg-mtr.)/ rated voltage
b. Pull up torque at rated voltage.
c. Pull out torque
d. Min accelerating torque (kg.m) available at lowest permissible starting
voltage
e.Rated torque (kg.m)
23. Stator winding resistance per phase (ohms at 20 Deg.C.)
24. GD2 value of motors
25. No of permissible successive starts when motor is in hot condition
26. Locked Rotor KVA Input
27. Locked Rotor KVA/KW
28. Vibration limit :Velocity (mm/s)
29. Noise level limit (dBA)
C. CONSTRUCTIONAL FEATURES
1. Stator winding insulation
a. Class & Type
b. Winding Insulation Process
c. Tropicalised (Yes/No)

d. Temperature rise over specified maximum ambient temperature of 50 deg C

e. Method of temperature measurement

f. Stator winding connection
2. Main Terminal Box
a. Type
b. Location(viewed from NDE side)
c. Entry of cables(bottom/side)

d. Recommended cable size(To be matched with cable size envisaged by

owner)

e. Fault level (MVA),Fault level duration(sec)

f. Cable glands & lugs details (shall be suitable for power cable)
3. Type of DE/NDE Bearing
4. Motor Paint shade
5. Weight of
a. Motor stator (KG)
b. Motor Rotor (KG)
c. Total weight (KG)
D. List of accessories.

1. 3. Space Heaters (Nos./Power in watts/supply voltage)

2. Terminal Box for Space Heater (Yes/No)
Speed switch (Yes/No)
3.
No of contacts and contact ratings of speed switch
4. Insulation of bearing (Yes/No)
5. Noise reducer(Yes/No)
6. Grounding pads
i) No and size on motor body
ii) Nos on terminal Box
7. Any other fitments
E. List of curves.
#
Torque speed characteristic of the motor
#
#
Thermal withstand characteristic
#
#
Starting. current Vs. Time
#
#
Starting. current Vs speed
#
#
P.F. and Effi. Vs Load
#
Annexure-V-Schedule of Guarantees
Project

AUXILIARY ABSORBENT TANK

SECONDARY HYDROCYCLONE
LIMESONE SLURRY STORAGE

GYPSUM AREA DRAIN SUMP

PRIMARY HYDROCYCLONE

LIMESTONE AREA DRAIN

ABSORBER AREA DRAIN
FILTRATE WATER TANK
FEED TANK AGITATOR

FEED TANK AGITATOR

ABSORBER AGITATOR

WASTE WATER TANK

LIME DOSING TANK

SUMP AGITATOR

SUMP AGITATOR
TANK AGITATOR

AGITATOR

AGITATOR
AGITATOR

AGITATOR
Sl. No. Description Unit

Rated Input Power at Motor Terminal at

1 Normal water level and at Normal voltage KW
and Frequency (*)
Possible Rate of deposit of solid particles at
2 tank bottom of total solid particle %
inflow/outflow
Noise level at a distance of 1.0 meter from
2 dB(A) 85 85 85 85 85 85 85 85 85 85
the equipment at site
Maximum vibration velocity at site) (RMS)-
3 mm/sec
shall be per ISO 10816
Life of Agitator components parts from the
4 date of Commissioning for continuous 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months 24 months
operation

5 Anti-friction Bearing life 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs. 25000 hrs.
 TECHNICAL SPECIFICATION OF AGITATORS FOR NTPC BONGAIGAON

FGD:BNGN:AGITATORS:R00
0

Annexure-VI-- LIST OF DEVIATIONS OR EXCEPTIONS TO THE ENQUIRY DOCUMENT

Project :
Enquiry No:

*We hereby accept to the Technical Specification for agitators and all the parameters for this
project
SIGNATURE OF BIDDER --------------------

NAME -------------------

DESIGNATION ---------------------

(OR)

*The following are the technical deviations to the specification:

Sl Clause Page
Description of Deviation
No No No

SIGNATURE OF BIDDER --------------------

NAME -------------------

DESIGNATION ---------------------

*Strike out whichever is not applicable

Page 36 of 36
BIDDER SIGN WITH SEAL AND DATE:
 TECHNICAL SPECIFICATION OF AGITATORS – NTPC PROJECTS

FGD:BNGN:AGITATORS:R00

ANNEXURE- 3K : Qualifying Requirements for Agitators

Bidder has to meet the Qualification requirement given by NTPC and the same is reproduced below.

The following terminology shall be followed for 3K Document:

a) Bidder means BHEL

b) Bidder’s sub-vendor means Agitator Manufacturer.
c) Employer or owner means NTPC

Agitator Vendor shall meet the below qualification requirement of NTPC .

NTPC DESCRIPTION
CLAUSE NO
4.01.00 The Bidder / Bidder's sub-vendor(s) is required to meet the provenness criteria
and/or qualification requirement for critical equipments, auxiliaries, systems and
bought out items as per criteria stipulated below
4.01.01 Agitators for the Wet Limestone based Flue Gas Desulphurisation (FGD) System
offered by the Bidder shall be only from such manufacturer(s) who has previously
designed (either by itself or under collaboration / licensing agreement),
manufactured / got manufactured the respective equipment(s) of the type,
application and minimum equipment rating as stipulated below such that the
respective equipment(s) should have been in successful operation in at least one (1)
plant for a period not less than one(1) year as on Part-I bid opening date:
Type and Rating for Qualification
Name of Type of Equipment Application Equipment
Equipment Rating

Agitators Vertical/Horizontal Wet Limestone Agitator rating

based FGD not less than that
application in supplied for 500
Coal fired power MW or higher
plant size unit for
similar
application

4.01.03 A JV / Subsidiary Company formed for manufacturing and supply of equipment(s) as

listed at clause no. 4.01.01 above in India, shall also be considered qualified for
manufacturing such equipment(s), provided that it has a valid collaboration or
licensing agreement for design, engineering, manufacturing of such equipment(s) in
India with a qualified equipment manufacturer who meets the requirements
stipulated at clause 4.01.01 above (or the technology provider of the qualified
equipment manufacturer) for the respective equipment(s). Before taking up the
manufacturing of such equipment(s), the bidder/ his sub-vendor(s) must create
/have created manufacturing facilities at his works as per collaborator’s/licenser's
design, manufacturing and quality control system for such equipment(s).

Further, in such a case, such qualified equipment manufacturers should have,

directly or indirectly through its holding company/ subsidiary company, at least 26%
 TECHNICAL SPECIFICATION OF AGITATORS – NTPC PROJECTS

FGD:BNGN:AGITATORS:R00

equity participation in the Indian Joint Venture Company/ Subsidiary Company,

which shall be maintained for a lock-in period of seven (7) years from the date of
incorporation of such Joint Venture/ Subsidiary or upto the end of defect liability
period of the contract, whichever is later
4.01.06 In case the Bidder or the proposed sub-vendor is not manufacturer of proven
Agitators as per clause 4.01.01(f) above but is a manufacturer of Agitators for
similar process/duty application in petrochemical or metals and mining industry, the
Bidder or the proposed sub-vendor shall also be considered qualified for
manufacturing Agitators, provided it has collaboration or valid licensing agreement
for design, engineering, manufacturing, supply of such Agitators in India with such
manufacturer who meets the requirements stipulated at clause 4.01.01(f) above for
the Agitators. Before taking up the manufacturing of such equipment, the bidder/
his sub-vendor must create /have created manufacturing facilities at his works as
per collaborator’s /licenser's design, manufacturing and quality control system for
such equipments
04.01.07 In case the Bidder or the proposed sub-vendor is a manufacturer of Pumps, the
Bidder or the proposed sub-vendor shall also be considered qualified for
manufacturing Slurry Recirculation Pumps and Slurry Pumps, provided it has
collaboration or valid licensing agreement for design, engineering, manufacturing,
supply of such equipment in India with such manufacturer who meets the
requirements stipulated at clause 4.01.01(b) above for the Slurry Recirculation
Pumps and at clause 4.01.01(e) above for the Slurry Pumps. Before taking up the
manufacturing of such equipment, the bidder/ his sub-vendor must create /have
created manufacturing facilities at his works as per collaborator’s /licenser's design,
manufacturing and quality control system for such equipment.
04.01.08 Before taking up the manufacturing of such equipment(s) as per clause 4.01.02,
4.01.03, 4.01.04, 4.01.05(i), 4.01.06 & 4.01.07 above, the Bidder / its sub vendor(s)
must create (or should have created) manufacturing and testing facilities at its
works as per Collaborator / licenser’s design, manufacturing and quality control
system for such equipments duly certified by the Collaborator / licensor. Further,
the Collaborator / Licenser shall provide (or should have provided) all design, design
calculation, manufacturing drawings and must provide (or should have provided)
technical and quality surveillance assistance and supervision during manufacturing,
erection, testing, commissioning of equipments.
04.01.09 Bidder shall offer and supply only the type of the above equipment(s) for which it,
itself or the manufacturer / Collaborator(s) / Licenser(s) proposed by the Bidder for
the above equipment(s) is qualified.
04.01.10 The Employer reserves the right to fully satisfy himself regarding capability and
capacity of Bidder / its sub-vendor(s) and the proposed arrangement and may
prescribe additional requirement before allowing manufacture of the equipment
listed above for this contract.
Note to clause 4.01.01 : Whenever the term 'coal fired' is appearing above, "Coal"
shall be deemed to also include bituminous coal/brown coal/Anthracite Coal/lignite.
.
 The following terminology shall be followed for 3K:
Bidder means BHEL
$77$&+0(17.
Bidder sub vendor means the Agitator manufacturer 3$*(2)
Employer or Owner means NTPC



)/8(*$6'(68/3+85,6$7,21)*'6<67(03$&.$*(

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BONGAIGAON 3X250 MW
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 ATTACHMENT - 3K
PAGE 2 OF 114

 
 

Note : *Strike-off whichever is not applicable.

1. If qualification sought as per clause 4.01.01, sub-section-I, Part-A of Section-VI then the details of the sub vendor (manufacturer) shall be
filled by the bidder in the format A to G.
2. If the qualification sought as per the clause 4.01.02, sub-section-I, Part-A of Section-VI, then the details of proposed sub vendor (i.e
manufacturer of such equipment for at least 195 MW unit rating) shall be filled individually by the bidder in the format A and the details of
collaborator who meets the requirement stipulated at 4.01.01, sub-section-I, Part-A of Section-VI shall also be filled by the bidder in the
format A separately. Further, in case of qualification vide clause 4.01.02, sub-section-I, Part-A of Section-VI a copy of valid ongoing
collaboration and technology transfer agreement for design, engineering, manufacturing, supply of such equipment in India with the
collaborator who meets the requirement stipulated at 4.01.01, sub-section-I, Part-A of Section-VI shall also be furnished.
3. If the qualification sought as per the clause 4.01.03, sub-section-I, Part-A of Section-VI then the details of JV/Subsidiary Company formed
for manufacturing of such equipment in India shall be furnished individually for each equipment by the bidder such as,
i) Copy of document of incorporation of JV/Subsidiary company in India
ii) Copy of valid ongoing collaboration and technology transfer agreement for design, engineering, manufacturing, supply of such
equipment in India with the collaborator who meets the requirement stipulated at 4.01.01, sub-section-I, Part-A of Section-VI.
iii) Copy of document of at least 26% equity participation of qualified equipment manufacturer in the Indian JV company/subsidiary
company directly or indirectly through its holding company /Subsidiary company, which shall be maintained for a lock -in period of
seven (7) years from the date of incorporation of such JV/subsidiary or up to the end of defect liability period of the contract which
ever is later.
Further, the details of collaborator or technology provider of the qualified equipment manufacturer who meets the requirement stipulated
at 4.01.01, sub-section-I, Part-A of Section-VI shall be filled by the Bidder in the format A to G (format given at 1.00.00). In addition to
that, the sub vendor along with the Indian JV company/subsidiary company, qualified equipment manufacturer and its holding
company/subsidiary company as applicable shall furnish the Letter of Support as per the format enclosed at Annexure-I.

* strike out whichever is not applicable.

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
PAGE 3 OF 114

 
 

1.00.00 (Applicable for Bidder/his sub vendors seeking qualification as per clause no. 4.01.01, Sub section-I, Part-A of Section-VI. Bidder
shall furnish the required data only for those equipments / auxiliaries which are proposed to be sourced under this route.)

We, hereby furnish the data on proveness criteria for critical equipment, auxiliaries, systems and Bought Out Items such as Booster
Fans, *Slurry Recirculation Pumps, Oxidation Blowers, Wet Limestone Grinding Mills, Slurry Pumps, & Agitators which have been
designed (either by self manufacturer or under valid ongoing collaboration and technology transfer agreement), *manufactured/
*got manufactured and supplied by us /Manufacturer (or manufactured/ got manufactured & supplied by our proposed sub-
vendors) and these are in successful operation in at least one (1) plant for a period not less than one year reckoned as on the date
of consideration for approval but not later than six months to award date of contract to the Main bidder. The details of type and
minimum equipment rating of such equipment are given below :

A. For Booster Fans: We declare that, we/our Sub-Vendor, have designed (either by itself or under collaboration / licensing
agreement),*manufactured/*got manufactured and supplied at least one (1) number of Booster Fan of required flow & head of the
offered Booster Fan with Fan Speed 900 rpm (maximum), Axial type with variable pitch control working in a Coal fired power plant and
which has been in successful operation for minimum one(1) year reckoned as on the date of consideration for approval but not later than
six months to award date of contract to the Main bidder, as per the details furnished below:
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Sl. No. Description Reference Work
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1. Name of the reference plant & location:

2. Client name and his address:

3. No. of units and capacity in MW of unit:

4. Whether equipment operating in a coal fired power plant -*Yes/*No

5. Name of equipment manufacturer & address:

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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F. Agitators: We declare that, we/our Sub-Vendor, have designed (either by itself or under collaboration / licensing
agreement),*manufactured/*got manufactured and supplied at least one (1) number of Agitators with rating not less than that supplied for
500 MW or higher size unit for similar application, Vertical/Horizontal type working in Wet Limestone based FGD application in Coal fired
power plant and which has been in successful operation for minimum one(1) year reckoned as on the date of consideration for approval
but not later than six months to award date of contract to the Main bidder, as per the details furnished below::
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Sl. No. Description Reference Work
-------------------------------------------------------------------------------------------------------------------------------------

1. Name of the reference plant & location:

2. Client name and his address:

3. No. of units and capacity in MW of unit:

4. Whether power plant is coal fired -*Yes/*No

5. Whether operating in a Wet Limestone based FGD application -*Yes/*No

in coal fired power plant

6. Name of equipment manufacturer & address:

7. Date of commission of the equipments:

8. Model no. of the equipment:

9. Brief Technical particulars of the equipments:

10. Agitators supplied for ………..MW unit size

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Sl. No. Description Reference Work
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

11. Whether the equipment(s) are in successful operation in

atleast one(01) plant for a period not less than one(01) year
reckoned as on the date of consideration for approval but not
later than six months to award date of contract to the Main bidder -*Yes/*No

12. Flue gas Desulphurization system details: *Technical extract/ *paper letter/ *email/
*Drwaing from user or *contract docu
ment or *scheme or *any document in
public domain enclosed at annexure....to
Attachment-3K

13. Scope of Work: *Letter of Award or *Contract or *P.O.

enclosed at Annexure.....to Attachment-3K

14. Performance details: *Certificate/*Letter/*E-mail from End user

enclosed at Annexure.....to Attachment-3K

-------------------------------------------------------------------------------------------------------------------------------------

* Strike off whichever is not applicable.

Signature of authorized signatory.................. 

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*2.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.02, Sub section-I, Part-A of
Section-VI.

2.01.00 We, hereby confirm that we/our sub-vendors are a regular manufacturer of Booster Fan for units of atleast 195 MW rating and the
details in this regard on provenness criteria as per clause 4.01.01, sub-section-I, Part-A, Section-VI are hereby furnished below:

*Bidder to strike off whichever is not applicable.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

2.02.00 We further confirm that details in respect of collaboration / valid licencing agreement for the aforesaid equipment as per 2.01.00
above who meets the requirement stipulated at clause 4.01.01, sub-section-I, Part-A, Section-VI are enclosed at Annexure-…….
to this Attachment. The data in respect of proveneness criteria for these equipment which are in successful operation in at least
one (1) plant for a period not less than one reckoned as on the date of consideration for approval but not later than six months to
award date of contract to the Main bidder are furnished below. We further confirm that we/ our sub vendor(s) have created
manufacturing and testing facilities at our/ their works as per collaborator’s/ Licensor’s design, manufacturing & quality control
system for these equipment(s)/ Auxiliary(ies).

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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*3.00.00 Applicable for JV Company/Subsidiary Company meeting provenness criteria as per clause no. 4.01.03, Sub section-I,
Part-A of Section-VI.

3.01.00 We, hereby confirm that JV company/ Subsidiary company (Strike off whichever is not applicable) formed for manufacturing and
supply of equipment(s) (*Booster Fans, *Slurry Recirculation Pumps, *Oxidation Blowers, *Wet Limestone Grinding Mills, *Slurry
Pumps, *Agitators, *Vacuum Belt Filters) has a valid ongoing collaboration and technology transfer agreement for design,
engineering, manufacturing of such equipment(s) in India with a qualified equipment manufacturer who meets the requirements
stipulated at clause 4.01.01 of sub-section-I, Part-A, Section VI of bidding documents (or the technology provider of the qualified
equipment manufacturer). Further, in such a case, such qualified equipment manufacturers is having, directly or indirectly through
its holding company/subsidiary company, at least 26% equity participation in the Indian Joint Venture Company/subsidiary
company, which shall be maintained for a lock-in period of seven (7) years from the date of incorporation of such Joint Venture /
Subsidiary or up to the end of defect liability period of the contract, whichever is later. Before taking up the manufacturing of such
equipment(s) (*Booster Fans, *Slurry Recirculation Pumps, *Oxidation Blowers, *Wet Limestone Grinding Mills, *Slurry
Pumps,*Agitators, *Vacuum Belt Filters), we/ our sub vendor(s) *will create /*have created manufacturing facilities at his works as
per collaborator’s/licenser's design, manufacturing and quality control system.

We further confirm that details in respect of collaboration / valid licencing agreement for the aforesaid equipment(s) (*Booster
Fans, *Slurry Recirculation Pumps, *Oxidation Blowers, *Wet Limestone Grinding Mills, *Slurry Pumps, *Agitators, *Vacuum Belt
Filters) who meets the requirement stipulated at clause 4.01.01, sub-section-I, Part-A, Section-VI for are enclosed at Annexure-
……. to this Attachment.

Signature of authorized signatory.................. 

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*4.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.04, Sub section-I, Part-A of
Section-VI.

4.01.00 We, hereby confirm that *we/*our sub-vendors is a manufacturer of Blowers/compressors for minimum 50 NM3/min capacity.
(Details of references enclosed at Annexure …………………)

(Data to be furnished in line with format given at 1.00.00 of this Attachment))

4.02.00 We further confirm that details in respect of collaboration / valid licencing agreement for the Oxidation Blower between *us/*our
sub-vendors, as per 4.01.00 above, and with qualified Oxidation Blower manufacturer, who meets the requirement stipulated at
clause 4.01.01, sub-section-I, Part-A, Section-VI are enclosed as per Annexure-I to this Attachment. The data in respect of
proveneness criteria for the qualified Oxidation Blower manufacturer, which are in successful operation in at least one (1) plant for
a period not less than one reckoned as on the date of consideration for approval but not later than six months to award date of
contract to the Main bidder are furnished below. We further confirm that we/ our sub vendor(s) have created manufacturing and
testing facilities at our/ their works as per collaborator’s/ Licensor’s design, manufacturing & quality control system for the Oxidation
Blowers.

We further confirm that before taking up the manufacturing of such Oxidation Blower *we/ *our sub vendor(s) *will create /*have
created manufacturing facilities at his works as per collaborator’s/licenser's design, manufacturing and quality control system.

We further confirm that details in respect of collaboration / valid licencing agreement for the Oxidation Blowers who meets the
requirement stipulated at clause 4.01.01, sub-section-I, Part-A, Section-VI for are enclosed at Annexure-……. to this Attachment.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

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*5.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.05 (i), Sub section-I, Part-A of
Section-VI.

5.01.00 We, hereby confirm that *we/*our sub-vendors is a manufacturer of Dry Grinding Mills for minimum 20 T/h capacity. (Details of
references enclosed at Annexure …………………)

(Data to be furnished in line with format given at 1.00.00 of this Attachment))

5.02.00 We further confirm that details in respect of collaboration / valid licencing agreement for the Wet Grinding Mills between *us/*our
sub-vendors, as per 5.01.00 above, and with qualified Wet Grinding Mill manufacturer, who meets the requirement stipulated at
clause 4.01.01, sub-section-I, Part-A, Section-VI are enclosed at Annexure-….. to this Attachment. The data in respect of
proveneness criteria for the qualified Wet Grinding Mill manufacturer, which is in successful operation in at least one (1) plant for
a period not less than one reckoned as on the date of consideration for approval but not later than six months to award date of
contract to the Main bidder are furnished below.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

We further confirm that before taking up the manufacturing of such Wet Grinding Mill *we/ *our sub vendor(s) *will create /*have
created manufacturing facilities at his works as per collaborator’s/licenser's design, manufacturing and quality control system.

In addition, the Bidder along with our sub-vendors, as per 5.01.00 above (if applicable) and the qualified Wet Grinding Mill
manufacturer and its holding/ subsidiary Company, as applicable, shall furnish Letter of Support as per the format enclosed at
Annexure-I.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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*6.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.05 (ii), Sub section-I, Part-A of
Section-VI.

6.01.00 We, hereby confirm that *we/*our sub-vendors have designed, manufactured & supplied dry Grinding Ball Tube mills for at least
500 MW pulverized coal fired power plant. (Details of references enclosed at Annexure …………………)

(Data to be furnished in line with format given at 1.00.00 of this Attachment))

6.02.00 We further confirm that details in respect of valid licencing agreement for the Wet Grinding Mills between *us/*our sub-vendors,
as per 6.01.00 above, and with qualified Wet Grinding Mill manufacturer, who meets the requirement stipulated at clause 4.01.01,
sub-section-I, Part-A, Section-VI are enclosed at Annexure-….. to this Attachment. The data in respect of proveneness criteria
for the qualified Wet Grinding Mill manufacturer, which is in successful operation in at least one (1) plant for a period not less than
one reckoned as on the date of consideration for approval but not later than six months to award date of contract to the Main
bidder are furnished below.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

We further confirm that *we/*our sub-vendors shall provide an extended warranty of three (3) years for the Wet
Limestone Grinding Mills

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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*7.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.06, Sub section-I, Part-A of
Section-VI.

7.01.00 We, hereby confirm that *we/*our sub-vendors is a manufacturer of a manufacturer of Agitators for similar process/duty
application in petrochemical or metals and mining industry. (Details of references enclosed at Annexure …………………)

(Data to be furnished in line with format given at 1.00.00 of this Attachment))

7.02.00 We further confirm that details in respect of collaboration / valid licencing agreement for the Agitator between *us/*our sub-vendors,
as per 6.01.00 above, and with qualified Agitator manufacturer, who meets the requirement stipulated at clause 4.01.01, sub-
section-I, Part-A, Section-VI are enclosed at Annexure-….. to this Attachment. The data in respect of proveneness criteria for the
qualified Agitator manufacturer, which is in successful operation in at least one (1) plant for a period not less than one reckoned
as on the date of consideration for approval but not later than six months to award date of contract to the Main bidder are furnished
below.

We further confirm that before taking up the manufacturing of such Agitator, *we/ *our sub vendor(s) *will create /*have created
manufacturing facilities at his works as per collaborator’s/licenser's design, manufacturing and quality control system.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

 ATTACHMENT - 3K
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*8.00.00 Applicable for Bidder/his sub vendors seeking provenness criteria as per clause no. 4.01.07, Sub section-I, Part-A of
Section-VI.

8.01.00 We, hereby confirm that *we/*our sub-vendors is a manufacturer of a manufacturer of Slurry Pumps who meets the requirements
stipulated at clause 4.01.01 (e), sub-section-I, Part-A, Section-VI.
(Details of references enclosed at Annexure …………………)

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

8.02.00 We further confirm that details in respect of collaboration / valid licencing agreement for the *Slurry Recirculation Pumps/*Slurry
Pumps, between *us/*our sub-vendors, as per 7.01.00 above, and with qualified Slurry Recirculation Pump manufacturer, who
meets the requirement stipulated at clause 4.01.01, sub-section-I, Part-A, Section-VI are enclosed at Annexure-……. to this
Attachment. The data in respect of proveneness criteria for the qualified Slurry Recirculation Pump manufacturer, which is in
successful operation in at least one (1) plant for a period not less than one reckoned as on the date of consideration for approval
but not later than six months to award date of contract to the Main bidder are furnished below.

We further confirm that before taking up the manufacturing of such *Slurry Recirculation Pumps/*Slurry Pumps, *we/ *our sub
vendor(s) *will create /*have created manufacturing facilities at his works as per collaborator’s/licenser's design, manufacturing
and quality control system.

(Data to be furnished in line with format given at 1.00.00 of this Attachment)

Signature of authorized signatory.................. 

CLAUSE NO. TECHNICAL REQUIREMENTS

MOTORS

1.00.00 GENERAL REQUIREMENTS

1.01.00 For the purpose of design of equipment/systems, an ambient temperature of

50 deg. Centigrade and relative humidity of 95% shall be considered. The
equipment shall operate in a highly polluted environment.

1.02.00 All equipments shall be suitable for rated frequency of 50 Hz with a variation
of +3% & -5%, and 10% combined variation of voltage and frequency unless
specifically brought out in the specification.

1.03.00 Contractor shall provide fully compatible electrical system, equipments,

accessories and services.

1.04.00 All the equipment, material and systems shall, in general, conform to the latest
edition of relevant National and international Codes & Standards, especially the
Indian Statutory Regulations.

1.05.00 The auxiliary AC voltage supply arrangement shall have 6.6 kV and 415V
systems. It shall be designed to limit voltage variations as given below under
worst operating condition :

(a) 6.6 kV +/- 6%

(b) 415/240V +/- 10%

1.06.00 The voltage level for motors shall be as follows :-

a) Upto 0.2KW : Single phase 240V AC / 3 phase

415V AC

b) Above 0.2KW and : 3 phase 415V AC

upto 200KW

c) Above 200KW : 6.6 kV

1.07.00 Fault level shall be limited to 40kA RMS for 1 second for 6.6kV system and
45 kA RMS 1 second for 415V system. 415V system shall be solidly
grounded and 220 VDC system shall be isolated type.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 1 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

1.08.00 Paint shade shall be as per RAL 5012 (Blue) for indoor and outdoor
equipment.

1.09.00 The responsibility of coordination with electrical agencies and obtaining all
necessary clearances shall be of the contractor.

1.10.00 Degree of Protection

Degree of protection for various enclosures as per IS:13947 shall be as

follows :-

i) Indoor motors - IP 54

ii) Outdoor motors - IP 55

iii) CW motors (in case of - IP 23

screen prot. Drip proof)

iv) Cable box - indoor area - IP 54

v) Cable box - outdoor area - IP 55

2.00.00 CODES AND STANDARDS

1) Three phase induction motors : IS:325, IEC:60034

2) Single phase AC motors : IS:996, IEC:60034

3) Crane duty motors : IS:3177, IEC:60034

4) DC motors/generators : IS:4722

3.00.00 TYPE

3.01.00 AC Motors:

(a) Squirrel cage induction motor suitable for direct-on-line starting.

(b) Crane duty motors shall be slip ring/ squirrel cage Induction motor as
per the requirement.

3.02.00 DC Motors Shunt wound.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 2 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

4.00.00 RATING

(a) Continuously rated (S1). However, crane motors shall be rated for S4
duty, 40% cyclic duration factor.

(b) Whenever the basis for motor ratings are not specified in the
corresponding mechanical specification sub-sections, maximum
continuous motor ratings shall be at least 10% above the maximum
load demand of the driven equipment under entire operating range
including voltage and frequency variations.

5.00.00 TEMPERATURE RISE

Air cooled motors

70 deg. C by resistance method for both class B&F insulation.

Water cooled

80 deg. C over inlet cooling water temperature mentioned elsewhere, by

resistance method for both class B&F insulation.

6.00.00 OPERATIONAL REQUIREMENTS

6.01.00 Starting Time

6.01.01 For motors with starting time upto 20 secs. at minimum permissible voltage
during starting, the locked rotor withstand time under hot condition at highest
voltage limit shall be at least 2.5 secs. more than starting time.

6.01.02 For motors with starting time more than 20 secs. and upto 45 secs. at
minimum permissible voltage during starting, the locked rotor withstand time
under hot condition at highest voltage limit shall be at least 5 secs. more than
starting time.

6.01.03 For motors with starting time more than 45 secs. at minimum permissible
voltage during starting, the locked rotor withstand time under hot condition at
highest voltage limit shall be more than starting time by at least 10% of the
starting time.

6.01.04 Speed switches mounted on the motor shaft shall be provided in cases
where above requirements are not met.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 3 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

6.02.00 Torque Requirements

6.02.01 Accelerating torque at any speed with the lowest permissible starting voltage
shall be at least 10% motor full load torque.

6.02.02 Pull out torque at rated voltage shall not be less than 205% of full load torque.
It shall be 275% for crane duty motors.

6.03.00 Starting voltage requirement

(a) 85% upto 1500KW

(d) 80% from 1501 KW to 4000KW

(e) 75% > 4000KW

7.00.00 DESIGN AND CONSTRUCTIONAL FEATURES

7.01.00 Suitable single phase space heaters shall be provided on motors rated 30KW
and above to maintain windings in dry condition when motor is standstill.
Separate terminal box for space heaters & RTDs shall be provided.

7.02.00 All motors shall be either Totally enclosed fan cooled (TEFC) or totally
enclosed tube ventilated (TETV) or Closed air circuit air cooled (CACA) type.
However, motors rated 3000KW or above can be Closed air circuit water
cooled (CACW). CW motors can be screen protected drip proof (SPDP) type.
Motors located in hazardous areas shall have flame proof enclosures
conforming to IS:2148 as detailed below

(a) Fuel oil area : Group - IIB

(b) Hydrogen generation : Group - IIC (or Group-I, Div-II as per NEC)
plant area

7.03.00 Winding and Insulation

(a) Type : Non-hygroscopic, oil resistant, flame resistant

(b) Starting duty : Two hot starts in succession, with motor

initially at normal running temperature

(c) 6.6 kV : Class F : with winding temperature rise

limited to

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 4 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

AC motors Class B. They shall withstand 1.2/50

microsec. switching surges of 4U+5 KV
(U=Line voltage in KV). The coil inter-turn
insulation shall be suitable for 0.3/3 micro
sec. surge of 20KV followed by 1 min power
frequency high voltage test of appropriate
voltage. on inter turn insulation.

(d) 415V AC & 220V : Class B or better

DC motors

7.04.00 Motors rated above 1000KW shall have insulated bearings to prevent flow of
shaft currents.

7.05.00 Motors with heat exchangers shall have dial type thermometer with adjustable
alarm contacts to indicate inlet and outlet primary air temperature.

7.06.00 Noise level for all the motors shall be limited to 85dB(A). Vibration shall be
limited within the limits prescribed in IS:12075 . Motors shall withstand
vibrations produced by driven equipment. HT motor bearing housings shall
have flat surfaces, in both X and Y directions, suitable for mounting
80mmX80mm vibration pads.

7.07.00 In HT motors, at least four numbers simplex / two numbers duplex platinum
resistance type temperature detectors shall be provided in each phase stator
winding. Each bearing of HT motor shall be provided with dial type
thermometer with adjustable alarm contact and two numbers duplex platinum
resistance type temperature detectors.

7.08.00 Motor body shall have two earthing points on opposite sides.

7.09.00 HT motors can be offered with either elastimould termination or dust tight
phase separated double walled (metallic as well as insulated barrier) cable
boxes. In case elastimould terminations are offered, then protective cover and
trifurcating sleeves shall also be provided. In case cable box is offered, then
Employer shall provide termination kit. Removable gland plates of thickness 3
mm (hot/cold rolled sheet steel) or 4 mm (non magnetic material for single
core cables) shall be provided in case of cable boxes.

7.10.00 The spacing between gland plate & centre of terminal stud shall be as per
Table-I.

7.11.00 All motors shall be so designed that maximum inrush currents and locked
rotor and pullout torque developed by them at extreme voltage and frequency
variations do not endanger the motor and driven equipment.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 5 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

7.12.00 The motors shall be suitable for bus transfer schemes provided on the 6.6 kV/
415V systems without any injurious effect on its life.

7.13.00 For motors rated 2000 KW & above, neutral current transformers of PS class
shall be provided on each phase in a separate neutral terminal box.

7.14.00 6.6KV motor Terminal Box shall be suitable for fault level of 500MVA for 0.12
sec.
Terminal boxes of breaker operated LT motors above 160KW shall be capable
of withstanding system fault level of 31MVA for 0.12 second.
7.15.00 The size and number of cables (for HT and LT motors) to be intimated to
the successful bidder during detailed engineering and the contractor shall
provide terminal box suitable for the same.

7.16.00 The ratio of locked rotor KVA at rated voltage to rated KW shall not exceed
the following (without any further tolerance)

(a) Upto 110KW: 11.0

(b) Above 110KW & upto 1500KW: 10.0

(c) Above 1500KW & upto 4000KW: 9.0

(d) Above 4000KW: 6 to 6.5

8.00.00 TYPE TEST

8.01.00 HT MOTORS

8.01.01 The contractor shall carry out the type tests as indicated in the "LIST OF
TYPE TESTS TO BE CONDUCTED " on the equipment mentioned there in.
The Bidder shall indicate the charges for each of these type tests separately
in the relevant schedule of BPS and the same shall be considered for the
evaluation of the Bids. The type test charges shall be paid only for the
test(s) actually conducted successfully under this contract and upon
certification by the Owner’s Engineer.

8.01.02 The type tests shall be carried out in presence of the Owner’s representative,
for which minimum 15 days notice shall be given by the Contractor. The
Contractor shall obtain the Owner’s approval for the type test procedure
before conducting the type test. The type test procedure shall clearly specify
the test set-up, instruments to be used, procedure, acceptance norms,
recording of different parameters, interval of recording, precautions to be taken
etc. for the type test(s) to be carried out.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 6 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

8.01.03 In case the contractor has conducted such specified type test(s) within last
five years as on the date of bid opening, he may submit the reports of the
type tests indicated in the "LIST OF TYPE TESTS TO BE CONDUCTED " to
the owner for waival of conductance of such type test(s).These reports should
be for the tests conducted on the equipment similar to those proposed to be
supplied under this contract and the test(s) should have been either conducted
at an independent laboratory or should have been witnessed by a client. The
Owner reserves the right to waive conducting of any or all of the specified
type test(s) under this contract. In case type tests are waived, the type test
charges shall not be payable to the contractor.

8.01.04 Further the Contractor shall only submit the reports of the type tests as listed
in "LIST OF TESTS FOR WHICH REPORTS HAVE TO BE SUBMITTED" and
carried out within last five years from the date of bid opening. These reports
should be for the tests conducted on the equipment similar to those proposed
to be supplied under this contract and the test(s) should have been either
conducted at an independent laboratory or should have been witnessed by a
client. In case the Contractor is not able to submit report of the type test(s)
conducted within last five years from the date of bid opening, or in case the
type test report(s) are not found to be meeting the specification requirements,
the Contractor shall conduct all such tests under this contract free of cost to
the Owner and submit the reports for approval.

8.01.05 LIST OF TESTS TO BE CONDUCTED

The following type tests shall be conducted on each type and rating of
HT motor

(a) No load saturation and loss curves upto approximately 115% of rated
voltage

(b) Measurement of noise at no load.

(c) Momentary overload test (subject to test bed constraint).

(d) Full load test

(e) Temperature rise test at rated conditions. During heat run test, bearing
temp., winding temp., core temp., coolant flow and its temp. shall also
be measured. In case the temperature rise test is carried at load other
than rated load, specific approval for the test method and procedure is
required to be obtained. Wherever ETD’s are provided, the temperature
shall be measured by ETD’s also for the record purpose.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 7 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

(f) Surge withstand test on the sample coil after placing it in stator core
at (4U + 5 KV) and with at least five impulse of 1.2/50 micro sec.
Wave, where U is the line to line voltage in kV.

(g) Surge-withstand test at 20KVp with 0.3/3 micro sec. wave on each
type of 6.6 KV motor coils respectively with at least five such impulses,
followed by one minute power frequency high voltage test on turn to
turn insulation, after cutting the coil and bringing out the turns suitably.
The power frequency test voltage shall be decided during detailed
engineering.

8.01.06 LIST OF TESTS FOR WHICH REPORTS HAVE TO BE SUBMITTED

The following type test reports shall be submitted for each type and
rating of HT motor

(a) Degree of protection test for the enclosure followed by IR, HV and no
load run test.

(b) Terminal box-fault level withstand test for each type of terminal box of
HT motors only.

(c) Type test report on Elastimold terminal connector as per ANSI/IEEEE-

386-1985

8.02.00 LT Motors

8.02.01 LT motors shall be of type tested quality. For each type & rating of LT motors
rated above 50 KW, the contractor shall submit for Owner’s approval the
reports of all the type tests as per relevant standards and carried out within
last five years from the date of bid opening. These reports should be for the
tests conducted on the equipment similar to those proposed to be supplied
under this contract and the test(s) should have been either conducted at an
independent laboratory or should have been witnessed by a client.

8.02.02 In case the Contractor is not able to submit report of the type test(s)
conducted within last five years from the date of bid opening, or in case the
type test report(s) are not found to be meeting the specification requirements,
the Contractor shall conduct all such tests under this contract free of cost to
the Owner and submit the reports for approval.

8.03.00 All acceptance and routine tests as per the specification and relevant
standards shall be carried out. Charges for these shall be deemed to be
included in the equipment price.

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 8 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
CLAUSE NO. TECHNICAL REQUIREMENTS

TABLE - I

DIMENSIONS OF TERMINAL BOXES FOR LV MOTORS

Motor MCR in KW Minimum distance between centre of

stud and gland plate in mm
UP to 3 KW As per manufacturer’s practice.

Above 3 KW - upto 7 KW 85

Above 7 KW - upto 13 KW 115

Above 13 KW - upto 24 KW 167

Above 24 KW - upto 37 KW 196

Above 37 KW - upto 55 KW 249

Above 55 KW - upto 90 KW 277

Above 90 KW - upto 125 KW 331

Above 125 KW-upto 200 KW 203

For HT motors the distance between gland plate and the terminal studs shall
not be less than 500 mm

NOTE: Minimum inter-phase and phase-earth air clearances for LT motors with
lugs installed shall be as follows:.

Motor MCR in KW Clearance

UP to 110 KW 10mm

Above 110 KW and upto 12.5mm

150 KW

Above 150 KW 19mm

BONGAIGAON THERMAL POWER PROJECT TECHNICAL SPECIFICATION SUB-SECTION-IIIE-01 PAGE

(3 X 250 MW) SECTION-VI, PART-B MOTORS 9 OF 9
STEAM GENERATOR WITH BID DOCUMENT NO. : CS-4610-101-2
ELECTROSTATIC PRECIPITATOR PACKAGE
REF: BONG 3X250MW:FGD:AGITATORS

0 23-07-2020 Fresh Issue Manoj Kumar P NAVEEN REDDY

REV DATE DESCRIPTION PREPARED CHECKED & APPROVED

PROJECT INFORMATION: PROJECT LOCATION

a. Owner NTPC a. Country India
b. Capacity (MW) 3X250 MW b. State/Division Assam
c. Buyer BHEL, Ranipet c. District Kokrajhar
Flue Gas
c. Process/Application
Desulphurization

TECHNICAL INFORMATION OF AGITATOR

SLURRY STORAGE

LIMESTONE AREA
FILTRATE WATER

ABSORBER AREA
TANK AGITATOR

TANK AGITATOR

TANK AGITATOR

TANK AGITATOR
HYDROCYCLONE

HYDROCYCLONE

LIME FEED TANK

WASTE WATER

GYPSUM AREA
DRAIN SUMP
DRAIN SUMP

DRAIN SUMP
SECONDARY
ABSORBENT

FEED TANK

FEED TANK
ABSORBER

AUXILIARY
AGITATOR

LIMESONE

AGITATOR

AGITATOR

AGITATOR

AGITATOR

AGITATOR

AGITATOR
PRIMARY
SLNO Description

1 Agitaor slno 1 2 3 4 5 6 7 8 9 10 11
2 Parameters
Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center Vertical Type – (Center
a. Type Vertical Type
Mounted) Mounted) Mounted) Mounted) Mounted) Mounted) Mounted) Mounted) Mounted) Mounted)
b. Medium to be handled Gypsum slurry Gypsum slurry Limestone slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry
c. Mechanical Seal Type Not required Not required Not required Not required Not required Not required Not required Not required Not required Not required Not required
d. Duty Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous
e. Agitator location Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor
Whenever FGD is under
f. Operation Continuous. Continuous. Continuous. Continuous. Continuous. Continuous. Continuous. Continuous. Continuous. Continuous.
maintenance
3 Tank Details
a. Tank shape Rectangular Circular Circular Circular Circular Circular Circular Circular Rectangular Rectangular Rectangular
PRIMARY SECONDARY
AUXILIARY ABSORBENT LIMESTONE SLURRY LIME FEED TANK ABSORBER AREA DRAIN GYPSUM AREA DRAIN LIMESTONE AREA DRAIN
b. Tank Name ABSORBER HYDROCYCLONE FEED HYDROCYCLONE FEED FILTRATE WATER TANK WASTE WATER TANK
TANK STORAGE TANK AGITATOR SUMP SUMP SUMP
TANK TANK
c. Capacity of slurry (in m3) 908.16 m3 2052 m3 1215 m3 296 m3 2652 m3 683 m3 746 m3 2.4 m3 13 m3 17 m3 11 m3
d. Dimension (m) 12.9 W x12.8 L x11.0 H 16.5 Dia X 10.173 H 11.5 Dia X 12.29 H 7.0 Dia X8.2 H 16.0 Dia X13.6 H 10 Dia X9.06 H 10 Dia X9.775 H 1.4 Dia X1.69 H 3 W X3 L X1.6 H 4 W X3 L X1.6 H 3.0 W X2.0 L X2.1 H
Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be Impeller blades shall be
made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or made of Alloy 926 or
better material. better material. better material. better material. better material. better material. better material. better material. better material. better material. better material.

e. MOC of Agitator Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be Agitator shaft shall be
carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber carbon steel Rubber
Lined. Lined. Lined. Lined. Lined. Lined. Lined. Lined. Lined. Lined. Lined.

f. Minimum liquid level in the tank 4.2 1.0 1.0 1.0 1.0 1.0 1.0 0.5 0.6 0.6 0.6

g Normal liquid level in the tank 5.5 9.4 11.5 7.5 13.0 8.5 9.3 1.3 1.3 1.3 1.7

h. Maximum liquid level in the tank 6.5 9.6 11.7 7.7 13.2 8.7 9.5 1.5 1.4 1.4 1.8

i. Quantity of Agitators per Tank 2 No’s 1 1 1 1 1 1 1 1 1 1

j. No of Tanks 3 1 2 1 1 1 1 1 3 1 1
k. Total Quantity for three units 6 1 No's 2 No’s 1 No. 1 No. 1 No. 1 No. 1 No. 3 No’s 1 No. 1 No.
3 Slurry Analysis
a. Slurry to be handled Gypsum slurry Gypsum slurry Limestone slurry Gypsum slurry Gypsum slurry Gypsum slurry Gypsum slurry Lime slurry Gypsum slurry Gypsum slurry Limestone slurry
b. Maximum solid particle size 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 150 mesh (104 µ) 6-7 mm 6-7 mm 6-7 mm
c. Normal solid particle size, d50 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 325 mesh (43 µ) 6-7 mm 6-7 mm 6-7 mm
gypsum along with gypsum along with gypsum along with gypsum along with gypsum along with gypsum along with
Gypsum Slurry & other Gypsum Slurry & other
d. Solid to be handled Limestone & other Limestone & other Limestone + impurities Limestone & other Limestone & other Hydrated Lime Limestone & other Limestone & other Limestone + impurities
impurities impurities
impurities impurities impurities impurities impurities impurities
e. Chloride concentration max 30000 ppm max 30000 ppm max 20000 ppm max 30000 ppm max 30000 ppm max 30000 ppm max 30000 ppm <100 ppm max 20000 ppm max 20000 ppm max 20000 ppm
f. Hardness of particle 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale 5-7 mho scale
g, Slurry concentration, wt% 30% 30% 30 wt% 30 wt% 16.60% 11% 3% 3% 30% 30% 30 wt%
h. Sp. Gravity of slurry 1.201 1.201 1.214 1.201 1.098 1.055 1.01 1.1 1.202 1.202 1.214
i. Sp. Gravity of Lime Stone & Gypsum 2.32(avg) 2.32(avg) 2.80 (avg) 2.32(avg) 2.32(avg) 2.32(avg) 2.32(avg) 2.32(avg) 2.32(avg) 2.32(avg) 2.80 (avg)
j. Viscosity of Slurry 10 cP 10 cP 30 cP 10 cP 4 cP 4 cP 3 cP 8-15 cP 10 cP 10 cP 10 cP
k. pH 4 to 8 4 to 8 5 to 8 4 to 8 4 to 8 4 to 8 4 to 8 4 to 8 4 to 8 4 to 8 5 to 8
l. SiO2 Content 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l 4 to 6 g/l
Normal -59.2 deg C; Normal -59.2 deg C; Normal -45 deg C; Normal -59.2 deg C; Normal -59.2 deg C; Normal -59.2 deg C; Normal -59.2 deg C; Normal -45 deg C; Normal -59.2 deg C; Normal -59.2 deg C; Normal -45 deg C;
m. Temperature
Design-70 deg C. Design-70 deg C. Design-70 deg C. Design-70 deg C. Design-70 deg C. Design-70 deg C. Design-70 deg C. Design-60 deg C. Design-70 deg C. Design-70 deg C. Design-60 deg C.
Minimum Diameter of the
4 5000 5500 3800 2300 5300 3300 3300 500 800 800 800
Impeller(tip to tip) in mm
5 No of stages of impeller (min) 1 1 2 1 2 1 1 1 1 1 1
Power loading for auxiliary power
6 consumption Applicable not applicable Applicable Applicable Applicable Applicable Applicable Applicable Applicable Applicable Applicable
7 Power loading per KW 3272 USD - 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD
8 Penalty per KW 3272 USD - 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD 3272 USD
9 Base value for power loading (KW) 45 - 45 15 40 15 15 5 5 5 5
 3400 2500 6900
Note 4&5

DETAIL - X
1200

Agitator Nozzle

12900
ABSORBER MAXIMUM LIQUID LEVEL (6500MM)
11000

X
ABSORBER NORMAL LIQUID LEVEL (5500MM)

Agitator Nozzle
ABSORBER MINIMUM LIQUID LEVEL (4200MM)

Baffle Wall
5000mm(min)
RC PUMP SUCTION PIPE

JAS
1300
1000

Vendor to specify

2200 2200
12800
4650 8150

12800
Elevation view
Plan view

00 2020.07.27
NOTE:
1. 2 Nos of Agitators in Absorber Tank - FGD SYSTEM PACKAGE
FLUE GAS DESULPHURIZATION SYSTEM
2. Vendor has to specify the location of the agitator inside the Absorber
3. Vendor shall note that only 1200mm space is available at the top of the tank.
4. Flanges at coupling shall be rubber lined at vendor works along with the shaft.
5. Fasterners connecting the flanges shall be Alloy 926. For each bolt (alloy926), 2Nos of alloy 926 washers, BHARAT HEAVY ELECTRICALS LTD.
2Nos of rubber washer and 1 No of Alloy 926 nut to be provided.
NTS

2020.07.27
 Note 6&7

ROOF

b
* NOZZLE dia (dN)

DETAIL - X
Tank (I.D)

vendor to specify
X Roof Slope
S.NO Tank Name Tank Dia in mm(ID) Total Height in mm (H) HEIGHT (h2) in TANK NOZZLE DIA in mm Approx b
mm* (dN)*

Tank Height(H)
1 AUXILIARY ABSORBENT TANK AGITATOR 16500 10173 500 700 1 deg

2 LIMESTONE SLURRY STORAGE TANK AGITATOR 11500 12290 360 700 1 deg

3 PRIMARY HYDROCYCLONE FEED TANK AGITATOR 7000 8200 1200 323.9 5 deg

4 SECONDARY HYDROCYCLONE FEED TANK AGITATOR 16000 13600 600 700 1 deg

5 10000 9060 432 600 1 deg

FILTRATE WATER TANK AGITATOR

6 WASTE WATER TANK AGITATOR 10000 9775 325 600 1 deg

vendor to specify

7 LIME FEED TANK AGITATOR 1400 1690 330 340 1 deg

NOTE:-
1. Diameter of the Agitator blade and height of agitator rod has to be specified by Vendor.
2. * Tentative Dimensions.
3. Vendor has to design the agitator by considering the scope of the Tank Roof and Nozzle height
4. Location of the baffle plate along with sizes to be specified by vendor,
BHEL will provide the baffles plates.
5. Arrangement of agitator is typical.
6. Flanges at coupling shall be rubber lined at vendor works along with the shaft.
7. Fasterners connecting the flanges shall be Alloy 926. For each bolt (alloy926), 2Nos of alloy 926 washers,
2Nos of rubber washer and 1 No of Alloy 926 nut to be provided.

GA OF CIRCULAR TANKS
WITH AGITATOR
 * 330

Equipment

340

1. Diameter of the Agitator blade and height of agitator ROD has to be specified by Vendor.

2. * Tentative Dimensions.
 *330

Equipment

340

1. Diameter of the Agitator blade and height of agitator ROD has to be specified by Vendor.

2. * Tentative Dimensions.
 *330

1. Diameter of the Agitator blade and height of agitator ROD has to be specified by Vendor.

2. * Tentative Dimensions.

Equipment

340
 MANDATORY SPARE LIST FOR AGITATORS OF BONGAIGAON

S. No Material code Description QTY Unit MODEL NO Unit price Total price
1 RFW008860001 Impeller Assembly for AUXILIARY ABSORBENT TANK AGITATOR (1 No of each 1 ST
type and size)
2 RFW008860002 Bearing Assembly for AUXILIARY ABSORBENTTANK AGITATOR (1 No of each 1 ST
type and size)
3 RFW008860003 Motor for AUXILIARY ABSORBENT TANK AGITATOR 1 NO
4 RFW008860004 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forAUXILIARY ABSORBENT TANK AGITATOR
5 RFW008860005 Gear Box Assembly (If Applicable) forAUXILIARY ABSORBENT TANK AGITATOR 1 ST

6 RFW008860006 Agitator shaft assembly for AUXILIARYABSORBENT TANK AGITATOR 1 ST

7 RFW008860007 Complete Agitator assembly for AUXILIARYABSORBENT TANK AGITATOR 1 ST

8 RFW008860008 Impeller Assembly for LIMESTONE SLURRYSTORAGE TANK AGITATORS (1 No 1 ST

ofeach type and size)
9 RFW008860009 Bearing Assembly for LIMESTONE SLURRYSTORAGE TANK AGITATORS (1 No 1 ST
ofeach type and size)
10 RFW008860010 Motor for LIMESTONE SLURRY STORAGE TANK AGITATORS 1 NO
11 RFW008860011 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forLIMESTONE SLURRY STORAGE TANK AGITATORS
12 RFW008860012 Gear Box Assembly (If Applicable) for LIMESTONE SLURRY STORAGE TANK 1 ST
AGITATORS

13 RFW008860013 Agitator shaft assembly for LIMESTONESLURRY STORAGE TANK AGITATORS 1 ST

14 RFW008860014 Complete Agitator assembly for LIMESTONESLURRY STORAGE TANK 1 ST

AGITATORS
15 RFW008860015 Impeller Assembly for PRIMARYHYDRO-CYCLONE FEED TANK AGITATOR (1 1 ST
No of each type and size)
16 RFW008860016 Bearing Assembly for PRIMARYHYDRO-CYCLONE FEED TANK AGITATOR (1 No 1 ST
of each type and size)
17 RFW008860017 Motor for PRIMARY HYDRO-CYCLONE FEED TANK AGITATOR 1 NO
18 RFW008860018 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forPRIMARY HYDRO-CYCLONE FEED TANK AGITATOR
19 RFW008860019 Gear Box Assembly (If Applicable) forPRIMARY HYDRO-CYCLONE FEED TANK 1 ST
AGITATOR
20 RFW008860020 Agitator shaft assembly for PRIMARYHYDRO-CYCLONE FEED TANK AGITATOR 1 ST

21 RFW008860021 Complete Agitator assembly for PRIMARYHYDRO-CYCLONE FEED TANK 1 ST

AGITATOR
22 RFW008860022 Impeller Assembly for SECONDARYHYDROCYCLONE FEED TANK AGITATOR (1 1 ST
No of each type and size)
23 RFW008860023 Bearing Assembly for SECONDARYHYDROCYCLONE FEED TANK AGITATOR (1 1 ST
No of each type and size)
24 RFW008860024 Motor for SECONDARY HYDROCYCLONE FEED TANK AGITATOR 1 NO
25 RFW008860025 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forSECONDARY HYDROCYCLONE FEED TANK AGITATOR
26 RFW008860026 Gear Box Assembly (If Applicable) for SECONDARY HYDROCYCLONE FEED 1 ST
TANK AGITATOR
 MANDATORY SPARE LIST FOR AGITATORS OF BONGAIGAON

27 RFW008860027 Agitator shaft assembly for SECONDARYHYDROCYCLONE FEED TANK 1 ST

AGITATOR
28 RFW008860028 Complete Agitator assembly for SECONDARYHYDROCYCLONE FEED TANK 1 ST
AGITATOR
29 RFW008860029 Impeller Assembly for FILTRATE WATER TANKAGITATOR (1 No of each type 1 ST
andsize)
30 RFW008860030 Bearing Assembly for FILTRATE WATER TANKAGITATOR (1 No of each type 1 ST
andsize)
31 RFW008860031 Motor for FILTRATE WATER TANK AGITATOR 1 NO
32 RFW008860032 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forFILTRATE WATER TANK AGITATOR
33 RFW008860033 Gear Box Assembly (If Applicable) forFILTRATE WATER TANK AGITATOR 1 ST

34 RFW008860034 Agitator shaft assembly for FILTRATE WATERTANK AGITATOR 1 ST

35 RFW008860035 Complete Agitator assembly for FILTRATEWATER TANK AGITATOR 1 ST
36 RFW008860036 Impeller Assembly for WASTE WATER TANKAGITATOR (1 No of each type 1 ST
andsize)
37 RFW008860037 Bearing Assembly for WASTE WATER TANKAGITATOR (1 No of each type 1 ST
andsize)
38 RFW008860038 Motor for WASTE WATER TANK AGITATOR 1 NO
39 RFW008860039 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forWASTE WATER TANK AGITATOR
40 RFW008860040 Gear Box Assembly (If Applicable) for WASTEWATER TANK AGITATOR 1 ST

41 RFW008860041 Agitator shaft assembly for WASTE WATERTANK AGITATOR 1 ST

42 RFW008860042 Complete Agitator assembly for WASTEWATER TANK AGITATOR 1 ST
43 RFW008860043 Impeller Assembly for LIME DOSING AGITATOR (1 No of each type andsize) 1 ST

44 RFW008860044 Bearing Assembly for LIME DOSING AGITATOR (1 No of each type andsize) 1 ST

45 RFW008860045 Motor for LIME DOSING AGITATOR 1 NO

46 RFW008860046 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) for LIME DOSING AGITATOR
47 RFW008860047 Gear Box Assembly (If Applicable) for LIME DOSING AGITATOR 1 ST
48 RFW008860048 Agitator shaft assembly for LIME DOSING AGITATOR 1 ST
49 RFW008860049 Complete Agitator assembly for LIME DOSING AGITATOR 1 ST
50 RFW008860050 Impeller Assembly for ABSORBER AREADRAIN SUMP AGITATOR (1 No ofeach 1 ST
type and size)
51 RFW008860051 Bearing Assembly for ABSORBER AREA DRAINSUMP AGITATOR (1 No of each 1 ST
type and size)
52 RFW008860052 Motor for ABSORBER AREA DRAIN SUMP AGITATOR 1 NO
53 RFW008860053 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forABSORBER AREA DRAIN SUMP AGITATOR
54 RFW008860054 Gear Box Assembly (If Applicable) forABSORBER AREA DRAIN SUMP 1 ST
AGITATOR
55 RFW008860055 Agitator shaft assembly for ABSORBER AREADRAIN SUMP AGITATOR 1 ST
56 RFW008860056 Complete Agitator assembly for ABSORBERAREA DRAIN SUMP AGITATOR 1 ST

57 RFW008860057 Impeller Assembly for GYPSUM AREA DRAINSUMP AGITATOR (1 No of each 1 ST

type and size)
 MANDATORY SPARE LIST FOR AGITATORS OF BONGAIGAON

58 RFW008860058 Bearing Assembly for GYPSUM AREA DRAINSUMP AGITATOR (1 No of each 1 ST

type and size)
59 RFW008860059 Motor for GYPSUM AREA DRAIN SUMP AGITATOR 1 NO
60 RFW008860060 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forGYPSUM AREA DRAIN SUMP AGITATOR
61 RFW008860061 Gear Box Assembly (If Applicable) forGYPSUM AREA DRAIN SUMP AGITATOR 1 ST

62 RFW008860062 Agitator shaft assembly for GYPSUM AREADRAIN SUMP AGITATOR 1 ST

63 RFW008860063 Complete Agitator assembly for GYPSUMAREA DRAIN SUMP AGITATOR 1 ST

64 RFW008860064 Impeller Assembly for LIMESTONE AREA DRAIN SUMP AGITATOR (1 No of 1 ST

each type and size)
65 RFW008860065 Bearing Assembly for LIMESTONE AREADRAIN SUMP AGITATOR (1 No ofeach 1 ST
type and size)
66 RFW008860066 Motor for LIMESTONE AREA DRAIN SUMP AGITATOR 1 NO
67 RFW008860067 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) forLIMESTONE AREA DRAIN SUMP AGITATOR
68 RFW008860068 Gear Box Assembly (If Applicable) forLIMESTONE AREA DRAIN SUMP 1 ST
AGITATOR
69 RFW008860069 Agitator shaft assembly for LIMESTONE AREADRAIN SUMP AGITATOR 1 ST
70 RFW008860070 Complete Agitator assembly for LIMESTONEAREA DRAIN SUMP AGITATOR 1 ST

71 RFW008860071 Impeller Assembly for ABSORBER AGITATOR (1 No of each type and size) 1 ST

72 RFW008860072 Bearing Assembly for ABSORBER AGITATOR (1 No of each type and size) 1 ST

73 RFW008860073 Motor for ABSORBER AGITATOR 1 NO

74 RFW008860074 Complete Belt and Pulleys or Coupling between Motor and Gearbox (if 1 ST
applicable) for ABSORBER AGITATOR
75 RFW008860075 Gear Box Assembly (If Applicable) forABSORBER AGITATOR 1 ST
76 RFW008860076 Agitator shaft assembly for ABSORBERAGITATOR 1 ST
77 RFW008860077 Complete Agitator assembly for ABSORBER AGITATOR 1 ST

Note: Vendor has to quote all spares along with model nos as tabulated above for all the agitators.If spares for two or more agitators are of same
type and size, then BHEL will decide required quantity of spares and order shall be only for one no of each type and size.
Venkateswarlu M

From: Ramnandha M -BAP < ramnandha@bhel.in>

Sent: Tuesday, September 22, 2020 12:01 PM
To: RAGUPATHY; M andadi Venkateswarlu, M anager/ M M -FGD/ BAP
Cc: K C Gandhi Parimalam, Dy GM / QA-ELEC/ BAP; V Kesavan, Dy GM / 9762_FGD/ BAP;
Shanmuga; Jyotish Kumar Patel, Sr Engineer/ 9762_FGD/ BAP; Pradeep Kumar
Behera(Assistant Engineer Gr. I/ 9762_FGD/ BAP); K Renjith, M anager/ QC- NDTL/ BAP;
Rakesh Kumar M adhu, Dy M anager/ QA_M ECH/ BAP; N S Prabhakaran, Dy.
Engineer/ QC-SD & ADM N/ BAP
Subject: CQR and Quality Requirements for LT M otors (Up to 200KW) for Agitators-NTPC
Bongaigaon (3x250 M W) FGD- Indents RFW00880, RFW00881, RFW00882,
RFW00883, RFW00886
Attachments: RE: Supply of Agitators for Bongaigon FGD 3X250M W_QR- (Quality Recomendat...
(628 KB); CQR_NTPC BONGAIGAON_AGITATOR_LT M OTORS up to 200KW_Foreign
Vendor.pdf; CQR_NTPC BONGAIGAON _AGITATORS_LT M OTORS up to
200KW_Indigenous Vendor.pdf; Indicative M QP for NTPC BONGAIGAON_
AGITATOR_LT M otor Up to 200KW- Inf purpose only.pdf; NTPC M QP FORM AT
Bongaigaon LT M OTORS FOR AGITATAOR.pdf; Endorsement Sheet for NTPC
BONGAIGAON_ LT M otors -AGITATORS.pdf

Dear Sir.,
Sub: Procurement of Agitators for NTPC Bongaigaon (3x250 M W) FGD Project
Ref:- 1) Indent no: RFW00880, RFW00881, RFW00882, RFW00883, RFW00886 for NTPC Bongaigaon (3x250 M W) FGD
Project - BHEL W.O No: G305, G306 and G307
2) Quality requirements furnished by QA-M echanical vide mail to M M dt 18.09.2020 (copy attached)

***
W.r.t above, follow ing are the Quality Requirements for the supply of LT M otors being used in Agitators meant for
NTPC Bongaigaon (3x250 M W) FGD Project.

Specific confirmation / documents shall be obtained from all the OEM vendors.

I. W.r.t INDIGENOUS OEM VENDORS ONLY.

Sl no Description & Quality Requirements Specific

(Confirm
01 OEM vendor shall meet all t he requirement s as in Annexure-I and also OEM Vendor shall
endorse (Signat ure and St amp in all t he pages) in at t ached CONTRACT QUALITY
REQUIREM ENTS (CQR) for LT M OTORS(IE3) Up t o 200KW used in
Agit at ors (DOC.NO: BAP/ QR/ G305/ G306/ G307/ BONGAIGAON/ LTM / AGITATOR: 001 Rev.
No.00 dt 22.09.2020) and send us t he same t o follow / ensure all t he requirement s in t he
event of an order.
02 OEM vendor shall ensure Credent ials of design and M anufact uring capabilit ies w .r.t . LT
M ot ors by t heir LT M ot or manufact ure.

1
 03 OEM Supplier shall submit ot her det ails like t hat t hey are already approved vendor
by Ultimate Customer – NTPC (National Thermal Power Corporation Limited) specifically
for proposed supply of LT M ot or against BHEL/ Ranipet . The det ails of PO already execut ed
preferably t hrough various ot her BHEL unit s for any NTPC project s w it h CHP/ M DCC
including t echnical cat alogue, PO received so far for sim ilar supply of LT M ot ors may also be
submit t ed.
04 Accordingly OEM vendor shall be suit ably informed t hat If Ultimate Customer – NTPC
(National Thermal Power Corporation Limited) vendor approvals is not t here / not
available, t hen t heir offer w ill not be considered for furt her processing / ordering for t he
supply of LT M ot ors t o t ake care of overall equipment / system requirement s.
05 No mat erial shall be dispat ched w it hout BHEL/ Ultimate Customer – NTPC (National
Thermal Power Corporation Limited) inspect ion - CHP/ M DCC clearances.

II.W.r.t FOREIGN (OUTSIDE INDIA) OEM VENDORS ONLY

Sl no Description & Quality Requirements Specific

(Confirm
01 OEM vendor shall meet all t he requirement s as in Annexure-II and also OEM Vendor shall
endorse (Signat ure and St amp in all t he pages) in at t ached CONTRACT QUALITY
REQUIREM ENTS (CQR) for LT M OTORS(IE3) Up t o 200KW used in
Agit at ors (DOC.NO: BAP/ QR/ G305/ G306/ G307/ BONGAIGAON/ LTM / AGITATOR: 002 Rev.
No.00 dt 22.09.2020) and send us t he same t o follow / ensure all t he requirement s in t he
event of an order.
02 OEM vendor shall ensure Credent ials of design and M anufact uring capabilit ies w .r.t . LT
M ot ors by t heir LT M ot or manufact ure.
03 OEM Supplier shall submit ot her det ails like t hat t hey are already approved vendor
by Ultimate Customer – NTPC (National Thermal Power Corporation Limited) specifically for
proposed supply of LT M ot or against BHEL/ Ranipet . The det ails of PO already execut ed
preferably t hrough various ot her BHEL unit s for any NTPC project s w it h CHP/ M DCC including
t echnical cat alogue, PO received so far for sim ilar supply of LT M ot ors may also be
submit t ed.
04 Accordingly OEM vendor shall be suit ably informed t hat If Ultimate Customer – NTPC
(National Thermal Power Corporation Limited) vendor approvals is not t here / not available,
t hen t heir offer w ill not be considered for furt her processing / ordering for t he supply of LT
M ot ors t o t ake care of overall equipment / syst em requirement s.
05 No mat erial shall be dispat ched w it hout BHEL/ Ultimate Customer – NTPC (National Thermal
Power Corporation Limited) inspect ion - CHP/ M DCC clearances.

Subject t o the above specific confirmation from all the OEM vendors (ie for sl no: I & II) and also for Engg (bot h Electrical
and M echanical ) requirements including Quality Requirements furnished by QA-M echanical vide mail to M M dt
18.09.2020 (copy at tached), OEM Vendors offers w ill be acceptable w .r.t Quality Requirements.

Purchase shall ensure all the above Quality requirements w hile releasing the PO on successful bidder on specific
confirmation from all the OEM vendors on t he above .

2
Important Note:

Engg shall ensure customer approved LT M otor data sheet/ drg/ spec (As applicable) to obtain CHP/ M DCC from NTPC.

Regards
Ramnandha M
ET-Quality Assurance- Electrical and C& I
BHEL-BAP Ranipet
Ph: 3126

3
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 1 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
01 Type Test A. Vendor shall submit the type test reports of all the type tests as listed
Requirements in SL NO: 01 (D) below and carried out within 10 years from the data
of ultimate NTPC COA Amendment 4 dt 11.11.2019. These reports
should be for the test conducted on the identical/similar LT Motors to
those proposed to be supplied under this enquiry and test (s) either
should have been conducted at an independent laboratory (or) should
have been witnessed by BHEL AIA (BHEL Appointed Inspection
Agency) / BHEL (or) Ultimate client NTPC at respective LT Motor
Manufacture of OEM vendor.
B. However, if vendor is not able to submit the similar / identical type
test report as per above condition (or) in the case of type test reports
are not found to be meeting the specification requirement, the vendor
shall conduct all the tests at no additional cost to BHEL either at third
party lab (or) own lab in the presence of BHEL AIA (BHEL
Appointed Inspection Agency) / BHEL /Ultimate client NTPC and
submit the reports for review & approval.
C. Type Test reports review and approval by BHEL AIA (BHEL
Appointed Inspection Agency) / BHEL / Ultimate client NTPC is
must in line with NTPC approved data sheet / BOM/GA Drawing etc.
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 2 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
01 Type Test D. The following Type test reports to be submitted covering the
Requirement following for above 50KW LT Motor as per relevant Indian standards
…….Contd etc

i. Measuring of resistance of winding of stator and wound rotor

(if applicable)
ii. No load test at rated voltage to determine input current, power
and speed.
iii. Open circuit voltage ratio of wound rotor motor (in case slip ring
motors)
iv. Full load test to determine efficiency power factor and slip
v. Temperature rise test.
vi. Momentary excess load test
vii. High voltage test
viii. Test for vibration severity of motor
ix. Test of noise levels of motor (Noise level for all the motors
shall be limited to 85dB(A) except for BFP motor for which
the maximum limit shall be 90dB(A).)
x. Over speed test
xi. Degree of Protection Tests (Minimum Ingress Protection - IP 55).
xii. Type test reports for motors located in fuel oil area having flame
proof enclosures as per relevant Indian standards.

E. The TCs / Type Test reports shall also be given as PDF file with
index sheet & page control through Email & Soft Copy (File size to
less than 9MB).
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 3 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
02 Quality Plan 1. RQP or MQP is applicable for these LT Motor.
Requirement
2. RQP/MQP (Manufacturing Quality Plan) is applicable for
these LT Motors and accordingly Actual LT Motor
Manufacture and OEM shall submit the RQP/MQP in
ultimate customer – NTPC format.

3. If any of LT Motor manufacture is having, ultimate customer

NTPC approved MQP (Manufacturing Quality Plan) / RQP
(Reference Quality Plan) and having validity, the same is
applicable for these LT Motor for inspection subject to
obtaining ultimate customer NTPC formal approval in the
event of an order through endorsement sheet approval
route as in sl no: 4 below

4. Accordingly, LT Motor Manufacture & OEM supplier shall

submit the filled up Endorsement sheet (copy attached)
with ultimate customer approved MQP/RQP with signature
& seal in the event of a Purchase Order from BHEL.

5. If LT Motor Manufacture / OEM vendor does not have

MQP/RQP, they should submit a fresh MQP to
BHEL/NTPC (in NTPC format) for review & approval. (copy
attached).
03 BHEL / LT Motors are to be procured only from following Ultimate
Ultimate Customer - NTPC approved vendors and no deviation on this
Customer – specific requirement is acceptable.
NTPC  KEC / Bengaluru (Up to 200KW) & Hubli (Up to 90KW)
approved  CGL/Ahemednagar (Up to 200KW)
vendors  SIEMENS/Mumbai (Up to 200KW)
 ABB/Faridabad (Up to 55KW) and Bengaluru (Up to
200KW)
 BBL/Mumbai (Up to 200KW)
 NGEF/ Hubli (Up to 15KW)
 Marathon / Kolkatta (Up to 200KW)
 Jyothi / Vadodara (Up to 200KW)
 Laximi Hydralics Private Limited (LHPL) / Solapur (Up to
200KW)
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 4 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
04 Inspection LT Motors up to 30KW – Inspection Categorization: III
Methodology
to be adopted All Routine tests on LT Motors are to be ensured by OEM Vendor &
at Actual LT same are to be inspected & witnessed by OEM Vendor / BHEL / BHEL
Motor AIA (BHEL authorized inspection Agency) at LT Motor manufacture
Manufacture works as per approved MQP & approved data sheet / drg / spec/ as per
works by OEM relevant Indian standards and all the Routine Test Reports with Inspection
vendor report (IR) to be submitted for BHEL/Ultimate Customer – NTPC for
review and to obtain inspection and dispatch clearance .

LT Motors (30KW to 50KW) – Inspection Categorization: II

All Routine Tests on LT Motors are to be ensured by OEM vendor

& witnessed by BHEL/BHEL AIA (BHEL authorized inspection
Agency) at LT Motor manufacture works including review of Type
Test Reports and Degree of Protection Test Reports (IP 55) as per
approved MQP & approved data sheet/drg/spec / as per relevant
Indian standards and all the Routine Test Reports with Inspection report
(IR) to be submitted for BHEL/Ultimate Customer – NTPC for review and
to obtain inspection and dispatch clearance .
Above 50KW and up to 200KW – Inspection Categorization: I

All Routine & Type Tests if any on LT Motors are to be ensured by OEM
Vendor and same shall be offered to BHEL/ BHEL AIA (BHEL
authorized inspection Agency) / Ultimate Customer-NTPC for
inspection & witnessing including review of Degree of Protection Test
Reports as per approved MQP /RQP with endorsement sheet / approved
data sheet / drg / spec / as per relevant Indian standards and all the
Routine Test Reports , Type test Reports including Degree of protection
test report with Inspection report (IR) to be submitted for BHEL/Ultimate
Customer – NTPC for review and to obtain inspection and dispatch
clearance.
BHEL/ BHEL AIA (BHEL authorized inspection Agency) / Ultimate
Customer-NTPC to witness / perform inspection at LT Motor Supplier
works and submit all the inspection documents and routine & Type test
reports including Degree of Protection Test Reports (IP 55) as per
approved MQP & approved data sheet / drg / spec / as per relevant Indian
standards.
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 5 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
04 Inspection No material shall be dispatched without BHEL / BHEL AIA and Ultimate
Methodology Customer – NTPC Inspection and dispatch clearance.
to be adopted
at Actual LT
Motor
Manufacture
works by OEM
vendor............
Contd
05 Painting Painting requirement like paint shade and painting thickness including no
Requirements of coats if any are to be ensured by the OEM vendor for these LT Motors
as per BHEL/ Ultimate Customer -NTPC approved data
sheet/drg/spec (As applicable).

06 Packing Packing shall be as per Specification / Drg. / Data sheet including sea
worthy packing if any to avoid any transit & handling damages.

07 For Inspection Inspection call by OEM Vendor for LT Motor inspection at Actual LT
call Motor Manufacture works to be raised for BHEL/BHEL AIA inspection
/ Ultimate Customer – NTPC including for type test witnessing if any to
be ensured / addressed to Mr R Kesavan., DGM (QC-Proc)., Mobile no:
+91 9443006303., Email id: kesavan@bhel.in and Mr Kovarathanan.,
DM (QC-Proc)., Mobile no: +91 8903502628., Email id: kovak@bhel.in
including for inspection related activities for immediate response /
resolution.
08 Document Specific confirmation for Document Package in the event of an order (3 hard
Package / copies + soft copies in PDF file) is to be given containing the following with
Dossier proper linkages (.)
(i) Index Sheet
(ii) MQP/RQP/Endorsement sheet
(iii) TCs identified by BHEL/NTPC for record for “CHP”
(Customer Hold Point) Verification & Witness “W” portion
as given in MQP / RQP / MQP (as applicable).
(iv) Final Inspection Report + TC
(v) BHEL AIA (BHEL Appointed Inspection Agency) /
BHEL report + TC
(vi) Ultimate customer NTPC (National Thermal Power Corporation)
CHP (Customer Hold Point) / MDCC (Material Dispatch
Clearance Certificate)
(vii) Type test reports conducted/submitted with approval with
approved data sheet and BOM with actual make used with
Customer approved drgs.
 Annexure-I
CONTRACT QUALITY REQUIREMENTS (CQR) for LT MOTORS(IE3) Up to 200KW
(For INDIGENOUS OEM VENDOR ONLY)
PROJECT: NTPC BONGAIGAON CONTRACT QUALITY DOC.NO: ##Enquiry No:
THERMAL POWER PROJECT REQUIREMENTS (CQR) for
LT MOTORS(IE3) - Up to 200KW used BAP/QR/G305/G306/G3
(3 X 250 MW) ## OEM Supplier Name &
07/BONGAIGAON/
in AGITATORS Address:
LTM/ AGITATOR: 001
(WO No. G305, G306, G307) Rev NO.: 00 ##Offer reference:
PAGE : Page 6 of 6
CONTRACTOR: BHEL - RANIPET DATE: 22.09.2020
##Date:
NTPC BONGAIGAON Thermal
CONTRACT NO: CS-4610-101-2- Power Project Contact Official Name:
FC-COA-5066-AMDT-04 for (3 x 250 MW) Mobile no:
Bongaigaon FGD (3 x 250MW (WO No. G305, G306, G307) Email id:
SUB CONTRACTOR (OEM) &
ADDRESS:

(To be filled by OEM VENDOR)

Sl. DESCRIPTION BHEL and Ultimate Customer - NTPC (National Thermal Power ##Specific confirmations
NO. Corporation)., India Quality Requirements by the vendor
ITEM: LT Motors (IE3) Up to 200KW
09 Important Inspection Categorization: I
notes
Inspection by BHEL/BHEL AIA and also by Ultimate Customer – NTPC
based on MQP/RQP approved and as in sl no:04

Inspection Categorization: II

Inspection by Main contractor (BHEL) / BHEL AIA based on Ultimate

Customer – NTPC approved MQP/RQP & based on inspection as in sl no:04

Inspection Categorization: III

COC by Main contractor (BHEL) to Ultimate Customer – NTPC based on

inspection as in sl no:04.

Any cost implication for conducting checks / tests including for

witnessing of any of the tests at Actual LT Motor Manufacture Works by
BHEL / BHEL AIA / Ultimate Customer – NTPC is in the scope of OEM
Supplier only and no extra cost if any will be admissible in the event of an
order and also during execution of the contract.
10 Motor details
Vendor shall furnish following LT Motor (upto 200 kW) details for AGITATORS applicable for this enquiry.
NTPC BONGAIGAON Thermal Power Project (3 x 250 MW).
S. No Agitators LT Motor
Rating Quantity Make
(in kW) (in nos)
1 Absorber Agitator
2 Auxiliary Absorbent Tank Agitator
3 Limestone Slurry Storage Tank Agitator
4 Primary Hydro-cyclone Feed Tank Agitator
5 Secondary Hydro-cyclone Feed Tank Agitator
6 Filtrate Water Tank Agitator
7 Waste Water Tank Agitator
8 Lime Dosing Tank Agitator
9 Absorber Area Drain Agitator
10 Gypsum Area Drain Agitator
11 Limestone Area Drain Tank Agitator
12 Other LT Motors involved in the system (if any)

OEM Supplier signature with seal

## Necessarily to be filled up & submitted by the OEM vendor at the time of offer itself otherwise the offer may not be
considered w.r.t Quality Requirements against LT Motors being BHEL/ ultimate customer – NTPC (National Thermal Power
Corporation Limited) specific requirements.
 ENDORSEMENT SHEET FOR QP
REFERENCE / STANDARD / FIELD QUALITY PLAN (RQP / SQP/RFQP/SFQP)

TO BE FILLED IN BY SUPPLIER AT TIME OF SUBMISSION To be filled in by NTPC

PROJECT NAME NTPC BONGAIGAON- FGD ( 3X250 MW) 2REVIEW & ENDORSEMENT BY NTPC
PROJECT SPECIFIC QP NUMBER ALLOTTED
(BHEL W.O No: G305, G306, G307)
CONTRACT NO.: CS-4610-101-2-FC-COA-5066-AMDT-04 for Bongaigaon FGD (3x250 MW)
QP NO:
MAIN SUPPLIER M/S.BHEL, RANIPET , TAMIL NADU., INDIA
MANUFACTURER WORKS & ADDRESS _______________________________________________________ REV. NO.: 00 DT :
(TO BE FILLED BY OEM / LT MOTOR SUPPLIER
ITEM /EQUIPMENT / SYSTEM/ LT MOTOR(IE3) - AGITATOR
SUB-SYSTEM DETAILS i.e. MODEL
TYPE/SIZE/RATING etc.
APPROVED QP NO.: RQP/SQP/RFQP/SFQP _______________________________________________________
(TO BE FILLED BY OEM / LT MOTOR SUPPLIER
Confirmation by Main Supplier (TICK WHICHEVER APPLICABLE) (TICK APPLICABLE)

I. That the item/ component is identical to that considered for SQP approval. √ The MQP/RQP/SQP is endorsed for this project
II. That there are minor changes in the item/ component with respect to that considered for MQP/RQP/SQP approval, however without any change
the same do not affect the contents of MQP/RQP/SQP
III. That there are minor changes in the item/ component with respect to that considered for MQP/RQP/SQP approval, however The SQP is endorsed for this project with changes
the same affect the MQP/RQP/SQP slightly, as indicated below / in attached sheet. as indicated.
DISTRIBUTION OF ENDORSEMENT OF
A) MQP/RQP/SQP:
1. MAIN SUPPLIER (WITH A COPY OF
MQP/RQP/SQP)
2. MANUFACTURER
3. RIO
4. CQA-SPL
5. CQA-O/C
B) RFQP/SFQP:
1. MAIN SUPPLIER (with a copy of MQP/RQP/SQP
2. MANUFACTURER
3. NTPC FQA (with a copy of MQP/RQP/SQP
4. NTPC Erection (with a copy of MQP/RQP/SQP
5. CQA-SPL
6. CQA-O/C

(TO BE FILLED BY OEM / LT MOTOR SUPPLIER

NTPC (Reviewed /Approved by/ Date & Seal)
SIGN.: (Main Supplier) DATE: SIGN.: (Manufacturer ) DATE:

FORMAT NO.: QS-01-QAI-P-10/ F5-R0 1/1 ENGG. DIV./ QA&I

 MQP:E:LTM:NTPC BONGAIGAON :AGITATOR:001
OEM SUPPLIER MANUFACTURING QUALITY PLAN FOR REV:NO:00
To be filled by LT MOTOR ( Up to TO 200KW) - FGD Application DATE: 22.09.2020
BHEL OEM Supplier Page :
BAP/ RANIPET /
TAMIL NADU LT MOTOR
INDIA Manufacture
To be filled by OEM
Supplier
S1.No. COMPONET/A CHARACTE- CLASS TYPE OF QUANUTM OF REFERENCE DOCUMENT ACCEPTANCE STANDARD FORMAT OF REC AGENCY REMARKS
SSEMBLY/OP RISTIC CHECK CHECK
D M BHEL/
ERATION/TES
BHEL
TS
AIA
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
INCOMING INSPCETIONS:
1.1 Enamelled round 1.Overall diameter Major Mechanical 1 sample/lot IS 13730 1993 Part 13 / IEC IEC 60317-0-1 2008 Plant format P V
copper 60317-0-1-2008 (As applicable)
conductor(Dual
coated)MM 2.Bare conductor Major Mechanical 1 sample/lot BHEL / NTPC Spec & Apprd BHEL / NTPC Spec & Apprd Plant format P V
diameter Datasheet Datasheet
3.BDV test Major Electrical 1 sample/lot --do-- --do-- Plant format P V

4.Elongation Major Mechanical 1 sample/lot --do-- --do-- Plant format P V

5.Continuity（insulatio Major Electrical 1 sample/lot --do-- --do-- Insp report/ Supplier P V

n） TC

6.Tan Delta (If Major Electrical 1 sample/lot --do-- --do-- Insp report/ Supplier P V
applicable) TC EC gr purity：-99.6%
1.2 Aluminum Ingots 1.Chemical Major Chemical 1 sample/lot --do-- --do-- Supplier Tc P V
composition
1.3 FAN 1.Diameter Major Mechanical 1 sample/lot --do-- --do-- Inspection Report P V
（ID&OD）
1.4 Bearings（SKF 1.Type & Make Major Visual 100% --do-- --do-- Inspection Record P V
OR FAG）

2.Dimensions - Major Mechanical 1 sample/lot --do-- --do-- Inspection Record P V

ID,OD&width
1.5 Terminal Block 1.Dimensions Major Mechanical Plant std. --do-- --do-- Inspection Report P V

2.Proof voltage test Major Electrical Plant std. --do-- --do-- Inspection Report P V
 MQP:E:LTM:NTPC BONGAIGAON :AGITATOR:001
OEM SUPPLIER MANUFACTURING QUALITY PLAN FOR REV:NO:00
To be filled by LT MOTOR ( Up to TO 200KW) - FGD Application DATE: 22.09.2020
BHEL OEM Supplier Page :
BAP/ RANIPET /
TAMIL NADU LT MOTOR
INDIA Manufacture
To be filled by OEM
Supplier
S1.No. COMPONET/A CHARACTE- CLASS TYPE OF QUANUTM OF REFERENCE DOCUMENT ACCEPTANCE STANDARD FORMAT OF REC AGENCY REMARKS
SSEMBLY/OP RISTIC CHECK CHECK
D M BHEL/
ERATION/TES
BHEL
TS
AIA
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
INPROCESS INSPCETIONS:
2.1 Stator core 1.Core length dia Major Mechanical 100% --do-- --do-- Inspection Record P V

2.Core locking Major Visual 100% --do-- --do-- Inspection Record P V

3.Rigidity of core Major Mechanical 100% --do-- --do-- Inspection Record P V

2.2 Die cast rotor 1.Core length Major Mechanical 100% --do-- --do-- Inspection Record P V

2.Blow holes Major Mechanical 100% --do-- --do-- Inspection Record P V

2.3 Wound stator （if 1.Resistance Major Electrical 100% --do-- --do-- Inspection Record P V
applicable）

2.H.V.Test Major Electrical 100% --do-- --do-- Inspection Record P V

3.Insulation Major Electrical 100% --do-- --do-- Inspection Record P V

resisitance
2.4 Final Assembiy 1.Completeness Major Visual 100% --do-- --do-- Inspection Record P V

2.Runout in case of Major Mechanical 100% --do-- --do-- Inspection Record P V

flanged motors
3.Mounting Major Mechanical 100% --do-- --do-- Inspection Record P V
dimensions
 MQP:E:LTM:NTPC BONGAIGAON :AGITATOR:001
OEM SUPPLIER MANUFACTURING QUALITY PLAN FOR REV:NO:00
To be filled by LT MOTOR ( Up to TO 200KW) - FGD Application DATE: 22.09.2020
BHEL OEM Supplier Page :
BAP/ RANIPET /
TAMIL NADU LT MOTOR
INDIA Manufacture
To be filled by OEM
Supplier
S1.No. COMPONET/A CHARACTE- CLASS TYPE OF QUANUTM OF REFERENCE DOCUMENT ACCEPTANCE STANDARD FORMAT OF REC AGENCY REMARKS
SSEMBLY/OP RISTIC CHECK CHECK
D M BHEL/
ERATION/TES
BHEL
TS
AIA
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
FINAL INSPCETION AND TESTING:
3.1 Routine Test 1.Resistance Major Electrical 100% BHEL / NTPC Spec, GA BHEL / NTPC Spec, GA Drawing Inspection Record P W
Measurement on Drawing & Apprd Datasheet & Apprd Datasheet and
winding & space and IS/IEC 60034 (As applicable)
heater IS/IEC 60034 (As applicable)

2.HV Test Major Electrical 100% --do-- --do-- Inspection Record P W

3.Phase sequence & Major Electrical 100% --do-- --do-- Inspection Record P W
direction of rotation

4.No load run test Major Electrical 100% --do-- --do-- Inspection Record P W
5.Vibration test Major Mechanical 100% --do-- --do-- Inspection Record P W
6.Name plate recheck Major Visual 100% --do-- --do-- Inspection Record P W

7.Paint shade Major Visual & 100% --do-- --do-- Inspection Record P W
thickness & adhesion Measurement

8.Moutings & Overall Major Mechanical 100% --do-- -do- Inspection Record P W
dimensions
3.2 TYPE TESTS ###

3.3 Preservation and 1.Completeness Major Review 100% --do-- --do-- Inspection Record P V
Packing
 MQP:E:LTM:NTPC BONGAIGAON :AGITATOR:001
OEM SUPPLIER MANUFACTURING QUALITY PLAN FOR REV:NO:00
To be filled by LT MOTOR ( Up to TO 200KW) - FGD Application DATE: 22.09.2020
BHEL OEM Supplier Page :
BAP/ RANIPET /
TAMIL NADU LT MOTOR
INDIA Manufacture
To be filled by OEM
Supplier
S1.No. COMPONET/A CHARACTE- CLASS TYPE OF QUANUTM OF REFERENCE DOCUMENT ACCEPTANCE STANDARD FORMAT OF REC AGENCY REMARKS
SSEMBLY/OP RISTIC CHECK CHECK
D M BHEL/
ERATION/TES
BHEL
TS
AIA
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
2.Motors covered with Major Visual 100% --do-- --do-- Inspection Record P V
polythene sheets

3.Packing Major Visual 100% --do-- --do-- Inspection Record P V

### TYPE TEST REQUIREMENTS FOR LT MOTOR INCLUDING DEGREE OF PROTECTION TEST REPORT (IP 55)
BHEL/BHEL AIA (Authorised Inspection Agency) shall review the Identical design type test report during including degree of Protection Test report (IP 55) for acceptance in line with BHEL/
Ultimate Customer - NTPC approved Data sheet/Drg/Spec for LT Motor rating up to 50KW and BHEL/Ultimate Customer NTPC approved type test report for LT Motor rating more than 50KW
and up to 200KW. If not available for Similar / Identical Design of any of the LT Motor motor, then OEM / LT Motor Manufacture shall conduct all these type tests at Third party
lab / Goverment Approved Lab / Own lab in presence of BHEL/BHEL AIA / without any cost implication to BHEL/Ultimate Customer - NTPC within reasonable time.

1. Measurement of Resistence of Stator

2. No Load test at Rated Voltage
3,. Pull out test
4.Temperature Rise Test
5.Momentary Excees Torque Torque Test
6.High Voltage Test
7.Test for Vibration Severity
8.Test for Noise Level Measurement
9. Over Speed Test
10. Degree of Protection TC (IP 55)
LEGEND: OEM = Orgional Equipement Supplier M = LT Motor Manufacture -
BHEL AIA = BHEL AUTHORISED INSPECTION AGENCY
GA Drawing : General Arrangment Drawing
NTPC - NATIONAL THERMAL POWER CORPORATION (Ultimate Customer)
OEM SUPPLIER : (To be Filled up by OEM Supplier)
LT MOTOR Manufacture : (To be Filled up by OEM Supplier)
 LT MOTOR MANUFACTURER’S PROJECT: NTPC Bongaigaon 3 x 250MW
OEM SUPPLIER NAME AND ADDRESS MANUFACTURING QUALITY PLAN (BHEL W.O no: G305,G306 and G307)
WITH OEM (TO BE FILLED BY OEM / ITEM: LT MOTOR(IE3) UP QP NO. : AGITATOR :LT FGD PACKAGE
MFGR.’s LT MOTOR MANUFACTURE) TO 200KW FOR FGD MOTOR:001
LOGO
(TO BE FILLED BY
APPLICATION REV.NO.: 00 NTPC CONTRACT NO:
OEM SUPPLIER) DATE: CS-4610-101-2-FC-COA-5066-AMDT-04 for Bongaigaon
SUB-SYSTEM: FGD - PAGE: …. OF…. FGD (3 x 250 MW)
AGITATOR
MAIN CONTRACTOR: BHEL - RANIPET
SUB CONTRACTOR (OEM) & ADDRESS:
(TO BE FILLED BY OEM SUPPLIER)

SL. COMPONENT & CHARACTERISTICS CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
NO OPERATIONS CHECK OF CHECK DOCUMENT NORMS RECORD
M C/N M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.

LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE DOC. NO.: REV…… CAT…..
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
** M: OEM MANUFACTURER/LT MOTOR SUB-SUPPLIER
C: MAIN SUPPLIER – BHEL/BHEL AIA , N: NTPC
OEM MANUFACTURER/ MAIN (BHEL) P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE, FOR
LT MOTOR SUPPLIER SUPPLIER CHP: NTPC SHALL IDENTIFIED IN COLUM “N” AS ‘ W” NTPC
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL
SEAL
FORMAT NO.: QS-01-QAI-P-09/F1-R1 1/1 ENGG. DIV./QA&I