TNT, Trinitrotoluene Manufacture
TNT, Trinitrotoluene Manufacture
TNT, Trinitrotoluene Manufacture
TNT
TRINITROTOLUENES
AND
MONO- AND DINITBOTOLUENES
THEIR MANUFACTURE
AND PROPERTIES
BY
I . , * '
**, t
i
.!
t ,
i
NEW YORK
D. VAN NOSTRAND COMPANY
26 PJLBK PL A OB .
1918
Reproduced by
DUOPAGE PROCESS
in the
U.S. of America
Copyright. 1918. by
D. VAN NO8TRAND COMPANY
.
* .*
_
. . 4
TO
813
i
ACKNOWLEDGMENT
. .
TABLE OF CONTENTS
CHAPTER I
INTRODUCTION . *
CHAPTER II
HISTORICAL. 6
CHAPTER III
CHAPTER IV
THB MANUFACTURE or TNT ............................ 29
CHAPTER V
Tarn PURIFICATION or TNT ............. ................ 2
CHAPTER VI
INSPECTION AMD TESTING or TNT ............. ... ...... . 61
CHAPTER VII
PsoFEmrns or m TRINITROTOLUENES ................... 77
CHAPTER VIII
PmotnaaoB or TH MONO- AND DINITROTOLUENJCS. ........ 05
CHAPTER IX
ACCIDENTS nr TNT PLANTS. 106
CHAPTER X
TNT DismAsis...... 112
vi
.
i
TRINITROTOLUENE
1
CHAPTER I
,
INTRODUCTION
THE almost universal adoption of trinitrotoluene
as the most efficient explosive in modern warfare; the
development and refinement of its manufacture,
and the interesting chemistry of its compounds, as
well as those of the lower nitro-derivatives of toluene
has prompted quite extensive research as to their
composition, structure, manufacture, properties and
uses. The fact that the results of these researches
have been varied; often quite contradictory; some-
what disconnected and expressed with some confusion
of terms would seem to warrant the publication of this
littlevolume in which an attempt is made to gather
together and correlate all accessible information on
the subject, both theoretical and practical.
Since the chemical name " trinitrotoluene
" is
rather mysterious to the non-scientific mind, and since
it is also much too lengthy for general use in this age
CHs CHs
lOs
o NO*
+3HjO.
TRINITROTOLUENE
Detonator.
INTRODUCTION 5
" Macarite
"; TNT, 30 per cent; lead nitrate, 70
percent.
" Donarite 12 per cent; ^colcot. 0.2 per
"; TNT,
cent; ammonium nitrate, 80 per cent; flour, 4 per
cent; nitroglycerine, 3.8 per cent.
Dinitrotoluene is also used in conjunction with
other materials as an explosive. One such mixture is
" Cheddite-O2." The
analysis of the mixture is:
DNT, per cent; potassium chlorate, 79 per cent;
15
mononitronaphthalene, 1 per cent; castor oil, 5 per
cent.
One further mixture deserves mention because of
the use of DNT and TNT in the mixture. This
called
" The
explosive is triplastite." analysis is:
Mixture of DNT and TNT, 70 per cent; coLcot.,
1.2 per cent; lead nitrate, 28.8 per cent.
.
CHAPTER n
HISTORICAL
j
" toluene " for
or the compound, (3) the name being
derived from
" oil of tolu."
Some of the scientists of that period (probably
friends of Pelletier and Walters), did not approve of
9
Berzelius choice ofname for this substance, and
two of these, Muspratt and Hoffman, in a research
" Ber-
paper dated 1845, take occasion to remark:
(4)
'
zelius had proposed for this compound the name tol-
uol' or 'toluene/ names .which are not very well
;, chosen, but which we shall retain in the following dis-
cussion."
The " retinaptha "of Pelletier and Walters and the
" benzoen " of Deville were
proved to be the same sub-
stance by the preparation of the nitro-derivatives, and
by comparing the constants of those, and possibly the
acid nitro-derivativefl and corresponding toluidins.
Glenard and Boudalt, at about the ea me time, prob-
ably later than both Deville's and Pelletier and Wai-
,',*
8 TRINITROTOLUENE
"
tor'swork, isolated toluene from Dragon's blood." (5)
No further reference, and consequently no identifica-
tion of this substance, could be found. Glenard and
" "
Boudalt gave the name dracyl to the substance they
isolated. Following the methods of their predecessors
they proved the identity of dracyl and toluene.
Still another man, Cahours, during the years 1847-
and nitrobenzene."
Summarizing the work of these earlier investiga-
tors of the nitrotoluenes, there is one fact that stands
out very clearly throughout all their work they had
no thought of the possible isomerism of nitrotoluene.
The results obtained by all the various work done by
these chemists was finally interpreted by Kekule as
meaning that nitrotoluene was a solid, and that the
liquid obtained by Deville and others was a liquid
only because of the admixture of nitrobenzene.
This cloud began to disappear with the work of
Rosenstill, who was the first to suggest the possibility
of the existence of nitrotoluene in different forms.
His work was later supplemented by Beilstein and
Kuhlberg, who found in Rosenstill's work the hint
that led to their isolation of the three isomeric nitre-
toluenes, and the classification and naming of these
compounds. The results of Beilstein und Kuhl-
berg's work was published in 1879, when, for the first
time, the true constitutions of the nitrotoluenes was
'
established.
It is very peculiar, indeed, that most of the bril-
liant earlier chemists, whose work did so much to lay
,the foundation of the present wonderful science,
wound up their work with a probable error. The
word " probable "is used intentionally, because in that
'
discovered, very likely because it is the modification
present in the largest proportions in the nitration of
toluene.
The discoverer of the symmetrical trinitrotoluene
was Dr. J. Wilbrand, who, at the tune of his discovery,
was working at Gottingen University. Dr. Wil-
b rand's discovery was made in 1862 or 1863. Speaking
of his research, which led to the isolation of the sym-
"
metrical TNT,Dr. Wilbrand says: The preparation
of trinitrotoluene is very easy. Toluene is heated to
about boiling temperature with a mixture of fuming
nitric and sulphuric acidsfor a day. The acid mix-
ture is
agitated with water, and the residue is crystal-
lized after washing with water and drying with alcohol.
The analysis of trinitrotoluene is:
18 TRINITROTOLUENE
Mono-.
HISTORICAL 19
interest.
.
CHAPTER HI
THE THEORETICAL WTRATI O N OF TOLUENE
.
and,
CH (CH,)(NO,) + HzSt)*
4
SOaH) +H aO,
and
2(S03H) +HN08
-* CeH 2 (CH3)(N0 2 )3 + H 2 SO4 .
NO2
This nitration, however, is never accomplished, for the
mononitrotoluene consists of all three isomeric forms.
The mononitrotoluene modifications are present in
the proportion of 38 per cent para, 60 per cent ort ho, and
2 to 4 per cent meta. (1) This result is exactly what
would be expected, because with the methyl group in
position 1, the tendency oi the nitro-groups is to enter
cither position 2 or position 4. This fact holds true
even with the more generally accepted view that the
first stage of the reaction consists in sulphonating the
toluene, because the sulphonic group behaves and
orientates just the same as the nitro-group, and with
the methyl group in position 1, the sulphonic group
will also enter either position 2 or position 4. The
THE THEORETICAL NITRATION OF TOLUENE 23
Temp, of Nitration.
I
24 TRINITROTOLUENE
another nit ro- group, but still ort ho or para to the methyl
group. Of course, as in the first-stage nitration, a
small amount of the morion itrotoluene (especially
the meta) may, under the influence of conditions con-
cerning which we know nothing, attach nitro-groups
in other than the specified positions.
By the nitration of meta nitrotoluene there is formed
mainly the 1-3-4 dinitrotoluene. Some small amounts
of 1-2-3 and 1-3-6 (or 1-2-5) isomers also result from
this nitration. (4) In each of these cases it may be
noticed that the tendency of the nitro-group is to
resist the intruding prime nitro-group, which has
entered the molecule contrary to the laws governing
its action, because the second group will enter either
ortho or para to the methyl group. These isomeric
dinitrotoluenes, other than the 1-2-4, and the tri-
nitrotoluenes together with some unchanged mono-
nitrotoluene constitute the oil that separates from the
1-2-4 dinitrotoluene by centrifugalizing or cooling
and filtering. This oil is known in Germany as " Bini-
trotropfol." Nolting and Witte (5) state that this
oil constitutes about 7 per cent of the entire charge.
MNT.
26
.
TRINITROTOLUENE
MNT.
THE THEORETICAL NITRATION OP TOLUENE 27
'
GERMAN
MNT.
28 TRINITROTOLUENE
'
the small amount of substance we had was a mixture/
The is, we have succeeded
truth in demonstrating that
from a mixture of the nitration products ofmet a
nitro toluene at least two trinitrotoluenes may be
isolated. . . . The first of these is a difficultly soluble
point. He
says:
"
The direct nitration of toluene can give but three
trinitrotoluenes, these are the 1-2-4-6, the 1-3-4-6,
and the 1-2-3-4. Only through dinitrotoluidin can
the other three be formed. (14)
.
CHAPTER IV
32 TRINITROTOLUENE
34 TRINITROTOLUENE
36 TRINITROTOLUENE
^38 TRINITROTOLUENE
control analyses.
In some parts of Germany trinitrotoluene is made
from dinitrotoluene, which occurs as a by-product in
various processes of the manufacture of other materials.
In such a case, the dinitrotoluene is melted, sulphonated
with one and one-fourth its weight of oleum, nitrated
with three-fifths weight of nitric acid at tempera-
its
tures varying from 100 to 130, and finally separated
from the spent acid, washed and crystallized.
A good comparison of the three processes used in the
United States may be obtained from a summary of
these processes:
40 TMNITROTOLUENE
46 TRINITROTOLUENE
'
i
THE MANUFACTURE OF TNT 47
tion to the spent acid tank, and from this place to the
'
'
CHAPTER V
THE PURIFICATION OF TNT
THE purification of TNT, while in reality a part of
its manufacture, may consist of any one of a number of
" "
these are the impurities meant when this term is
in connection with TNT.
By on " The Nitration of
referring to the chapter
"oluene" it is seen that TNT may contain mono-
nitrotoluene, dinitrotoluene and even other isomeric
trinitrotoluenes aside from the symmetrical TNT.
"
The common expressicJn TNT " (or its synonyms)
has become narrowed down mean that certain
to
trinitrotoluene isomer defined as the alpha, or 1-2-4-6
isomer. The melting-point of this particular trinitro-
toluene as determined by reputable authorities is
80.6 to 80.8 C. Now, if other trinitrotoluenes or any
mono- or dinitrotoluenes be mixed with the symmetrical
TNT, the melting-point will be either raised or lowered,
according to the specific nitrotoluene present. As a
general rule, the melting-point of the mixture is lower
than the melting-point of pure TNT, indicating the pres-
ence of some of the mono- and dinitrotoluenes. In
order to remove these compounds from the TNT,
many different methods of purification are resorted to.
The greater number of these methods depend upon the
solvent action of some substance upon the mononitro-
toluenes and the dinitrotoluenes. The more important
of these methods are outlined below.
1. The Purification by Alcohol. The crude TNT
is placed upon the filter medium of a vacuum filter.
An amount of 180 proof alcohol, equal in weight to
one-quarter the weight of the TNT, is added. This
mixture of TNT and alcohol is then agitated thoroughly,
and fresh alcohol, equal to one-half the weight of the
TNT is poured in on top of the mixture. The filter
56 TRINITROTOLUENE
has been added, and the filter sucked dry, the apparatus
may be reversed and used as a vacuum drier. Hand-
ling of the TNT is thus reduced to a minimum. This
method is said to be very efficient, the loss being only
3 to 7 per cent. The cost per kilogram TNT is reported
to be about 6 cents.
4. Purification by Sodium Sulphite. One of the
cheapest and probably one of the best methods of
accomplishing the purification of TNT by solvent
means is by the use of a 20-per cent solution of sodium
sulphite. Various methods of using this solution have
been developed, the two best of these being given
'
.
CHAPTER VI
reading is to be taken.
The three readings are taken as a check upon each
other.
Solidifying-point. The uncertainty of the M.P.
is avoided to a great degree, when the solidify ing-point
is determined. Only one set of specifications gives the
method which is given by E. M. Weaver, Brig. General
U.S.A. and Chief of Coast Artillery, in his book on
"
Notes on Military Explosives."
Method. Place 200 to 250 g. TNT in a dry
porcelain dish of 15 cm. diameter and 500 c.c. capacity.
Melt below 90 C., remove heat and stir with thermom-
eter. The temperature falls gradually until TNT
INStECTION AND TESTING OF TNT 69
**
INSPECTION AND TESTING OF TNT 75
t?0mm:
..
CHAPTER VII
CH3
2 N,
Alpha Beta
O,
Gamma Delta
O2 N
NO 3 .
NC 2
.
CH3 CH3
0,N/\NO,
Zeta
i>
The
melting-point of the alpha trinitrotoluene has
been the subject of much discussion. The earlier
chemists determined the melting-point of this isomer,
and finally concluded that it melted at 82 C. More
re 'out research on this subject indicates that the true
mo. ting-point is lower than that figure. Many chem-
istsare loath to accept the lower melting-point because
in several cases TNT
has been prepared that melts
at just about 82. It must be remembered, however,
that the commercial product contains, aside from the
PROPERTIES OF THE TRINITROTOLUENES 79
Alpha... 80.66C.
Beta 112.
Gamma 104.
Delta 137.5
Epsilon... 97.2
Zeta 79.5
82 TRINITROTOLUENE
C 6H 2 CH 3 (NO 2 ) 3 -hCeHs NH 2
-> C 6H 2 CH 3 (NO 2 ) 3 CeH* NH
- - -
lowing equation:
CH 2 CH 3 (NO
-
2)a f 3C 6 H5
84 TRINITROTOLUENE
2C6H* (NO 2 ) 3
-
CH 3 + NaOH
- (NO 2 3 C 6H 2 CH 2 CH 2
)
.
PROPERTIES OF THE TRINITROTOLUENES 85
present.
Alpha trinitrotoluene gives a deep red color.
Beta trinitrotoluene gives a greenish-yellow color.
Gamma trinitrotoluene gives a blue color.
Epsilon trinitrotoluene gives a rose red color.
Zeta trinitrotoluene gives an orange color.
This reaction, as described by Tiemann (7), pro-
PROPERTIES OF THE TRINITROTOLUENES 87
CHO
(NOa)3-CHi-CH CH-CoH*
:
90 TRINITROTOLUENE
Per Cent
Carbon monoxide ................ 70. 5
Carbon dioxide .................. 3.7
Hydrogen ....................... 1.7
Nitrogen ........................ 19.9
Carbon ......................... 4.2
PerCeni.
Carbon monoxide 59.01
Carbon dioxide. ..,.. 1.93
Methane 1 .97
Hydrogen 21.05
Nitrogen.. 16.05
Explosive.
PROPERTIES OF THE TRINITROTOLUENES 93
Prr Cent
DNT.
94 TRINITROTOLUENE
Pressure, Aim.
CHAPTER VIII
1
MONO- AND DINTTROTOLUENES 97
98 TRINITROTOLUENE
.
NH OC-CH3+HC1;
NH OC-CH3 +HON0 2
NH OC CH 3 +H 2 0;
N0 2
CH 2
(iiitro-groups in position 4-4).
'
NCVCeHi-CH CH-CeHi-NOa
:
(1) CH3-CeHi'(N02)2'COOH-fHCl(aq)
- CHa CcH 2 (N02)a COC1 ;
'
'
ACCIDENTS IN TNT PLANTS 111
'
']
'
.
.
.
;
CHAPTER X
TNT DISEASES '
*V The
furnishing to every employee of free milk
and cocoa, and a weekly mcdiohl inspection.
The wisdom of requiring the employees to drink
milk has been severely questioned for this reason:
Milk contains primarily fats and casein. The fats are
capable of dissolving a large amount of TNT. There-
fore, should any of the explosive accidentally aJid its
:
.
.
'
REFERENCES
CHAPTER H
(1) Anallen, 77, 216.
"
(2) 155, 1-29.
(3)
" 64, 9.
(4)
" 54, 12.
(5)
" 77, 216.
"
(6) 76, 286.
"
(7) 77, 216.
"
(8) 131, 304.
"
(9) 77, 216
"
(10) 44, 306.
(11) Jahrea Berichte, 22, 360.
(12) Anallen, 155, 2.
"
(13) 128, ITS.
(14) Berichte Chem. GeeelL, 3, 202.
(15) Jahres Berichte, 22. 360. ^
:
"
(17) 128,178
(18) Berichte, 16, 1596.
(19) Anallen, 215, 375.
(20) Chem. Zentr. 1914, II, 762.
(21) Atti. R. Accad. Lincci., 24, 1, &&.
"
(22) MarehaU, Exploeivcis" 26O-23L
CHAPTER in
(1) Proc. K. Accad. Metcnsch, Amsterdam, 1908, Vol. XI, 248.
(2) Organic Chemistry (Holleman) Ed. 1910, 486.
(3) Proc. K. Accad. Metenach, 1906, Vc4. XI, 248.
(4) Rec. traT. Chim. t 27, 208.
(5) Berichte, 18, 1336.
(6) Chem. Zentr^ 1914, II, 763.
121
122
.
REFERENCES
CHAPTER IV
CHAPTER V
(1) U. 8. A. patent, 1,225,321, May 8. 1917.
(2) British patent, 7047, May 11, 1915.
CHAPTER VI
CHAPTER VII
CHAPTER VIII
.
INDEX
Accidente 106
Acidity in TNT, determination of 63
Adda, table of 39
Action of inorganic salts on MNT 100, 101
of light onMNT . .V 100
of light on TNT. 91
of mineral matter on nitration 40
of nascent hydrogen on nitration 40, 41
Alkali carbonates, reaction with TNT 85, 86
hydroxides, reaction with TNT.. . *. 84
Aluminium explosive. . . 4
Ammonium nitrate 47
sulphide, reaction with TNT. 86, 88
Analysis of g?cs from the burning of TNT 90
of gases from explosion of TNT 91
of TNT 62
Anaemia from TNT. , 117
Aniline, reaction with TNT. 82,83
Ash in TNT, determination of. 64
'
B
Bcnzaldehyde, reaction with TNT. 87
Benxoen.... 6
BinitrotropfoL 24,60
Blending 45
Blood, effect of TNT upon the 115
Plow ease 49
126
INDEX
Cheddite ; 5
Chemical control 34, 51
properties of dinitrotoluenes 103
of mononitrotoluenes 98
of trinitrotoluenes. 82
Color of TNT. ... 62
Constituents of crude TNT. 26
Constitution of TNT 17
Crystalline form of dinit rotoluenea. 102
of mononitrotoluenes 96
of trinitrotoluenes 80
Crystallization 45
PAOB
Dini t rotolui doxides 86
Di phenylo mine test 65,70
Disease in TNT plants, prevention of . . . 118
Donarite 5
Dracyl 8
'
F
Effect of breathing fumes from burning TNT 114
of breathing fumes from nitration 116
of heat TNT
on 88
of swallowing TNT . 114
of TNT on the blood 115
of TNT on the skin. 114,116
Exonitrotoluenes 105
Expire ion of TNT, reaction of. 90
Explosions 106
Explosive tests on TNT 92
Eutectic mixture of DNT and TNT 93
F
Factors affecting nitration 40
yield 41
Fineness of TNT, determination of 62
Flaking 46
Formation of DNT in first stage nitration 36
of phenolic compounds in nitration 40
of sulphonic compounds in nitration 41
Fortification of spent acid, precautions 110
Fumes from burning TNT, effect of 114
from nitration, effect of 116
Gas&ing 116
German process of nitration 38
128 INDEX
MM
Grainer ........................ . ....................... 46
Graining ............... . ...... .................. . ...... 45
Guncotton, aeuaitivenew of ____ .............. ........ ....
.
92
i
Ideal nitration .......................................... 22
Impurities in TNT ........................ ............ . . 52
Insoluble residue in TNT, determination of ........ f ....... 63
Isomerism of the nitrot oluenes .............. . ............. 12
j
Jaundice ...................... ......................... 117
'
M
Macarite .......... ......................... . . .........
.* 5
Melting-point of dinitrotoluencs .......................... 102
of moncnit ro toluenes. .................... ... 96
of trinitrotoluenes. .......................... 80
of TNT, determination of ____ ....... . ..... 66, 71
Meta nitrotcluene ....... . ......................... 13, 23, 24
Mineral matter in nitration ........ . ..................... 40
Moisture in TNT, determination of ...................... 62
Mononitrotoluenes, action of inorganic salts on. ............. 100
of lighten ............. . ................... 100
of potassium ferricyanide on ..... ...... . ...... 98
of sodium hydroxide on ................... ... 101
INDEX 129
AM
MoDonitrotoIuenes, boiling-points of isomerio 96
chemical properties of 98
crystalline form of 96
effect of temperature on formation of 23
history of 9
melting-points of isomerio 96
mtrat'onof 21,25
oxidation rf . 98
preparation of isomeric 96
products of the nitration of 25
reduction of 99
separation of * 97
specific gravity of 96
structural formulae of. . ... 95
N
Naphthalene reaction with dinitrotoluenes 104
with trinitrotoluenes 85
Naphthylamine, reaction with TNT 87
Nitration, factors affecting. 40
formation of DTN
in first stage of 36
formation of phenolic compounds in 40
formation of sulphonic compounds in 41
ideal 22
Langenscheidt process of 35
one-stage process of. 33
three-stage process of 37
two-stage process of ... 34
Nitwtor ,
29
O
One-stage process of nitration. ....'... 33
Orthonitrotoluene, test for W
Oxidation of dinitrotoluenes 104
of trinitrotoluenes. . % 88
'30 INDEX
Packing 61
Para nitrotol uene, determination of 99
Permonite , 4
Phenolic compounds in nitration . . 40
Phony Initromethanes 1O*
Picric acid 3
disadvantages of 3
A
sensitiveness of 92
Piperidine reaction with TNT 87
Plasteryl 4
Poisoning from TNT. 112
Potassium ferricyanide reaction with MNT. 98
Precautions in fortifying acids. 110
Preparation of dinitrotoluenea. 103
of mononitrotoluenes 96
of trinitrotoluenes ..:.... 81
Prevention of TNT diseases 118
Products of nitration of dinitrotoluenes. 27
of mononitrotoluenes . . . . 25
Purification of trinitrotoluene by alcohol ... 53
by carbon tetrachloride mixture : 55
by mechanical means 57
by sodium sulphite 56
by sulphuric acid 54, 58
R
Rash, TNT 116
Reaction of burning of TNT . . . . 90
of explosion of TNT 90
Reduction of dinitrotoluene 101
of mononitrotoluene 99
Retinaptha 6
Rules for health in munition plants 118
.
8
Screening. .'..-. 46
Separation of mononitrotoluenea ..'..... 97
.
INDEX 131
T
Test explosive 76
for orthonitrotoluene 90
for toluene in benzene 101
Trauzl lead block 73
Webster's 1*3
Tetranitromethane * 40
Theory of nitration, German 27
Italian 27
of sulphonation 21
synthetic 9
Trauil lead block test 73
Trinitrobenzoic acids 40
Trinitrotoluene, action of light on 91
analysis of 62
and DNT, eu tec tic mixture of 93
blending of 45
constitution of 17
crystalline form of 80
crystallization of 45
density of : 94
effect of breathing fumes from burning 114
of breathing fumes from nitration of 1 16
on the blood of. 115
on the skin of 114, 1 1 6
on the system of 115
flaking 46
gases from burning 90
gases from explosion of 91
graining of 45
history of 17
inspection of 61
melting-points of isomerie 80
packing of rtl
MM
Trinitrotoluene, sensitiveness of. 92
separation of from spent acid 42
solubility of . 81
structural formula) of 78
washing of * ., 43
-
U
Utilisation of spent acids , 48
W
Washing of TNT , 43
Webster's test.. . 113
'
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