Quality

for all.
The Kalmar DCU80-100
Essential Range of empty
container handlers.

Kalmar Essential Range

 A complete line-up.
The Kalmar Essential Range of empty
container handlers joins our existing range of
single and double empty container handlers.
Our Essential Range will give you everything
you need to get the job done efficiently at
a great price, if you need to handle two
containers at once or a greater range of
options you should consider our existing
range of G-Generation empty container
handlers.

More for
your money.
The Kalmar Essential Range of empty
container handlers gives you everything that
you expect from Kalmar for a great price,
without compromising on quality.

Built on our G-Generation platform you get a machine that is

reliable, robust, highly efficient and is available with either
EU3 / Tier 3 or EU4 / Tier 4F emissions standards compliant
engines. You can choose from a wider range of empty container
handlers with lifting capacities from 8-10 tonnes, newer more
efficient engines and an extended range of options.

Our Essential Range is built on our proven and

G-Gen tested G-Generation platform and the experience
of building over 10,000 machines. Your drivers
will benefit from common electronics and controls
across the entire range for ease of operation.

With easily accessible service points and extended

servicing periods, maintenance tasks will be
quicker and easier to perform. Increasing your
machine availability.

Our new Essential Cabin has been ergonomically

designed so everything is in easy reach for your
drivers. You get a choice of joysticks, either will
increase operational safety and control, as all
movements can be managed from one point.

With improved load sensing hydraulics, you will

be able to lift more efficiently, as exactly the right
amount of power is produced to lift and lower at
the optimal rate without having to over rev the
engine.
Built on a
proven platform.
With 1000s of machines built on our proven G-Generation platform
you can expect an empty container handler that is ready to take on
any task. There are many additional benefits to a common platform:
A standardised driver control panel: all machines Common points of connection: to make it easier for
built on this platform have the same operator controls data to pass from your machine to external reporting
and interface, making it easier to move from one type of systems, to Kalmar SmartFleet or your own system.
machine to another.
Increased availability: common platforms, mean
Common electrical systems: uses standardised error more common parts, which has helped us increase
codes for fast and easy trouble shooting. parts availability through Kalmar MyParts, our 24/7
parts portal.

A broader range of machines. With Kalmar quality built in.

Our Essential Range of empty container handlers now With Kalmar you should only expect the best, as our
come with a broader range of lifting capacities and focus is on building a machine that will offer superior
stacking heights. You can choose from 3 different lifting safety, driver comfort and be highly reliable.
capacities: 8, 9 and 10 tonne.
Each of our machines has been designed
to exceed the ISO 22915-9 standards, so
you get a very safe and stable machine to
operate.
8 9 10 We go to great lengths to choose and test
all the components used to build our empty
container handlers, which are only supplied
from leading manufacturers, to guarantee
their quality and performance.
There are four different masts to
match to your yard’s To avoid corrosion we treat all sensitive
requirements. surfaces, steps, platforms, exhaust pipes,
nuts and bolts, with long-life surface
Meet the Essential Range.
coatings or highly corrosion resistant
Our new Essential Range gives you everything you expect
material.
from Kalmar, at a great price. The Essential Range
now has reachstackers and forklifts available,
in addition to empty container handlers.
5/5 6/5 7/6 8/7
Need a
heavy-duty lifter?
Our new Essential empty container
handlers can be fitted with heavy
duty steering axles, drive axles and
lifting chains if you need to operate
your machine in tough conditions.
Highly
All of our Essential Range of empty container handlers come
fitted with load sensing hydraulics and there is a range of the
latest generation of engines and transmissions to choose from.

efficient.
No matter which combination you specify, you will get a highly
efficient and powerful machine that uses less fuel, produces less
emissions, costing you less while maintaining productivity.

Our Load Sensing Hydraulic systems measures your load and

then generates the required amount of power to lift or lower it
efficiently. Delivering you the power you need while reducing the
energy consumed.

Use less fuel.

You will benefit from at least a 10% reduction in fuel consumption
over our previous generation of machines, as we have combined
the newest highly efficient engine technology, in either a

Keeping your
EU3 / Tier 3 or EU4 / Tier 4F compliant alternative, with the
latest Dana TE14 transmission. With a significant reduction in
energy loss from the gearbox and a reduction in fuel consumed
from the engine, you get a smart solution that will cost you less
in the long run.

driver safe.
Improved lifting speeds.
By combining load sensing hydraulics with new and improved
engines and transmissions, lifting speeds have been improved up
to 10% compared to our previous generation of machines, so you
can get more done in less time.

Three driveline combinations to choose from.

There are three driveline combinations to choose from, all with
a 3+3 transmission and EU3 / Tier 3 or EU4 / Tier 4F emissions The safety of your drivers is of critical importance,
standards compliant engines.
which is why our machines come with many more
Engine Volume Power Transmission safety features fitted as standard than other machines
Cummins QSB-6,7 EU3 6.7L 164kW DANA TE-14300 3+3 available in the market:
Volvo TAD-850-VE EU3 7.7L 160kW DANA TE-14300 3+3
• Extra safe access to the cabin with non-slip surfaces and extra safety rails
Volvo TAD-572-VE EU4 5.1L 160kW DANA TE-14300 3+3 that allow your operator to meet the 3-point contact rule.
• There are doors on both sides of the cabin in case your operator needs to
leave the cabin quickly in case of an emergency.
• Enhanced visibility from the cabin giving you a much better view forwards
and upwards.
• 2-point seat belts fitted to keep your operator secure.
• Openable side window in the cabin for easy communication.
• Rear-view mirrors are mounted on the front mudguards so your operator
can see behind him easily
• LED lights as standard, for better visibility when working in reduced light.
• Kalmar designed steering axle with extra wide tracking for increased
stability.
• A fail-safe seat switch that will not allow the machine to be started without
the operator in the seat.
• An electrically operated hand brake that is automatically applied as soon as
your engine is turned off, bringing your machine to complete stop. Tilting masts.
You can also enhance your employees’ safety further by fitting your machine All of our masts can be tilted both
with an optional Reverse Warning System, Alcolock, Speed Limiter or forwards and backwards by up
additional LED lights. to +/- 3 degrees. You can also
opt for a +2/-3 degree (FW/BW)
or +3/-6 (FW/BW) mast tilt. Tilting
backwards will help to stabilise
your load while moving and make
it easier to lift a container off the
stack. Being able to tilt forwards
will make placing a container either
on the stack or trailer much easier
and safer.
Designed for Easy to maintain
the driver. and monitor.
Introducing the new Essential Cabin. Easy to maintain, with
industry leading service
The Kalmar Essential Cabin has everything
your drivers need to operate at their best. intervals.
Performing daily inspections and routine servicing is quick
The well-designed, spacious cabin offers great visibility both and convenient with all check points easily and safely
forward and backward. An adjustable seat and steering wheel, accessible. The electrical cabinet is convenient to access
power-assisted steering, and a choice of joysticks. and when the hatch covers are raised, the hydraulic filters,
servicing points and the entire driveline can be reached from
With linear levers as standard, you can also one location. With industry-leading service intervals, your
choose the F-Generation joystick or our machine will spend less time being maintained and regular
ergonomically designed G-Generation joystick. service tasks can be done quicker and more efficiently, all
Whatever your choice, all will help keep your helping to increase the overall availability of your machine.
driver in complete control, as all operations
can be managed from one place.

No matter what the weather, your drivers will be

comfortable with our improved electronic climate
Optimise your operations Kalmar Training Academy.
control package with extra strong fans to remove
condensation quickly and to maintain a steady
with SmartFleet. For your team to get the most out of their new empty
temperature in the cabin. You can keep your G-Generation joystick. container handler, the Kalmar Training Academy
Kalmar SmartFleet can help you understand more about
operators out of the sun with visors that can be offers a range of courses for both your technicians
your fleet and your overall operations. It will help you
fitted on the front, rear or roof windows of the cabin. and operators. Operators will be shown how to
improve your performance, as data is streamed directly
optimise their day-to-day operational performance
from your equipment, analysed and then displayed in an
and what needs to be checked daily on the machine
With the Kalmar Essential Range of empty accessible and easy-to-use graphic interface. You will be
before operations begin. Technicians will be given the
container handlers, you get more features as able to assess the equipment’s key performance data and
knowledge needed to keep your new machine in top
standard: sliding side windows, colour operator adapt your operational processes to improve both efficiency
condition. Courses are a mix of theory and hands-on
displays, wipers on the front, rear and roof of the and productivity. Kalmar SmartFleet enables you to manage
experience and can be held at Kalmar or at your site.
cabin. your operations more effectively, decrease downtime and
improve safety at your site.
F-Generation joystick.
A range
of options.
Rear mounted camera. Knowing what’s
going on behind you is critical when other
personnel are present. A rear mounted
camera can provide realtime information
to an in-cabin display, helping improve
personnel and driver safety.

Speed limiter. Allows you to set a safe

speed limit on the machine that your

Kalmar Lifetime
operators cannot exceed.

Additional lighting. Extra LED lighting

Services.
brings greater operational visibility and
safety for personnel working at your site,
particularly at night. You can choose from:
• Flashing LED brake lights when reversing
• Additional LED lights on the mast
• Additional LED lights on the
cabin roof.

Fire Suppression System. Making sure your business never stops.

To protect your operator and machine from
fire you can fit a FSS to your machine.
The system utilises multiple spray nozzles We offer four different types of service and maintenance
contracts. Each is designed to help you improve your
Kalmar Genuine Parts,
that release a high-pressure water mist
where the fire has been detected from operational efficiency, drive productivity and secure financial when the right part matters.
a re-chargeable water tank. This can be predictability. Each contract type includes a set of standardised
activated manually or automatically through service modules to meet your business needs. When something needs to be replaced you need a
an in-cabin temperature sensor. quality part that meets your exact needs – urgently.
The four flexible types of service contracts.
Kalmar Genuine Parts offers a rapid delivery
service for over 50,000 premium-quality genuine
Alcolock. To ensure that your driver is at Kalmar Support Care Kalmar Essential Care
parts to anywhere in the world, with installation
their best when operating your equipment, We support your maintenance We perform your agreed
processes on demand. maintenance tasks proactively. support if needed.
you can install an Alcolock system. This
system makes sure that the driver meets • Availability of competent • Availability of competent
alcohol blood level standards before being people with the right tools people with the right tools
able to start the machine, much like a and parts and parts
• Provides additional skills to • Higher degree of financial
breathalyser.
existing maintenance predictability
organisation. • Reduced operational risk
Tyre pressure monitoring. Helps to to customer
reduce wear and tear on tyres which results • Improved availability of
machines.
in reduced fuel consumption. Bluetooth
sensors keep the driver advised of the
condition of the tyres. Active care of your
tyres can result in a 10-40% increase in
tyre life and up to a 10% decrease in fuel
Kalmar Complete Care
We meet your complete
Kalmar Optimal Care
We optimise your business Financing options for you.
consumption. maintenance requirements. performance.
• Predictive maintenance • Guaranteed availability You may choose to buy your new empty container
planning • Reduced tied-in capital handler outright or consider leasing or renting
Safety cage. An additional safety cage • Low operational risk to • Improved business your equipment. Kalmar offers a range of leasing
can be fitted around the cabin to provide customer performance and rental options that give you the financial
additional protection for your driver from • Reduced equipment down- • Increased peace of mind.
predictability you need and the option to upgrade
falling cargo. time
your equipment after a fixed period. With our
• Reduced total cost of
operation leasing packages, you can focus on your core
• Increased operational operations, while we perform all your service and
predictability. maintenance needs. Kalmar can also look at you
trading-in your old equipment.
Standard. Options.
Kalmar DCU 80-100 ES5-8 (EU3 / Tier 3 & EU4 / Tier 4F) Kalmar DCU 80-100 ES5-8 (EU3 / Tier 3 & EU4 / Tier 4F)

Norms, standards and regulations according to: Lift Carriage Information systems Chassis Electronic System Colour
• Machinery Directive 2006/42/EC • Carriage with strong wheels, bearings & guide pads • HMI based on TFT-display 70 x 52 mm (3.2” x 2.2”) • DCU 80-45 ES (L3=4550 mm) • OLS1 (Over Loading System) monitoring lift with • Other colour than standard - on chassis
• Safety Industrial Trucks ISO 3691-1 & EN 16307-1 • Large sideshift of ±600 mm (total stroke 1200 mm) • Colour display (DP-250) with automatic fault analysis • DCU 90-45 ES (L3=4550 mm) warning and speed limit (warning pop-up and (specify RAL no)
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • Menu control with toggle wheel & push buttons • DCU 100-45 ES (L3=4550 mm) buzzer) • Other colour than standard - on cabin
• Stability test Masted Container Handlers Attachment Operator menu • OLS2; OLS1 + monitoring and cut-off lift / tilt (specify RAL no)
ISO 22915-9 • Durable single main beam with strong design • System voltage Body • Electronic weight scale in main display • Reinforced anti-corrosion protection (extra primer)
• CE-marking for trucks within EU/EEA • Side lift with hydraulic extension 20’-40’ • Actual gear • Anti-slip protection on fenders and tanks • VDI - Vehicle Data Interface
• ANSI/ITSDF-marking for North America trucks • 2 lift heads with fixed twistlocks from the top • Engine rpm • Mudguards in steel + rubber (front)
• Mechanical Pile Slope (MPS) by gravity (side tilt) • Travelling speed (km/h or m/h) • Mudguards in rubber (rear) Speed and Lift Settings Documentation and Decals
Chassis • MPS with spring loaded vertical lift heads • Combined hydraulic and brake oil temperature • Noise insulation kit for the complete truck (+/- 3dB) • All settings can be changed and are programmable • Extra documentation set (SPB, MB, IB) -
• Strong, durable heavy-duty chassis for EC-Handlers (0-250 mm) • Transmission oil temperature • A standard default factory setting is supplied printed copy
• High/rear mounted heavy-duty tilt cylinders • Lowering interrupt sensors for safe handling • Engine oil pressure & oil level (Volvo) Steer Axle (rear) • Lift height limit; standard incl override button • Extra documentation set (SPB, MB, IB) - digital
• Safe access stairway (multiple steps, hand rails & • Safety locking, alignment pins & sensors (2x) • Engine oil pressure only (Cummins) • Heavy duty steering axle (default: 7,5 m) • Work shop manual - engine (printed or digital)
platform on left side) • Twistlocks indication LED-lamp panel • Engine coolant temperature • Lift height limit; warning over defined height • Work shop manual - transmission (printed or digital)
• Low cabin mounted at the rear of the truck (green-yellow-red) • Clock and date Drive Axle (default: 7,5 m) • Work shop manual - drive axle (printed or digital)
• Good visibility over rear of truck • Operating time (hours) • D91-HD in heavy duty for extra high stability • Speed limit; standard (default: 15 km/h) • Work shop manual - all (printed or digital)
• Open chassis with full access to the driveline Electrical System 24V (G-Generation) • Service time indicator (hours) (W=4.6 m) • Speed limit; over defined height (10 km/h at 7,5 m)
• Easy-to-open driveline cover plates (low noise) • Fully redundant 24V electrical system • Status of heating system & AC system • Speed warning at 15 km/h Training
• Lifting eyes and anchor points (front & rear) • Battery box 2x12V & main power switch • Fuel level (diesel and optional AdBlue) Wheels (tyres and rims) • Contact Kalmar Training Center for
• Towing pin (rear - incasted) • Electric service box on chassis • Estimated operating time before empty tank • Spare tyre, rim or complete wheel of various brands Essential Cabin training programs
• 2 working LED-lights on front mudguards (head (hour/min) • Tyre dimension 14.00×24” replace 12.00x24” Structure
Body beam) • Service indicator • Tubed tyre 12x24” - E4 • Low-mounted cabin with dual access stairways
• Steps with anti-slip protection • 2 working LED-lights on mast (first cross member) Various warning lights & signals • Tubed tyre 14x24” - E4 & upper platform
• Rearview mirrors (2x) - mounted on front mudguards • 2 working LED-lights on spreader carriage (lift head) • Charging battery • Tubeless tyre 14x24” - E4 • High-mounted cabin (+600 mm), improved visibility,
• Strong and protective mudguards (front & rear) • 2 working LED-lights rear below cabin (when • Low brake pressure dual access stairways & upper platform
reversing) • Failure indicator Driveline • Safety cage to protect cabin from falling cargo
Steer Axle (rear) • 2 working LED-lights on spreader (bottom) • High engine coolant temperature • Cummins QSB-6,7 (EU3 / Tier 3, 164 kW, • Front window in laminated glass (AS1)
• Kalmar steer axle, dual pivot bearings • 2 position LED-lights on each side of the truck • Low engine coolant level (not on Cummins) 949 Nm, 6-c, 6.70 l) Comfort
• El-servo power steering with double acting cylinder • 2 tail / brake LED-lights on counter weight (rear) • Low engine oil pressure • Volvo TAD-850-VE (EU3 / Tier 3, 160 kW, • Seat alternatives (spring or air-cushion)
• Steer axle with mechanical side stops (±3 deg) • 4 blinker LED-lights (front - rear / left - right) • Preheating engine 1060 Nm, 6-c, 7.70 l) • Seat with headrest
• Steer axle with narrow turning radius • Flashing LED-brake lights (when reversing) • Transmission oil temperature • Volvo TAD-572-VE (EU4 / Tier 4F, 160 kW, • Adjustable armrest (LHS)
• 1 rotating warning LED-beacon • Low fuel level (incl AdBlue) 910 Nm, 4-c, 5.10 l) • Extra trainer seat incl 2-p safety belt (LHS)
Drive Axle (front) • Hydraulic and brake oil temperature • Auto engine & ignition stop after 5 min idle • Bracket for terminal and monitor (RHS)
• Kessler planetary axle with hub reduction Fleet Management • Low washer fluid level • Pre-cleaner air intake incl. raised air intake • Writing pad, A4 paper box and reading lamp (RHS)
and differential • Kalmar SmartFleet with one year licence included Indicator lamps • Extra rear view convex-type mirror
• D81-ND in normal duty for high stability (for available countries only) • Head beam Hydraulics (in cabin / left side)
(W=4,05-4,10 m) • Direction indication • Hydraulic accumulator for lift mast Controls
• D91-HD in heavy duty for high stability (W=4,10 m) Essential Cabin • Parking brake (shock dampening) • Electronic joystick for hydraulic functions
• Strong and powerful oil-cooled Wet Disc Structure • Hydraulic longlife fine filter with by-pass (3 my) (F-Generation)
Brakes (WDB) • Spacious, modern, ergonomically designed cabin Colour • Load lowering safety valve for mast / spreader • Electronic joystick for hydraulic functions
• Large windows, good visibility, in all directions • Cabin: Light-Grey RAL 7035 (G-Generation)
Wheels (tyres and rims) • In-step handles on left side • Chassis, tanks & mudguards: Red RAL 3000 Lift Mast Climate
• DCU80 ES: Tyres 12.00x24” (4x + 2x) - E3 • Sliding window on both sides • Mast, attachment & axles: Black RAL 7021 • Duplex E5 (5-high 9’6” / 5-high 8’6”) • Electronic Climate Control (ECC) incl AC
• DCU90-100 ES: Tyres 14.00x24” (4x + 2x) - E3 • Tinted tempered windows • Rims and wheel hubs: Light-Grey RAL 7035 • Duplex E6 (5-high 9’6” / 6-high 8’6”) • Sun visor front window (black net)
• Standard rim Comfort • Duplex E7 (6-high 9’6” / 7-high 8’6”) • Sun visor roof window (black net)
• Wheel nut protection on steer tyres • Comfortable seat, mechanical spring, high back Documentation and Decals • Duplex E8 (7-high 9’6” / 8-high 8’6”) • Sun visor rear window (black net)
• Electrically adjustable operational console with • Load chart diagram inside cabin • Mast tilt angles +2 /-3 deg (FW/BW)
Driveline (CanBus) levers, operational buttons & armrest (right side) • Machine data sign on chassis incl. load chart • Mast tilt angles +3 /-6 deg (FW/BW) Information systems
• Volvo and Cummins diesel engines (4 or 6 cylinder) • Inside rear view convex-type mirror (right side) • Warning, tyre pressure & oil pressure stickers • Heavy duty mast chains Operator menu
• Durable and strong engines with pre-heater • Interior lights with fade away function • Information & levers/joystick stickers • Container counter with reset function, trip computer
• Emission approval EU3 / Tier 3 or EU4 / Tier 4F • Fully adjustable steering wheel column • Fuse diagram Attachment and statistics
• Engine monitoring and protection system incl tilt function • Instruction manual • Automatic extension 20-40ft incl 30ft stop Head-Up display for twistlock indication
• Fully automatic transmission DANA TE-14300 • 2-point safety belt • Maintenance manual • Soft landing by inductive sensor (on twistlocks only) • LED indicators for alignment & container(s)
(3 + 3) • Power steering wheel with steer knob • Spare parts catalogue
• Transmission monitoring and reverse protection • Electric horn Electrical System 24V (G-Generation) Additional equipment
• Declutch function activated by the brake pressure • LED background light for buttons & switches • Extra sockets, 2 x 24V sockets and 2 x 12V sockets • Reverse camera (1x) including display 17 cm/7”
• Efficient radiators for engine, transmission & brakes Controls in cabin • Spreader cameras 2x (left and right) incl.
• Diesel tank (380 l), breather filter • Electronic lift levers for mast & spreader • Extra sockets, 2 x 24V sockets and 2 x 5V / USB Display 17 cm/7”
• Noise efficient muffler and tall exhaust pipe • Auto rev-up accelerator at lifting / tilting / spreader sockets in cabin • Reverse Warning System (camera, display
• Accelerator pedal (floor-mounted) • Extra sockets, 1x12V + USB 1x5V + 2x24V & sensors)
Efficient Hydraulics • Double brake pedals (L + R / floor-mounted) • Electric air pressure horn • Tyre Pressure Monitoring System (Bluetooth)
• Load-sensing variable piston pumps • Gear lever with electronic hand brake (on/off) • Buzzer when reversing (reverse alarm) • Diesel powered cabin heater 5 kW
• Power-on-demand with high lift & lowering speeds • Automatic gear shifting (P1) • Radio with CD, MP3, Bluetooth, USB & • Alcolock in cabin
• Pumps for mast, spreader, brakes & steering • Only first gear activated (P2) speakers (24V) • Automatic Fire Suppression System
• Gear pumps for brake pressure • Only second gear activated (P3) • 2 extra working LED-lights on mudguard (forward) • Fire extinguisher 5-6 kg, powder
• Return filters for the work hydraulics (2x/10 my) • Safety override for hydraulic functions (by code) • 4 extra working LED-lights on mudguard (20-40 ft) • Lockable fuel cap
• Servo filter for the work hydraulics (1x/10 my) • Multi-function lever LHS (parking brake and gear/ • 2 extra working LED-lights on cabin roof (forward) • Cabin heater incl 220V outlet
• Pressure filter for hydraulics / brakes (2x/10 my) direction switch) • 4 extra working LED-lights on cabin roof (20-40 ft) • Engine heater incl cab heater
• Power steering, power brakes & ORFS-couplings • Combined horn and blinker lever • 2 extra working LED-lights on mast (40 ft) • Engine/hydraulic oil heater incl cab heater
• Hydraulic tank (320 l), cooling & breather filter • Warning - hand brake (on/off) leaving seat • 2 extra working LED-lights on carriage (20 ft) • Central greasing base machine
• Hour meter • 2 extra reverse LED-lights on counter weight (rear) • Central greasing spreader
Lift Mast Climate • 1 extra warning LED-beacon on top of mast (front) • Tool kit
• Mast design for up to 8-high single stacking • Electronically controlled heating/ventilation • Filter-kit 2000 hrs
• Duplex 2-stage mast with high mounted tilt cylinder • Fresh air and recirculation filter
• Strong, durable lift mast, 1 pair of cylinders & chains • Single wiper/washer on front window
• Durable lift chains (mast and carriage) • Single wiper/washer on roof and rear windows
• Heavy-duty mast profiles and strong cross members • Interval wiper functions on front, roof and rear
• Mast with strong mast wheels, bearings & windows
guide pads
• Large diameter shafts / bearing for mast / tilt
fixations
• 2 hydraulic hoses & 1 electric cable over the mast
• Mast tilt angles +3 / -3 deg (FW / BW)
Technical information.
1 Truck Model DCU 80-ES DCU 90-ES DCU 100-ES
2 Stacking model and height ES5/5 ES6/5 ES7/6 ES8/7 ES5/5 ES6/5 ES7/6 ES8/7 ES5/5 ES6/5 ES7/6 ES8/7
3 Type of handling Single stacking Single stacking Single stacking
MANDATES

4 Lifting capacity, rated MPS (kg) Q1 (kgs) 8000 9000 10000

5 Lifting capacity, number of containers, 8’6” – 9’6” (single mode) 5/5 6/5 7/6 8/7 5/5 6/5 7/6 8/7 5/5 6/5 7/6 8/7
6 Spreader locking type, standard Twistlocks Twistlocks Twistlocks
7 Spreader type, extension stops, sensors Sidelift, 20 - 40ft with 30ft stop, alignment & interrupt sensors Sidelift, 20 - 40ft with 30ft stop, alignment & interrupt sensors Sidelift, 20 - 40ft with 30ft stop, alignment & interrupt sensors
8 Wheelbase L3 (mm) 4550 4550 4550
9 Load centre, front of tyres, with MPS L4 (mm) 1210 1210 1210

36700 37300 38800 40300 39400 40000 41500 43000

WEIGHTS

10 Service weight (kgs) 34700 35300 36800 38300

11 Axle load front, unloaded – at rated load (kgs) 22400 - 34700 23100 - 35300 24700 - 37000 26400 - 38600 22900/36700 23600/37400 25200/39000 26900/40700 23800/39200 24500/39900 26200/41500 27800/43200
12 Axle load rear, unloaded – at rated load (kgs) 12300 - 8000 12200 - 7900 12100 - 7800 11900 - 7600 13800/9000 13700/8600 13600/8800 12400/8600 15600/10200 15500/10200 15400/10000 15200/9900

13 Tyres, type - thread Pneumatic / Diagonal Pneumatic / Diagonal Pneumatic / Diagonal

14 Tyre dimensions, front & rear (in) 12.00 x 24” 14.00 x 24” 14.00 x 24”
WHEELS

15 Rim dimensions, front & rear (in) 8.50 x 24” 10.00 x 24” 10.00 x 24”
16 Number of wheels, front – rear (*driven) (MPa) 4* - 2 4* - 2 4* - 2
17 Pressure S1 - S2 (mm) 1.0 1.0 1.0
18 Track (c-c), front – rear B/B (mm) 3270 - 2250 (opt. heavy duty 2450) 3270 - 2200 standard (opt. heavy duty 2400) 3270 - 2200 (opt. heavy duty 2400)

19 Lift mast, type, stage, cylinders and chains Duplex / 2-stage / 2 cylinders / 2 lift chains Duplex / 2-stage / 2 cylinders / 2 lift chains Duplex / 2-stage / 2 cylinders / 2 lift chains
20 Tilting of mast, forward - backward (°) alfa-beta (deg) 3-3 (opt. 3-6 or 2-3) 3-3 (opt. 3-6 or 2-3) 3-3 (opt. 3-6 or 2-3)
21 Lift mast height, min - max H3 - H5 (mm) 8540 - 15040 9040 - 16040 10290 - 18540 11540 - 21040 8600 - 15100 9100 - 16100 10350 - 18600 11600 - 21100 8600 - 15100 9100 - 16100 10350 - 18600 11600 - 21100
22 Lift height, min - max in twistlocks / lift hooks H10 - H4 (mm) 2240 - 15200 2240 - 16200 2240 - 18740 2240 - 21240 2300 - 15300 2300 - 16300 2300 - 18800 2300 - 21300 2300 - 15300 2300 - 16300 2300 - 18800 2300 - 21300
23 Truck height, low / *high cabin position, cabin roof H6 (mm) 3940 / *4540 4000 / *4600 4000 / *4600
2860 / *3460 2860 / *3460
DIMENSIONS

24 Seat height, low / *high cabin position H8 (mm) 2800 / *3400

25 Length of truck MPS L (mm) 6900 6900 6900
26 Sideshift V1 (mm) ± 600 (1200) ± 600 (1200) ± 600 (1200)
27 Ground clearance, min. G (mm/deg) 250 250 250
28 Width of truck B (mm) 4050 4100 4100
29 Width over attachment, min-max B1 - B2 (mm) 6085 - 12220 6085 - 12220 6085 - 12220
30 Min. aisle width for 90° stacking, 20ft container - 40ft container A1 - A2 (mm) 10600 - 14200 10850 - 14350 10850 - 14350
31 Turning radius, inner / outer 20ft / outer 40ft R1-R2-R3 1150 / 6750 / 9350 1250 / 7000 / 9700 1250 / 7000 / 9700
32 Distance front axle – front of attachment MPS L2 1210 1210 1210

33 Type of engine Diesel / 4-stroke / Turbo Diesel / 4-stroke / Turbo Diesel / 4-stroke / Turbo
34 Drive axle Axle, differential & hub reduction Axle, differential & hub reduction Axle, differential & hub reduction
35 Travelling speed forward, unloaded – at rated load (km/h) 24 - 24 24 - 24 24 - 24
36 Travelling speed backward, unloaded – at rated load (km/h) 22 - 22 22 - 22 22 - 22
37 Gradeability max., unloaded – at rated load (%) 29 - 22 29 - 22 29 - 22
DRIVELINE

38 Gradeability at 2 km/h, unloaded – at rated load (%) 24 - 19 24 - 19 24 - 19

39 Lifting speed, unloaded – at 70% of rated load (m/s) 0,55 - 0,50 0,55 - 0,50 0,55 - 0,50
40 Lowering speed, unloaded – at rated load (m/s) 0,50 - 0,60 0,50 - 0,60 0,50 - 0,60
41 Starting battery, voltage – capacity (V - Ah) 2×12 - 135-145 2×12 - 135-145 2×12 - 135-145
42 Steering system, type – maneuvering Servo assisted - Steering wheel Servo assisted - Steering wheel Servo assisted - Steering wheel
43 Service brake system, type – affected wheels Wet disc brakes - Drive wheel Wet disc brakes - Drive wheel Wet disc brakes - Drive wheel
44 Parking brake system, type – affected wheels Spring brake - Drive wheel Spring brake - Drive wheel Spring brake - Drive wheel

45 Noise level EN12053 - equivalent inside cabin LpAZ (dB(A)) 63 - 66 63 - 66 63 - 66

OTHERS

46 Noise level EN12053 - equivalent outside cabin LwAZ (dB(A)) 106 - 108 106 - 108 106 - 108
47 Tank volumes, diesel - AdBlue - oil (dm3) 380 / 15 / 320 380 / 15 / 320 380 / 15 / 320
48 Overload protection system with warning OLS1 + OLS2 Optional OLS 1: Lift Monitor, OLS 2: Lift cut-off + Tilt Monitor OLS 1: Lift Monitor, OLS 2: Lift cut-off + Tilt Monitor OLS 1: Lift Monitor, OLS 2: Lift cut-off + Tilt Monitor

Truck Model
Engine emission approvals EU3 / Tier 3 EU3 / Tier 3 EU 4 / Tier 4F
Lifting capacity.
Engine emission brand/series Cummins QSB Volvo Penta / D-8 Volvo Penta / D-5
Engine model QSB-6.7-C220 TAD-850-VE TAD-572-VE
Engine after treatment type No SCR / no AdBlue No SCR / no AdBlue SCR / AdBlue
Engine design / cylinders 6-inline / common rail 6-inline / common rail 4-inline / common rail A1/A2 A1/A2
Engine displacement (dm3) 6.700 7.700 5.100 100 100 100

Max power @ engine speed (kW) 164 @ 2.000 160 @ 1.500-2.100 160 @ 1.700-2.100 a b

Max torque @ engine speed (Nm) 949 1060 910

Max engine speed (rpm) 2.100 2.100 2.100
Fuel consumption - average diesel (l/h) 5 - 15 5 - 15 5 - 15 H4

Fuel consumption - average AdBlue % - - 1-5 H5

Transmission model (gears FWD + RVS) Dana TE-14300 (3+3)

Transmission gear shift type Automatic powershift
Transmission clutch type Torque converter H3

Drive axle brand / series Kessler / D81 - D91 (WDB) R1 R1

Service brake / cooling Wet Disc Brakes with oil cooling R2 R2

Steer axle brand / series Kalmar / single cylinder / extra wide R3 H10 R3

Alternator, power (V/A) AC, 1680 (28 x 60) AC, 3640 (28 x 130) AC, 3080 (28 x 110)
ES 5/5 ES 6/5 S1/S2 ES 7/6 S1/S2 ES 8/7 L4 L2 S1/S2
L3
B B BL
B1/B2 B1/B2 B1/B2
 SB-EDCU100-EN-WW / 2017-11-05

Published by Kalmar, part of Cargotec. Copyright Cargotec. All rights reserved.