Jlg 3507h Telehandler Parts Manual

Full download: http://manualplace.com/download/jlg-3507h-telehandler-parts-manual/

Illustrated Parts Manual

Models
L2906H, 2906H,
3507H, 619A,
723A,

Agrovector
29.6LP, 29.6, 35.7
31200566

Revised
February 17, 2014

An Oshkosh Corporation Company

This is the cut pages sample. Download all 364 page(s) at: ManualPlace.com
 EFFECTIVITY PAGE

April 22, 2009 - A - Original Release of Manual

September 22, 2010 - B - Revised Manual; Added Models 29.6LP, 29.6 & 35.7
October 21, 2011 - C - Revised Manual
November 30, 2011 - D - Revised Manual
June 8, 2012 - E - Revised Manual
February 8, 2013 - F - Revised Manual
May 6, 2013 - G - Revised Manual
August 1, 2013 - H - Revised Manual
January 10, 2014 - I - Revised Manual
February 17, 2014 - J - Revised Manual

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 i

 EFFECTIVITY PAGE

ii L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566

 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Engine Cover Installation & Engine Pod Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-3 Axle & Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 Draw Bar Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 Pin Hitch - Cuna C & Cuna D2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-6 EEC Auto, EEC Manual & EEC Auto Piton-Frame Swivel Hitch . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
1-7 Hydraulic Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
1-8 Pintle Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 JD Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 Fork Position/ Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-5 Forks & Fork Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-6 Truss Booms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-7 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-8 Multi-Purpose Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-9 Manure Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-10 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-11 Concrete Ladle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-12 Round Fork Tine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-13 Bale Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-14 Universal Hitch Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
3-15 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Deutz Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-4 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 iii
 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Front Axle - Housing & Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-4 Front Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-5 Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-6 Front Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Front Axle - Wheel Hub & Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Front Axle - Transmission Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-10 Front Axle - Lower & Upper Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5-11 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-12 Rear Axle Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-13 Rear Axle - Steering Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5-14 Rear Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-15 Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-16 Rear Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-17 Rear Axle - Wheel Hub & Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40
5-18 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
5-19 Tires & Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46

SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Common Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-3 Interior Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-4 Cab Door & Window Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-5 Wiper Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6-6 Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
6-7 Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-8 Heat & A/C Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6-9 Front Cab Glass Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6-10 Grease Gun Tool Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
6-11 Oil Temp Gauge Installation & Fire Extinguisher Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
6-12 Radio Prep Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50

SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Throttle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Brake Pedal Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

iv L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566

 TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.

SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
8-3 Orbital Steering & Steering Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-4 Service & Park Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-5 Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8-6 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-7 Tilt & Tilt Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-8 Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
8-9 Rear Auxiliary Hydraulic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-10 Trailer Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9-3 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-4 Tilt Compensation Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-5 Fork Locking Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-6 Fork Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-7 Fork Side Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-8 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-9 Service Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-10 Boom Auxiliary Diverter Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-11 Rear Electric Auxiliary Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-12 Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-13 Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-14 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-15 Hydraulic Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-16 Piston Pump & Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-17 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-36

SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10-3 Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-4 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-5 Work Light Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10-6 Driving Light Installations & License Plate Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-7 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-8 Power/Ground Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24
10-9 Cab Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 v

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

10-10 Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-34

10-11 Boom Auxiliary Electric Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-12 Boom Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-13 Front Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40
10-14 Rear Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-42
10-15 Light Shifter Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-16 Oil Temperature Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-17 Seat Switch Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50

SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Decals & Load Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566

 SECTION 1
FRAME & ATTACHING PARTS

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7

 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

619A & 723A L2906H, 2906H, 3507H, 29.6LP & 35.7

619A & 723 A

L2906H & 29.6LP

ITALIAN
LH MIRROR OPTION

NOTE: L2906H, 2906H, 619A, 29.6LP & 29.6 FRAME SHOWN FOR ILLUSTRATION PURPOSE.

1-2 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

L2906H & 2906H

306
307

305

301
302 304
303

3507H

303

305

301
302

304

PAP4800

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 1-3
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim

Item Part Number Qty. Description Rev.
1 1001095650 AR ®
LOCTITE 243 TM

2 Ref METRIC BOLT, (see Figure 4-3 for details)

4 Ref HEX HD CAPSCREW, M4X20, GR8.8, (see Figure 4-3 for details)
5 Ref HEX HD CAPSCREW, M6X16, GR8.8, (see Figure 4-3 for details)
8 Ref HEX HD CAPSCREW, M8X20, GR8.8, (see Figure 4-3 for details)
9 0761007 10 HEX HD CAPSCREW, M10X14, GR8.8, (L2906H, 2906H, 619A,
29.6LP & 29.6)
0761007 9 HEX HD CAPSCREW, M10X14, GR8.8, (3507H, 723A & 35.7)
10 Ref HEX HD CAPSCREW, M12X30, GR8.8, (see Figure 4-3 for details)
12 Ref FUEL CAP, (see Figure 4-3 for details)
17 2171948 2 PLUG
18 Ref FUEL LEVEL GAUGE, (see Figure 4-3 for details)
20 Ref FUEL VENT HOSE, (see Figure 4-3 for details)
21 Ref HEX LOCKNUT, M4X0.7, (see Figure 4-3 for details)
22 3 HEX LOCKNUT, M8X1.25, (see Figure 4-3 for details)
23 3380577 1 FUEL TANK COVER PANEL
27 3960589 1 FUEL TANK COVER SEAL
28 1 SEAL, (see Figure 4-3 for details)
29 Ref FUEL FILL SUPPORT, (see Figure 4-3 for details)
30 Ref FUEL LINE PIPE MOUNTING HARDWARE, (see Figure 4-3 for details)
31 4812000 13 WASHER, 10mm, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)
4812000 17 WASHER, 10mm, (619A & 723A)
33 Ref LOCKWASHER, 6mm, (see Figure 4-3 for details)
37 Ref FUEL LINE PIPE, (see Figure 4-3 for details)
38 1001103033 1 MOTOR ACCESS COVER, (L2906H, 2906H, 619A, 29.6LP & 29.6)
1001099531 1 MOTOR ACCESS COVER, (3507H, 723A & 35.7)
39 1001103089 1 COVER, (2906H & 619A)
1001103480 1 COVER, (3507H & 723A)
1001103481 1 COVER, (L2906H)
1001103481B 1 COVER, (29.6LP)
1001103089B 1 COVER, (29.6)
1001103480B 1 COVER, (35.7)
45 Ref HOSE CLAMP, (see Figure 4-3 for details)
51 1001113439 1 BRACKET, STRAP
52 4811700 2 WASHER, 6mm
53 0761006 3 HEX HD CAPSCREW, M10x12, GR8.8
101 0701016 4 HEX HD CAPSCREW, M10X40, GR8.8
106 80363195 1 MIRROR, (619A & 723A)
1001005981 1 MIRROR, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(Before S/N 1160006787)
107 1001004242 1 MIRROR, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(Before S/N 1160006787)
108 3291001 4 HEX NUT, M10X1.5, (619A & 723A)
Ref HEX NUT, M10X1.5, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7),
(see Figure 10-6 for details)
109 3292001 2 HEX NUT, M20X2.5, (619A & 723A)
3292001 2 HEX NUT, M20X2.5, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(Before S/N 1160006787)
112 4806693 1 ROD, (619A & 723A)

1-4 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.
4806693 1 ROD, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7), (Before S/N 1160006787)
115 4812500 2 WASHER, 20mm, (619A & 723A)
4812500 2 WASHER, 20mm, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(Before S/N 1160006787)
125 1001099899 1 RH HEADLIGHT BRACKET, (619A & 723A)
1001099899 1 RH HEADLIGHT BRACKET, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(Before S/N 1160006787)
1001147929 1 RH HEADLIGHT BRACKET, (L2906H, 29.6LP, 2906H, 29.6, 3507H & 35.7),
(S/N 1160006787 & After)
159 0700614 2 HEX HD CAPSCREW, M6X30, GR8.8, (L2906H, 2906H, 619A, 29.6LP & 29.6)
161 1001111900 1 ROD, (L2906H, 2906H, 619A, 29.6LP & 29.6)
167 4811700 2 WASHER, 6mm, (L2906H, 2906H, 619A, 29.6LP & 29.6)
173 1001111129 1 MIRROR, (L2906H, 2906H, 619A, 29.6LP & 29.6)

1001105985 Ref REAR ACCESS PANEL INSTALLATION, (L2906H, 2906H, 3507H, 29.6LP, C
29.6 & 35.7), (not available to order, see items 201 thru 203 for service)
1001106454 Ref REAR ACCESS PANEL INSTALLATION, (619A & 723A), (not available to order, A
see items 201 thru 203 for service)
201 0700812 4 HEX HD CAPSCREW, M8X25, GR8.8
202 4811900 4 WASHER, 8mm
203 1001105986 1 PLATE, (L2906H, 2906H & 3507H)
1001106453 1 PLATE, (619A & 723A)
1001105986B 1 PLATE, (L29.6, 29.6 & 35.7)

1001115279 Ref WHEEL CHOCK INSTALLATION, (3507H & 35.7 - if equipped), (Germany) A
(not available to order, see items 301 thru 305 for service)
1001115278 Ref WHEEL CHOCK INSTALLATION, (L2906H, 2906H, 29.6LP & 29.6 - A
if equipped), (Germany), (not available to order, see items 301 thru 307 for
service)
301 1001095650 AR LOCTITE® 243TM
302 0760806 4 HEX HD CAPSCREW, M8X12, GR8.8, (L2906H, 2906H, 29.6LP & 29.6)
0760808 4 HEX HD CAPSCREW, M8X16, GR8.8, (3507H & 35.7)
303 806253 1 WEDGE
304 806264 1 WEDGE HOLDER
305 4811900 4 WASHER, 8mm
306 3576164 1 PLATE, (L2906H, 2906H, 29.6LP & 29.6)
307 0760812 2 HEX HD CAPSCREW, M8X25, GR8.8, (L2906H, 2906H, 29.6LP & 29.6)

0274535 Ref CYLINDER LIFT PROP INSTALLATION, (2906H, 3507H, 29.6 & 35.7), (619A & B
723A - if equipped), (not available to order, see items 401 thru 404 for service)
0274850 Ref CYLINDER LIFT PROP INSTALLATION, (L2906H & 29.6LP), (not available to A
order, see items 401 thru 404 for service)
401 443630 2 WING SCREW, M12X30
402 909304 0.64m TRIM
403 1271599 1 LIFT CYLINDER LOCK WELDMENT
404 1784861 2 O-RING
501 Ref CAB, (see Figure 6-1 for details)
502 Ref HYDRAULIC SIGHT GAUGE, (not shown), (see Figure 9-17 for details)
503 Ref DRIVING LIGHT INSTALLATION, (see Figure 10-6 for details)

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 1-5
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.
0275752 Ref MIRROR INSTALLATION, (L2906H & 29.6LP - if equipped), (Italy) A
(not available to order, see items 601 thru 604 for service)
601 0903629 1 BRACKET
602 3292001 2 HEX NUT, M20X2.5
603 4812500 2 WASHER, 20mm
604 3140007 2 MIRROR

1001148083 1 RH MIRROR INSTALLATION, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7), A
(S/N 1160006787 & After), (includes items 701 thru 706 )
701 0760810 2 HEX HD CAPSCREW, M8X20, GR8.8
702 4811900 2 WASHER, 8mm
703 1001008436 1 MIRROR ASSEMBLY
704 1001142726 1 REAR VIEW MIRROR
705 1001143339 1 CONVEX MIRROR
706 1001148082 1 MIRROR SUPPORT BRACKET

1-6 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
 FRAME & ATTACHING PARTS

Figure 1-1 Frame Shrouding & Trim (Continued)

Item Part Number Qty. Description Rev.

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 1-7
 FRAME & ATTACHING PARTS

Figure 1-2 Engine Cover Installation & Engine Pod Insulation

1-8 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
 FRAME & ATTACHING PARTS

Figure 1-2 Engine Cover Installation & Engine Pod Insulation

Item Part Number Qty. Description Rev.
1001099411 Ref ENGINE COVER INSTALLATION, (L2906H, 2906H & 3507H), (not available to D
order, see items 1 thru 15 for service)
1001099412 Ref ENGINE COVER INSTALLATION, (619A & 723A), (not available to order, see C
items 1 thru 15 for service)
1001109143 Ref ENGINE COVER INSTALLATION, (29.6LP, 29.6 & 35.7), (not available to order, C
see items 1 thru 15 for service)
1 0760810 8 HEX HD CAPSCREW, M8X20, GR8.8
2 0761010 2 HEX HD CAPSCREW, M10X20, GR8.8
3 3290605 3 HEX LOCKNUT, M6X1
4 4806433 2 HOOD HINGE
5 4811700 3 WASHER, 6mm
6 4811900 8 WASHER, 8mm
7 4812000 2 WASHER, 10mm
8 5220800 2 RIPP NUT, 8mm
9 8000382 1 HOOD LATCH
10 8000801 1 HOOD LOCK
11 1001099412 1 HOOD ASSY, (L2906H, 2906H & 3507H), (includes items 101 thru 113) B
1001109144 1 HOOD ASSY, (619A & 723A), (includes items 101 thru 113) A
1001109145 1 HOOD ASSY, (29.6LP, 29.6 & 35.7), (includes items 101 thru 113) A
12 1001100859 1 BRACKET
13 1001097159 AR SEAL
14 4160213 Ref GAS SPRING, (no longer available, use 1001111440 for replacement)
1001111440 1 GAS SPRING
15 1001103369 AR SEAL RIBBED SECTION
101 1001105436 1 ENGINE HOOD, (L2906H, 2906H, 3507H, 619A & 723A)
1001109847 1 ENGINE HOOD, (29.6LP, 29.6 & 35.7)
103 1001106540 1 AIR FILTER SHEEVE
104 NSS 1 SUPPORT WELDMENT
105 1001109624 1 GRILL
106 4806444 1 PLATE
107 4300159 17 MOUNTING STUDS
108 3575922 17 MOUNTING STUD PLATES
109 1321291 17 CAP
110 1001109266 1 SOUND INSULATION
111 1001109267 1 SOUND INSULATION
112 1001109269 1 SOUND INSULATION
113 1001109180 4 GRILL
246 1001109109 1 SOUND INSULATION, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)
247 1001109110 1 SOUND INSULATION, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)
248 1001109111 1 SOUND INSULATION, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)
249 1001109112 1 SOUND INSULATION, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)
250 1321291 11 CAP, (L2906H, 2906H, 3507H, 29.6LP, 29.6 & 35.7)

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 1-9
 FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation

1 2
4 7

6
11

9 5

3
10 8
102
103

102
120
103

117

102 123
107 101
104 108
124
301
113

101
115 105

119
203

118
102 202
106
201

PAP4660

NOTE: PORTIONS OF THE FRAME REMOVED FOR CLARITY.

1-10 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
 FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation

Item Part Number Qty. Description Rev.
0273811 Ref FENDER INSTALLATION, (2906H & 29.6), (not available to order, see items 1 F
thru 11 for service)
0274812 Ref FENDER INSTALLATION, (L2906H & 29.6LP), (619A - if equipped), (not B
available to order, see items 1 thru 11 for service)
0273812 Ref FENDER INSTALLATION, (3507H & 35.7), (723A - if equipped), (not available F
to order, see items 1 thru 11 for service)
1 328027 4 MUSHROOM HD BOLT, 8-1.25X20, (2906H, 3507H, 723A, 29.6 & 35.7)
328027 8 MUSHROOM HD BOLT, 8-1.25X20, (L2906H, 619A & 29.6LP)
2 0701018 16 HEX HD CAPSCREW, M10X50, GR8.8
3 0761617 16 HEX HD CAPSCREW, M16X45, GR8.8
4 1001096569 4 FENDER, (L2906H, 619A & 29.6LP)
1001096127 4 FENDER, (2906H & 29.6)
1001096345 4 FENDER, (3507H, 723A & 35.7)
5 4340882 4 FENDER SUPPORT, (L2906H, 2906H, 619A, 29.6LP & 29.6)
4340883 4 FENDER SUPPORT, (3507H, 723A & 35.7)
6 1001098263 4 SUPPORT PLATE, (L2906H, 619A & 29.6LP)
8010524 4 SUPPORT PLATE, (2906H & 29.6)
3575386 4 SUPPORT PLATE, (3507H, 723A & 35.7)
7 4812000 16 WASHER, 10mm
8 4812300 16 WASHER, 16mm
9 5220800 8 RIPP NUT, 8mm, (L2906H, 619A & 29.6LP)
5220800 4 RIPP NUT, 8mm, (2906H, 3507H, 723A, 29.6 & 35.7)
10 8006580 8 PLUG
11 5221000 16 RIPP NUT, 10mm

1001100339 Ref DRIVE TRAIN INSTALLATION, (L2906H, 2906H, 619A, 29.6LP & 29.6), F
(not available to order, see items 101 thru 124 for service)
1001100340 Ref DRIVE TRAIN INSTALLATION, (3507H, 723A & 35.7), (not available to order, G
see items 101 thru 124 for service)
101 1001095650 AR LOCTITE® 243TM
102 0100019 AR LOCTITE® 271TM
103 0712028 6 HEX HD CAPSCREW, M20X110, GR10.9
104 Ref FRONT DRIVE MOTOR HYDRAULIC COMPONENTS
Ref DRIVE MOTOR HYDRAULIC SUPPLY, (see Figure 8-1 for details)
Ref DRIVE MOTOR HYDRAULIC RETURN, (see Figure 8-2 for details)
105 0711215 4 HEX HD CAPSCREW, M12X35, GR10.9
106 0712040 8 HEX HD CAPSCREW, M20X230, GR10.9, (L2906H, 2906H, 619A, 29.6LP &
29.6)
0712445 8 HEX HD CAPSCREW, M24X280, GR10.9, (3507H, 723A & 35.7)
107 0761617 4 HEX HD CAPSCREW, M16X45, GR8.8, (L2906H, 2906H, 619A, 29.6LP &
29.6)
0701619 4 HEX HD CAPSCREW, M16X55, GR8.8, (3507H, 723A & 35.7)
108 0771212 4 HEX HD CAPSCREW, M12X25, GR10.9
113 Ref HYDRAULIC DRIVE MOTOR, (see Figure 9-15 for details)
115 3291201 4 HEX NUT, M12X1.75
117 3332011 8 HEX NUT, M20X2.5, (L2906H, 2906H, 619A, 29.6LP & 29.6)
3332411 8 HEX NUT, M24X3, (3507H, 723A & 35.7)
118 3574829 2 AXLE PLATE, (L2906H, 2906H, 619A, 29.6LP & 29.6)
3575706 2 AXLE PLATE, (3507H, 723A & 35.7)
119 Ref FRONT AXLE, (see Figure 5-1 for details)

31200566 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 1-11
Jlg 3507h Telehandler Parts Manual
Full download: http://manualplace.com/download/jlg-3507h-telehandler-parts-manual/
FRAME & ATTACHING PARTS

Figure 1-3 Axle & Fender Installation (Continued)

Item Part Number Qty. Description Rev.
120 Ref REAR AXLE, (see Figure 5-11 for details)
123 Ref DRIVE SHAFT ASSY, (see Figure 5-18 for details)
124 4812300 4 WASHER, 16mm

1001108610 1 CAB FENDER INSTALLATION, (619A & 723A), (if equipped), A

(not available to order, see items 201 thru 203 for service)
201 0761010 3 HEX HD CAPSCREW, M10X20, GR8.8
202 4832000 3 LOCKWASHER, 10mm
203 1001100836 1 CAB FENDER
301 1001112161 AR AXLE SHIM PLATE, (if equipped)

1-12 L2906H, 2906H, 3507H, 619A, 723A, 29.6LP, 29.6, 35.7 31200566
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