THYRISTOR MIG/MAG WELDING MACHINE

Model NBC350R /500R /630R

Manual Instruction

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Read this material before using this product.

Failure to do so can result in serious injury.
Save this manual.

Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools
required for assembly and service may not be included.
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1
 SAFETY WARNINGS AND
SAVE THIS MANUAL
PRECAUTIONS
Keep this manual for the safety WARNING: When using tool, basic safety
warnings and precautions, assembly, precautions should always be followed to
operating, inspection, maintenance and reduce the risk of personal injury and
cleaning procedures. Write the product’s damage to equipment.
serial number in the back of the manual
near the assembly diagram (or month and Read all instructions before using this
year of purchase if product has no tool!
number). Keep this manual and the
receipt in a safe and dry place for future WARNING!
reference.
READ AND UNDERSTAND ALL INSTRUCTIONS
IMPROTANT SAFETY INFORMATION Failure to follow all instructions listed below may
In this manual, on the labeling, and all result in electric shock, fire, and/or serious injury.
other information provided with this SAVE THESE INSTRUCTIONS
product:
This is the safety alert symbol. It is Work Area Precautions
used to alert you to potential personal 1. Keep your work area clean and well
injury hazards. Obey all safety lit. Cluttered benches and dark areas
messages that follow this symbol to invite accidents.
avoid possible injury or death. 2. Do not operate power tools in
DANGER indicates a hazardous explosive atmospheres, such as in
situation which, if not avoided, will the presence of flammable liquids,
result in death or serious injury. gases, or dust. Power tools create
WARNING: WARNING indicates a sparks which may ignite the dust or
hazardous situation which, if not fumes.
avoided, could result in death or 3. Keep bystanders, children, and
serious injury. visitors away while operating a
CAUTION:CAUTION, used with power tool. Distractions can cause
the safety alert symbol, indicates a you to lose control. Protect others in
hazardous situation which, if not the work area from debris such as
avoided, could result in minor or chips and sparks. Provide barriers or
moderate injury. shields as needed.
NOTICE:NOTICE is used to
address practices not related to
personal injury.

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2
 Electrical Safety Power Cords increase the risk of
1. Grounded tools must be plugged electric shock.
into an outlet properly installed and 6. When operating a power tool
grounded in accordance with all outside, sue an outdoor extension
codes and ordinances. Never cord marker “W-A” or “W”. These
remove the grounding prong or extension cords are rated for outdoor
modify the plug in any way. Do not use, and reduce the risk of electric
use any adapter plugs. Check with shock.
a qualified electrician if you are in
doubt whether the outlet is
properly grounded. If the tool should Personal Safety
electrically malfunction or break down, 1. Stay alert. Watch what you are
grounding provides a low resistance doing, and use common sense
path to carry electricity away from the when operating a power tool. Do
user. not use a power tool while tired or
2. Double insulated tools are under the influence of drugs,
equipped with a polarized plug (one alcohol, or medication. A moment of
blade is wider than the other). This inattention while operating power tools
plug will fit in a polarized outlet may result in serious personal injury.
only one way. If the plug does not 2. Dress properly. Do not wear loose
fit fully in the outlet, reverse the clothing or jewelry. Contain long
plug. If it still does not fit, contact a hair. Keep your hair, clothing, and
qualified electrician to install a gloves away from moving parts.
polarized outlet. Do not change the Loose clothes, jewelry, or long hair
plug in any way. Double insulation can be caught in moving parts.
eliminates the need for the three wire 3. Avoid accidental staring. Be sure
grounded power cord and grounded the Power Switch is off before
power supply system. plugging in. Carrying power tools
3. Avoid body contact with grounded with your finger on the Power Switch,
surfaces such as pipes, radiators, or plugging in power tools with the
ranges, and refrigerators. There is Power Switch on, invites accidents.
an increased risk of electric shock if 4. Remove adjusting keys or wrenches
your body is grounded. before turning the power tool on. A
4. Do not expose power tools to rain wrench or a key that is left attached to a
or wet conditions. Water entering a rotating part of the power tool may result
power tool will increase the risk of in personal injury.
electric shock. 5. Do not overreach. Keep proper
5. Do not abuse the Power Cord. Never footing and balance at all times.
use the Power Cord to carry the tool Proper footing and balance enables
or pull the Plug from an outlet. Keep better control of the power tool in
the Power Cord away from heat, oil, unexpected situations.
sharp edges, or moving parts. 6. Use safety equipment. Always wear
Replace damaged Power Cords eye protection. Dust mask, non-skid
immediately. Damaged safety shoes, hard hat, or hearing
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3
 protection must be used for before using. Many accidents are
appropriate conditions. caused by poorly maintained tools.
8. Use only accessories that are
recommended by the manufacturer
Tool Use and Care for your model. Accessories that may
1. Use clamps (not included) or other be suitable for one tool may become
practical ways to secure and hazardous when used on another tool.
support the workpiece to a stable
platform. Holding the work piece by Service
hand to against your body is unstable 1. Tool service must be performed only
and may lead to loss of control. by qualified repair personnel. Service
2. Do not force the tool. Use the or maintenance performed by
correct tool for your application. unqualified personnel could result in a
The correct tool will do the job better risk of injury.
and safer at the rate for which it is 2. When servicing a tool, use only
designed. identical replacement parts. Use of
3. Do not use the power tool if the unauthorized parts or failure to follow
Power Switch does not turn it on or maintenance instructions may create
off. Any tool that cannot be controlled a risk of electric shock or injury.
with the Power Switch is dangerous
and must be replaced.
4. Disconnect the Power Cord Plug SPECIFIC SAFETY RULES
from the power source before 1. Maintain labels and nameplates on
making any adjustments, changing the tool. These carry important
accessories, or storing the tool. information. If unreadable or missing,
Such preventive safety measures contact EACO ELECTRIC
reduce the risk of starting the tool EQUIPMENT MANUFACTURE ., LTD
accidentally. for a replacement.
5. Store idle tools out of reach of 2. Always wear the approved safety
children and other untrained impact eye goggles and heavy
persons. Tools are dangerous in the work gloves when suing the tool.
hands of untrained users. Using personal safety devices reduce
6. Maintain tools with care. Keep the risk for injury. Safety impact eye
cutting tools maintained and clean. goggles and heavy work gloves are
Properly maintained tools are less available from Harbor Freight Tools.
likely to bind and are easier to control. 3. Maintain a safe working
Do not use a damaged tool. Tag environment. Keep the work area
damaged tools “Do not use” until well lit. Make sure there is adequate
repaired surrounding workspace. Always keep
7. Check for misalignment or binding the work area free of obstructions,
of moving parts, breakage of parts, grease, oil, trash, and other debris. Do
and any other condition that may not use a power tool in areas near
affect the tool’s operation. If flammable chemicals, dusts, and
damaged, have the tool serviced vapors. Do not use this product in a
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 damp or wet location. a. When possible, move the work to
4. Avoid unintentional starting. Make a location well away from
sure you are prepared to begin work combustible; protect the
before turning on the tool. combustibles with a cover made
5. Never leave the tool unattended of fire resistant material.
when it is plugged into an electrical b. Remove or make safe all
outlet. Turn off the tool, and unplug it combustible materials for a radius
from its electrical outlet before leaving. of 35 feet (10 meters) around the
6. Always unplug the tool from its work area. Use a fire resistant
electrical outlet before performing material to cover or block all open
and inspection, maintenance, or doorways, windows, cracks, and
cleaning procedures. other openings.
7. Prevent eye injury and burns. c. Enclose the work area with
Wearing and using the approved portable fire resistant screens.
personal safety clothing and safety Protect combustible walls, ceilings,
devices reduce the risk for injury. floors, etc., from sparks and heat
a. Wear the approved safety impact with fire resistant covers.
eye goggles with a welding helmet d. If working on a metal wall, ceiling,
featuring at least a number 10 etc., prevent ignition of
shade lens rating. combustibles on the other side by
b. Leather leggings, fire resistant mobbing the combustibles to a
shoes or boots should be worn safe location. If relocation of
when using this product. Do not combustibles is not possible,
wear pants with cuffs, shirts with designate someone to serve as a
open pockets, or any clothing that fire watch, equipped with a fire
can catch and hold molten metal extinguisher, during the welding
or sparks. process and for at least one half
c. Keep clothing free of grease, oil, hour after the welding is
solvents, or any flammable completed.
substances. Wear dry, insulating e. Do not weld or cut on materials
gloves and protective clothing. having a combustible coating or
d. Wear an approved head covering combustible internal structure, as
to protect the head and neck. Use in walls or ceilings, without an
aprons, cape, sleeves, shoulder approved method for eliminating
covers, and bibs designed and the hazard.
approved for welding and cutting f. Do not dispose of hot slag in
procedures. containers holding combustible
e. When welding/cutting overhead or materials. Keep a fire extinguisher
in confined spaces, wear flame nearby and know how to use it.
resistant ear plugs or ear muffs to g. After welding or cutting, make a
keep sparks out of ears. thorough examination for evidence
8. Prevent accidental fires. Remove of fire. Be aware that easily visible
any combustible material from the smoke or flame may not be present
work area. for some time after the fire
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 has started. Do not weld or cut in atmospheres containing
h. Dangerously reactive or Use enough ventilation or exhaust, or
flammable gases, vapors, liquids, both, to keep fumes and gases from
and dust. your breathing zone and general area.
i. Provide adequate ventilation in Where ventilation is questionable,
work areas to prevent have a qualified technician take
accumulation of flammable gases, an air sampling to determine the
vapors, and dust. Do not apply need for corrective measures.
heat to a container that has held Use mechanical ventilation to
an unknown substance or a improve air quality. If engineering
combustible material whose controls are not feasible, use an
contents, when heated, can approved respirator.
produce flammable or explosive Work in a confined area only if it
vapors. Clean and purge is well ventilated, or while
containers before applying heat. wearing an air-supplied
Vent closed containers., including respirator.
castings, before preheating, Follow OSHA guidelines for
welding, or cutting. Permissible Exposure Limits
WARNING
(PEL’s) for various fumes and
INHALATION HAZARD: Welding and Plasma Cutting
gases.
Produce
Follow the American Conference
TOXIC FUMES.
of Governmental Industrial
Exposure to welding or cutting exhaust fumes can
Hygienists recommendations for
increase the risk of developing certain cancers, such as
Threshold Limit Values (TLV’s)
cancer of the larynx and lung cancer. Also, some
for fumes and gases.
diseases that may be linked to exposure to welding or
Have a recognized specialist in
plasma cutting exhaust fumes are:
Industrial Hygiene or
a. Early onset of Parkinson’s Disease
Environmental Services check
b. Heart disease
the operation and air quality and
c. Ulcers
make recommendations for the
d. Damage to the reproductive organs
specific welding or cutting
e. Inflammation of the small intestine or stomach
situation.
f. Kidney damage
10. Always keep hoses away from
g. Respiratory diseases such as emphysema,
welding/cutting spot. Examine all
bronchitis, or pneumonia
hoses and cables for cuts, burns, or
Use natural or forced air ventilation and wear a
worn areas before each use. If any
damaged areas are found, replace
respirator approved by NIOSH to protect against the
the hoses or cables immediately.
fumes produced to reduce the risk of developing the
11. Read and understand all
above illnesses.
instructions and safety precautions
as outlined in the manufacturer’s
9. Avoid overexposure to fumes and
gases. Always keep your head out of
the fumes. Do not breathe the fumes.
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 Manual for the material you
will weld or cut.
12. Proper cylinder care. Secure
cylinders to a cart, wall, or post, to
prevent them from falling. All cylinders
should be used and stored in an
upright position. Never drop or strike a
cylinder. Do not use cylinders that
have been dented. Cylinder caps
should be used when moving or
storing cylinders. Empty cylinders
should be kept in specified areas and
clearly marked “empty.”
13. Never use oil or grease on any
inlet connector, outlet connector,
or cylinder valves.
14. Use only supplied Torch on
this Inverter Air Plasma Cutter.
Using components from other
systems may cause personal injury
and damage components within.
15. People with pacemakers should
consult their physician(s) before
using this product. Electromagnetic
fields in close proximity to a heart
pacemaker could cause interference
to, or failure of the pacemaker.
16. USE PROPER EXTENSION
CORD.
Make sure your extension cord is in
good condition. When using an
extension cord, be sure to sue one
heavy enough to carry the current your
product will draw. An undersized cord
will cause a drop in line voltage
resulting in loss of power and
overheating. A 50 foot extension cord
must be at least 12 gauges in
diameter, and a 100 foot extension
cord must be at least 10 gauges in
diameter. If in doubt, use the next
heavier gauge. The smaller the gauge
number, the heavier the cord.

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 SPECIFICATIONS

Model
NBC350R NBC-500R NBC-630R
Parameters
Rated input voltage (V) 3PH380 3PH380 3PH380
Power frequency (Hz) 50/60 50/60 50/60
Rated input current (A) 28 48.4 71.8
Rated input power (kVA) 18.1 31.9 49.5
No-load voltage (V) 52 64 75
Output current adjusting range (A) 50-350 60-500 80-630
Output voltage range (V) 15-36 16-39 17-44
Rated duty cycle 50% 350A/31.5V 500A/39V 630A/46V
Rated duty cycle 100% 247A/26.4V 354A/31.7V 445A/36.3V
Apply welding wire diameter (mm) 0.8/1.0/1.2 1.2/1.4/1.6 1.2/1.4/1.6
Wire type for solid core/Flux core
Welding method manual/ individual
Applicable thickness (mm) 2-12 2-50 2-50
Cover protection degree IP21S IP21S IP21S
Insulation degree F F F
Dimensions (mm) 740*410*770 840*460*810 840*460*810
Weight (kg) 132 172 220

Duty Cycle
Duty Cycle is the equipment Ground cable with Clamp
specifications which defines the number of Back-up Accessories for torch
minutes within a 10 minute period that a
piece of equipment can safely operate.
Preparing Your Work Area
NBC MIG/MAG machines with 50% 1. You must have a sturdy work table
duty cycle at maximum welding output, that is open below the area you are
which means that it continuously operates welding. Molten slag will be blown
for 6 minutes at maximum output during a through the work metal, and must be
10 minute period. able to fall away freely
2. Your work table must allow the work
CAUTION: Failure to observe the duty metal to be firmly clamped to prevent
cycle limitations of this MIG MACHINE it accidentally falling or moving.
can easily damage this equipment, and 3. The floor and surrounding area of your
will void warranty. work site must not be flammable. A
clean cement floor is recommended.
UNPACKING The cutting process will eject molten
When unpacking, checks to make sure metal slag onto the floor, and it will
the following parts are included. scatter for 8-10 feet or more in any
Inverter welding machine with direction. Have an adequate fire
MIG torch with Power Cord extinguisher available if needed.
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 ASSEMBLY Attach air supply:
Grounding the tool and attach air
supply: Caution: Do not use an Argon/Mixed
pressure regulator/flow meter with CO2
Shielding gas. To use CO2 Shielding
gas, you must install a CO2 Shielding
gas pressure regulator/flow meter.

Power source

Ground screw (1)

1. Attach a ground wire (not supplied) to

the screw in the lower the back of the
machine. Connect the other end of the 2. Thread the provided chain through the
wire to an appropriate ground, such slots on the back of the welder. With
as a steel workbench, steel biding assistance, set the cylinder onto the
member or grounding electrode.(Refer shelf at the back of the welder. Use
to the above picture) the provided chain to secure the
cylinder in place
3. Make sure the Flow Adjust on the
Pressure Regulator/Flow Meter is
turned off. Then Pressure
Regulator/Flow Meter (not included)
firmly onto the cylinder valve.
4. Connect the gas pipe (7a) to your
supply CO2 Gas supply. And
remember to fasten it with coupling.
5. Adjust the flow rate of the gas by
turning the Flow Adjust. The typical
flow rate is 10-30 CFH (cubic feet per
Gas heater power
hour). Make sure to check the
Welding Wire manufacturer’s recommended flow rate.
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6. Plug the cord plug of CO2 Gas regulator into the heat power on the back of the
welding machine power source.
Power Source Connecting
4. Install the
1. Unscrew the crew, and cover well
then remove the cover

2. Connect the three

branch cables of
power cable like this.

3. Remember to wrap up
5. Connect the
the bare wire with
other end of the
insulated tape
power cable to the

Note：Shortage of phrase may easily cause damage to the main transformer.

Distributing power and cables

Model NBC-350R NBC-500R NBC- 630R

3 phrase
3 phrase AC(380V) 3 phrase AC(380V)
Power AC(380V)
50/60HZ 50/60HZ 50/60HZ

Suitable power 18.1KVA 31.9KVA 49.5KVA

Capacity
Dynamotor ≥30KVA 40KVA 50KVA

Protection fuse 28 49 72

for input Circuit breaker 30A 50A 75A

2 2
Input cables ≥4mm ≥6mm ≥10mm 2
Cables Output cables ≥35mm2 ≥70mm2 ≥70mm2
Grounding cables ≥4mm 2 ≥6mm 2 ≥10mm 2

ASSEMBLY
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 Input Power Distributor
cable box (3PH)
Welding Power
Power cable
of gas heater

Gas bottle
Ground
Connect
>1.25mm2

Ground Connect
>14mm2

Control cable Power cable Gas pipe

Earth
connect

Workpiece

Ground
MIG Torch
connecting>14mm2

WELDING POWER MIG TORCH

NBC-350R QTB-350
NBC-500R QTB-500
NBC-630R QTB-500

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 WIRE FEEDER AND TORCH CONNECTING

1. Turn off the power

2. Unscrew the two

bolts of the front cover

6. Connect the power
3. Plug the control cable cable of the wire
to the 6 pin socket feeder to the positive
terminal
4. Connect one end
of the earth cable to
7. Wrap up the
the Negative terminal
bare wire well with
insulated tape

5. Ground the
workpiece >14mm2

Gas pipe

Wire spool
Gas cable

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 Front Panel and Instruction

1 2 3 4 5

15 14
13 12 11 10 9

1. Welding mode selector: OFF.

MIG/MAG/MMA welding selector. 10. Select wire Type: Select the wire
2. Current display meter: Shows type (flux-cored or solid wire)according
actual welding current, which will vary the material of the metal need to be
during operation. welded.
3. Voltage display meter: Shows actual 11. Gas Checking/ welding selector:
welding voltage which will vary during The CO2 Gas begins to flow when this
operation. button is pressed up. You can check if
4. Fuse (8A) for wire feeder. the gas flow is suitable for your
5. Fuse (5A) for the welder power. welding beforehand.
6. Wire diameter selector: set to the 12. ARC Finishing function selector----
diameter (0.8, 1.0, 1.2mm) you need “Yes/No”
to weld. 13. Adjustment of ARC Finishing
7. Thermal Overload Indicator Lamp. voltage set to the “yes” selector, the
This light will come on, and the device finishing voltage can be adjusted.
will shut down if the tool becomes (Note: If the welder was set to manual
overheated. Stop trying to use the mode, this switch could be as a micro-
cutter while leaving the power switch adjuster of arc extinguishing current.)
onto allow the cooling fan to operate,
and the lamp will turn off automatically 14. Adjustment of ARC Finishing
when the machine cools down. Please current----- set to the “yes” selector,
pay attention to the Rated Duty Cycle the finishing current can be adjusted.
discussed on page 2. 15. Welding current adjustment: The
8. Power indicator: It will be on during welding current can be adjusted by
operation. turning this knob;
9. Power Switch. Up is ON, down is

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 wire feeder introduction 1. Loosen the Tension Adjusting Knob
European Type Wire Feeder: (1a) and connect the torch as follows:

Voltage adjustment Tension Adjusting

Knob (2a) Knob (1a)

Manual wire

feeding

knob (4a)

Wire feeding speed

adjustment knob (3a)
At last, connect the control cable and gas
inlet cable to the wire feeder as the
Loosen the Tension Adjusting Knob (1a) following pictures show.
and connect the torch as follows:

Separated welder: Torch connection

Each wire feeder rolls has two kinds of
for Panasonic Type Wire Feeder:
groove dimensions, the marked side of
the wire feeder rolls is the diameter of the
side groove, For single drive wire feeder
wire feeder, install the marked side of the
wire feeder rolls outward for the same
dimension wire it feed. For example: it is
for feeding 1.0mm wire.

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 Assembly the wire feeder

Manual
wire Tension
Adjusting Wire
Flange feeder Swing Arm Control
Welding (4a) Knob (1a) Spool
(2a) cable plug
wire

Central
socket Feeding Wire Wire Feed Wire Gas Welding
Fixing
leader feed Leader Spool pipe cable
screw
rolls (3a)
(5a)

For NBC-500R dual-drive wire feeder, install the marked side of the wire feeder rolls
inward for the same dimension wire it feed. This is opposite to single drive wire feeder.

The same side of the two same wire rolls should to be installed in the same direction. As
the followings show:

1.6
1.6

1. Important: Securely hold onto the end of the Welding Wire and keep tension on it
during the following steps. If this is not done the welding wire will spring back and
creating a tangled “bird’s nest” and resulting in wasted wire.

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15
2. Hold the Welding Wire securely while you cut enough Wire off the end of the Spool to
remove all bent and crimped Wire. Make sure the cut end has no burrs or sharp
edges (cut again, if needed).
3. Loosen and lower the Tension Adjusting Knob (1a) on the Wire Feed Assembly.
Then, raise the Swing Arm (2a)
4. Keep tension on the Welding Wire, and guide at least 12 inches of Wire into the
Wire Feed Leader (3a).
5. Lower the Swing Arm (2a) on the Wire Feed Assembly. Lower and tighten the
Tension Adjusting Knob (1a). Once the Wire is held in place, you may release it.
6. Lay the Torch Cable out in a straight line so that the Welding Wire moves through
it easily.
7. Press the manual wire feeder knob (4a), the welding wire will keep running through
the torch. Then cut off any excess Welding Wire over 1/2 inches.
8. The relationship between diameter of wire and inside diameter of contactor tip:

Diameter of welding wire

0.8 1 1.2 1.6
(mm)
Inside diameter of
1 1.2 1.4 1.9
contactor tip(mm)

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 OPERATION
Note: Before beginning, please read and understand all the safety precautions
staring on page 1 and especially the section “Specific Safety Rules” starting
on page 3.
MIG Welding
1. Place the wire feed unit of MIG/MAG welding unit no closer than six feet from the
workpicece to be welded.
2. Connect the MIG torch to the welder (integrated welder) or the wire feeder
(Separated welder), Twist to lock in place. Refer to page 10, 11.
3. Plug in the Grounding Cable into the Ground Connector of the power unit. Twist
to lock.
4. Securely place the clamping end of the Grounding Cable Clamp to a part of the
workpiece or metal table that is clean of paint, oil, or dirt. Clamp as close as possible to
the workpiece without damaging the cable during welding. Refer to page 10, 11.
5. Assembly wire feeder according page 12.and keep Welding Wire over 1/2 inches
over the torch. Then assembly the torch well.
6. Assemble the desired accessories and tips inside the tip of the MIG Torch handle.
Insert the electrode (2c) onto the Welding Wire and screw it firmly into the Head
Tube (4c) of the Torch Handle. Replace the Nozzle (1c), and cut off any excess
Welding Wire over 1/2 inches.

3c Code Name
5c 1c Nozzle
4c 2c 1c 2c electrode
3c Gas diffuser
4c Head Tube
5c Trigger

7. Connect the gas pipe of wire feed unit to the gas regulator on a CO2 gas tank (none
included). Follow the gas cylinder manufacturer’s instructions for set-up and use.
Open the valve of CO2 Gas Bottle and set gas checking switch on “checking”，then
regulate valve of gas bottle to get suitable gas-flow ， finally change gas checking
switch to “welding”.

Air-flow Meter 150A

200A Torch
Nozzle
Heater 200A
Small
15~20
l/min
Big

(Adjusting of CO2) (Suitable CO2-flow)

8. Put the metal to be welded on the metal weeding-cutting table. Ensure the metals to
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17
 be welded are clean, so good welding efficiency can be promised.
9. Verify that the Power Switch is in the off position, and then connect the power cord
into an appropriate outlet and turn the welder ON. The Power Light will illuminate, but
the Torch is not yet energized.
10. Point the torch away from all objects and press the trigger until the wire feeds out of
the gun two inches. If necessary, move the Torch Handle slightly in a circular motion
to help feed the Welding Wire properly out of the Head Tube

Gas Checking/
welding
selector

11. Set Gas Checking/ welding selector to gas checking and press the torch to clean the
air way, then set to welding selector.

Caution: The Torch handle is now energized. Be careful not touch anything else with the
Torch except the workpiece to be welded.
12. When everything is prepare well for welding. Preset parameter according the job
needed. (Refer to panel instruction on page 9). Hold the Trigger down and tilt the
torch forward. Keep the wire touch the workpiece.
MIG Welding Tips
Diameter of wire
Welding Current(A) Welding Voltage(V)
(mm)
60~80 17~18 0.8~1.0
80~130 18~21 1.0~1.2
130~200 20~24 1.0~1.2
200~250 24~27 1.0~1.2
250~350 26~32 1.2~1.6
350~500 31~39 1.6
500~630 38~45 1.6

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 Basic Welding Technique
1. Press (and hold) trigger and contact area to be welded with electrode wire to ignite arc
2. For a narrow weld, you can usually draw the Welding Wire in a steady straight line.
This is called a “stringer bead”.

For a wider weld, draw the Welding Wire back and forth across the joint in a curve.
This is called a “weave bead”.

3. Hold Torch in one hand and the face shield in the other.
4. Direct the welding wire straight into the joint. This gives an angle of 90o (straight up and
down) for butt (end to end) welds, and an angle of 45o for filter (T-shaped) welds.

5. The end of torch should be tiltled so that wire is angled anywhere in between straight
on and 15o in the direction you are welding. The amount of tilt is called the drag
angle.

6. When the weld is complete, lift the Gun and welding wire clearly away from any
grounded object, and turn the powers witch off.

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19
 ASSEMBLY DIAGRAM

53 +
Tr1 U+ K1 G1 21 CT1 4 3 2 1 导嘴（送丝机）
22 SCR1
MS-1~3 G2 + R2
U V+

4
3
2
1
K2 25
1 1 11 26 SCR2 V CON5 9
U
2 12 V W+ K3 G3 29 33 A1 - PCB2 接地
V 30 SCR3 FHP00520403

W IPL 52 DCL
W
3 3 13
W- K4
G4
31
55 -
1 3 32 SCR4 LED2
SW1
电源 G5 异常
K5 27
10 20 V- 28 SCR5 34 A2
Tr2 电源
5 5A U- K6 G6 23 LED1 电源
20V0 20V 0 220V FU1 24 SCR6
8 FAN 6 MS 36 36 15 70 59 56 15 15 14 16
39 15 49

C N 17
CF CN6 CN5
插座视向
8 8 无

CN 7
Tr1-W 65 8A 66 CO1 SW4 SW6 初 15 - 66 79
0 加热器 始 A
24V78 24V 0 36V FU4 无 有 有 +
气体预流
电 FU5 79 79 SW10 73
机 8A G4 K4 G6 K6 G5 K5 K3 G3 K1 G1 K2 G2 A1 K3 K1 K2 A2 K5 K6 K4 SW11 个别 晶闸管
温控器
简易 CO1

C N 10
一元 56 THP1 气体加热器
39 15 49 82 80 80 81 31 32 23 24 27 28 30 29 22 21 26 25 33 30 22 26 34 28 24 32 有 无
CN4 CN14 CN1 CN2 CN3 FTT 一元 40 108
微调
电机保险 气阀保险 PCB1 77 15
低 高 THP2
CN15 FU2(8A) FU3(1.5A) CN16 （ 15） CN18 FHP01010408-1 CN19 VR8 电抗
38 38 77 77 15 15 64 47 47 91 67 68 115 61 56 60 103 104 105 106 107 56 56 100 101 110 111 温控器
1 6
检气 C5 有 1.0 药芯
R1 104 (1.4) 5k/2W 47 2 5 115
SW2 气体 9 SW3 1.2 0.8 SW4
30W 0.5R CO2 无 (1.6) (1.2) RP1 3 4
机壳 实心
1 6 2 67 4 5 3
61 SW5 RP2 5k/2W 61 67
77 47 RP3 1 CO2
115

送丝机 + 气阀 2.2k 1 2 RP4 R3 收弧 焊丝径 焊丝类 收弧电流 收弧电压 送丝机

电2
M SOL 6.8k 10k
- 流 3 3电压 I.P.B 62 P.S
点动 焊枪
117

2*4007

Connection drawing of NBC-R series

116

15 D1 D2 R4 63
3W 220R

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11、Function & Parts List:
1、 Function picture

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21
 MAINTENANCE
WARNING! Make sure the Power Switch of the machine is in its “OFF” position and
that the tool is unplugged from the electrical outlet before performing any
inspection, maintenance, or cleaning procedures.
Un- Wire affixed Wire affixed
Difficulty in
types No No No steady Dirty with work with contact Gas
arc
arc gas feeding Arc seam piece tip hole
ignition.
Checking parts

Distributing box 1, well connected.? 2,

(input protection broken fuse?
device) 3. loosed joint?

1break off wire?

Input cable 2, well connected?
3, overheat?
1, switch on ?
2, “diameter of wire” on
Operation of
front panel. Been set?
power device
3.”gas checking”
correctly set?
Fuse of
“power5A””electricity1
Fuse
5A” ”gas1.5A”and ”he
at5A”
1.unseal of gas bottle.
Gas bottle& its
2. residual gas. 3. flux
adjuster
4.joints l
1.joints
Gas tube
2.damage of the tube
1.wire wheel doesn’t
match with the
diameter of tube
Wire feeder 2..the holder is too tight
or too loose
3.jam of wire tube
1. overlap or camber
Welding Torch of torch cable.
2. state of contact tip,
&cable
liner spring, and wire.
Welding torch 1. break off?
cable &cable for 2. damaged?
switch
The outlook of 1. oil, dirt, rust and
work piece& the lacquer slick.

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23
 length of 2. protruding wire
protruded wire exceeds
confinement.
1.not enough.
loading capacity.
2. loose of the joint of
Output cable
“+””&”-“
3. poorly galvanized

capacity.

1. Lack of loading
Lengthening
capacity.
cable
2. used curly or foldly.

Abnormal phenomenon Reason Excluding way

Failure in turning on the Check up power source and the relative

Short of phrase for input power
machine or welding fuses.

Voltage switch is damaged. Fix or replace the switch.

Failure in controlling the

AC contactor is damaged. Fix or replace for a new one.
voltage

Silicon rectifier is damaged Fix or replace for a new one.

Problems with pressuring wire wheel. Adjust the pressure of the wheel.

Wire with rust，or the diameter of wire is not suitable ,or

Select high quality wire electrode.
Asymmetry for wire feeding become confusion,

The tube of wire feeding is damaged or jammed. Change the line spring.

The parts of torch in not in good connection instance. Check-up and screw down.

Inside aperture of contact tip was badly damaged. Change for a new one.
Failure in arc ignition or
With dust or rust on the wire exterior. Clean up or change for a new one.
extinguishment of arc.

Connection of ground cable is not in good condition. Screw down the cable of work piece.

“P” board is damaged. Repair or replace

Not enough protection from gas. Regulate the pressure of gas-flow.

Air hole intrudes the
welding seam Place some screens to prevent intrusion of
Affection from air-flow
air in welding tip.

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