Multitec® 545/540

04.12.2018 a – 105832 – en

Operating instructions
Multitec® 545/540

Connector

Supporting bracket
Signal light

Buzzer Gas input

USB port
Display

Function keys

Jog dial
ON/OFF key

Connection for Connector

power supply

Fig. 1: Multitec 540 device overview

Gas Measured Unit

value
Gas measuring
symbol

Battery
capacity

Current assignment of
function keys F1 – F3

Fig. 2: Multitec 540 display

Display symbols

Menu
Battery
capacity
OK

Esc Cancel

Perform device inspection

Tab (jump to next input field)

Save

Open stored comments

Open stored inspectors

Information

Clear

Fault

Gas measuring
Information about this document

The symbols used in the document mean the following:

NOTICE!
A

Indicates a hazardous situation for the product, which could

result in functional disturbance, damage or destruction.

CAUTION!
A

Indicates a hazardous situation for users, which could present

health risks or result in bodily injury.

WARNING!
A

Indicates a hazardous situation for users, which could result in

serious injury or death.

Note:
Indicates tips and useful information.

Instructions that must be followed in a specific sequence are numbered:

1. First action
2. Second action
a) Step one
b) Step two
Lists and instructions comprising only one action are indicated as follows:
●● List point A
●● List point B
−− Subordinated list point

/.../ Reference to standards, guidelines and regulations

(see bibliography section 7.11 on page 52)
Contents Page

1 General......................................................................................1
1.1 Warranty ....................................................................................1
1.2 Purpose......................................................................................2
1.3 Intended use..............................................................................3
1.4 General safety information.........................................................4

2 Features....................................................................................5
2.1 Visual and audible signals..........................................................5
2.2 Sensors......................................................................................5
2.3 Explosion protection...................................................................6

3 Operation..................................................................................7
3.1 General information on operation...............................................7
3.1.1 Keys and jog dial.....................................................................7
3.1.2 Selecting/exiting menus and menu items................................8
3.1.3 Switching the device on..........................................................8
3.1.4 Differences between measuring mode and settings mode...10
3.2 Measuring mode......................................................................10
3.2.1 Accessing the menu (measuring mode menu structure).......10
3.2.2 Zero point.............................................................................. 11
3.2.3 Gas measuring...................................................................... 11
3.2.4 Settings.................................................................................12
3.2.5 Saving a measurement.........................................................12
3.2.6 Protocols...............................................................................13
3.2.7 Device inspection..................................................................13
3.2.8 Device information................................................................14
3.3 Settings....................................................................................14
3.3.1 Opening settings...................................................................14
3.3.2 Settings menu structure........................................................16
3.3.3 Adjustment............................................................................17
3.3.4 System..................................................................................18
3.3.5 Date/time...............................................................................19
3.3.6 Memory.................................................................................20

4 Power supply..........................................................................21
4.1 Suitable disposable/rechargeable battery types......................21

I
Contents Page

4.2 Operation with rechargeable batteries.....................................22

4.2.1 Charging................................................................................22
4.2.2 Rechargeable battery maintenance......................................23
4.3 Battery alarm............................................................................23
4.4 Replacing disposable/rechargeable batteries..........................24

5 Maintenance...........................................................................25
5.1 Device inspection.....................................................................25
5.1.1 General information on the device inspection.......................25
5.1.1.1 Scope.................................................................................25
5.1.1.2 Frequency..........................................................................25
5.1.1.3 Documentation...................................................................25
5.1.1.4 Integrated device inspection..............................................26
5.1.1.5 Order..................................................................................27
5.1.2 Performing the device inspection..........................................27
5.1.2.1 Accessing the device inspection........................................27
5.1.2.2 Concluding the device inspection......................................28
5.1.3 Testing the general status.....................................................29
5.1.3.1 Housing..............................................................................30
5.1.3.2 Signals...............................................................................30
5.1.3.3 Probe.................................................................................30
5.1.3.4 Filter...................................................................................30
5.1.3.5 Pump..................................................................................31
5.1.4 Testing indication accuracy with supply of fresh air..............31
5.1.5 Testing indication accuracy with supply of test gas...............32
5.2 Adjustment...............................................................................33
5.2.1 Scope....................................................................................33
5.2.2 Suitable test gases................................................................34
5.2.3 Special features of adjustment with gas mixture...................34
5.2.4 Preparation............................................................................35
5.2.5 Performing the adjustment....................................................35
5.2.5.1 Adjusting the zero point.....................................................36
5.2.5.2 Adjusting the sensitivity......................................................36
5.2.6 Carrying out an oxygen adjustment......................................37
5.2.6.1 Adjusting the zero point for oxygen....................................37
5.2.6.2 Adjusting the sensitivity for oxygen....................................38
5.3 Servicing..................................................................................39

II
Contents Page

6 Faults.......................................................................................40

7 Appendix.................................................................................41
7.1 Specifications and permitted operating conditions...................41
7.2 Limit values for the device inspection......................................42
7.3 Memory capacity......................................................................42
7.4 Sensors....................................................................................43
7.4.1 Infrared sensors (IR).............................................................43
7.4.1.1 Methane CH4 .....................................................................43
7.4.1.2 Carbon dioxide CO2 ..........................................................43
7.4.2 Electrochemical sensors (EC)...............................................43
7.4.2.1 Oxygen O2 .........................................................................43
7.4.2.2 Hydrogen sulphide H2S......................................................44
7.4.2.3 Carbon monoxide CO........................................................45
7.5 Technical information...............................................................46
7.5.1 Identification sticker (back of device)....................................46
7.5.2 Cleaning................................................................................46
7.5.3 Electrostatic charge...............................................................46
7.6 Accessories and consumables.................................................47
7.7 Declaration of conformity.........................................................48
7.8 Inspection protocol...................................................................49
7.8.1 Test with individual gases......................................................49
7.8.2 Test with gas mixture.............................................................50
7.9 Advice on disposal...................................................................51
7.10 Terminology and abbreviations................................................51
7.11 Referenced documents............................................................52

8 Index........................................................................................53

III
 1 General

1 General

1.1 Warranty
The following instructions must be complied with in order for any
warranty to be applicable regarding functionality and safe opera-
tion of this equipment. This product must only be commissioned
by qualified professionals who are familiar with the legal require-
ments (Germany: DVGW).
●● Read these operating instructions prior to operating the product.
●● Use the product only as intended.
●● Repairs and maintenance must only be carried out by special-
ist technicians or other suitably trained personnel. Only spare
parts approved by Hermann Sewerin GmbH may be used when
performing repairs.
●● Use only suitable battery types, otherwise the device will not
be explosion-proof.
●● Changes or modifications to this product may only be carried
out with the approval of Hermann Sewerin GmbH.
●● Use only Hermann Sewerin GmbH accessories for the product.
Hermann Sewerin GmbH shall not be liable for damages resulting
from the non-observance of this information. The warranty con-
ditions of the General Terms and Conditions (AGB) of Hermann
Sewerin GmbH are not affected by this information.
In addition to the warnings and other information in these Operat-
ing Instructions, always observe the generally applicable safety
and accident prevention regulations.
The manufacturer reserves the right to make technical changes.

1
1 General

1.2 Purpose
The Multitec 545 and its alternative version 540 are gas measur-
ing devices for monitoring gas mixtures that are formed in biologi-
cal processes (biogas, landfill gas). They measure the concen-
tration of several gases in the gas mixture simultaneously. The
devices are ideal for use in waste disposal sites, sewage plants
and biogas plants.
The devices are fitted with infrared sensors for measuring meth-
ane CH4 and carbon dioxide CO2 as standard. The Multitec 545
also features an electrochemical sensor for hydrogen sulphide
H2S (5000 ppm) as standard. Both models of the device can be
fitted with additional electrochemical sensors.

Note:
These operating instructions describe the Multitec 545 with all
additional equipment (firmware version 1.XXX). All descriptions
refer to the device as delivered (factory settings) and apply to both
models. The manufacturer reserves the right to make changes.

2
 1 General

1.3 Intended use

This device is intended for professional residential and commercial
use including small firms and commercial operations. The ap-
propriate specialist knowledge is required to operate the device.
The device may be used to measure the following gases (depend-
ing on the sensors fitted).
●● Methane CH4
●● Carbon dioxide CO2
●● Carbon monoxide CO
●● Oxygen O2
●● Hydrogen sulphide H2S
If the device is used in closed spaces these must be well ven-
tilated.

It should not be used for:

●● Warning against flammable and toxic gases (operator protec-
tion)
●● Monitoring liquids
The device can be used up to a temperature of 40 ºC. However,
high temperatures reduce the lifetime of the sensors and re-
chargeable batteries.
If a device with an electrochemical sensor is exposed to con-
centrations above the measuring range limit, this can reduce the
lifetime of the sensor.

3
1 General

1.4 General safety information

●● The Multitec 545/540 is a gas measuring device, not a gas
warning instrument. It does not, therefore, warn of dangerous
toxic and explosive gas concentrations or lack of oxygen. If you
suspect dangerous gas concentrations, always take along a
gas warning instrument too.
●● Observe the relevant safety regulations when working at agri-
cultural biogas plants /1/
●● When working in enclosed spaces, always ensure adequate
ventilation.
SEWERIN recommends: When measuring in enclosed spaces
fit the gas outlet adapter to the device to reduce the risk of high
concentrations of H2S. The gas outlet adapter is available to
buy as an accessory.
●● The device has been tested to ensure that it is explosion-proof
in accordance with European standards (CENELEC).
●● Do not use this device in oxygen-enriched atmospheres, oth-
erwise it will not be explosion-proof.
●● Only probe hoses with a hydrophobic filter may be used.
Exception:
If the probe has a built-in hydrophobic filter, the hose does not
require any other filters.
●● Devices may only be tested with test gases in well ventilated
areas or outdoors. Test gases must be handled in a profes-
sional manner.
●● Always carry out a device inspection (section 5.1 on page 25)
after the device has suffered an impact (for example, if dropped
accidentally).
●● The device complies with the limits of the EMC directive. Always
observe the information in the manuals of (mobile) radio equip-
ment when using the device close to (mobile) radio equipment.

NOTICE!
A

Follow the advice regarding explosion protection (see sec-

tion 2.3 on page 6).

4
 2 Features

2 Features
The device comes in two different models:
Multitec 545
Multitec 540

2.1 Visual and audible signals

The device features two alarms:
●● Signal light on top of device (visual signal)
●● Buzzer on side of device (audible signal)
The signals indicate faults (see section 6 on page 40). The
device also emits signals when it is switched on and off.

2.2 Sensors
The device features two types of sensor:
●● Infrared sensor (IR)
●● Electrochemical sensor (EC)

Gas Measuring range Sensors Features

CH4 0.0 – 100 % vol. IR ×
CO2 0 – 100 % vol. IR ×
CO 0 – 500 ppm EC ○
H 2S 0 – 5000 ppm EC ×
(Multitec 545 only)
0 – 2000 ppm EC ○
(Multitec 540 only)
O2 0 – 25.0 % vol. EC ○

× standard
○  optional

5
2 Features

2.3 Explosion protection

The device is assigned to the following explosion-proof groups:

Explosion-proof For the following When

group atmospheres using
II2G Ex d e ib IIB T4 Gb –– Methane CH4 Device
–– Propane C3H8 without
–– Butane C4H10 carrying
–– Hydrogen sulphide H2S bag TG8
II2G Ex d e ib IIC T4 Gb –– Methane CH4 Device
–– Propane C3H8 with
–– Butane C4H10 carrying
–– Hydrogen sulphide H2S bag TG8
–– Hydrogen H2

EC type-examination certificate: TÜV 07 ATEX 553353 X

WARNING!
A

It is essential to observe the following points to ensure that

the device is explosion-proof:
●● Only ever open the battery compartment and recharge
the batteries outside of explosive areas.
●● Only use the USB port outside of explosive areas.
●● Always use the appropriate type of disposable/recharge-
able battery.
●● To ensure that the device complies with explosion-proof
group IIC with hydrogen H2, the device must be used in
carrying bag TG8.

6
 3 Operation

3 Operation

3.1 General information on operation

3.1.1 Keys and jog dial

The ON/OFF key is the only control on the device that does not
change its function.
When switched on, the device is operated using the jog dial and
function keys to navigate the display.

Control Action Function

ON/OFF key Press ●● Switches the device on
●● Switches the device off
Function keys Press ●● Variable
F1, F2, F3 ●● As indicated on the display at
the bottom of the screen
●● Function keys may also have
no function assigned in some
cases
Jog dial Turn ●● Selects functions, settings,
measurement data, etc.
●● Modifies values
Press ●● Opens the next program level
(e.g. menu item, function,
measurement data, selectable
values)
●● Applies values

7
3 Operation

3.1.2 Selecting/exiting menus and menu items

Functions and settings etc. are selected via the main menu (for
short: Menu). This menu has submenus and menu items. Refer
to section 3.2.1 on page 10 for information on accessing the
main menu.

Selecting submenus/menu items

Submenus and menu items are selected and opened using the
jog dial and/or the function keys (see section 3.1.1 on page 7).
The name of the selected menu or menu item is always shown
at the top left of the display.

Exiting menus/menu items

There are generally two ways to exit open menus/menu items
and return to the next level up:
●● Press Esc
●● Select Exit from the menu

3.1.3 Switching the device on

Note:
Always switch the device on with fresh air.

●● Press the ON/OFF key. The device switches on.

A visual and audible signal confirms that the device has been
switched on. The display and the pump come on.
The start screen appears on the display.

8
 3 Operation

Display:
–– Device type: Multitec 540
Multitec® 540
–– User:
Frank Smith
Frank Smith
City Council
City Council
Leakage Delivery
Leakage Delivery
V1.000 26.05.2009 13:02 –– Firmware version: V1.000
–– Date and time
Fig. 3: Start screen

An overview of the gases that can be detected will then ap-

pear briefly.

Display:
–– Symbol: Gas measuring
Gas measuring
CH4 0.0..100 VOL% –– Detectable gases
–– Measurement ranges
CO2 0....100 VOL%
O2 0...25.0 VOL%

–– Battery capacity
H2S 0...2000 PPM
CO 0... 500 PPM

Fig. 4: Overview of detectable

gases

The device switches to measuring mode.

Display:
0.0 VOL%
–– Current readings: zero when
CH4

0 VOL%
device is switched on with
CO2

O2 20.9 VOL%
H2S 0 PPM fresh air
CO 0 PPM

Fig. 5: Measuring mode –

display of current
readings

The device is ready for use.

9
3 Operation

3.1.4 Differences between measuring mode and settings mode

The device is operated in two modes:
●● Measuring mode (see section 3.2 on page 10)
Measurements are taken in measuring mode. All functions
needed to take readings can be accessed from one menu.
●● Settings (see section 3.3 on page 14)
The device settings can be changed in settings mode. Infor-
mation about the device can also be retrieved. Measurements
cannot be taken in settings mode.
Settings are accessed via the menu in measuring mode. The
settings are access-protected by a PIN code.

3.2 Measuring mode

When switched on (see section 3.1.3 on page 8) the device
is in measuring mode. In measuring mode, the current measure-
ments are always displayed (see fig. 5).

3.2.1 Accessing the menu (measuring mode menu structure)

In measuring mode F1 can be used to access the Menu.

Zero point
Gas measuring
Settings
Save measurement
Protocol
Device inspection
Device information
Exit

Fig. 6: Menu with submenus (menu items)

Device inspection only appears in the menu when the integrated

device inspection is switched on (section 5.1.1.4 on page 26.

10
 3 Operation

3.2.2 Zero point

The zero point only has to be set manually if the displayed fresh
air measurement is not zero after the end of the warm-up period.

Gas Content in fresh air Correct zero point on

device
O2 20.9 % vol. 20.9 % vol.
CO2 0.04 % vol. 0 % vol.
CH4 0 % vol. 0.0 % vol.
H 2S 0 ppm 0 ppm
CO 0 ppm 0 ppm

The manual zero point setting is not saved. The zero point can be
corrected by adjustment as often as zero point deviations occur
(see section 5.2 on page 33).

Requirements for correct setting of the zero point

●● Device was switched on with fresh air.
●● Device continues to draw in fresh air.

Setting zero point (manual zero point setting)

1. Press Menu.
2. Select Zero point from the menu. The values are automatically
adjusted. The device returns to measuring mode.

3.2.3 Gas measuring

You can find an overview of detectable gases under Gas meas-
uring in the menu (see fig. 4). The device automatically returns
to measuring mode.

11
3 Operation

3.2.4 Settings
You can change the device settings and access information
about the device under Settings in the menu (see section 3.3
on page 14).

3.2.5 Saving a measurement

The current measurement values are saved using Save meas-
urement.

Note:
If the current measurement values are stable, the Save symbol
will be displayed.

Up to 80 measurements can be saved.

The measured values can be saved with or without a comment.
Comment entries are saved automatically (ring memory with
max. 12 entries).
Once the first comment has been entered, the Open
stored comments function will become available.
The stored measurements can be displayed on a computer using a
readout program. The program is available at www.sewerin.com.
1. Press Save.
OR
a) Press Menu.
b) Select Save measurement from the menu.
2. Enter a comment for the measurement.
a) Select the characters required using the jog dial. Confirm
each character using the jog dial.
OR
Press Open stored comments. A list of the stored com-
ments will appear. Select the desired comment. Open the
comment with OK.

12
 3 Operation

b) Then confirm your entry/selection with OK.

OR
Press Esc if you do not wish to enter a comment for the
measurement.
The measurement is saved as a protocol. The protocol name
is formed from the date, time and comment.

3.2.6 Protocols
You can retrieve or clear protocols of saved data under Protocol
in the menu. When saved, the protocols are assigned to different
protocol types.
The following protocol types are available:
●● Device inspection
●● Measurements
Protocols can only be cleared individually.
You can find information on how to clear all protocols of one pro-
tocol type in section 3.3.6 on page 20.

3.2.7 Device inspection

Device inspection only appears in the menu when the integrated
device inspection is switched on. The device inspection can be
used to check the general status and the indication accuracies.

Note:
The integrated device inspection is switched off in the factory
settings. More detailed information about the device inspection
can be found in section 5.2 on page 33.

If the integrated device inspection is switched on, the device will

remind you every 3 months to perform a device inspection.
The Device inspection symbol will appear when the
inspection is due. It is visible in the display until the
complete integrated device inspection has been car-
ried out successfully.

13
3 Operation

3.2.8 Device information

The following device information is shown under Device infor-
mation in the menu:
●● Installed electrochemical sensors:
gas, installation date, warranted/expected lifetime
●● Firmware:
version, date
●● Service:
date of the last service, date of the next service

3.3 Settings
The following menus and menu items are included under Settings
(see section 3.3.3 to section 3.3.6):
●● Adjustment
●● System
●● Date/time
●● Memory
You can find information on selecting and exiting menus and menu
items in section 3.1.2 on page 8.

3.3.1 Opening settings

1. Press Menu.
2. Select Settings from the menu.
Access is protected by a PIN code. The default setting is
always PIN code 0001.

Note:
You can change the PIN code at any time (see section 3.3.4 on
page 18).
SEWERIN recommends setting a different PIN code after initial
start-up, so only authorised personnel have access to the settings.

14
 3 Operation

3. Enter the PIN code from left to right. The active digit is always
displayed with a black background.

Digit To change To confirm

1st digit Push the jog dial
2nd digit Push the jog dial
3rd digit Turn the jog dial Push the jog dial
4th digit

If the PIN code has been entered correctly, the Settings menu
will appear once the last digit has been confirmed (fig. 7). Oth-
erwise the device will revert to measuring mode.

Adjustment
System
Date/time
Memory
Exit

Fig. 7: Settings menu

15
3 Operation

3.3.2 Settings menu structure

PIN Code
Settings Adjustment Adjustment CH4
Adjustment CO2
Adjustment gas mixture measuring
Adjustment CO
Adjustment H2S
Adjustment O2
Test gas
Inspection OK
Exit

System PIN Code

Service interval
Display
Battery
Autostart
Device inspection
Reset
Language
Exit

Date/time

Memory Clear
Memory mode
Exit

Exit

Measuring mode

Fig. 8: Settings menu structure

Note:
The number of available menu items depends on the optional
additional equipment.

16
 3 Operation

3.3.3 Adjustment
The Adjustment menu is used to set the sensors.

NOTICE!
A

The device may only be adjusted by specialist technicians

in well ventilated rooms or in the open air. Incorrect adjust-
ment can lead to incorrect measurement results.

Note:
A detailed description of adjustment along with important informa-
tion is provided in section 5.2 on page 33.

Adjustment CH4
Used to adjust the infrared sensor for methane CH4 in the % vol.
range.

Adjustment C02
Used to adjust the infrared sensor for carbon dioxide CO2 in the
% vol. range.

Adjustment gas mixture measuring

Used to adjust the infrared and electrochemical sensors for all
components of the test gas (gas mixture).

Adjustment CO
Used to adjust the electrochemical sensor for carbon monoxide
CO in the ppm range.

Adjustment H2S
Used to adjust the electrochemical sensor for hydrogen sulphide
H2S in the ppm range.

17
3 Operation

Adjustment O2
Used to adjust the electrochemical sensor for oxygen O2 in the
% vol. range.

Test gas
Used to adjust the concentration of the test gases used.

Inspection OK
Confirms the device is in proper working order. This extends the
service interval.

3.3.4 System
General information and specifications for operation are set in
the System menu.

PIN code
Used to change or reset the PIN code.

Note:
If you lose the PIN code, you must contact SEWERIN Service.
If the PIN code is set to 0000, you will not be asked to enter it.
The settings can then be accessed by anyone.

Service interval
Specifies the regular inspections/maintenance required for the
device. You can also activate the automatic switch-off function
once the set interval has passed.

Display
Used to set how long the display remains illuminated after any
key is pressed as well as the display contrast.

18
 3 Operation

Battery
Used to set the type of disposable/rechargeable battery used.

NOTICE!
A

The battery type setting must always be correct to prevent

damage to the device.

Autostart
This setting cannot be changed.

Device inspection
Switches the integrated device inspection on and off.

Reset
Used to reset the device settings to the factory settings.

Language
Sets the language.

3.3.5 Date/time
Used to set the time, day, month and year. There are two formats
available for the date.

19
3 Operation

3.3.6 Memory
The Memory menu is used to specify how measurement data
and protocols are handled.

Clear
Used to clear protocols.
The two different protocol types must each be cleared separately.
All protocols in one protocol type are cleared at once.
You can find information on clearing individual protocols in sec-
tion 3.2.6 on page 13.

Memory mode
Switches between ring memory and stack memory.

20
 4 Power supply

4 Power supply
This device can be operated using:
●● Disposable (non-rechargeable) alkaline batteries
●● Rechargeable NiMH batteries
The device comes with nickel metal hydride rechargeable batter-
ies. The corresponding settings are stored.

CAUTION!
A

The device must not be used with leaking batteries.

●● Replace leaking batteries.
●● Clean the battery compartment (and, if necessary, the
device) before inserting the new disposable/recharge-
able batteries.

4.1 Suitable disposable/rechargeable battery types

WARNING!
A

To ensure that the device remains explosion-proof as per

/6/, only the following disposable/rechargeable batteries
may be used:
●● Batteries supplied by SEWERIN
●● Batteries other than those supplied by SEWERIN, pro-
vided compliance with /3/ is guaranteed.
The batteries used in a battery compartment must always
be identical in terms of type (disposable/rechargeable),
capacity and manufacturer.

Disposable battery requirements

●● Alkaline disposable batteries
●● Battery size: AA, Type: LR6 as per /4/
●● The creepage distance and air gap between the poles must
not be less than 0.5 mm in accordance with /3/.

21
4 Power supply

Rechargeable battery requirements

●● NiMH rechargeable batteries
●● Battery size: AA, Type: HR6 as per /5/
●● The creepage distance and air gap between the poles must
not be less than 0.5 mm in accordance with /3/.
●● The rechargeable batteries must be fast charging (I > 1.25 A)
and remain within the temperature range.

NOTICE!
A

A device operated with disposable alkaline batteries cannot

be charged. A note to this effect is shown on the display.

4.2 Operation with rechargeable batteries

The operating time of the device depends on the battery capacity.
If the device is not used or not kept in the docking station, the
batteries will lose their charge due to self-discharge. The self-
discharge intensity depends on the battery type.

4.2.1 Charging
The device can be charged via:
●● Connection for power supply
●● Docking station TG8

WARNING!
A

The device must only be charged outside of explosive

areas.

For charging you will need either:

●● M4 AC/DC adapter
●● M4 vehicle cable
Please note the following points:

22
 4 Power supply

●● The device or docking station must not be directly connected

to a 24-V on-board power supply in the vehicle. The voltage is
too high for the charging process.
●● The battery should be charged at approximately room tem-
perature.
●● It is not permitted to connect (cascade) several TG8 adapters
in series.

4.2.2 Rechargeable battery maintenance

If the device is not used for a long period of time, it is advisable
to fully discharge the battery before recharging it again.
A full discharging and recharging process takes approx. 11 hours
(8 hours to discharge + 3 hours to recharge). The duration de-
pends on the capacity of the rechargeable batteries used.

WARNING!
A

The device must only be charged outside of explosive

areas.

●● Connect the device (switched on) to the power supply via the
side connection.
OR
●● Place the device (switched on) into the docking station.
The rechargeable batteries will be fully discharged. Once the
device has been discharged, it will automatically switch to
charging mode.

4.3 Battery alarm

As soon as the remaining capacity of the batteries gets low, a
battery alarm will go off:

23
4 Power supply

Level 1: Battery almost empty

–– Battery capacity symbol flashes
–– Audible signal (one-off)
–– Remaining operating time: approx. 15 min
Level 2: Battery empty
–– Blank display apart from Battery capacity symbol
–– Continuous audible signal
–– Measuring mode unavailable
–– Device shuts off

4.4 Replacing disposable/rechargeable batteries

WARNING!
A

The battery compartment must only be opened outside

of explosive areas.

A 2.5 mm Allen key (supplied) is required to open the battery

compartment on the back of the device.
1. Loosen the two screws securing the battery compartment. Re-
move the screws by repeatedly turning them alternately a short
way; this ensures that the battery compartment does not twist.
2. Lift out the battery compartment.
3. Remove the disposable/rechargeable batteries and insert new
ones. Ensure that the batteries are inserted with the correct
polarity.
4. Replace the battery compartment so it fits neatly into place
and secure firmly with the screws.
5. When you switch the device back on again, you will be asked
which battery type is in use. Enter the correct battery type.
If it takes longer than 120 seconds to change the batteries, the
date and time will have to be reset the next time you switch the
device on. All the other data will be saved.

24
 5 Maintenance

5 Maintenance
In accordance with the legal regulations, device maintenance
comprises the following elements:
●● Device inspection including test of indication accuracy
●● Adjustment
●● Maintenance
All inspections must be documented. The documentation must
be retained for at least one year.

5.1 Device inspection

5.1.1 General information on the device inspection

5.1.1.1 Scope
The device inspection includes the following tests:
●● Analysis of the general status
(see section 5.1.3 on page 29)
●● Test of the indication accuracy with supply of fresh air
(see section 5.1.4 on page 31)
●● Test of the indication accuracy with supply of test gas
(see section 5.1.5 on page 32)

5.1.1.2 Frequency
The device inspection must be carried out at intervals ranging
from once a week to every six months /2/.
If the integrated device inspection is switched on, the device will
remind you every 3 months to perform a device inspection.

5.1.1.3 Documentation
The device inspection procedure must be documented. There
are two ways of doing this:
●● On paper
●● Saved electronically supported by the device (integrated de-
vice inspection)

25
5 Maintenance

Only the integrated device inspection is described in these op-

erating instructions.

Note:
The device inspection must be documented on paper if the inte-
grated device inspection is switched off.

5.1.1.4 Integrated device inspection

The integrated device inspection is accessed via the menu (fig. 6).
The results of the device inspection are stored in the device as a
protocol. The device inspection protocols can be opened at any
time (see section 3.2.6 on page 13). They can also be displayed
on a computer using a readout program. The program is avail-
able at www.sewerin.com.
The Perform device inspection symbol appears
when a device inspection is due. It is visible in the
display until the complete integrated device inspec-
tion has been carried out successfully. If the device
inspection was completed but the device failed on
some points, the symbol will remain visible.

The integrated device inspection is switched off in the factory

settings. The integrated device inspection has to be switched on
(once only) before it can be performed.

Switching on the integrated device inspection

1. Press Menu.
2. Select Settings.
3. Enter your PIN code.
4. Select System.
5. Select Device inspection.
6. Select Yes.
7. Apply the setting with OK.
8. Exit the settings with Back.

26
 5 Maintenance

5.1.1.5 Order
You can carry out the tests that make up the device inspection
in any order you wish. You can repeat the tests as often as you
wish provided you have not yet concluded the device inspection.

5.1.2 Performing the device inspection

5.1.2.1 Accessing the device inspection

The device is in measuring mode.
1. Press Device inspection.
OR
a) Press Menu.
b) Select Device inspection from the menu.
c) Select Measuring in bar holes/Gas measuring from the
menu.
The Device inspection menu appears.
General status
Fresh air
Gas mixture measuring
Test gas CO

Fig. 9: Device inspection menu

Please note that Test gas CO only appears in the menu if the
device has a CO sensor.
2. Select a test from the menu (General status, Fresh air, Gas
mixture measuring, Test gas CO).
3. Carry out the test.
For detailed information, refer to the following sections:
−− General status section 5.1.3 on page 29
−− Fresh air section 5.1.4 on page 31
−− Test gas … section 5.1.5 on page 32

27
5 Maintenance

5.1.2.2 Concluding the device inspection

After all the tests have been carried out as described in sec-
tion 5.1.3 to section 5.1.5, the Save symbol will appear in the
display.
An integrated device inspection is concluded by saving it. Up to
40 device inspections can be saved. The following information
can be stored along with the device inspection:
●● Inspector (e.g. inspector's name or initials)
●● Password to protect the protocol from being accessed by un-
authorised people
Inspector entries are saved automatically (ring memory with max.
10 entries).
Once the first inspector has been entered, the Open
stored inspectors function will become available.

1. Press Save.
2. Enter the name of the inspector.
a) Select the characters required using the jog dial. Confirm
each character using the jog dial.
OR
Press Open stored inspectors. A list of the stored inspec-
tors will appear. Select the desired inspector. Open the
inspector with OK.
b) Then confirm your entry/selection with OK.
OR
Press Esc if you do not wish to enter an inspector for the
device inspection.
3. Enter a password.
a) Select the characters required using the jog dial. Confirm
each character using the jog dial.
b) Then confirm your entry with OK.
OR
Press Esc if you do not wish to enter a password for the
device inspection.

28
 5 Maintenance

The device inspection is saved as a protocol. An overview with

the device inspection results is displayed.
4. Confirm the overview by pressing OK. The device returns to
measuring mode.

5.1.3 Testing the general status

The general status test is part of the device inspection (see sec-
tion 5.1.1.1 on page 25). It is based on estimations by the user.
The following must be tested:
●● Housing
●● Signals
●● Probe
●● Filter
●● Pump
The battery charge status and the working condition of the controls
are automatically tested during the integrated device inspection.

The device inspection has been opened (see section 5.1.2.1).

1. Select General status from the Device inspection menu.
2. Test all associated subitems as described in section 5.1.3.1
to section 5.1.3.5.
3. Confirm the prompt General status OK? by pressing Yes if
all subitems show no faults during testing. General status
OK appears on the display.

29
5 Maintenance

5.1.3.1 Housing
●● Is the housing free from external damage?

5.1.3.2 Signals
During the integrated device inspection the signals are emitted
at short intervals.
●● Can the audible signal be heard?
●● Is the visual signal visible?

5.1.3.3 Probe
Probes are accessories. They only need to be tested if they are
likely to be used in the course of the working day.
●● Are the probes free from external damage?
Probe hoses are tested with a simple leak check.
1. Connect the probe hose to the gas input.
2. Seal the free end of the probe hose.
An error message should appear after approx. 10 seconds.
This indicates that the probe hose is in good condition.

5.1.3.4 Filter
The fine dust filter is located behind the gas input. It is tested by
means of a visual inspection.
1. Unscrew the gas input.
2. Remove the fine dust filter.
3. Check that there is no dirt in the fine dust filter.
As soon as there are any signs of deposits, the filter must be
replaced. If you do not replace the filter, you must reinsert it
exactly as you found it.

30
 5 Maintenance

5.1.3.5 Pump
The pump function is tested with a simple leak check.
1. Seal the gas input.
After a maximum of 10 seconds an error message should ap-
pear. This indicates that the pump is working correctly.
If the error message does not appear, the pump may be faulty.
The device must be tested by SEWERIN Service.
2. Release the gas input again.
After approximately 5 seconds, the error message should
disappear again. Otherwise there is a fault (see section 6 on
page 40).

5.1.4 Testing indication accuracy with supply of fresh air

The indication accuracy with supply of fresh air test is part of the
device inspection (see section 5.1.1.1 on page 25).

The device inspection has been opened (see section 5.1.2.1 on

page 27).
1. Make sure that only fresh air is being drawn in.
2. Select Fresh air from the Device inspection menu.
3. Wait until the displayed readings are stable. A Status: OK
message will appear.  
4. Press OK to confirm. Fresh air OK will appear on the display.
If the Status: OK message does not appear within a reasonable
amount of time, the air inflow does not correspond to the limit
values stored in the device (see section 7.2 on page 42). Move
the device somewhere else and repeat the test.
If the Status: OK message still does not appear when the test
is repeated, the device must be re-adjusted (see section 5.2 on
page 33). 

31
5 Maintenance

5.1.5 Testing indication accuracy with supply of test gas

The indication accuracy with supply of test gas test is part of the
device inspection (see section 5.1.1.1 on page 25).
All test gases specified in the device must be tested. The number
of specified test gases depends on the model and the optional
additional equipment.
The following resources are needed for the test:
●● Test gas (gas mixture, 40 ppm CO)
●● Test set for the supply of test gas (e.g. SPE VOL)

Note:
Details of how to use the test set can be found in the accompany-
ing operating instructions.

SEWERIN recommends the test gas Bio IR as the gas mixture.

It contains 60 % vol. CH4, 40 % vol. CO2 and 180 ppm H2S.

The device inspection has been opened (see section 5.1.2.1 on

page 27).
1. On the Device inspection menu, select the menu item to be
tested (Gas mixture measuring, Test gas CO).
2. Check whether the test gas concentration specified by the
device matches the test gas you intend to use. To do this
press Information.
3. Add the test gas
4. Wait until the displayed readings are stable. A Status: OK
message will appear.  
5. Press OK to confirm.
6. Stop the test gas supply.
7. Repeat for the second test gas if applicable.

Note:
The Test gas OK message only appears when all the test gases
specified in the device inspection have been successfully tested.

32
 5 Maintenance

If the Status: OK message does not appear within a reasonable

amount of time, this may be due to the following:

Cause Corrective action

Connections leaking Repeat check, checking the
seal on the connections
Measurement values outside Adjustment required
the specified limit values (see section 5.2 on page 33)
(see section 7.2 on page 42)

Changing the test gas concentration

If no test gas with the specified concentrations is available for the
test, the values can be changed accordingly under Test gas in
the adjustment menu (see section 3.3.3 on page 17).

5.2 Adjustment

NOTICE!
A

The device may only be adjusted by specialist technicians

in well ventilated rooms or in the open air. Incorrect adjust-
ment can lead to incorrect measurement results.

5.2.1 Scope
The following are adjusted:
●● Zero point
●● Sensitivity

NOTICE!
A

Always adjust the zero point first, followed by the sensi-

tivity.

The adjustment can be carried out with:

●● Gas mixture
●● Individual gases

33
5 Maintenance

Only gases for which the readings are outside the predefined
limits need to be adjusted during the adjustment process (see
section 7.2 on page 42).

5.2.2 Suitable test gases

The following test gases can be used for adjustment:

Gas Suitable test gases for ...

Zero point Sensitivity
CH4 ●● Fresh air ●● Gas mixture
●● 100 % vol. CH4
CO2 ●● Fresh air ●● Gas mixture
●● 100 % vol. CO2
CO ●● Fresh air ●● 40 ppm CO
O2 ●● Gas mixture ●● Fresh air
●● 100 % vol. N2
●● 100 % vol. CH4
H 2S ●● Fresh air ●● Gas mixture
●● 180 ppm H2S
If more than one test gas can be used to adjust a gas, it does
not have to be adjusted with all test gases. However, adjusting
with more than one test gas increases the measurement quality.
Fresh air contains 20.9 % vol. O2 and is therefore used with oxy-
gen to adjust the sensitivity.
Carbon monoxide can only be adjusted with an individual gas.

5.2.3 Special features of adjustment with gas mixture

If you are using a SEWERIN gas mixture as the test gas, the fol-
lowing gases can be adjusted in a single step via Adjustment
gas mixture measuring:
●● Methane CH4
●● Carbon dioxide CO2
●● Oxygen O2
●● Hydrogen sulphide H2S
SEWERIN recommends the test gas Bio IR as the gas mixture.
It contains 60 % vol. CH4, 40 % vol. CO2 and 180 ppm H2S.

34
 5 Maintenance

Note:
Use of test gases not provided by SEWERIN can cause interfer-
ence.
The concentration of the test gas used must match the specified
test gas concentration.

Zero point
For a gas mixture, the zero point is adjusted under Fresh air in
the menu. The following parameters are adjusted in a single step:
●● Zero points of CH4, CO2 and H2S
●● Sensitivity of O2 (20.9 % vol.)

Sensitivity
The sensitivity is adjusted under Gas mixture in the menu. The
following parameters are adjusted in a single step:
●● Sensitivities of CH4, CO2 and H2S
●● Zero point of O2

5.2.4 Preparation
Carrying out an adjustment always takes some time. Leave your-
self plenty of time to prepare the necessary steps of the procedure.
Have all necessary tools available. Let the device run for several
minutes to guarantee that the temperature is correct, for example.

5.2.5 Performing the adjustment

The zero point and sensitivity are adjusted following the same
procedure for all gases (see section 5.2.5.1 / section 5.2.5.2).
The adjustment of oxygen is an exception. For this reason it is
described separately (see section 5.2.6 on page 37).
You can find detailed information on the adjustment
of various gases (for example, test gas concentration,
installation date of the sensor, date of last adjust-
ment) under Information.
The symbol appears after the corresponding Adjust-
ment… menu item has been selected.

35
5 Maintenance

5.2.5.1 Adjusting the zero point

For all gases except oxygen O2, the zero point is adjusted follow-
ing the same procedure.

Note:
When adjusting the zero point of carbon dioxide CO2, a carbon
dioxide filter must be used. This applies to both Adjustment CO
and Adjustment gas mixture measuring.

1. Make sure that only fresh air is being drawn in.

2. Open the settings (see section 3.3.1 on page 14).
3. Select Adjustment from the menu.
4. Select the desired adjustment (e.g. Adjustment CH4).
5. Wait at least 1 minute. The displayed reading must be stable.

Note:
For Adjustment gas mixture measuring, all values must be
stable. This time required for this varies.

6. Select Zero point from the menu (select and confirm with OK).
This adjusts the zero point. The reading shows zero (0.0 %
vol. / 0 ppm).

5.2.5.2 Adjusting the sensitivity

For all gases except oxygen O2, the sensitivity is adjusted follow-
ing the same procedure.
The following resources are needed for adjusting the sensitivity:
●● Test gas
●● Test set for the supply of test gas (e.g. SPE VOL)

Note:
Details of how to use the test set can be found in the accompany-
ing operating instructions.

36
 5 Maintenance

Note:
Never use a carbon dioxide filter when adjusting the sensitivity.

1. Connect the device to the test set.

2. Open the settings (see section 3.3.1 on page 14).
3. Select Adjustment from the menu.
4. Select the desired adjustment (e.g. Adjustment CH4).
5. Select the menu item that specifies the sensitivity to be tested
(for example 100 VOL% CH4). Do not confirm with OK yet.
6. Press and hold the release button on the test set. The test gas
is added. Do not let go of the release button.
7. Wait at least 1 minute. The displayed reading must be stable.

Note:
For Adjustment gas mixture measuring, all values must be
stable. This time required for this varies.

8. Press OK to confirm. The device is adjusted. The reading

shows the specified value (e.g. 100 % vol. CH4).
9. Let go of the release button on the test set.

5.2.6 Carrying out an oxygen adjustment

As oxygen is a component of fresh air, the procedure for adjust-
ing oxygen is different from the procedure for all other gases.

5.2.6.1 Adjusting the zero point for oxygen

The zero point for oxygen must be adjusted using an inert gas which
contains no oxygen and does not damage the sensor. Refer to
section 5.2.2 on page 34 for information on suitable test gases.
The following resources are needed for adjusting the zero point:
●● Test gas
●● Test set for the supply of test gas (e.g. SPE VOL)

37
5 Maintenance

Note:
Details of how to use the test set can be found in the accompany-
ing operating instructions.

1. Open the settings (see section 3.3.1 on page 14).

2. Select Adjustment from the menu.
3. Select Adjustment O2 from the menu.
4. Select Zero point from the menu. Do not confirm with OK yet.
5. Press and hold the release button on the test set. The test gas
is added. Do not let go of the release button.
6. Wait at least 1 minute. The displayed reading must be stable.
7. Press OK to confirm. The device is adjusted. The reading
shows zero (0.0 % vol.).
8. Let go of the release button on the test set.

5.2.6.2 Adjusting the sensitivity for oxygen

The sensitivity for oxygen is adjusted with fresh air.
1. Make sure that only fresh air is being drawn in.
2. Open the settings (see section 3.3.1 on page 14).
3. Select Adjustment from the menu.
4. Select Adjustment O2 from the menu.
5. Wait until the displayed reading is stable. (The reading may
still flash.)
6. Select 20.9 % VOL. (fresh air) from the menu (select and
confirm with OK ).
This adjusts the sensitivity. The reading shows 20.9 % vol.

38
 5 Maintenance

5.3 Servicing
The device must only be serviced and repaired by SEWERIN
Service.
●● Send the device to SEWERIN for repairs and for annual main-
tenance.

Note:
If there is a service agreement in place, the device can be ser-
viced by the mobile maintenance service.

The inspection plate on the device shows con-

firmation of the last maintenance and the next
scheduled maintenance.

Fig. 10: Inspection plate

IMPORTANT! Damage from leaking sensors

Electrochemical sensors that are faulty or have exceeded their
expected service life can leak. The leaking substance can cause
permanent damage to the device.
You can tell if a sensor is faulty because, for example, the cor-
responding adjustment will no longer be possible.
The installation date of a sensor and the expected service life
can be found in the Device information.
●● Always get SEWERIN Service to replace faulty or out of date
sensors immediately.

39
6 Faults

6 Faults
If a fault occurs during operation, an error message will appear
on the screen.
Error messages are displayed in the order in which they occur.
Up to five errors can be displayed. Error messages continue to
be displayed until the error is corrected.

Overview of possible error messages

Error Error message on the Error correction
code display
9 No calibration Adjustment CH4 or Adjustment CO2
IR sensor adjustment or Adjustment gas mixture meas-
uring required (see section 5.2 on
page 33)
10 Adjustment failed Check test gas
Test gas
52 XFLASH Error can only be corrected by
SEWERIN Service SEWERIN Service
59 Error unknown Error can only be corrected by
SEWERIN Service SEWERIN Service
62 IR sensor Error can only be corrected by
SEWERIN Service
100 Pump error Check all filters, probes and hose
Probe/filter connections for porosity and dirt
105 Pump error Check pressure at gas input/gas
Gas outlet outlet
200 I2C HOST – IR Error can only be corrected by
SEWERIN Service SEWERIN Service
201 I2C HOST – EC Error can only be corrected by
SEWERIN Service SEWERIN Service
202 I2C HOST – EX Error can only be corrected by
SEWERIN Service SEWERIN Service

40
 7 Appendix

7 Appendix

7.1 Specifications and permitted operating conditions

Device data
Dimensions approx. 148 x 57 x 205 mm
(W x D x H) approx. 148 x 57 x 253 mm with supporting bracket
Weight approx. 1000 g, depending on equipment

Device elements
Display monochromatic graphic display, 320 x 240 pixels
Buzzer frequency 2.4 kHz, volume 80 dB (A) / 1 m
Signal light red
Pump vacuum: > 250 mbar
volume flow: typically 50 l/h ± 20 l/h
Port USB 2.0
Data memory 8 MB
Operation ON/OFF key, 3 function keys, jog dial

Operating conditions
Operating temperature -20 °C – +40 °C
Storage temperature -25 °C – +60 °C (temperatures above 40 °C
reduce the service life of the sensors)
Humidity 5 – 90 % r.h., non-condensing
Atmospheric pressure 800 – 1100 hPa
Pressure at gas inlet -175 – +65 hPa
Protection rating IP54

Power supply
Power supply NiMH rechargeable or disposable alkaline bat-
teries, size AA
Operating time, typical at least 8 h
Battery capacity 2500 mAh
Battery voltage rechargeable batteries: 4 x 1.2 V
disposable batteries: 4 x 1.5 V
Charging time approx. 3 h (complete charge), depending on
capacity
Charging temperature 0 °C – +30 °C
Charging voltage 12 V DC
Charging current max. 1 A

41
7 Appendix

7.2 Limit values for the device inspection

Gas Zero point Sensitivity

Specification Deviation Specification Deviation

CH4 0.00 % vol. ±1 % vol. 60 % vol. ±3 % vol.

CO2 0 % vol. ±1 % vol. 40 % vol. ±2 % vol.

CO 0 ppm ±10 ppm 40 ppm ±10 ppm

H 2S 0 ppm ±10 ppm 180 ppm ±18 ppm

O2 0 % vol. ±0.5 % vol. 20.9 % vol. ±0.5 % vol.

7.3 Memory capacity

The total memory capacity of the device is divided up as follows:

Protocol type Maximum number of storable protocols

Device inspection 40
Measurement 80

There is a choice of two memory modes (see section 3.3.6 on

page 20). The selected memory mode applies for all protocol
types.

42
 7 Appendix

7.4 Sensors

Note:
Probes increase the stated response times.

7.4.1 Infrared sensors (IR)

7.4.1.1 Methane CH4

Measuring range 0 – 100 % vol.

Resolution 0.1 % vol. (0 – 79.9 % vol.)
1 % vol. (80 – 100 % vol.)
Response times t50 < 9 s, t90 < 17 s
Temperature range -20 °C – +40 °C
Measuring error ± 1.5 % from upper range value
Interference all hydrocarbons
Lifetime, expected 5 years

7.4.1.2 Carbon dioxide CO2

Measuring range 0 – 100 % vol.

Resolution 1 % vol.
Response times t90 < 20 s
Temperature range -20 °C – +40 °C
Measuring error ± 1.5 % from upper range value
Interference none
Lifetime, expected 5 years

7.4.2 Electrochemical sensors (EC)

7.4.2.1 Oxygen O2
Measuring range 0 – 25 % vol.
Resolution 0.1 % vol.
Response times t90 < 15 s
Warm-up time approx. 1 min
Temperature range -20 °C – +40 °C
Measuring error ±3 % or ±0.3 % vol. (±3 digits)
Interference none
Lifetime, expected 24 months

43
7 Appendix

7.4.2.2 Hydrogen sulphide H2S

Multitec 545
Measuring range 0 – 5000 ppm
Resolution 1 ppm (0 – 100 ppm)
2 ppm (100 – 998 ppm)
0.02 % vol. / 200 ppm (0.10 – 0.5 % vol.)
Response times t90 < 30 s
Warm-up time approx. 1 min
Temperature range -20 °C – +40 °C
Measuring error ±3% or ±5ppm (±5 digits)
±5 ppm (long-term stability)
Interference at 20 °C
100 ppm CO: approx. 1 ppm H2S
1 % vol. H2: approx. 10 ppm H2S
100 ppm NO2: approx. 3 ppm H2S
Lifetime, expected 24 months

Multitec 540
Measuring range 0 – 2000 ppm
Resolution 1 ppm (0 – 100 ppm)
2 ppm (100 – 998 ppm)
0.02 % vol. / 200 ppm (0.10 – 0.2 % vol.)
Response times t90 < 30 s
Warm-up time approx. 1 min
Temperature range -20 °C – +40 °C
Measuring error ±3% or ±3ppm (±3 digits)
±3 ppm (long-term stability)
Interference at 20 °C
100 ppm CO: approx. 1 ppm H2S
1 % vol. H2: approx. 10 ppm H2S
100 ppm NO2: approx. 3 ppm H2S
Lifetime, expected 24 months

44
 7 Appendix

7.4.2.3 Carbon monoxide CO

Measuring range 0 – 500 ppm
Resolution 1 ppm
Response times t90 < 30 s
Warm-up time approx. 1 min
Temperature range -20 °C – +40 °C
Measuring error ±10 % or ±3 ppm (±3 digits)
±5 ppm (long-term stability as per EN 45544)
Interference at 20 °C
3000 ppm H2: approx. 1000 ppm CO
100 ppm NO; approx. 25 ppm CO
Lifetime, expected 36 months

45
7 Appendix

7.5 Technical information

7.5.1 Identification sticker (back of device)

The symbols on the sticker mean the following:

Only ever open the battery compartment outside of

the explosive area.

Read the operating instructions.

7.5.2 Cleaning
The device must only be cleaned with a damp cloth.

NOTICE!
A

Do not use solvents, petrol or cockpit spray containing

silicone or similar substances to clean the device!

7.5.3 Electrostatic charge

Avoid electrostatically charging the device. Electrostatically un-
earthed objects (e.g. including metallic housing without an earth
connection) are not protected against applied charges (e.g.
through dust or dispersed flows).

NOTICE!
A

To prevent electrostatic charging when working with hy-

drogen H2, always use the carrying bag TG8.

46
 7 Appendix

7.6 Accessories and consumables

Accessories
Part Order number
Docking station TG8 LP11-10001
M4 AC/DC adapter LD10-10001
M4 vehicle cable, 12 V= portable ZL07-10100
M4 vehicle cable, 12 V= installed ZL07-10000
M4 vehicle cable, 24 V= portable ZL09-10000
"Vario" carrying system 3209-0012
Carrying bag TG8 3204-0040
Case TG8-RÜ ZD29-10000
Compact case TG8 ZD31-10000
Flexible hand probe ZS32-10000
Probe hose ZS25-10000 (e.g.)
Gas sample connection installation set MG04-Z1000
Test set SPE VOL PP01-90101
Universal test head PP01-B1700
Gas outlet adapter MG04-Z2000

Consumables

Part Order number

Fine dust filter 2499-0020
Hydrophobic filter 2491-0050
Rechargeable NiMH battery 1354-0009
Disposable alkaline battery 1353-0001
Bio IR test gas (60 % vol. CH4, 40 % vol. CO2, ZT49-10000
180 ppm H2S), test gas can 1 l, pressure approx.
12 bar

Other accessories and consumables are available for the prod-

uct. Please contact our SEWERIN sales department for further
information.

47
7 Appendix

7.7 Declaration of conformity

Hermann Sewerin GmbH hereby declares that the Multitec® 545
fulfils the requirements of the following guidelines:
●● 2014/34/EU
●● 2014/30/EU

Gütersloh, 2016-04-20

Dr. S. Sewerin
(General Manager)

Hermann Sewerin GmbH hereby declares that the Multitec® 540

fulfils the requirements of the following guidelines:
●● 2014/34/EU
●● 2014/30/EU

Gütersloh, 2016-04-20

Dr. S. Sewerin
(General Manager)

The complete declarations of conformity can be found online.

48
 7 Appendix

7.8 Inspection protocol

7.8.1 Test with individual gases

INSPECTION PROTOCOL Multitec® 540

Serial no. (e.g.: 066 11 0501)

04.12.2018
1.0 General status
1.1 - Housing correct (e.g.: Y / N)
1.2 – Fine dust filter correct (e.g.: Y / N)
1.3 - Disposable/rechargeable battery capacity (e.g.: ¼)

2.0 Pump check

2.1 – Pump error F100 in seal

3.0 Methane CH4

3.1 Zero point (fresh air)
– Display -1 – +1 % vol.
3.2 Test gas 100 % vol. CH4
– Display 95 – 105 % vol.

4.0 Carbon dioxide CO2

4.1 Zero point (fresh air 0.04 % vol.)
– Display -1 – +1 % vol.
4.2 Test gas 100 % vol. CO2
– Display 95 – 105 % vol.

5.0 Oxygen O2
5.1 Zero point (test gas 100 % vol. CH4)
– Display -0.5 – +0.5 % vol.
5.2 Test gas fresh air (20.9 % vol.)
– Display 20.4 – 21.4 % vol.

6.0 Hydrogen sulphide H2S

6.1 Zero point (fresh air)
– Display -10 – +10 ppm
6.2 Test gas 40 ppm
– Display 30 – 50 ppm

7.0 Carbon monoxide CO

7.1 Zero point (fresh air)
– Display -3 – +3 ppm
7.2 Test gas 40 ppm
– Display 37 – 43 ppm

8.0 Comments
– Maintenance required (inspection plate)
– Sensor lifetime exceeded
– Adjustment, repair
– or similar

9.0 Inspection
– Day
– Month
– Year
– Signature

49
7 Appendix

7.8.2 Test with gas mixture

®
INSPECTION PROTOCOL Bio IR Multitec 540

Serial no. (e.g.: 066 11 0501)

04.12.2018
1.0 General status
1.1 - Housing correct (e.g.: Y / N)
1.2 – Fine dust filter correct (e.g.: Y / N)
1.3 - Disposable/rechargeable battery capacity (e.g.: ¼)

2.0 Pump check

2.1 – Pump error F100 in seal

3.0 Fresh air

3.1 Zero point CH4
– Display -1 – +1 % vol.
3.2 Zero point CO2 (0.04 % vol.)
– Display -1 – +1 % vol.
3.3 Oxygen O2 (20.9 % vol.)
– Display 20.4 – 21.4 % vol.
3.4 Zero point H2S
– Display -10 – +10 ppm

4.0 Bio IR gas mixture

4.1 Methane CH4 (60 % vol.)
– Display 57 – 63 % vol.
4.2 Carbon dioxide CO2 (40 % vol.)
– Display 38 – 42 % vol.
4.3 Oxygen O2 (0 % vol.)
– Display -0.5 – +0.5 % vol.
4.4 Hydrogen sulphide H2S (180 ppm)
– Display 162 – 198 ppm

5.0 Carbon monoxide CO

5.1 Zero point (fresh air)
– Display -3 – +3 ppm
5.2 Test gas 40 ppm
– Display 37 – 43 ppm

6.0 Comments
– Maintenance required (inspection plate)
– Sensor lifetime exceeded
– Adjustment, repair
– or similar

7.0 Inspection
– Day
– Month
– Year
– Signature

50
 7 Appendix

7.9 Advice on disposal

The European Waste Catalogue (EWC) governs the disposal of
appliances and accessories.

Description of waste Allocated EWC waste code

Device 16 02 13
Test gas can 16 05 05
Disposable battery, 16 06 05
rechargeable battery

End-of-life equipment
Used equipment can be returned to Hermann Sewerin GmbH.
We will arrange for the equipment to be disposed of appropriately
by certified specialist contractors free of charge.

7.10 Terminology and abbreviations

CENELEC ●● European Committee for Electrotechni-

cal Standardization
EC ●● Electrochemical sensor
Gas type ●● Hydrocarbon CxHy, which can be meas-
ured with the IR
IR ●● Infrared sensor
NiMH ●● Nickel metal hydride
ppm ●● Parts per million
Ring memory ●● Type of data storage in the device
●● If the available storage space is full, the
oldest file is automatically overwritten by
the current file.
Stack memory ●● Type of data storage in the device
●● If the available storage space is full, you
are prompted to confirm whether the
oldest file should be overwritten by the
current file.
VOL ●● Volume

51
7 Appendix

7.11 Referenced documents

The following standards, guidelines and regulations are referred
to in these operating instructions:
/1/ Bundesverband der landwirtschaftlichen Berufsgenossenschaften
e. V. (Federal Association of Institutions for Statutory Accident Insur-
ance and Prevention in the Agricultural Sector): Safety regulations
for agricultural biogas plants (Procedure Document 69)
Available from regional agricultural employer's liability insurance as-
sociations
/2/ DVGW G 465-4
Deutsche Vereinigung des Gas- und Wasserfaches e. V. (German
Association of Gas and Water Specialists); Regulation G 465-4:
Gasspür- und Gaskonzentrationsmessgeräte für die Überprüfung
von Gasanlagen (Gas-Detection and Gas-Concentration Measure-
ment Devices for Inspection of Gas Systems)
Available for download at: www.dvgw.de
/3/ EN 60079-7:2007
/4/ EN 60086-1
/5/ IEC 60079-20
/6/ 94/9/EC (ATEX 100a)

52
 8 Index

8 Index

A reading protocol 26
Accessories 47 scope 25
Adjustment 17, 33 switching on 26
CH4 17 Display 18
CO 17 Display contrast 18
CO2 17 Display illumination 18
gas mixture measuring 17 Disposable battery 19
H2S 17 replacing 24
O2 18 requirements 21
of oxygen 37 setting the type 19
performing 35 suitable types 21
preparing 35 Disposal 51
scope 33
sensitivity 36 E
with gas mixture 34 Electrostatic charge 46
zero point 36 Error message 40
Adjustment menu 17 Explosion protection 6
Autostart 19
F
B Factory settings 19
Battery alarm 23 Faults 40
Filter 30
C Fine dust filter 30
Carbon dioxide filter 36 Function key 7
Cleaning 46
Clearing 20 G
Comment 12 Gas measuring 11
Consumables 47 Gas mixture, special features 34
General status 29
D
Date 19 H
Device Housing 30
models 5
switching off 7 I
switching on 7, 8 Identification plate 46
Device information 14 Indication accuracy
Device inspection 13, 19, 25 with fresh air 31
accessing 27 with test gas 32
concluding 28 Inspection OK 18
documentation 25 Inspection protocol
frequency 25 gas mixture 50
integrated 26 individual gases 49
limits 42 Inspector 28
order 27 Integrated device inspection see Device
performing 27 inspection
protocol 13

53
8 Index

J R
Jog dial 7 Readout program 12, 26
Rechargeable battery 22
K charging 22
Keys 7 maintenance 23
replacing 24
L requirements 22
Language 19 self-discharge 22
setting the type 19
suitable types 21
M
Ring memory 20
Main menu see Menu
Maintenance 25, 39
Manual zero point setting see Zero point, S
setting Sensitivity
Measurement adjusting 36, 38
protocol 13 Sensors 5, 43
reading protocol 12 electrochemical 5, 43
saving 12 infrared 5, 43
starting 12 installation date 14
stopping 12 Service interval 18
Measuring mode 10 Settings 10, 12, 14
menu structure 10 menu structure 16
Memory 20, 42 opening 14
Memory mode 20 Signals 30
Menu 8, 10 audible 5
exiting 8 visual 5
opening 10 Stack memory 20
selecting 8 System 18
Menu item
exiting 8 T
selecting 8 Test gas 18
Menu structure 10, 16 changing 33
Test gases, suitable 34
O Time 19
Opening stored comments 12
Opening stored inspectors 28 U
Operation 7 Use
Oxygen 37 intended 3

P Z
Password 28 Zero point 11
PIN code 14, 18 adjusting 36, 37
Power supply 21 setting 11
Probe 30
Protocols 13
Protocol types 13
Pump 31

54
Hermann Sewerin GmbH SEWERIN SARL
Robert-Bosch-Straße 3 17, rue Ampère – BP 211
33334 Gütersloh, Germany 67727 Hoerdt Cedex, France
Tel.: +49 5241 934-0 Tél. : +33 3 88 68 15 15
Fax: +49 5241 934-444 Fax : +33 3 88 68 11 77
www.sewerin.com www.sewerin.fr
info@sewerin.com sewerin@sewerin.fr

SEWERIN IBERIA S.L. Sewerin Portugal, Lda

Centro de Negocios “Eisenhower” Rua do Senhor dos Milagres 16,
Avenida Sur del Aeropuerto 2º Esq
de Barajas 28, Of. 2.1 y 2.2 3800-261 Aveiro, Portugal
28042 Madrid, España Tlf.: +351 234 133 740
Tel.: +34 91 74807-57 Fax.: +351 234 024 446
Fax: +34 91 74807-58 www.sewerin.pt
www.sewerin.es info@sewerin.pt
info@sewerin.es

Sewerin Sp.z o.o. Sewerin Ltd

ul. Twórcza 79L/1 Hertfordshire
03-289 Warszawa, Polska UK
Tel.: +48 22 675 09 69 Phone: +44 1462-634363
Tel. kom.: +48 501 879 444 www.sewerin.co.uk
www.sewerin.pl info@sewerin.co.uk
info@sewerin.pl