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BIW Welding Fixture Design Domain Training

This 12-week course provides training in body-in-white (BIW) welding fixture design. Students will learn about BIW terminology, fixture types and applications, unit design, detailing, documentation and more. The course aims to help mechanical engineers upgrade their skills and gain experience needed for jobs in automotive BIW tooling design. It includes weekend classes, study materials, placement assistance, access to job listings, and discounts on additional courses and services.

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mohammad touffique
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2K views21 pages

BIW Welding Fixture Design Domain Training

This 12-week course provides training in body-in-white (BIW) welding fixture design. Students will learn about BIW terminology, fixture types and applications, unit design, detailing, documentation and more. The course aims to help mechanical engineers upgrade their skills and gain experience needed for jobs in automotive BIW tooling design. It includes weekend classes, study materials, placement assistance, access to job listings, and discounts on additional courses and services.

Uploaded by

mohammad touffique
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LIVE TOOLS BASED TRAINING

INDUSTRY ORIENTED

BIWWELDING
FIXTURE DESIGN

COURSE SYLLABUS

8+YEAR EXPERIENCE INBIW TOOLING DESIGN & DEVELOPMENT


About Trainer

I am having 8 + Years of experience in BIW Tooling Design


and Development domain working with different OEM :

JLR , MARUTI SUZUKI, TOYOTA , TATA, MAHINDRA, ASTRIN


MARTIN . Currently working as a Team Lead for Tooling
Design.
About DesignGyan
Designgyan is an online engineering portal trying to
bridge the gap between engineers and recruiters , and
helping engineers to upgrade themselves with the
resources
( tutorials , papers , models , blogs , guidance from
experts and fellow engineers) and also providing them
a platform to showcase their skills and build an online
work portfolio

Join the community of 77k+ Mechanical engineers and 450+ recruiters by creating a free
account here www.designgyan.com
What is BIW Welding Fixture
Design ?
Body in White (B.I.W.) refers to the
welded sheet metal components which
form the vehicles structure to which
the other components will be married,
i.e., engine, chassis, exterior and
interior trim. Services: Welding fixture
designing for complete Body shell (Side
body, under body, Enclosures etc.)
Types of BIW Welding Fixtures

Welding Fixture

Gripper
WEEK 01 - BIW-FIXTURE BASICS & PROCESS BEFORE PROJECT

IN THIS SESSION, YOU WILL LEARN

1. PROJECT ACTIVITIES

2. DIFFERENT WELDING PROCESSES

3. 3-2-1 PRINCIPLE

4. BODY PLANES
WEEK 02 - INTRODUCTION TO BIW-FIXTURE

IN THIS SESSION, YOU WILL LEARN

1. DEFINITION OF BIW, JIGS, & FIXTURE

2. BIW-NOMENCLATURE

3. TYPES OF FIXTURES & THEIR APPLICATIONS

4. BIW STATIONS & THEIR USES

5. BASIC TERMINOLOGIES( SHIM CONCEPT, UNIT CONCEPT)


WEEK 03 - PRE-DESIGN PROCESSES

IN THIS SESSION, YOU WILL LEARN

1. DESIGN METHODOLOGY

2. STRUCTURING A DESIGN TREE

3. DIFFERENT TYPES OF FIXTURE UNITS

4. GUN STUDY & CLAMP STUDY


WEEK 04 – BOP SELECTION & ENGINEERING CALCULATION

IN THIS SESSION, YOU WILL LEARN

1.BOP SELECTION LIKE ( SMC, CKD, TUENKERS CYLINDER, SENSOR, LM GUIDE,


MAGNET , BUSH, MISUMI PINS ).

2. BASIC OF FEA FOR ROBOTIC GRIPPER.


WEEK 05 - UNITS DESIGN-1

IN THIS SESSION, YOU WILL LEARN

1. DIFFERENT TYPES OF PIN UNIT DESIGN

2. DIFFERENT TYPES OF CLAMP UNIT DESIGN

3. DIFFERENT TYPES OF REST UNIT DESIGN

4.DESIGN OF UNITS AS PER PANEL DIFFIRENT VARIENTS


WEEK 06 - UNITS DESIGN-2

IN THIS SESSION, YOU WILL LEARN

1. DUMP UNIT DESIGN WITH ENGINEERING CALCULATION

2. SLIDE UNIT DESIGN WITH ENGINEERING CALCULATION

3. BASE UNIT DESIGN

4. DESIGN OF TURNTABLE.

5. DESIGN OF ROBOTIC WELDING CELLS.


WEEK 07 – ROBOTIC WELDING CELLS TOOLS DESIGN

IN THIS SESSION, YOU WILL LEARN

1 ROBOTIC CELL TOOLS DESIGN METHODOLOGY LIKE GEO TAG JIG, RESPOT
STATION DESIGN,
GRIPPER, PAASING STAND, FENCE DESIGN

2. SSW DESIGN, FLIPPING STATION, CHISEL CHECK STAND ONLINE &


OFFLINE, FITTING JIGS

3. STUDY OF PANEL 2D DRAWING


WEEK 08 - FINISHING OF THE DESIGN

IN THIS SESSION, YOU WILL LEARN

1. 3D-FINISH

2. ROUGH LOCATORS

3. PNEUMATIC ROUTING

4. VALVE BANKS & SELECTION

5. SENSORS & SELECTION


WEEK 09 - 2D-DETAILING BASICS

IN THIS SESSION, YOU WILL LEARN

1. DRAWING TEMPLATES

2. ANGLES OF PROJECTION

3. BASIC GD&T USED IN FIXTURING

4. SCALING & VIEWS

5. VARIOUS DETAILING PATTERNS


WEEK 010 - 2D-DETAILING

IN THIS SESSION, YOU WILL LEARN

1. KEY SHEET DETAILING

2. UNIT DETAILING

3. CHILD PART DETAILING


WEEK 11 – CHILD PART & BOM

IN THIS SESSION, YOU WILL LEARN

1. CHILD PART DETAILING

2. MATERIALSELECTION

3. BOM PREPARATION
WEEK 12 – DOCUMENTATION, SEQUENCE SHEET PROCESS
SHEET

IN THIS SESSION, YOU WILL LEARN

1. CREATION OF BOM SHEET

2. CREATION OF BOP SHEET

3. CREATION OF SEQUENCE SHEET

4. STUDY OF PROCESS SHEET


BIW WELDING FIXTURE DESIGN COURSE DETAILS

Duration 12 weeks
Weekend classes - Sat/Sun
Class duration - 2 hrs
Fees - INR 16999 Currently offering 15 % off i.e INR 14449 Only
100 % Placement Assistance

Free access to DesignGyan’s Jobs gallery

40 % off on DesignGyan’s resume building service


Direct connection with 450 + recruiters on DesignGyan

50 % off on 11 design & drafting courses worth INR 8799

Sample Certificate
For more information , payment and admission
details – drop a mail on designgyanllp@gmail.com
or CALL on 7676848664
THANK YOU

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