LG cm9960

Internal Use Only
SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
MODEL: CM9960 (CM9960, CMS9960F)

MODEL: CM9960
(CM9960, CMS9960F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
P/NO : AFN77457390 MARCH, 2016

CONTENTS
SECTION 1 ........ GENERAL

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ............................................................................................................................ 1-3
ESD PRECAUTIONS ......................................................................................................................................... 1-5
HIDDEN KEY MODE ......................................................................................................................................... 1-6
SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7
PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-8
SPECIFICATIONS ........................................................................................................................................... 1-11
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.

Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HIDDEN KEY MODE
HIDDEN MODE ENTRANCE KEY EXIT KEY
Version Check Front ‘Stop’ + Remote Control Key ‘ / ’ for 5 s Remote Control Key ‘ / ’ for 1.5 s
EEPROM Initial Front ‘Stop’ + Remote Control Key ‘ ’ for 5 s Auto Exit
Option EDIT Front ‘Stop’ + Remote Control Key ‘ ’ for 5 s Front ‘Stop’ + Remote Control Key ‘ ’
APD Test Display Front ‘Stop’ + Remote Control Key ‘3’ for 5 s Auto Exit
Clip Front ‘Stop’ + Remote Control Key ‘Mute’ for 5 s Auto Exit
Disc Lock
Front ‘Stop’ + Remote Control Key ‘Stop’ for 5 s Front ‘Stop’ + Remote Control Key ‘Stop’ for 5 s
On/ Off
Front ‘Stop’ + Remote Control Key ‘Region EQ’ for 5 s Front ‘Stop’ + Remote Control Key ‘Region EQ’ for 5 s
Power Disc Lock
or or
On/ Off
Front ‘Stop’ + Front ‘Open’ for 5 s Front ‘Stop’ + Front ‘Open’ for 5 s
Demo All Key Lock Front ‘Stop’ + Remote Control Key ‘9’ for 5 s Front ‘Stop’ + Remote Control Key ‘9’ for 5 s
Bluetooth Auto Power
Front/ Remote Control Key ‘Power’ for 5 s Front/ Remote Control Key ‘Power’ to SET ‘Power Off’
On/ Off
Child Safe
Volume 0 (Min) + Front ‘Enter’ for 3 s Volume 0 (Min) + Front ‘Enter’ for 3 s
On/ Off
1-6
SERVICE INFORMATION FOR EEPROM
POWER ON
It is possible at any function.

VFD “NO DISC” status (ex. It is possible at VFD “NO USB” status, too.)
This is an example.
Front ‘Stop’ + Remote control ‘ ’

DETECT NEW EEPROM
push same timing during 5 s (OPTION EDIT SCREEN)
NAME HEX
OPT0 69
FLD “OP00-…..”
OPT1 31
OPT2 35
OPT3 06
OPT4 05
Move to appropriate position
OPT5 00
And make changes with remote control
OPT6 05
“ , , / , REPEAT” key. OPT7 43
OPT8 4D
OPT9 39
OPT10 39
Press ‘Stop’ Key
OPT11 35
OPT12 30
OPT13 00
OPT14 00
VFD “WRITE OK”
Front ‘Stop’ + Remote control ‘ ’

push same timing during 5 s
VFD “E2P CLR”
Completed
1-7
PROGRAM DOWNLOAD GUIDE
1. MAIN MCS PROGRAM (MAIN MCS CHIP)
Download program file name must be HG690_CM9960_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable
the security software, then download the file to your set. Downloading file proceeds at USB1 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
1) (Fast) Format USB device.

2) Copy Firmware file to USB device.
NO USB
 Insert USB device into USB A Port at USB1 function.

SEARCH

MAIN FIRMWARE

FINISH

AUTO POWER OFF
* The upgrade is 2 minutes progress.
1-8
2. SUB MCS PROGRAM (SUB MCS CHIP)
Download program file name must be HG620_CM9960_SUB_YYMMDDX.bin

NO USB
 Insert USB device into USB B Port at USB2 function.

SEARCH

SUB FIRMWARE

FINISH

AUTO POWER OFF
1-9
3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN

NO USB
 Insert USB device into USB A Port at USB1 function.

SEARCH

EQ UP

FINISH

AUTO POWER OFF
1-10
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0,5 W (If all network ports are activated.)
Dimensions (W x H x D) Approx. 470 mm x 240 mm x 420 mm
Net Weight (Approx.) Approx. 7,7 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
• INPUTS
Analog audio in (AUX IN) 2,0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Portable in (PORT. IN) 1.4 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC 1/2) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2
• TUNER
FM Tuning Range 87,5 to 108.0 MHz or 87,50 to 108,00 MHz
• SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
• AMPLIFIER (RMS OUTPUT POWER)

Total output 4,800 W
HIGH 1200 W x 2 (8 Ω at 1 kHz, 25 % THD)
LOW 1200 W x 2 (8 Ω at 70 Hz, 25 % THD)
• FRONT SPEAKER
Type HIGH : 3 Way 3 Speaker
LOW : 1 Way 1Speaker
Impedance HIGH : 8 Ω
LOW : 8 Ω
Rated Input Power HIGH : 1200 W
LOW : 1200 W
Max. Input power HIGH : 2400 W
LOW : 2400 W
Net Dimensions (W x H x D) Approx. 508 mm x 711 mm x 470 mm
Net Weight Approx. 30.2 kg
• Design and specifications are subject to change without notice.
1-11
1-12
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
THE HANDLE ASSEMBLY GUIDE ................................................................................................................... 2-2
EXPLODED VIEWS ........................................................................................................................................... 2-5

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-5
2. MECHANISM DECK SECTION ................................................................................................................ 2-7
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-9
4. SPEAKER SECTION .............................................................................................................................. 2-10
2-1
THE HANDLE ASSEMBLY GUIDE
1) Prepare a new top sub assembly.
2) Disassemble temporarily the belt connection from top sub assembly.
Figure 1
3) Pass the each end of the belt through the PCB hole, and assemble the center PCB.
CAUTION : Do not damage the belt during inserting PCB.
Figure 2
2-2
4) Assembly belt sequence.
(*Do not reuse the belt, once it is disassembled)
5) Attach double tape, and reconnect the belt.
Then, insert one side of the belt into the opposite side hole.
6) Insert one side of the Belt into the opposite side hole.
Attach the double tape
Figure 3-1
CAUTION : Final belt connection
OK NG
Figure 3-2
2-3
7) Assemble fix the 4 ea screws. (Screw assembly torque 5 ~ 5.5 kgf)
Figure 4
8) Measure the pulling force, during handle UP & DOWN motion.
<Use spring gauge or push-pull gauge>

• Gauge should be moved horizontally.
• Gauge position should be center.
Down  Up direction Up  Down direction
Figure 5
2-4
EXPLODED VIEWS NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
1. CABINET AND MAIN FRAME SECTION TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
275
443 276
274
443 443
J I
A
281
280
260 B
A44C 464
MAIN
C
D
467 E
A46 CABLE3
D F G
H
B 274
E
CONTROL_A 285
443
A58 O
282 283
443 O
284
MASTER_VOL
464
498 271 L
H
L
498 286
464
K CONTROL_B M
443 287
271 273
K
270
271 A54 A59
498 300
254 443
J
A
443
J
A55 266 443 443
CABLE2
251 498
443
464 253 A44B
N 252
443 LED
SMPS 264
G C I
263 263
443
A47 509 443
N M
FRONT
262
A56
F
443 443
261
CABLE1
250
B/T
A52
272
A44A
265
265
2-5 2-6
2. MECHANISM DECK SECTION
1439
1002
A001
1005 1001
1026 1003 1004
1024 1030
1437
1437
1024
1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
1019
1043
1018
1045
1439 A005
2-7 2-8
3. PACKING ACCESSORY SECTION
801 Owner’s manual
826 Filter, Ferrite Core (65 Ω)

826A Filter, Ferrite Core (100 Ω) 808 Batteries
825 FM Antenna 900 Remote Control
803 Packing
804 Bag
803 Packing
802 Box
2-9
4. SPEAKER SECTION
A60L
A60R
2-10
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ................................................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................................... 3-2
2. NO AMP POWER....................................................................................................................................................... 3-3
3. NO BOOTING WHEN POWER ON THE SET ........................................................................................................... 3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ........................................................................................ 3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ............................................................................................. 3-6
6. D-PROTECTION & S-PROTECTION ........................................................................................................................ 3-7
7. NO AUDIO OUTPUT .................................................................................................................................................. 3-9
8. NO BOOTING IN CD/USB FUNCTION ................................................................................................................... 3-10
9. NO OPERATION OF MD ......................................................................................................................................... 3-14
10. NO SOUND .............................................................................................................................................................. 3-19
11. NO LIGHTING (FRONT OF MAIN, SPEAKER) ....................................................................................................... 3-26
ELECTRICAL TROUBLESHOOTING GUIDE..................................................................................................................... 3-27
1. POWER SUPPLY ON SMPS BOARD ..................................................................................................................... 3-27
2. SYSTEM PART ........................................................................................................................................................ 3-30
3. NO AUDIO CHECK .................................................................................................................................................. 3-31
4. NO LIGHTING (MAIN SET - FRONT)...................................................................................................................... 3-36
5. NO LIGHTING (SPEAKER)...................................................................................................................................... 3-36
6. PROTECTION MODE (D-PROTECTION) ............................................................................................................... 3-37
7. PROTECTION MODE (S-PROTECTION) ............................................................................................................... 3-37
WAVEFORMS OF MAJOR CHECK POINT........................................................................................................................ 3-38
1. DSP (IC3002/ IC400) ............................................................................................................................................... 3-38
2. PWM (IC700)............................................................................................................................................................ 3-39
3. SERVO (IC501) ........................................................................................................................................................ 3-40
4. MOTOR DRIVER (IC500) ........................................................................................................................................ 3-41
5. ADC (IC604) ............................................................................................................................................................. 3-42
6. USB (CN1006) ......................................................................................................................................................... 3-42
7. BLUETOOTH (CN1008) ........................................................................................................................................... 3-43
WIRING DIAGRAM .............................................................................................................................................................. 3-45
BLOCK DIAGRAMS ............................................................................................................................................................ 3-47
1. SYSTEM BLOCK DIAGRAM.................................................................................................................................... 3-47
2. SMPS BLOCK DIAGRAM ........................................................................................................................................ 3-49
3. POWER BLOCK DIAGRAM ..................................................................................................................................... 3-51
CIRCUIT DIAGRAMS .......................................................................................................................................................... 3-53
1. SMPS - POWER #1 CIRCUIT DIAGRAM................................................................................................................ 3-53
2. SMPS - POWER #2 CIRCUIT DIAGRAM................................................................................................................ 3-55
3 . MAIN - CONNECTOR CIRCUIT DIAGRAM ........................................................................................................... 3-57
4. MAIN - POWER CIRCUIT DIAGRAM ...................................................................................................................... 3-59
5. MAIN - MAIN DSP CIRCUIT DIAGRAM .................................................................................................................. 3-61
6. MAIN - SUB DSP CIRCUIT DIAGRAM.................................................................................................................... 3-63
7. MAIN - RF/ SERVO CIRCUIT DIAGRAM ................................................................................................................ 3-65
8. MAIN - ADC/ DAC CIRCUIT DIAGRAM .................................................................................................................. 3-67
9. MAIN - PWM CIRCUIT DIAGRAM ........................................................................................................................... 3-69
10. MAIN - IR AMP (LEFT CH) CIRCUIT DIAGRAM ..................................................................................................... 3-71
11. MAIN - IR AMP (RIGHT CH) CIRCUIT DIAGRAM .................................................................................................. 3-73
12. MASTER VOLUME (VOLUME/ VFD/ USB) CIRCUIT DIAGRAM ........................................................................... 3-75
13. CONTROL-L CIRCUIT DIAGRAM ........................................................................................................................... 3-77
14. CONTROL-R CIRCUIT DIAGRAM ........................................................................................................................... 3-79
15. FRONT (MIC/ PORTABLE/ HP) CIRCUIT DIAGRAM ............................................................................................. 3-81
16. FRONT LED CIRCUIT DIAGRAM ............................................................................................................................ 3-83
CIRCUIT VOLTAGE CHART ............................................................................................................................................... 3-85
1. ICs ............................................................................................................................................................................ 3-85
2. CAPACITORS .......................................................................................................................................................... 3-86
PRINTED CIRCUIT BOARD DIAGRAMS ........................................................................................................................... 3-87
1. SMPS P.C.BOARD .................................................................................................................................................. 3-87
2. MAIN P.C.BOARD.................................................................................................................................................... 3-91
3. MASTER VOLUME (VOLUME/ VFD/ USB) P.C.BOARD ........................................................................................ 3-95
4. CONTROL-L P.C.BOARD ........................................................................................................................................ 3-99
5. CONTROL-R P.C.BOARD ..................................................................................................................................... 3-100
6. FRONT (MIC/ PORTABLE/ HP) P.C.BOARD ........................................................................................................ 3-101
7. FRONT LED P.C.BOARD ...................................................................................................................................... 3-101
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-1. FUSE/ BRIDGE DIODE/ FET

1-1-1. Solution
Please check and replace F901, BD901, BD902, Q902~Q905 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)

1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 or BD902 is short-circuit by over current with a digital multimeter.
3) Check if the FET Q902 ~ Q905 is normal or short.
 If it is short condition, it’s destroyed. Replace it with a new one.
(Please replace 4 FET at the same time although several FET is OK)
1-1-3. Service hint (Any picture / Remark)
< F901 > <BD901, BD902 > < Q902 ~ Q905 >
If F901 is not short-circuit, If BD901, BD902 is short-circuit, If Q902 ~Q905 is short (pin1-3),
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
2. NO AMP POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.
2-1. FUSE/ FET

2-1-1. Solution
Please check and replace F911, Q911 ~ Q914 on SMPS board.

1) Check if the fuse F911 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q911~Q914 with a digital multimeter.
 If it is short condition, it’s destroyed. Replace it with a new one.
(Please replace 4 FET at the same time although several FET is OK)
< F911 > < Q911 ~ Q914 >

If F911 is not short-circuit, If Q911 ~ Q914 is short-circuit,
replace it with a same specifications one. replace it with a new one.
3-3
3. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote control.
3-1. IC200/ X3000/ X3001

3-1-1. Solution
Replace IC200/ X3000/ X3001 on MAIN board.

1) Check the 5.6 VA , 4.8 VA and 3.3 VA (IC200) in standby mode.
 If there is no 5.6 VA, check the SMPS and if doesn’t appear 3.3 VA, check IC200.
2) Check 5.6 VA, +12 V, FL+, FL- an +39 V when power on the set.
 If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power button.
X3000 and X3001 work normally but, if you can not power on the set, replace the IC200 with a new
one on the main board.
5.6 VA
4.8 VA X3001
(32.768 kHz)
X3000
IC200
(24 MHz)
3.3 VA
< MAIN board top view >
3-4
4. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
4-1. VFD (VFD301)

4-1-1. Solution
Please check and replace VFD301 on MASTER VOLUME board.

1) Check if VKK, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check test point like VFD_RST, VFD_CLK, VFD_CS, and VFD_STB to the MASTER VOLUME board.
< MASTER VOLUME board bottom view >
3-5
5. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the Middle Power Mini System.
5-1. AMP IC (IC8000~IC8007)

5-1-1. Solution
Replace IC8000~IC8007 on MAIN board.

1) Check the JK700, JK701 on your eyes.
2) Check the IC700~IC709 on your eyes.
3) Check the audio signal output check (pin13 of IC700~IC709).
4) Check the PWM Data input (pin3 of IC700~IC709)
5) Check PWM Output of IC601 (PWM IC)
IC8000 ~ IC8007
3-6
6. D-PROTECTION & S-PROTECTION
This symptom occurs, when D-protection is detected.
6-1. D-PROTECTION & POWER OFF AUTOMATICALLY

6-1-1. Solution
Replace AMP FET on MAIN board.

1) D-protection is displayed when the DC level is detected on output (Audio signal is AC level).
2) This protection is to protect speakers.
3) MAIN reasons are like below.
- When some of AMP FETs dead
- When the items (R/ L/ C/ Diode) on output line are short.
AMP FETs
AMP FET : IRF6775

* You can see FET after removing heatsink.

* Notice for Service
Before repair Main Assy, you need to discharge SMPS.
Notice for FET service After then, open the connector.
- In case of RF6775, Metal case, FET Drain, You should try to change both of +/- FET and Driver IC
has electric potential. So be careful when you as a pair.
deal with it.
3-7
D-PROTECTION & S-PROTECTION
This symptom occurs, when S-protection is detected.
6-2. S-PROTECTION & MUTE & POWER OFF AFTER REPEATING 10 TIMES
6-2-1. Solution
Replace AMP ICs on MAIN board.

1) S-protection is displayed when over-current is detected on output.
2) This protection is to protect MAIN set.
3) Main reasons are like below.
- When speaker is short.
 Check whether speaker is short or not.
- When IR Driver IC (IC8000 ~ IC8007) is dead.
 Check that IC8000 ~ IC8007.
- When it can’t maintain, voltage gap between - PVDD & gate voltage, about 12 V.
 Check SMPS.
IC8000 ~ IC8007
3-8
7. NO AUDIO OUTPUT
No Audio Output.
7-1. AMP IC (IC8000~IC8007)

7-1-1. Solution
Replace IC8000~IC8007 on MAIN board.

1) Check supply voltage of AMP (CN1001) & PWM signal normal supply voltage and signal  Check AMP IC.
Poor supply voltage  Check SMPS board.
Poor signal  Check PWM IC.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301).
CSD has about 5 V on normal state.
When AMP has problem, CSD is LOW state or keep change LOW to HIGH.
CN1001
pin1, 6, 7, 12 : PGND
pin2 ~ pin5 : +B (58..5V)
pin8 ~ pin11 : -B (-58.5 V)
pin5 of AMP IC  CSD
< MAIN board top view > < MAIN - IR AMP-L Circuit >
3-9
8. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
8-1. NO MCS 3.3 V, 1.2 VA

8-1-1. Solution
Please check and replace IC201, IC203 on MAIN board.

1) Check voltage of IC201 pin3 on MAIN board.
 If IC201 pin3 (about 4.8 V) & D200 Input 5.6 VA doesn’t come out, check 5.6 VA from SMPS board.
2) If IC201 pin3 (about 4.8 V) is normal, check the PWR_CTRL (IC201 pin2) is HIGH (about 3.3 V)
 If PWR_CTRL isn’t HIGH, check pin2 of IC201.
3) If PWR_CTRL is HIGH if there’s no defective component then replace IC201.
4) If 3.3 V is normal, check 1.2 VA output (pin2) voltage of IC203
 If 1.2 VA of IC203 (pin2) doesn’t come out, then replace IC203
IC201
D200
< MAIN board bottom view >
IC203
3-10
NO BOOTING IN CD/USB FUNCTION
8-2. CRYSTAL (X3000)

8-2-1. Solution
Replace X3000 on MAIN board.

1) If 3.3 V & 1.2 V is normal, check reset ‘High’ of IC500 pin T12 on MAIN board.
 If CHIP_RESET isn’t HIGH, check IC500 pin T12.
2) If CHIP_RESET is HIGH, check the soldering status of 24 MHz crystal (X3000).
3) If the crystal (X3000) doesn’t oscillate, check R3070, R3072,
XI
IC3002
XO
X3000
X3000
< Signal waveform >
3-11
8-3. SERIAL FLASH (IC3003)

8-3-1. Solution
Please check and replace IC3003 on MAIN board.

1) If the crystal (X3000) does oscillate, check serial flash (IC3003) on MAIN board.
 Check pin8 (VCC), pin6 (CLK), pin1 (CS), pin2 (DO), pin5 (DI) of below waveform
2) If pin1, 2, 5, 6, 8 doesn’t come out, check damping or pull-up resistors f IC3003.
 If damping resistor of IC3003 is OK, then replace IC3003. (it needs to download program)
3) After change IC3003, if It is still not below waveform, check IC3002 (DSP IC).
VCC
CS#
IC3003 CLK
DO
IC3002
< MAIN board top view > < Signal waveform >
3-12
8-4. SDRAM (IC3005)

8-4-1. Solution
Please check and replace IC3005 on MAIN board.

1) Check below waveform & soldering status of SDRAM (IC3005) on MAIN board.
 If pin17 (#CAS), pin18 (#RAS), pin19 (#CS), pin38 (CLK), pin29 (address), pin2 (DQ) doesn’t come out,
check damping resistor
2) If resistor is OK, then replace IC3005 (SDRAM).
3) After change IC3005, if It is still not below waveform, check IC3002 (DSP IC).
V CC
Reset
a ddress
da ta
IC3005
/ CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-13
9. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the spindle motor among
them.
9-1. SPINDLE MOTOR

9-1-1. Solution
Replace IC501 or IC500 on MAIN board.

1) Check the SPDO signal from pin16 of IC501.
 If no signal, check SERVO_3.3V and X500.
2) Check the spin- & spin+ from IC500 to CN501 for driving SPINDLE motor.
 If no signal, check +5 V for IC500.
3) Check if the FFC cable is solidly connected between CN501 and MD.
4) Check the MD.
 If the spindle motor is short-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.
zwR
X500
zwT
< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >
3-14
NO OPERATION OF MD
disc if the servo motors in MD don’t work. This step is for checking the sled motor among them.
9-2. SLED MOTOR

9-2-1. Solution

1) Check the SLDO signal from pin15 of IC501.
 If no signal, check servo_3.3V and X500.
2) Check the SLED+ & SLED- from IC500 to CN501 for driving SLED motor.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
zsR
zsT
X500
< Waveform of SLED- & SLED+ < MAIN board top view >
for driving SLED motor >
3-15
NO OPERATION OF MD
disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor
among them.
9-3. TRAY OPEN/ CLOSE MOTOR

9-3-1. Solution

1) Check MOT_OPEN & MOT_CLOSE signals from IC500 to IC3002.
 If no signal, check +5 V of IC500.
2) Check LOAD ± from IC500 to CN501 for driving the TRAY OPEN/ CLOSE motor.
 If no signal, check +5 V to IC500. If it has any trouble, replace it with a new one.
4) Check the MD.
 If the tray motor is short-circuit or has any trouble, it can not open or close the tray.
svT LO+
svROylkP pin4 of CN501
tv{vwlu LO-
tv{jsvzl pin2 to CN501
< Waveform < MAIN board top view >

for driving TRAY open/ close motor >
MOT_CLOSE
pin6 of IC500
MOT_OPEN
pin7 of IC500
< MAIN board bottom view >
3-16
NO OPERATION OF MD
disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.
9-4. LASER TRACKING ACTUATOR

9-4-1. Solution

The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin14 of IC501.
 If no signal, check servo_3.3V and X500.
2) Check TR- & TR+ from IC500 to CN501 for driving the tracking actuator.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
TR-
pin17 of CN500
TR+
pin16 of CN500
{yT Gju\WX
{yRGGju\WX
< Waveform of T± < MAIN board top view >

for driving TRACKING actuator >
3-17
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.
9-5. LASER FOCUSING ACTUATOR

9-5-1. Solution

The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin13 of IC501.
 If no signal, check servo_3.3V and X500
2) Check F- & F+ from IC500 to CN501 for driving the focusing actuator.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
F+
pin15 of CN500
F-
pin18 of CN500
mRGGju\WX
mT Gju\WX
< Waveform of F± < MAIN board top view >

for driving FOCUSING actuator >
3-18
10. NO SOUND
There is no sound output in the USB function, repair the set according to the following guide.
10-1. USB FUNCTION

10-1-1. Solution
Replace IC204, IC205, IC3006 on MAIN board.

1) Check USB_5V to USB board.
 If +5.6 VA to pin2 of IC204, IC205 (LDO) doesn’t come out, check pin4, pin9 of CN1006.
 If +5.6 VA is normal & LED_5V of IC204, IC205 pin3 doesn’t come out,
then replace IC204, IC50D.
2) Check IC3006 when the USB 2 has a problem.
3) Check “Digital audio AMP block” .
D+
D-
USB D+/D (CN1006 pin2 , 3 & pin6, 7)

< USB function signal flow diagram > < Waveform of USB D± signal >
3-19
NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
10-2. AUX FUNCTION

10-2-1. Solution

1) Check AUX1/2_L/R signals to IC604 (pin7, 8, 11, 12).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC3002 to IC604.
3) Check if ADC_DATA_IN is entered from IC604 to IC3002.
 If no signal, check ADC_5V & ADC_3.3V for IC604.
4) Check the following I2S signal flow from IC604 to IC700
 If there is any trouble, check the power for each IC. The power is normal but, if the signal
waveform to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.
AUX1/2_L/R
IC604 AUX_L/R
AUX
CS5346
MCS_MCLK ADC/ MIC_DATA

IC604
MCS_BCK IR AMP
IC3002 IC700
IRS2092
MLC3730 MCS_LRCK PS9860 +
PWM IRF6775
MIX_DATA_OUT
MCS_MCLK to R3032
MCS_LRCK to R3033
MCS_BCK to R3034
ADC/MIC_DATA to R3014
< AUX function signal flow diagram > < MAIN board bottom view >
3-20
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
10-3. PORT. IN FUNCTION

10-3-1. Solution

1) Check PT_L/R signal from MIC board to MAIN board.
2) Check if PT_LR is entered pin7 & pin9 of CN1009
3) Check PT_L/R signals to IC604 (pin26, pin27).
4) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC3002 to IC604.
6) Check the following I2S signal flow from IC604 to IC700.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block.
T-
IC604 POT_L/R
PORT. IN
ADC/MIC_DATA to R3014
CS5346 Board
MCS_MCLK ADC/ MIC_DATA

MCS_BCK
IC604
IC700 IR AMP
IC3002 MCS_LRCK IRS2092
MLC3730 PS9860
+
PWM
MIX_DATA_OUT IRF6775
PT_L/R
< PORT. IN function signal flow diagram > < MAIN board bottom view >
3-21
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
10-4. TUNER FUNCTION

10-4-1. Solution
Replace IC604, TUN600 on MAIN board.

1) Check if TUNER_LR is entered from TUN600 (pin1, pin3) of to IC604 (pin 23, pin24).
 If no signals, Check +3.3 V for tuner power.
 Check the tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC3002 to TUN600.
If it doesn’t work, replace TUNER module with a new one.
2) Check ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC3002 to IC604.
4) Check the following I2S audio signal flow from IC3002 to IC700.
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
IC604 TUNER_L/R
TUNER ADC/MIC_DATA to R3014
CS5346
MCS_MCLK ADC /MIC_DATA IC604

MCS_LRCK IR AMP
IC3002 IRS2092
IC700
MCS_BCK +
MLC3730 PS9860
TUNER_L/R
IRF6775
MIX_DATA_OUT PWM
< TUNER function signal flow diagram > < MAIN board bottom view >
3-22
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
10-5. MIC IN FUNCTION

10-5-1. Solution
Replace IC601 on MAIN board, IC3M01 on FRONT board.

1) Check MIC_SIG signal to pin3 of CN1009.
 If no signal, check the signal to pin13 of CN3M01 on the MIC board.
2) Check if MIC_SIG is entered from pin3 of CN1009 to pin3 to IC601 (MIC A/D converter).
3) Check if the amplified signal comes out from pin3, pin12 of IC3M01.
 If no signal output, check +3.3 V for IC3M01, replace IC3M01 with a new one if it has a problem.
4) Check if MIC_BCK, MIC_MLCK & MIC_LRCK is entered from IC3002 to IC601.
Check if MIC_DATA_IN is entered from pin9 of IC205 to pin T1 (R3049) of IC3002.
 If no signal, check 5 V & 3.3 V for IC601. If it is abnormal, change replace it a new one.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
MIG_SIG MIC IN
IC601
IC3M01
IC3M01 MIC
PCM1808 DRV632 Board
MCS_MCLK MIC_DATA_IN
MCS_BCK
IC3002 IR AMP
MLC3730 MCS_LRCK IRS2092
IC700
+
PS9860 IRF6775
MIX_DATA_OUT PWM
< FRONT board top view >
< MIC IN function signal flow diagram >
IC601
3-23
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following
guide.
10-6. BLUETOOTH FUNCTION

10-6-1. Solution
Replace IC3002 on the MAIN board or B/T module on the Front Panel.

1) Check BT_RX, BT_TX signal to pin4, pin6 of CN1008.
 If no signal, check the signal to pin4, pin6 and pin10 (3.3 V) of on the bluetooth module and cable
connection state.
 If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from pin4, pin6 of CN1008 to pin K1 (R3017), pin L1 (R3019) of IC3002
 If there is any trouble, check the power for each IC.
CN1008
BT_RX
3.3 V BT_TX
3-24
NO SOUND
There is no sound output from H/P, repair the set according to the following guide.
10-7. HEADPHONE JACK

10-7-1. Solution
Replace IC602, IC603 on MAIN board.

1) Check whether “Mix mode” or not and then check that Headphone mode is A/ B/ MIX.
 It is not problem on the circuit if you hear the sound from one of the them.
(You can choose the Headphone mode.)
2) Check the VDD (3.3 V) of IC602, IC603 if there is no sound output on any Headphone mode.
4) Check the audio Signal (MIX_DATA2_OUT) form IC3002 to IC602
 If the ICs is damaged, replace it with a new one.
IC3002 IC602
DSP DAC
MLC3730 MCS_BCK
MCS_LRCK PCM5101
MIX_DATA_OUT
IC603
AMP IC603
TPA6132A2
Board
IC602
< MIC IN function signal flow diagram > < MAIN board top view >
3-25
11. NO LIGHTING (FRONT OF MAIN, SPEAKER)
11-1. NO LIGHTING
11-1-1. Solution
Replace IC202 on MAIN board.

1) Check supply voltage (5.7 V) to LEDs.
 Check pin3 (5.7 V), pin2 (14 V) of IC202 .
2) Check transistors of LED control block & forward voltage of LEDs.
 Change the each item if it is damaged.
Speaker LED Lighting Blcok (MAIN board)
IC202
LED supply voltage (MAIN board) FRONT Lighting Block (LED board)
3-26
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.6 VA
YES
NO
Is the F901 normal? Replace F901. (same fuse)
YES
Is BD901 or NO
BD902 normal? Replace BD901 or BD902.
YES
Is the VCC NO NO
(11 V ~ 25 V) supplied to Is D960, D961 normal? Check or replace D960, D961.
IC901 pin4 ?
YES YES
Power line of MAIN PCB Check ±PVDD line short or not

is short. and check D959 is normal or not.
No 12 V
YES
Is the NO
VCC 13 VA supplied to IC951 Check or replace D962.
pin2 ?
YES
Is there NO
‘HIGH’ signal at IC951 Check P_CTL from u-com.
pn1?
YES
Check IC951 and replace.

or
Check line of main PCB is short or not.
3-27
No -5 V
Is the NO NO
VCC -7 VA supplied to Is the R965 normal? Check or replace R965, D959.
IC953 pin2?
YES YES
Check or replace Q951.
Is there NO
‘HIGH’ signal at Q953 Check P_CTL from u-com.
base?
YES
Check or replace Q953, Q957

or check line of MAIN PCB is
short or not.
No Ooutput VFD
NO
Is R968 is normal? Replace R968.
YES
NO
Is D957, D958 normal? Replace D957, D958.
YES
NO
Is ZD951, ZD952 normal? Replace ZD951, ZD952.
YES
Check line of FRONT PCB

is short or not.
3-28
No Output AMP Gate Line
Is the NO NO
VCC 14 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3 ?
YES YES
Check IC952 and replace

or check line of main PCB is Check or replace D951, D952.
short or not.
No AMP output
Is the NO NO
C903, C913 voltage Is the PFC P.CTL OK? Check PFC P.CTL from u-com.
about 395 V?
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace IC904, Q908,

Q910, Q907, Q909.
YES NO
Is F911 normal? Is the AMP P.CTL OK? Check AMP P.CTL from u-com.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin8?
NO
YES
Is Q911 ~ Q914 OK?
NO
Check or replace IC902 and Check or replace D953 ~ D956.

Replace Q911 ~ Q914. Check Q911 ~ Q914 gate (pin2) Check line of MAIN PCB
Components (Resistors, Diodes). is short or not.
3-29
2. SYSTEM PART
NO Check supplied power
Power On
from SMPS.
“HELLO” NO CN1003 NO
display on MLD or CN301 cable connection Check 33p FFC cable.
OK? OK?
YES YES
CN301 NO
(pin24, 32, 33) power Check SMPS board.
OK?
YES
CN301 NO
(pin28, 29, 30, 31) Check MAIN board.
data signal OK?
YES
NO
All signal & power OK? Replace VFD301.
Top LEDs are NO CN301 (pin16) NO

(LED301 ~ LED320) turned 5.7 V OK? Check MAIN board. (IC202)
on (ALL)?
YES YES
Check NO
CN301 (pin11, 12, 13) Check MAIN board.
I2C data OK?
YES
Replace LED Driver IC IC301.
NO Photo interrupter NO
Party thruster is OK? (SE301 ~ 304) is OK? Change the items.
YES YES
FRONT board OK. Check MAIN board.
3-30
3. NO AUDIO CHECK
All function
No audio output NO
Check each function.
on all function?
YES
CD Function
Can you open NO NO Is Motor_open/close OK?

LOAD +/- signal is OK?
DISC tray? (IC500 pin6, 7)
YES
YES YES
Check IC501.
Is motor impedance NO
Check Loading motor.
about 12 Ω .
Check IC500.
NO
NO Focusing,
NO OPU driving Tracking, Sled signal
DISC reading is OK?
(focusing & Tracking) OK? OK?
YES YES
NO MON_MPD(CN500 pin22)
Check OPU. (pickup module) about 180 mV?
IC501 NO IC501 NO
pin34 ~ 36 I2S output RF & Servo signal Check FFC cable
signal OK? OK ? to CN500, CN501.
YES YES
IC3002 NO
pin N1, N2, N4 I2S signal Check IC3002.
OK?
YES
3-31
USB Function
When insert NO IC204, IC205 NO

USB, USB Signal is OK USB 5 V is OK? Replace IC204 or IC205.
On connector?
YES YES
AUX Function
IC604 NO
pin7, 8, 11, 12 AUX input signal Check audio cable.
OK?
YES
IC604 NO
pin42 ~ 44 I2S input signal Check IC3002.
OK?
YES
IC604 NO
pin41 ADC/ MIC_data output Replace IC604.
signal OK?
YES
3-32
Portable Function
IC604 NO
pin26, 27 portable input signal Check MIC/ Port. board.
OK?
YES
IC604 NO
OK?
YES
IC604 pin41 NO
ADC/ MIC_data output signal Replace IC604.
OK?
YES
MIC Function
IC601 NO
pin13, 14 MIC input signal Check IC3M01 on MIC/ Port. board.
OK?
YES
IC601 NO
OK?
YES
IC601 NO
pin9 MIC data signal Replace IC601.
OK?
YES
3-33
TUNER
IC604 NO TUN600 NO
pin23, 24 TUNER_L/R input TUNER_L/R Output signal Check +3.3 V of TUN600.
signal OK? OK?
YES YES
IC604 NO
pin42 ~ 44 I2S input Check IC3002.
signal OK?
YES
IC604 NO
pin41 ADC data output Replace IC604.
signal OK?
YES
3-34
IC700 NO
pin8, 9 I2S signal Check IC3002.
OK?
YES
IC700 NO
pin28 ~ 30 MIX data signal Check IC3002.
OK?
YES
IC700 NO
pin45 ~ 48 PWM data output Replace IC700.
signal OK?
YES
Check IC701 ~ 703, NO

Check AMP power +5 V/ -5 V.
output is OK?
YES
IC8000 ~ 8008 (pin13) NO Check amp power

output signal OK? +B/ -B/ -B+12/ +5V/ -5V.
YES
Is Q8000 ~ 8005, NO
Q8009 ~ 8010, Q8014 ~ 8015 Check supplied power +B/ -B.
Q8017 ~ 8022 OK?
YES
OK
3-35
4. NO LIGHTING (MAIN SET - FRONT)
Power On
FRONT LED NO Check connection

R/ G/ B/ W is turn on? Check Q3L01 ~ Q3L08.
YES
NO
LED 5.7 V is OK? Check IC202.
YES
Check board in speaker.
5. NO LIGHTING (SPEAKER)
Power On
Speaker LED (3 Color) NO Check connection

or white is turn on? check Q1002 ~ Q1017.
YES
NO
LED 5.7 V is OK? Check IC202.
YES
Check board in speaker.
3-36
6. PROTECTION MODE (D-PROTECTION)
Power On
YES
D-protection NO
Check other protection.
is displayed?
YES
Is Q8000 ~ 8005 NO Check short on items

Q8009 ~ 8010, Q8014 ~ 8015
Q8017 ~ 8022 OK? change item has problem.
YES
Is it OK, R/ L/ C/ Diode NO Check short on items

on the output line? change item has problem.
YES
OK
7. PROTECTION MODE (S-PROTECTION)
Power On
YES
NO
Speakers are OK? Check short about speaker.
YES
Is it 12 V between NO
Check SMPS.
–B & GATE?
YES
Driver ICs NO
(IC8000 ~ IC8008) are Change item has problem.
OK ?
YES
OK
3-37
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC3002/ IC400)
XI XI
1 3
XO XO
4
2
Fig 1-1. Crystal of RTC 32.768 MHz Fig 1-2. Crystal of system 24 MHz
(X3001) (MAIN DSP: R3070, R3072/ SUB DSP: R434, R439)
X3000/ X400
3
4
3 4
1 2
3-38
2. PWM (IC700)
5 XI 7
6
XO 9
Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC601 pin4, 5) X700 IC700 pin26~30
7 8
5 6
3-39
3. SERVO (IC501)
XI
10
12
XO
11
Fig 3-1. Crystal 16.9344 MHz Fig 3-2. CD-16M

(X500) (IC501 pin31)
11
10
12
3-40
4. MOTOR DRIVER (IC500)
17
13
14 18
15
16
Fig 4-1. LO- & LO+ / MOT_OPEN & MOT_CLOSE Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor (IC500 pin11, 12)
(IC500 pin6, 7, 9, 10)
19
20
Fig 4-3. SP- & SP+ for Driving SPINDLE Motor

(IC500 pin17, 18)
14 16
13 15
17 19 20
18
3-41
5. ADC (IC604) 6. USB (CN1006)
21
22
24
23
25
Fig 5. ADC I2S Fig 6. USB D+/ D-

(IC604 pin42, 43, 44) (CN1006 pin3, 4, 8, 9)
25
24
21
22
23
3-42
7. BLUETOOTH (CN1008)
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
Fig 7. Bluetooth RX, TX, RESET

(CN1008 pin4, 6, 9)
28 27 26
3-43
3-44
WIRING DIAGRAM
Harness
FFC
SMPS
8 P, 1.25 mm
LED
MAIN
6 P, 2 mm
m
33 P, 1.25 mm
20 P, 1.25 mm
14
1
FRONT (HP/ PT/ MIC)
4 P, 2 mm
10 P, 1 mm
MD
10 P, 1 mm
USB BLUETOOTH
33 P, 1.25 mm
8 P, 2 mm
CONTROL_A MASTER VOLUME CONTROL_B
4 P, 2 mm
4 P, 2 mm
3-45 3-46
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM
USB1 USB2 3Color (R/G/B) 1EA + White 2 EA

Speaker
CD_RST Lighting
(VCC50) A,B,C,D,E,F,PD SERVO
LD
BU9546
P/UP 1W LED (R/G/B/W) 1 EA
(4 X Speed)
CD_RW/MCLK/LRCK/BC R/G/B/W
SPDO/SLDO (+3.3 V_CD, VCC 1.2)
/FOD/TRD K, CD_DAT Boom Lighting
USB S/W
AM5890 EN
MOT_MUTE,CLOSE,OPEN TS3USB221 D2S+/- MLC3730 DRM_WEN/CAS/
M LOAD ±,SLED±±, Motor Drive ARSER RAS/SEL/CLK/CKE
SPIN±
±,TR±
±,F±
± Sub. DSP 16 MB (128 Mb )
M00_15
DECK A00_16
SDRAM
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE
MECHANISM
USB_SW IC200
DRM_WEN/CAS/
RAS/SEL/CLK/CKE (+3.3 V_CD, VCC 1.2) UART_RX/TX SF_DI/DO
8 MB (64 Mb ) 6CH ADC
32 MB (256 Mb ) SF_CS/SCK S/Flash CS5346
M00_15 USB_D2_DATA
SDRAM A00_16 MCS_BCK/LRCK/MCLK
MLC3730
16 MB (128 Mb ) SF_DI/DO
Main DSP
ADC_DATA
S/Flash SF_CS/SCK
1 MB (8 Mb ) MIC_DATA_IN
1CH ADC PRE,AMP
S/Flash SF_DI/DO
PCM1808 DRV632
SF_CS/SCK
2 MIC
PWM_LRCK/BCK/DATA
DSP_O_DATA/AUX_OUT
IR RMC
Receiver 1 (± 5 V) (± 59 V) BTL
MCS_BCK/LRCK, MCLK
IR_IN_WL+
MUTE, DET
DAC_DATA
DRIVER FET WL
AMP_OSC OP AMP IR_IN_WL- IRS2092 IRF6775
AZ4580
(+3.3 VA, +5 V) WL_OUT_P/N X2 X4
VFD_STB/CLK/DO/RST , VKK,FL +/-
IR_IN_FL+
RMC (Temp.) FL_OUT_P/N
TOP OP AMP
DRIVER FET FL
PS9860 IR_IN_FL- IRS2092 IRF6775
AZ4580
PWM WR_OUT_P/N X2 X4
VFD DAC FR_OUT_P/N

IR_IN_WR+
DIG301 PCM5101 OP AMP

DRIVER FET WR
IR_IN_WR- IRS2092 IRF6775
AZ4580
X2 X4
IR_IN_FL+
DRIVER FET FR
OP AMP
AMP IR_IN_FL- IRS2092 IRF6775
AZ4580
TLC5928 X2 X4
EXP_CLK, DAT, LAT TPA6132A2
LED Driver
Volume/
VOL_A/B, TEMP_A/B, KEY1 ~ 4
Key/ Switch Search_A / B, C/ Fader_AD
3-47 3-48
2. SMPS BLOCK DIAGRAM
VFD
MAIN SMPS 39 V VKK
IC
Ǿ
(STR-2A153D) 4.5 V FL(+/-)
Flyback
MAIN -5V OPAMP
Vcc TRANS
PFC Out u-com / BT
(395 V) 5.6 VA
Ǿ USB / MPEG
PFC IC Ǿ
(R2A20112A) FET LED
Ǿ 14 VA
Totem 23.8 A Motor Drive
pole 600 V + 12 V FAN/Mic/
Interleaved
4 EA Relay
CRM Gate
On/Off
On/Off PFC
Drive P-CTRL
On/Off
AMP
AC Line On/Off Ǿ Ǿ P-CTRL
Filter Block
(Varistor, Vcc
X-Cap Half
GATE F_ L
Line Filter Bridge
Thermistor) Relay LLC
TRANS F_R
Half Bridge (AMP)
FET Digital
LLC Pulse 13 A +PVDD
Resonant IC Trans 600 V (58 V)
Power
(ICE1HS01G) 4 EA Half Ǿ
AMP SW_L
Gate Bridge
Drive
AC LLC SW_R
TRANS Ǿ
(AMP) -PVDD
(-58 V)
3-49 3-50
3. POWER BLOCK DIAGRAM
VKK 25 mA
VFD IC604 IC700 IC501 IC3006 IC401 IC402
370 mA IC602 IC603
ADC IC PWM RF IC USB SW FLASH SDRAM TUNER
FL ± PCM5101 TPA6132A2 Bluetooth
CS5346 PS986 BU9546 TS3USB221 2MB 64Mb
DVCC_3.3V77 mA 3.2 mA 80 mA 10 mA 30 uA 38 mA 20 mA 70 mA
10 mA 15 mA
IC201 ˧MCS_3.3V
+5.6VA LDO (1 A )
MCS_3.3V
394 mA TJ4310
80 mA IC206
+1.2 VA 160mA LDO
IC507 50 mA
DCDC IC400 AZ1117 (1 A )
IC3002
34.2 mA TPS563200 SUB DSP DIG301 Expander
IC3005 IC3003 MAIN DSP DVCC_1.2V
IC3004 IC3001 RMC VFD
MLC3730 MLC3730 TLC5928, *2
SDRAM FLASH FLASH Chip Reset
+3.3 VA 50 mA
W9825G6 16MB 1MB APX809 5 mA
110 mA 3 mA 20 mA RTC3.0
IC200 15 mA 20 mA 20 mA 2 mA 40 mA
LDO(1A)
AZ1117
IC3000
SMPS +4.8 VA 2 mA 2 mA P-SENSE
AZ7027
IC701~3 IC700~9 IC204
+5V_ADC OP AMP * 3 IRS2092 * 8 ADC IC
IC600 AZ4580 AMP IC CS5346
135 mA
LDO (1 A ) +5V_AMP 27 mA 88 mA 20 mA
LM37102CDG
1A IC204 +5 V/ 1 A
LM37102CGD PICK UP
1A FAN*2
IC205 +5 V/ 1 A
LM37102CGD IC500 TOP RED SPK 3color SPK White BOOM 3color Photo
+12 V 600 mA 300 mA * 2 AM5890 LED*10 LED*2 LED*4 LED*4 Detector*4
5.7 V 5 V, 80 mA 350 mA 350 mA 120 mA 80 mA 400 mA 80 mA
+14 VA 375 mA IC202 1460 mA
MP2315GJ IC701~3 IC8000~7
TOTAL 775 mA
OP AMP * 3 IRS2092 * 8
AZ4580 AMP IC IRF6775M * 20
-5 V 27 mA 88 mA FET
115 mA
200 mA
-B +12 V
-57 V
+57 V
3-51 3-52
CIRCUIT VOLTAGE CHART
1. ICs 2. CAPACITORS
No. Location SPEC [V] VOLTAGE [V] No. Location SPEC [V] VOLTAGE [V] -20 % +20 %
Value SPEC
(88 V, 60 Hz) (288 V, 60 Hz)
IC200 Vin : ~15 V Vin : 4.83 V IC3001 Location Capacitor
1 20 VCC: -0.3 ~ 6 V Vcc : 3.37 V Measured Measured
Voltage Regulator Vout : ADJ Vout : 3.38 V Voltage Detector [uF] [V]
voltage (V) voltage (V)
IC201 Vin : 2.5 ~ 5.5 V Vin : 4.82 V IC3002, IC400 VDD12 : 1.08 ~ 1.32 V VDD12 : 1.19 V
2 21 C212 1000uF 6.3V 3.38 V 3.38 V
LDO Voltage Requlator Vout : ADJ Vout : 3.34 V DSP VDD33 : 3.0 ~ 3.6 V VDD33 : 3.37 V
C330 47uF 16V 3.36 V 3.38 V
IC202 IN : 4.5 ~ 24 V IN : 13.6 V IC3003 C333 47uF 16V 5.13 V 5.13 V
3 22 Vcc : 2.7 ~ 3.6 V VCC : 3.37 V
DC/DC Converter VCC : 4.65 ~ 5.15 V VCC : 5 V Serial Flash Memory C508 100uF 50V 5.14 V 5.15 V
IC203 Vin : 4.5 ~ 17 V Vin : 5.6 V IC3004 C523 3.3uF 16V 1.16 V 1.16 V
4 23 VCC : 2.7 ~ 3.6 V VCC : 3.37 V
DC/DC Converter EN : -0.1 ~ 17 V EN : 2.93 V Serial Flash Memory C533 220uF 16V 5.15 V 5.15 V
IC204, IC205, IC207 Vin : 2.25 ~ 16 V Vin : 5.53 V IC3005 C686 100uF 50V 3.32 V 3.32 V
5 24 VDD,VDDQ : 3.0 ~ 3.6 V VDD,VDDQ : 3.37 V
LDO Voltage Requlator Vout : ADJ Vout : 5.1 V SDRAM C718 220uF 6.3V 1.23 V 1.23 V
IC206 Vin : Max 15 V Vin : 3.34 V IC3006 C904, C905 330uF 450V 394 V 405 V
6 25 VCC: 2.3 ~ 3.6 V VCC: 3.32 V
Voltage Regulator Vout : 1.152 ~ 1.228 V Vout : 1.21 V Analog Switch C911 100uF 50V 14.8 V 15.8 V
IC301 IC8000 ~ IC8007 VB : 0 ~ 220 V VB : -46.03 V C926 47uF 50V 17.1 V 17.3 V
7 VCC : 3 ~ 5.5 V VCC : 3.37 V 26
LED Driver Power Driver VAA : MAX 210 V VAA : 5.01 V C927 47uF 50V 18.8 V 19.3 V
IC3M01 C932 22uF 50V 14.8 V 14.9 V
8 VDD : 3 ~ 3.6 V VDD : 3.31 V
Line Driver C936 1000uF 16V 5.63 V 5.63 V
IC401 C937 2200uF 16V 5.66 V 5.66 V
9 Vcc : 2.7 ~ 3.6 V VCC : 3.34 V
Serial Flash Memory C944 1000uF 25V 13.2 V 13.2 V
IC402 C946 100uF 50V 2.7 V 2.7 V
10 VDD,VDDQ : 3.0 ~ 3.6 V VDD,VDDQ : 3.34 V
SDRAM C947 100uF 50V 42.5 V 42.6 V
IC500 VCC1 : 4.3 ~ 13.2 V C948 220uF 25V 7.3 V 7.4 V
11 VCC1/VVV2 : 5.1 V
Motor Driver VCC2 : 4.3 V ~ VCC1 C955 100uF 16V 7.3 V 7.4 V
IC501 DVDD,AVDD : 2.7 ~ 3.6 V DVDD,AVDD : 3.32 V C956 470uF 16V 5.2 V 5.2 V
12
RF, Servo VDD_CORE : 1.4 ~ 1.65 V VDD_CORE : 1.48 V C957 100uF 16V 4.98 V 4.98 V
IC601 VCC : 4.5 ~ 5.5 V VCC : 5.05 V C958 220uF 25V 12.3 V 12.3 V
13 C961 1000uF 80V 59.7 V 59.7 V
A/D Converter VDD : 2.7 ~ 3.6 V VDD : 3.31 V
IC602 C962 1000uF 80V 59.7 V 59.7 V
CPVDD/AVDD/DVDD : CPVDD/AVDD/DVDD :
14 C963 3300uF 25V 19.6 V 19.6 V
D/A Converter 3.0 ~ 3.6 V 3.31 V
C964 100uF 25V 12.1 V 12.1 V
IC603
15 VDD : 2.3 ~ 5.5 V VCC : 3.31 V C966 1000uF 80V 59.7 V 59.7 V
Audio Amplifier
C968 1000uF 80V 59.7 V 59.7 V
IC604 VA : 4.75 ~ 5.25 V VA : 5.05 V
C975 330uF 25V 13.16 V 13.16 V
VD : 3.13 ~ 3.47 V VD : 3.32 V
16 C1008 2200uF 80V 58.1 V 58.10 V
A/D Converter VLS : 3.13 ~ 5.25 V VLS : 3.32 V
C1009 2200uF 80V 58.1 V 58.10 V
VLC : 3.13 ~ 5.25 V VLC : 3.32 V
C1014 2200uF 80V 58.1 V 58.10 V
IC700 VDD_IO : 2.97 ~ 3.63 V VDD_IO : 3.3 V
C1017 2200uF 80V 58.1 V 58.10 V
VDD_CORE :
VDD_CORE : 1.25 V C1022 2200uF 80V 58.1 V 58.10 V
1.08 ~ 1.32 V
VIN33_REG1 : C1023 2200uF 80V 58.1 V 58.10 V
17 VIN33_REG1 : 3.3 V
PWM 2.97 ~ 3.63 V C8064 100uF 16V 0.00 V 0.00 V
VIN33_REG2 : CE200 47uF 16V 1.2 V 1.2 V
VIN33_REG2 : 3.3 V
2.97 ~ 3.63 V
CE204 220uF 6.3V 2.97 V 2.97 V
VDD_PLL : 1.08 ~ 1.32 V VDD_PLL : 1.25 V CE500 47uF 16V 3.33 V 3.33 V
IC701, IC702, IC703 VCC : 2 ~ 18 V VCC : 5.06 V CE501 47uF 16V 1.1 V 1.1 V
18
OP Amplifier VEE : -2 ~ -18 V VEE : -4.93 V CE502 47uF 16V 1.66 V 1.66 V
IC3000 Vcc : 3.9 V CE600 47uF 16V 5.06 V 5.06 V
19 VCC: Max 18 V
Voltage Detector Out : 2.82 V CE700 220uF 6.3V 3.32 V 3.32 V
3-85 3-86
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW)
3-87 3-88
NOTE) Warning
Parts that are critical with respect to risk
SMPS P.C.BOARD of fire or electrical shock.
(BOTTOM VIEW)
3-89 3-90
2. MAIN P.C.BOARD
(TOP VIEW)
3-91 3-92
MAIN P.C.BOARD
(BOTTOM VIEW)
3-93 3-94
3. MASTER VOLUME (VOLUME/ VFD/ USB) P.C.BOARD
(TOP VIEW)
3-95 3-96
MASTER VOLUME (VOLUME/ VFD/ USB) P.C.BOARD
(BOTTOM VIEW)
3-97 3-98
4. CONTROL-L P.C.BOARD 5. CONTROL-R P.C.BOARD
(TOP VIEW) (BOTTOM VIEW) (TOP VIEW) (BOTTOM VIEW)
3-99 3-100
6. FRONT (MIC/ PORTABLE/ HP) P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)
7. FRONT LED P.C.BOARD

(TOP VIEW) (BOTTOM VIEW)
3-101 3-102
3-103 3-104

LG cm9960

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Internal Use Only

MODEL: CM9960 (CM9960, CMS9960F)

P/NO : AFN77457390 MARCH, 2016

SECTION 1 ........ GENERAL

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7

PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-8

SPECIFICATIONS ........................................................................................................................................... 1-11

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t allow

5) Cleaning the lens surface

How to hold the pick-up

6) Never attempt to disassemble the pick-up.

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

It is possible at any function.

Front ‘Stop’ + Remote control ‘ ’

Front ‘Stop’ + Remote control ‘ ’

VFD “E2P CLR”

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device into USB A Port at USB1 function.

* The upgrade is 2 minutes progress.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device into USB B Port at USB2 function.

* The upgrade is 2 minutes progress.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device into USB A Port at USB1 function.

* The upgrade is 2 minutes progress.

• AMPLIFIER (RMS OUTPUT POWER)

• Design and specifications are subject to change without notice.

THE HANDLE ASSEMBLY GUIDE ................................................................................................................... 2-2

EXPLODED VIEWS ........................................................................................................................................... 2-5

CAUTION : Do not damage the belt during inserting PCB.

Attach the double tape

CAUTION : Final belt connection

8) Measure the pulling force, during handle UP & DOWN motion.

<Use spring gauge or push-pull gauge>

Down  Up direction Up  Down direction

1026 1003 1004

1013 1016 1015 1024

801 Owner’s manual

826 Filter, Ferrite Core (65 Ω)

825 FM Antenna 900 Remote Control

1-1. FUSE/ BRIDGE DIODE/ FET

1-1-2. How to troubleshoot (Countermeasure)

1-1-3. Service hint (Any picture / Remark)

2-1. FUSE/ FET

2-1-2. How to troubleshoot (Countermeasure)

2-1-3. Service hint (Any picture / Remark)

< F911 > < Q911 ~ Q914 >

3-1. IC200/ X3000/ X3001

3-1-2. How to troubleshoot (Countermeasure)

3-1-3. Service hint (Any picture / Remark)