Mpro 200 V2 Catalog Standard
Mpro 200 V2 Catalog Standard
Mpro 200 V2 Catalog Standard
RUN
RUN
TRIP
TRIP
LINK
LINK
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PMD Division
mP RO-200-60/5-E/Z-00/A0/0T/C0/AT/CT-L/H-V2
mPRO-200-V2
CONTENTS
1) Introduction
2) Features & Protections
3) Application
4) Functional Diagram
5) Functional Description
6) Protection function description
7) Records
8) Human Machine Interfaces
9) Setting Parameters
Protection
Common
RTC
Communication
Advance
DO Matrix
DI Matrix
10) Thermal Inverse characteristics
11) Technical Data
12) Rated Current Range Selection
13) Connection Diagram
14) Dimension Details
15) CBCT Details
16) Terminal Description
17) Ordering Information
RUN
RUN
TRIP
TRIP
LINK
LINK
1) Introduction
The mPRO-200 protective relay is an advanced current based numeric relay that provides multi protection and
monitoring in compact Din-rail enclosure. The relay offers reliable protection for LV and MV motors which are
either operated via power contactors or power circuit breakers.
mPRO-200 comprises of DIN Rail mountable Base Module and Panel mountable Display Module.
High reliability
In-built Fail safe operation feature available for trip contact
Communication
n MODBUS RTU over RS-485
n 4-20mA output for PLC
DI / DO Matrix
Digital input & Digital output programmability
Password setting
All parameter settings protected via password protection to avoid the unauthorized access
3) Application
Every motor failure causes a production stop and costs for service. A cable cut, phase failure, short
circuit or overload can destroy the motor or pose danger for the whole production line and for the
people who work there.
This is the reason why a reliable motor protection is very important and thus mPRO works as a safe
guard. It can be used in following areas :
n Motor Control Center (MCC) application.
n Integrated Process & Electrical Control with Protection.
n Can be used in inverter control circuit (20-200Hz)
4) Functional Diagram
R Y B
Thermal RECORD
Max RMS (IR, IY, IB) Over-load
47
49
Fault Record
Current UNB/ Under
Reversal Phase Loss Current Start -Stop History
Trip Count
I R, I Y, I B
47
47 46
46 37
37 Motor Run-Hour
Max Start Current
Stall Locked Rotor
5) Functional Description
n STOP
n START
n RUNNING
If trip contact is appropriately connected to the motor breaker or contactor, the motor is automatically tripped, if
auxiliary power fails.
Earth fault detection delay (EdLy) to delay the detection of earth fault during motor start-up.
Thermal
Tripping
100%
50%
Restart inhibit
The protection feature is based on mathematical model of motor thermal image. The motor thermal overload
protection function calculates the heat accumulated in the rotor and stator based on the effective heating current,
integrated over a time tInv>. The relay appropriately takes in to account cooling of the winding by gradually emptying
the accumulated current bucket. The relay displays the status of thermal condition of motor windings as a % of
maximum permissible Thermal capacity.
If inverse overload characteristic (INV) is selected then only the effect of thermal memory phenomenon is enabled. If
current in any of the three phases exceeds over-current setting I> as well as accumulated thermal capacity (Thermal
MEM) is >=100% then mPRO will trip the motor. If thermal memory is accumulated then Relay Contact Reset
depends on Relay Reset selection (AUTO/MANUAL) and Thermal Reset selection (Disable/Enable) as given in
following table.
The effect of thermal memory can be erased by using the Thermal Memory Erase option from RECORD MENU.
CAUTION: * Make sure that at the time of installation of mPRO relay, motor is in complete cold state having no
thermal content otherwise thermal modeling of relay will not be in synchronization with actual thermal state of
motor.
Stall (50S)
Mechanical equipments such as pumps or fans can be quickly damaged if it jams, resulting in a locked rotor stall.
The MPro will trip when the running current exceeds the set value (Stall) value after the Stalled Rotor Time
(tStall). Set this value to 'OFF', if stall protection of driven equipment is not required since the thermal overload
protection will protect the motor. This feature is blocked during the inrush of motor starting.
Over Temperature
mPRO provides protection against over temperature by monitoring the temperature in the motor winding. High
winding temperature is caused by phase unbalance, phase fail, high torque starting, insufficient cooling etc.
mPRO will trip the motor in running condition after PTC trip time (tPtc) expires, once temperature monitored via
external PTC thermistor exceeds the PTC Trip value (PtcTrp).
External Fault *
External Fault is sensed through Digital Input (DI). Once this DI is active relay will trip after expiry of set time
(tExtFlt).
All the protection functions are effective after the expiry of start time except Phase loss, Phase reversal, Locked
rotor & Earth fault which are effective on the motor START condition also.
NOTE: Phase Loss, Phase Reversal, Short Circuit, Earth Fault protection can be available under motor start condition also, if configured.
Rest other protection available under motor running condition including the above.
In this condition trip contact will be released only after manual acknowledgment by RESET push button / External
RESET option of DI.
7) Records
(a) Fault Record (b) Motor Start-Stop Record ( c) Motor Run Hour (d) Motor Trip Count (e) Max Starting Current.
Fault Records helps the user to identify and analyze the cause of fault. User can view the complete fault information
by entering the Fault Record No. 1 to 5. When the available memory space is exhausted, the new fault automatically
overwrites the oldest Fault.
When the relay trips, the description of fault in the motor will appear on the LCD screen automatically.
( c) Motor Run-Hour
mPRO accumulates the total RUN Hour of motor. Update time resolution is 5 min.
n 3 Push buttons for setting & other operations for local access. one push button for fault acknowledgment / Reset.
n 1 LED for PICKUP / TRIP on fault, which require Manual reset through RESET key.
1 LINK LED for communication link between Base & display indication.
1 RUN LED for motor Start / Run indication.
n Motor State Indicator: Flashing of RUN LED for Motor Start & glowing steady of RUN LED for run condition.
Device Power ON
M PRO
LINK ON USB
LINK
A
AUX. SUPPLY DO 1 (TRIP) DO 2 DO 3 CBCT
M PRO 1 2 3 4 5 6 7 8 9 10
R34STK000863
RUN
TRIP
Base Module
LINK
MOTOR PROTECTION R ELAY
ENTER
RESET
Display Module
Keys Description
LINK
LINK
9) Setting parameters
Note:
• All above protection are available with disable option (OFF) & in % of IFL (except Earth Fault with CBCT).
• All protection settings which are in % of IFL can be displayed on HMI (Display module) in Amp also.
• mPRO will allow change in IFL setting only if motor is in stop condition and there is no fault pickup.
•(5) Definite time is applicable when DEFT characteristic is selected.
•(6) Operating time is applicable when INV characteristic is selected. This is the tripping time at I = 6 x I>.
•(7) Earth Fault Residual Internal Calculation (model dependent).
•(8) Earth Fault calculation using externally connected CBCT (model dependent).
•(9) Max. protection setting :
60A Model 1500% for external primary CT selection (EXCT)
800% for built in CT selection.
5A Model 800%
•(10) Max. protection setting :
60A Model 1000% for external primary CT selection (EXCT)
800% for built in CT selection.
5A Model 800%
* Model Dependent
Note:
• Model Dependent (1)* : - 60A model, (2)* : 5A model. In case of EXCT selection, IFL value will be multiplied by CT_RATIO
(3)
• Max.Current Selection & Full Load Current setting will be model dependent. Refer section Rated Current Range Selection
(4)
• CT ratio parameter will come into picture only when external primary CT is required to be used. This settings will only be displayed,
when EXCT is selected in Max. Current Selection.
•(5) When External CT (EXCT) is selected, Step size will be as per CT ratio value. Step size=CT_Ratio/100
Note:
• ON - Protection active during both motor start and run state.
• STRT - Protection active during motor start state only.
• RUN - Protection active during motor run state only.
• Selecting motor type to 1 Ph then Phase loss, Unbalance, Earth fault & Reversal function will not work.
Fault
Short Circuit
Overload
Earth Fault
Unbalance
Phase Reversal
Lock Rotor
Stall
Under Current
Phase Loss
External Fault *
Over Temperature *
Trip CB Fail
* Model Dependent
Function
External Fault
External Reset
Over load Block
Short circuit Block
Earth Fault Block
Locked Rotor Block
Stall Block
Under current Block
Phase Loss Block
Phase Reversal Block
Unbalance Block
Thermal Block
External Fault Block *
Over Temperature Block *
* Model Dependent
30
20
60
40
Parameter Description
Operational Current 0.2 - 8.0 x IFL
Frequency Range 50 / 60 Hz
Phase Current Measurement Accuracy : + 5% [0.5 - 6.0 x IFL (5Amp model) / 0.25 - 6.0 x IFL (60 Amp model)]
Protection Over-Load, Under-Current, Short Circuit, Lock Rotor, Stall, Unbalance,
Phase Loss, Phase Reversal, Earth Fault, Over Temperature, CB Failure
Design Standards (As per IEC 60947)
IEC 60947-4-1 Radiated Electromagnetic Field (Class A)
Mains Terminal Disturbance Voltage (Class A)
IEC 61000-3-2 Harmonic Current Emissions
IEC 61000-3-3 Voltage changes, Voltage fluctuations & Flicker
Electrostatic Discharge Immunity (Class A)
IEC 60947-4-1 Radiated RF E-Field (80 to 1000 MHZ) (Class A)
Electrical Fast Transient / Burst Immunity (Class A)
Surge Immunity (Class A)
Accuracy
Trip Time + 5% (or + 100 mSec) (which ever is higher)
Trip Current (Phase) + 5% (or + 0.020 Amp) (which ever is higher)
Trip Current (Earth) + 5% (or + 0.020 Amp) (which ever is higher) - (Z model i.e CBCT model)
+ 10% (or + 0.040 Amp) (which ever is higher) - (E model)
Display
LCD Display Metering and Fault information
LED Base Module : ON, LINK
Display Module : RUN, TRIP & LINK.
(Refer Ordering Information)
Auxiliary Supply L: 110V AC (100-160V) / H: 220V AC (190-260V)
Power Consumption Approx. 6W
Contact Rating
DO Contact 1 C/O Contact - N/O contact, 5A / 250V AC or 24V DC ;
N/C contact, 2A / 250V AC or 24V DC
2 N/O Contact with 1 common, 5A / 250V AC or 24V DC
CBCT 30 mA to 3 Amp : CT Ratio 1:1500 (available when CBCT is used)
DO Reset Automatic / Manual
DI Input * Active : 40 - 160V AC (L model) / 80 - 260V AC (H model)
Analog Output (4-20mA) * Max Load Resistance 300 Ohm
Temperature Sensor (PTC) * Total Resistance in cold State : 1500 Ohm
Return Value:1.5 kOhm to 1.65 kOhm, Response Value:2.7kOhm to 3.6 kOhm
Mounting 35 mm Din-rail / Panel mount
Temperature Operation 00C to 700C
Temperature Storage -100C to 850C
Wiring Connection
For current Penetration / Tunnel Type
For Others (Aux sup, Relay contact etc.) Screwed Terminal
mPRO-200 supports 0.25 to 60 Amp rated current (built-in-CT) and supports CT ratio upto 999 external CT as
per following configuration: -
mPRO-200 supports motor current above 60 Amp with external CT with rated secondary current of
5 Amp. e.g : 100 : 5, 200:5, 800 : 5 etc.
Cable Selection
The mPRO relay is provided with built-in CT operated for current up to 60 Amp.
Following are the recommended cable size
mPRO-200 with
external C B C T for PTC
Thermistor*
4-20mA O/P(+) /
RS-485 (A)*
Earth fault detection
A2 A5 A6 A8 B3 B4 B1
A4
mPRO-200
RUN
RUN
TRIP
TRIP
LINK
LINK
A9 A10
A1 A3 A7 B6 B7 B8 B2
*DI-COMM
*DI-1
*DI-2
4-20mA O/P(-) /
RS-485 (B) *
CBCT
* Optional - Model dependent
A2 A5 A6 A8 B3 B4 B1
A4
mPRO-200
RUN
RUN
TRIP
TRIP
LINK
LINK
A1 A3 A7 B6 B7 B8 B2
*DI-COMM
*DI-1
*DI-2
4-20mA O/P(-) /
RS-485 (B) *
mPRO-200 with
External Phase CT
& external CBCT for
Earth fault detection
PTC 4-20mA O/P(+) /
MC Thermistor* RS-485 (A)*
A2 A5 A6 A8 B3 B4 B1
A4
External
CT
mPRO-200
S1 S1 S1
RUN
RUN S2 S2 S2
TRIP
TRIP
LINK
LINK
A9 A10 A1 A3 A7 B6 B7 B8 B2
*DI-COMM
*DI-1
*DI-2
4-20mA O/P(-) /
RS-485 (B) *
Motor
mPRO-200 with
External Phase CT &
Built in Earth fault
detection MC
PTC
Thermistor*
4-20mA O/P(+) /
RS-485 (A)*
A2 A5 A6 A8 B3 B4 B1
A4
External
CT
mPRO-200
S1 S1 S1
RUN
RUN S2 S2 S2
TRIP
TRIP
LINK
LINK
A1 A3 A7 B6 B7 B8 B2
*DI-COMM
*DI-1
*DI-2
4-20mA O/P(-) /
RS-485 (B) *
Display Module
Side View
Top View
Mounting from back side
30.5
Mounting from back side
5.5
Front View 25.0
TRIP
57.0
59.0
LINK
MOTOR PROTECTION R ELAY
A
22.0
44.0
ENTER
20
RESET A Panel cut out
95.0
64.0
A Panel door mounting holes of Display Module required M2.5 screw. 82.5
Top View
Base Module
95.0
Front view
91.0
95.0
Side view
93.0
57.0
54.5
91.0
15) CBCT Details All the Dimensions are in mm. (Tolerance : + 2.0 mm)
C
I.D.
B
CBCT output wire connection
Screwed terminal
Base Module
R Y B R Y B
M PRO
LINK ON USB
LINK
A
AUX. SUPPLY DO 1 (TRIP) DO 2 DO 3 CBCT
1 2 3 4 5 6 7 8 9 10
mP RO 200 X X X X V2
Rated Current
60 : Rated current Range (5-60A)
5 : Rated current Range (1-5A)
Earth Fault
E : with Internal Residual Calculation
Z55 : with external CBCT - Circular, ID 57 mm (CBCT 55), Plastic casing
Z70 : with external CBCT - Circular, ID 70 mm (CBCT 70), Plastic casing
Z90 : with external CBCT - Circular, ID 92 mm (CBCT 90), Plastic casing
Z120 : with external CBCT - Circular, ID 120 mm (CBCT120), Plastic casing
00 : NONE
A0 : 4-20 mA Output + Digital Input
0T : PTC thermistor + Digital Input
C0 : MODBUS RS485 + Digital Input
AT : 4-20 mA Output + PTC thermistor + Digital Input
CT : MODBUS RS485 + PTC thermistor + Digital Input
Auxiliary Supply
L : 110V AC (100-160V AC)
H : 220V AC (190-260V AC)
CBCT SIZE
Z55 : Circular, ID 57 mm (CBCT 55), Plastic casing
Z70 : Circular, ID 70 mm (CBCT 70), Plastic casing
Z90 : Circular, ID 92 mm (CBCT 90), Plastic casing
Z120 : Circular, ID 120 mm (CBCT 120), Plastic casing
Revision History
02 02 Change in CBCT ordering code & ID on Pg. 17 & in ordering information Pg.19 25.04.19
03 03 Change in terminal numbering of conn. diagram scheme on page 15 of the catalog 10.06.19
13 13 Include NOTE : Cable length between Base to Display Module is 1.5 meter in HMI section on page 8 24.11.20
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