Offshore ABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE iad] Ui Ramp | Umbiial | —Reler | compressor | A Rocaver AMON AveUiod Ee = AGM 668L, Gant] een | 38 Sytem] Ter] Gang] cate | cane Asset Numbers cabin ‘System a ut Head Head Head Workshop | VOT | a] win] OB Rafer | Daas | Camera Sytem Container | conainer | conainer | contaner | chine a a Package Phessune test PRloR(Ty Amogz4é ok SAPURA Description Pposect. Project Number Mat [015094 Test Conducted| {ZwAw / ALLY /ALI24N ate 22/06/2023 By Test Location - . Sto MALAYSIA ‘Approved for mobilsation byiFO fonnre: oe Joo Tle: bate Ware Supervisor Signature Anan Date 22 loshor Signature Wy Hoty Date orfeclwrs, Technician Signature Name: 12Wwan Date arf[o6lr0r3 Technician ‘Signature Name: Date ‘Super ‘Signature Name: ate Technician Signature Name: = Technician Signature Name: ate Technician Signature Name: Date MEASURE TWICE GUT ONSE Rev. 8 (10/2021) Page 1 of7 JFO-ADI-FRN-OTATABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE (pesca mime ama ase Pate yo tig te ron up fo date evn ofthe ANIC Pala hopeton Reems? TEP eat rae cance z POWER Part 3 Completed wioyo 3 ‘Equipment documentation package Is provided wioyo [ASIA CIEE aN) eT 7 ne oats rin Taludngsework sd pesue | | OF] OD s Ensure equipment specific decals are clearly readable ayoyo | Uiting: Check condition of ings, pad eyes shacHes. check cerifestinecuvere. | BT] | O | petarted 7 ese Contfeaton: Ensure al hoses are within age Tt & Years Mac] TTT OT mw. 'T_| Check power supply cablet and connections aI or 3 ‘Ensure whip checks are installed on all connections apo 10 | Ensure Hopper is clean and sieve isin place me yoyo TE] RU docarenaton rae Te CoD RETTT Operations procedure f2I_——~—COfishore Maintenance Guidetnes Zz bec MU Mana [Zz Offhore cates x PACK ia pee etc ee 13 _| Ensure equipment specific decals are clearly readable woo 14 | Lifting: Check condition of slings, pad eyes, shackles. Check certification is current. ayo TS | Hose Certification: Ensure all hoses are within age limit [ Years max.) woo 16 _ | Floor clean of oll and any loose items removed wyoyo 17 | Ensure engine oll level is sufficient mw yoyo 18 | Ensure engine coolant level is sufficient Toyo 5 err ogi ator eae oe Tr Sd TT OT TROT TTT zp 20 | Check all fuel lines for leaks or cracks on hard pipes and perished rubber on hoses. wyo,o ‘21 | Check fuel/water separator sight glass is clear of debris Bwyoyo 2 err al a OT wpe po 23 | Check exhaust blanks removed and rain caps installed wyoyo 24 | Ensure Battery fluid level is sufficient yoyo 25 _| Ensure inlet/outlet fittings are compatible with correct interface connections ayo 26 _ | Ensure water Alter housings + diaphragm pump are compatible ma yoyo 27 | Ensure whip checks are installed on all connections wyoyo 28_| Check for loose fittings, leeks and general engine condition ae 29° | Ensure electric maintenance has been carried out (ref to doc package) wyoyo 50] iF Faris doccentlion aceadTog competed ws neces Seraporcecue Gl omae Manternce Gudsines Qf Dae Hourly checklist [2 UHP Pump Manual @ ? Qa Te 165 hou SUT ONCE Rev. 3 (10/2021) Page 20f7 ‘JFO-ADS-FRM-O1A7ABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE TE ed ea Tina check of src regry an poral conton 32 [ este equprnant specie decals ae dearly readable ayoye ‘33 | Lifting: Check condition of slings, pad eyes, shackles. Check certification is current. Ty yoyo 3a [ Hose Corian: Ersre allhoses re within age MTS Years max] oops TE] For clear ofa and sy oom Tree reed fo +36 | Ensure engine oll fevel is sufficient ayo 37 | Erne engine coolant level aucenT apo “38 | Ensure engine radiator faces are clean end cleer of debris is sufficler au joyo 3S] Checks el tne Tor Tels or cack’ on hard pipes and popped caber on bores OO] “40 | Check fuel/water separator sight glass is clear of pe au yoyo 7H] Brsre Toe Tevel escent ooo “42 | Check exhaust blanks removed and rgiertaps Installed uyoyo ‘43 _ | Ensure Battery uid level is spmtrent uo Ta | Chee or Tose gat ard gene ogine cnalian apoyo 5_| Ensure regulate fted on outlet with operational Gaugey ayoyo 7 documentation place and fogs completed ss neCeSST up procedure L]Ofshore Muintenance Gudelines Hourly Checklist Compressor Manual a a ae 47 | Visual check ofstvcturel integrity and gneralcondlon “4B | Ensure equipment specific decals are clearly readable wo 7 49 | Ltting: Check condition of slings, pad eyes, shackles. Check certification is current Dopo 50 | Hose Certcaton: Enaure all hoses are within age limit (S Years mai] foto SE [Tape condo oFarbires (Check eenfenton& rneing Rous daepeiagey —[ UE] SE] Gheckall ar fpiaale hors for geveral conden Teste andleoi® connections | UU] ‘53 Cheek chain tension ow ayo Sa Creer parr cond TON TAT oho 35 Check chan ademuataly eee a 3e_| Check presenes and Conlon of couplings pop ertingProcedure C1 Ofehore Daly Maintenonee Cl [Contcel cabin Vishal Cheksai a Raia ONY mR ii ess ae | ‘Visual check of structural integrity and general condition a ajo 35 | Ensre equipment pectic decalr are dear readable opr for GO a Chee non ST Ba py ara RO ATOR OE — EPO EE_| Enture 35 aatem ls daplaying clear on screens pope SE Ere PU contra te Taping TeaTY OW TET apo po | Encore elecirle malntenance hasbeen cared ot GefT0 06 apse Sa Ease abe rons wre adecaey manage cry GB rare Trae id Tevel acta eine or waring Sn TORTAT o—popo 66 _| Ensure gauges are fitted with ack isplay uD joo 67 _| Ensure all ball valves Correct orfentation wT ayo BB | sre sparse haz Been checked (eter To Wor pacageT oof s [ne seo Ti place end logs completed es necessary pe rating Procedure OO 3S Manual o MEASURE TWICE SUT Sue: Rev. 3 (1072021) Page 30f7 {JFO-ADI-FRN-O147ABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE Ti [ensre euinrnt specie decal are ary ratte TH [Wing Check conan ons pad ees, sacies Check corcaton cue | 73] Ensure spivas manifest Ras heen checked [afer to Joe paekeea) Ta | sare suitable tooling is Tnade tooTbor 7S] nse ele ire ratenance Rak Bean CAiTed out (eter To doe PaCTaBET ae EEE ddddd 7% [77 _| Visual check of structural integrity and general condition ojo |o Te] Basar waulpmant specie daeas ae cowiyreadale oop 7 | Unieg: Chock condtfon of Sings, Fad eyes shaclles: Check CaRicaTon Te GurTane Lope ‘0 __| Ensure PRVic fitted and within certification poo lo 31 Cane Gauge i Wied and clear deplay apoyo 32 Rrae vals are Wied and operations ooo 33 [Ease couplings are clean ree fom-dariage or Ba | Ensure whip checks sreinstaTed on al connections ooo 5] Bir Resin Wocumentation Th place end Toes compleTed a5 ESOT atingProcedure L]___Oftshore Daly Maintenance ‘86 | Visual check of structural Integrity and general condition 7 }o [of 37 _[ ensure equipment specie decals are clearly readable Se BE | Ung: Check condition oss pad eves cles eckeeriieaiascaren [Up OT 89 | Ensure rollers are maving smoothly cs) ayo 30 | Al anerersare Tied & Wa oop BI] over ear anton BIGES 3d Tas COATED PRS Tay Msintenonce ‘sul check of rctuaInesriy and general conn Ircluding pipework a Lifting: Check condition of slings, pad eyes, shackles. Check certification is current. B jojo ose Gerieton Enea hoses are win age Tit 5 Years ax] pepo pe asore correct configuration To projet eauierente apoyo 35 Erwure maintenance hasbeen cared ot (fer to doc pada] ree 96 | Ensure all fasteners are greased & tight a (oo 37 rma soupngr are clean & Fee Wom Somge wpe yo TE rere Pdr rare ae ten and Tee Ro age pope 3B Eine encoder ssonbly & loctc cblerare pit and Wee Fars Gana arya TOO ire aT ORY Roser conneeTone are WaT and Woe For Tage papper TOT | Gating head docurvantation im place and loge completed se necessary Operating procedure T_oftshore Meintenance Guidelines =) Cutting Head Manual Rev. 3 (10/2024) Page 40f7 JFO-ADS-FRM-O147Sqeuenee ys RASIVE WATE! JET CUT PACKAGE INSPECTION RELEASE [aMuiFunctic ‘A Preparation nd filing valves, open hopper valve TOS [ Prepare sippy COnmeetTONS a+ Woah water Nigh pressive ConnecOnE ao To4_| Funetion check ofall pneumatic valves, base position: all valesare closed Bo TES] Function check caphragm par eo G6 | Fonetion check wbrator o 107 | Fill the systemwith water, open filling valves and flushing valve. Water fiowsin the pressure oT wezel snd hopper TOR | Wier the return ine For Ue prair veTe a ofa BUH and Whe water Tavern | [TT ‘he hopper is approx. em above the seve cose the Hushing valve B= Filing we TOD [ Put opprox ioe ofabrasve nthe deve, puttin thewrator and fave the rane Ty _— ‘he hopper. Put 25kg inthe vessel to monitor git flow & perform blow through TIO [ Open tiling vavesad hepper valve, star the diepragm pimp suspension sds po the vessel TIL] Goss the Roppervave, aT water wl Tigvales wT 212 | When the retur ‘sbrasive flush another 2 min with clear water, then close 7 ‘C= Start Up, T T 7 “I 7 7 T 7 are fo or 7 Tr Ta Aitvalves in desea paatior aot 114_| Start the VAP Purp secoréing to the operating atuctons woe 715—_| Open mizing valves, wat 10 se, open bypse oor Ti] Aejustthe abrasive concenvation bythe metering valve to TO/ISH fle opprox 25 — | [OO vl amr) a7 | Wat oi the suspension exis Te Rowe epends on he hose Sareea Teneo 118 | close bypassvalve wat 10sec, close the ming valve, Tush the Fgh pressire hose unt | 27 —| CT [ CP nly clean water exit the hate TIS Switch ofthe high pressure pump, Wrnesetiey ref with obra Boo 1D = High Premure Tes 720_| Insert a cutting nozzle into the nozie holGer aloo 121 _[ Adjst the manipuatorin sucha way thatthe emerging water et wilnot cause any damage | 7 | TT [ Cr 22 | Tae cre that no persensare present within rods of a oust 10m around the come oo 325 Alyalves in elosed postion por 2a_| star UP Pomp poo 125_| Observe the presara on the pressure gauge, salen pressure Wo approx S00 bar oo 125 Gheckthe high pressure components for leakage, Ox ieakoge Immediately only stazro | 2 [TT premure 2 TE Sow ineease he Sessa apo wong prewure S400 bar check Tor eae ope 328| Siowiy eeduce the pressure and switch ofthe UA Pomp, snitch ofthe control [EV [ [7 379 [ Check zero bar Is indeated by the pressure sue Boor Operation VE 130 | Adjust the manipulator to the object to be cut, oe TSI Sart the stom In sezordanca with PotD ooo 152-_| Presurze the system (2200 bar] oo T55__[ To start the culing races operate The rnin valve open] on We cantar pana) Open he po bypass valve sr 10 ve, abrasive i ducharged THA | WattantTabravefasreachedthe one approt 5 tcardaTora os argh FIO] ayo aso be read on the pressure gauge, asthe pressure rse5 up by sppr0x. 120-486 bar TSS _[ Readjst pressure to max 1200 bor pop 135—_| Startthe cutng proces st the manipdater comin vacboea vena Sengyerenet [O—[O LO 137 [After completion ofthecattng proces operate bebacsvave, wat 10 secondsto close | OPO | TT the macng vale ~cicharge of sbragie-appe6 TSE Wattor momentuntl abrasives been hushed ou OT Whe Gacharge how Gaps PU POET 10m) can aizobe read on the pressure gauge asthe pressure 720130 bar i ut down the system by the UND Pump or ‘Check whether the pressure gouge Sows 0 bar Aww HE 3A MEASURE TWICE CUT ONCE Rev. 9 (10/2021) Page 5 of7 {JFO-ADI-FRM-O147ABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE Sree JHP Pump Eunction Check 870i cence eevee Ee S| Connect il hoses (M30 x2 ~ 9/167 — 18UNF— LH) ~ Secure with whip checks apo fo Corryout visual chackoftte utsincera equipment for integrity and fatnase of garae_| DF [O_[ TT Ensure all rain points an boost pump, URP pump, water iter housing, water tank air AUP receiver ard water tap are closed THA Attached avin to Bulkhead Yo fila receiver, secre with wp cheek ew on we POO 348_[ Ensire yellow alert sysem is propery connected and energised required woo Ta Turn on Fosh water aupoly and fill the water tank woo 347 | Check tet sil doors re fuly closed woop “48 [Turn engine revs cono + oresure remiaior anielookwae unt iy unscrewed —_[-EF_| C1] CF a3 Ensure pressure “OM/OF button s pushed in to the OF portion ooo Wi 350 [ Switched [Remote to LOA. ooo rf si] Switch Menca 7 to to MANUAL apoyo ‘eth 352[ Push override button on control panel snd hold In oaRIon oor tel ES Push the rear bution and release once engine har Harted apo ps ope 15e_| When all the ful indiestore green he verde button sou bereemsea od | OU YT Vie seconds) 155 _| The engine revs control regubtor can nowbe rotated clockwise to give the correct revs | | C [TT water presure (Mex 2380tpm / 2500ba TEE [ sare al pressure gouges ore operating OPO atop 57 | Decrease pump operating pressure 10 270 Boo 158__| Decrease engine resto ile Pies 59 Alow engine to run st no vost and le Tor Dts oo 60 Press the engine stop button and hold until the engine Rope oo 162 | Turn offwatersupaly& ran dow the wotertank waterflterhousag, boos pumpB Un | OF | CTT pump ~ operations are complete TEE_[ Disconnect all connections rom unit & Gran oW condensatee wep 165 | Gheccall engine ld eves lubriestors ol, ces, engine color? oper fer Tee | Cheek the compres of eve — top up reauied oor Te5 | Conner al relevent hoes & open iit valve apo Te6| Chose mainserice sr outlet vee 7 Te? Reeser ap baton rater eB [Tur controler to ar portion =t+o Teo Wo Tak oarrae baton [TS RO aw OT pr aT PP 370| Press geen Sart outton& upon engine fing release mesial oops 371 | toad compresor up to working presse poop 773 | Open main sevice Soule vee oo Te 173 Chas mairsenice a aust aN oppo Te Renn aoe ter pa co eT ooo 175 [ alow unit to coo for3 mine” oofo 176 brass hornet Seer oo pe 277 Disconnect lheShnesions for wn & ra of condone pope es 175 Ensre al protective gues ara fed pe—tero a0 ensre rat io onvapinent dungrs ae FORT oop Te1~| Connect an air suppiyto he hove ei rE ooo Taz ese re TAT py Oat per deca ooo rc Ea comeccans roan & oan of condenser ope |i ContRolieabin kunctionichecks 775 Bo 7A TE Bs us ae | SS TNE es ote 385 | Plug in se suppl for exsoave protection MEASURE TWICE CUT ONCE Rev. 3 (10/2021) Page 60f7 JFO-ADI-FRN-O1ATae) ae) ABRASIVE WATERJET CUT PACKAGE INSPECTION RELEASE [Baste functionality o& Sensor unit, Rotey Encoder Pressure Sensor [aia FEE] Turn on the cabinet main switch, the pressure cabinet will be flushed for2 minutes. | O | O | O Controller and touchsereen will start automatically after flushing pt TET onthe seroen the facing GREEN LED ndstessworlng dom excangeTe onvoTe oe | CT] Oo soread TRE | te tang RED ED ncaa wong dts ncargn one NS OCangeTOcooTeT | ELL] _of the spread. |—| 189 _| Select the casing configuration for the sensor limits jo ayo 190 Star the mensting proce Bere cating commence oppo '193_| Confirm Abrasive medium is ON oT ayo a2 Monitor ati proces, the pos Ton NSCS WI GpSCSGond he Ga wiTbe Tong [OY 193 | Record remarks during cutting process, 8 At be loggedin the data logging — call data | | CU | fle FAT Project number sz [neh thu por 195 [Cutting sta ED = No cut, ORANGE = Incomplete Cut, GREEN = Successful cut o oo 5 Fiing i complete, confirm sbrave medium s OFF or Stop the mening prose once the cit complete pote 158 _| Connect sr supply hose T 759 [ Torn the ile valve to the open poston 7 200 | il the sr receter, vsrgtha peste gnugy onthear reaver Tochecche (sae 12 bar) — FOr Foto the Soro WNT TO THT ufo condenses oppor ojo 204 Connect al hover: Ar Hyeravlc+ UNF + Ona cblor ro] 205_[ Uf eating head of te ground oo, Soe [ronson Totntan CW PCCW = Check encoder ead OO e CORT ABT o 207_| Function clamping ON / OFF — Check pressure gauges read out in control cat po jo '208_| Function noade movement IN/ OUT — Check pressure goug in controleabin |_| OPO Soo ensure io mechania sess tthe Sgor uEseH Te ampng postion a fofer 210_| Pressurised alr at the noi D_joyo 221 _[ Displayes 1G position are corresponding to the cutting head, u_jojo oot AWIC Package Release Inspection has been completed to a satisfactory manner. Equipment is sutable for infended use, mests relevant Standerds and client requirements, Document Package s also complete win al relevant cerificaion and documentation Client 34 Party Witness (7 oppscim(Name) Representative (Name)... Signature... .. Signature. CUT ONCE Rev. 3 (10/2021) Page 7 of? woe Date. Date. ‘JFO-ADJ-FRM-0147