£7 EXTEC wwrso _TURBO Operation and Maintenance Manual 10 Introduction. 14 Safety Precautions 42 Noise Emissions. 20 Setting Up. 24 Jacking Legs 22 Safety Pins and Straps. 23 Hydraulic Controls... 30 Operationnnn 34 Starting the Engine... 32 Stopping the Engine.. 3.3 Operation Checks... 34 ‘Screening 3.44 Reject Grid Operation 342 Loading, 3.4.3 Remote Grid Operation 35 Closing Down the Machine... 40 Maintonance.. 4a Maintenance Checks... ii , 42 Tensioning and Tracking of Conveyor Betts. 43 Soreenbox 434 ‘Screenbox Fitting 4.3.2 Drive Shaft Belt Adjustment 4.3.3 Bearing Replacement. 50 Spare Pars 54 Chassis, a4 Canopy... BA2 Bogie... 52 Hopper... 5.2.4 Hopper Conveyor... 53 Reject Tipping Grid... a4 Vibrating Grid - Optional 55 Screenbox: 5.5.1 Screenbox Fabrication 5.5.2 Drive and Bearing Assemblies. 58 Side Conveyor. a7 Main Conveyor: 58 Tail Conveyor... 59 Power Pack nnn 5.04 Remote Control - Optional 5.10 Shredder - Optional... an Hydraulic Hose Details Baz Appendix... 4B ExteEc p80 ps2 oP 84 p264B EXtTEC TURBO Bogie set Hopper conveyor Jackinglegs Si1.0 TURBO 4B EXTEC Introduction Congratulations on the purchase of your EXTEC TURBO mobile screening system, Designed and constructed using first clase materials it will each you in optimum condition poration of the plant contrary to these instructions, or modifications to the plant not agreed with the manufacturer, wil invalidate any undertakings which may be given by the manufacturer attaching to the plant Every effort has been made to ensure the accuracy of this manual, nevertheless, all performance data contained herein is true, when the plant is operated in accordance with the conditions set out in this manual. Its essential that the operator reads and observes the instructions and safety warnings, in this manual and on the machine itself, before commencing with the use of the machine. Failure to do so wil invalidate any liability the manufacturer may have.4B EXTEC TURBO 11 wa ae 14 147 11.8 Note: SAFETY PRECAUTIONS It is IMPERATIVE that the following routine safety precautions are complied with at all times, failure to do so may endanger life, and severely damage your machine. THE OPERATOR MUST BE FULLY CONVERSANT WITH THIS INSTRUCTION MANUAL ‘AND COMPLY WITH ALL WARNINGS GIVEN, AND ALL WARNINGS ON THE MACHINE, NEVER OPERATE THE MACHINE UNLESS ALL GUARDS AND ACCESS COVERS ‘ARE CORRECTLY FITTED, LOCKED IN POSITION AND SECURED TIGHTLY. ENSURE ALL PERSONNEL IN THE VICINITY OF THE MACHINE, STAND WELL CLEAR BEFORE IT IS SWITCHED ON, AND AT ALL TIMES WHILST IT IS IN. OPERATION. THE ONLY TIME THAT ANY PERSON SHOULD APPROACH THE MACHINE WHILST IT IS IN MOTION IS TO STOP THE MACHINE. ‘BEFORE COMMENCING WITH ANY CLEARANCE OF OBSTRUCTIONS, FITTING ANY ‘SERVICE PARTS, MAKING ANY RUNNING ADJUSTMENTS, OR COMPLETING MAINTENANCE, OF ANY REPAIR WORK OF ANY KIND, ENSURE THAT THE MACHINE IS STOPPED, THE ENGINE IS SWITCHED OFF, AND THE IGNITION KEYS REMOVED. HOPPER FEED CONVEYOR - ACCESS COVERS MUST ALWAYS BE SECURED TIGHTLY WHEN WORK ON THE CONVEYOR IS COMPLETED AND BEFORE THE MACHINE IS STARTED. ‘THE OPERATOR AND ANY PERSONNEL WORKING IN THE VICINITY OF THE MACHINE, MUST WEAR A HARD HAT, SAFETY BOOTS AND EAR PROTECTION AT ALL TIMES, EAR PROTECTION IS COMPULSORY FOR PERSONS WORKING WITHIN 10 METRES OF THE EXTEC TURBO WHEN ENGINE AND OTHER MOVING PARTS OF THE MACHINE ARE IN OPERATION. ‘THE OPERATOR AND ANY PERSONNEL WORKING IN THE VICINITY OF THE MACHINE MUST NOT AT ANYTIME BE UNDER THE INFLUENCE OF ANY INTOXICATING SUBSTANCE, OR SUFFERING FROM ANY IMPEDIMENT THAT WOULD. INCREASE THE RISK OF INJURY. The references to right and left sides of the EXTEC TURBO contained in the following instructions assume that the operator is standing at the HOPPER END of the machine facing the engine compartment.TURBO MB EXTEC 1.2 NOISE EMISSIONS ‘To comply with the supply of machine (safety) regulations 1992 amended 1994, EXTEC provides the following information - The diagram shows decibel readings taken by Castie GA 101/701 meter - calibrated 19,9.94, with engine and conveyor running, sited on factory assembly line. As slated in safely precautions, ear protection is compulsory within 10 metres of the when engine and other moving parts are in operation. ‘TURBO with conveyor running 80 31 82 80 79 7M 85 90 85 a0 ——)iM a2 7 87 92 87 a2 ™ 7™ at 83 83 a2 All readings are in decibels All sizes are approximate4 EXTEC TURBO 2.0 2.1 Setting Up - Location Find a level and firm piece of ground (of suitable size and location). Unhitch the machine from the tractor unit after FIRST removing the two alr brake connections, Level the ‘machine by placing a precision spirit level on the main chassis channel under the tall conveyor. KG ‘Main Chassis Channel Jacking Legs Using lever marked Jack legs, raise the Jacking legs approximately 4” (100mm), and remove the two pins from the Hopper legs. Allow the Hopper legs to drop to the ground, and place the pins into the hole in the Hopper legs through the Hopper body, you may have to raise the Jacking legs a litle to achieve this. Lower the Jacking legs until the Hopper legs and the cross (or lower support) beam of the chassis touch the ground simultaneously. This may require raising the Jacking legs and ‘removing or adding hard standing under the feet of the Hopper legs or under the cross boam.TURBO MJ EXTEC 2.2 Safety Pins and Straps Side Conveyor Retaining Straps Fomove the cetaining strap fted between the two folded side conveyors and retain for future use, IF fited remove retaining chains from side conveyor (Woe: replace both items before transportation) Remove safety pins from telescopic arms at rear of the machine located beneath the ‘screen box.FF EXTEC TURBO 2.3 Hydraulic Controls L/H Side of Power Pack lesreee o é 0 9 “Yes 6 789 fol TY + DRIVE CONTROLS: RAM CONTROLS: ‘SPEED CONTROLS: 1: TAIL CONVEYOR 7: TAIL CONVEYOR: 40: SIDE STOCKPILERS 2: SCREEN BOX &: SCREEN BOX ‘11: MAIN CONVEYOR &: SIDE STOCKPILERS 8: RIM STOCKPILER 4: SHREDDER UNIT IF fitted) 5: VIBRATING GRID (I ited) 6: HOPPER & FEEDER, R/H Side of Power Pack RAM CONTROLS: ‘SPEED CONTROLS: 12: JACKING LEGS. 46: HOPPER FEED 13: GRID 14: SHREDDER (fed) 16: LH STOCKPILER3.0 3.1 3.4.1 1 2) 3) 4) 5) 8) 7 8) %) 10) TURBO 4 extec Operation Extec cannot over emphasize the need to ensure that all safety aspects are checked before starting the engine. “The machine is placed on a evel Brakes and or chocks applied to wheets Jacking logs are postioned correct. Safety pins are in appropriate postions ‘The operating areas are freo of obstructions. Al transit fastenings to conveyor belts undone and securely postioned away from moving part. [Al personnel are positioned at a safe distance from the moving parts ofthe machine. Starting the Engine Engine Checks ‘The following checks should be done befor Engine oil level. Engine coolant level Hydraulic ol level. Diesel fuel level Draw any water from pre fier. ‘Throttle in low Idle position. All control levers are in OFF position. ‘Check that all ball valves are in OFF position. Levers should face along top of control panel in 3 o'clock positon, All access covers are secured. All guards are fitted and secured Ensure that NO person is standing near to or under any part of the machine, stock pers and any machinery being used with EXTEC TURBO. pting to start your machine. ONLY afterall the above checks have been completed may you continue with starting your engine.4 EXTEC TURBO 3.1.2 Electrical Control Panel On the elecirical control panel you will see the following gauges lights and switches, Battery ON Engine Speed Throttle Water Temp Emergency Stop Low Water Level Oil Pressure Emergency Stop Remote Emergency Stop a Ignition 3.1.3 Starting 4 Set throtte lever to low ide position. 2) Insert ignition kay into the ignition switch. 3 Tur key clockwise to No. 1 position. All lights wil lash for soveral seconds. ‘Then the ON light wit remain on and the battery ight and oil light will also remain on, 4 ‘Tum key fully clockwise the engine will start 3) Foolease key. 5 Engine will now run at low idle. ) Pull the throttle back towards you to maximum, 8) The engine is now running et operating speed. Note: In low temperatures the engine should be run at low ide for 5 minutes 103.3 3.3.1 TURBO 4F extec Stopping the Engine Push throttle back to low idle position and allow to run at this speed for 1 minute, ‘Turn key fully counter clockwise. IN AN EMERGENCY, STOP THE ENGINE USING THE EMERGENCY STOPS. LOCATED ON THE ENGINE CANOPY SIDES. Operation Checks Unfolding Procedure Operating levers (see hydraulic controls) 1) 2) 3) 4) 5) 6) 7 Note: Start the engine in the correct manner, using procedures outlined in 3.1 ‘Operate lever marked L.H. CONV and unfold the conveyor. The conveyor wil pivot outwards to-2 horizontal position. When this is achieved, release the tracking suppor rod from its transport position and locate it in tothe lower retaining bracket. This will hold the conveyor In the horizontal position, When the machi is in operation the device may be used to achieve fine belt tracking by ‘adjustment ofthe large nut on the rod with a spanner loceted within the engine ‘compartment. Operate the lever marked R.H. CONV and use the same procedure for erecting the right hand side conveyor. Remove the beit retaining straps, if fited and fit the head drum guard to side conveyors, Operate lever marked Tail Conveyor and unfold the tail conveyor half way and stop. Next operate the into their working positions. Replace the safely pins in the telescopic legs at the rear of the machine and fix the main conveyor underside panel into parked position with the latch bol. Continue to fully unfold the tail conveyor into its working position and inert the two pins provided into the /ocking stays under the tall conveyor at rear of the machine. r marked "SCREEN" and raise the Scroenbox and main conveyor fully Al pins should be in place or damage may occur whilst machine isin operation, "1) EXTEC TURBO “Tracking bot and nutTURBO 4B EXTEC 3.3.2 Operating Lever Sequence Emergency Stop ‘With engine running, operate levers as follows:- 1) ‘Tall Conveyor. 2) Soren 3 Stock piers 4 Shredéer (fn use) 5) Feeder Conveyor 8) Vibrating grid Gf fited) It for any reason there is @ matfunction, STOP the engine immediately, check for obstruction (r visio reason for malfunction. It in doubt contact Technical Support at Extec. 3.4 Screening ‘There are three main variables which effect the screening capacity and efficiency of the Extec TURBO. |. Material Feeding I. Screen Angle II Screen Meshes Dy Material feed rate is regulated by turning the feed speed control (see diagram page 7) on ‘the Hydraulic Control Panel. 2 Maximum feed rate can be achieved when the optimum scraen angle has been determined, adjust the soreen angie with the machine running so that the grading of the material can be established, 3) SCREEN MESHES (see separate chapter, removal and replacement of screen meshes), 13,MB EXtTEC TURBO 3.4.1 3.4.2 Reject Grid Operation ‘Test the operation of the grid using the lever marked GRID on the power pack. This wil tip the grid fully, pushing the lever in the opposite direction will then return the grid to its starting position. The angie of the grid can be altered using the adjustable lag stops fitted tothe side of the ‘tid frame. ‘The Extee TURBO is now ready for materials to be loaded into the hopper, Loading ‘The Extee TURBO must always bo loaded from the rear of the hopper, this will ensure both speed and efficiency. During operation you may need to adjust the material feed rate. You do this by using the feeder speed control, turn this clockwise or anticlockwise to speed up or slow down the feeder belt. You may need to adjust the speed of the side conveyor or main corweyor, it the speed control valves located on the hydraulic control pane! and adjust the 80, U speed as required 143.4.3 y 2) 3) 4 3.4.4 TURBO @F extec Remote Grid Operation Grey Rod Yellow BY PRESSING THE YELLOW BUTTON ON THE REMOTE CONTROL UNIT ‘A signal is sent to the timer unit allowing th rams to open fully and remain open for 2/3 seconds then close fully, thus tipping the grid and returning it back to rest. BY PRESSING THE TOP GREY BUTTON A signal is sent to the unit allowing the rams to open while the button is depressed. BY PRESSING THE BOTTOM GREY BUTTON A signal is sent to the untt allowing the rams to close while the button is depressed “Quick stabbing of these will give the grid a shaking action” BY PRESSING THE RED BUTTON (USE ONLY IN EMERGENCY) ‘A signal is sent to the unit and stops the engine from running, thus stopping all hydraulic power. “THIS IS ONLY TO BE USED AS AN EMERGENCY STOP, FREQUENT USE WILL CAUSE DAMAGE TO HYDRAULIC COMPONENTS” IMPORTANT I for any reason, the 80ma fuse on the electronic board ails it must only be replaced by another 80ma fuse, Incorract fuse replacement can cause extensive damage to the electronic components, Timer Setting Adjustment if your machine is supplied witha remote contolad grid, the timer for the operation ofthe arid tipping oyinder wil have been pre-set a he factory. Howover, I may be necessary to reset the timer during the working ite ofthe unt, or in diferent temperatures To do so, undo the unit io expose the timer control panel and solenoid vale, (see 6.9.1. Operate the grid using the hand set making sure the linders travel fll stroke and tp the 2 ; Ls | @) Standard bogie setTURBO 4B EXTEC a ae 5.1.2 Bogie Arrangement No, Deseription Part No. Quantity 1 Wheel & tyre assembly cHote 4 TUV version cHoTEA, 4 2 Brake drum assembly cHo20) 4 TUV version 50160001 4 3 Brake chambers ‘cHo2oF 4 TUV vorsion sc160002 4 4 Suspension compensator cHotaK 2 5 Suspension compensator pin including grease nipple cHOTEL 4 6 Suspension spring CHOI 4 7 Spring pins cHotoM, 4 8 Airbrake actuating valve cHosoa 1 8 Antilock breaking valve 5c:160003, 1 10 Mudguards (TUV version) 5C160004 4 11 Whoo! stud cHo2oy 0 12 Whoo! stud (TUV version) 50160005 0 13 Wheel nut cHo20A, 40 14 Whee! nut domed washer cHo208 40 15 Wheel nut TUV 50160006 40 16 Aircyinder cH0508 1 17 Aroylinder TU 50160100, 1 48 Airline connection (red) cHoz2a 1 Arline connection TU (red) ‘sc160200 1 19 Airline connection (yellow) cHo2ec 1 Airline connection TUV (yellow) 5160300, 1 20 Airline pipe (yellow) CHOTE 1 Airline pipe TUV (yellow) sc160400 1 21 Airline pipe (red) cHOTIF 1 Airline pipe TUV (red) 5160500, 1 37TURBO 4@ EXTEC 5.2 Hopper5.2 TURBO Hopper Description Frame Cassette Side door Rear door Cattap door ‘Side conveyor support standarc ‘Side convayor support long (vib grid) Telescopic leg support Tlescopic log suppor pin * Optional Part No. 020000 Ho10100 Hos0000 Ho40000 050000, 0180000 0200000 Ho160000 Fasza 4 EXTEC Quantity4B EXTEC TURBO 5.2.1 Hopper ConveyorTURBO Mf extec RE (tg eK 5.2.1 Hopper Conveyor No. Deseription Part No. Quantity Drive ond assembly 1 Plummer block bearing Broo7 2 2 Motor HMooaa, 1 3 Male to male adaptor 94" - 1/2" A006 2 4 Taper lock bush BT030 2 5 Sprocket Bri40 2 & Chain 3/4" pitch x 050mm arise 1 7 Goarbox Brat 1 8 —Teneioning bar BTIsiA, 1 9 Drive drum ‘cD010 1 10 1/2" Dowty washer seal A092 1 1 Keyway 1 12 Belt scraper frame Ho010001 1 13 Belt scraper clamp 0010905 1 14 Polyscraper Ru102 1 15 Counter weight Hoo47 2 18 Rotum roller Root 1 17 turn roller bracket Ho010500 2 18 Conveyor rollers ‘cRo01 15 19 Hopper seal clamps Ho080000 4 20 Hopper drum seal plate (RH) 0120000 1 21 Hopper drum seal plate (LH) HO110000 f 22 Rubber drum seal Usos 2 23 Conveyor belt 7190mm x 1000 ‘8001 a Tall drum assembly 24 Tall dum plummer block 87006 2 25 Adjuster bolt M24 x 380 Faze2 2 26 Tail drum ‘co002 1 27 Rear rubber geal 720 x 90 x 10 RUOIS, 1 28 © Puubber seal $440 x 90 x 10 Ruot4 2 29 Bearing adjuster slide Hootoa01 2 30 Tracking roller cre02 2 81 Tracking roller brackets Ho010600 2 Tail drum scraper Rutot 1 33 Roller support angle short Ho010300 2 34 aller support angle long Hoo10200 1 35 Tail rum brace channel Hoo11600 15.3 TURBO Reject Tipping Grid Description Base frame Tip freme PH side wing UH side wing Grid bar section (standard) Telescopic foot Hydraulic ram Bottom ram pin Top ram pin Side wing pin Tip frame pivot pin ‘Telescopic arm pin ‘Shock absorber pad “NB Standard 4” (102mm) gap, available in other sizes. Part No. ‘Te010000 ‘Te020000 Ta040000 6030000, T@050000 76060000 HRo0+ Faaoas7 Faao358 FASS FAG35 FAS37 U0 4B extec Quantity4 EXTEC TURBO 5.4 Vibrating Grid (optional)5.4 TURBO Vibrating Grid (optional) Deseription Top deck Bottom dock Rear spill plate Far spill support Fear top | boam (not shown) Front top contre | beam ‘Top LH | beam (not shown) ‘Top PUH I beam (not shown) eer bottom | beam (not shown) Front | beam Te bar FH side guard (not shown) UM side guard Flywhoo! guard Eccentric welght ‘Shaft Motor Taper lock bush Shaft pulley Locking colar Spacor Boating Flexible rive coupling Bearing Bearing carrier “Taper lock bush Drive pulley Drive belt Male to male fiting Dowty washer Bearing Housing Retaining bolt Retaining nut Retaining washer Mesh clamp Hopper subrame PUH side wing UM cide wing Mosh ‘Spring bush ‘Spring support bracket Spring Grid bar assembly Single bar ‘Subframe pin Ram TBolt Rosta mounts * Soe appendix for order details 45 Part No. 8010000 5020000 8030000 '8G060000 Ba010100 BG011800 BG011900 86012000 860204000 180205000 86012100 8@120000 B@130000 BG140000 8@170000 86180000 HMoo1F Toso BT150 BTO72A BT08t BTOOZA '8G180200 18180000 B@180400 BTO48 Bris Bris2 A003 A093 BTO20A Fateic FA0100 Fa01es '5G190000 ‘86200000 'B@240000 84230000 ‘86260000 186270000 8270000 '5G400000 83410000 86290000 HRO06B FAZO1A RUBBO70000 MA EXTEC Quantity 14B EXTEC TURBO 5.5 Screenbox5.5 Screenbox Description Box fabrication Shalt Beating assembly (see 5.5.2) Drive motor assembly (see 5.5.2) Mosh assembly FRosta spring unit Subframe ‘Outer tog Inner leg Adjuster log Chain Pin Ram Pivot pin * Available in @ selection of sizes and types - se0 appondix TURBO 47 Part No, 188010000 ‘8020000 RLUBBOS0000 153070000, 88190100, 135190200, 188190400 FABSD FABB190700 HRO0s FABB180600 4@ EXtEC Quantity4B EXTEC TURBO 5.5.1 Screenbox - FabricationTURBO 4 EXtEC 5.5.1 Screenbox - Fabrication No, Description Part No, Quantity 1 UM side plate 188010100 1 2 AlN side plate ‘85010200 1 3 Centre shatting housing 88010300 1 4 Rear mesh support member 'BB011200 2 5 Front lowor mash support BB011300, 1 6 Centre sereen support member ‘BB011400 1 T Sido sealing stip 15011500 1 8 Sido soaling stip 188011600 1 9 Side sealing stip 188011700 1 40 Side sealing stip 188011800, 1 11 Side sealing stip 'BB011900, 1 12 Side sealing stip 186012000 1 13 Sido sealing stip BB012100 1 14 Side seating stip 88012000 1 38 Front top chute 188012300 1 16 Front bottom chute 138012400 1 17 Screen clamp ‘88050400 4 18 UH side guard 155080000 1 18 UH side guard 188080000 1 20 Front top mesh support assembly 188018000 1 21 LUM chute bracket 88160000 1 22 UH chute assombly 88170000 1 23 Top desk chute 188180000 1 24 Mesh wear rubber FUBSO13500 1 25 © T-Bot Fao 6 494 EXTEC TURBO 5.5.2 Screenbox Drive and Bearing AssembliesTURBO 4B EXtEC 5.5.2 Screenbox Drive and Bearing Assemblies eevonren+F Description Housing Housing cap Roller bearing Outer ol seat Inner ll seal Hexagon head bot Grease ripple Paraliel gu screw Sk set screw Spacer Locking nut } Star washer } kt Shaft sleeve } Counter weight 3mm 5mm 0mm Taperedootar Gn screw 3 it V-belt Pulley Tapered collar } Grub sorews } ket Koyway Motor housing Hexagon head bot Motor BSP adaptor Hexagon head batt Pulley Shat Part No. 188030100 ‘88030200, BT002 Bri04 BTt04 188030700 BT200 88030900 FAIBIE BT08 Brore ssB0050 ‘$8058 ‘SB005A T0568 BT095 BT091 7050 FAz07 HMoo1F A003 Fazs2 BTOS0A Quantity4B EXTEC TURBO 5.5.2 Bearing AssemblyTURBO 5.5.2 Bearing Assembly " 2 13 14 18 18 Description Housing Housing ap Foler bearing Ouier ai seal Innor ol soa! Hexagon head bot Grease nipple Parallel grub sorew ‘Countersunk set screw Looking aut } Star washer } Shalt sleeve } Counter woight Tapered lock bush) erubscrow } Hexagon head bot kt Part No. 188030100, 188030200 BTo02 BT104 BT104 ‘28030700, T200 185030900 FAI6IE Bro72 13010001 Brose Fa2a2 4B extec Quantity 1TURBO 48 EXTEC Side Conveyor 5.6 11,125.6 " 2 13 4 18 16 7 Side Conveyor Description frame Main spine Rigid leg Tole-leg outer Tol-eg inner Tele-leg adjuster leg Rotaining pin LH feedboot IH foedboot Conveyor belt Wear rubber 1500 x 70x 10 AVM Wear rubbor 1300 70 x 10 UH Impact rubber back UH Impact rubber back LH Impact nubber side FVM, Fuboer securing straps Belt retaining hoops TURBO Part No ‘sca20000 36010000 ‘86030000, sc040100 'sc040200 FASCO40300 FASCO40500 ‘80180000 80180000 007 RUCO8 Uo? Us00 Ruso2 RUso1 RU400 's0130000, 4 EXTEC Quantity&@ EXTEC TURBO 5.6 Side Conveyor (continued)TURBO 5.6 Side Conveyor (continued) Description Cover Hydraulic ram ‘Top leg support Lower log mount Log pivot block UH head drum nip quare RUM head drum nip guard Head drum guard Spine pvot block ‘Small clovs pin & bolt Large clevis pin & bolt Motor Flange Taper lock bush Rubber slement Keyway Motor mounting bracket Drive bearing Tele-log locking pin Footurn rollers Hexagon fap roller Wing roler Contre roller 40 Deg roller brackets 80 Deg roller brackets Plummer block bearing Tensionar bot Polyscraper Drive drum End crum 87 Patt No 50150000 HR004 ‘sco60000, ‘80050000, Nso1s sc170000 ‘80160000 'sc140000 Nsorz ‘8120000 sc110000 Hoo Br062 BT037 87063 ACOs Nscio Brot FAS40 crao2 ‘R500 crso1 ‘oRs03 or05 Atos B06 A268 Uutoo epsco70000 cosco80000 48 EXTEC Quantity 1 11 cots " 2sots 4so1s,TURBO 4 EXTEC 5.7 Main ConveyorTURBO 4B extec 5.7. Main Conveyor No. Part No. Quantity 1 Frame ‘5010000 1 2 Top UH flair ‘siva20300 1 3 Top RH flair ‘s§oz0300 1 4 Centre UH fair ‘sMc20100 1 5 Contre RUM fair ‘5mo20200 1 6 End UH flair ‘5§c20500, 1 7 End RIK fair ‘s§ac20400 1 8 Feedboot assembly ‘514080000, 1 9 Head drum roller (€05M030000 1 10 Tail drum roller (eDsM100000 1 11 Main conveyor belt ‘0856050000 1 12 Side flair support frame ‘s§ao20600, 5 594 EXTEC TURBO 5.7 Main Conveyor (drive end)TURBO 5.7 Main Conveyor (drive end) Description Head drum guard Head drum rubber skit UH head drum side plate UH head drum sido plato ‘Top cross channel UH nip guard plate UH nip guard plate Polyscaper Drive drum bearing Screw adjuster rod Drive motor Coupling ‘Taper lock bush Fubber element ‘Taper lock bush Keyway Motor mounting bracket Wing roller Contre roter Rotum roller tum roller bracket Head drum Spreader plate Spreader plate bracket Motor mounting bracket cover Hydraulic adaptor Washer 61 Part No ‘5040000 '5M070000 ‘5M270000 '5M280000, ‘5M013000, ‘5M170000 ‘5M180000, u49008 Brao011 Fazes Hoos T0860 BT048 57061 BT051 A606 '5M300000, crt02 craot coraos Mco10 (c05¥080000 ‘6M070000, ‘6Mo80000 ‘6M100000 Ha003 Hosa 4B EXTEC Quantity 14B extec TURBO 5.7 Main Conveyor (tail end)5.7 eporvounons TURBO Main Conveyor (tail end) Description Underside panel assembly Bottom cross channel HH feedboot guard UM feadboot guare Rotation pin Feedbact wear rubber seal Feeaboot rubber back Feedboot wear rubber clamps LH Feeaboot wear rubber clamps UH Sorow adjustor rod M24 x 380 Bearing adjuster sido Plummer block besring Wing roter Centre roter 80 Deg. roller brackets 40 Deg, roller brackets (not shown) Scraper Tracking roller Underside pane! latch Tall crum scraper fabrication Part No, ‘5Mo30000 5M140000, ‘5190000 ‘5200000 '5M150000 RUoia RUSO6 ‘5M0B0500 ‘5080600, FA288 ‘5280000, Bra0o12 ‘oRa0 cRA05 oni03 cri05 Ruto1 cr202 51270000 ‘51290000 4@ EXTEC OuantityTURBO Jf EXTEC 5.8 Tail ConveyorTURBO 4F Extec 5.8 Tail Conveyor No. Description Part No, ‘Quantity 1 Feedboot FVM Te0s0100 1 2 Feedboot LH 050200 1 3 Feodbost rear ‘Tc050300 1 4 Unk arm ‘Teo40008 1 5 Telescopic log Outer ‘Teos0100 2 6 Telescopic leg Inner ‘Teoea200 2 7 Hydraulic ram HRoot 2 8 Conveyor belt ‘caTo2t0000 1 9 Feedboct leg LH 700501000 3 10 Foodbeot iog LH T00501001 34 EXTEC TURBO 5.8 Tail Conveyor (continued)5.8 TURBO Tail Conveyor (continued) Description Ram support crossbeam Conveyor joining pin Linkarm conveyor pin assembly Linkarm chassis pin assembly am chassis pin Fam conveyor pin (not shown) Head drum | End drum UH sido guard IM side guard Baring adjustor carrior block Bearing adjuster aso guard ‘Small tracking roller IH nip point guard plate UH nip point guard plate Motor Coupling “Taper lock bush Fubber element “Taper lock bush Keyway ‘Motor mounting bracket Motor Mounting Cover Motor Adaptor Dowty washer Head drum guard Feedboot rubber skirt Feedboot end skirt Feedboot rubber back Plummer bearing Head crum bearing Scraper plate Return roller Contre roller Wing roller 40 deg. bracket 30 deg. bracket Polyscraper Beating carrer plate 67 Part No. Teo20000 ‘Tc090000 Fag23 A320 Fazes Fase To140000 To150000 Tc160000, 170000 T0180000 Tc190000 ‘Te200000, cRTo220000 Te2a0000 Te240000 M05: ‘BT082 Bro40 Toss Bros7 FAdOS ‘Te280000, 7280000, A003 Haga “Te060000 UOIS Uo17 UTCO51500 BT008 BT40011 Te 300000 crt04 crto1 crt02 cRt05 oRi03 RUtO3 Te180000, 4F extec Quantity 1 2 2 2 2 é 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 2 2 1 ? 3 6 4 2 1 2TURBO 4 EXTEC 5.9 Power Pack5.9 10 10a " 12 13 4 18 16 TURBO Power Pack Description Base frame Engine leg UH side control panel ear bulk hoad panel UM side control pane! Front bulk head Battery box Remote control enclosure Diesel tank Diesol tank strap (not shown) Hydraulic tank assembly Hydraulic tank strap (not shown) Ar deflector pane! Electrical contro! box (soe page 78) Throttle and cable Engine assembly Emergency stop switch Hydraulic pipes (see separate Ist 5.11 * Optional 69 rt No, P0100 PPo20000 PP030000 Po49000 050000 PP060000 PP070000 0037 080000 P080100 P100000 PP100500 P110000 NPP210000 ENPP220000 230000 ENPP2i0101 4B Extec Quantity 148 EXTEC TURBO 5.9 Power Pack (continued)TURBO 4 EXTEC 5.9 Power Pack (continued) Deseription Part No, Quantity Flexible exhaust PP180000, 1 Gasket EN719 1 Silencer PP190000, 1 Silencer clamp 200000 1 Ale fiter turbo connection tube PP 140000 1 Inner fter EN703 1 Air fiter em 4 Dust ejector i738) ay Housing cover EN702 1 10 Service indicator EN735 1 +1 Fuel fiter assembly EN728 1 12 Ful filter mounting bracket PP 120000 1 13 Starter motor EN736 1 14 Pilly be! NTI 1 15 Pulley belt EN712 1 16 Pulley bot EN713 1 17 iterator ENTS7 1 18) Oiltter assembly ENTOS 4 16 Fal fitor (ongine mounted) EN703 G n4B EXTEC TURBO 5.9 Power Pack (continued)5.9 TURBO Power Pack (continued) Deseription Single power eke off pump are" Elbow} ‘Orn =} na" Eleow } ‘Oring ‘ Keyway (part of pump) Gear Nut } Tandem powo take off pump a Elbow} ‘Oring yretow — } ‘Oring } ‘O' ring (part of pump) Couping Maio power take off pump Fitting } ‘Oring } Fiting =} ong} stow} ‘Oring } Keyway (par of pum) Hub Drive Coupling Nut } Washer } (part of pump) Part No. 202 P2028 HP202A, EN720 e201 HP201A P2018, EN721 200 HA4O77A, HP200A, HP2008 ENA0400 EN4o401 4B extec Quantity4 EXTEC TURBO 5.9 Power Pack (continued)TURBO 4 Extec 5.9 Power Pack (continued) @ asset vet Oe Gy Cap HFO20 & Gauge HGOO1 14 extec TURBO 5.9 Power Pack (continued)5.9 TURBO Power Pack (continued) Description 612 control box Pressure test point Pressure relief valve Contr! handle 3 section spool valve Rolo! vave 4 section spool valve Flow diverter 48 ltresin Flow diverter 86 ltresmin Part No. Hvo04 Hvo19A, HvostA Hvo038, Hv40500 HyoatA, Hv40501 Hvoo8 Hvo09 4 EXTEC Quantity 14B EXTEC TURBO 5.9 Power Pack (continued) - Power pack control box WATER LEVEL SWITCH EMERGENCY STOP ce pe ieee MAIN = ot, : von | neENIOATE van _ [2 1) a ! ara? = : HOUR COUNTER wearers ee a | H {a . : 2 a z 3 78TURBO 4B extec 5.9 Power Pack (continued) - Power pack control box No. Description Part No. Quantity Electrical Control Box ENPP210000 1 Koy and Switch 1 Wiring Loom 1 Indicator Panel 1 Fleveounter 1 Hourmeter 1 NB: Control box is a complete item, the ignition key and siitch ‘can however be purchased separately.4M EXTEC TURBO 5.9.1 Remote Control (optional)TURBO 5.9.1 Remote Control (optional) Deseription Remote control box housing Rlomote electronic timer Solenoid assembly Rlomote hand set Arial Part No. Reoa7 COA, RCOS1A ICO50A RCO52A 4B EXtEC Quantity4B EXTEC TURBO 5.10 Shredder (optional)TURBO 5.10 Shredder (optional) " 2 18 1“ 16 16 Description Ram ‘Small flap Large flap ‘Small fall 8mm Large fail 1mm ‘Small spacer 8mm Large spacer 15mm ‘Shredder shaft ‘Shredder shalt cap (not shown) Bearing Coupling Coupling ineert Hydraulic motor Motor mounting plate Loolenut Taper lock bush Taper lock bush Part No. R002 sHOOzA sHo028 ssH40320 sH40319 ‘sH0108 ‘SHO10A ‘sHO05 sHoi0 Bro2t r062 T0863 HMoo2 ‘sH008 Faoaa T037 Todo 4B ExtEc Quantity4 EXTEC TURBO 5.11 Hydraulic Hose Details women TAL CONVENOR, Se CounvergR us on oP 4 HAN ‘TREO ropa cn [ATURBO ONLY'® ‘SCREEN Box O07 4TURBO &B extec 5.11 Hydraulic Hose Details No, Description Part No, Quantity Chassis piping kit HH3000A, 1 Engine piping kit HH30008, 1 Engine loose hoses 3038 1 Engine loose hoses 3039 1 Engine loose hoses 3045 1 * Shrodder hoses 3052 1 * Shredder hoses 3053 1 * Shredder hoses 3062 1 * Shredder hoses 063 1 * Shredder hoses, 069 1 * Remote control hoses: 064A 1 * Remote contro! hoses 065A 1 * Remote control hoses 30664, 1 * Remote contro! hoses 067A 1 * Remote control hoses ‘068A 1 Tail conveyor hoses. HHS075A 1 ‘Tall conveyor hoses HH30768 1 Side conveyor hoses HH3070 1 Side conveyor hoses HH3097 1 * Vibrating gid kit HH3000K 1 * Optional4 EXTEC Power pack piping kit 1-51 Pipe No. 10 " 12 13 14 15 16 7 18 19 20 at 22 23 24 Type Cone/cone Fittings length m 2" suction 0.455 FE Y" suction 0.410 F135" 1" suction 0.385 F198" YT suction 0.370 F135' 1" suction 0.630 FF 3/4" press 0.535 F.90'C 94" press 0.680 F-80's 3a" press 0.755 F-90'S 3/4" press 0.800 F.90'C 9/4" press 0.835 F-s0' 3/4" press 1.005 PF Tretun 1.190 RF 9/4" return 1.370 FF 4" return 1.430 FF 9/8" press 1.575 FF 9/8" press 1.585 FF 3/8" press 1.605 BF see RH SPOOL VALVE OVERLEAF 3/8" press 1.555 FF 3/8" press 1.570 FF 3/8" press 2.920 F135 see RH SPOOL VALVE OVERLEAF 0.680 90" 3/4" press: 90°C 3/4” press 0.350 RF 86 TURBO Description From hydraulic tank to triple pump ‘common suction From hydraulic tank to PTO B From hydraulic tank to PTO A first section From hydraulic tank to PTO A. second section From hydraulic tank to third section triple pump Mc Webtec reg to MC bulkhead TC block to bulkhead valve SB block to bulkhead valve ‘SC Webtec bypass to bulkhead MC Webtec bypass to bulkhead ‘SC return to manifold from bulkhead ‘SB return to manifold trom bulkhead TC retum to manifold from bulkhead MC return to manifold from bulkhead TC spool feed to bulkhead ‘SB spool feed to bulkhead RH SIC ram feed from spool Not used. Not used RH SIC ram return from spool to bulkhead MC block to Webtec press Hopper Webtec bypass manifoldTURBO Power pack piping kit (continued) 1 - 51 Pipe No. Type Cone/cone Fittings length m 8 3/8" press 2.300 RE 22 3/8" press 2.920 F-135' 25 9/8" press 1.830 FF 26 3/8" press 1.845 RF a 3/8" press 1.910 FF 28 38" press 1.820 BF 29 9/8" press 1.790 RE 30 V2" press 2.820 F-90'S 31 1/2" press 2.000 90'S-90'S/270' 82 1/2" press 1.530 90'S-90'C/180' 33 1/2" press 2.870 80'S-20'S/0" a4 1/2" press 2.650 F-90'S 35 1/2" press 2.000 F-90'S 36 3/4" press 1.900 F-20'S 37 3/4" press 0.750 90'C-20'S/140" 38 3/4" press 2.240 F-90'S 39 3/4" press 2.155 F138" 40 8/4" press 3.395 F-90'S a 9/4" press 3.315 F-90'S 42 return 2.000 FF 43 3/4” press 2.270 F-80" 4B ExtEc Description LH SIC ram feed from spool to bulkhead LH S/C ram return from spool to bulkhead JL ram feed from spool to bulkhead Grid ram feed from spool to bulkhead ‘Shredder ram feed from spool to bulkhead JL ram return from spool to bulkhead Grid ram return from spool to bulkhead RC tank line from bulkhead to manifold HPCO from RH spool to bulkhead Tank line from RH spool to manifold HPCO from LH spool to bulkhead LH spool tank line to RH tank line toe HPCO from RH spool to block P1 Hopper from block to ball valve Webtec pressure From first section of PTO ‘A’ tandem to LH spool From triple pump third section triple to block P2 (grid) Hopper feed to bulkhead from Webtec regulator ‘Shredder feed from block ball valve to bulkhead Grid feed from block ballvalve to bulkhead Tank line from block to manifold From triple pump second section triple to block P3 (shredder)4B extec TURBO Power pack piping kit (continued) 1 - 51 Pipe No. 44 48 48 49 5 Type 9/4" press 3/4" press. 3/4" press 1" return 3/4" rotum 3/4" rotum 3/4” retum 3/8" pross Cone/cone length m 2.370 1.880 1.718 1.980 2.275 2.710 2.730 0.240 Fittings F-90'S F-90'S F.135° RF RF FF PF Chassis/conveyor piping kit 52 - 98 Pipe No. 82 53 55 56 87 59 60 61 Type 3/4" press 3/4" return 9/4" press 9/4" press 3/4” press 3/4” retum 3/8" press 9/8" press 3/8" press 3/8" press Cone/cone Aength m 5.555 5.575 5.480 5.450 4.705 4.895 4,755 4.735 4.490 4.480 Fittings PF FF FF 88 Description From triple pump first section to block P4 (main conveyor) PTO B to block PS (screenbox) PTO A second section to block Pé (tail conveyor) Tank line from block Hopper return from bulkhead to manifold ‘Shredder return from bulkhead to manifold Grid return trom bulkhead to manifold HPCO loop Description ‘Shredder feed from bulkhead to motor Shredder retum from bulkhead to motor Hopper feed from bulkhead to motor Hopper return from bulkhead to motor Grid feed from bulkhead to Tee Grid return from bulkhead to Tee Grid ram feed from bulkhead to ram Teo Grid ram retum from bulkhead to ram Teo Jacking leg feed from bulkhead to ram Tee Jacking leg retum from bulkhead to ram TeeTURBO 4 ExtEC Chassis/conveyor piping kit (continued) 52 - 98 Pipe No. Type Cone/cone Fittings Description length m 62 9/8" press 7.465 F-90'S Shredder ram feed from bulkhead to ram 63 8" press. 0.310 FF Shredder retum from motor to motor 2 64 318" press 0.545 F-80'c Remote control service line to grid Tee (one) 65 8/8" press 0.545 F-90' Remote control service line 10 gtid Tee (two) 66 112" press 0.500 F-90'°C HPCO from 4 lever spool at bulkhead to remote control valve in enclosure 7 112" press 0.450 F-90'°C HPCO from remote control valve to bulkhead 3 lever spool 68 1/2" press 0.510 F-90'S RC tank line to bulkhead 69 1/6" press 0.830 90'S-90'S/180' Shredder from motor 1 to motor 2 70 9/4" return 10.970 FF LH side conveyor return to bulkhead Teo n 94" pross 12.980 FF RH side conveyor feed from bulkhead Tee to motor 2 3/4" press 10.300 F-90'C LH side conveyor feed to motor 3 3/4" press 6.145 F-90'S Screenbox feed from bulkhead to motor 4 Treturn 4.980 F-90'S ‘Screenbox return from motor to bulkhead 5 4" press 7.730 PF Tall conveyor feed from bulkhead to motor 75A ——-8/A’press 2.550 FF Tail conveyor feed from bulkhead to motor 76 ‘a/a" return 7.750 FF Tail conveyor return from bulkhead to motor 76A 3/4" return 2.550 PF Tail conveyor return from bulkhead to motor 7 7.070 FF Main conveyor feed from bulkhead to motor check valve 78 3/4" press 8.900 F-90'C Main conveyor retum from bulkhead to RH conveyor tank 894B extec Chassis/conveyor piping kit (continued) 52 - 98 Pipe No. 79 81 90 1 97 Type 3/8" press 9/8" press 3/8" press 9/8" press 3/8" press 3/8” press 9/8" press 9/8" press 3/8" press: 3/8" press 3/8" press 3/8" press 9/8" press 3/8" press 9/8" press: 3/8" press 3/8" press 3/8" press 3/4" return 1" return Cone/eone length m 1.585 1.585 4.455 4.500 1.040 2.255 0.910 2.025 2.265 2.275 5.475 5.610 2.775 2.860 1.820 1.820 1.960 1.960 6.900 8.600 TURBO Fittings FF PF FF F-90'S F.90'S F.90'S F-90'S RF RF F.90'C F900 F900 F.90'C F906 F.90'C FF PF F900 F900 Description LH side conveyor ram feed from bulkhead to ram LH side convayor ram return from bulkhead to ram RH side conveyor ram feed from bulkhead to ram. RH side conveyor ram return from bulkhead ‘Screenbox LH lifting leg ram to Tee ‘Screenbox RH lifting leg ram to Tee Tall conveyor LH lifing leg ram to Tee Tail conveyor RH lifting leg ram to Tee ‘Screenbox ram feed from bulkhead toTee Tail conveyor ram feed from bulkhead to Tee Grid ram feed from Tee to LH ram Grid ram return from LH ram to Tee Grid ram feed from Tee to RH ram Grid ram return from RH ram to Tee Side conveyor ram feed carry over second ram Side conveyor ram feed carty over ‘second ram Jacking leg feed from RH ram Tee to LH leg Jacking leg feed from RH ram Tee to RH leg RH side conveyor return from motor to tank RH side conveyor return from tank to bulkheadapo RTH SS tn RG) Da Se aT Sl ats TY) TEL: +44 (0)1283 212121 PRU Kea KL 4