1.

Activity Report

Customer Name : Elcoteq Date: 2-05-2022 to 4-05-2022

Manufacturer : Yamaha Time (Start/complete):9.30 AM/7 PM
S/N : Y60078 Model: YSM10
Activity type: PM/SCB/Installation Running Hrs: 0

Activity Performed: Installation supervised By: Chandrasekar

P-Tool offline software:

Install the P-tool software on PC and install the sentinel driver software.

Steps 1:

Open the Board explorer:

Step 2: Under Data Tab click Ascii conversion.

Step 3: Click FontFile(T) and click new FontFile.

Step 4: Open the CAD and BOM data.

Step 5: Select the Data format-Delimiter, Contents, Origin of the coordinates and other available
details then click.

Under Mount information select start line, end line and select line count 1.
Assign the parts, comment, Ref, X, Y, R columns

Then click Ok and enter the file name to save.

Then Select the CAD and BOM data file and Machine then click convert.

Enter the PCB size then click OK.

Fiducial Selection- Select the fiducial and click Ok.
After conversion finished click Ok.

The converted file will display on Board explorer. Double click the file.

Go to graphical view to see the Board Mount data.

After Load the board data into board editor for each component assign the alignment type and pitch
Index for all set feeders.

Open the optimizer and open the board data file Select the file and transfer to next column and click
execute.
 2. Activity Report

Customer Name : HiRel Date: 7.05.2022

Manufacturer : Time (Start/complete): 10.00 to 12.00
S/N : Model: Ipro DB
Activity type: Planned Service Running Hrs: 0
Supervised By: Prashanth MH

Activity Performed: Taken the IproDB software setting backup.

Below are the each tab of setting snapshot.

 3. Activity Report

Customer Name : Transtec Date: 10.05.2022

Manufacturer : Mycronic Time (Start/complete):10 AM/6.30 PM
S/N : MYC40EDDD001 Model: MYC40
Activity type: Installation Running Hrs:
Supervised By: Christoper

Unboxed the Accessories box.

Removed the Axis Locks.
Replaced the UK plug top with 3 pin India standard 16A plug top.

Installed the Air pressure pump.

Connected the Air supply to machine.

Turned ON the machine.

 4. Activity Report

Customer Name : SLN Date: 11-05-2022

Manufacturer : Heller Time (Start/complete):12.30 to 14.00
S/N : 0122Z3-BBA2S-508646-02 Model: 1809MK5
Running Hrs: 0

Activity Performed: TO move machine supervised By: Christoper

Coordinates with customer and moved the Heller machine and kept in side.
 5. Activity Report

Customer Name : Flip chip electronics Date: 12-05-2022

Manufacturer : Yamaha Time (Start/complete):9.30 AM/6 PM
S/N : Y47722 Model: YSM20R (SV)-2
Activity type: PM Running Hrs: 5046
Supervised By: Prashanth

Inspected the machine condition, Performed Warm-up.

Performed the Head unit vacuum check for both Table A and Table B.

1. Vacuum level checked when nozzle tip open and closed condition.

Nozzle tip closed-Mount level: Table-A nozzle 301

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
185 186 184 181 185 190 177 192 185 190

Nozzle tip closed-Table-B nozzle 301

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
186 187 188 184 184 191 190 190 189 187
Removed the grease spatter cover for both Table A and Table B and removed the push up plates.

Cleaned and wipe of old grease and dirt from the Axis.

((XA, XB), (YA, YB), (W1, W2, W3, W4), (U1, U2), (PU1, PU2))

General machine cleaning performed.

Turned off the Air supply & power and removed the ejector unit from head section.

Removed the tape cutter cover, cleaned and lubricated.

Cleaned the Ejector bit, Muffler and Filter.

Replaced the nozzle leaf spring for all heads on table A and Table B.

Removed the Scan camera (SCA, SCB) diffuser plate, Lens and prism are cleaned with lens cleaner.

Removed the multi camera unit and cleaned Lens, LED’s and protective glass using Lens cleaner.
Fixed back all Multi camera Unit and scan camera Unit.

Greasing done for all the axis (Lubricant used- NSK grease).

Turned On the machine and performed origin and Warm-up.

Performed the vacuum level check for available nozzle on each head.

Handed over the machine for production.

 6. Activity Report

Customer Name : India Nippon Electricals Date: 12-05-2022

Manufacturer : Yamaha Time (Start/complete):9.30 AM/6 PM
S/N : Y25481 Model: YS24
Activity type: PM Running Hrs: 31598
Supervised By: Prashanth MH

2. Checked the machine condition and performed warm-up.

3. System backup done.
4. Vacuum level checked when nozzle tip open and closed condition.

Nozzle tip closed-Mount level: Table-A nozzle 301

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
187 187 186 189 188 187 182 191 187 184

Nozzle tip closed-Table-B nozzle 301

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10
173 175 178 178 175 178 172 180 170 178

5. Removed the grease spatter cover for both Table-A, Table-B and removed the push up
plates.
6. Wiped out the old grease on all axis.
7. Turned OFF the machine.
8. Cleaned the front and rear control cabinet areas.
9. Removed the all nozzle and cleaned with ultrasonic cleaner.
10. Lubricated the nozzle spring.
 11. Removed the ejector unit from Table-A and Table-B and replaced the o-ring and ejector
filter.
12. Spline shaft cleaning done for both Table-A and Table-B.
13. Replaced the nozzle leaf spring.
14. Cleaned the scan camera (Lens, Diffuser and prism) for both SCA and SCB.
15. Cleaned the Multi camera Unit.
16. Greasing done for all axis.
17. Fixed back all removed covers and parts.
18. Turned On the machine and performed origin and warm-up.
19. Vacuum level adjustment completed.
Steps:
a. Load program MCH_SETUP.
b. Change board size X=381.
c. Insert glass PCB on mounting position, Turn on Main stopper, Turn on Board clamp.
d. Open Utility and select vacuum level,
e. Select Available nozzle for Table A, Click Trace, make sure the Table- A head unit all head
is centre of glass PCB, If not centre bring the head unit to centre of glass PCB and teach.
f. Then select all nozzle execution.
g. Performed similar steps to Table-B
20. System back up done
21. Handed over the machine for production.

7. Activity Report

Customer Name : SLN Technologies Date: 17-05-2022

Manufacturer : Heller Time (Start/complete):9.30 AM/6 PM
S/N : 0122Z3-BBA2S-508645-02 Model: 1809 MK5
Activity type: Installation Running Hrs: 00021
Supervised By: Christoper

Installed the machine inline.

Levelled the machine.

PCB Transfer height (Floor to conveyor height) 902 on entrance and 903 at exit).

Distance between machines at entrance is 4 mm.

Fixed the accessories (Keyboard, Monitor, Mouse and Warning Light) and PC.

Remove the Two shipping brackets.

Connected the 3 Phase power supply cable and measured the voltages.

Checked the transformer tapping and connection are in 400V (Depend on input supply we need
to set the transformer tapping).

Routed the power cable and accessories cables properly.

Turned On the machine and took the setting backup.

Turned On and set the temperature for each zone and achieved the targeted temperature.

Machine status ready for accepting the boards.

Conveyor flow speed tested and found normal.

Machine handed over to customer for production.

8. Activity Report
Customer Name : Rakon India Pvt Ltd Date: 18-05-2022
Manufacturer : Heller Time (Start/complete):10 AM/5 PM
S/N : 1118Z3-BBNGL-825387-03 Model: 1936MK5
Activity type: PM Running Hrs: 20406
Supervised By: Christoper

Checked the machine and working normal and put machine in cool down mode and open the
wood for heat get released from each zones.

Removed the side covers from entrance and exit side and also removed the front covers and
rear covers.

Cleaned the each heater zone covers and cleaned the cool zone area inside the wood.

Lead screws are cleaned (Conveyor Movement)

Closed the wood and turned off the machine.

Turned off the chiller water supply valve.

Checked and cleaned the flux jar.

Checked the water filter and cleaned.

Checked and cleaned the all cool coil assembly, used IPA and ROC solvent.

After cleaning reassembled all cool coil assembly and connected the water in and out
connectors.

Water filter fixed and verified.

Turned On the back the chiller water valve and make sure there is no leakages.

Cleaned the outer top surface area of the machine.

Lubricated the shafts and sprockets at entrance and exit side of conveyor, used Heller lube oil.

Lubricated the lead screws both entrance and exit of conveyor, used Heller lube oil.

Turned On the machine and opened the wood.

Lubricated the two lead screws for conveyor Y-axis movement, used Krytox grease.

Closed the wood and loaded the wake-up recipe and run the machine.

Machine working in normal condition.

Handed over to customer for production.

Sample board are tested with respective profile and machine working in good condition.
Customer Name : Flipchip Date: 24-05-2022
Manufacturer : Yamaha Time (Start/complete):10.30 AM/8 PM
S/N : Y28409 Model: YS12F
Activity type: Level-2 PM Running Hrs: 1846
Supervised By: Christoper

1. Checked the machine condition, machine running for production and working as normal.
2. Machine has taken for maintenance and system data backup completed.
3. Air pressure- 0.42 Mpa
4. Vacuum level check.
Vacuum level when nozzle tip open.

H1 H2 H3 H4 H5
46 46 55 66 53

Vacuum level when nozzle tip closed.

H1 H2 H3 H4 H5
181 188 184 187 179

Vacuum level at ejector valve.

H1 H2 H3 H4 H5
182 188 184 187 179

5. Removed the Y-axis side covers, Grease spatter cover and push-up plate.
6. Turned OFF the machine, Turned off air supply.
7. Removed the front and rear side base cover and cleaned the base area.
8. Controller box connection are disconnected and removed each card and blown the dust.
9. Cleaned the controller box filter.
10. Fixed back each card and filter to controller box.
11. Cleaned the exhaust and blown fan.
12. Fixed back the front and rear side base cover removed for maintenance.
13. Removed the nozzles and checked nozzle spring action, found good condition, and put into
the bin filled with IPA.
14. Degreasing done for all X, Y, W, R and Z axis.
15. Ejector unit removed and cleaned the ejector bit.
16. Replaced the ejector filter and O-rings.
17. Spline shaft cleaning performed for each head.
18. Fixed back the ejector unit.
19. Replaced the nozzle leaf spring for all heads.
20. Cleaned the fiducial camera lighting unit and reflector with lens cleaner.
21. Cleaned the Multicamera lens, Lighting unit and protective glass with lens cleaner.
22. Greasing done for X, Y, W, R and Z axis.
23. Turned on the air supply and turned on the machine and perform origin.
 24. Raised the push up plate and performed degreased PU axis and greasing done.
25. Return the push up plate to original state and performed warm-up.
26. Removed the excess grease scatter to the axis and fixed back the Y- axis side cover, grease
spatter cover and push-up plate.
27. Cleaned the nozzle with IPA, air blown and applied oil on nozzle side spring, checked the
buffing action and fixed back all nozzle on ANC station.
28. Vacuum level after maintenance.
Vacuum level when nozzle tip is open.

H1 H2 H3 H4 H5
46 43 36 45 38

Vacuum level when nozzle tip closed.

H1 H2 H3 H4 H5
182 184 182 183 182

Vacuum level at ejector valve.

H1 H2 H3 H4 H5
182 183 181 187 183

Calibration adjustments:

a. Vacuum level adjustments:

Load board data MCH_SETUP.
Place the glass PCB in conveyor.
Board size x=381, y=170
Go to utility –Vacuum level –Select nozzle types –All nozzle execution.
Click trace, if all heads in not centre of glass PCB, bring the head to centre of PCB click teach.

Results value are within below specified limit.

Nozzle Type Pick level

301A 150-190
302A 60-110
303A 40-80
304A 30-60
307A 30-60

Mount Value for All nozzle = 190 or higher.

b. Axis: Check the motor reference

 Load the board data MCH_SETUP
 Go to utility and click axis
 Click motor reference
 Originize
Checked the results are within specified limit.
 X1, Y1, W1, PU1 (50+/-5%) , R1 (45+/-2%), Z1-Z5 (10+/-5%)

Axis: Y-Axis dual drive Offset:

 Under Axis click dual drive offset

 Originize
Specified value 63000-65000

Y-axis before adjustment Y-axis after adjustment

63902 63948

c. Orthogonalization level adjustment:

 Place the glass PCB into mount position (Adjust the conveyor width for the Glass PCB
Size).
 Go to utility, click Orthogonalization level then select camera- Main, Execute

Specified value: 0.0015 deg

Camera Variation (1st round) Variation (After

adjustment)
Main -0.00027 -0.00072
d. Base MACS Adjustment:

 Under utility click Base MACS, Adjust all (Macs1, Macs2, Macs3)
 Click execute and variation falls within 0.01 mm.
e. PCB Height.
 Under utility click PCB height.
 Use nozzle 302 and measure.
Flatness should fall below o.1 mm

PCB height 33.046 32.576

f. Fiducial Camera
Lightness.
 Under utility click fiducial camera
 Click lightness
 Use jig KHW-xx
 Execute

Result/Bit Outer Inner Coax IR outer IR inner

value
Before adj 4208 1031 3114 4341 4404
After Adj 4530 1034 2574 4730 4586

Scale:

 Click scale
 Execute

Scale X Scale Y Scale R

10.327 10.281 0.487
g. Multi Camera

Lightness: Front

Bit value Before adj After Adj

Main 470 338
Coax 275 316
Sub coax 444 304
Side 343 275

Rear:

Bit value Before Adj After Adj

Main 395 332
Coax 432 315
Sub Coax 393 323

Multi camera: Scale, Dual Rec offset, Camera Pos

Y R
5 Digital Multi 24.537 0.008
6 Digital Multi 24.623 -0.064

h. ACP Chip:
 Load the board data ACP_1005_10 HEAD_FL.ygx
 Load the component reel into feeder and place it on set no 17 on machine.
 Trace and select and test the fiducial mark.
 Pickup component test and find best.
 Click utility and select ACP chip.
 Select camera 3 scan main.
 Go to board click offset and check the block for mounting component.
 Perform the component mounting on glass PCB.
 Select Multi camera 5 digital multi and execute.

Note: Index 1 and Index 2 value should be above 1.00, if falls below perform feedback to
get the index value above 1.00.

Result:

Multi Camera – 5 Digital Multi, Nozzle 301

Index 1st Round After Adj

Index 1 1.136 1.427
Index 2 1.000 1.332

Multi Camera- 6 Digital Multi

 Index 1st Round After Adj
Index 1 1.056 1.335
Index 2 1.429 1.307

i. ACP Station:
 Load board data MCH_SETUP.ygx
 Set the board width size 100 mm and convey.
 Place the ACP station jig and connect air and power.
 Type 303 nozzle use 16 pin QFP
 Type 304 nozzle use 68 pin QFP
 Type 307 nozzle use 208 pin QFP
 Place the chip at jig and teach pick and mount position for each type
 Execute auto running.

Note: Index value for each camera should be above 1.00.

Results:

Type 303, 16 Pin QFP:

Camera Index 1 Index 2

Front Multi Camera (5 3.081 1.104
digital Multi)
Rear Multi Camera 5.610 1.065
(6Digital Multi)

Type 304, 68 Pin QFP:

Camera Index 1 Index 2

Front Multi (5-Digital 1.926 1.351
Multi)
Rear Multi Camera 1.950 1.517
(6Digital Multi)

Type 307. 208 Pin QFP:

Camera Index 1 Index 2

Front Multi (5-Dital Multi) 5.709 2.543
Rear Multi Camera (6Digital 5.921 1.077
Multi)

j. After performed the calibration adjustment system back up done.

k. Machine Handed over to customer for production.
Customer Name : Sri Devi Electronics Date: 25-05-2022
Manufacturer : Yamaha Time (Start/complete):10.30 AM/1.30 PM
S/N : Y351912 Model: YS12F
Activity type: Level-1 PM Running Hrs: 4426
Supervised By: Christoper
1. Checked the machine condition, machine running for production and working as normal.
2. Machine has taken for maintenance and system data backup completed.
3. Checked the vacuum level for each head when nozzle tip is open and closed condition.
4. Vacuum level is in within range, Mount level-190 or higher.
5. Removed the Y axis side covers and grease spatter cover and push-up plate.
6. Turned off the air and power supply.
7. Inspected all nozzles spring action movement and all in good condition.
8. Taken out the nozzles form ANC station and put into the bin filled with IPA.
9. Cleaned the controller box area and controller box filter.
10. Cleaned the machine base interior.
11. All exhaust and blower fan are cleaned.
12. Degreasing performed for all axis.
13. Ejector unit cleaning performed, Ejector bit and filter are cleaned.
14. Spline shaft cleaned performed for all heads.
15. Cleaned the fiducial camera lighting unit and reflector plate with lens cleaner.
16. Cleaned the multi camera lens, lighting unit and protective glass with lens cleaner.
17. Greasing done for all available greasing points and manually applied grease on W axis ball
screws and shaft.
18. Cleaned nozzle with IPA, Air blown and applied the turbine oil to the side section of nozzle
spring and checked the buffing action, all nozzles are in good condition.
19. Fixed back the nozzles to the ANC station.
20. Verified all parts removed for maintenance are fixed back and screws are in tighten properly.
21. Turned ON the machine.
22. Raise the push up unit and performed degreasing and greasing the PU axis.
23. Fixed back the Y-axis side covers, grease spatter cover and push-up plate.
24. Performed the warm-up.
25. Removed the excess grease scattered in all axis.
26. Performed the vacuum level adjustment for all available nozzle, all are in within range.
27. Handed over the machine to customer for production.
28. Customer runs the product and machine working in good condition.
End of report.
Customer Name : Sri Devi Electronics Date: 25-05-2022
Manufacturer : Yamaha Time (Start/complete):2 PM/6 PM
S/N : Y44884 Model: YS12
Activity type: Level-1 PM Running Hrs: 1849
Supervised By: Christoper
1. Checked the machine condition, machine running for production and working as normal.
2. Machine has taken for maintenance and system data backup completed.
3. Checked the vacuum level for each head when nozzle tip is open and closed condition.
4. Vacuum level is in within range, Mount level-190 or higher.
5. Removed the Y axis side covers and grease spatter cover and push-up plate.
6. Turned off the air and power supply.
7. Inspected all nozzles spring action movement and all in good condition.
8. Taken out the nozzles form ANC station and put into the bin filled with IPA.
9. Cleaned the controller box area and controller box filter.
10. Cleaned the machine base interior.
11. All exhaust and blower fan are cleaned.
12. Degreasing performed for all axis.
13. Ejector unit cleaning performed, Ejector bit and filter are cleaned.
14. Spline shaft cleaned performed for all heads.
15. Cleaned the fiducial camera lighting unit and reflector plate with lens cleaner.
16. Cleaned the scan camera lens, diffuser plate and prism using lens cleaner.
17. Cleaned the multi camera lens, lighting unit and protective glass with lens cleaner.
18. Greasing done for all available greasing points and manually applied grease on W axis ball
screws and shaft.
19. Cleaned nozzle with IPA, Air blown and applied the turbine oil to the side section of nozzle
spring and checked the buffing action, all nozzles are in good condition.
20. Fixed back the nozzles to the ANC station.
21. Verified all parts removed for maintenance are fixed back and screws are in tighten properly.
22. Turned ON the machine.
23. Raise the push up unit and performed degreasing and greasing the PU axis.
24. Fixed back the Y-axis side covers, grease spatter cover and push-up plate.
25. Performed the warm-up.
26. Removed the excess grease scattered in all axis.
27. Performed the vacuum level adjustment for all available nozzle, all are in within range.
28. Handed over the machine to customer for production.
29. Customer runs the product and machine working in good condition.
End of report.
Customer Name : Andromeda Date: 27-05-2022
Manufacturer : Transtec Time (Start/complete):9.30 AM/6 PM
S/N : T0012 Model: Win_9L
Activity type: Troubleshoot Running Hrs:
Supervised By: Chandrasekar

1. Table Y1 Motor Assy linear bearing damaged.

2. Table sensors X1, Y1 & Y2 not showing the output.
3. Checked the continuity of sensor cable, found cable is in good condition.
4. Used small piece of paper object to check the sensor output.
5. Sensors X1, Y1 & Y2 not showing the output.
6. Table Y1 motor Assy linear bearing fixed and fixed back to the machine.
7. Suggested to replace the X1, Y1 & Y2 sensors to customer.